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V60 Series Electrical Safety Testers Operating

1. 16 Buzzer Volume Turn the VR to adjust the buzzer volume Adjustment 17 High Voltage Output High voltage output terminal Seat 18 RETURN Terminal Test return terminal 19 JCONTIL CHECK Continuity check output terminal Terminal 20 Power Switch Press the power switch to turn on the tester 10 Vitrek V60 Series Electrical Safety Tester USER MANUAL 4 2 Rear Panel PE ER CPOE Pe xen om eee eee aame vnosa ngs ii Aak i S UI aS 5 a 21 Ground Terminal Connect Ground terminal to the earth ground 22 Fuse Holder with To change AC source voltage pull the fuse holder and Voltage Selector rotate it to the proper value 23 JAC Inlet Connect the AC power line to the inlet 24 Remote I O The remote I O performs all the functions of PLC control 25 RS232 Terminal D SUB 9 pin connector Input Output connector for RS232 26 GPIB Terminal Blue 24 connector Input Output connector for IEE 488 27 Scanner Interface D sub 9 pins female connector for scanner box 11 Vitrek V60 Series Electrical Safety Tester USER MANUAL 5 OPERATING THE INSTRUMENT 5 1 Main Display LCD Storage Mode Output Voltage Current Status aa Oo 1 1 ACW V 5 000kV READY ImAx 0 1 00 mA TEST 000 0s Measurement Limit Ramp Test Time Table of Parameters Storage Mode Outp
2. 300 if the test is unsuccessful 39 Vitrek V60 Series Electrical Safety Tester USER MANUAL WAI no query form Function WAI prevents the programming instrument from executing further commands or queries until all pending operations are finished Syntax WAI GROup Function Set or query the value of group Syntax GROup lt NR1 gt GROup lt NRI gt is in the range from 0 through 10 Return lt NRI gt Examples GROup 3 sets the group to 3 GROup returns 3 if the group setting is 3 STEP Function Set or query the value of step Syntax STEP lt NR1 gt STEP lt NRI gt is in the range from 0 through 16 Return lt NR1 gt Examples STEP 3 sets the step to 3 STEP returns 3 if the STEP setting is 3 FUNCtion TEST MODe Function Set or query the test function 0 EMPTY 1 ACW 2 DCW 3 IR 4 CONT 5 CAC 6 CDC 7 HOLD Syntax FUNCtion TEST MODe lt NR1 gt FUNCtion TEST MODe lt NRI gt is in the range from 0 through 7 Return lt NRI gt Examples FUNCtion TEST MODe 3 sets the test function to IR FUNCtion TEST MODe returns 3 if the test function setting is IR 40 Vitrek V60 Series Electrical Safety Tester USER MANUAL FUNCtion TEST STATe Function Set or query the test state 0 OFF 1 ON 2 CONTINUE Syntax FUNCtion TEST STATe lt NR1 gt FUNCtion TEST STATe lt NRI g
3. 1 Select the STEP 6 CONT modules by pressing the left amp right arrow key Press START key to begin calibration procedures The LCD monitor will display a GC SHORT message 2 The two RETURN and CONT CHECK terminals shall be shorted circuit 3 Press START key to begin calibration procedures 4 If entire calibration procedure is finished the LCD monitor will display a GC 10 message 5 The two RETURN and CONT CHECK terminals shall be connected with a 1Q resistor 6 Press START key to start calibration procedures 7 If entire calibration procedure is finished the LCD monitor will go back the orginal display For technical support email info vitrek com 65
4. 1 Connect one end of a GPIB cable to the computer 2 Connect the other end of the GPIB cable to the GPIB port on the V60 Series 3 Turn on the V60 Series 4 Turn on the computer The GPIB connection testing If you want to test whether the GPIB connection is working or not you can send a GPIB command from computer For instance the query command idn should return the Manufacturer model number serial number and firmware version in the following format Vitrek V60 Series FW1 00 If you do not receive a proper response from the EST please check if the power is on the GPIB address is correct and all cable connections are active 27 Vitrek V60 Series Electrical Safety Tester USER MANUAL 7 3 Connecting the V60 Series via the RS232 Interface The RS232 interface capabilities The RS232 interface provides a point to point connection between two items of equipment such as a computer and the EST There are some parameters you need to set on the both sides Once you have set these parameters you can control the power supply through the RS232 interface e Baud rate You can set rates of 1200 2400 4800 or 9600 baud e Parity bit none e Data bit 8 bits e Stop bit 1 stop bit e Data flow control none Notes for RS232 installation The EST is a DTE device with a 9 pin D type shell RS232 connector located on the rear panel Figure 1 shows the equipment of 9 pin connector male with its pin number
5. DCContinuous CMINimum lt NR2 gt DCContinuous CMINimum lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCContinuous CMINimum 1 00 sets the CDC test minimum current to 1 00mA DCContinuous CMINimum returns 1 00 if the CDC test minimum current setting is 1 00mA DCContinuous CMA Ximum Function Set or query the CDC test maximum current Syntax DCContinuous CMAXimum lt NR2 gt DCContinuous CMA Ximum lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCContinuous CMA Ximum 1 00 set the CDC test maximum current to 1 00mA DCContinuous CMA Ximum returns 1 00 if the CDC test maximum current setting is 1 00mA DCContinuous RTIMe Function Set or query the CDC ramp time Syntax DCContinuous RTIMe lt NR2 gt DCContinuous RTIMe lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCContinuous RTIMe 5 0 sets the CDC ramp time to 5 sec DCContinuous RTIMe returns 5 0 if the CDC ramp time setting is 5 sec 46 Vitrek V60 Series Electrical Safety Tester USER MANUAL ACWStanding VOLTage Function Set or query the ACW test voltage Syntax ACWStanding VOLTage lt NR2 gt ACWStanding VOLTage lt NR2 gt Please refer to the specification Return lt NR2 gt Examples ACWStanding VOLTage 1 000 sets the ACW test voltage to 1 000kV ACWStanding VOLTage
6. V60 Series Electrical Safety Testers 9880A Via Pasar San Diego CA 92126 USA V 858 689 2755 F 858 689 2760 Web www vitrek com E mail info vitrek com Copyright Vitrek Corporation 2000 05 all rights reserved rev 6 10 2005 Vitrek V60 Series Electrical Safety Tester USER MANUAL Vitrek V60 Series Electrical Safety Tester USER MANUAL WARNING Vitrek Corporation its representatives vendors and distributors assume no liability for the operation of this instrument in an unsafe manner This instrument generates and delivers hazardous voltages up to 5K VAC 6K VDC Always be extremely careful when using this instrument or any high voltage device Read this manual completely and observe operating precautions in section three before operating the instrument Limited Warranty The standard warranty period for this instrument is one year from date of shipment Please refer to your invoice or shipping documents to determine appropriate warranty dates Vitrek warrants to the original purchaser that this product will be free from defects in material and workmanship under normal use throughout the warranty period provided that such defects are not determined by Vitrek to have been caused by abuse misuse alteration improper installation neglect or adverse environmental conditions Vitrek Corporation s liability under this warranty is limited solely to the repair or replacement of this instrument during the warranty period p
7. PowerOn 7 OPER 3 4 Command Error 5 ESB 5 User Fes 7 P Request Summary of IEEE 488 2 Status Structure Registers Figure 7 a graphic representation of the status register and its connections 53 Vitrek V60 Series Electrical Safety Tester USER MANUAL Figure 8 Status registers and related commands To SBR Condition Event Enable Register Register Register The CONDition register is a read only register which monitors the present state of the instrument The CONDition register updates in real time and the inputs are not latched or buffered When a condition monitored by the CONDition register becomes true the bit for that condition also becomes true 1 When the condition is false the bit is 0 The read only EVENt register latches any false to true change in condition Once the bit in the EVENt register is set it is no longer affected by changes in the corresponding bit of the CONDition register The bit remains set until the controller reads it The command CLS Clear Status clears the EVENt register QUEStionable Status Registers Table 4 16 bit QUEStionable Status Register Bit 15 Bit14 Bit13 Bit12 Bit1l Bit10 Bit9 Bit 8 NU NU NU NU NU NU NU Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 NU NU NU NU NU NU NU NU The command STATus QUEStionable CONDtion
8. Outputs of Testing Pass Fail and inputs of Start Reset Output isolation is 400V with 130mA Continuous load current Timer Accuracy 0 10 50mS Power Source AC100V 120V 220V 230V 10 50 60Hz 250W max Operating Environment Indoor use Altitude up to 6500ft 2000m Installation Category II Pollution Degree 2 Operating Temperature 0 C to 40 C 80 RH max Storage Temperature 10 C to 70 C 70 RH max Dimension 17 6 L x 13 W x 5 9 H 446 L x 330 W x 149 H mm Weight 30 lbs 14kg net 34 Ibs 16 kg ship Vitrek V60 Series Electrical Safety Tester USER MANUAL Accessories NIST certification TL 20 60 Test Leads Instruction Manual and power cord Accuracy Stated specifications apply for 1 year at 23 C 5 C Calibration Certificate of calibration traceable to NIST provided Compliance CE mark certified to EN61010 and EMC directives EN50081 1 amp EN50082 2 Quick7Test Software Option QT 2 Bundled test automation software with PC GPIB interface and cable It has an easy to load graphical test sequence development and operating environment Provides time date operator test parameters and test results for review printout or export to database program we RL KS KOK M RS RSRS CO SSS EK RER Figure 2 1 Vitrek V60 Series Electrical Safety Tester USER MANUAL 3 PRECAUTIONS BEFORE OPERATION 3 1 Unpacking the instrument The produc
9. Repeat step 3 for 50Hz 5mA 60Hz 1mA and 60Hz 5mA in sequence After calibration of 2 sets current are finished the LCD monitor will go back the orginal display Press the left amp right arrow key to select the next calibration procedure DC withstanding voltage current adjustment proceduce V60 will jump to Continuity check adjustment proceduce directly V62 will jump to IR adjustment proceduce directly 62 Vitrek V60 Series Electrical Safety Tester USER MANUAL STEP 4 DC withstanding voltage current adjustment proceduce STEP 4 DCI 1 The calibrations of DC withstanding voltage current adjustment proceduce and AC withstanding voltage current adjustment proceduce are similar Connect a 1 2MQ 50W resistor with DMM on the range of DC current 20mA and EST in series Switch the EST to DCT module and press START key to calibrate DC 0 5mA DC 2 5mA in sequence error deviation is 0 005mA Wait for 3 seconds and press EDIT SAVE key finally 2 After calibration of 2 sets current are finished the LCD monitor will go back the orginal display Press the left amp right arrow key to select the next calibration procedure Insulation Resistance adjustment proceduce V61 will jump to Continuity check adjustment proceduce directly STEP 5 Insulation Resistance adjustment proceduce STEP 5 IR Select the STEP 5 IR modules b
