FL900 Series Flow Logger Manual
Contents
1. Confined space precautions ADANGER Explosion hazard Training in pre entry testing ventilation entry procedures evacuation rescue procedures and safety work practices is necessary before entering confined spaces The information that follows is supplied to help users understand the dangers and risks that are associated with entry into confined spaces Definition of a confined space A confined space is any location or enclosure that has or has the immediate potential for one or more of the following conditions e An atmosphere with an oxygen concentration that is less than 19 5 or more than 23 5 and or a hydrogen sulfide H2S concentration that is more than 10 ppm An atmosphere that can be flammable or explosive due to gases vapors mists dusts or fibers Toxic materials which upon contact or inhalation can cause injury impairment of health or death Confined spaces are not designed for human occupancy Confined spaces have a restricted entry and contain known or potential hazards Examples of confined spaces include manholes stacks pipes vats switch vaults and other similar locations Standard safety procedures must always be obeyed before entry into confined spaces and or locations where hazardous gases vapors mists dusts or fibers can be present Before entry into a confined space find and read all procedures that are related to confined space entry Product overview The FL900 series flow loggers are2. LD DOC026 97 80015 FL900 Series Flow Logger User nena Table of Contents SPOCINCI HONS uns a ee ie ch pees 3 General Information nase ne a 4 Salely IMLOMMALOM Sai R Dosen 4 USe ofRazald ini rmalOM a eu leale 4 PFE CAUMIOMAIY VAD CIS ir iii odias 4 Confined space precaulions aan ne 5 Product OverfvieW i 5 Installation sia a ala 7 PIOOUCEGOMPONens Eee reelle 7 Install a SIMiCard GPRS Only cleo eel A aS A 8 Install the batterieS aaa aaa aaa aaa aaa aa aaa a nenne nenn nenn nnnnnnnne nano nenne nenn nnnne nennen 10 Attach an external power supply optional nenne nnnne nenn nnennen 12 e een PO 13 USODINIENACE nenne nee ee eens 13 SA sai ee 14 Install TGs OOO CI CM a een 14 Attach the logger to the computer i 14 Attach a sens r to the IOGGEM anal a 14 ONE ON ee er 15 Basic sell a mn aaa 15 Make a basic logger program a elica 15 Calibrate the sensor Cal WiZzard nn nnnnnnnnennne nn 16 Set up internet communication ii 16 Setup a COMA account Lille aaa ee 17 Set up a GPRS accoUnt iii 17 Configure the Seo iaia 17 Attach an antenna wireless Option 18 Configure Flo Ware for remote communication nennen nenne nenne 18 Verify the telemetry wireless Option aaa aaa aaa aaa aa aaa aaa aaa aaaaeaaazanacc 19 Use the mobile SMS opti
3. all pole or ladder Refer to the documents that are supplied with the hardware for installation instructions Maintenance Personal injury hazard Only qualified personnel should conduct the tasks described in this section of the manual Electromagnetic radiation hazard To meet the requirements of the FCC Grant CE Mark and other regulatory bodies do not use or install the device with an antenna that is not supplied by the manufacturer Make sure that all antennas are kept at a minimum distance of 20 cm 7 9 in from all personnel in normal use Clean the instrument Clean the exterior of the instrument with a moist cloth and a mild soap solution 20 English Replace the batteries Replace the batteries with the same type and rating Refer to Install the batteries on page 10 and Specifications on page 3 Replace the desiccant The desiccant is located in the battery compartment To remove the battery cover refer to Install the batteries on page 10 The desiccant absorbs moisture from the air and prevents corrosion to the instrument components The desiccant beads change color when they become saturated Replace the desiccant when the beads change from a yellow to a green color refer to Figure 15 As a best practice replace the desiccant when the batteries are replaced Figure 15 Desiccant replacement 8 O Troubleshooting If problems occur in the system try to find whether the problem is with the sensor
