FireSync Network Devices, Generation 2
Contents
1. 2 Network Configurations FireSync Network components can be connected in many different configurations to suit the needs of a specific sensor application Two common configurations are described in this section gt The following examples are illustrated with a Master 2400 however the same principles apply to a system built with any other Master model 2 1 Typical Some sensor applications require few sensors and minimal data processing This configuration is used in simple sensor applications requiring 24 or fewer sensors in a sensor network The simplest FireSync Network is illustrated below To Client Gigabit Switch PAI lt lt M MT PP Dual Cat5e Data Power Sync Safety From Sensors To Sensors 2 2 Multiple Stations Certain sensor applications may require more data processing than can be provided by a single station This configuration is used when more processing power is needed than a single stations can provide While a network with two stations is illustrated below adding even more stations would follow the same pattern illustrated below To Client HELENE ann A M M M ms LA a i bats sil m dpt ot he Oe m me ee LES 2 25 Sy JC od eh 3 ee Le tal We Le i L9 Gl 5 i D 1 D 1 p F J F l J J m c m T Wf 2 OON amn m e Dual Cat5e Data Power Sync Safety From Sensors To Sensors 2 3 Event Channel Connections In order to use the Event channel a conne2. Power 48VDC and ground are provided to power FireSync sensors b It is important to note that while the ports on the Master are RJ45 connectors they are not compatible with standard ethernet devices If you plug a non FireSync device into a PSS port it may be damaged by the 48v DC source e Sync A synchronization signal is broadcast to all sensors on the network This signal includes clock and encoder counts and is used to ensure that all sensors data can be properly interpreted by the server or client with respect to system time or physical movement of the encoder e Safety The safety signal enables the lights lasers and or LEDs on FireSync sensors to illuminate If safety is enabled the lights will be allowed to turn on and if safety is not enabled the lights will not illuminate but the sensors will still be able to run 4 1 5 Ground Connection This is a screw terminal to connect the Master s housing to ground 4 1 6 Power and Safety Interface The Power and Safety interface is a 6 pin terminal strip for connecting 48VDC ground and safety signals to the Master 4 1 7 Encoder Interface The Encoder interface is an 8 pin terminal strip for connecting the differential A B and Z optional signals from an encoder It also includes 5VDC and ground signals to power an encoder 4 1 8 Digital Input Interface The Digital Input interface is a 12 pin terminal strip with differential connections for the inputs Th
3. Power amp Safety connector Phoenix Contact MC 1 5 6 STF 3 5 Phoenix Contact MC 1 5 8 STF 3 5 Input amp Output connector Phoenix Contact MC 1 5 12 STF 3 5 Ext Sync connector Phoenix Contact MC 1 5 4 STF 3 5 5 2 2 Master 400 800 Link UP DOWN Sensor ports RJ45 Power amp Safety connector Phoenix Contact MC 1 5 6 STF 3 5 Phoenix Contact MC 1 5 8 STF 3 5 Encoder connector Input amp Output connector Phoenix Contact MC 1 5 12 STF 3 5 Ext Sync connector Phoenix Contact MC 1 5 4 STF 3 5 5 3 Environmental Information The FireSync Network devices must be mounted in e A dust free minimum IP61 and temperature controlled 0 C to 40 C non condensing environment e A 12 type electrical box based on NEMA 250 This box must be grounded to the frame it is installed on see NEC250 8 250 12 and 250 122 for proper grounding requirements 21 5 4 Electrical Specifications 5 4 1 Master 400 800 1200 2400 IEEE Master 400 800 Master 1200 2400 Power Supply voltage 48 VDC 48 VDC Max Power Draw Min Safety Voltage 6 72 to 48 VDC 8 1 to 48 VDC Encoder signal voltage Logical LOW 7 to 0 2 VDC Logical LOW 7 to 0 2 VDC range Logical HI 0 2 to 12 VDC Logical HI 0 2 to 12 VDC Digital Input voltage Logical LOW OVDC to 0 1 Logical LOW OVDC to 0 1 range VDC VDC Logical HI 11 5 VDC to Logical HI 3 5 VDC to 6 5 22 5 VDC VDC For higher voltage signals add exter