10. Rmin XXXXQ Testing time TEST X XXXs l Cnt Press FIELD key to enter the next field measurement upper limit Use the knob to adjust the desired upper limit of resistance while using the arrow keys to adjust the knob s resolution 0 1 200 Press FIELD key again to enter the next field testing time Use the knob to adjust the desired testing time while using the arrow keys to adjust the knob s resolution 0 999 9s Press FIELD key again to return to the first field test mode again Press EDIT SAVE key to save all the parameters 22 Vitrek V60 Series Electrical Safety Tester USER MANUAL 5 5 Remote Interface Operation To prepare the unit for control via the remote interface press the UTILITY key and dial up the TEST CONTROL MODE using the knob Press the SAVE EDIT key to edit the field and use the knob to select MODE 3 PLC ENABLE then press SAVE EDIT to save the setting and press MENU to exit the utility mode The unit is now configured for remote operation The remote interface provides two inputs START and RESET and three outputs TESTING PASS and FAIL The I O connector is a DB9 FM Output contacts are rated at 400V 1 3 amps maximum TESTING 1 COMMON TESTING 2 pa FAIL 2 RERET FAIL 1 eens PASS 2 RESET Connecting RESET pin 1 to COMMON pin 3 will reset or interrupt this machine the same function as the RESET button on the front panel A reset is required to clear
11. following procedure will provide verification of the calibration status of the Vitrek V60 Series EST Utilize the attached V60 Series calibration data sheet for verification sequence nominal values and maximum allowable tolerance Not all units in the V60 series have all functions Omit test points for any given unit where dashes are shown Calibration Verification Equipment Precision AC DC High Voltage Meter Vitrek model 4600A or equivalent Vitrek 4610A or 501 HV Standard Resistor Set 10 100kQ 10watts minimum 1MQ 100MQ 1GQ Verification Procedure 1 Using ACW mode measure and record the AC output voltages of the V60 Series at settings of 1000 and 5000VAC 2 Reduce output to zero and hook up 1MQ across HV output and return Apply 1000VAC to resistor and record 1mA reading Be sure to correct reading for any known deviation from 1000VAC output 3 Repeat step 2 using 100kQ for 10mA reading Using DCW mode measure and record the DC output voltages of the V60 Series at settings of 1000 and 6000VDC 5 Using DCW mode output 1000VDC into a IMQ resistor to record 1mA reading Note minimum load impedance for DC mode is 330k ohm 6 Using the IR mode measure and record 100MQ and 1GQ resistors 7 Use continuity cal function under utility to zero out lead resistance prior to checking continuity accuracy Using continuity mode measure and record 1 resistor V60 Series Calibration Data Chart Values Tolerance Tome i
12. returns 1 000 if the CAC test voltage setting is 1 000kV AC WStanding CMINimum Function Set or query the ACW test minimum current Syntax ACWStanding CMINimum lt NR2 gt ACWStanding CMINimum lt NR2 gt Please refer to the specification Return lt NR2 gt Examples ACWStanding CMINimum 1 00 sets the ACW test minimum current to 1 00mA ACWStanding CMINimum returns 1 00 if the ACW test minimum current setting is 1 00mA ACWStanding CMA Ximum Function Set or query the ACW test maximum current Syntax ACWStanding CMAXimum lt NR2 gt ACWStanding CMA Ximum lt NR2 gt Please refer to the specification Return lt NR2 gt Examples ACWStanding CMA Ximum 1 00 sets the ACW test maximum current to 1 00mA ACWStanding CMA Ximum returns 1 00 if the ACW test maximum current setting is 1 00mA 47 Vitrek V60 Series Electrical Safety Tester USER MANUAL ACWStanding RTIMe Function Set or query the ACW ramp time Syntax ACWStanding RTIMe lt NR2 gt ACWStanding RTIMe lt NR2 gt Please refer to the specification Return lt NR2 gt Examples ACWStanding RTIMe 5 0 sets the ACW ramp time to 5 sec ACWStanding RTIMe returns 5 0 if the ACW ramp time setting is 5 sec ACWStanding TTIMe Function Set or query the CAW test time Syntax ACWStanding TTIMe lt NR2 gt ACWStanding TTIMe lt NR2 gt Please refer to the spec
13. the FUNCTION GENERATOR will not operate Try to determine and correct the cause of the blown fuse then replace the fuse with the correct rating and type shown as below Line voltage 100V 90 110V T 4 0A 220V 198 242V T 4 0A 120V 108 132V 250V 230V 207 250V_ 250V WARNING For continued fire protection replace only with 250V fuse of the specified type and rating and disconnect the power cord before proceeding fuse replacement 8 2 Cleaning To keep the instrument clean wipe the case with a damp cloth and detergent Do not use abrasives or solvents 8 3 Trouble Shooting Problem Unit passes continuity test even when leads are disconnected Solution Unit has improper test lead zeroing Press Utility key use knob to select Conti Calibration Util short Continuity and return test leads together and then press the start button Problem PLC start input does not work Solution Unit has not been set to correct PLC mode Press Utility key use knob to select TEST CONTROL MODE Press the SAVE EDIT key to edit the field and use the knob to select MODE 3 PLC ENABLE then press SAVE EDIT to save the setting and press MENU to exit the utility mode The unit is now configured for remote operation Problem Start button does not start test Solution Unit is set to PLC mode 3 Press Utility key use knob to select TEST CONTROL MODE Press the SAVE EDIT key to edit the field and use the knob to select MOD
14. the command set for the V60 Series allow for a certain amount of flexibility when you enter commands For instance you can abbreviate many commands or combine commands into one message that you send to the V60 Series This flexibility called friendly listening saves programming time and makes the command set easier to remember and use Command Characters The V60 Series are not sensitive to the case of command characters You can enter commands in either uppercase or lowercase You can execute any command with white space characters You must however use at least one space between the parameter and the command header Abbreviating Commands Most commands have a long form and a short form The listing for each command in this section shows the abbreviations in uppercase For instance you can enter the query ACWStanding VOLTage 1 000 simply as ACWStanding VOLTage 1 000 Because the V60 Series hypothesis that a command starts from the root you have the option of beginning the initial command header with a colon 32 Vitrek V60 Series Electrical Safety Tester USER MANUAL Combining Commands You can use a semicolon to combine commands But continuously query command will cause message missing For example GRO STEP ACWS VOLT CMAX If the command that follows the semicolon has a different header path from the root level you must use a colon to force a return to the root level ACC CMIN 1 00 ACC CMAX 2 00 If the c
15. the pass fail status and place the tester in the ready mode START In status READY connecting TEST pin 2 to COMMON pin 3 will start the test procedure the same functionality as the START button in the front panel TESTING 1 2 While testing the TESTING lines will be shorted and will remain shorted until the pass fail contacts are set PASS 1 2 If the result of the test is pass the PASS 1 and PASS 2 pins 6 amp 7 will be shorted FAIL 1 2 If the result of the test is fail the FAIL 1 and FAIL 2 pins 8 amp 9 will be shorted The pass fail results will remain valid until the reset is activated REMOTE EST REMOTE CONTROLLER INTERFACE RESET pin 1 7 START pin 2 1 l COMMON pin 3 TESTING 1 pin 4 TESTING 2 pin 5 D PASS1 pin 6 l PASS2 pin 7 D FAILI pin 8 l FAIL2 pin 9 l D 23 Vitrek V60 Series Electrical Safety Tester USER MANUAL 6 MEASUREMENT CONNECTIONS 1 High Voltage Output Terminal This large HV connector with a red circle around it is the output terminal for all HV tests ACW DCW and IR For typical electrical safety testing this terminal connects to both the line and neutral power pins of the device under test DUT For ease of connection Vitrek offers the TL IEC 60 shown above which plugs directly into an IEC 320 style power inlet For devices using a NEMA 5 15 North American power plu
16. 0 level 1 40mA Vitrek V60 Series Electrical Safety Tester USER MANUAL 7 Storage Groups 10 Steps 16 8 Interface RS 232 Standard GPIB Option 9 PLC Control D sub 9 pins female Standard 10 Scanner Interface D sub 9 pins female Standard 11 General Power Source AC100V 120V 220V 230V410 50 60Hz Operation Environment Indoor use altitude up to 2000m Ambient Temperature 0 C to 40 C Relative Humidity 80 Maximum Installation category II Pollution Degree 2 Storage temperature 10 C to 70 C amp Humidity 70 Maximum TL 20 60 x 1 Accessories Instruction manual x 1 Power Cord x 1 Dimension 446 L x 330 W x 149 H m m Weigh Approx 14 9 kgs 351lbs The main purpose provided by the series of instruments is for Puncture Testing The specification is not for continuous test The temperature of heat sink is monitored The test procedure will stop if the heat sink is too hot Please refer to Figure 2 1 Stop the instrument for 10 minutes when continuously proceeding 30 40mA withstanding test for one hour GENERAL SPECIFICATIONS Test Database 10 Test Sequences with up to 16 steps per test sequence Front Panel Lockout Prevents database edit while in lockout mode Arc Detect 10 level trip select Remote Interface Fully interactive RS232 standard GPIB optional standard 9 pin D sub connector with
17. 5 ESB Event Status Bit is the summary bit for the Standard Event Status Register SESR When the bit is high it indicates that status is enabled and present in the SESR The bit 6 RQS Request Service is obtained from a serial poll and shows that the EST requests service from the GPIB controller The bit 7 OPER OPERation is the summary bit for the OESR OPERation EVENt STATus Register Use the serial poll or the STB Query to read the contents of the SBR The bits in the SBR are set and cleared depending on the contents of the Standard Event Status Register SESR the Standard Event Status Register SESR and the Output Queue Table 7 Standard Event Status Register SESR Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 PON URQ CME EXE DDE QYE NU OPC The bit 0 OPC Operation Complete shows that the operation is completed This bit is active when all pending operations are completed following an OPC command The bit 1 is always zero The bit 2 QYE Query Error indicates a command or query protocol error The bit 3 DDE Device Error shows that a device error occurred The bit 4 EXE Execution Error shows that an error occurred while the EST was executing a command or query The bit 5 CME Command Error shows that an error occurred while the EST was parsing a command or query The bit 6 USR User Request indicates the LOCAL button was pushed The bit 7 PON Power On shows that the EST was pow
18. ART key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 50 MQ message Connect the 50 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 100 MQ message Connect the 100 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 2 5 MQ message Connect the 2 5 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display a calibration voltage 500V message Connect high voltage meter DC to HV output and return Rotate knob to 500V press EDIT SAVE key LCD monitor will display an IR 2000M message Connect the 2000 MQ of HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 50 MQ message Connect the 50 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 100 MQ message Connect the 100 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedu
19. Continuous CMINimum returns 1 00 if the CAC test minimum current setting is 1 00mA 44 Vitrek V60 Series Electrical Safety Tester USER MANUAL A CContinuous CMA Ximum Function Set or query the CAC test maximum current Syntax ACContinuous CMAXimum lt NR2 gt ACContinuous CMA Ximum lt NR2 gt Please refer to the specification Return lt NR2 gt Examples ACContinuous CMAXimum 1 00 sets the CAC test maximum current to 1 00mA ACContinuous CMA Ximum returns 1 00 if the CAC maximum current setting is 1 00mA A CContinuous RTIMe Function Set or query the CAC ramp time Syntax ACContinuous RTIMe lt NR2 gt ACContinuous RTIMe lt NR2 gt Please refer to the specification Return lt NR2 gt Examples ACContinuous RTIMe 5 0 sets the CAC ramp time to 5 sec ACContinuous RTIMe returns 5 0 if the CAC ramp time setting is 5 sec DCContinuous VOLTage Function Set or query the CDC test voltage Syntax DCContinuous VOLTage lt NR2 gt DCContinuous VOLTage lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCContinuous VOLTage 1 000 sets the CDC test voltage to 1 000kV DCContinuous VOLTage returns 1 000 if the CDC test voltage setting is 1 000kV 45 Vitrek V60 Series Electrical Safety Tester USER MANUAL DCContinuous CMINimum Function Set or query the CDC test minimum current Syntax
20. DCContinuous CMAXimum lt NR2 gt DCContinuous CMA Ximum Query the CDC test voltage Set the CDC test minimum current Query the CDC test minimum current Set the CDC test maximum current Query the CDC test maximum current DCContinuous RTIMe lt NR2 gt Set the CDC ramp time DCContinuous RTIMe Query the CDC ramp time ACWStanding VOLTage lt NR2 gt ACWStanding VOLTage Set the ACW test voltage Query the ACW test voltage ACWStanding CMINimum lt NR2 gt ACWStanding CMINimum Set the ACW test minimum current Query the ACW test minimum current ACWStanding CMA Ximum lt NR2 gt Set the ACW test maximum current ACWStanding CMA Ximum Query the ACW test maximum current ACWStanding RTIMe lt NR2 gt Set the ACW ramp time ACWStanding RTIMe Query the ACW ramp time ACWStanding TTIMe lt NR2 gt Set the ACW test time ACWStanding TTIMe Query the ACW test time DCWStanding VOLTage lt NR2 gt Set the DCW test voltage DCWStanding VOLTage Query the DCW test voltage 34 Vitrek V60 Series Electrical Safety Tester USER MANUAL DCWStanding CMINimum lt NR2 gt Set the DCW test minimum current DCWStanding CMINimum Query the DCW test minimum current DCWStanding CMAXimum lt NR2 gt Set the DCW test maximum current DCWStanding CMA Ximum Query the DCW test maximum current DCWStanding RTIMe l
21. E 1 Normal then press SAVE EDIT to save the setting and press MENU to exit the utility mode The unit is now set for front panel operation Problem ACW or DCW test fails right away with DUT attached or even with no DUT Solution Check the setting for minimum current If it is set above zero then set to 0 00mA and try again Any reading below the minimum current limit value will cause an immediate failure Problem Unit reports Error ACW Hot Heatsink Solution The V60 series EST s are not designed to source current above 10mA for more than 10 seconds Repeated high duty cycle use above 10mA will cause overheating to occur 58 Vitrek V60 Series Electrical Safety Tester USER MANUAL 8 4 V60 Series Failure Indications Note All indicators occur after you press the reset button to stop the tone but before you press the reset button to reset the test It is very easy to just hit the reset button twice and miss these error messages as they often do not show up for a second after the first press of the reset button Failure Imeas is less than Imin Imeas is greater than Imax Rmeas is greater than Rmax Rmeas is less than Rmin Arc with arc detection disabled Arc with arc detection set to Enable amp Stop Arc with arc detection set to Enable amp Continue Indication The Imeas field in the lower left hand corner of the LCD will change to Imin and blink slowly displaying the current that
22. ER MANUAL syntax has been adopted by SCPI to provide common commands for the identical functions of different programmable instruments SCPI Common Command amp Queries e K E Synt x amp Status Data Structure Interface Function SCPI TEEE 488 1 SCPI IEEE 488 2 IEEE 488 2 Relationship between IEEE 488 1 IREE 488 2 and SCPI As shown in the figure 3 the IEEE 488 1 standard locates at layer A the layer A belongs to the protocol of interface function on the GPIB bus The source handshake SH acceptor handshake AH and talker are included to this layer 10 interface functions totally At layer B the syntax and data structure could be the essence of entire IEEE 488 2 standard The syntax defines the function of message communication which contain the lt PROGRAM MESSAGE gt or simply commands and lt RESPONSE MESSAGE gt The two kinds of messages represent the syntax formation of device command and return value The data structure is the constitution of status reporting which IEEE 488 2 standard have been defined The common commands and queries are included to layer C Commands and queries can be divided into two parts mandatory and optional Commands modify control settings or tell the instrument to perform a specific action Queries cause the instrument to send data or status information back to the computer A question mark at the end of a command identifies it as a query Layer D is interrel
23. ESR bit RCL Recall the setting data from the memory which previous saved RST Resets the protection levels and states resets the current and voltage levels to zero sets the output off and sets memory section to 00 SAV Saves the setting data to memory TST Initiates internal self test and reports results WAI Wait to continue This command forces sequential operation of commands This command is required by IEEE 488 1 1987 The power supply however forces sequential operation of commands by design 36 Vitrek V60 Series Electrical Safety Tester USER MANUAL 7 6 Details of Command Reference Each command in this chapter will give a detailed description The examples of each command will be provided and what query form might return CLS no query form Function Clear all event status data register This includes the Output Queue Operation Event Status Register Questionable Event Status Register and Standard Event Status Register Syntax CLS Examples CLS clears all event registers ESE Function Set or return the bits in the Event Status Enable Register ESER The ESER enables the Standard Event Status Register SESR to be summarized on bit 5 ESB of the Status Byte Register SBR Syntax ESE lt NRI gt ESE lt NRI gt is in the range from 0 through 255 Returns lt NR1 gt is a number from 0 to 255 that indicates the decimal value of the binary bits o
24. MQ Testing time TEST X XXXs 4 IR Press FIELD key to edit the next field output voltage Use the knob to adjust the desired output voltage 500V 1000V Press FIELD key again to enter the next field measurement upper limit Use the knob to adjust the desired upper limit of resistance while using the arrow keys to adjust the knob s resolution 0 9999MQ If no upper resistance limit is desired enter 0 000 and the upper resistance limit will be ignored Press FIELD key again to enter the next field measurement lower limit Use the knob to adjust the desired lower limit of resistance while using the arrow keys to adjust the knob s resolution 0 9999MO Press FIELD key again to enter the next field testing time Use the knob to adjust the desired testing time while using the arrow keys to adjust the knob s resolution Press FIELD key again to return to the first field test mode again Press EDIT SAVE key to save all the parameters 21 Vitrek V60 Series Electrical Safety Tester USER MANUAL Continuity Check Cont Press MENU key to enter status MENU then use the knob and arrow keys to select a step Press EDIT SAVE key to enter status EDIT Now the cursor stays at the test mode field Use the knob to select mode Cnt The output current is fixed at 0 100A Functionality of FIELD key Test mode Cnt Measurement upper limit Rmax XXXXQ l Measurement lower limit
25. On the job training is required for the operator to use the tester efficiently and safely 3 The operator should be prohibited from wearing metal jewelry etc in order to avoid an electrical shock 4 A person with a heart condition or who wears a pacemaker must not operate the tester Safe Secure Testing The earth ground contact of the power cord must be properly connected in accordance with instructions The return lead must be connected to the tested object first before high voltage testing Do not handle the 8 Vitrek V60 Series Electrical Safety Tester USER MANUAL alligator test leads while high voltage is applied Also when using the optional HV probe do not touch the exposed conductive tip of the test probe during testing Provide full control the power supplied to the tester by means of a carefully placed on off switch or remote power control device aS WARNING During testing do not touch the test object or any other connected objects 3 3 Environment The normal ambient temperature range of this instrument is from 0 to 40 C 32 to 104 F Operation of the instrument above this specific temperature range may cause damage to the circuits Do not use the instrument in a place where a strong magnetic or electric field exists as they may distort the measurements Vitrek V60 Series Electrical Safety Tester USER MANUAL 4 PANEL INTRODUCTION 4 1 Front Panel 1 5 42 4D 43 4 Q7 E
26. P N Empty P Pass F Fail Step 1 CH1 Step 2 CH2 Step 3 CH3 Step 4 CH4 Step 5 CH5 Step 6 CH6 Step 7 CH7 Step 8 CH8 Step 9 CH9 Step 0 CH10 Step 1 CHI11 Step 2 CH12 Step 3 CH13 Step 4 CH15 Step 5 CH15 Step 6 CH16 To view the detailed results of any individual step simply rotate the knob to select the desired step 19 Vitrek V60 Series Electrical Safety Tester USER MANUAL 5 4 Menu Parameter Setup AC DC Hipot Voltage withstand test ACW DCW Press MENU key to enter MENU mode then use knob and arrow keys to select a step Press EDIT SAVE key to enter EDIT mode The cursor stays at the test mode field Use knob to select desired test ACW DCW Functionality of FIELD key Test mode ACW DCW Output voltage V X XXXkV Measurement upper limit Imax XX XxmA Measurement lower limit Imin XX XxmA Ramping time RAMP X XXXs Testing time TEST X XXXs Press FIELD key to edit the next field output voltage Use the knob to adjust the desired output voltage while using the arrow keys to adjust the knob s resolution 0 100 5 000 kV for ACW 0 100 6 000 kV for DCW Press FIELD key again to enter the next field measurement upper limit Use the knob to adjust the desired upper limit of leakage current while using the arrow keys to adjust the knob s resolution 0 10 15mA for ACW 0 10 7 5mA for DCW Press FIELD key again to enter the next field measurement lower li
27. QUES status bit in the SBR Use the STATus QUEStionable ENABle command to set the bits in the QUEStionable Enable register Use the STATus QUEStionable ENABle query to read it e Service Request Enable Register SRER The SRER controls which bits in the SBR generate a service request Use the SRE command to set the SRER Use the SRE query to read it Queues Output Queue The V60 Series store query responses in the output queue by succeeding the IEEE 488 2 protocol If the power supply receives a new command or query message after a message terminator the power supply will clear and reset this queue each time The computer must read a query response before it sends the next command or query or it loses response to earlier queries The output queue is included to power supplies Error Event Queues When an error or event occurs the output queue stores the message The output queue stores and reports the messages on a FIFO first in first out state The SYSTem ERRor query reads the next item from the output queue If output queue overflows the error message is 350 Queue overflow the queue can t store or report succeeding messages till it is read or cleared Error Message Table 8 The SCPI error messages for the programmable power supplies SCPI Error Code and Description SESR Bit 0 No error 100 Command error 200 Execution Error 221 Settings conflict 221 Settings conflict Timer se