4. e to the sensor first 2 Attach the sensor to any SENSOR port on the logger Figure 10 Tighten the connector by hand Note For rain gauges attach the sensor to the RAIN connector 3 Align the desiccant hub vertically and make sure that the air port points down Figure 10 Figure 10 Attach a sensor to the logger M L ZE SENSOR Operation Electromagnetic radiation hazard To meet the requirements of the FCC Grant CE Mark and other regulatory bodies do not use or install the device with an antenna that is not supplied by the manufacturer Make sure that all antennas are kept at a minimum distance of 20 cm 7 9 in from all personnel in normal use Basic setup The information in this manual can be used to make a simple program for the logger and to calibrate the sensors Refer to the Flo Ware documentation for advanced options Complete the sections in the order that they are shown Make a basic logger program A basic program must be written to the logger to specify the channels to be logged 1 Open a communication session with the logger a Open Flo Ware b In the Options panel select FL900 Series gt Communications The FL900 series driver window opens c Click the CONNECT button The Communications window opens d Select the port on the computer where the logger is attached and click OK Note If the sensor mismatch message is shown select Create new program based on sensors connected E
5. er tighten the cover Tighten until the cover just touches the O ring then tighten one quarter to one half turn maximum from O ring contact Refer to step 3 on page 11 Keep the O ring lubricated with silicone grease The instrument can use two or four 6 V batteries for power Use 2 batteries for short term use or 4 batteries for long term use for battery life refer to Specifications on page 3 When only 2 batteries are used put both batteries on the same side of the compartment A A or B B Refer to the illustrated steps on page 11 Changes in temperature and pressure can cause a vacuum in the battery compartment If this occurs a tool can be used to remove the cover Figure 5 Figure 5 Battery cover removal 10 English r English 11 Attach an external power supply optional Potential explosion hazard The instrument is not approved for use in hazardous locations The instrument can be powered by an external long life battery an SD900 power supply or other source that can supply power in the specified range refer to Specifications on page 3 If the logger has both external power and internal batteries the internal batteries are used as an auxiliary power supply When the external power falls below 7 75 V the internal batteries supply power until the voltage from the external source is above 7 75 V 1 Install the external power source in a safe location near the logger Be sure to obey all safety precautions fo
6. fic rated in road 824 894 MHz 6246200 Antenna traffic rated in road 1850 1990 MHz 6683000 Antenna traffic rated manhole lid 824 896 1850 1990 MHz US 5255400 Antenna mini wing 824 960 1710 2170 MHz US 6241804 Extension cable 15 ft 5244000 Extension cable 70 ft 5249100 External devices Description Item no Rain Gauge with 100 ft cable 8542800 For samplers refer to www hach com for part numbers and accessories English 23 www hachflow com WWW Hach Company 2010 All rights reserved Printed in the U S A
7. git customer ID number e Password the default password is HachWebData Go to Instruments gt Instrument Manager Click ADD NEW The Add Instrument window opens Enter the serial number SN of the logger Select the Instrument Type Select the Active check box and click OK The instrument is shown in the Instrument Manager Find and record the Server Verification Code SVC This code lets the logger connect to the server O O PL e R Attach an antenna wireless option Electromagnetic radiation hazard To meet the requirements of the FCC Grant CE Mark and other regulatory bodies do not use or install the device with an antenna that is not supplied by the manufacturer Make sure that all antennas are kept at a minimum distance of 20 cm 7 9 in from all personnel in normal use An antenna can be attached to the instrument for wireless communication Various antenna options are available Refer to Replacement parts and accessories on page 22 Attach an antenna directly to the logger or attach an antenna cable to the ANTENNA connector Configure Flo Ware for remote communication Pre requisites The logger must be attached to the computer An account with a network provider must be set up and the server must be configured The settings for remote communication must be entered into Flo Ware and then written to the logger 1 Open a communication session with the logger a Open Flo Ware b In the Options panel select FL900 Ser
