technical manual - Camfil Air Cleaners
Contents
1. the unit must be so mounted that there is no risk of trucks and similar colliding with it 2 The ceiling or wall must be able to take a load of 88 kg 9 Always install with safety switch to disconnect the power supply during services or maintenance 4 Only fixed mounting is permitted 9 The CamCleaner Ceiling must be mounted for filter replacement from the side and not upside down 6 Mounting devices must be able to take a load of at least 88 kg CamCleaner Consealed Manual Ver 001 May 2013 www camfil com gt gt gt gt Fcamtil TECHNICAL MANUAL CamCleaner 300 Concealed 8 2 Mounting drawing CamCleaner Consealed Manual Ver 001 May 2013 www camfil com Fcamtil TECHNICAL MANUAL CamCleaner 300 Concealed 9 Safety instructions AN Read the user manual and follow the instructions given therein For installation servicing maintenance or filter replacement the machine s power supply must be disconnected NB Pull out the electrical connector Or use the safety switch The machine is not to be regarded as de energised until 5 minutes after disconnection from the power supply Rotating parts do not stop immediately once power has been cut or the machine has been switched off Allow 5 minutes to elapse before handling the cabinet 1 In its standard version the CamCleaner Concealed must only be used for handling dry non explosive materials If the air purifier is used for purposes o2. bya Cosa esto wa 1 pale gt you will as a customer always have a particle counter in place connected to a computer which monitors the indoor environment When an abnormal particle distribution is identified or in cases of other suspected problems we perform an analysis with a scanning electron microscope SEM with associated X ray analysis system EDAX As required the quantity weight and structure of the particles are analyzed as well as the chemical composition of the air and element content We have more than 10 year s experience of this We also work together with many of the world s leading laboratories for further analyses Our IAQ reports are based according to the following standards for air classification SS EN SS EN ISO and IEST algi n ONC AGULOEX i i i 5 indoor Air Quality Analysis Measurement of different particle sizes in real time CamCleaner Consealed Manual Ver 001 May 2013 www camfil com TECHNICAL MANUAL CamCleaner 300 Concealed CAMFIL FARR the world s largest and leading manufacturer of filters and clean air solutions There is a good chance that at this very moment you are breathing clean air that has passed through a filter manufactured by us Our products can be found everywhere from offices clean rooms for sensitiv
3. following NAT Tma Damn 2012 11 22 CamCleaner Consealed Manual Ver 001 May 2013 www camfil com m gt Fcamtil TECHNICAL MANUAL CamCleaner 300 Concealed Two air purifiers work together in a cleaning system In compartment 1 the incoming air creates overpressure This means that the air after it has passed through the air purifier is transported to compartment 2 There the air is sucked through another CamCleaner which further raises the air quality You can also use various effective filters in the air purifiers to control the air quality In this instance a class H13 filter is used in compartment 1 where the contaminated incoming air enters This method is used in premises used for production in air locks as well as in other environments Over pressure Exactly as in the example above overpressure Is created when the air is purified and enters the compartment By doing this a thoroughly controlled indoor environment is achieved in the space in question This is useful in processes such as those involving installation food electronic installation and other sensitive production units Under pressure In this example the air is sucked from the compartment and purified before it is discharged into the room CamCleaner also makes it possible to clean the air many times before allowing it to be released in order to achieve increased control over the air quality Under pressure is
4. is defined as per international standard IEC 60529 IP classifications define how much dust and water a product tolerates while maintaining full functionality and safety Important information In accordance with the casing s stated protection classification the machine must not be placed in water or exposed to liquid chemicals Similarly the machine must not be placed in extremely high or low temperatures The guarantee does not cover problems arising through carelessness negligence Remember that the classification covers the machine only and not the filters For information about filters contact your local Camfil office 18 EU provisions governing the product This product complies with EU standards as per the machine directive 2006 42 EC the low voltage directive 2006 95 EC and the EMC directive 2004 108 EC Note that correct observance of the installation and safety instructions is a precondition for the compliance of all the operating properties For more details of technical specifications the standards that have been complied with and Camfil s patents please contact Camfil Svenska AB C LL Perk Jan non Machine Directive MD 2006 42 Magnet Comp ability EMC 2004 10810 Low Voltage Directive LYD 20 Inda migatan 3 619 33 CamCleaner Conzealed SN EN 12106 2018 SEEN 60 204 1 camfil Tilverkare Manu Octure Adress Adress Maskin mangako 1 the
