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1.                               08 J 14   09 M 1800 2000  100   10 N   11 M 2300 3000 0   12 M 3600 00000  000   13 E   14 M 1800 2500 20000   15 M 3300 0   16 G 12                               Statement Explanation   00 The rotation speed of the axis X is set  60 turns per minute  the wire  delivering speed of the axis Y is 50 m per minute  and the rotation speed of the    axis Z is 60 turns per minute     01 The axis X is rotated to 10 degrees firstly  then the eighth output point is  ON  and drive the wire delivering frame to rotate fast  or drive No  8 cylinder  to extend out  then the axis X is rotated to the position of 20 degrees again   simultaneously the axis Y feeds wire of 20 mm through tracing  and the axis Z    is rotated to the position of 30 degrees through tracing     02 The axis X is rotated to 30 degrees firstly  and then is rotated to the position  of 45 degrees  simultaneously the axis Y feeds wire of 100 mm  and the wire    delivering speed is 50 m min x0 3 set by the S command     a4    Http     www adtechen com       Ate  ha ADT CNC502 Spring Former Control System       03 The axis X is rotated to 45 degrees firstly  No  1 cylinder will extend out   then the X is rotated to position of 45 degrees  the axis Y feeds wire of 50 mm  through tracing  the contacting detection is performed to No  1 probe  if the  probe signal is detected out  the program will automatically stop executing  program of the previous line  and call the cylinder back  and execute the
2.        Reset  the reset switch allows you to perform the reset operation  and the reset    sequence is cam  wire delivering  eddy core  coil  and clip  After the reset is    finished correctly  the respective lamp on the switch will blank off     YSwitch  the stopping wire axis switch allows you to switch on or switch off    the operation of the stopping wire axis  Once the stopping wire axis switched     10     Http     www adtechen com       ADT CNC502 Spring former Control System itech       off  the respective indicator on the switch illuminates in red  and screen  displays    stopping wire e  OFF      otherwise the indicator blanked off  and the  screen displays    stopping wire  ON         ZSwitch  the eddy core axis switch allows you to switch on or switch off the  operation of the eddy core axis  Once the eddy core axis switched off  the  respective indicator on the switch illuminates in red  and screen displays    eddy  core  OFF      otherwise the indicator blanked off  and the screen displays     eddy core  ON         ASwitch  the coil axis switch allows you to switch on or switch off the  operation of the coil axis  Once the coil axis switched off  the respective  indicator on the switch illuminates in red  and screen displays    coil  OFF         otherwise the indicator blanked off  and the screen displays    coil  ON         CSwitch  the clip axis switch allows you to switch on or switch off the  operation of the clip axis  Once the clip axis switched off  the r
3.     sccscscscseseees   50   Appendix C  Spring Former Wiring Diagram               ccscscsscsseseseees   60       3  Http     www adtechen com    Ate  ha ADT CNC502 Spring former Control System       Chapter One Brief System Introduction  I  Brief Function Introduction  1  2 to 6 axis servo motor control  single motion or synchronous motion  and  flexible and convenient programming method can be performed   2  4 to 8 groups of probes or cylinders for selection  the high speed probe  detection ensures the working accuracy of the spring   3  Matching with the wire delivering frame kinking  broken wire alarming  detection  and wire delivering frame acceleration output  the flexible control of  the wire delivering frame is realized   4  The debug machining and test machining function of the hand wheel makes  the debugging more convenient   5  Flexible skip function  matching with a length detecting device  the  automatic separation of the waste spring can be realized   6  The program can be modified at any moment during the operation  and the  working efficiency is improved   7  A complete and visual visible system running system monitoring system   the problem can be found by the user in time  and the failure can be easily  eliminated   8  Multi item password protection function is built inside  which is secure and  practical   9  The memory capacity is large  which is enough for 1000 processing file   10  The programming is visible  simple  and easy to learn   11  The system up
4.    Line  Numbe    450    When the axis Z is rotated to 45  degrees  the speed is the speed set  by the S command           Line  Numbe                               Absolute jump command  after  the program executes to the line   the absolute jump command will  jump to the specified line number  6 immediately and continue to  perform downward  and through  being matched with the J  command  special processing  operation to the spring which fails  to detect the probe can be realized  to be more convenient for the  detection of waste products         39     Http     www adtechen com       G  c  te ch ADT CNC502 Spring Former Control System       Notice  when the data is input  and the program logging is finished  you  must press the    Save    switch to store the program to a hard disk  so as to  avoid that the data is lost and invalid after unexpected power failure  After  the processing is accomplished  processing is performed according to the    latest edited data when the next processing is started     4 Program Illustrations        Line Comm   Origin   Termin   Wire Eddy Speed Probe   Cylinder   Number   and al al Delive   Core Ratio    Angle   Angle   ring  ON                                00 S 60 50 60   01 M 100 200 2000 300 00000  001   02 M 300 10000 0 3   03 M 450 750 5000 1 1   04 J 14   05 M 900 1000 10000   06 L 6   07 M 1200 1500 3000 300 2 01                                   40  Http  A www adtechen com    ADT CNC502 Spring Former Control System Quoc          
5.    Reducing the Overload or Modifying the  connection error or the   UVW Wiring or Modifying the Motor Mode  driver not being matched   in the Driver  with the motor   43 Braking Resistance Failure Checking the Arrangement and Wiring of the   Braking Resistor   6l Power Supply Checking the Power Supply   85 Encoder Error Checking the Encoder Wiring   D2 Positioning Command Pulse   Checking the Pulse Wave Filtering Parameter       Frequency Error    Setting in 00 Page of the third Group          Appendix C  Spring Former Wiring Diagram     59  Http     www adtechen com       G  c  te ch ADT CNC502 Spring Former Control System       Sanyo Servo Control Wiring As for the controllers of the PY series  the quantity  of the pins should be changed into 13 from 12  and changed into 43 from 46                                                                                                                                                                                                                               NEN   normally ADT TH834 F5  na open  GND cylinder 8   aa X origin point Cylinder 8   SR Cylinder 7   ne  24V Cylinder 7   ae Probe 4 Cylinder 6   EE Probe 3 Cylinder 6   Sk Probe 2 Cylinder 5   Probe 1 Cylinder 5   GND Cylinder 4   Z origin point Cylinder 4   Ten U origin point Cylinder 3    normally     24   Cylinder 3   open  a  Probe 5      Cylinder 2   Probe 6     Cylinder 2   Wi Probe 7 a Cylinder 1   re Probe 8     Cylinder 1   8   ab  Ro Z  2 D  H  slal lslala  WM vfa l
6.   program of the next line directly  otherwise the program is executed downward    after accomplishing the program execution of the line     04 If a probe signal is detected out during the process of the 03 line program  execution  the program execution is continued downward and a jumping  operation is not performed  otherwise the program execution is continued    downward when the program jumps to the 14  line     05 The axis X is rotated to the position of 90 degrees firstly  and then is rotated  to the position of 100 degrees  and the axis Y feeds wire of 100 mm through    tracing   06 A circulation body head mark is set  and the cycling times is 6     07 After the axis X is rotated to 120 degrees  No  2 cylinder extends out  then  the axis X is rotated to the position of 150 degrees  the axis Y feeds wire of 30  mm through tracing  the contacting detection is performed to No  2 probe  if a  probe signal is detected out  the program will automatically stop executing  program of the current line  call the cylinder back  and execute the program of  the next line directly  otherwise the program is executed downward after    accomplishing the program execution of the line     Notice  the operation of the probe and the cylinder must adopt a one one  correspondence way  No  1 probe only use No  1 cylinder correspondingly  No     2 probe only use No  2 cylinder correspondingly  and so on  as for cylinder  the     42  Http     www adtechen com    ADT CNC502 Spring Former Control S