28. Quency Function Set or query the ACW or CAC frequency 50 or 60Hz Syntax UTILity ACWStanding FREQuency lt NR gt UTILity A CW Standing FREQuency lt NR gt can be 50 50Hz or 60 60Hz Return 50 60 Examples UTILity ACWStanding FREQuency 50 sets the ACW frequency to 50Hz UTILity ACWStanding FREQuency returns 50 if the ACW frequency setting is 50Hz NOTE The Test Mode must be set to either ACW or CAC before this setting can be changed 42 Vitrek V60 Series Electrical Safety Tester USER MANUAL UTILity ARC CURRent Function Set or query the ARC current Syntax UTILity ARC CURRent lt NR2 gt UTILity ARC CURRent lt NR2 gt Please refer to the specification Return lt NR2 gt is in the integer range 1 to 40mA Examples UTILity ARC CURRent 2 sets the ARC current to 2 00mA UTILity ARC CURRent returns 2 00 if the ARC current setting is 2 00mA UTILity ARC MODe Function Set or query the ARC test state 0 Disable 1 Enable amp Stop 2 Enable amp Continue Syntax UTILity ARC MODe lt NR1 gt UTILity ARC MODe lt NRI gt is in the range from 0 through 2 Return lt NR1 gt Examples UTILity ARC MODe 0 sets the ARC test state to Disable UTILity ARC MODe returns 0 if the ARC mode setting is Disable UTILity TEST MODe Function Set or query the test mode 0 From Step 1 1 From the present ste
29. Reads the QUEStionable CONDition register but does not clear it The command STATus QUEStionable EVENt Reads the QUEStionable EVENt Status register and clears it OPERation Status Registers Table 5 16 bit OPERation Status Register Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit9 Bit 8 NU NU NU NU NU NU NU Bit 7 Bit6 BitS Bit4 Bit3 Bit2 Bit1 BitO NU NU NU NU NU NU NU NU NU not used 54 Vitrek V60 Series Electrical Safety Tester USER MANUAL Status Registers There are two status registers are included to the EST defined by IEEE 488 1 and IEEE 488 2 standards 1 Status Byte Register SBR 2 Standard Event Status Register SESR Status Byte Register SBR The SBR Table 6 summarizes the status of all other registers and queues Table 6 Status Byte Register SBR Bit 7 Bit 6 Bit 5 Bit4 Bit3 Bit2 Bit1 Bit 0 OPER RQS MSS ESB MAV QUES E E NU NU The bit 0 and 1 are not used so these bits are always zero The bit 2 Error and Event indicates an error code is waiting to be read in the Error Event Queue The bit 3 QUES QUEStionable is the summary bit for the QESR QUEStionable Event Status Register When the bit is high it indicates that status is enabled and present in the QUES The bit 4 MAV Message Available indicates that output is available in the output queue The bit
30. STATe Query the value of test state MEASure lt x gt Query the value of measurement UTILity ACWS FREQuency lt NRI gt Set the value of AC frequency UTILity ACWS FREQuency Query the value of AC frequency UTILity ARC CURRent lt NR2 gt Set the value of ARC current 33 Vitrek V60 Series Electrical Safety Tester USER MANUAL UTILity ARC CURRent Query the value of ARC current SUTILity ARC MODe lt NRI gt Set the ARC test mode UTILity ARC MODe Query the ARC test mode UTILity TEST MODe lt NR1 gt Set the test mode from step or form present setp UTILity TEST MODe Query the test mode UTILity IRTest MODe lt NR1 gt Set the value of IR test mode TILity IRTest MODe ACContinuous VOLTage lt NR2 gt Query the value of IR test mode Set the CAC test voltage ACContinuous VOLTage Query the CAC test voltage ACContinuous CMINimum lt NR2 gt Set the CAC test minimum current ACContinuous CMINimum Query the CAC test minimum current ACContinuous CMAXimum lt NR2 gt Set the CAC test maximum current ACContinuous CMA Ximum Query the CAC test maximum current ACContinuous RTIMe lt NR2 gt ACContinuous RTIMe Set the CAC ramp time Query the CAC ramp time DCContinuous VOLTage lt NR2 gt Set the CDC test voltage DCContinuous VOLTage DCContinuous CMINimum lt NR2 gt DCContinuous CMINimum
31. TY TESTER SPECIFICATIONS 1 AC Hi Pot Specifications Voltage Range 0 100 5 000Kv Voltage Step 5V step Voltage Regulation line amp load aid Voltage Accuracy 1 of reading 10V Current Sourcing 30 40Ma above 500V maximu test time 180 sec 0 10 29 99Ma above 500V continuous test 0 10 10Ma below 500V continuous test Current Limit 0 10 40Ma 0 02Ma step Current Accuracy 1 of reading 50Ma 2 DC Hi Pot Specifications V61 V63 only Voltage Range 0 100 6 000kV Voltage Step 5V step Voltage Regulation line amp load Bree Voltage Accuracy 1 of reading 10V Current Sourcing 0 10 10 00mA above 500V continuous test 0 10 2mA below 500V continuous test Current Limit 0 10 10mA 0 01mA step Current Accuracy 1 of reading 50u A 3 Insulation Resistance Specifications V62 V63 only DC Voltage 50V 100V 500V 1000V 50V 100V 1 50MO 5 of reading 51 200MQO 10 of reading RESE ACES 201 1990MQ 20 of reading 500V 1000V 1 500MQ 5 of reading 501 2000MQ 10 of reading 2001 9999MQO 20 of reading 4 Continuity Specifications Test Current 100mA Resistance Range 0 001 to 1 500Q Resistance Accuracy 0 0750 5 Ramp Time and Test Time AC Hi Pot Ramp Test time 000 0 999 9s DC Hi Pot Ramp Test time 000 0 999 9s Insulation Resistance Time 001 0 999 9s Ground Bond Test Time 000 0 999 9s 6 ARC Detect Detect Current 4
32. USER MANUAL Table of system utility Parameter Option Description From STEP 1 The group test procedure always begins from step 1 to end o group e g 3 1 3 6 4 1 4 6 TEST MODE r From the present step The group test procedure always begins from the step selected to end of group e g 3 3 3 6 4 3 4 6 DISABLE Disable the function arc detection ARC MODE ENABLE amp STOP Enable the arc detection and stop the test when arc is active ENABLE amp Enable the arc detection and continue the test when arc CONTINUE is active ARC Set the current level of arc detection CURRENT AC 50 Hz Set the ac hipot output frequency to 50 Hz FREQUENCY 60 Hz Set the ac hipot output frequency to 60 Hz MODE 1 Mode 1 Double click Reset Start aed L MODE Mode 2 Press the start button directly MODE 3 Mode 3 PLC remote enable UNLOCKED Accepts and saves all parameters of test step and utility DATALOCK LOCKED Will not change any parameters of test step and utility Stop The operation will stop upon the failure occurred at any step of group test FAN Setting Continue The operation will not stop until all 16 group steps have been tested mtia RS 232 Baud Rate 1200 2400 4800 9600 GPIB Address 00 31 Conti Calibrates zeroes the resistance of test leads for the Calibration Continuity check The arc detection circuit is tuned for high frequencies It does not see any line f
33. alues but does not purge stored setting The equivalent panel control will be set as below Front Panel Control Default Setting RESET OFF Rcall to RAM 0 0 ON Stop to 0 0 Syntax RST 38 Vitrek V60 Series Electrical Safety Tester USER MANUAL SAV Function Save the setting data to a specific memory location Syntax SAV lt NR1 gt lt NRI gt is in the range from 0 through 99 Examples SAV 01 saves the current setting data to memory location 1 SRE Function Set the contents of the Service Request Enable Register SRER The query form returns the contents of the SRER Bit 6 of the SRER is always zero The bits on the SRER correspond to the bits on the SBR Syntax SRE lt NRI gt SRE Returns lt NRI gt is in the range from 0 through 255 Examples SRE 7 sets bits of the SRER to 0000 0111 SRE returns 3 if the SRER is set to 0000 0011 STB query only Function The query of the Status Byte register SBR with STB will return a decimal number representing the bits that are set true in the status register Syntax STB Returns lt NRI gt is in the range from 0 through 255 Examples STB returns 81 if SBR contains the binary value 0101 0001 TST query only Function Self test and test the RAM ROM Syntax TST Returns 0 300 Examples TST returns 0 if the test is successful TST returns
34. assignments Figure 2 shows the wiring configuration for DB9 to DB9 When the V60 Series is set up with a RS232 interface please check the following points e Do not connect the output line of one DTE device to the output line of the other e Many devices require a constant high signal on one or more input pins e Ensure that the signal ground of the equipment is connected to the signal ground of the external device e Ensure that the chassis ground of the equipment is connected to the chassis ground of the external device e Do not use more than 15m of cable to connect devices to a PC e Ensure the same baud rate is used on the device as the one used on PC terminal e Ensure the connector for the both side of cable and the internal connected line are met the demand of the instrument No connection Receive Data RxD input Transmit Data TxD output No connection Signal Ground GND No connection No connection No connection No connection O O Sy ete Pin assignments of the RS232 connector on the rear panel for DB 9 D 28 Vitrek V60 Series Electrical Safety Tester USER MANUAL Wiring configurations for DB9 to DB9 EQUIPMENT COMPUTER DB9 DTE DB9 DTE Pin2 Pin2 Pin3 ae Pin3 Pins lt r Pins 7 5 Computer s Connection A personal computer with a COM port is the essential facilities in order to operate the V60 Series via RS232 interface The connections between EST and computer are as fol
35. ated with device information Different devices have different functions SCPI command sets belong to this layer Command Syntax If you want to transfer any instructions to an instrument and comply with SCPI there are three basic elements must be included Command header e Parameter if required e Message terminator or separator Command Header The command header has a hierarchical structure that can be represented by a command tree Figure 4 The top level of the tree is the root level A root node is located at the root level A root node and one or more lower level nodes form a header path to the last node called the leaf node 30 Vitrek V60 Series Electrical Safety Tester USER MANUAL SYSTem Root node ERRor AUTO Lower level node STATe STARt CyCLe Leaf Node lt 4 ____ _ Figure 4 Tree hierarchy The command header is configured by header path and leaf node Figure 5 shows the command header for the leaf node indicated in Figure 4 SYSTem AUTO STATe TENSES Root Node rr fe Header Path Leaf Node a Command Header Figure 5 Command Header Parameter If the commands have parameters the values have to be included In this manual when we expressed the syntax of the command the lt gt symbols are used for enclosing the parameter type For instance the syntax of the command in Figure 6 includes the Boolean parameter type NOTE Do not include the lt gt or symbo
36. e Press START key to begin calibration procedures 7 Select the calibration modules by pressing the left amp right arrow key Press START key to begin calibration procedures The calibration procedures are following STEP 1 AC withstanding voltage voltage adjustment proceduce STEP1 ACV 1 Connect V60 Series unit to Vitrek 4600A high voltage meter 2 Follow Modules Calibration Starting Procedures Select the calibration module STEP 1 ACV Press START key to begin calibration procedures 3 The 50Hz 600V will be calibrated first Use knob and left amp right arrow key to adjust the value of the LCD monitor The readout of high voltage meter shall be monitored in the same time If the meter s readout reach to 600V 2V wait for 3 seconds and press EDIT SAVE key 4 Repeat step 3 for 50Hz 3000V 60Hz 600V and 60Hz 3000V in sequence 5 After calibration of 4 sets voltage are finished the LCD monitor will go back the orginal display Press the left amp right arrow key to select the next calibration procedure DC withstanding voltage voltage adjustment proceduce V60 amp V62 will jump to AC withstanding voltage current adjustment 61 Vitrek V60 Series Electrical Safety Tester USER MANUAL proceduce directly STEP 2 DC withstanding voltage voltage adjustment proceduce STEP2 DCV 1 The calibrations of DC withstanding voltage volta