5. Fcamtil TECHNICAL MANUAL CamCleaner 300 Concealed CAMCLEANERE toHS CamCleaner Consealed Manual Ver 001 May 2013 www camfil com gt gt gt gt camitil TECHNICAL MANUAL CamCleaner 300 Concealed INDEX 2 1 PURPOSE 3 2 CONTENTS 3 3 VERSION HISTORY 3 4 IDENTIFICATION PLATE 3 5 GUARANTEES AND UNDERTAKINGS 3 6 PREFACE 4 7 TECHNICAL SPECIFICATIONS 45 8 USE 5 8 1 WALL AND CEILING MOUNTING 5 8 2 MOUNTING DRAWING 6 9 SAFETY INSTRUCTIONS 7 8 10 DESIGN 8 10 1 CONSTITUENT STANDARD COMPONENTS 8 11 TRANSPORT AND UNPACKAGING 8 10 2 AIR FLOW DETAILS 9 12 TAKING INTO OPERATION 10 12 1 POSITIONING 10 12 2 SYSTEM INTEGRATION 10 12 3 4 5 6 ELECTRICAL CONNECTION 11 13 MEASSURING POINT FOR PA 12 14 CAMCLEANER AND THE ENVIRONMENT 13 14 1 CAMCLEANER FILTERS AND THE ENVIRONMENT 13 15 MAINTENANCE 13 16 INSTRUCTIONS FOR REPLACING CAMCLEANER FILTERS 13 14 16 1 FILTER REPLACEMENT 14 17 IP CLASSIFICATION 15 18 EU PROVISIONS GOVERNING THE PRODUCT 15 19 CAMCLEANER SYSTEM 16 20 CAMFIL IAQ ANALYSIS 17 CamCleaner Consealed Manual Ver 001 May 2013 www camfil com 2 camitil TECHNICAL MANUAL CamCleaner 300 Concealed 1 Purpose This user manual is part of the documentation that must be available under appendix 5 of the machine directive The purpose of the manual is to give details of the design of the CamCleaner Concealed and how it works New users must be ab
6. e electronics production and mines to factories hospitals and nuclear power stations Camfil Farr is a global company with 29 subsidiaries 23 production plants and an extensive network of agents in Europe the Americas and the Asia Pacific region CamCleaner CamCleaner is synonymous with high efficiency purification energy savings and almost silent operation Unlike all other air purifiers on the market our HEPA filters offer a degree of purification that can eliminate the tiniest and most difficult to remove particles CamCleaner is also entirely unique in that it can suck in air from two directions This makes it possible to have different cleaning zones and thereby considerably increase the efficiency of air purification CamCleaner Consealed Manual Ver 001 May 2013 www camfil com gt gt gt gt
7. le to work safely with the CamCleaner Concealed 2 CONTENTS This user manual gives details of the CamCleaner Ceiling only and must not be used for any other machine Besides short explanations of what the machine is used for the first few sections also give some technical specifications After these there are illustrated texts about the various parts that make up the CamCleaner Concealed The user manual also includes details of safety procedures associated with the use of the machine 3 Version history Date Signature Altered See approval Initial version 4 Identification plate All CamCleaner Concealed type machines have the plate on their fan box 5 Guarantees and undertakings The guarantee relates to full functionality as per the details in this user manual and covers errors in software and hardware for a period of one year from the delivery date Should the equipment develop a fault please contact your distributor Distributor of CamCleaner Concealed Camfil Svenska AB Industrigatan 3 SE 619 33 TROSA Tel 46 0 156 537 00 Web www camfil com CamCleaner Consealed Manual Ver 001 May 2013 www camfil com gt gt gt gt Fcamtil TECHNICAL MANUAL CamCleaner 300 Concealed 6 Preface Thank you for buying an air purifier from Camfil AB We hope that you will be delighted with your CamCleaner Concealed Important Before using your CamCleaner Concealed air purifier it is impor
8. mCleaner 300 Concealed 14 CamCleaner Concealed and the environment The CamCleaner Concealed air purifier is made from lead free components It can be recycled used models must always be sent to a recycling station for correct recycling and or disposal of parts and components 14 1 CamCleaner Concealed filters and the environment Note that filters must not be disposed of along with ordinary household waste Scrapped filters must always be correctly taken care of and handled safely Recycling or disposal must always be carried out at an approved waste facility If you have any questions about this please contact your local authority or distributor for advice on correct care 15 Maintenance If necessary the CamCleaner Concealed can be cleaned using a mild cleaning agent Before cleaning always switch off the machine and pull out the electrical connector 16 Instructions for replacing CamCleaner Concealed filters WARNING When handling used filters personal protective equipment such as protective gloves and masks must be used To choose the correct type of respiratory protection consult either the safety representative officer at the workplace or the manufacturer of the respiratory protection Used filters may contain harmful substances and particles With incorrect handling these can escape to the environment and present risks of sickness and ill health Filters should be replaced on a continuous basis As regards frequenc