7.  Http     www adtechen com    ADT CNC502 Spring former Control System itech       HandCout  the counting statistic parameter is set during the  processing process of the hand wheel  when the numerical value is  larger  a hysteretic phenomenon that the manual processing stops  relatively to the manual operating will occur  when the numerical  value is too small  a processing dithering phenomenon maybe occur  when the hand wheel is rotated slowly  the numerical value is about 2    in general  and please don   t change it with ease     HandRate  the speed changing rate is set during the manual processing  process  the change is not obvious when the numerical value is  smaller  the change is more obvious when the numerical value is layer   and the numerical value is about 150 in general    HaveHand  a system is set to judge whether the hand wheel is  installed or not  1  enable  0  disable   PosDly amp RevDly  the time relay proportion is set during the reversing  rotation process of the system    SpeedDly  the time delay proportion factor which changes with speed  is set    AxisCunt  setting the axis number required by the system  3 to 4 axis    is temporarily supported only   CardAxis  setting the axis number controlled by the control card    CRT Disp  selecting whether the CRT display is used or not  1  CRT  display  0  LCD display     Notice  because the parameter is damaged carelessly  some controllers    using the CRT don   t provide a display after the system is started  a
8.  Quer          Production Setting    switch  and editing can be performed  When  the target quantity is 0  the processing operation of the quantity  statistics is not performed  and namely  the unrestricted continuous    processing can be realized        CountRun  the quantity of the finished products  when the value is  equal to the target quantity value  a message that the target quantity  reaches will be displayed and a prompt is provided  and  simultaneously the automatic processing is stopped  At this time   press the    Enter    switch and automatic reset will be performed to the  finished product quantity  The maximum value is  9999999   and  when the target quantity does not reach during the processing  process  the value can be cleared through pressing the    Output    Reset    switch        ProbeSet  the probe contacting failure times are set and can be input  manually  the range is  0 99999   the edit box is moved to the probe  setting position by using the    Probe Setting    switch  and editing can  be performed  press    Enter    switch or    Cancel    switch to exit the  probe editing state  when the set value is 0  the probe failure times is  not detected  and when the set value is 1  the system is in off state  immediately after the system detects the probe failure  otherwise the  system is in off state immediately after the system accomplishes the    spring processing and after the probe failure times have reached         ProbFail  when the specified probe c
9.  function  this function needs the screensaver function enabled   and when setting the picture screensaver function is enabled  the  system will automatic select the starting image as the screensaver  when the set screen time is reached  otherwise  the display will be  blank and the screensaver is enabled    4  YHandBack  setting when eddy the hand wheel and separately  move the Y axis  whether the back wiring is enabled  1 for Yes   and 0 for No     5  DeliverDrv  specify whether the last cylinder output point need  to drive the wire delivering frame  1 for yes  and 0 for no  Notice   when the parameter is set as 1  please do not use the last cylinder    during the cylinder array programming     6  WarningOut  specify whether the second cylinder output point  need to output the alarming  1 for yes  and 0 for no  Notice  when  the parameter is set as 1  please do not use the last but one    cylinder during the cylinder array programming     7  ForbidZ  forbid the eddy operation core or not  when set as   the  eddy core operation is forbidden  then press the eddy core switch     the eddy core will not be switched on and kept in switch off state     8  ExceedCheck  whether the line exceed check is enabled during  the system machining process  select YES  the system will  automatically select the last probe input point as the line exceed  check input point  the two axis system should select the number 4  probe input point  and the system with more than 3 axis should  select the 
10.  that the alarming output logic can be inverted  and if  yes  the parameter can be modified  otherwise you can access into the  system parameter modifying interface to modify the alarming logic   After the system is started  each axis is operated manually  and only one  direction is moved  so please check the servo parameter to make sure  that the servo parameter is set into pulse   direction mode    If the direction of the movement of each axis is opposite to the  anticipated direction  please modify the operating direction of the  corresponding axis in the system parameter or modify the operating  direction in the servo parameter    After the system is started  each axis is operated manually and is moved  normally  but the processing operation cannot be started  at this time   firstly guarantee that the reset is correct  next check whether a wire  breaks or not  as for some wire delivering frames which cannot provide  the wire breakage signals  the broken wire should be short circuited  in    addition  you should also check that whether the quantity processed      48   Http     www adtechen com    ADT CNC502 Spring Former Control System Quer  Va       10     11     12     13     exceeds the target quantity or not  and if yes  the initial processing  cannot be started    If the system is started normally  press the    Reset    switch  and a reset  failure is displayed immediately  you should check whether the     Emergency Stop    button is pressed or not at this time  If a 
11. Http     www adtechen com       ADT CNC502 Spring Former Control System    eeh          numeric value        03    Speed Ring Integration    Time Constant 1    20 0    1 0 1000 0    The rigidity of the system  can be enhanced and the  in position time can be  reduced through    decreasing the numeric    value        04    Position Ring    Proportional Gain 2    30    20 100    The start stop rigidity of  the system can be  enhanced and the  in position time can be  reduced through  increasing the set  numeric value  but the    noise will increase during    the startup process           05       Position Ring    Integration Time    Constant 2       1000 0       1 0 100 0       The start stop rigidity of  the system can be  enhanced through    decreasing the numeric    value        DK    Http     www adtechen com       Ateet    ADT CNC502 Spring Former Control System          06    Speed Ring    Proportional Gain 2    50    30 100    The start stop rigidity of    the system can be    enhanced through  increasing the set    numeric value        07    Speed Ring Integration    Time Constant 2    20 0    1 0 1000 0    The start stop rigidity of    the system can be    enhanced and the  in position time can be  reduced through  decreasing the numeric    value        0A    Feed forward Gain    Rigidity selection option   the rigidity of the system  can be enhanced and the  in position time can be  reduced through  the set    increasing    numeric value           OE       Position Wa
12. M Twistin Propor Numb  Number Angle nal Length f  g Angle tion er  Angle   Skip Line   Number For  Line J Probe  Number Inspection   Failure  Eije Absolution  Number G  Skip Liner   Number  Line  Number e                            3 M  J  and G Command Operation Instruction is Listed as follows     only used for demonstration and no any relevance exists between any    two statements            Line  Numbe          200    300 2000             100                The axis X reaches 20 degrees  firstly  and then is matched and  linked with the axis YZ  The  speed of the axis YZ adopts the  tracing speed  The wire delivering  length is 20 mm  and the axis Z is  rotated to the position of 10        372    Http     www adtechen com          Ateet    ADT CNC502 Spring Former Control System          degrees        Line  Numbe    450    10000    0 2    After the axis X reaches 45  degrees firstly  the wire  delivering length of the axis Y is  100 mm  and the wire delivering  speed adopts the wire delivering  speed x0 2 set by an S  command        Line  Numbe    300    500    10000    30    01    After the axis X reaches 30  degrees firstly  No  2 cylinder will  extend out  and then the axis X is  matched and linked with the axis  YZ  The speed of the axis YZ  adopts tracing speed  when the  axis X is rotated to 50 degrees   simultaneously the wire  delivering length of the axis Y is  100 mm  the axis Z is rotated to  the position of 30 degrees  No  2  probe contacting detection is  pe