37. e enable bit must be high for the event to be reported to the Status Byte Register A Service Request SRQ is the last event to occur The SRQ requests an interrupt on the GPIB to report events to the system controller Status Registers There are two kinds of status registers are included to the programmable power supplies 1 OPERation Status Registers CONDition EVENt and ENABle 2 QUEStionable Status Registers CONDition EVENt and ENABle The lower level nodes QUEStionable and OPERation each have three 16 bits registers CONDition EVENt and ENABIle Figure 8 shows the sequential relationship between these three types of registers and the commands that relate to each register QUEStionable Status Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used give iil OPERation Status Error Event Queue Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used ale fio Output Queue ESS Standard Event Status Registers Status Byte Register Operation Complete 9 ot Used Not Used 1 of Used 1 Query Error 2 EEY Device Dependent P QUES Error gt il Execution Error 4 MAV RQS MSS
38. er friendly interface provides user with an easy and quick way to set all parameters 4 Electronic ramping and testing Digital controlled ramping time and testing time 5 Line and load regulation Linear amplifier with feedback control maintains output voltage regardless of the variation of load 6 Selectable output frequency 50 60 Hz is selectable by utility setup 7 Adjustable ARC detects level ARC detect level is selected by utility setup 8 Storage of up to 10 groups 16 steps for each group A total of 10 groups provide the operator with the capability of testing different products Each group includes 16 steps 9 Manual output voltage adjustment mode With a special test mode on the MAN group the operator is able to adjust the output voltage during testing 10 Flashing high voltage indicator A flashing red LED indicates danger when high voltage output is activated 11 PLC remote control The 9 pin interface provides inputs START RESET and outputs TEST PASS FAIL 12 Data lock function Front panel can be locked or unlocked by utility setup 13 Ground Check function Check the continuity of earth ground in the power inlet before testing 14 Scanner Interface A pair of Scanner test with 96 channels 15 RS 232 and GPIB Interface The RS 232 and GPIB interface enables remote control operation and signal processing via a PC Vitrek V60 Series Electrical Safety Tester USER MANUAL 2 2 VITREK V60 SERIES SAFE
39. er is saved the unit will return to EDIT mode EDIT SAVE 5 To exit edit mode press the UTILITY button to select another parameter or the MENU button to return to the test menu 6 Repeat the procedure To View the System Utility to select another parameter 18 Vitrek V60 Series Electrical Safety Tester USER MANUAL 5 3 Structure of Test Sequence Storage The test sequence database of the EST consists of a total of 6 test sequences or groups group 1 group 6 with 6 steps step 1 step 6 for each group In addition to these steps there is another step 0 0 for manually controlled tests The order of stored steps is Group Step The first number represents the Group number while the second represents the Step number Group Group Group Group Group Group Group 0 1 2 3 4 5 9 Step 1 0 01 1 01 2 01 3 01 4 01 5 01 9 01 Step 2 0 02 1 02 2 02 3 02 4 02 5 02 9 02 Step 3 0 03 1 03 2 03 3 03 4 03 5 03 9 03 Step 4 0 04 1 04 2 04 3 04 4 04 5 04 9 04 4 1 4 Step 16 0 16 1 16 2 16 3 16 4 16 5 16 9 16 The special test group MAN contains another two types of tests CAC and CDC The function of CAC and CDC is the same as ACW and DCW except that the user is able to manually adjust the output voltage with the knob during the test After each step has been tested the tested status will be shown on the screen Step 1 2 3 4 5 6 7 8 9 0 I 2 3 4 5 6 Test P P P P P P P PPP PP PRP PRP P
40. ered on Use the ESR Query to read the SESR Read the SESR and clear the bits of the registers so that the register can accumulate information about new events Enable Registers The enable registers determine whether certain events are reported to the Status Byte Register and SRQ The EST has the following enable registers e Event Status Enable Register ESER e OPERation Enable Register e QUEStionable Enable Register Service Request Enable Register SRER 55 Vitrek V60 Series Electrical Safety Tester USER MANUAL When one of the bits of the enable registers is high and the corresponding bit in the status register is high the enable registers will perform a logical OR function the output that controls the set bit of the Status Byte Register is high Various commands set the bits in the enable registers The following sections describe the enable registers and the commands that set them e Event Status Enable Register ESER The ESER controls which types of events are summarized by the Event Status Bit ESB in the SBR The bits of the ESER correspond to the bits of the SESR Use the ESE command to set the bits in ESER Use the ESE query to read it e OPERation Enable Register Even though the OPERation Enable Register is present in the V60 Series the OPERation registers do not report any conditions e QUEStionable Enable Register The QUEStionable Enable Register controls which types of events are summarized by the
41. es Electrical Safety Tester EST is a fully interactive automatic measurement system Communication between the V60 Series and host computers is easily accomplished The V60 Series standard RS232 interface or optional GPIB interface provide the capability to download and run a custom test sequence as well as monitor the status of the test and retrieve results and actual readings Interface selection and setup The GPIB address and RS232 baud rate can be changed in normal operation condition Press UTILITY key and knob switch or arrow keys on the front panel in which the last transmitting interface settings will be displayed Select interface and press EDIT SAVE then select the baud rate or GPIB address and press FIELD to confirm the setting Finally press EDIT SAVE to store the setup 7 2 Connecting the V60 Series via GPIB Interface The GPIB interface capabilities The GPIB interface of the V60 Series corresponds to the standard of IEEE488 1 1987 IEEE488 2 1992 and SCPI 1994 The GPIB interface functions are listed as follows SH1 Source Handshake The EST can transmit multilane messages across the GPIB AH1 Acceptor Handshake The EST can receive multilane messages across the GPIB T6 Talker Talker interface function includes basic talker serial poll and unaddress if MLA capabilities without talk only mode function L4 Listener The EST becomes a listener when the controller sends its listen address with the ATN at
42. f the ESER Examples ESE 65 sets the ESER to binary 0100 0001 ESE returns 130 if the ESER contains the binary value 1000 0010 ESR query only Function Return and clear the contents of the Standard Event Status Register SESR Syntax ESR Returns lt NR1 gt is a number from 0 to 255 that indicates the decimal value of the binary bits of the ESER Examples ESR returns 198 if the ESER contains the binary value 1100 0110 37 Vitrek V60 Series Electrical Safety Tester USER MANUAL IDN query only Function Return the unique identification code of the EST Syntax IDN Returns lt string gt includes Manufacturer model number serial number and firmware version Examples IDN returns Vitrek Inc V60 0 FW1 21 OPC Function The command form OPC sets the operation complete bit bit 0 in the Standard Event Status Register SESR when all pending operations are finished The query form OPC tells the V60 Series to place an ASCII 1 in the Output Queue when the power supply completes all pending operations Syntax OPC OPC Returns 1 RCL Function Recall the setting data from the memory saved previously Syntax RCL lt NRI gt lt NRI gt is in the range from 0 through 99 Examples RCL 12 recalls the setting data stored in memory location 12 RST no query form Function Set all control settings of EST to there default v
43. failed not the current Imin setting The Imeas field in the lower left hand corner of the LCD will change to Imax and blink slowly displaying the current that failed not the current Imax setting The Rmeas field in the lower left hand corner of the LCD will change to Rmax and blink slowly displaying the resistance that failed not the current Rmax setting The Rmeas field in the lower left hand corner of the LCD will change to Rmin and blink slowly displaying the resistance that failed not the current Rmax setting When running a test and an arc failure occurs the test will fail but the tester will be displaying a voltage under the set voltage After pressing reset once the Imax field will blink even though the Imeas is still less than the Imax When an arc is detected during a test a star will appear to the right of the voltage The test will fail immediately and upon pressing the reset button once the star will blink When an arc is detected in this mode a star will appear to the right of the voltage but the test will continue Ifthe test fails due to the arc breaking down it will display a voltage under the user s setting and after pressing the reset button once the Imeas field will change to Imax and start blinking even if the Imeas is under the Imax 59 Vitrek V60 Series Electrical Safety Tester USER MANUAL 8 5 Vitrek V60 Series Calibration Procedure Calibration Procedure No V60 020502 The
44. fwse i i O O em _ ema 1ImA DC 100MQ on o amm s ew 60 Vitrek V60 Series Electrical Safety Tester USER MANUAL Calibration for each module The Vitrek V60 Series ESTs can be divided into several modules for calibration amp adjustment The modules consist of main board isolation board AC withstanding voltage DC withstanding voltage IR and Continuity check Model Main Board Insulating AC DC IR Continuity board withstanding withstanding check voltage voltage V60 C S V6l L V62 F V63 Calibration Modules Calibration procedures are built in the software of the EST series Please follow as 1 Connect with high voltage transformer amp main board The safety cover should be closed 2 Press UTILITY key and press power SW While the machine is turned on keep pressing the UTILITY key until the LCD shows PRESS START TO PROCESS 3 While the machine is warmed up the LCD monitor will display the model name 4 Check the model name If it s not the same model name turn off the power and repeat the MODEL SETTING 5 In the meantime EST series will self test the grounding condition of power line If the earth check failed EST series will be alarmed Therefore turn off the power and re check grounding again 6 If self test is passed the LCD monitor will display the PRESS START TO PROCESS messag
