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1. YOIUM JO UO S JBLUOJSND OMS peureigo eq UBD eu Jo Adoo ezis N s z ooa Aisumus ung poonpasdas aq you guoumoop uopeogpuoDjo joSeumu lt indoq Jpuadinbd x31v Jo uonexgnia Jo 6201010427 aq urug kpog jo opang L Bu Cc c1 002 oum FL SI vt x33 6 IW E umuo2 ap auppetu 21 aayo Aq pornos 10u arm asap wass aApaolold 20 quoudinbs smp jo Ajddns pur ssaooid Sunmouynuow a noang aq Jo siusuamnbar m 23 6 56 ut 1 1uattidinba payjoods oq Jo sisa pur uorvunuex uSisop o uoneumuexo ad 53 11 ajeno sup JO xouum pouopuaw asn ajes 10 suonipuo 913245 aq ol porao qns st ursisKs pur Sup sowarpur ad oq jo pooeld st usu X UBS 01 XLLIOXALLVE0 SINANI N awaya uonpunuexg ad amp 1 3 Page 35 210 PMTXM Issue C www skcltd com www skcltd com ood ianua w vp poonpedas you si 1 9L 44 411 dno16 sezeydso
2. oui DNINSVA n sie iojes ad3 oul ALSIVS SHL OL DNILIVIZN s3uemnoop saAT3dTTosep oui jo aspdn Xi 00I 0IZ adK3 dund sui pue doq au jo eTqrssod NOILIGGY 40 248 Aq open XLZ00I OIZ ZAAL LIDOS 10 XLLIOXA LVEO SRIANT NOLLIGGV st s XCLIOXALVEO SPAINI YN 4 2 eurfluo 10 ON 39 210 PMTXM Issue www Skcltd com Intrinsic Safety Certification 07 19945 Kramm t paonpasdas oq Aur wooumaop sit uoneotnaao Jo jpgeueu Kindaq 1uouidinbg Jo uoge jo Komoqe aq te our g pog oq Jo 1 520 5 A 90 500Z Pobueuoun sf e3e21313192 241 Uy squozoi nbay 3aJeS_ pue uireeH TeTqUessg 243 JO 32 4 1 ayy pabueyoun siv0 7 3192 UT peujgap ejes 10 suo iipuoo TeToads ZSA ZIVS SNOILIGNOD TYT5555 LI XLLIOXSLLVEO SINANI Amao 1 10 ON uonippy z www skcltd com 210 PMTXM Issue C Page 40 c
3. 2 j gt E YOIUM JO UO S JOLUOJSND OMS peureigo eq UBD eu Jo Adoo ezis N 11 32945 vorti puudai aq Aew aive NO torum 0132143502 jo spyepueis Aq peSesiua Ajeunou Suppew aq Aue osje jsnu 45 jueuidinba 241 asn jo ayy eSenBue au ur parue aq ue jo ayl NOI1V201 SNOQYVZVH NI JHL 39NVH2 LON OQ X1WEO01 01Z XLWZOOL OLZ 24 XLW6ZOLZd 20 XLEOOL OLZ 12001 012 sed 104 Au3LLV8 1621024 AINO ISN ONINSVM ei 5 16 191 wt 4032049402 jo M XLLVOX31VEO SIYANI XLWEOOL OLZ 0 X1 001 012 20 X1WZ001 012 10 X1Z001 017 158 1110 135800 89 QVO3 AND853LLJVHS ISIYNNS LL 912 se Suppew 241 peSueupun 5 au 03 Sunelal siajawesed ayy 3H1 OL S3313WViiVd XLWEOOL OLZ adA pue X1WZ001 012 ed duind jo sad mau eu jo XLW6ZLOZd jo mau au jo edojaAue ay Joj e jo asp 1002 97 61009 1002 1V 6 009N3 9002 0 6 009N3 spuepuens
4. EUR Debate x WR bua 9 GETING SLAM CO 10 Operating the Pocket Constant Mode rentrer rnnt en ten 15 Operating the Pocket Pump in Constant Pressure Mode Through Flow Sampling with the Twin Port Pocket Pump Troubleshooting Care ofthe Battery Packets bebat edes tust db ald vade rp tfe ee ater deg ecu pu 26 Pocket Pump MIX COmpOnentS eroticos e pz 28 Pocket Pump MTX Replacement ok roter nbn appe End 29 Pocket ACCESSES 30 Pocket Pump Data Trac SoftWare 32 lntrinsic Safety CeriiiCation M 34 IY Anio TR TEE EE DTE Re 46 www skcltd com 210 PMTXM Issue C Page 1 Intrinsic Safety Information The Pocket Pump MTX air sampling pump range Complies with the EC ATEX Directive 94 9 EC on equipment intended for use in potentially explosive atmospheres as intrinsically safe to Ex ia M1 and Ex ia IIB T4 for use in Europe EC type examination certificate INERIS O3 ATEX 0177X European EN standards applied Refer to Intrinsic Safety Certification on pages 34 to 44 The equipment may be used in zones O 1 and 2 with flammable gases and vapours with apparatus groups 8 IIB and with temperature class
5. ajaweed 24 KI33VS SHI OL SNIV 138 Su313WV Vd yoed ueqyeq aui 20 uisa Axoda ursa Mau e 8 jo Allqlssod 30 504 011 275 Aq epew s 12001 012 3d AL dWnd 137204 0 XLLLOX31VEO SIYANI e XLLLOX31VEO SIYINI 9162422 uoneujuexe 4 1 73 01 0 ON UONIPPV Page 43 210 PMTXM Issue C www skcltd com amp 2 gt Z M YOIUM JO UO S JBLUOJSND OMS WO peureigo eq UBD eu Jo Adoo ezis N 717 39945 DWOrE 1 quaumoop anua AIuO 00422411495 4821440 L vojesajap Ag atn jo 1099310 M 072071102 8 si syuauasinbay pue 1 102553 au jo 12adsaJ 241 XLLVOX31VEO SIYANI 916211322 2443 73 942 01 0 VONIPPY www skcltd com 210 PMTXM Issue C Page 44 Blank Page www skclitd com 210 PMTXM Issue C Page 45 Warranty Information Limited One Year Warranty 1 SKC warrants that this instrument and each of its component parts provided for occupational health and safety applications is free from defects in workmanship and materials
6. 2 E gt B E YOIUM JO uo S JBLUOJSND OMS peureigo eq UBD eui Jo Adoo ezis N 0d asm tap po aq yeu juoumsop Z1 0 9661 uo pue 9 u uors18A PIGGLONS Durwexq 10 40 peubts pue seed XL6ZI0zd 91 LO S66T uo peubrs pue p u 21561 10 L pue porep uorszea sebed c 12001 012 Zl S0 9661 uo poubys pue 9 u 95028010 PO PO S661 uo peubrs pue p u UOTSIDA P5028 f 91 L0 S661 uo poubts pue poaep sebed p 191 0 5661 uo peubys pue sxaaA 7 exnieioueuoN 50 9661 uo peub s pue 9 0 s1eA sebed Z dd29gd4 exnieqousuoN 0 01 9661 0 01 9661 10 40 02 l0 L0 00z t ei t ooz uo peubrs pue uo peubis pue uo peubrye pue uo pue uo peubts pue 1 1 UOTSXOA 1 1 z u jUsun2og 2 XIZ001 0TZ
7. sausumoop aq paquasap swuswasnboy Ayes pum 21109559 aq yout 01 2mpoejnugu oq q poidope suonnjos 0002 Azenuep 3o 06 N3 6661 KAaenuep jo paz 05 NG 2002 unt jo 020 05 Na 2 pus LEGT 30 pi0 05 jmuojuoo Ag paunsua s Ajajs pue yeay Imnuassa ayp 1294891241 6 EO CL6Ord ON Hodas pauBisuod are 1621 pue suomeurumxo au Jo 11 xipusdde ur poquassp sasaydsoune Al eniustod ui 203 8 xipuodde sig aandissap ay pur aeayru29 1 Jo xipusddu ap uj poquosop ouo sup JO sapo Aue pue juaudynbo 30 tuas awowud si i 158 135409 85 GHOJONVIS AHDHSSIJVHS 3SINN S TT LINN sssuppy 9 uampenue XLZ001 017 3dALdINnd L3XDOd 40 wasks p SINANI uoneumuexa od Jo STLVOILLDUWIO 1 3dAL O3 O3 6 F6 3432041 sa1ogdsournv aatsojdxa 4 ut osn 10 112154 9ADooj04d 2 www skcltd com 210 PMTXM Issue C Page 34 c 2 j gt o E