8. ies gt Communications The FL900 series driver window opens c Click the CONNECT button The Communications window opens d Select the port on the computer where the logger is attached and click OK Note Ifthe sensor mismatch message is shown select Create new program based on sensors connected e Make sure that the connection status shows Direct Connect Online 2 Click on the Communications menu Complete the modem information Option Description CDMA2000 1xRTT No additional configuration is necessary GPRS Select the network provider and the modem frequency Enter the user name and password if applicable 3 Complete the server information Option Description Primary Call Interval The frequency that the logger calls the server not to exceed the logging interval Secondary Call Interval The frequency that the logger calls the server during an alarm condition Server Verification Code The account number that allows a connection to the server 18 English 4 Click WRITE TO LOGGER to save the settings Verify the telemetry wireless option The user can manually send a call to the server to make sure that the network communication is good 1 Touch the magnet to the call initiation target Figure 13 The modem LED indicator changes to green 2 Look atthe modem LED indicator during the call 45 to 90 seconds and wait for a change LED goes ofi the connection to the server is good LED flashes red the connection to
9. mple history logging English 3 Specification Certifications Logger CE optional AC power supply UL CSA CE Modems FCC NB IC others may be available contact the manufacturer for more information Warranty General Information In no event will the manufacturer be liable for direct indirect special incidental or consequential damages resulting from any defect or omission in this manual The manufacturer reserves the right to make changes in this manual and the products it describes at any time without notice or obligation Revised editions are found on the manufacturer s website Safety information Please read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment Make sure that the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that specified in this manual Use of hazard information ADANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation that may result in minor or moderate injury NOTICE Indicates a situation which if not avoided may ca
10. nglish 15 e Make sure that the connection status shows Direct Connect Online 2 Complete the information in the Site Information menu Option Description Site Identification Enter a unique name for the site Time Zone Select the correct time zone for the site 3 Click on the Datalog Setup menu 4 Select the channels to be logged in the Select Datalog Channels section a Expand the tree for the Logger channel group The Power Supply channel is always shown in this group If the logger contains a port for a rain gauge the Rain channel is also shown To include a Logger channel in the datalog select the check box next to the channel name b Expand the tree for each Port 1 Sensor Name channel group to view the available channels for the sensor c To include a Sensor channel in the datalog select the check box next to the channel name The log channel count increases each time a channel is selected Note For loggers with multiple sensor ports the port number is added to the channel name For example Velocity 3 is the velocity channel name for sensor port 3 Logger Power Supply Fain Forti Flo Dar Level velocity Flow Temperature Surface velocity U Distance 5 Click WRITE TO LOGGER to save the settings Calibrate the sensor Cal Wizard Pre requisite The sensor must be installed in the process and must be online for calibration The sensor can be configured and calibrated
11. nless steel 8535500 Gasket top cover 8533300 Logger handle 8524200 Lubricant silicone 0 25 oz 000298HY Magnet assembly 8537800 O ring for battery cover 8533400 Cables Cable external power 2 wire 8528700 Cable communication RS232 8528200 Cable communication USB 8528300 Cable connect to sampler 9 ft 8528400 Cable connect to sampler 25 ft 8528401 Power Description Item no Battery 6 V lantern 11013M Battery long life alkaline 8542900 Long life alkaline battery pack top cap adapter and cable 8543000 Cable power supply adapter 3 pin to 7 pin 8528600 Power Supply 110 120 VAC US plug requires 8528600 adapter cable 8754500US Power Supply 110 120 VAC Australia plug requires 8528600 adapter cable 8754500AU Power Supply 110 120 VAC EU plug requires 8528600 adapter cable 8754500E U Power Supply 110 120 VAC Italy plug requires 8528600 adapter cable 8754500IL Power Supply 110 120 VAC UK plug requires 8528600 adapter cable 8754500UK 22 English Mounting hardware Manhole Support Bracket Spanner 18 28 in 9542 Manhole Support Bracket Spanner 28 48 in 9557 Manhole Support Bracket 18 27 in 5713000 Suspension Cable 16 in 8544300 Wall mount Bracket with ladder hanger 8544500 Wall mount Bracket without ladder hanger 8542700 Antennas Description Item no Antenna half wave 824 894 1850 1990 MHz US 5228400 Antenna half wave 870 960 1710 1880 MHz EU 5255300 Antenna traf