13. Spring Former Control System    ADT CNC502A    User Manual    Quer Adtech  Shenzhen  CNC Technology Co   Ltd   Address  36th Building  Majialong Industrial Park     Nanshan District  Shenzhen City  China  TEL   86 755 2609 9116    FAX   86 755 2627 2718    ADT CNC502 Spring former Control System itech       Copyright Notice    The property rights of all the parts of the manual belong to  Adtech  Shenzhen  CNC Technology Co   Ltd   Adtech for short    and any form of imitation  copying  transcription or translation by  any company or individual without the permission is prohibited   This manual does not include any form of assurance  standpoint  expression  or other intimations  Adtech and the stuffs have no  responsibility for any direct or indirect disclosure of the  information  benefit loss or business termination of this manual of  the quoted product information  In addition  the product and the  information mentioned in this manual are for reference only  and  the content is subjected to change without notice     ALL RIGHTS RESERVED     Adtech  Shenzhen  CNC Technology Co   Ltd     l  Http  Ai www adtechen com    Ateca ADT CNC502 Spring former Control System       Version Upgrading Instruction          Version Modification  Instruction  Number Date  1 0 2008 06 The First Version                   Remarks  the meanings of the three numbers in the version number are as follows     E E E    Bank Main Version Number  Bank Secondary Version Number  Reservation    Notes  the a
14. annot capture the contact signal  and the set value of the probe is not zero  the value would be  increased  if the value is larger than or equal to the set value of the    probe  the processing operation is stopped after one current product     25   Http     www adtechen com    G  c  te ch ADT CNC502 Spring former Control System       is processed  a reminding message is provided when the probe  failure times reaches the set value of the probe  At this time  press  the    Enter    switch  and the probe failure times will be automatically  cleared  Press the    ProbeReset    switch to clear the value before the    probe failure times reaches the set value of the probe     Display current date and time for the user   s reference        CurRatio  Display the selection condition of the current ratio  and    divide into two states of high speed and low speed     X  Display the current rotation angle of the axis X   3600 3600     Y  Display the current wire delivering length of the axis Y      Z  Display the current twisting angle of the axis Z   3600 3600         CurMode  Display the current mode state    automatic mode    or       testing mode         HandOn  display the current on off state of the hand wheel  the  system on which a hand wheel is not installed cannot display the    current on off state     Display and retain the reminding message which appears last       ProbeState  indicate the current state of each probe  black indicates  that a probe signal is input  and red 
15. bove version table only refers to the version updating    of the modification of the instruction     2  Http     www adtechen com    ADT CNC502 Spring former Control System Quer       Content   Chapter One Brief System Introduction                  sccssscsssssssscsssccsescceenes  4   I  Brief Function Introduction cceeceesceesseescceseeeeeesceeeeeeeeeeeeeeeeeeeeeeees  4   II  Visual Effect Drawing           ccccecsccesseessseesseeeeeeeeeeseeeeseeeseeenseeensneeees  5   TIT  System Accessories           ceecceseeseeesreeseeeceseeeeeeseeeenessneeseeseeeeeeeeeneees  5   Chapter Two External Dimensions and Electrical Connection              6   I  External Dimension Drawing          ssssssssesesssesssessresereseressreseressessessressees  6   II  Wiring Dagram   7   Chapter Three Operation Instruction          esseessoesseessosocesoessosesosesosesosee  10   I  Operation Panel Instruction         seesseseeseeeeeeeeeeeessersrsserssersrssersrssersrsse  10   II  Operation Interface Resource and Instruction   24    II  Program Command and Illustration Instruction    36    IV  System Parameter Restoraton    44    Chapter IV Precautions and Maintenance                sccscsscscscssssesseeesenes   45    Ty PEECAULIOMS cissie o re r e oie NE EES  45   II  Maintenance oo    eee eseesecsecesceceececessessececeseesessesseceaessesaeeneeeseeaes   46    Appendix A  Common Failure Analysis               sscscscssscsscescsescseneees   47    Appendix B  See the Setting of Servo Parameter          
16. by the executing  mechanism of each axis for eddy for one turn     29   Http     www adtechen com    G    te ch ADT CNC502 Spring former Control System       RunDir of X  Y  Z and U  the eddy running direction of each axis  BackDir of X  Y  Z and U  the running direction of each axe during  the process of reset   EddyDeg of X  Z and U  the eddy degree of each axis eddy during the  process of sending the first item set corresponding pulse number  and  the set value is 360 normally    YDistance of Y  the length of the wire delivering when the pulse  number set in the first item is sent by the wire delivering axis  namely   the perimeter of the wire delivering wheel in general    BackSpd of X  Y  Z and U  the running speed can be obtained when  all axis are reset    GearRate of X  Y  Z and U  mechanical speed reducing ratio of each  axis   MotorSpd of X  Y  Z and U  motor rated eddy speed of each axis    The manual speed of X  Y  Z and U  manual speed of each axis    StartSpd  running initial speed  unit  r min  of the interpolation is set    during the mechanical operating process  Acc  the running acceleration of the interpolation is set during the  processing operation    XMasSpeed  the maximum speed set by the Axis X is set  and a  reminding message is provided when the input speed is larger than the    numerical value   Password  the codes accessing to the interface are set     Warnlogic  setting servo alarming logic  1  high level alarming  0  low  level alarming       30 
17. ce  and the machining will be    kept on     11  YDriveLen  unit  millimeter   setting the output length of the  wire frame driving output  namely  under the automatic  machining mode  when the wire delivering length is larger than  this valve  the wire delivering frame will be outputted  otherwise   it will not be outputted  and the presupposition of the output is    that the wire frame driving switch is switched on      17  Http     www adtechen com    Ateo ha ADT CNC502 Spring former Control System       12  XZeroOffset  unit  degree   setting the shift position of the Axis  X  namely is the eddy degree after the home switch is found on  the Axis X  and the purpose is to convenient the random setting    of the home on the Axis X     13  ZZeroOffset  unit  degree   setting the shift position of the Axis  Z  namely is the eddy degree after the home switch is found on  the Axis Z  and the purpose is to convenient the random setting of  the home on the Axis Z  only effective with the system with more    than three axis      14  UZeroOffset  unit  degree   setting the shift position of the Axis  U  namely is the eddy degree after the home position switch is  found on the Axis U  and the purpose is to convenient the random  setting of the home on the Axis U  only effective with the system    with more than four axis      15  Password  the password for the machine to enter the system  after power on  when set as 0 the log in of the system needs no    password  the default value o
18. company and seek the solution method      44  Http     www adtechen com    ADT CNC502 Spring Former Control System iter bh       Chapter Four Attention Points and Service    I  Precautions    Precautions of the Security Aspect     1  Please don   t open the machine casing arbitrarily without permission    2  Please cut off power supply when the controller is not used for a long  time    3  Please pay more attention not to let dust and iron power in the  controller    4  Please handle with care during the transportation process  and don   t  cause the damage to the controller     Precautions for Proper Operation     An abnormal operation would be caused because of an incorrect  operation method  and even the controller is damaged for the worst  so  please follow the following the attention points to operate the controller    properly    1  Check the connected power supply to know whether it meets the  requirement or not  and stop burning the controller out    2  The service life of the controller has a lot to do with the environment  temperature  and if the field temperature for processing is too high   please install a heat emission fan  The range of the allowable  operating environment temperature of the controller is between 0  DEG C to 60 DEG C    3  Avoid using it in high temperature  in humidity  in a dusty  environment or in an environment with corrosive gas    4  In the place with intense shock  a rubber quakeproof pad for  buffering should be added      45  Http     w