8. e Timer display O to 9999 minutes e Timer accuracy 1 e Battery pack NiMH rechargeable 1 0 Ah 2 4 V e Charging time up to 6 hours battery fitted to pump up to 16 hours battery only e Charging temperature to 45 C e Storage amp operating temperature 20 C to 40 C e Operating humidity O to 95 RH Typical run times Back P Run Time didici Flow 20 ml min Flow 100 ml min Flow 200 ml min 10 inches of water 14 hours 13 hours 11 hours 20 inches of water 12 hours 12 hours 10 hours Note Run times quoted are based on a new fully charged battery www Skcltd com 210 PMTXM Issue C Page 3 Specifications Pump Features Battery charging options Mains power option Keypad cover LCD screen Constant flow mode Constant pressure mode Sample hold function Low battery shutdown SKC offer two battery charger options for the Pocket Pump MTX series pumps a single charger Part No 223 229A and a five station charger Part No 223 107A When the battery pack is fitted into the pump a fast charge mode is enabled providing a charge time of up to 6 hours If the battery is charged external to the pump then the charge time will be up to 16 hours The 223 229A single charger model can also be used as a mains adaptor to run the pump for indefinite periods whilst connected to the electrical mains supply Note that it is recommended to ensure that the battery is fully charged prior to commencin
9. Battery Status Indicator The battery status indicator on the pump LCD screen shows the current battery charge level Fully charged 3 bars displayed from approximately 100 to 75 capacity Note It is strongly recommended to ensure that the battery is fully charged before starting a sample run 2 bars displayed from approximately 75 to 25 capacity 1 bar displayed below approximately 25 capacity e gt Low battery No bars and flashing outline indicates low battery Pump automatically switches to HOLD mode and then SLEEP mode after 1 minute 417 44 7 ae nmn Battery charging When the battery charger is connected the battery status indicator flashes all 3 bars to indicate charging At the end of charging the battery status indicator will lad E stop flashing and show 3 bars continuously 7 Battery charging error Bottom 2 bars showing continuously and top bar flashing at the end of charging indicates a charging error Disconnect and reconnect the charger If the error persists this may indicate a fault with the pump battery pack or the charger Contact SKC Limited customer services for assistance 17 E 4 www skcltd com 210 PMTXM Issue C Page 11 Getting Started 3 Accessing the Pump Keypad To access the pump keypad slide the slide cover downwards until the buttons are exposed 4 Operating the Three Button Keypad The Pocket Pump operates by pres
10. EC Directive 2002 96 EC on waste electrical and electronic equipment WEEE At the end of it s useful life this product must be disposed of in an environmentally sound way as detailed in the Directive Note that the battery pack must be separated from the pump and disposed of as detailed in the Batteries Directive m see below Please contact your local distributor or SKC Ltd for further details on how to comply with the requirements of the WEEE Directive SKC Ltd s producer registration number is WEE KHO054TQ 6 The Batteries Directive The NiMH battery pack supplied with this pump and any spare battery packs purchased for it fall within the scope of the EC Directive 2006 66 EC on batteries and accumulators and waste batteries and accumulators At the end of the battery pack s life it must be disposed of in an environmentally sound way as detailed in the Directive Please contact your local distributor or SKC Ltd for further details on how to comply with the requirements of the Batteries Directive SKC Ltd s batteries producer registration number is BPRNO0454 www skcltd com 210 PMTXM Issue C Page 7 Diagram of the Pocket Pump Air Inlet Port Air Inlet Port Air Exhaust Port 210 1003MTX only LCD Screen Inlet Particulate Filter Battery Pack Keypad Charging Jack Socket Slide Cover PC Interface Open Position Connector Belt Clip At base of inlet port Page 8 210 PMTXM Issue C www skcltd com
11. PMTXM Issue C Page 38 c 2 gt o E YOIUM JO UO S OMS peureigo eq UBD eu Jo Adoo ezis N UI Pas ism vr poonpaudal ox quo rui nexussop sui 321 sabed z 3671 53194 1 60 5002 s bed z asTT sized 10 90 5002 uo 00 90 900 12 50 uo V A91 000 20 222 10 90 210 10 10 PI I0 S00Z 800 0 SZ S0 S00Z p b H T XIZOOI OIZ 92 S0 S00z p p H T Y A91 XLCODI DIZ 5 50 5002 XLEOOI Id2H ISMOTTOS 5921920551 3sTT sj1ed Z pue 90 90 5002 uo pue U0T3921273192 3495924 243 eui pue snieiedde aq3 jo sui L SINSHDOOd SAIIdINOS3G pabuegoun 33797373399 Aq 1593 suof3goTJTzah oUTINOZ eui 81832 ONY SNOILVNIMVX3 NIINON pebueuoun st
12. Pocket Pump LCD Screen Flow Fault Indicator gt gt Battery Charge Status PROG HOLD ADJ FLOW VOL sen Operating Indicators 9 9 H numeras C F ins Display Units Operating Indicators PROG Active when a program is loaded into the pump memory using the DataTrac interface and software HOLD Flashes when the pump is the HOLD state ADJ Flashes when adjusting the pump flow rate during flow calibration FLOW Active when the pump LCD screen displays the flow rate VOL Active when the pump LCD screen displays the volume of air sampled SET Flashes when setting the pump flow rate or back pressure setting Display Units C or F Sample air temperature in degrees Centigrade or Farenheit Enhanced Display Mode only ins or mm Pump back pressure in inches of water or millimetres of mercury Enhanced Display Mode only mL min Pump flow rate in millilitres per minute mL Total volume of air sampled in millilitres or litres since last reset min Run time in minutes since last reset www skclitd com 210 PMTXM Issue C Page 9 Getting Started 1 Charging the Battery Pack Prior to first use the battery pack should be fully charged ideally overnight The Pocket Pump MTX series pumps must only be charged using the correct SKC chargers Part Nos 223 229A single charger 223 107A five station charger The chargers are supplied with mains input plugs s
13. Pocket Pump MTX Replacement Parts Item Part No Description 1 P20120GY Pump case kit including sliding keypad cover belt clip and screws 2 P51821 Belt clip 3 P20131GY Sliding keypad cover 4 P21001 Pump case screw kit 5 P79360 Keypad 6 P40010 Inlet filter pack of 10 R P20129MTX Battery pack 2 4V 1 0Ah NiMH If the required part is not listed contact SKC customer care on 44 0 1258 480188 Note Table item numbers correspond to the ringed numbers shown in the figure on page 28 of this manual www skclitd com 210 PMTXM Issue C Page 29 Pocket Pump Accessories Part No Description Key Accessories 223 229 pis battery charger mains adaptor 100 240V 50 60Hz supply with UK EU US AUS mains 223 107A Five station battery charger 100 240V 50 60Hz supply with UK EU US AUS mains plugs 717 510LA Defender primary calibrator 5 500 ml min accuracy 1 of reading 877 90K Pocket Pump DatatTrac software package including software CD PC adapter and cable Gas Vapour Sampling Accessories 224 26 CPC10 222 3 1 222 3L 1 222 3XL 1 222 3D 1 224 29T 222 3D 2 224 26 02 224 26 03 224 26 04 224 29A 224 29B Constant pressure controller for Pocket Pump Single tube holder and protective cover type A for tubes up to 6mm diameter x 70mm long Single tube holder and protective cover type B for tubes up to 8mm diameter x 110mm long Single tube holder and protective cover type C for tubes up to 10mm diameter x