12. on iii 19 DICE WISTAM AION caian A A tate 20 Hang Irom a Call Gc a W one nen 20 IAS Tal Ola wallbrackel naar ee 20 Maintenance i A R R nee 20 Clean the IAS TUMOR 20 Replace the Dates JP neh Renee eae 21 Replace NE desicion al ed 21 TrOUDIeSHOOUNO une 21 Communication Talllrfer zes ee in 21 Replacement parts and accessories 22 Table of Contents Specifications Specifications are subject to change without notice eean pate ooo NEMA 6P IP68 24 hours at 1 8 m 6 ft submersion 18 to 60 C 0 to 140 F at 95 RH Battery life at 15 minute 185 days with 4 lantern batteries and a Flo Dar sensor 306 days with 4 lantern logging intervals no modem batteries and a Flo Tote sensor for longer deployments use a long life battery room temperature Sensor ports 1 2 or 4 ports IP67 stainless steel connectors Alarms Maximum of 16 channel alarms with high high high low low low options System alarms include low battery low RTC battery low slate memory slate memory full Alarm actions Start the sampler change the log interval change the call interval send an e mail or a text message SMS optional 0 002 synchronized every 24 hours with server software and modem Supported sensors Flo Dar Flo Dar with SVS Flo Tote Rain Gauge Sampler interface Compatible with Sigma 900 Standard Sigma 900 Max and Hach SD900 to support set point sampling flow pacing and sa
13. on refer to the Flo Ware documentation Figure 11 MEID number location TRANSMITTER CONTAINED WITHIN SPRINT CDMA2000 1xRTT CARRIER MODEL MTSMC C1 IP FCC ID AU792U09G17825 IC CERT 125A 0034 MEID BARCODE MEID XXXXXXXXXXXXXX Set up a GPRS account Mobile wireless providers use CDMA or GPRS technology for data transmission 1 Contact a wireless provider to start service on the modem a Request service for GPRS data transmission and SMS optional with the PIN disabled b Get the APN user name and password c Get a SIM card 2 Install the SIM card in the logger Refer to Install a SIM card GPRS only on page 8 3 Use the modem diagnostics in Flo Ware to verify operation refer to the Flo Ware documentation Configure the server Pre requisite Serial number of the logger Figure 12 Serial number location HACH COMPANY C E EVOL PO BOX 389 LOVELAND CO A MODEL FL904 XX XX NEMA4X 6P mas S N YYMMXXXXXXXX P6 zi 19 SIN BARCODE VOLTS 8 18V 2 5 WATTS Protected by one or more of the following US patents and related patents worldwide 4 459 858 5 421 211 5 506 791 5 544 531 5 633 809 5 684 250 5 691 914 5 811 688 6 208 943 English 17 NOTICE Be sure to enter the serial number and SVC correctly to prevent communication failure 1 Go to the website http fsdata hach com to access the FSDATA server 2 Enterthe user name and password User name the default user name is the 8 di
14. ory bodies do not use or install the device with an antenna that is not supplied by the manufacturer Make sure that all antennas are kept at a minimum distance of 20 cm 7 9 in from all personnel in normal use Make sure that all components have been received Refer to Figure 4 If any items are missing or damaged contact the manufacturer or a sales representative immediately English 7 Figure 4 FL900 series logger components 1 Logger 3 D ring with threaded lock 2 Cable suspension 4 Batteries 6 V alkaline 4x Install a SIM card GPRS only NOTICE Potential Instrument Damage Delicate internal electronic components can be damaged by static electricity resulting in degraded performance or eventual failure NOTICE The instrument enclosure can break ifthe cover screws are over tightened Tighten the cover screws by hand with a maximum torque of 2 0 Nm 20 in lb Make sure that the gasket is lubricated with grease If the instrument contains aGPRS modem a SIM card from the mobile carrier must be installed refer to the illustrated steps on page 9 8 English CI AO By N i N DD N Y y a 2 0 hls A 4 y Li U re P Y N N N e a Y o e Y Y A 4 O AV 4 Y Ws VA AY Y English 9 Install the batteries Potential explosion hazard Use only alkaline batteries Other types of batteries can cause safety hazards NOTICE Do not ov