19. d when the switches are not pressed  Under the state that    the hand  wheel is ON     the rear switch can performs the selection of the clipping    gudgeon to realize the driving operation of the hand wheel to each axis     Start    the current position of the cam axis is adjusted to the original angle    position     End f the data of the cam axis is adjusted to the final angle position  and the  system will automatically increase one line when the data of the other axis are    adjusted to the corresponding position     MandSet  hand wheel start close selection switch  after the switch is pressed   the start close state of the hand wheel will be displayed on the screen  and  simultaneously the indicator on the switch illuminates and can be applied to  the hand wheel to perform operation at this time  The switch is valid only to    the system which is equipped with the hand wheel device     2  Panel Button Instruction    An inching button  a testing knob and a mushroom shaped button     21  Http     www adtechen com    Ate  ha ADT CNC502 Spring former Control System       switch are arranged on the controller  wherein the green inching button  adopts a processing start button  namely  the automatic processing starts  through pressing the button at one time  the mushroom shaped button adopts  an emergency stop button  namely  when any abnormal condition occurs  the  current driving is stopped through pressing the button  any other button and  switches are all invalid under th
20. dating is convenient  and the newest updating program can    be downloaded through the Internet      4  Http     www adtechen com    ADT ONC502 Spring former Control System itech       II  Visual Effect Drawing       II  System Accessories    ADT CNC502 Controller  1 set  Instruction Manual  1  including the Wiring Diagram   ADT TH834F5 Plate  1    25 pin male to male cable  1    a Sve Http     www adtechen com    Ateoa ADT CNC502 Spring former Control System       Chapter Two External Dimensions and    Electrical Connection    I  External Dimension Drawing          SUE    S EAR   j HERE    mi  i       Adtech  Shenzhen  CNC Technoloey Ce                                        250 00    00 999          400  00  TC  Ch   Ae                                   6  Http  Ai www adtechen com    ADT ONC502 Spring former Control System itech       II  Wiring Diagram    1  The external input signal and output signal of the controller is    listed as following                  Kinking  Broken Line Alarming    _ To Mire Delivering   Normally Closed Contact      Frame  L     gt   ME  oi d  i  l lhl en    Probes Machine Casing    ExtINL  Cylinder   nm mt Exte proe    Drchet  Cylinder K  ee d Praked  Crlinder d      QUT Woe KCL Z Origin Switch     crlinder 4    E  ours aoe GH       Probel  Cylinder 5  ons Probe     Proke3    th  Cylinder         joure van 7  achine Casing   Cylind V  i  Cylinder    ur Ze H       Hotice  all the anodes are respectively A rapin oe    shorted with  24     all t
21. e I O interface detection shown in the    figure       33   Http     www adtechen com    Ateca ADT CNC502 Spring former Control System    Input     xuarn    vone   20rgin   18 1 Low    xz _   Prova    Prote     xHone Ise  13    19    x1    a  Pros   xorgin   B    14   Brkure   ue   Stopz    Proba    3    9 Leen   fu1ure   v    Handa    Probs    3  _  zuarn Lopes    Start    nax Jeng    Probs    mMm    TestKey       Reset YSwitch ZSwitch ASwitch BSwitch CSwitch   Cylinder Stop Test       E e e a    J    rat       X Handset              XxX PageUp PageDown HandSu         An input port is arranged in an input border  when a signal is  provided for the corresponding input port  the rectangular box  illuminates in red  when the signal detection is performed to the  probes from 1 to 8  the signals will change color and be displayed  along with some previous signals which are indicated by using  digitals  if the previous digital signals change only  the rear probe  signals don   t change  a control card problem appears  and therefore    the control card is required to be replaced        An input port is arranged in an input border  the digital signals of    0 9 can be output according to the digitals from 0 9  and when a     34  Http     www adtechen com    ADT CNC502 Spring former Control System itech       digital signal is input  the system displays a red rectangular box   Otherwise the system displays a blue rectangular box shown in the    figure       When the contents in a swi
22. e condition that the button is pressed  and the  interface shall be aromatically canceled and exits without any save through  pressing the button under the set interface of each parameter  The testing  knob is used for testing process  during the testing process  the knob is  rotated to the right  the speed of the testing process is quickened until the  highest speed reaches the speed set by the program  the knob is rotated to the  left  and the speed of inching process will slow down when the knob is  rotated to the left  and the process is stopped until the speed is the lowest  In  addition  some controllers are equipped with hand wheels  in the system  equipped with a hand wheel  the hand wheel installation in the system  parameter must be set into 1 firstly  otherwise the hand wheel is invalid  after  the hand wheel is installed  the system can select the open close state of the  hand wheel through    the hand wheel of each axis     and the hand operated  motion only plays a role under the open state of the hand wheel   3  Online Programming Function    The system has the online programming function at present  namely  the     22   Http     www adtechen com    ADT CNC502 Spring former Control System itech       system can modify the program contents while performing processing  so as  to facilitate the adjustment operation of the spring  the online programming  function only plays a role during the automatic processing process  and the  modified program shall be valid aut
23. ed quantity      13  Http  Ai www adtechen com    G  c  te ch ADT CNC502 Spring former Control System       otherwise  the machined quantity will not be cleared     Warning       When the continuous machining quantity reaches the set target quantity  the system will pop  up a dialogue box as shown in the following figure  and then press ENTER  the machined    quantity also can be cleared     Farning       CountSet  setting the required machining quantity of the spring in this batch   when the machined quantity reached the set value  the system will be stopped  automatically and the dialogue box will be popped up as shown in the above    figure to remind the user that the machined quantity is reached   YClr  clearing the wire delivering axis position     WorkPara  setting varied working parameters of the system  as shown in the    figure      14  Http     www adtechen com    ADT ONC502 Spring former Control System Quer                zz  RS  RS  RS  EE  RS  RS  ow  EE  RS  ES    o0  KAS  KAN  E       1  ScrProtect  setting whether the system need screensaver function     1 for yes  and 0 for no      2  ProtectTime  setting the time quantum  unit  minutes  for  entering screensaver mode  when the screensaver function is  enabled and the screensaver mode is entered  press any switch to    quit the screen saver state     3  BmpProtect  setting whether the system need picture screensaver     15  Http     www adtechen com    G  c  te ch ADT CNC502 Spring former Control System      
24. eh                Parameter Ex factory  Page Set value Remarks  Meanings value  00 Pulse 00 20 00  Pulse Pulse  Selection 10  Orthogonal Pulse                20  Pulse Direction  The system supports the  pulse direction mode and the    pulse pulse mode        Parameter Group 7                   Parameter Ex factory Set  Page Remarks  Meanings Value Value  00 Deviation Clearing   08 08  Constantly Valid  Function  02 Speed Ring   04 00 The CONT2 taken as the  Proportion proportion switching switch is  Switching canceled   03 Gain Switching   00 04 The CONT  is taken as the gain  Function switching switch                     57     Http     www adtechen com          Ateet    ADT CNC502 Spring Former Control System       Parameter Group 8                                                             Ex factory  Page Parameter Meanings Set Value Remarks  Value  00 Servo ON Signal   02 01  Constantly Valid  Setting  04 Co rotation Limit OD UC Using the Normally Open  CONT6  05 Reverse   Rotation   0B 0A Using the Normally Open  Limit OONTS5  Parameter Group 9  Ex factory  Page Parameter Meanings Set Value Remarks  Value  Servo In position Setting the Output Signal of  00 18 19  Switch Setting the Servo in position Switch  07 Servo Alarming   39 38 Servo Alarming Switch  Setting Setting  Common Used Alarming    58   Http     www adtechen com          ADT CNC502 Spring Former Control System    eeh                            Alarm Instruction Processing Method   41 Overload or UVW wire