45. g the available TL 115 60 provides for quick and convenient connection CAUTION The HV terminal is capable of delivering up to 5k VAC or 6kVDC Avoid contact with the terminal test leads and the DUT when high voltage is present on this terminal 2 Return Terminal The return terminal is the reference terminal for leakage current measurements and is also one of the two terminals used in making a continuity low resistance measurement This terminal typically connects to the earth ground pin of the DUT Inside the TL 115 60 and the TL IEC 60 this terminal is connected to the earth socket of the test adapter 3 Conti Check This is the other of the two terminals used in making a continuity low resistance measurement The V60 Series EST s always measure continuity between the Conti Check and the Return terminals 24 Vitrek V60 Series Electrical Safety Tester USER MANUAL 4 Device Under Test DUT A power supply shown here represents a typical DUT The connection to the DUT power inlet is made here by way of the optional TL IEC 60 5 DUT Chassis The Conti Check terminal connects directly to the DUT chassis via the standard alligator test lead Typical Electrical Safety Test Connection Diagram TO HV TERMINAL Device Under Test TO RETURN TERMINAL TO CONTINUITY TERMINAL 25 Vitrek V60 Series Electrical Safety Tester USER MANUAL 7 PROGRAMMING 7 1 Introduction The Vitrek V60 Seri
46. ge adjustment proceduce and AC withstanding voltage voltage adjustment proceduce are similar Switch the high voltage meter to DCV and press START key to calibrate DC 600V DC 3000V in sequence error deviation is 2V Wait for 3 seconds and press EDIT SAVE key finally 2 After calibration of 2 sets voltage are finished the LCD monitor will go back the orginal display Press the left amp right arrow key to select the next calibration procedure AC withstanding voltage current adjustment procedure STEP 3 AC withstanding voltage current adjustment proceduce STEP 3 ACT 1 Connect a 600KQ 150W resistor with DMM on the range of AC True RMS current 20mA and EST in series 2 Select the STEP 3 ACI modules by pressing the left amp right arrow key Press START key to begin calibration procedures 3 The 50Hz 1mA will be calibrated in advance Use knob and left amp right arrow key to adjust the value of the LCD monitor The readout of DMM shall be monitored in the same time If the meter s readout reach to 1 000mA 0 005mA wait for 3 seconds and press EDIT SAVE key to AUTO Calibration mode EST series will send an output voltage and adjust the setting of cutting current automatically If entire calibration procedure is finished the LCD monitor will display an ADJ to 5SmA message EST series is going to next calibration procedure for 50Hz 5mA 4
47. ification Return lt NR2 gt Examples ACWStanding TTIMe 5 0 sets the ACW test time to 5 sec ACWStanding TTIMe returns 5 0 if the ACW test time setting is 5 sec DCWStanding VOLTage Function Set or query the DCW test voltage Syntax DCWStanding VOLTage lt NR2 gt DCWStanding VOLTage lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCWStanding VOLTage 1 000 sets the DCW test voltage to 1 000kV DCWStanding VOLTage returns 1 000 if the DCW test voltage setting is 1 000kV 48 Vitrek V60 Series Electrical Safety Tester USER MANUAL DCWStanding CMINimum Function Set or query the DCW test minimum current Syntax DCWStanding CMINimum lt NR2 gt DCWStanding CMINimum lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCWStanding CMINimum 1 00 sets the DCW test minimum current to 1 00mA DCWStanding CMINimum returns 1 00 if the DCW test minimum current setting is 1 00mA DCWstanding CMA Ximum Function Set or query the DCW test maximum current Syntax DCWStanding CMAXimum lt NR2 gt DCWStanding CMA Ximum lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCWStanding CMA Ximum 1 00 sets the DCW test maximum current to 1 00mA DCWStanding CMA Ximum returns 1 00 if the DCW test maximum current setting is 1 00mA ACWStanding RTIMe Funct
48. imum returns 100 if the IR test minimum resistance is 100MQ 50 Vitrek V60 Series Electrical Safety Tester USER MANUAL IRESistance RMA Ximum Function Set or query the IR test maximum resistance Syntax IRESistance RMAXimum lt NRI gt IRESistance RMA Ximum lt NR1 gt Please refer to the specification Return lt NRI gt Examples IRESistance RMA Ximum 100 sets the IR test maximum resistance to 100MQ IRESistance RMA Ximum returns 100 if the IR test maximum resistance setting is 100MQ IRESistance TTIMe Function Set or query the IR test time Syntax IRESistance TTIMe lt NR2 gt IRESistance TTIMe lt NR2 gt Please refer to the specification Return lt NR2 gt Examples IRESistance TTIMe 5 0 sets the IR test time to 5 sec IRESistance TTIMe returns 5 0 if the IR test time setting is 5 sec CONTinuity RMINimum Function Set or query the continuity test minimum resistance Syntax CONTinuity RMINimum lt NR1 gt CONTinuity RMINimum lt NR1 gt Please refer to the specification Return lt NR1 gt Examples CONTinuity RMINimum 100 0 sets the continuity test minimum resistance to 100mQ CONTinuity RMINimum returns 100 if the continuity test minimum resistance setting is 100mQ 51 Vitrek V60 Series Electrical Safety Tester USER MANUAL CONTinuity RMA Ximum Function Set or query the continuity te
49. instex q z 4 AN oTo i ee n A 6 7 8 Go O 14 4546 19 48 1 Model Number Model number and description 2 FAIL Indicator LED The red LED indicates failure of test procedure 3__ PASS Indicator LED The green LED indicates pass of test procedure 4 CAUTION Indicator During test the red LED will flash to indicate danger LED 5 Main Display LCD The LCD displays all message about test procedure 6 START Button Press the green button to start a test procedure 7 RESET Button Press the red button to reset stop a test procedure 8 MENU Key When you press the MENU key the status becomes MENU and you can browse all groups When you press the EDIT SAVE key the status EDIT 9 EDIT SAVE Key is active and you can edit this step or setup Press the EDIT SAVE key again will save this step or setup When you press the UTILITY key the status UTILITY is active and you can view all the utility setups When you edit the test step press the FIELD key to change the active parameter of stop 12 Left Arrow Key Press the arrow key to adjust knob s resolution 13 Right Arrow Key Press the arrow key to adjust knob s resolution If status EDIT is active turn the knob to increase or decrease the value of active parameter If status MENU is active turn the knob to increase or decrease active Step 15 LCD Back light Turn the VR to adjust the LED back light of LCD Adjustment 10 JUTILITY Key 11 FIELD Key 14 Knob
50. ion Set or query the DCW ramp time Syntax DCWStanding RTIMe lt NR2 gt DCWStanding RTIMe lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCWStanding RTIMe 5 0 sets the DCW ramp time to 5 sec DCWStanding RTIMe returns 5 0 if the DCW ramp time setting is 5 sec 49 Vitrek V60 Series Electrical Safety Tester USER MANUAL DCWStanding TTIMe Function Set or query the DCW test time Syntax DCWStanding TTIMe lt NR2 gt DCWStanding TTIMe lt NR2 gt Please refer to the specification Return lt NR2 gt Examples DCWStanding TTIMe 5 0 sets the DCW test time to 5 sec DCWStanding TTIMe returns 5 0 if the DCW test time setting is 5 sec IRESistance VOLTage Function Set or query the IR test voltage Syntax IRESistance VOLTage lt NR1 gt IRESistance VOLTage lt NR1 gt Please refer to the specification Return lt NR1 gt is 50 100 500 or 1000 Examples IRESistance VOLTage 100 sets the IR test voltage to 100V IRESistance VOLTage returns 100 if the IR test voltage setting is 100V TRESistance RMINimum Function Set or query the IR test minimum resistance Syntax IRESistance RMINimum lt NR1 gt IRESistance RMINimum lt NR1 gt Please refer to the specification Return lt NR1 gt Examples IRESistance RMINimum 100 sets the IR test minimum resistance to 1OOMQ IRESistance RMIN
51. isfaction with both our products and our people Please fill free to contact us if we can be of help with application or technical assistance repair or calibration services accessories or spare parts Vitrek Corporation 9880A Via Pasar San Diego CA 92126 USA Phone 858 689 2755 Fax 858 689 2760 E mail info vitrek com 1 1 Description The Vitrek V60 Series Electrical Safety Testers comply with the requirement for electrical equipment and appliance control ordinances as defined by UL CSA JIS BS and many other international standards The testers are ideal for voltage withstand Hipot testing on a wide variety of electrical equipment and components The Vitrek V60 series is a family of four automatic voltage withstand testers The functions they provide include AC Hipot DC Hipot Insulation Resistance plus continuity as AC DC IR V60 x V6l xX x V62 x x V63 x x x Vitrek V60 Series Electrical Safety Tester USER MANUAL 1 2 Features The V60 series electrical safety testers offer many outstanding features 1 No load setup of trip current and output voltage A safe way to setup the trip current and output voltage is without the high voltage being activated 2 A large 24x2 character LCD with adjustable LED back light Provides a clear display showing test parameters including group step mode status output voltage trip current and test time 3 Easy and quick setup via the front panel A us
52. lows 1 Connect one end of a RS232 cable to the computer 2 Connect the other end of the cable to the RS232 port on the V60 Series 3 Turn on the V60 Series 4 Turn on the computer The RS232 connection testing If you want to test whether the RS232 connection is working or not you can send a command from computer For instance using a terminal program send the query command idn should return the Manufacturer model number serial number and firmware version in the following format GW Inc GPI 745 FW1 00 If you do not receive a proper response from the EST please check if the power is on the RS232 baud rate are the same on both sides and all cable connections are active Input and Output Queue The design of 128 bytes input queue and 128 bytes output queue for storing the pending commands or return messages is to prevent the transmitted commands of remote control and return messages from missing As the maximum stored capacity for Error Event Queue is 20 groups of messages it should be noted that input data exceeding the capacity by using these buffers would cause data missing Commands and Syntax The GPIB commands of the V60 Series are compatible with IEEE 488 2 and SCPI standards SCPI Standard Commands for Programmable Instruments is a standard that created by an international consortium of the major test and measurement equipment manufacturers The IEEE 488 2 29 Vitrek V60 Series Electrical Safety Tester US
53. ls when entering the actual value for a parameter S STem AUTO STATe lt Boolean gt Parameter Space aa Figure 6 Command Header with Parameter 31 Vitrek V60 Series Electrical Safety Tester USER MANUAL Table 1 defines the Boolean and other parameter types for the V60 Series Parameter Type Description Example Boolean Boolean numbers or values eu NRI Integers 0 1 18 NR2 Decimal numbers 1 5 3 141 8 4 NR3 Floating point numbers 4 5E 1 8 25E 1 String Alphanumeric characters No error Table 1 Parameter Types for Syntax Descriptions Message Terminator and Message Separator I GPIB message terminators In accordance with IEEE 488 2 standard any of the following message terminators are acceptable e LF END Line feed code hexadecimal 0A with END message e LF Line feed code e lt dab gt END Last data byte with END message These terminators are compatible with most application programs A semicolon separates one command from another when the commands appear on the same line II RS232 message terminators As there is no signal of end message on RS232 bus therefore use LF as message terminator When a series of commands are sent to the instrument it must add a LF to be a judgment for message terminator As for query command the return message of the instrument is also added a LF for PC to judge message terminator Entering Commands The standards that govern