9. n through the CamCleaner The extremely large filter surface increases both service life and filter efficiency Further increases of the HEPA EPA filter s service life can be achieved by careful management of pre filter replacement CamCleaner Consealed Manual Ver 001 May 2013 www camfil com gt gt gt gt camitil TECHNICAL MANUAL CamCleaner 300 Concealed 12 Taking into operation First read the entire user manual Connect the plug into the power supply or connect to installed safety switch Only appropriately qualified electricians may carry out work on or in this As standard the system have fixed speed You must be able to turn of the power supply without touching the unit 12 1 Positioning The CamCleaner Concealed must always be positioned and used indoors only Air outlets and intakes must not be obstructed during use Before it is taken into operation ensure that there is sufficient space 50 cm around outlet and inlet 12 2 System integration When connecting ventilation ducts to the CamCleaner Concealed these items must be secured to support their own weight There is not recommended to connect more than 8 meters of 250mm circular ventilation ducts on outlet and inlet of the unit 12 3 Electrical connection Electrical connection must be carried out by an appropriately qualified electrician All routing of cables etc must be carried out in accordance with the relevant reg
10. so not be used in environments where dust explosions may occur 13 Your CamCleaner Concealed is equipped with automatic start This means that on power restoration after a power disruption the fan automatically returns to its speed before the disruption 14 Follow the filter handling and replacement instructions very carefully Incorrect handling can damage the filter medium In turn this can mean that the promised filter class will not be achieved CamCleaner Consealed Manual Ver 001 May 2013 www camfil com 2 camitil TECHNICAL MANUAL CamCleaner 300 Concealed 15 Take great care when handling used filters Incorrect handling can result in ill health or sickness Follow the instructions for filter replacement 16 When replacing filters with the machine raised from the floor it is recommended that the lock which cover and air tightened the filters should be secured with wire 10 Design The CamCleaner Concealed is a self standing one section design The section houses the filters fan section and all the electrical connections The machine is entirely constructed of galvanized steel Thus it is environment friendly and readily recyclable 10 1 Constituent standard components In its standard version the air purifier is supplied with the following components gt One CamCleaner Concealed unit with 2pcs of circular take off 250 mm These have rubber gaskets and can be connected to Spiro type circular d
11. tant that you as the user read this user manual read the fan instructions and follow the safety instructions in both documents 7 Technical specifications External dimensions vertical model Height 316 mm Width 1052 mm Depth 364 mm Weight 21 4 kg including new filters Filter weight 6 5 kg 1 pcs XLT and 1 pcs x EPA 11 7 1 Fan specifications Phase 1 Nomi ag VAC 230 VAC 200 240 Hz 50 60 ml min 3200 W 83 A 0 75 GC 25 C 360 CamCleaner Consealed Manual Ver 001 May 2013 www camfil com gt gt gt gt Fcamtil TECHNICAL MANUAL CamCleaner 300 Concealed 7 2 Air flow CamCleaner Concealed 0 m3 h 320m h with filters max mode with unused filters As standard the system deliver 320 m3 h with new filters Data in operating point qv m h 316 200 E 300 psf Pa 137 L0 1 1 34417 d 3 pf Pa 148 rpm 1 min 2140 Pe 28 SFP kW m s 0 319 ne 46 4 nse 429 8 0 223 8 LwA Ajn dBA 573 42 LwA A out dBA 60 3 8 tho kg m 1 15 w Ucontrol V 67 s qv m h 8 Use The CamCleaner Concealed is used to clean air by mechanically filtering through highly efficient filters The system is developed for expert users as installation companies and not for consumer use 8 1 Wall and ceiling mounting If the CamCleaner Concealed is to be mounted in a ceiling or on a wall the following points must be borne in mind 1 Ceiling mounting
12. ther than those set out in the user manual or is handled otherwise than set out therein Camfil AB can accept no liability whatsoever for the consequences of said use handling 2 NB Fixed installation may only be carried out by a professional who has appropriate qualifications for the assignment and who takes responsibility for the installation 3 The machine must not be used in ATEX classified areas or where at any time there may be explosive gases 4 Electrical connection may only be carried out by an appropriately qualified electrician Wall outlets must also be installed by an appropriately qualified electrician 5 Accessories filters spare parts etc used with the CamCleaner Concealed must be approved by Camfil Svenska AB Guarantee undertakings cease to apply if the foregoing is not respected Please contact Camfil Svenska AB for the correct accessories 6 Do not cover inlets or outlets f Inserting objects through inlets or outlets is forbidden 8 The CamCleaner Concealed must not be used in environments where burning smouldering objects can get into the machine 9 The CamCleaner Concealed must be used indoors only 10 The CamCleaner Concealed must be used in the 25 C 60 C temperature range only 11 The CamCleaner Concealed must not be drenched with water The highest permitted humidity is 85 if carbon filter is used 12 The CamCleaner Concealed must not be used for point extraction or dust separation It must al