14. suorionzi3su 64139240 93037373399 SP42 sniezedde 3o eui pajonb sjueunzop 943 50 pasoduos sy iJode 242 37 03 UOTI 243 ya eui OST abenbuey oui s73duo2 3snu 3AILdIN2S3G 91 51531 GNY SNOILVNIMVX3 ANILNOY 239402 Jo spzepueis oui Aq pabesraus e asnu wois s 10 snieredde 413283028 29 sasn uy ano 22 2 Uea jo 09 X33 Ie 3equnu XLLIOXSiVEO STUNT 12001 012 158 1110 135809 89 WOYOS QuO4ONV IE AYOGSZLIWHS ESHOIH 3SIMNOS TT LIND arrows 1 GII eT X33 91 suof3eofpuT 37 pue afqepesz aq asnu Bupyieg DNINSVA XLLIOX3LLVEO SIHSINI 21029n422 uonuruma ad 1 3 Page 37 210 PMTXM Issue C www skcltd com amp E gt Fa M s s aq eiu siusunoop uy p qj s p pue Aq 241 jo 243 EOE 05 pue 32 0
15. under normal use for a period of one 1 year This warranty DOES NOT cover any claims due to abuse misuse neglect alteration or accident or use in application for which the instrument was either not designed or not approved by SKC or due to the buyer s failure to maintain normal maintenance improper selection or misapplication The warranty also DOES NOT cover any claims due to the use of a non SKC approved charger to charge the battery pack This warranty shall further be void if changes or adjustments to the instrument are made by a person other than an employee of the seller or if the operating instructions furnished at the time of installation are not complied with 2 SKC hereby expressly disclaims all warranties either expressed or implied including any implied warranties of merchantability or fitness for a particular purpose and neither assumes nor authorises any person to assume for it any liability in connection with the sale of these instruments No description of the goods being sold has been made a part of the basis of the bargain or has created or amounted to an express warranty that the goods will conform to any such description Buyer shall not be entitled to recover from SKC any consequential damages damages to property damages for loss of use loss of time loss of profits or income or any other incidental damages Nor shall the Buyer be entitled to recover from SKC any consequential damages resulting from defect of the instrum
16. uoneoraao MIU Aq 3unoo2e OJU uae SHI 30 3504904 si 91125 Aq pew 9 12001 012 3dAL 134204 ZO XLLLOXALVEO SId3NI XLLVOX31VEO SIH3NI 2392111192 adA3 D3 AN 03 Z0 ON uDRIPPY 41 210 PMTXM Issue www skcltd com www skcltd com L 19945 panubdai aq uaumoop aun Aug uone unaa jo Je euew Aindag W3ILN3dNVHD G uone amp ajap Ag Supu au Jo 2 92 v0 0102 enejenu ua inausA squawin20p ahAHdbD5ap an pequosap pue aui Aq peidope suoisiAoJd eui jo ad EOE 05 92 64009 N3 11 62009 N3 0 6009 N3 1 ueadoun3 au Aq paunsua si 11 sj sjuauasinbay Ayes pue 3 eui Jo 1224522 991 paSueu un asn ayes ayy 350 3375 303 SNOILIGNOD 1 10395 41 yh 10 0102 uo pauBis pue unejado 72 0 0102 uo 0 0 010 Palep O1 8 00 51 0 5 0 010 uo pau amp is 70 50 0102 uo payep S Suymerg 71 10 0108 uo pausis 12 80 6002 uo yS 72 0 0102 pousis 07 01 6002 5 Sumesg 91 10 0102 uo pousis 7 80 6007 uo ms 71 10 0102 uo pousis 02 80 6002 00 SI 2S Suyme
17. 150mm long Tandem tube holder type T for colour detector tubes up to 115mm long plus trap tube Tandem protective cover for type T tube holder Trap tube pack of 10 Double adjustable low flow adapter tube holder Treble adjustable low flow adapter tube holder Quadruple adjustable low flow adapter tube holder Protective cover type A 6mm diameter x 70mm Protective cover type B 8mm diameter x 110mm Page 30 210 PMTXM Issue C www skcltd com Pocket Pump Accessories Part No Description 800 01200 Tube tip breaker 226 01 Anasorb CSC coconut charcoal tube 2 part 6mm diameter x 70mm GS pack of 50 226 119 Silica gel tube 2 part 6mm diameter x 110mm GS pack of 100 If the required item is not listed contact your supplier or SKC sales on 44 0 1258 480188 SKC provide an extensive range of sampling media including filters sorbent tubes and impingers A full selection can be found in the current SKC catalogue and at www skcltd com www skcltd com 210 PMTXM Issue C Page 31 Pocket Pump DataTrac Software With the optional DataTrac Software accessory the Pocket Pump is programmable using a PC DataTrac simplifies chain of custody reporting by allowing users the option of programming a complete running sequence delayed start timed stop and intermittent sampling all at different flow rates Time and sample volume are continuously updated in memory There is no need to perform lengthy calculations Data
18. 5 070 05 PIO 05 NS Spiepue3s ueadozng 43 iTu203UO0 psznsua sjuawertnbsy pue gi eeH sui 10 3294592 euj HITV3H ONY ALZANS 20 SINSHZHIQOSN TVIINSSSS 81 suorionzisur TeTDads Tat3oue y i9ges ot 2735T191901 u oJ Tenba 3snu 25293 Jo TI pue 1 oui pue eui Burielez UT soT3sTzo32e2vuo OF uey 1030025 10 aq aq 3o se asnu squeudtnbs 25943 50 TI 10 ndu aui DTsuUTI3UT JO 20709 eua e draeduoo asnu 2001 012 4 dund 4204 at S 20 AsseS ut asn 203 eyes ATTeoTSGTI3UT 3192 sq isnu T suyd eui 942 sexoydsouge eaTsoTdKe 243 Bujbieuoer 101280009 942 zoo 35 lt SNOILIQNOO TVIOSdS LI XLLIOX3 L VEO SDISINI oN 2192927 uoneurum3 1 53 www skcltd com 210
19. Trac does it for you The advanced information retrieval system is specifically designed to store data and provide chain of custody information Fault features allow storage of historical data in memory that can be retrieved up to 24 hours after shutdown The full DataTrac user s manual is included on the software CDROM Features SKC Real Time Monito Program a sampling operation from ecce PC Pump Real Time Monitor Serial Number Dec 8 2009 59999 2 28 PM Calibrate the Pocket Pump s flow to a Constant RUN primary standard Flow 21_ 19 2 210 Reset Temps e Display the operating mode including Constant Flow Constant Pressure temperature run time and battery Fahrenheit Celsius e status Set inH20 mmHgC Create and save a Pocket Pump ELE mr program without the pump being C FlowG Press connected to a PC e Program up to fourteen sampling sequences each with different flow rates Page 32 210 PMTXM Issue C www skcltd com Pocket Pump DataTrac Software e Download pump run time data and history toaPC File Options e Create chain of custody information using SSE Seale the