54. mit Use the knob to adjust the desired lower limit of leakage current while using the arrow keys to adjust the knob s resolution 0 10 15mA for ACW 0 10 7 5mA for DCW Press FIELD key again to enter the next field ramping time Use the knob to adjust the desired ramping time while using the arrow keys to adjust the knob s resolution 0 999 9s Press FIELD key again to enter the next field testing time Use the knob to adjust the desired testing time while using the arrow keys to adjust the knob s resolution 0 999 9s Press FIELD key again to return to the first field test mode again Press EDIT SAVE key to save all the parameters Continuous AC DC withstanding voltage test CAC CDC The CAC CDC test is available only on step MAN Like the traditional hipot tester you can use the knob and arrow keys to adjust output voltage during the test All the parameters of CAC CDC are the same as ACW DCW except the testing time The testing of CAC CDC is not limited 20 Vitrek V60 Series Electrical Safety Tester USER MANUAL Insulation Resistance test IR Press MENU key to enter status MENU then use the knob and Arrow keys to select a step Press EDIT SAVE key to enter status EDIT Now the cursor stays at the test mode field Use the knob to select IR mode Functionality of FIELD key Test mode IR ae V X XXXkV Measuremet upper limit Rmax XXXXMOQ Measurement lower limit Rmin XXXX
55. n order to select the desired step 2 Press the EDIT SAVE j key to enter EDIT status EDIT SAVE 13 Vitrek V60 Series Electrical Safety Tester USER MANUAL 3 Use the knob to adjust the parameter Use arrow keys to change the knob s resolution 5 Repeat step 3 and 4 to adjust parameters 6 After setting all parameters press EDIT SAVE to save the step The status will become SAVE After the step is saved the status will return to EDIT EDIT SAVE 7 Repeat the procedure To View the Stored Steps to select another step 14 Vitrek V60 Series Electrical Safety Tester USER MANUAL To Begin a Group Test 1 Repeat the procedure To View the Stored Steps to select a step 2 Press RESET button to enter status READY 3 Make sure the test environment is safe 4 Press START button to start the test while the status TEST is active and the CAUTION LED flashes 5 If you press RESET button the test will stop immediately 6 If the result is pass the PASS LED will be active Vitrek V60 Series Electrical Safety Tester USER MANUAL 7 If the result is fail the FAIL LED will be active and the buzzer will alarm the operator To stop the alarm press RESET button again 8 Use the knob to view the result of group step by step To View the System Utility 1 Press the UTILITY key to enter status UTIL 16 Vitrek V60 Series Electrical Safety Tester
56. of Service Request Enable Register SRER SRE Returns contents of Service Request Enable Register SRER STB Reads Status Byte Register SBR 35 Vitrek V60 Series Electrical Safety Tester USER MANUAL STATus OPERation CONDition Returns the contents of the OPERation condition register Returns NR1 STATus OPERation ENABle lt NR1 gt Sets the contents of the enable mask for the OPERation event register STATus OPERation ENABle Returns the contents of the enable mask for the OPERation event register Returns NRI STATus OPERation EVENt Query the contents of the OPERation Event register STATus PRESet Presets the OPERation and QUEStionable status registers STATus QUEStionable CONDition Returns the contents of the OPERation condition register Returns NR1 STATus QUEStionable ENABle Sets the contents of the enable mask for the lt NRI gt QUEStionable enable register STATus QUEStionable ENABle Query the contents of the Questionable Enable register STATus QUEStionable EVENt Query the contents of the QUEStionable Event register Table 4 Miscellaneous Commands Command Explanation IDN Returns instrument identification OPC Reports when operation is complete by setting the Operation Complete bit in SESR OPC Reports when operation is complete Same as OPC except returns a to the output queue and dose not set the S
57. ommand that follows the semicolon has the same header path you may omit the colon and the path and state only the new leaf node For example ACC CMIN 1 00 ACC CMAX 2 00 is equal to ACC CMIN 1 00 CMAX 2 00 You can combine commands and queries into the same message Note for example the following combination ACC CMIN 1 00 CMIN Synopsis of Commands The tables in this section summarize the command of the programmable power supply These tables divide the commands into three functional classifications General Setting Commands control and query the settings of the power supply e Status Commands set and query the various registers and queues that make up the status and event structure of the programmable power supply e Miscellaneous Commands control general housekeeping functions of the programmable power supply e Note Not all commands will be applicable to all V60 Series units I E IR functions are only used by the V63 Be sure that the command you are using is a valid function for your unit Table 2 General Setting Commands Commands Explanation GROup lt NR1 gt Set the value of group GROup Query the value of group STEP lt NR1 gt Set the value of step STEP Query the value of step FUNCtion TEST MODe lt NR1 gt Set the value of test mode FUNCtion TEST MODe Query the value of test mode FUNCtion TEST STATe lt NR1 gt Set the value of test state FUNCtion TEST
58. p Syntax UTILity TEST MODe lt Boolean gt UTILity TEST MODe lt Boolean gt can be 0 or 1 Return ojl Examples UTILity TEST MODe 0 sets the test mode to From Step 1 UTILity TEST MODe returns 0 if the mode setting is From Step 1 43 Vitrek V60 Series Electrical Safety Tester USER MANUAL UTILity IRTest MODe Function Set or query the IR test mode 0 Stop on Fail 1 Stop on Pass 2 TIMER Syntax UTILity IRTest MODe lt NRI gt UTILity IRTest MODe lt NRI gt is in the range from 0 through 2 Return lt NR1 gt Examples UTILity IRTest MODe 0 sets the IR test mode to Stop on Fail UTILity IRTest MODe returns 0 if the IR test mode setting is Stop on Fail A CContinuous VOLTage Function Set or query the CAC test voltage Syntax ACContinuous VOLTage lt NR2 gt ACContinuous VOLTage lt NR2 gt Please refer to the specification Return lt NR2 gt Examples ACContinuous VOLTage 1 000 sets the CAC test voltage to 1 000kV ACContinuous VOLTage returns 1 000 if the CAC test voltage setting is 1 000kV A CContinuous CMINimum Function Set or query the CAC test minimum current Syntax ACContinuous CMINimum lt NR2 gt ACContinuous CMINimum lt NR2 gt Please refer to the specification Return lt NR2 gt Examples ACContinuous CMINimum 1 00 sets the CAC test minimum current to 1 00mA AC
59. requency energy Arcs are a wide band phenomenon and are not required for electrical safety testing so it is safe to disable this feature It is there primarily as a QC feature above and beyond the safety requirement The safety spec is checking for electrical breakdown of the primary insulation Breakdown is defined by UL as a sudden and uncontrolled flow of current Since and arc tends to be a controlled flow of current it is not considered a breakdown Please note that the Utility menu is context sensitive that is the options available are contingent upon which test is currently ready to be run For example if you have an ACW test ready you will have the Arc Mode and Current selections available to you but not the IR Test Mode or Cont Zero Check selections To set these select either an IR or a Cont test respectively The Group Test Test Control Mode Data Lock Interface and Fail Setting options are available regardless of what test is selected Refer to the following table for a complete listing of options INTERFACE FAIL SETTING Vitrek V60 Series Electrical Safety Tester USER MANUAL To Edit Save the System Utility 1 Follow the above procedure To View the System Utility to select a parameter 2 Press the EDIT SAVE key to enter EDIT mode TEST MODE FROM STEP 4 After setting the parameter press EDIT SAVH key in order to save the parameter The unit will go into SAVE mode After the paramet
60. res When the entire calibration procedure is finished the LCD monitor will display an IR 2 5 MQ message Connect the 2 5 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display a calibration voltage 1000V message 64 Vitrek V60 Series Electrical Safety Tester USER MANUAL Connect high voltage meter DC to HV output and return Rotate knob to 1000V press EDIT SAVE key LCD monitor will display an IR 2000M message Connect the 2000 MQ of HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 50 MQ message Connect the 50 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 100 MQ message Connect the 100 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 2 5 MQ message Connect the 2 5 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will go back the original display STEP6 Continuity check adjustment proceduce STEP6 Cont
61. rovided it is returned to the factory freight prepaid with a return authorization number No other warranty is expressed or implied Vitrek Corporation is not liable for incidental consequential direct or indirect damages nor for costs losses or expenses of any kind A return authorization number must be obtained directly from the factory for warranty repairs No liability will be accepted if returned without factory authorization number Technical Support After reading this manual if you have any questions or need technical assistance please contact Vitrek customer support at Email info vitrek com Vitrek Corporation Fax 858 689 2760 9880A Via Pasar Voice 858 689 2755 San Diego CA 92126 USA Extended Three Year Warranty Program To qualify your instrument for an extended three year warranty period you must 1 Register your unit within 30 days from receipt by faxing or emailing the following data Vitrek Model no amp S N Contact Name Company Organization Street Address City State Zip Code Contact Email Address Contact Phone Number 2 Contact the factory for a reference number to return your unit to the factory for annual calibration and re certification prior to the expiration of the initial cal due date Upon receipt of your PO number for the calibration fee the warranty will be extended for an additional year up to a maximum of three years total warranty Vitrek V60 Serie
62. s Electrical Safety Tester USER MANUAL TABLE OF CONTENTS PAGE 1 INTRODUCTION to V60 SERTES cssssssscesessesesseneeees 3 1 1 Description ccccccscececcsccssceccccecscesescscsenees 3 1 2 F atures is ctiied cies ese setae Sais cise ccssueside sees endeedceddesescets 4 2 SPECTFICATIONG cccccscscsccscccscccscscscscsssessceces 4 3 PRECAUTIONS BEFORE OPERATION sc0eeeeee 6 3 1 Unpacking the Instrument ceccsccssceseseeceees 6 3 2 Safety Notice ccccsssscsccccceccceccscncscseescesesesees 6 3 3 EMVirONMENL ccccccsccceccssccscccecsceccssescesseees 7 4 PANEL INTRODUCTION csccccecsceescscscscsceeeees 8 4 1 Front Panel icc ssseccssocetscsseecccescseveeessecescveressseceses 8 4 2 Rear Panel icisisccscecssiecececesesscssdesescteccseseesescsccscases 9 5 OPERATING INSTRUCTIONS cccssssscsseececesseeees 10 5 1 Main LCD Display cscscccscccscescccecscecescens 10 5 2 Preparing the EST for Use scscscccscessceseeees 11 5 3 Structure of Stored Test Steps cscececcsccscscesees 17 5 4 Menu Parameter Setup amp Operation seeeee 18 5 5 Remote Interface Operation seseccsesesesessees 21 6 MEASUREMENT CONNECTIONG cccececeeseseseees 22 7 PROGRAMMING wie ccccecsvedscacsecs seca Sesdseaweseecesssseees 24 7 1 Introduction ccscececcssccccccscececccs