13. ucts One protective Lock for filter replacement Filters for the chosen purpose User manual Fan instructions from the fan supplier VV v Y If anything is missing or if you require further information about accessories please contact Camfil Svenska AB 11 Transport and unpackaging When the CamCleaner Concealed is to be installed remove the packaging carefully If sharp objects are used for unpack aging take care of the machine s cables and metal finish Take especial care when handling the filters See the filter replacement section Check that the product has not been damaged during transport Report any transport damage to the carrier Check also that the delivery is complete CamCleaner Consealed Manual Ver 001 May 2013 www camfil com es cea TECHNICAL MANUAL CamCleaner 300 Concealed 10 2 Air flow details 5 Outlet and inlet have 500mm circular standard connection and must be 1 The air first passes through on connected on the supply side 250mm circular ventilation duct 4 The only moving part in the CamCleaner is the fan Our EC fans 2 Then the air first passes through consume little energy one prefilter bag filters 3 Behind it there is the HEPA filter This is a unique environment friendly absolute filter It is so efficient that air must pass three times through the ventilation system to achieve the same level of air purification as it does in a single circulatio
14. ulations The CamCleaner Concealed is factory supplied ready for plugging in Any intervention in the machine s internal electrical systems must only be carried out by appropriately qualified persons using Camfil Svenska AB supplied equipment The CamCleaner Concealed must only be connected to the network voltage that is stated on the machine plate identification plate CamCleaner Consealed Manual Ver 001 May 2013 www camfil com es cea 12 4 Connection diagram terminal block 1 phase EC fan Below there is a circuit diagram for connections between fan junction box and often used accessories NB Only appropriately qualified electricians may carry out work on or in this K3G190 RCO05 O03 FIXED SPEED OPTION 10kOhm POTENTIOMETER SUPPLY SPEED CONTROL 230V MAX 10A Electrical connection box with operating lamp Fuse holder CamCleaner Consealed Manual Ver 001 May 2013 www camfil com TECHNICAL MANUAL CamCleaner 300 Concealed Pana Arya a Den E 13 Measuring points for Pa or filter efficiency tests Filter efficiency Pressure drop A Before filter A B Pre filter B After Pre filter B C HEPA filter C After HEPA filter Pressure both filters CamCleaner Consealed Manual Ver 001 May 2013 www camfil com gt gt gt gt Fcamtil TECHNICAL MANUAL Ca
15. used for example on building sites and in industries and places where a small dirty production area in large premises Cleaning zone in open premises In this example the air is purified in the CamCleaner unit s HEPA filter Then it passes through the pipe along the ceiling where air Is discharged from the holes along the wall The purified air thus creates a sort of curtain that divides the room into two zones one with higher quality air and one with lower quality air CamCleaner Consealed Manual Ver 001 May 2013 www camfil com m U UU TECHNICAL MANUAL CamCleaner 300 Concealed Camfil IAQ Analysis monitors and measures your air quality in real time IAQ stands for Indoor Air Quality and is a measurement of the quality of indoor air As an additional option for your CamCleaner system you can choose Camfil IAQ Analysis which provides a direct picture of the air quality in your rooms We monitor the air quality and all measurements are saved in an IAQ database which contains millions of measurement values and benchmarks for the indoor environment and air quality As a customer you have the option of viewing the analysis in real time at the time of measuring and all measurements taken can easily be compared with each other With the aid of a calibrated particle counter the quantity of particles in the air can be examined By subscribing to this service LEAL n Piel hen Fe
16. y of filter replacement see Camfil AB s recommendations CamCleaner Consealed Manual Ver 001 May 2013 www camfil com 2 Fcamtil TECHNICAL MANUAL CamCleaner 300 Concealed 16 1 Filter replacement Always use protective gloves and respiratory protection when handling used filters Risk of ill health and sickness 1 Switch off the CamCleaner Concealed by 5 Take a firm grip the sling which is around the turning the safety switch or electrical connector HEPA filter and pull it towards you Make sure that the green operating led is off 2 Undo the two knobs from the top cover and remove it NB Hold the top cover firmly Alternatively secure it during removal 6 Lift the filter carefully out Scrapped filters must be taken care of as per the previously explained instructions Do the steps 1 6 in reverse order di Grip the upper edge of the bag filter frame pull it towards you And put the filter into a plastic bag 4 Release the screw counter clock wise which keeps the HEPA filter in place Take a new HEPA filter out of its box NB Do not touch the filter s surface Hold the frame only Do the steps 1 8 in reverse order CamCleaner Consealed Manual Ver 001 May 2013 www camfil com gt gt gt gt Fcamtil TECHNICAL MANUAL CamCleaner 300 Concealed 17 IP classification The CamCleaner Concealed is supplied with an IP 44 classification The IP code
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