20. ate Use the A and Y buttons to adjust the pump flow rate up or down to precisely a Lt calibrate the required flow rate mL min FLOW When the flow rate has been satisfactorily calibrated press the X button to return to E RUN mode The pump will now maintain the calibrated flow rate to within 5 B H HOLD The pump run time data is recorded during the flow rate setting and calibration operations Before starting a sample run reset the run time data Connect the pump outlet to the sample bag inlet the sample train to the sample location Open the bag inlet valve Press to run the pump and begin sampling When the timer display on the pump reaches the required sample duration to fill the bag press Y put the pump into HOLD mode and stop sampling Close the sample bag inlet valve Alternatively if the DataTrac software is available the required flow rate and run time can be programmed into the pump enabling the pump to automatically stop when the required air volume has been sampled www skcltd com 210 PMTXM Issue C Page 21 Through Flow Sampling with the Twin Port Pocket Pump 2 Constant pressure mode sampling With the Pocket Pump set to constant pressure mode it is possible to obtain a stable pump flow rate with variable outlet back pressures up to 30 inches of water An adjustable flow restrictor at the pump inlet is required to set the desired flow rate Note tha
21. charge of battery pack battery pack output fuse has blown or battery cells have failed or are at end of life Replace battery pack 4 f pump functions after full charge of battery pack but gives significantly reduced run times before low battery shutdown battery cells are failing or are at end of life Replace battery pack Battery Replacement Refer to the pump component diagram on page 28 To remove the battery pack slide down and remove the slide cover Unfasten the two screws revealed beneath the slide cover Unfasten the screw that secures the belt clip and remove the belt clip and rear case to reveal the battery pack Carefully pull the battery pack upwards out of the pump case Fit the replacement battery pack taking care to ensure that the battery connector engages with the pins of the connector on the pump PCB Re assemble the pump case in the reverse of the above procedure Charge the new battery pack fully before use Battery Disposal e The EC Battery Directive and equivalent legislation in other countries requires that all batteries and battery packs are disposed of correctly at the end of their working life This means that they must be collected and treated separately from other waste e Please ensure that any end of life SKC battery packs are collected and recycled or disposed of correctly www skcltd com 210 PMTXM Issue C Page 27 Pocket Pump MTX Components Page 28 210 PMTXM Issue C www skcltd com
22. ely 16 Lt hours Above 999 minutes display reverts to O minutes and continues to count E Pump back pressure in inches of water or millimetres of mercury e Sample air temperature in C or F Enhanced Display mode only Page 18 210 PMTXM Issue C www skcltd com Operating the Pocket Pump in Constant Pressure Mode 2 Setting the Pump Back Pressure Ensure that the pump is set to Constant Pressure mode and that the battery is fully charged Set up the sample train as specified in the sampling method and connect to the pump air inlet port Press Y to start the pump running Press X A Y X The LCD screen will show the back pressure setting screen with SET mnn and flashing Li TT Use the and Y buttons to set the required back pressure in inches of water or mm e of mercury on the LCD screen Lt When the required back pressure has been set press the X button to return to RUN mode The pump will now maintain the back pressure to within 0 5 inches of water The individual tube flow rates can now be calibrated LO HOLD The pump run time data is recorded during the flow rate setting and calibration B operations Before starting a sample run reset the run time data www skcltd com 210 PMTXM Issue C Page 19 Through Flow Sampling with the Twin Port Pocket Pump The 210 1003MTX twin por
23. ent 3 This warranty extends only to the original purchaser of the warranted instrument during the term of the warranty the buyer may be required to present proof of purchase in the form of a paid receipt for the instrument 4 In the event of a defect malfunction or other failure of the instrument not caused by any misuse or damage to the instrument while in the possession of the Buyer SKC will remedy the failure or defect without charge Page 46 210 PMTXM Issue C www skcltd com Warranty Information to the buyer The remedy will consist of service or replacement of the instrument or refund of the purchase price at the option of SKC However SKC will not elect refund unless it is unable to provide replacement and repair is not commercially practicable 5 The terms of this warranty begin on the date the instrument is delivered to the Buyer and continue for a period of one 1 year 6 a To obtain performance of any obligation under this warranty the buyer shall return the instrument freight prepaid to SKC at the following address SKC Limited 11 Sunrise Park Higher Shaftesbury Road Blandford Forum Dorset DT11 8ST t 44 0 1258 480188 f 44 0 1258 480184 6 b To obtain further information on the warranty performance contact SKC 7 This warranty is provided under English law 8 No other warranty is given by SKC in conjunction with this sale The disclaimers and limitations shall not affect the statutory right