4. g FireSync Network Devices Generation 2 Version 4 11 0 0 Copyright 2009 LMI Technologies Inc All rights reserved Proprietary This document submitted in confidence contains proprietary information which shall not be reproduced or transferred to other documents or disclosed to others or used for manufacturing or any other purpose without prior written permission of LMI Technologies Inc No part of this publication may be copied photocopied reproduced transmitted transcribed or reduced to any electronic medium or machine readable form without prior written consent of LMI Technologies Inc Trademarks and Restrictions DynaVision chroma scan Selcom FireSync and Sensors That See are registered trademarks of LMI Technologies Inc Any other company or product names mentioned herein may be trademarks of their respective owners Information in this manual is subject to change This product is designated for use solely as a component and as such it does not comply with the standards relating to laser products specified in U S FDA CFR Title 21 Part 1040 LMI Technologies Inc 1673 Cliveden Ave Delta BC V3M 6V5 Telephone 1604 636 1011 Facsimile 1 604 516 8368 www Imi3D com Table of Contents 1 SOOM 7T E 5 tbt FAVES VNC Maste use iii in lines A 5 t2 SAONE SMART dm teta did M b E A A 5 o JNOIWOICSWIICIIBSne traiecto iter ha eae ha rot DEM 6 14 IRE SWING GOIdSOlS itn tette to tende
5. state indicates that all sensor light sources are active Encoder A Encoder alarm The encoder alarm is turned on when one of the encoder s differential voltage signals A B or Z fall below 0 475 volts If no Z is connected this will remain on On continuously Forward motion with no indexing is detected Blinking Forward motion with indexing is detected Encoder R On continuously Reverse motion with no indexing is Blinking Reverse motion with indexing is detected 23 Sensor Port Green LED Sensor Port Yellow LED 5 6 Cordsets 5 6 1 5 6 2 Network Cordset Maximum length 50m 164 RJ45 connectors Master end Binder 423 series 14 pin connector sensor end female FireSync Dual CAT5e cable Ethernet Cable Maximum length 100m 328 oolid Core UTP cable RJ45 connectors CAT5e cable 5 7 Typical Network Settings 9 7 1 Station Sensor IN Port IP address 90 0 0 1 Subnet Mask 255 0 0 0 Station Client OUT Port IP address 192 168 1 10 Subnet Mask 255 255 255 0 24 Section 6 6 Warranty 6 1 Warranty policies These products are warranted for one year from the date of purchase from LMI Technologies Inc Products that are found to be non conforming during their warranty period are to be returned to LMI Technologies Inc The shipper is responsible for covering all duties and freight for returning the sensor to LMI It is at LMI s discretion to repair or replace sensors that are r
6. used to distribute power data safety interlock and synchronization information to all devices in a FireSync sensor network A FireSync Network consists of one or more Masters and one or more Stations to support an application requiring two or more sensors 1 1 FireSync Master The FireSync Master provides sensor power safety interlock and broadcasts system wide synchronization information ie time encoder count and digital I O states to all devices on a sensor network There are currently four models of the FireSync Master the primary differences being the number of Power Sync Safety and Digital input ports as listed below Master 400 4 PSS 4 digital input Master 800 8 PSS 4 digital input Master 1200 12 PSS 4 digital input Master 2400 24 PSS 4 digital input 1 2 Station The station provides dedicated real time processing of sensor data It is intended to operate the FireSync Station Software and optionally act as a FireSync Host Protocol Server the primary interface between a client application and the sensor network using the FireSync Host Protocol The station is connected to the sensors via a gigabit Ethernet network switch Multiple stations can be added to a sensor network to boost processing power as required by the application The station can be any industrial computer which meets the requirements listed later in this manual 1 3 Network Switches While any Gigabit switch can be used to con
