I6000 User Manual
Contents
1. 6 350 LL IE Figure 6 16000 16005 Positioner manual Dimensions Top amp Bottom 5 Axis is missing R Yaw or Hatton outl ine Z Axis stage only s topped holes 0 25 dp 1 B30 IB pl H 0 000 Oj 0 20 0 563 1 0 875 1 188 1 500 i 1 790 30 0 250 dia hole 4pl oo tor 1 4 20 x 3 hex sacket cap screw ux 0 000 e 0 375 N Kat 135 2 1 75 P Rotot ion Center 6 015 ERS T zily i 5 10 er Cr 5 20 4 99 Yow i V2 H 4 280 4 123 R 14 10 tipped holes DA d 2 pl 3 20 H 40 tapped hile Dich Eds 2 5 T his Il BE 158 au ii 1 145 0 000 Mn 1 100 Figure 7 16000 16005 Positioner stepper motor Dimensions Front amp End 5 Axis is missing R Yaw or P 14 Luminos Industries Ltd 15000 15005 5 Axis Positioner User Manual Unpacking and Transportation Unpacking and Transportation Do not discard packaging The warranty is void if a Positioner is not shipped in the original packaging Locking Strip Removal To prevent damage to the Z axis linkage during transportation a plastic locking strip is inserted between the upper and lower part of the unit see Figure 8 below To remove the lockin2. Horizontal default The positioner is set up to be balanced in the horizontal and upright position Vertical The positioner is set up to be balanced with the micrometers pointing up This configuration requires more preload on the z axis 15000 15005 5 Axis Positioner User Manual Dimensional Drawings Dimensional Drawings Rotation Center 75 P 1 063 D BEG D DDO 5 70 5 515 P Y A 5 100 5 270 4 20 fo p o9 m 499 4 325 R 44 40 topped holes 0 20 dp 2 pl j OO 3125 Y 44 40 topped holes 0 25 ch 7 pl E 2 15 1 7 Axis nm Kit 1 100 Il o 0 1 05 o 0 84 0475 0 000 0 000 0 000 Figure 4 16000 16005 Positioner manual Dimensions Front amp End 5 Axis is missing R Yaw or P 3 79 HAD ta holes 0 18 pl ge 000 84 118 Figure 5 16000 16005 Positioner stepper motor Dimensions Top 5 Axis is missing R Yaw or P Luminos Industries Ltd 13 15000 15005 5 Axis Positioner User Manual Dimensional Drawings
3. control Actuators Without a Controller AM and BM Type The AM and BM type actuators are equivalent to the A and B type actuators without controllers They are provided with direct connections to the two phases of the bipolar stepper motor 4 wires and a Hall Effect limit sensor 3 wires through a male 8 pin mini din connector This option allows those with an existing system for driving stepper motors to avoid changing over to RS 232 based control However for new applications this option is not recommended due to the high cost of separate controllers Luminos Industries Ltd 9 15000 15005 5 Axis Positioner User Manual Stepper Motor Actuators Pin Function Motor Phase Al Motor Phase A2 Motor Phase B1 Not Connected Motor Phase B2 Home Sensor 5V Home Sensor Signal CAI 0 ny PRIV m Home Sensor GND Figure 3 Mini din Actuator Connection Actuator Specifications Actuator Type Steps Per Revolution 12V 16V DC unregulated 2 1mm center positive plug A and B type only Idle 100 mA Moving 320 mA Table 1 Actuator Specifications Description Power Supply Note that the accuracy backlash repeatability and resolution are improved considerably on the X and Y axes by the 5x Ratio Drive and more so by the 25x Ratio Drive 15000 15005 5 Axis Positioner User Manual Available Options Available Options Z Actuator Manual Imperial M
4. aligning any type of fiber No fiber alignment challenge is too difficult even 1 2 micron core lensed fibers can easily be aligned The Luminos 15000 15005 uses a patented Ratio Drive for the X amp Y axes resulting in less hysteresis and increased resolution Conventional stacked stages have separate frames with each frame simply mounted on the output of the previous stage This results in the stiffness at the micrometer being degraded by the lack of stiffness between the mounting reference and output of each stage below it Hand forces on the micrometer are then easily transmitted directly to the output causing the alignment to wander thus typically resulting in an adjust release wait cycle by the operator In contrast the 15000 15005 consists of only two frames The Z stage is one frame while all the other micrometers are anchored to a shared fixed frame that is attached directly to the output of the Z stage The Z stage is exceptionally stiff and therefore is not a factor By sharing a common rigid frame forces exerted on the micrometers by the operator during adjustment are shunted directly to the base instead of to the output The operator can then quickly align without letting go The 15000 15005 is also vibration and temperature insensitive Internal viscous damping eliminates many of the resonance effects typically associated with flexure stages Luminos stages generate extremely smooth linear motion utilizing patented flexure t