24. es T1 T2 T3 T4 The equipment is only certified for use in ambient temperatures in the range 20 to 40 C and should not be used outside this range The battery pack should not be charged in a hazardous area Use only SKC approved chargers designated for the model The equipment has not been assessed as a safety related device as referred to in Directive 94 9 EC Annex Il clause 1 5 The equipment should not be used if damaged in a way that could invalidate intrinsic safety Such defects might include cracking of the battery pack enclosure and internal encapsulant such that internal components or cells are exposed Important note about intrinsic safety If you are unsure as to whether the Universal pump you have purchased is suitable for your environment check with your site manager or responsible person BEFORE USE that the intrinsic safety rating on the product meets your site requirements SKC personnel are unable to recommend the appropriate safety rating for your site Page 2 210 PMTXM Issue C www skcltd com Specifications All models 55mm 35mm e Weight 170 g e Casing IP rating IP20 e Constant Flow Mode 1 Flow range 20 225 ml min E 2 Compensation range 20 inches of water at 20 225 ml min flow 3 3 Flow compensation accuracy 5 of flow set point e Constant Pressure Mode 1 Pressure range 1 20 inches of water 2 Pressure control accuracy 0 5 inches of water 0 25 mmHg
25. g sampling Warning The pump must not be used in potentially explosive areas when the charger is connected The pump controls are situated beneath a sliding cover to prevent accidental actuation of the keypad during a sample run LCD screen indicates run time data operating and fault modes and battery charge state Provides compensated constant flow control for single tube sampling applications Provides constant pressure control for multiple tube sampling applications Enables pausing and restarting of the pump during a sample Automatic pump shutdown in the event of a low battery condition The low battery shutoff voltage is selected to prevent over discharge of the battery which can cause degradation of the battery performance The pump retains the run time data in the event of a low battery shutdown Page 4 210 PMTXM Issue C www skcltd com Specifications Pump Features Indicates flow fault due to obstructed tubing or excessive filter loading Shuts the pump down and enters HOLD mode if the condition persists for longer than 15 seconds Automatically attempts to restart every five minutes until the flow fault condition clears in which case normal running will resume Flow fault function Built in replaceable filter to trap particles that would otherwise contaminate the pump Particulate trap With optional DataTrac interface and PC software Enables programming of timed PC Connectivity sample run
26. he outlet of the pump 210 1003MTX twin port model only i e the sample is passing through the pump mechanism ensure that the sample air is dry and does not contain corrosive constituents Failure to do so could lead to contamination of the pump mechanism degradation of performance or even failure of the pump Warning Failure to follow these guidelines will void the product warranty Page 6 210 PMTXM Issue C www skcltd com General Information 3 Non ATEX Certified Variants of the Pocket Pump The Pocket Pump is also produced in a variant range which is UL certified for intrinsic safety and these pumps are therefore not suitable for use in potentially explosive atmospheres in Europe where ATEX approval is mandatory Pump components vary between the UL and ATEX certified variants therefore components must not be interchanged between these pumps If in any doubt please contact SKC Ltd customer services for advice 4 Sampling Methods This instruction manual provides the necessary information to set up and operate the Pocket Pump MTX series pumps For more detailed information on specific sampling methods please refer to SKC s Step By Step Guide to Air Sampling Part No 224 G1 To obtain a free copy please contact SKC Ltd customer services on 44 0 1258 480188 or download at www skcltd com 5 The WEEE Directive This product is marked with the crossed out wheelie bin symbol which identifies that it falls within the scope ofthe
27. ilitres per minute on the E n LCD screen it m mL min ADJ FLOW When the required flow rate is set press the X button to display the flow rate adjust E screen with ADJ flashing Set the flow calibrator to take continuous readings and observe the indicated flow rate Use the A and Y buttons to adjust the pump flow rate up or down to precisely calibrate the required flow rate 16 210 PMTXM Issue www skcltd com Operating the Pocket Pump in Constant Flow Mode When the flow rate has been satisfactorily calibrated press the X button to return to RUN mode The pump will now maintain the calibrated flow rate to within 5 The pump run time data is recorded during the flow rate setting and calibration operations Before starting a sample run reset the run time data 3 Multiple Tube Sampling in Constant Flow Mode Using a Constant Pressure Controller An alternative method to Constant Pressure mode for multiple tube sampling is to use a Constant Pressure Controller CPC SKC Part No 224 26CPC 10 The CPC is a device that generates a constant back pressure of 10 inches of water at the outlet of the connected multiple tube holder Ensure that the pump is set to Constant Flow mode and set the pump flow rate to a level higher than the combined flow rates through the tubes The pump flow rate does not need to be accurately calibrated Connect the CPC between the p
28. ll be updated continuously in memory To switch from RUN mode to HOLD mode press The pump will stop and retain the run time data in memory The temperature and back pressure readings are still active in HOLD mode and can be displayed on the LCD screen in Enhanced Display mode 7 Flow Fault If pump operation is interrupted due to blocked or restricted flow the flow fault indicator gt gt I will flash If the flow fault persists for 15 seconds the pump will stop and switch to HOLD mode with the flow fault indicator on continuously The pump will then wait 5 minutes before automatically switching to RUN mode to continue sampling If the flow remains restricted the pump will return to HOLD mode and attempt to restart every 5 minutes The accumated run time and and sample volume readings are not updated whilst the pump is in flow fault 8 Resetting the Run Time Data to Zero To clear the run time data including elapsed run time and accumulated sample volume the following sequence is required With the pump running press to switch to HOLD mode press X A Y X and then X X www skcltd com 210 PMTXM Issue C Page 13 Getting Started The LCD screen will briefly show the pump serial number the internal software version number and then the elapsed run time at O min 8 Switching Between Constant Flow and Constant Pressure Modes The Pocket Pump is shipped set up in Constant Flow mode To switch from Constant Flow mode t