25. erfaces  this    switch is the modification giving up and quit switch     Clear  clearing the content in the current edit box      lt     1   allows you to realize the up  down  left and right moving of each edit    box during the programming    lt      the Enter switch allows you to confirm the input data  name this  switch should be press after the editing is finished  and the edit box will be    automatic moved down        we the two switches are the switches for moving the cam axis    manually  when the switches are pressed  the cam axis is driven to realize the    positive rotation and the negative rotation  and the driving is stopped when the     19  Http     www adtechen com    Atec ha ADT CNC502 Spring former Control System       switch can performs the selection of the cam axis to realize the driving    operation of the hand wheel to each axis          W the two switches are switches for moving the wire delivering    axis manually  when the switches are pressed  the wire delivering axis is  driven to realize the positive rotation and the negative rotation  and the driving  is stopped when the switches are not pressed  Under the state that    the hand  wheel is ON     the rear switch can performs the selection of the cam axis to    realize the driving operation of the hand wheel to each axis     Z      the two switches are switches for moving the eddy core axis    manually  when the switches are pressed  the eddy core axis is driven to realize  the positive rotation a
26. espective  indicator on the switch illuminates in red  and screen displays    clip  OFF         otherwise the indicator blanked off  and the screen displays    clip  ON         Cylinder  The test switch on the cylinder allows you to enable or disable the  test mode to test the cylinder  This mode can be entered only when the system  is in OFF state  Once the system accesses the mode  the indicator on the switch  illuminates in red  At the time  you can press the numeric switches from     1 8    to enable No  1 No  8 cylinders correspondingly  Press it for the first  time  and the cylinder will extend out  for the second time  it retreats  To quit  the mode  press the Cylinder switch  Then  No  1 No  8 cylinders will be  automatically turned off  You can also press    Single        Clear        Test    and       ES    to exit  In addition  under the cylinder test mode  insert the U disk     ll  Http     www adtechen com    Ateoa ADT CNC502 Spring former Control System       beforehand  the U disk must be formatted as FAT  the ADT root directory is  built  and the updating file is put into the ADT directory   if the U disk is not  inserted  the system will automatically download the updating program from  the ADT directory of and electronic disk  Press 0 switch for 5 seconds  the  system will remind to update the system program  and then press YES to  update the system program  Otherwise  the update will be given up  Under the  cylinder test mode  press         switch for 5 sec
27. f the system is 0      aie ll  the high and low speed ratio selecting switch for inching each axis  and manual moving each axis  during the high speed  press the  switch and the   switch of each axis  then the system will each axis with the distance of    inching motion distance x inching ratio   Speed  setting the value of the inching motion speed and the ratio of each axis   Insert  inserting a line of command program before the white cursor     Delete  delete the program in the cursor line      18  Http     www adtechen com    ADT CNC502 Spring former Control System Quer       DelAll  Delete all the programs and only the speed setting line is reserved  and  before deleting all the data  the system will remind for whether all the data are    deleted     SyManag  this switch allows you to set varied ancillary functions  see the  operation instruction of the ancillary function    Save  save the edited program  it is recommended that this switch should be  press after large modification of the program to prevent the data loss caused by  unexpected power break down  in varied of parameter modification interfaces   this switch is the modification saving and quit switch  under the material  number editing mode  press this switch after entered a new material number     the current data will be saved into the respective material number     Cancel  during the selection of the program  press this switch will give up the  pressing of the switch  in varied of parameter modification int
28. g mode  the testing machining is     12  Http     www adtechen com    ADT GNC502 Spring former Control System itech       started  and the testing machining operation can be performed through hand    wheel or testing knob     File  select the serial of the file to be machined  if the current file is modified  and not saved  the system will remind you to save the current operation  enter  a new material number and press ENTER to load the new material number  if    you enter a new material number and press SAVE switch  the current material    content will bill saved to the new material number        Varied programming command  see the later commands code instruction     ProbeClr  to clear the failure times of the probe  When the failure times of  the probe reach the set value  the system will pop up the dialogue box to  prompt that the failure times have reached the value shown in the figure  then  press ENTER  the probe failure times all will be cleared     Warnine    Probe Failure for  10 times        ProbeSet  setting the probe failure times  if the system has probe operation   the probe failure times will be accounted  and when the set failure times is  reached  the system will be stopped automatically  and the warning dialogue    box will be popped up     CountClr  clearing the machined quantity  press this switch  the reminding  dialogue box will be popped up as shown in the figure to ensure whether you    want to clear the machined quantity  press YES to clear the machin
29. he cathodes are  respectively shorted with GHD  and the  purpose of leading out is to convenient the  wiring     a7   Http     www adtechen com    Ateca ADT CNC502 Spring former Control System       2  The wiring of the controller servo driver is as following     1   Wiring with Sanyo servo driver signal  pay attention to the    shielding of both ends    Inside of the Sanyo Q Servo  Controller Driver       Inside of the Sanyo PY Servo  Controller Driver         a  tee  1 ot   des ZA    n             3  3    6  ts     8  Http     www adtechen com    ADT ONC502 Spring former Control System itech       2  Wiring with YASKAWA Servo Driver Signal    Inside of the TaSKEaWa Servo  Controller Driver  SEET H A       3 Wiring with Panasonic Servo Driver Signal    Inside of the Panasonic Servo  Controller Driver        For any unclear part  see the Drawing Sheet of Spring Machine Wiring      9  Http     www adtechen com    Ateet    ADT CNC502 Spring former Control System       I  Operation Panel Instruction    1  Instructions of Control Panel and Buttons    Chapter Three Operation Instruction                                              Reset YSwitch   ZSwitch ASwitch BSwitch   CSwitch   Cylinder   Stop Test  File S G M Save T 8 9  ProbeCir   ProbSet J E Cancel 4 5 6  CountClr   CountSet   Insert L   l 2 3  Work  YClear Delete N UP 0 Enter  Para  Ratio SpeedSet   DelAll   SysManag DOWN Clear   LEFT   RIGHT   X  Y  Z  A  B  C Start End   X  Y  Z  A  B  C HandSW                           
30. he position of 360 degree  and is returned to the  home  The system closes the g    output point and stops the quick input of the    wire delivering frame or calls the No  8 cylinder back     The program is finished      43  Http     www adtechen com    Ateet ADT CNC502 Spring Former Control System       The axis X is operated to the position of 180 degree firstly  and then is  matched and linked with the axis Y and is operated to the position of 250    degree  and simultaneously the axis Y feeds wire of 200 mm through tracing     The axis X is operated to the position of 330 degree  and then the eddy core    axis is returned to the home position     The program jumps to the position of the 12th  so as to ensure the running    accomplish     IV System Parameter Restoring    In practical operation  the data in the hard disk or the system parameter  is damaged mainly because of improper operation or sudden power failure   even an error will occur when the system works  the mentioned above cannot  occur in general  the system has the default parameter error correction  function  and if the mentioned above occur  the system will show a statement   for example     Please reset the system parameter  Press any switch and  configure the system parameter      at this time  you can access the system  and select the system parameter editing interface  edit each parameter  manually  then save and exit  and then restart the controller  if an error still    occurs  please contact with our 