5. 15000 15005 5 Axis Positioner User Manual LUM INDUST NOS RIES LTD Revision 10 October 9 2008 Copyright Luminos Industries Ltd 15000 15005 5 Axis Positioner User Manual Table of Contents Introduction to the 15000 15005 Photonics Positioner eere 1 Feature SUMMAS tinati T ches on aaa ai IMS aa oes 2 Getting Started NM E 2 Reading the Micrometer anna nk ba Rah 3 Connecting an Automated Positioner Riesen 4 Actuator DIE VL ER an 3 Mounting the Positiva nd v T neun shnkkh dee 5 Mounting Devices and Accessories aperte a na 5 A 5 15000 I5005 Specifications 1 peteret ih la y What is Ratio Drive dal alata 8 23 Rato NL Mosg EL 8 Sx RALLI Drive no eem bn umet Dust numus ud Cot ied teen fast n 8 Stepper Motor ACUSA abusu sn 9 Actuators with Built In Controller A and B Type 9 E E a RE 9 M ngalcomtol aastale aa ad aate E de O 9 Actuators Without a Controller AM and BM Type seen 9 Act ator SpecificatlonS cd dd e otc iL pu de eat is ice ai kt 10 Available Opus ioca ee A Die eee Ag eee ack 11 Dimensional Deawines Sa e etie ead ette A ae Lene tede dd iuis 13 Unpacking and TransportattOfi nenne ns ae 15 Locking Strip Removal ins a iR Ih I5 69391 63780 5 mE PEE 16 Mailing Address on ects eda tees te toe et ibid taeda ad ete yea tees 16 Business Hours 4 222 aa 16 Phone Contar lod Den 16 ipM Oese t cC 16 hU Ei pU ME HH D 17 Table of Figures F
6. 2 Onboard Controller Stepper Fine Travel 6 4um fullstep Direct Mini DIN 8 Luminos Industries Ltd 11 15000 15005 5 Axis Positioner User Manual Available Options Stepper Long Life 12 8um fullstep Direct Mini DIN 8 Yaw Actuator Manual Micrometer default A micrometer where the smallest division is 30 arc sec 15 arc min per revolution Stepper Fine Travel 0 lum microstep RS 232 Onboard Controller Stepper Long Life 0 2um microstep RS 232 Onboard Controller Stepper Fine Travel 6 4um fullstep Direct Mini DIN 8 Stepper Long Life 12 8um fullstep Direct Mini DIN 8 Pitch Actuator Manual Micrometer default A micrometer where the smallest division is 30 arc sec 15 arc min per revolution Stepper Fine Travel 0 lum microstep RS 232 Onboard Controller Stepper Long Life 0 2um microstep RS 232 Onboard Controller Stepper Fine Travel 6 4um fullstep Direct Mini DIN 8 Stepper Long Life 12 8um fullstep Direct Mini DIN 8 XY Coarse Adjust 40 pitch set screw default A flush set screw that gives 1 40 inches per revolution Requires 3 32 ball point hex driver McMaster Carr Catalogue 7268454 40 pitch thumbscrew A small knob that gives 1 40 inches per revolution at the output allows easy adjustment of the coarse control 80 pitch thumbscrew A small knob that gives 1 80 inches per rotation at the output allows easy adjustment of the coarse control Mounting Axis
7. ating the device the device alignment point should be as close as possible to the rotation center Accessories There are many accessories available including a contact sensing system for sensing very small forces in the Z focal direction Contact us if there is an accessory you require Luminos Industries Ltd 5 15000 15005 5 Axis Positioner User Manual Getting Started 0 500 Device Y Mounting Plate Center of Rotation Optional Contact Sensor Connection X Coarse Adjustment Figure 2 16000 16005 6 Axis Positioner 5 Axis is missing either Roll Yaw or Pitch 6 Luminos Industries Ltd 15000 15005 5 Axis Positioner User Manual 15000 15005 Specifications 15000 15005 Specifications Travel Z focus 12 7mm 0 5 N A 12 7mm 0 500 m 2mm 0 0807 25mm 0 1 0 5mm 0 02 2mm 0 080 2 5mm 0 1 2 5mm 0 17 25mm 0 17 2 5mm 0 1 N A 2 5mm 0 1 Roll N A 3 degrees Pitch N A 3 degrees Setability Micrometer Axis 15000 Z Y oe Roll Yaw Pitch Resolution Stepper Motor Type A Axis Z 15000 y x T Roll Yaw Pitch Stage Configuration amp Arc Error Motion Axis Z 1 X Roll Yaw Pitch Linear Stiffness Along Axis Luminos Industries Ltd Resolution 0 25 micron 10p inch 10nm 0 4p inch 10nm 0 4p inch 50nm 2u inch 50nm 2yjr inch 0 1 arc sec 0 2 arc sec 0 2 arc sec Resolution 100nm 4p