29. mze 4 uy osn cauqu Agseb ut sn Ol d D I st d p 3ndjno oti O2 uo jndur 942 ALANS OL SNILVISH 5 tages 3uaud nbs yapm Sezoudsouie up motte I surd 210 203294402 pue Aieiieq uojy129uuoo sereudsouie usum uoiuM 10328uuo3 e seq 12001 012 adk3 dund 39420 oui 021 ue uo pazu s d eui wa 5T3setd e posoqoua e syur sjusuoduos 21401 uo 3712212 e dund yeyo0d eui suorjoung eseui 300 OL MDT seb jo Bugyinseou 6uTzo3Tuom Buruue1boid 10 dund afqe3zod e XLZ00T 0TZ ed 3 dund 39002 oui W3LSAS SAILOSLOHd AHL HL 30 NOILdINDS3SG SI XLLIOXALVEO STHZNI SIVOIJIINSO NOILVNIAVX3 23 XLLIOXALVEO SIYANI oN 2172109 tonvunumex ad 1 53 amp E gt M o 210 PMTXM Issue Page 36 c
30. nd will invalidate the battery pack warranty Battery Performance e Charging temperature For optimum performance charge NiMH batteries between and 40 C e Do not overcharge For optimum performance disconnect battery pack from charger after 24 hours e Discharge temperature For optimum performance discharge NiMH batteries between 10 and 45 C refer also to pump specifications on page 3 for other limitations on operating temperature for intrinsically safe applications Battery Maintenance e Battery cycling during regular use To maintain optimum capacity during regular battery use cycle battery once a month Run pump until low battery shutdown occurs then fully charge battery e Long term storage and highly infrequent use 1 Charge battery fully prior to long term storage 2 Store in a cool dry place at temperature between and 30 C 3 Recharge battery at least once a year or more frequently if stored at temperature above 30 C 4 Cycle battery 2 to 3 times after long term storage to restore optimum capacity Page 26 210 PMTXM Issue C www skcltd com Care of the Battery Pack Battery Testing 1 Connect SKC approved charger to battery pack If charger indicator LED illuminates battery pack charger input is ok If charger LED does not illuminate battery pack input fuse is blown Replace battery pack 2 Leave battery pack connected to charger to fully charge 3 If pump does not function at all after full
31. o Constant Pressure mode and vice versa the following sequence is required With the pump running press Y to switch to HOLD mode press X A Y X and then X Y A X 9 Switching Between Standard and Enhanced Display Modes The Pocket Pump is shipped set up in Standard Display mode In order to view all of the available run time data the pump must be switched to Enhanced Display mode using the following sequence With the pump running press Y to switch to HOLD mode press X A Y X and then X X To revert to Standard Display mode from Extended Display mode the following sequence is required With the pump running press A Y to switch to HOLD mode press X A Y X and then X Y Y X 10 Changing the Temperature Display Units To change the temperature display units from C to F and vice versa ensure that the pump is in Enhanced Display mode and enter the following sequence With the pump running press to switch to HOLD mode press X A Y X and then 11 Changing the Back Pressure Display Units To change the temperature display units from inches of water to millimetres of mercury and vice versa ensure that the pump is in Enhanced Display mode and enter the following sequence With the pump running press Y to switch to HOLD mode press X A Y X and then Page 14 210 PMTXM Issue C www skcltd com Operating the Pocket Pump in Constant Flow Mode Constant Flow mode provides compen
32. or a less restrictive sample tube if the sampling method being used allows this Pump particulate filter is blocked appears black Replace the particulate filter Tubing blocked or crimped Replace tubing Battery pack voltage low Fully charge the battery pack Sample tube back pressure too high Try a lower flow rate and or a less restrictive sample tube if the sampling method being used allows this Pump mechanism leaking Contact SKC Ltd customer services for assistance Page 24 210 PMTXM Issue C www skcltd com Troubleshooting Possible Fault Corrective Action e Battery pack not fully charged before starting sample run Ensure battery pack is fully charged before starting a sample run Battery pack has reduced capacity as it nears end of life Replace the battery pack e Sample tube back pressure too high Try a lower flow rate and or a less restrictive sample tube if the sampling method being used allows this Pump stops due to low battery before the end of the required sample period www skcltd com 210 PMTXM Issue C Page 25 Care of the Battery Pack Battery Charging e Charge battery pack fully before first use to ensure optimum performance e Full battery capacity will be acheived after 2 to 3 full charge discharge cycles e Use only SKC approved charger designated for this battery pack Use of a non SKC approved charger may impair battery performance or even cause irrepairable damage a
33. s delayed starts and intermittent sampling Enables retrieval of pump run time data and history to the PC The 210 1003MTX twin port Pocket Pump includes an exhaust port enabling the pump to be used for sample bag filling and similar applications www skclitd com 210 PMTXM Issue C Page 5 General Information 1 Pump Models 210 1002MTX Standard ATEX approved pump with NiMH battery pack 210 1003MTX Twin port ATEX approved pump with NiMH battery pack 2 Care of Pocket Pump MTX Series Pumps Always use the correct SKC battery pack and battery chargers designated for the Pocket Pump MTX series pumps Never run the pump long term without a tube or filter medium in place When carrying out sampling using long term colour change tubes always use a tandem tube holder with trap tube Part No 222 3D 2 and cover 224 29T This will prevent the aggressive fumes generated by these tubes from entering and damaging the pump mechanism The Pocket Pump MTX series pump cases are IP20 rated they are not rated as water or splashproof and therefore must not be used where it is possible for water to enter the pump casing Pocket Pump MTX series pumps are fitted with a particulate filter which is easy to replace For general maintenance replace the filter every 2 3 months or if it appears dirty New filters are white in colour order Part No P40010 If the sampling methodology to be used requires the collection of the sample from t