31. indicates that a probe signal is    not provided        CylState  indicate the current state of each cylinder  black indicates  that the cylinder will extend out  and red indicates that the cylinder    retreats       26   Http     www adtechen com    ADT ONC502 Spring former Control System Quer       Programming Contents     Programming line number  0 99    Program command  M  S  L  N  J  G and E    The original angle of the axis X   3600 3600  and unit  0 1 degree   The terminal angle of the axis X   3600 3600  unit  0 1 degree  and  the angle of the axis X is absolute rotation angle    The wire delivering length of the axis Y   99999 99999  and unit   0 01 mm    The eddy core turning angle of the axis Z   3600 3600  and unit  0 1  degree    Speed ratio  the running speed ratio from the original angle position  in the line to the terminal angle position is set  and the speed ratio is  set for the wire delivering axis when the terminal angle is not  provided    Probe appointment  input range  1 8     Cylinder appointment  input range  00000000 11111111     2  Ancillary Function Operating Interface     Press the    SysManag    switch and a figure appears as follows        227  lt  Http     www adtechen com    G  c  te ch ADT CNC502 Spring former Control System       Press the corresponding numeric switch at this time and you can  access into different interfaces   A press    0    and you can access into the file processing management    interface shown in the figure     File D
32. ir Manage       Press the arrow up and arrow down switches  and the right and left  arrow switches and select the corresponding files  the corresponding  operation is performed according to the corresponding numeric switches   press    1    and perform the disc switching  if a mobile U disk is inserted  into the system  operation can be performed to the mobile U disk  the  directory of the mobile U disk display  USB    press    2    and perform  the copy operation to the selected files or directories  press    3    and  paste the files or contents which selected copy just now  press    4    and    delete the selected files  press the    Enter    switch for the operation      28   Http     www adtechen com    ADT ONC502 Spring former Control System itech       confirmation when the system provides a reminding message    Y N      and you cancel the operation through pressing the    Cancel    switch   Notice  the mobile U disk must be formatted into the FAT format when  the operation is performed during the operating process of the mobile  U disk  otherwise the file read may be not normal    B Press    1    and access into the system parameter setting interface shown  in the figure after through the code verification  the initialized default    code of the system is 123      System parameter set    EE  PE BEBELELEEEEL      36000    36000      36000    36000  SS  SS  PS  SS  mom  SS  RS  SS    360 0      360 0      Ok Cancel         Pulse of X  Y  Z and UM  pulse number required 
33. lure of the system maybe occur  so please contact with the  supplier at this time as soon as possible   3  When the system is started  and shows    cannot find a control card     the  contact with a board or a CPU board is maybe poor at this time  please  turn off the machine  dissemble the machine casing and reinsert the card  or reinsert the CPU board  and if the failure cannot be eliminated  please  contact with the supplier    4  The system has been started  but the testing knob  the hand wheel the  starting button or the emergency stop button is invalid  at this time you  can access into the I O detection interface to perform test to all functions   and if the test is abnormal  the switchboard switch panel or the control  card maybe has a problem  so please contact with the supplier    5  The system has been started  but all or partial switches don   t have  response  you can access into the I O detection interface at this time and    perform test to all switches  and if the test is abnormal  the switchboard   47  Http     www adtechen com    Ateca ADT CNC502 Spring Former Control System       switch panel maybe has a problem  so please contact with the supplier   The system has been started  but an X alarm or a Y alarm is displayed on  the screen constantly  an alarm message is not displayed on the servo  driver yet at this time  the alarming output logic of the servo parameter  should be modified at this time  simultaneously you can check the servo  driver to make sure
34. nd the negative rotation  and the driving is stopped when  the switches are not pressed  Under the state that    the hand wheel is ON     the  rear switch can performs the selection of the eddy core axis to realize the    driving operation of the hand wheel to each axis           A al the two switches are switches for moving the coiling axis  manually  when the switches are pressed  the coiling axis is driven to realize  the positive rotation and the negative rotation  and the driving is stopped when  the switches are not pressed  Under the state that    the hand wheel is ON     the  rear switch can performs the selection of the coiling axis to realize the driving    operation of the hand wheel to each axis          4 DH DH DH DER    ou   the two switches are switches for moving the coiling axis    manually  when the switches are pressed  the coiling axis is driven to realize      20   Http     www adtechen com    ADT CNC502 Spring former Control System Gator       the positive rotation and the negative rotation  and the driving is stopped when  the switches are not pressed  Under the state that    the hand wheel is ON     the  rear switch can performs the selection of the coiling axis to realize the driving    operation of the hand wheel to each axis        cl the two switches are switches for moving the coiling axis  manually  when the switches are pressed  the clipping gudgeon is driven to  realize the positive rotation and the negative rotation  and the driving is  stoppe
35. ntrol System                                                            NEN  Dese e Gi  normally ADT TH834 F5     PU  open  GND   Cylinder 8      Axon gin point Cylinder 8    7 Cylinder 7     lt y  24V   cylinder 7    Ba Probe 4 Cylinder 6    Me Probe 3  Cylinder 6    Sa Probe 2    Cylinder 5    ca Probe 1  Cylinder 5    eh GND     Cylinder 4    d   Fiz on gin point Cylinder 4    NPN   L  n point Cylinder 3    normally Les   open  Cylinder 3    Probe 5 Cylinder 2    Axis X Servo Wiring Probe 6   cylinder 2    Probe 7 Cylinder 1           Cylinder 1              to   nS   O   Leg   Oo       rming  Normally Open      24  GND    24  GND  GND    24    Wrapping Alarmin       SATIA Zock A  STxY uv dt  Broken Wire ala          CNC 502 Spring Machine    STI YMYMSYA       SATIA Zoch Z                   h  Axis Z Servo Wiring Adtech   Shenzhen  CHC  Technology Co   L        62  Http     www adtechen com    
36. number 8 probe input point  The function normally is  used for spring machine  and will be reserved and not used    herein     9  ProAhead  unit  millisecond   The time delay mainly is used      16  Http     www adtechen com    ADT CNC502 Spring former Control System itech       during the machining of the high precision spring  if the  parameter is not 0  then the program line with the probe detection  will display the respective cylinder  and the time is delayed for  the in position of the probe  during the time delay  if the probe  detects the signal after the time is over  the system will record  probe failure for once  the program for jumping over the probe  detection line will be automatically executed  otherwise  the  program will be executed in normal method  and in this way  the  error phenomenon that the recording of the probe failure due to    the detection of the probe signal beforehand can be prevented     10  ProBehind  unit  millisecond   Setting the delay time during the  detection of the probe  during the high speed execution of the  program  the in position of the servo is hysteretic than in position  of the software  namely  the time for detecting the probe is  hysteretic than the actual program execution  the setting value is  the delay hysteretic time  if the probe is detected during this  period of time  the system will automatically execute downward   if the probe can not be detected during this period of time  the  probe failure will be recorded for on