7. your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 182 168 1 100 Subnet mask 255 255 255 0 Default gateway i i Use the following DNS server addresses Preferred DNS server Alternate DNS server Select Use the following IP address and input the Subnet mask shown above The IP you enter must be on the same subnet as the station s the IP address shown above is appropriate for connecting to a station with the default IP address of 192 168 1 10 Click OK Click OK on the Connection properties window Your computer has now been configured to connect to a FireSync Station After this procedure is complete you can connect to the Station using the appropriate version of FireSync Client specific to the sensor type that is used in your sensor network Consult that sensor s User s Manual to learn how to use FireSync Client The first time you connect to a station with kClient the error log will display two messages stating that it was unable to connect to the Server and Management ports and the station s serial number will be displayed as SN 0 This is expected behavior and the proper serial number will show after the station s software has been upgraded b While This procedure specifically outlines the steps required to connect a Windows XP PC to the FireSync Network
8. HFZ 305 Attn Electronic Product Reports 2098 Gaither Road Rockville Maryland 20850 26
9. al specifications of the Safety Control circuit Encoder 8 pin connector Digital Input 12 pin connector 8 Input4GND 9 Donotuse b This connector does not need to be wired up for proper system operation External Sync 4 pin connector The features of this connector are not currently implemented 3 1 2 Master 400 800 The Master uses four Phoenix Contact terminal plugs see Section 5 2 1 Power and Safety interface Encoder interface Digital I O interface External Sync interface Power and Safety 6 pin connector Pin Signal 48VDC 48VDC GND 48V GND 48V Safety Control 6 Safety Control wf The 48VDC power supply must be isolated from AC ground This means that AC ground and DC ground are not connected The Safety control requires a voltage differential across the two pins This is different from previous versions of FireSync Masters where a short across the two pins was required In current and future revisions a short across the two pins will cause the safety system to prevent system operation Refer to Section 5 4 1 for electrical specifications of the Safety Control circuit Encoder 8 pin connector Digital Input 12 pin connector Pin Signal 7 0 Donotuse 1 Donotue 2 Donotuse 13 Donotuse 14 Donotuse 15 Donotuse 2 This connector does not need to be w
10. any computer running on an OS that supports TCP IP will be able to connect to the FireSync Network Section 4 4 Identification of Parts and Features This section describes the physical features of each generation 2 network device 4 1 FireSync Master Ethernet LINK interface UP and DOWN ports LED indicators 12 24 FireSync sensor ports Ground connection Power and Safety interface Encoder interface Digital Input interface four inputs External Sync interface Master 1200 2400 Sensor Ports 13 24 2400 only Sensor Ports 1 12 LED Indicators UP Port led A WER GI SE W 2400 LINK Port DOWN Port Ground Connection Power and Safetv Encoder Interface Input Interface External Sync Interface Master 400 800 Sensor Ports 5 8 800 only Sensor Ports 1 4 LED Indicators Ef ooo 7 aaa LINK Port ee eer Ha aj mmm Oo0000 n2 DNA Power and Safety Encoder Interface Input Interface 4 1 1 Ethernet Link Interface This is a gigabit Ethernet link to the Master It is connected to the sensor network 4 1 2 Up and Down Ports These ports are reserved for future use 4 1 3 LED Indicators Plea se refer to Section 5 5 1 for details on the LED indicators of the Master 1200 2400 4 1 4 Power Sync Safety Ports The PSS ports are used to interface to FireSync sensors When connected to a sensor via a Network Cordset Section 1 4 1 they provide the following signals
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12. ction from an open port on the sensor switch to a network interface on the client machine must be made Since the sensor network operates on a private subnet this requires you to have an additional network adapter dedicated to connecting the client directly to the sensor network This connection is illustrated below in green To Client To Client ETE T Wf S60 Dual Cat5e Data Power Sync Safety From Sensors To Sensors The dedicated NIC must be configured to the 90 X X X subnet in order to use the Event channel and must not conflict with the station 90 X X X IP address 10 Section 3 3 System Setup This section outlines the steps required to power up and connect a Master or Station to a sensor network 3 1 Electrical Connections Each FireSync Network device has electrical input s that must be connected in order for the system to power up and operate properly M It is recommended to use 22AWG cable when wiring these connectors 3 1 1 Master 1200 2400 The Master uses four Phoenix Contact terminal plugs see Section 5 2 1 Power and Safety interface Encoder interface Digital I O interface External Sync interface Power and Safety 6 pin connector Pin Signal 48VDC 48VDC GND 48V GND 48V Safety Control 6 Safety Control The 48VDC power supply must be isolated from AC ground This means that AC ground and DC ground are not connected Refer to Section 5 4 1 for electric