15. r the power supply 2 Attach the cable from the power source to the AUX connector on the logger Figure 6 3 Apply power to the power source if applicable Figure 6 External power options 1 2 conductor power cable Figure 7 3 SD900 power supply 2 Power adapter cable 4 Long life battery 12 English Figure 7 2 conductor power cable wiring 1 Power 16 AWG red 2 Common 16 AWG black Attach a sampler The logger can attach to a Sigma 900 Standard Sigma 900 Max or Hach SD900 sampler for flow paced and set point sampling The sampler also supplies power to the logger and to attached sensors Connect the auxiliary cable to the AUX port on the logger and to the auxiliary port on the sampler To make a sampler program refer to the documentation that is supplied with the sampler User interface The indicators on the user interface show the status of the instrument and the modem Refer to Figure 8 and Table 1 Figure 8 User interface W STATUS MQ O STATUS QO O MODEM HE O CALL 1 Instrument without modem 2 Instrument with modem Table 1 LED status indicators Green Flashes every 3 seconds during normal operation Flashes every 15 STATUS DO O seconds during sleep mode Flashes when an attached sensor does not agree with the logger program an expected sensor is not found or the sensor operation has failed Stays green during a call to the server Red Flashes red if the call to the se
16. rver failed English 13 System startup Install the FL900 driver Pre requisite Before the FL900 logger is attached to acomputer make sure that Flo Ware is installed on the computer The FL900 Series Driver must be installed on the PC to communicate with the logger 1 Find the link for the FL900 Series Driver on the Flo Ware CD or from the website http www hachflow com p_soft_floware_down html 2 Click on the link and run the application The install wizard starts 3 Follow the on screen instructions to install the driver Use the recommended settings Attach the logger to the computer Pre requisite Make sure that the FL900 driver is installed on the computer Connect only one logger to the computer 1 Attach the logger to the computer Figure 9 2 When a USB cable is attached for the first time the Found New Hardware wizard opens Run the new hardware wizard to install the USB driver for the logger When finished the message Your new hardware is installed and ready to use is shown Figure 9 Attach the logger to a computer Attach a sensor to the logger Pre requisite Make sure that the connection status is offline 14 English NOTICE The IP67 rating of the sensor connector is applicable only when the cap is installed on unused connectors The number of sensors that can attach to the logger varies with the model of the logger 1 If the sensor cable has connectors on both ends attach the cabl
17. the logger or the cable connections e Examine all connections to the sensors Make sure all connections are tight e Remove and examine the sensor connectors for moisture Clean and dry if necessary e Examine the sensors for debris and remove the debris e Examine the Event Log for problem events Communication failure If a call was sent to the server but the connection failed complete the following tasks e Disconnect and apply power to the instrument e Adjust the antenna to increase the signal strength e Log on to the server and make sure that the serial number was entered correctly and that the SVC used for configuration was recorded correctly e Make sure that the communication settings were entered correctly in the FL900 driver window e Connect the logger to the computer and open a communications session In the FL900 driver window click on the Diagnostics tab and then the Modem menu The Registration Status should be Home English 21 Replacement parts and accessories Note Product and Article numbers may vary for some selling regions Contact the appropriate distributor or refer to the company website for contact information Replacement parts Description Item no Battery compartment cover 8524400 Desiccant cap assembly battery compartment desiccant 8754900 Desiccant tube assembly battery compartment desiccant 8535200 Desiccant replacement beads 1 5 can bulk 8755500 Eyebolts 1 4 20 x 2 5 in stai
18. the server failed Note If the connection failed refer to Communication failure on page 21 Figure 13 Call the server 1 Call initiation target 2 Magnet Use the mobile SMS option The FL900 modem can be configured to send or receive SMS messages Refer to the Flo Ware documentation for configuration information During a predefined alarm condition e g battery or high level an SMS message can be sent directly from the logger to an email address or a mobile telephone This message is sent in addition to the alarm messages that are sent from the server A mobile telephone can be used to send an SMS message to the logger Table 2 The logger looks for new SMS messages during each call to the server If the message requires a response from the server the SMS message is forwarded from the logger to the server on the next call Table 2 SMS message commands Get the current status of the FL900 and any sensors connected to it English 19 Site installation Hang from a cable NOTICE Do not use the handles to hang the logger The handles are not designed to hold the weight of the logger The logger can hang from a cable for installation in an area such as a manhole 1 Connect a cable to the eye bolts on the top of the logger Refer to Figure 14 2 Hang the cable from a strong support such as a spanner bar Figure 14 Hang the logger from a cable Install on a wall bracket The logger can be attached to a w