37. ny    switch can be pressed unceasingly during the startup process of the     31  Http     www adtechen com    G    te ch ADT CNC502 Spring former Control System       system at this time  and the CRT display way would be automatically    restored after the system is started        Language  selecting the language used by the system  1  English  0   Chinese        UStyle  selecting the control mode of the axis U  coiling   1  number    of turns  0  angle     Notice  when the angle control mode is used to control the axis U   coiling   the basic programming accords with the eddy core  and the  input angel can reach  36000 to 36000 degrees to facilitate to realize the  multiturn running  As for the control mode of number of turns  the  contents of the line is taken up  namely  number of turns   angle mode   for example  2 123 indicates two turns and 123 degrees  the minimum  unit is 1 degree   simultaneously the coordinate also indicates  number of  turns   angle mode  for example  2C200 indicates 2 turns and 200  degrees   and the data value is different from the absolute value of the  angle at this time and is an increment value  namely  a variation relative  to the previous position  in addition  under the control mode of the  number of turns  the data 0 or  0 is input  the program is positively  rotated to the home position after executing to the position  and if the date   0 is input  the program will be reversely rotated to the home position    after executing to the posi
38. omatically when the next spring is  processed    Precautions  during the process of automatic processing or testing  processing  after an emergency stop  the system shall be in an emergency  stop state  at this time the reset switch  the plus minus switch for each axis  rotation  and the starting button are only available  other switches are all  invalid  and the system shall be restored into normal state automatically after    resetting or pressing the starting button       23   Http     www adtechen com    Ateet ADT CNC502 Spring former Control System       II Operation Interface Resource and Instruction    1 Main Interface    CNC502 Spring Control System  PrgramNo  2 CountSet   10 ProbeSet   99999 Cur Date  2008 07 01  RunSpeed   PCS CountSet  1211 ProbFail  0 Cur Time  17 31 50    ee a E a a Sy  a oe ee  30 20 30    100 500 1000  800 1600 2000  2000 3200 3000    Sped X  20 x2 VE 200 x2 a  10 x2    Pos  0 0  0   CurRatio  Low CurMode   HandOn AT CylState e 00 0000o  Msg        Resource Instruction       Prgram No  it is the serial number for program save  and the range is    0 999       RunSpeed  when automatic processing is performed  the current    quantity processed per min is displayed        CountSet  the product quantity can be automatically processed  the  value can be input manually  with the range  0 9999999   the edit    box is moved to the position of the target quantity by using the        24  Http     www adtechen com    ADT CNC502 Spring former Control System
39. onds allows you to backup the  system configuration file  then press YES to backup the system configuration  file  otherwise  the backup will be given up  Ensure that all the system  parameters are correctly adjusted before backup the system configuration file   Under the cylinder test mode  press         for 5 seconds allows you to restore the  system configuration file  then press YES to restore the system configuration  file  otherwise  the restore will be given up  After restored the system  configuration file  if system configuration reading error is occurred during the  starting up of the system  the system will automatically pop up a dialogue box    to require the re configure the system file     Stop  under the normal machine stopping state  press this switch to machine a  spring  during the continuous machining or the testing machining  press this  switch  the automatic machine stopping can be realized after the machine of  this time is finished  in any other single axis driving or reset  press this switch    will stop the current driving immediately     Test  this switch is the conversion switch of the automatic mode and the  testing mode in the main interface  Under the automatic mode  the machining  can be switched on to perform the normal machining operation  then  machining quantity will automatically increased by 1 after the machining of  each time is finished  During the automatic machining  press this switch  the    system will automatically enters the testin
40. reset failure  is displayed after the reset for a certain time  you should check the origin  point switch  and check whether the input signal of which is normal or  not    If the cylinder cannot extend out  please guarantee the operating current  of the cylinder not exceed 500 mA    If the probe is not successful constantly  please guarantee the time set by  the probe time delay to be adequate large  and in addition  you should  ensure that the machine itself and the controller system share the ground   If the controller is energized  no pulse is sent out  but the motor is moved   you should check the wire connecting condition at this time  check the  connecting condition of the ground wire  and set the wave filtering    parameter of the servo      49  Http     www adtechen com    Ateet    ADT CNC502 Spring Former Control System       Appendix B  See the Setting of Servo Parameter    select the corresponding options as for other modes     I System Parameter  ru     All parameters all refer to the divers of Sanyo Q series  and please                                        Ex factory Set  Page Parameter Meanings Remarks  Value Value  Inputting the Power Supply  00  Three phase  00 Type 00 01  01  Single phase   three phase single phase   00  Increment Type  01 Encoder Type 00 00  01  Absolute Value Type  Increment Type Encoder  02 00 00  Setting  The pulse number  feed backed by each  The Number of Turns of the  turn of the motor is  03 Increment Type Encoder          2000  sho
41. rformed  during the running  process  if a probe signal is  contacted  the program will  automatically stop the current  processing and the cylinder  retreats  the system will continue  to perform processing through  switching to the next line   otherwise the cylinder retreats  after accomplishing the  processing  and then the system  will continue to perform  processing through switching to  the next line again           Line  Numbe                               The condition jump command is  executed    When the probe detection is  performed in the line before this  line  the command is valid   otherwise the command is invalid   the system will automatically         38      Http     www adtechen com       ADT CNC502 Spring Former Control System    eeh          jump over the line and continue to  perform downward  when the  probe detection exists in the  previous line  if a probe is  contacted during the running  process  the jumping is not  performed  and the system will  perform downward in sequence   or jump over to the specified line  number 7 and then perform  downward  Pay attention to the  rationality of the jumping  position  otherwise the system  maybe perform a program in an  unlimited circulating way        Line  Numbe    20000     15    The axis YZ are linked  the axis Y  will feed wire of 200 mm  and the  axis Z is rotated to 15 degrees   The speed of the axis Z is the  tracing speed of the axis Y  The  speed of the axis Y is the speed  set by the S command     
42. tch test border display a switch state  you  can press the    Test    switch to access into a switch testing state  and  at this time you can press the corresponding switch on the  switchboard panel to check whether it works or not  in normal  circumstances  the display is shown in the figure  when a switch is  pressed  the switch illuminates in red  and meanwhile if an indicator  is arranged in the switch  the indicator will illuminate  and the  switch is pressed again for closing and the original state is restored   If you need to exit the switch testing stat  press the    Test    switch    again       Press    3    and You can access into the date and time setting interface   please guarantee the correctness of the date and time  otherwise an    incorrect system startup failure maybe occur       35   Http     www adtechen com    II Program command and illustration instruction    1 Command and Instruction                                  Command Instruction   S Setting Driving Axis Speed   L Circulation Body Head Mark   N Circulation Body Tail Mark   M Wire Delivering  Eddy  Eddy Core  Tracing Wire Delivering   Speed Ratio  And Probe Sharing With Cylinder   J Phenomenon Skip Command  Absolution Skip Command   E Procedure End Command          ADT CNC502 Spring Former Control System    eeh       2  Command Format                             Line Y  SE H S  XZ Speed Speed Z Speed  Line L Cycling  Number Times  Line  Number D    Z Speed Probe  Line X Original Termi Y Sa P i o  