13. e input states can be monitored through the health channel and the event channel and are also stamped on to sensor messages Please consult your sensor s user manual for more information 4 1 9 External Sync Interface This connection is reserved for future use 4 2 Station The Station is a user supplied PC used to process data and interface with the client PC The software that runs on the station has the capability of fulfilling two roles in the FireSync System These software agents are as follows e FireSync Server Implements the FireSync Host Protocol the foundation upon which all interactions between the FireSync System and the Client PC are based Only ONE station should ever run this agent All interaction with the rest of the system and any other stations which may be installed will be co ordinated through the FireSync Server e FireSync Station Provides data processing capabilities in a scalable manner As processing requirements increase additional Stations running the FireSync otation agent can be added amongst which the load will be divided 4 2 1 Requirements and Recommendations Requirements Minimum 2 gigabit 1 Gbps Ethernet ports Pentium Core Duo at 2 0 GHz or above Minimum 2 GB of RAM Minimum 2 GB of Hard Disk Space Temperature Specification of 0 to 40C Windows XP Professional or Embedded XP Any firewall software must be disabled While Windows XP is technically supported Embedded XP is strongly reco
14. eturned for warranty work LMI Technologies Inc warranty covers parts labor and the return shipping charges If the warranty stickers on the sensors are removed or appear to be tampered with LMI will void the warranty of the sensor 6 2 Return policy Before returning the product for repair warranty or non warranty a Return Material Authorization RMA number must be obtained from LMI Please call LMI to obtain this RMA number Carefully package the sensor in its original shipping materials or equivalent and ship the sensor prepaid to your designated LMI location Please insure that the RMA number is clearly written on the outside of the package With the sensors include the address you wish this shipment returned to the name email and telephone number of a technical contact should we need to discuss this repair and details of the nature of the malfunction For non warranty repairs a purchase order for the repair charges must accompany the returning sensor LMI Technologies Inc is not responsible for damages to a sensor that is the result of improper packaging or damage during transit by the courier 25 Section 7 7 Getting Help If you wish further help on a component or product contact your distributor or LMI directly Visit our website at www lmitechnologies com for the agent nearest you For more information on Safety and Laser classifications contact Center for Devices and Radiological Health FDA Office of Compliance
15. ired up for proper system operation 3 2 Grounding All FireSync equipment should be grounded to the earth chassis through their housing The mounting brackets of all Masters have been designed to provide adequate grounding with the use of start washers and must be checked with a multi meter by ensuring electrical continuity between the mounting frame and RJ45 connectors on the front It is imperative that the frame or electrical cabinet that the Master is mounted to is connected to earth ground 3 3 Connecting a Windows PC to the FireSync Network In order to connect to the FireSync Network attach a Client PC with an open Gigabit Ethernet port to the OUT port on the station The out port is the port in which all data from the system will be sent to the client it is established during the FireSync Station Software installation process If you have multiple stations in your system you can use a gigabit Ethernet switch to establish a connection to all of them Your PC IP address will have to be configured to the same subnet as the station s OUT port Go to the Windows control panel select Network Connections Double click on the name of the connection you are using Click Properties and double click on Internet Protocol TCP IP This window will show up Internet Protocol TCP IP Properties General Y ou can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask
16. mmended Windows XP lacks the capabily to support a hard power down situation and it will be the responsibility of the user to initiate a proper shutdown process every time power disconnected Recommendations e USB 2 0 ports e VGA monitor port e Intel Pro 1000 GT network card IN Port The IN port is a Gigabit Ethernet link to a Master It communicates on the sensor Private network The IN port IP address should always be on the 90 X X X subnet This address can be changed by sending a Set Private IP command to the Station which is done typically to support multiple station configurations The valid addresses are 90 0 0 1 to 90 0 0 5 The default IP is 90 0 0 1 Out Port The OUT port is a gigabit Ethernet link to the client Public network It is the gateway through which the user communicates with the sensor network The OUT port can be set to any IP address except addresses belonging to the 90 X X X subnet The typical default IP is 192 168 1 10 Section 5 5 Technical Information 5 1 Mounting Dimensions All dimensions are in millimeters mm 5 1 1 Master 1200 2400 ww 86 0 7 VO Cv v vvu vv IOO i E M WI 2400 5 1 2 Master 400 800 in 483 9 9e000 0 0000 06 5000000000 cups 20 5 2 Connector Mechanical Information 5 2 1 Master 1200 2400 Connector Type Link UP DOWN Sensor ports RJ45
17. nal resistor R V 4 8 0 01 a The 48VDC power supply must be isolated from AC ground This means that AC ground and DC ground are not connected M The Power Draw specification is based on a Master with no sensors attached Every sensor has it s own power requirements which need to be considered when calculating total system power requirements It is important to ensure that the chassis of the Master is well grounded 5 5 LED Indicators 5 5 1 Master 1200 2400 Indicator LED Link Green LED Blinking Ethernet traffic detected Link Yellow LED On Connected Off Not connected UP Green LED Heserved for future use 22 Reserved for future use Indicates the status of the Safety Interlock circuitry The On state indicates that all sensor light sources are active Encoder A Encoder alarm The encoder alarm is turned on when one of the encoder s differential voltage signals A B or Z fall below 0 475 volts If no Z is connected this will remain on Encoder F On continuously Forward motion with no indexing is Blinking Forward motion with indexing is detected Encoder R On continuously Reverse motion with no indexing is detected Blinking Reverse motion with indexing is detected 5 5 2 Master 400 800 Indicator LED Link Green LED Blinking Ethernet traffic detected Link Yellow LED On Connected Off Not connected Power Device is powered on Indicates the status of the Safety Interlock circuitry The On
18. nect the various components of a FireSync network there are some preconditions that should be followed e There should never be more than one switch between a sensor and a station Additional switching adds latency and could produce undesirable or unpredictable results e The switch or switch group used to connect the sensors to the stations should be independent of any switch or switch group used to connect the client to the stations Do not bridge the sensor network with the client network Use a separate switch or VLAN to keep the two networks isolated 1 4 FireSync Cordsets All FireSync devices connect to each other through FireSync cord sets The names of the cord sets used in this manual along with a description of each cord set are listed below 1 4 1 Network Cordset The network cordset is a cable that contains two CAT5e cables within one shroud One of these CAT5e cables is used to carry data between a sensor and a network switch and the other cable is used to send power safety and synchronization signals to a sensor See Section 4 1 for an explanation of the safety signal 1 4 2 Ethernet Cable Standard CAT5e Gigabit Ethernet cable is used to connect a station to a client PC This cable will connect to the Station OUT port See Section 4 3 for more information about the Station s OUT port Cable drawings for all FireSync Cordsets are available on the LMI Technologies Partners download site Section 2
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