19. use damage to the instrument Information that requires special emphasis Precautionary labels Read all labels and tags attached to the instrument Personal injury or damage to the instrument could occur if not observed A symbol on the instrument is referenced in the manual with a precautionary statement This is the safety alert symbol Obey all safety messages that follow this symbol to avoid potential injury If on the instrument refer to the instruction manual for operation or safety information This symbol when noted on a product enclosure or barrier indicates that a risk of electrical shock and or electrocution exists This symbol if noted on the instrument or in the manual indicates a risk of instrument damage due to electrostatic discharge 4 English This symbol if noted on the instrument indicates that RF energy is emitted at or near this location Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005 In conformity with European local and national regulations EU Directive 2002 98 EC European electrical equipment users must now return old or end of life equipment to the Producer for disposal at no charge to the user Note For return for recycling please contact the equipment producer or supplier for instructions on how to return end of life equipment producer supplied electrical accessories and all auxillary items for proper disposal
20. used in open channel flow monitoring studies such as inflow amp infiltration 181 combined sewer overflow CSO capacity and planning and storm water runoff monitoring Data is collected from attached sensors and logged for future retrieval The sensors can be added or changed in the field Depending on the model up to four sensors can be connected The data can be retrieved directly through a USB or RS232 cable or remotely through a wireless network with Flo Ware desktop software and FSDATA server software Refer to Figure 1 The FL900 Series loggers can also connect to an external power source rain gauge or be used to pace a Sigma sampler The wireless option and the number of available connectors varies with the model of the logger Refer to Figure 2 and Figure 3 English 5 Figure 1 System overview with wireless option c S SENSOR SENSOR 1 Sensor all models 3 Computer USB or RS232 cable all models 2 Sensor FL902 FL904 only 4 Auxiliary external power or sampler all but FL900 6 English Figure 3 Connectors side 2 tp 1 Sensor FL904 only 3 Antenna option all but FL900 2 Sensor FL904 only 4 Rain gauge all but FL900 Installation Personal injury hazard Only qualified personnel should conduct the tasks described in this section of the manual Product components Electromagnetic radiation hazard To meet the requirements of the FCC Grant CE Mark and other regulat
21. with the calibration wizard Click on the Programming tab in the FL900 Series Driver window Click on Sensor Port 1 sensor name Click on the CAL WIZARD button The Calibration Wizard window opens Select the options on each screen When the Calibration Complete screen is shown click FINISH 5 Click WRITE TO LOGGER to save the settings u gt Set up internet communication NOTICE Network and access point security is the sole responsibility of the customer using the wireless instrument The manufacturer will not be liable for any indirect special incidental or consequential damages caused by a breach in network security When the logger has a modem data can be sent from the logger to the internet for remote access The user must first open an account with a mobile wireless provider The instrument is then registered to 16 English the data hosting server FSDATA and the applicable communication settings are programmed into the logger with Flo Ware Pre requisite Make sure that the logger logger test certificate and antenna are nearby Set up a CDMA account Mobile wireless providers use CDMA or GPRS technology for data transmission 1 Find the MEID number from the label Figure 11 2 Contact a wireless provider to start service on the modem a Give the MEID number to the provider b Request service for 1xRTT data transmission and SMS optional 3 Use the modem diagnostics in Flo Ware to verify operati
Download Pdf Manuals
Related Search