43. tion     Power supply is provided again to ensure the validity of the data analysis  after the parameter is modified  and the data content of the coiling axis is  checked at the same time  otherwise  the phenomenon that the coiling axis    continuously works for a long time is easy to occur     Acceleration  the S curve acceleration of the entire system is set  when     32  Http     www adtechen com    ADT CNC502 Spring former Control System itech       reaching 1000  a trapezoidal acceleration curve is used  the smaller the  numerical value  the longer the acceleration time of the system  and you   can select 1000 and use the trapezoidal acceleration curve     Y  Z  U StartSpd  the running initial speed of all the axis Y  Z and U is  set  if you use the speed accelerating and decelerating operation     please set the numerical value  20  otherwise the numerical value is    1000 available       Acc of Y  Z  and U  the acceleration of all the axis Y  Z and U is set   the larger the numerical value  the faster the acceleration  and you can    set the relevant numerical value according to actual needs       After modification is accomplished  you can press the    Save    switch  and exit  you can also press the    Cancel    switch  and the modification    is invalid       Notice  the system parameter is the necessary condition for  ensuring the running of the system  and you had better not change    the system parameter with ease in general     C press    2    and access into th
44. ve Filtering    Parameter       0  ms     0 200 0          The start stop pulse  the    acceleration and the wave        54     Http     www adtechen com       ADT CNC502 Spring Former Control System    eeh                                                       filtering parameter of the  system are set   Parameter Group 1  Parameter Ex factory  Page Set Value Remarks  Meanings Value  Servo Setting the Servo  00 In position 100 5 200 In position Signal   Range Output Time   Servo Setting the Servo   In position In position   01 500 5  1000   Approaching Approaching Range   Range Time  1 1 is 8000 pulse turn  as  for the 2000 wire motor  the  pulse number of each turn   Electronic Gear of the used motor must be   04 1 1       Ratio confirmed before setting the  numeric value  and  simultaneously the pulse  number is corresponding to    55  Http     www adtechen com          Ateet    ADT CNC502 Spring Former Control System                         the pulse number of each    axis in the first system                                  parameter    Parameter Group 3  Parameter Ex factory  Page Set Value Remarks  Meanings Value  00 Pulse Wave   00    00  800ns  1 25MHz   Filtering 01  200ns  5MHz   02  400ns  2 5MHz   03  L  ns  625KHz   04  3 2us  312 5 KHz   05  6 4us   156KHz   06  100ns   10MHz   07  66 7ns  15MHz   02 Co rotation 2  00 or 40  and Reverse  Rotation  Selection  Parameter Group 4    56   Http     www adtechen com          ADT CNC502 Spring Former Control System    e
45. wn in the motor  Setting  instruction  and is 2000  in general   08 Working Method            02 00  Torque Method    50  Http     www adtechen com       ADT CNC502 Spring Former Control System itech          01  Speed Method    02  Position Method    03  Speed torque  Method  04  Position torque  Method  05  Position speed  Method    The System Adopts the             Position Controlling  Method   Position Method Encoder 00  Internal Encoder  09 00 00  Selection 01 02  External Encoder  00  Without Braking  Resistance  01  Internal Braking  0B Braking Resistor Selection          00    Resistor  02  External Braking    Resistor                    51  Http     www adtechen com       Ateet    ADT CNC502 Spring Former Control System       II Basic Parameter  PA     Parameter Group 0       Page    Parameter Meanings    Ex factory    Value    Set Value    Remarks       00    Position Ring    Proportional Gain 1    30    80 200    The rigidity of the system  can be enhanced and the  in position time can be  reduced through    increasing the set    numeric value        01    Position Ring    Integration Time    Constant 1    1000 0    1 0 100 0    The rigidity of the system  can be enhanced and the  in position time can be  reduced through    decreasing the numeric    value           02       Speed Ring    Proportional Gain 1       50       80 200       The rigidity of the system  can be enhanced and the  in position time can be  reduced    through    increasing the set       ie    
46. ww adtechen com    G  c  te ch ADT CNC502 Spring Former Control System       II Maintenance and Service    Precautions during the Maintenance and Inspection    1  Don   t perform the maintenance and service of the controller until the  power supply of the main circuit is cut off firstly    2  The operator self should make sure that the power supply has been  cut off  to avoid an unexpected accident     3  Inspection Item and Period    Under normal use  environmental conditions  average daily  30 DEG C   Load rate  80   and operating ratio  12h day   please perform the daily    inspection and periodic inspection according to the following items              e Confirm environment   temperature   temperature  and dust foreign impurity   Daily Daily e Whether abnormal vibration and noise  Inspection exists or not  e Whether the air hole is block or not by a  yarn  e Whether the firm components are  Periodic One Year loosened or not  Inspection e Whether the terminal block is damaged  or not                  46  Http     www adtechen com    ADT CNC502 Spring Former Control System Quer bh       Appendix A  Common Failure Analysis    1  You cannot access into the program after starting the controller  as long  as you hear humming sound of a buzzer  any display is provided on the  system screen  and a startup file of the system is maybe damaged at this  time  so please contact with the supplier    2  If the humming sound continues after starting the controller  a serious  startup fai
47. ystem iter bh       first line indicates No  1 cylinder  the second line indicates No  2 cylinder  and  so on  and four cylinders can be used in all  If the line indicates 1  namely   after the system reaches the original angle shown in the line  the cylinder with  the number will extend out  0 indicates that a cylinder with a modified number  retreats  and the cylinder state keeps unchanged under the condition of null  value   without data     If a probe signal is detected out during the process of program execution of the  07 line  the program execution is continued downward  and a jumping  operation is not performed  otherwise the program execution is continued  downward when the program jumps to the 14th line    The axis X is rotated to 180 degrees firstly  and then is rotated to 200 degrees   the axis Y is not moved  and the axis Z is rotated to the position of  10 degrees  through tracing    A circulation body tail mark is set  and when the specific cycling times is equal  to the times set by the L command  the program performs the 1 1    line program   otherwise  the cycling will be operated to the 06 sentence from the 09 sentence    in the opposite direction and continue to operate downward     The axis X is rotated to 230 degrees firstly  and then linked with the axis Z and  operated to the position of 300 degrees  and simultaneously the axis Z is  operated to the position of 0 degree through tracing and reset operation is    performed     The axis X is operated to t
48. ze  z   bip ali Glo lel ly  an  o  u    Ob EI o  no    a  S D  D  e     i 43  9 a  a M  z  vm  z5  D  OO  W  H  O  v    R  H H  KE  Ch Client Adtech  Drawing  CNC 502 Spring Machine  1 iri Page  Axis Z Servo Wiring Date  07 04 06 Version  a   Wunber  1 1  Fan Verified Approved   Drawn by   2hizhou  bY by B  Adtech  Shenzhen  CNC  Technology Co   Ltd              60  Http     www adtechen com    ADT ONC502 Spring Former Control System itech       NPN                                                                                                                                                                         Panasonic Servo  normally ADT TH834 F5  Control Wiring py open  GND Cylinder 8   4   Fron gin point Cylinder 8   Cylinder 7   SE  24y Cylinder 7   ae Probe 4 Cylinder 6   41 gu Probe 3 Cylinder 6   d Probe 2 Cylinder 5   Dn Probe 1 Cylinder 5   P am   ep  CR GND Cylinder 4   0 KZ ord gin point Cylinder 4   SE Ke U origin point Cylinder 3    normally    Ze Cylinder 3   open  a  Probe 5      Cylinder 2   Axis X Servo Wiring S Cylinder 2   Probe 7 23 Cylinder 1   PUt 7    Cylinder 1   DR  6 fi  S te   Si Ki R Ki 5 v  of ee V  op 4 H  00 a d  nS D D  H H  Dn E D  R  e   CR g Ga   ER H o  OF    a  Ra 8 a  z  PU   4  H  D  z5  Dn  on  00 aa  n 5 Client Adtech  va  Dey Drawing  CNC 502 Spring Machine  ak  p E Date  Drawn by b  Adtech  Shenzhen  CNC  Axis Z Servo Wiring Technology Co   Ltd              6l  Http     www adtechen com    G  c  te ch ADT CNC502 Spring Former Co
    
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