34. s of a consumer www skclitd com 210 PMTXM Issue C Page 47 Notes Page 48 210 PMTXM Issue C www skcltd com Notes www skcltd com 210 PMTXM Issue C Page 49 A member of the SKC global group of companies SKC Limited 11 Sunrise Park Higher Shaftesbury Road Blandford Forum Dorset DT11 8ST United Kingdom 44 0 1258 480188 44 0 1258 480184 info skcltd com W www skcltd com 210 PMTXM Issue C July 2012
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36. sample set up feature Worker last name Smith first Worker ID m x Sampling Site Unit A e Print a history file containing pump run time po M Method Followed MDHS 96 e Print a worker exposure profile containing EE run time data and the pump history Pre Sample Calib SN 25690 Post Sample Calib SN DataTrac System Requirements Environmental Conditions Humidity Atm Pressure 1009 e CDROM drive Analysis e 800 X 600 SVGA resolution minimum Date Sent To Lab 23 Nov 2009 Analyzed By Sally Jones Date Returned From Lab 25 Nov 2009 Results 0 5 ppm 9 pin serial port or alternatively a USB to Hm T pae NGC IUS 9 pin serial port adaptor not available from 7 ro OE SKC Ltd Replaced valves in AM Cleaned lines in PM e Mouse e Microsoft Windows version 98 or higher Ordering information Includes software CD PC adapter and cable Catalogue number 877 90K www skcltd com 210 PMTXM Issue C Page 33 amp gt M MV 61000 126 LBE IANS IZG B LBE 8 MUIS SIW 39 ases Q yard LEDER vanbsy sap josmpuy WeWeUUO AUD ap jeuoneu ymnsur 66 99 SS vr 0 xe 99 v 0 199 9uejeH us pneuJsA 05509 3 248 ey WYO Hed 11 su y uq Pqlo pooepeudes x veu pioumoop ei
37. sated flow control for single sorbent tube sampling applications Ensure that the pump is set to Constant Flow mode before carrying out sampling 1 Viewing the Run Time Data Press to scroll through the available run time data screens HOLD Elapsed run time since last reset in minutes up to 9999 minutes approximately 1 week Above 9999 minutes display reverts to O minutes and continues to count min HOLD FLOW Flow rate in millilitres minute HOLD VOL Accumulated sample volume since last reset in millilitres or litres up to 9999 litres T c Pump back pressure in inches of water or millimetres of mercury Enhanced Display mode only e Sample air temperature in or F Enhanced Display mode only www skcltd com 210 PMTXM Issue C Page 15 Operating the Pocket Pump in Constant Flow Mode 2 Setting and Calibrating the Pump Flow Rate Ensure that the pump is set to Constant Flow mode and that the battery is fully charged Set up the sample train as specified in the sampling method and connect to the pump air inlet port Connect a flow meter such as a Defender primary flow calibrator to the inlet of the sample train Press Y to start the pump running a m m min FLOW SET Press X A Y X The LCD screen will show the flow rate setting screen with SET mr flashing a uu m mL min FLOW SET Use the A and Y buttons to set the required flow rate in mill
38. sing various sequences of the three keypad buttons Star Button X e Gcrolls through run time data on the LCD screen e Sets up the pump operating parameters when used with other buttons Up and Down Arrow Buttons e Increases or decreases either the flow rate in constant flow mode or the pump back pressure in constant pressure mode during setup Underlined Sequence X X e All buttons in the sequence must be pressed consecutively within 10 seconds of the previous command Bracketed Sequence Y X e All buttons within the brackets must be pressed simultaneously Security code X A Y X e The security code sequence is required to access the operating parameters thus preventing unauthorised changes to the parameters and flow rate or back pressure settings 5 SLEEP Mode If the pump is left in HOLD mode for longer than five minutes the pump will automatically set itself to a low Page 12 210 PMTXM Issue C www skcltd com Getting Started power SLEEP mode with the LCD screen switched off To wake the pump from SLEEP mode simply press any of the three buttons and the pump LCD screen will display the pump serial number followed by the internal software version number before switching to HOLD mode The pump will also automatically wake from SLEEP mode when the battery charger is connected 6 HOLD and RUN Modes To switch from HOLD mode to RUN mode press Y The pump will start to run and the run time data wi
39. t Pocket Pump is designed for through flow applications such as bag sampling Refer to the pump diagram on page 8 for identification of the inlet and outlet ports 1 Constant flow mode sampling Constant flow mode compensation performance The pump flow rate will be within 5 at flow rates up to 200 ml min inlet back pressure up to 20 inches of water and outlet pressure up to 3 0 inches of water maximum To set the pump up for constant flow mode bag sampling applications Ensure that the pump is set to Constant Flow mode and that the battery is fully charged Determine the required sample volume and sample duration The required pump flow rate can be calculated Flow Rate Sample Volume Sample Duration Connect a flow meter such as a Defender primary flow calibrator to the inlet of the Pocket Pump Press A Y to start the pump running a min Press A Y X The LCD screen will show the flow rate setting screen with SET He aci flashing Use the A and Y buttons to set the required flow rate in millilitres per minute on the LCD screen mL min ADJ FLOW When the required flow rate is set press the X button to display the flow rate adjust E screen with ADJ flashing M Page 20 210 PMTXM Issue C www skcltd com Through Flow Sampling with the Twin Port Pocket Pump Set the flow calibrator to take continuous readings and observe the indicated flow pret ri r