63. scecesssesseees 24 7 2 Connecting the V60 via the GPIB interface 24 7 3 Connecting the V60 via the RS232 interface 26 7 4 Input and Output Queue esssesseessosessssosssossosesoses 27 7 5 Commands and SyntaX ssssssssosesoesosssossosssosessseose 27 7 6 Details of Command Reference essessssssesssosseeseee 35 7 7 Status and Error Reporting scccseseceecescees 51 8 TROUBLE SHOOTING amp MAINTENANCE 56 8 1 Fuse Rating and Type sccccccccsccscsccscescsceecs 56 8 2 Cleaning cc ects ess iseded siadi sees EEEE AAEE ESEAS 57 8 3 Trouble Shooting cecceccecccecccccccsccscescsceece 57 8 4 V60 Series Failure Indication scescsssceeeees 57 8 5 V60 Series Cal Procedure cscscccecececescseseeees 58 Vitrek V60 Series Electrical Safety Tester USER MANUAL SAFETY TERMS AND SYMBOLS These terms may appear in this manual or on the product WARNING Warning statements identify conditions or practices that could result in injury or loss of life CAUTION Caution statements identify conditions or practices that could result in damage to this product or other property The following symbols may appear in this manual or on the product A A A DANGER ATTENTION Protective Ground High Voltage Refer to Manual Conductor Terminal Terminal 1 V60 SERIES PRODUCT INTRODUCTION Our goal at Vitrek is 100 customer sat
64. st maximum resistance Syntax CONTinuity RMAXimum lt NR1 gt CONTinuity RMA Ximum lt NR1 gt Please refer to the specification Return lt NR1 gt Examples CONTinuity RMAXimum 100 0 sets the continuity test maximum resistance to 100 0mQ CONTinuity RMA Ximum returns 100 0 if the continuity test maximum resistance setting is 100mQ CONTinuity TTIMe Function Set or query the continuity test time Syntax CONTinuity TTIMe lt NR2 gt CONTinuity TTIMe lt NR2 gt Please refer to the specification Return lt NR2 gt Examples CONTinuity TTIMe 5 0 sets the continuity test time to 5 sec CONTinuity TTIMe returns 5 0 if the continuity test time setting is 5 sec 52 Vitrek V60 Series Electrical Safety Tester USER MANUAL 7 7 Status and Error Reporting A set of status registers allows the user to quickly determine the EST s internal processing status The status register as well as the status and event reporting system adhere to SCPI recommendations The sketch of the status and event reporting system is showed in figure 7 Each component of the sketch represents a set of registers and queues that can read report or enable the occurrence of certain events within the system Ifa specific event in the EST sets a bit in a status register reading which can tell you what types of events have occurred Each bit in the status register corresponds to a bit in an enable register th
65. t is in the range from 0 through 2 Return lt NR1 gt Examples FUNCtion TEST STATe 1 start test FUNCtion TEST STATe returns 1 if the test state is on MEASure Function Return measurement value NOTE if no test has been run the value returned by this function will be all zeroes Syntax MEA Sure lt X gt lt X gt is in the range from 0 through 16 for STEP You must enter a step number Do not use a space between the command and the step number Return Status Mode V I Meas Time 2 bytes 1 byte 7 bytes 8 bytes 7 bytes Status 00 Emtpy 10 Pass 20 Fail 21 Interlock 22 Low Voltage 23 Hi voltage 24 ARC 25 Measurement over limit maximum 26 Measurement below limit minimum 30 Stop 32 Hight Voltage 33 Heatsink is too hot Mode 0 Empty 1 ACW 2 DCW 3 IR 4 CONT 5 CAC 6 CDC 7 HOLD 41 Vitrek V60 Series Electrical Safety Tester USER MANUAL VA Test Function 5 bytes Unit 2 bytes ACW KV DCW KV IR V CONT A CAC KV CDC KV HOLD PAUSE Meas Test Function 5 bytes Unit 4 bytes ACW MA DCW MA IR MQ CONT mQ CAC MA CDC MA HOLD Time Time 1 byte Value 5 bytes Unit 1 byte Ramp 005 0 sec Test 005 0 sec Examples Use the command MEAS3 after measurement Display for PC 10 1 0 100kV 01 00mA T005 0S 10 Pass 1 ACW 0 100kV Measurement voltage 100V 01 00mA Measurement current ImA T005 0S Test time 5 sec UTILity A CWStanding FREQuency UTILity ACContinuous FRE
66. t NR2 gt Set the DCW ramp time DCWStanding RTIMe Query the DCW ramp time DCWStanding TTIMe lt NR2 gt Set the ACW test time DCWStanding TTIMe Query the ACW test time IRESistance VOLTage lt NR2 gt Set the IR test voltage IRESistance VOLTage Query the IR test voltage IRESistance RMINimum lt NR2 gt IRESistance R MINimum IRESistance RMAXimum lt NR2 gt Set the IR test minimum resistance Query the IR test resistance Set the IR test minimum resistance IRESistance RMA Ximum IRESistance TTIMe lt NR2 gt IRESistance TTIMe CONTinuity RMINimum lt NR2 gt Query the IR test resistance Set the IR test time Query the IR test time Set the continuity test minimum resistance CONTinuity RMINimum Query the continuity test resistance CONTinuity RMAXimum lt NR2 gt Set the continuity test maximum resistance CONTinuity RMAXimum Query the continuity test resistance CONT inuityTTIMe lt NR2 gt Set the continuity test time CONTinuity TTIMe Query the continuity test time Table 3 Status Commands Commands Explanation CLS Clears the status data structures ESE lt NRI gt Sets the Event Status Enable Register ESER ESE Returns contents of Event Status Enable Register ESER ESR Returns and clear the contents of Standard Event Status Register SESR SRE lt NRI gt Sets contents
67. t has been fully inspected and tested before shipping from the factory Upon receiving the instrument please unpack and inspect it for any damage that may have occurred during transportation If any sign of damage is found notify the carrier and Vitrek or your distributor immediately 3 2 Safety Notice Work Place Safety The work place must be isolated from routine traffic and when high voltage testing is in process a warning signal should be provided Checking the Line Voltage The instrument can be connected to any kind of line voltage shown in the table below Before connecting the power plug to an AC line outlet make sure the voltage selector on the rear panel is set to the correct position corresponding to the line voltage CAUTION Damage to the instrument may occur if it is connected to the wrong AC line voltage WARNING To avoid electrical shock the power cord protective grounding conductor must be connected to ground When line voltage is changed install the required fuses shown as below Line voltage Range Fuse _ ftinevottage Range Fuse 100V 90 110V T4 0A 220V 198 242V T4 0A 120V 108 132V 250V 230V 207 250V 250V WARNING To avoid personal injury disconnect the power cord before removing the fuse holder Operator s Precaution 1 Because of the extreme high output voltage and current of the breakdown tester only a qualified person should operate the tester in order to avoid fatal electric shock 2
68. tention line asserted The power supply does not have listen only capability SR1 Service Request The EST asserts the SRQ Service request line to notify the controller when it requires service RL1 Remote Local The EST responds to both the GTL Go to Local and LLO Local Lock Out interface messages PPO Parallel Poll The EST has no Parallel Poll interface function DC1 Device Clear The EST has a Device clear capability that returns the device to the power on status DTO Device Trigger The EST has no Device Trigger interface function CO Controller The EST cannot control other devices Notes for GPIB installation When the V60 Series is set up with a GPIB system please check the following things Only a maximum of 15 devices can be connected to a single GPIB bus Do not use more than 20m of cable to connect devices to a bus Connect one device for every 2m of cable used Each device on the bus needs a unique device address No two devices can share the same device address Turn on at least two thirds of the devices on the GPIB system while using the system 26 Vitrek V60 Series Electrical Safety Tester USER MANUAL Do not use loop or parallel structure for the topology of GPIB system Computer s Connection A personal computer with a GPIB card is the essential facilities in order to operate the V60 Series via GPIB interface The connections between power supply and computer are following
69. tting error 221 Settings conflict Voltage setting error 221 Settings conflict Current setting error 221 Settings conflict Resistance setting error A By By BY BY ASJ BR 221 Settings conflict Frequency setting error 56 Vitrek V60 Series Electrical Safety Tester USER MANUAL 221 Settings conflict Recall setting error 222 Data out of range 222 Data out of range Timer too large 222 Data out of range Voltage too large 222 Data out of range Current too large 222 Data out of range Resistance too large 222 Data out of range Timer too small 222 Data out of range Voltage too small 222 Data out of range Current too small 222 Data out of range Resistance too small 240 Hardware Error 300 Device specific error 310 System error 330 Self test failed 350 Queue overflow 410 Query INTERRUPTED 420 Query UNTERMINATED NI NI NI BW W BW BW BW By BL HB BY BR HB By Hy A A 430 Query DEADLOCKED 57 Vitrek V60 Series Electrical Safety Tester USER MANUAL 8 MAINTENANCE The following instructions should be used only by a qualified person in order to avoid electrical shock Do not perform any service other than contained in the operation instructions unless you are qualified to do so 8 1 Fuse Rating and type If the fuse blows
70. ut Voltage Current Status Measurement Limit Ramp Test Time Group There are a total of 10 groups 6 steps for each group The first number indicates the group while the second number indicates the step Ex 3 1 means the 1st step in group 3 is active The test mode of tester includes ACW AC Withstanding voltage test DCW DC Withstanding voltage test I R Insulation Resistance test Cont Continuity check The available modes vary by model Output voltage or current for each step Output voltage 0 100 5 000 kV Output voltage 0 100 6 000 kV Output voltage 0 500kV or 1 000kV Output current 0 100A The status of tester includes Browse and check steps of test Edit parameters Save parameters Browse and check system utility Ready for test Testing The result of test is pass The result of test is fail Stop the test Lower and upper limit of measurement Imax Imin Current measurement limit ACW amp DCW Rmax Rmin Resistance measurement limit IR amp Cont Ramp time and test time Ramp Test 000 0 999 9 s Ramp Test 000 0 999 9 s Test 000 0 999 9 s Test 000 0 999 9 s 12 Vitrek V60 Series Electrical Safety Tester USER MANUAL 5 2 Preparing the V60 Series EST for Use To view the Stored Steps 1 Press the MENU key to access test number field To Edit and Save the Stored Steps 1 Follow the above procedure To View the Stored Steps i
71. y pressing the left amp right arrow key Press START key to begin the voltage calibration procedure LCD monitor will display a calibration voltage 50V message Connect high voltage meter DC to HV output and return Rotate knob to 50V press EDIT SAVE key LCD monitor will display an IR 2000M message Connect the 2000 MQ of HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 50 MQ message Connect the 50 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 100 MQ message Connect the 100 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display an IR 2 5 MQ message 63 Vitrek V60 Series Electrical Safety Tester USER MANUAL Connect the 2 5 MQ HIGH RESISTANCE BOX SR 2 with EST Press START key to begin calibration procedures When the entire calibration procedure is finished the LCD monitor will display a calibration voltage 100V message Connect high voltage meter DC to HV output and return Rotate knob to 100V press EDIT SAVE key LCD monitor will display an IR 2000M message Connect the 2000 MQ of HIGH RESISTANCE BOX SR 2 with EST Press ST

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