40. t once the required flow rate has been set the sample train inlet flow restriction must remain constant during sampling Constant pressure mode compensation performance With a constant inlet restriction of 5 inches of water the pump flow rate will be within 5 with outlet back pressure of 30 inches of water up 100 ml min flow rate and with outlet back pressure of 20 inches of water up to 200 ml min flow rate To set the pump up for constant pressure mode through flow sampling applications Ensure that the pump is set to Constant Pressure mode and that the battery is fully charged Connect the sample train including the adjustable flow restrictor to the pump air inlet port Press A Y to start the pump running Press X A X The LCD screen will show the back pressure setting screen with SET p and P flashing Lt mercury e g 5 0 inches of water or higher if the inlet sample train is more restrictive on the LCD screen Use the A and Y buttons to set a suitable back pressure in inches of water or mm of n 5 TT Page 22 210 PMTXM Issue C www skcltd com Through Flow Sampling with the Twin Port Pocket Pump When the required back pressure has been set press the X button to return to RUN mode The pump will now maintain the back pressure to within 0 5 inches of water Connect a flow meter such as a Defender primary flow calibrator to the inlet of
41. the sample train and set the flow calibrator to take continuous readings To calibrate the sample flow rate adjust the flow restrictor on the pump inlet Note that the pump corrects the inlet back pressure slowly so small adjustments of the flow restrictor must be made Once the required flow rate has been calibrated the pump will compensate for changes in the outlet pressure by maintaining a constant inlet back pressure condition Press to put the pump into HOLD mode and disconnect the flow calibrator from the sample train inlet The pump run time data is recorded during the back pressure setting and flow calibration operations Before starting a sample run reset the run time data Contact SKC Limited for advice on specific constant pressure mode sampling applications www skcltd com 210 PMTXM Issue C Page 23 Troubleshooting Possible Fault Corrective Action Battery pack will not charge Pump will not operate Pump flow faults continuously Pump cannot acheive required flow rate Check the battery charger by trying it with a different battery pack Replace the battery charger if required Check the battery pack by connecting it to a known good battery charger If the battery pack still will not charge replace the battery pack Check for faulty battery pack by trying a known good battery pack Replace the battery pack if required Sample tube back pressure too high Try a lower flow rate and
42. uitable for use in the UK Europe USA and Australia New Zealand Select the correct mains input plug and fit it to the charger Plug the charger output jack plug into the mating socket at the base of the pump Plug the charger into the electrical mains supply and switch on the power The LED indicator on the charger will illuminate to indicate that the battery pack is connected The battery status icon on the pump LCD screen will flash to indicate that charging is taking place Depending on the charge state of the battery at the start of charging it will take up to six hours to fully charge the battery The Pocket Pump includes an intelligent charging circuit which detects when the battery pack is fully charged therefore charging may complete in less than six hours When full charge has been detected the pump automatically switches to a trickle charging mode At the end of charging the battery status icon will be on not flashing and showing three bars to indicate full charge If the battery icon remains flashing after six hours this indicates a charging error It is recommended to disconnect and reconnect the charger and if this condition persists after a further six hours of charging it would indicate a fault with the battery pack or charger Contact SKC Limited customer services for further advice When fully charged disconnect the charger jack plug from the battery pack Page 10 210 PMTXM Issue C www skcltd com Getting Started 2
43. ump air inlet port and the multiple tube holder The short length of tubing supplied with the CPC is connected to the pump and the multiple tube holder is connected to the side of the CPC marked TO SAMPLE The flow rate through the individual tubes can then be calibrated using the needle valves built into the multiple tube holder www skcltd com 210 PMTXM Issue C Page 17 Operating the Pocket Pump in Constant Pressure Mode Constant Pressure mode provides built in constant pressure control for multiple tube sampling applications It is recommended to start with a pump back pressure setting of 10 inches of water Once the pump back pressure is set the tube flow rates are set using the needle valves built into the multiple tube holder If it is not possible to set the flow through a given tube high enough then increase the pump back pressure setting until the required flow rate can be acheived Note that the combined flow rate through all of the tubes should not exceed 200 ml min and the pump back pressure setting should not exceed 20 inches of water Before starting sampling check that the pump can run for the required sample duration at the combined flow rate and back pressure Constant Pressure mode is indicated by a P on the pump LCD screen 1 Viewing the Run Time Data Press to scroll through the available run time data screens HOLD Elapsed run time since last reset in minutes up to 999 minutes approximat
44. www skcltd com Pocket Pump Air Sampling Pump Operating Instructions This manual covers the following models 210 1002MTX 210 1003MTX Purchase Details and Service History Thank you for choosing an SKC product Your purchase is covered by our warranty details of which can be found inside the rear cover of this manual Product Model Number Product Serial Number Date of Purchase SKC recommends annual servicing of this product The first service is due one year from the date of purchase and then at yearly intervals on this date Service Date Service Date Service Date 1 5 9 g 6 10 3 7 11 4 8 12 Please note that SKC Ltd are the only authorised service centre in the UK guaranteeing you access to the full range of genuine SKC replacement parts For all other areas a full list of SKC approved distributors and service centres can be found at www skcltd com SKC UK service centre Tel 44 0 1258 480188 Fax 44 0 1258 480184 Email info skcltd com 210 PMTXM Issue C www skcltd com Intrinsic Safety INFONMMAtOM su sao Roe aen ra eee acea da add va Ra da 2 RODS CICLO NS 3 er raesent 6 Diagram of the Pocket oe toan pe deberes tme a ea aaia aen inr Ara 8 Pocket P mpl CD

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