8. ce paid by the buyer for the goods to which claim is made Luminos Industries does not give implied warranties of merchantability fitness for a particular purpose or of any other nature in connection with the sale of any Luminos Industries Ltd products Products not returned in original packaging will void this warranty This warranty does not extend to cover damage resulting from alteration misuse negligence abuse normal wear and tear or accident Luminos Industries Ltd 17 LUMINOS INDUSTRIES LUD 58 Antares Drive Ottawa Ontario Canada K2E 7W6 613 225 7661 tel 613 225 3391 fax www luminosindustries com info luminosindustries com
9. d in your hand Feature Summary Patented Inline actuators provide ease of access and multiple unit workstations Patented Ratio Drive system affords superior resolution for far less cost Small footprint allows multiple unit workstations Fig 2 Onboard controller for actuators avoids high cost of separate motion controllers Damped exterior shell design provides superior vibration and touch insensitivity Lightweight aluminum construction allows system to be moved easily by other motion equipment e High mechanical stiffness affords rugged and stable base system e Patented linear dual flexure Z offers frictionless repeatable straight travel e Dual flexure Yaw and Pitch stages provide extreme resolution without arc error With positioning this easy the possibilities are endless 2 Luminos Industries Ltd 15000 15005 5 Axis Positioner User Manual Getting Started Getting Started Before unpacking the positioner please read Unpacking and Transportation on page 15 Reading the Micrometers The following table gives the conversion necessary to interpret the numbers read from the micrometer Axis Smallest Division A 1 Rotation B Pitch 30 arc seconds 15 arc minutes Yaw 30 arc seconds 15 arc minutes Roll 10 arc seconds 10 arc minutes Y 1 um 25 um x 1 um 25 um Z 0 001 inches 0 025 inches Each line on the shaft of the micrometer correspo
10. des the motion down by 5 times so that one 12 7mm of actuator travel becomes 2 5mm at the output With this option there are no coarse adjustments 8 Luminos Industries Ltd 15000 15005 5 Axis Positioner User Manual Stepper Motor Actuators and the full 2 5mm of travel is available from the micrometer or stepper motor With the stepper motor actuator the X amp Y stages achieve 20 nanometers of resolution Products that incorporate the 5x Ratio Drive include the 13005 15005 and 16005 Stepper Motor Actuators Actuators with Built In Controller A and B Type The A and B type actuators do not require an external stepper motor driver these slim actuators actually contain an onboard RS 232 controller which interfaces directly with any standard PC serial port or USB port with a low cost adapter Each Positioner is shipped with a 15 Volt 1 Amp DC Voltage adapter a 4 pin Molex to 9 pin serial adapter and a 2m 9 pin extension Included Software An included ActiveX COM software component makes it easy to get up and running quickly in any windows based development environment including Visual Basic Labview and C or any of the NET languages Manual Control A convenient knob at the end of the unit permits manual control During a manual move the actuator constantly updates the connected computer with its position If accidental movement is a concern the manual control can be enabled and disabled via computer
11. echnology The error motion associated with frictional ball bearings has been eliminated Consequently these stages move with smooth monotonic motion The force required from an actuator in order to move a stage is also linear without the typical stiction that is found with ball or frictional type stages In general single stage flexure designs are subject to arcuate motional error as each single stage moves in a physical arc In the Luminos design the large travel Z stage is a frictionless dual compensated flexure design wherein two precision flexure stages are made to move identically together such that the arcuate errors are eliminated This technique offers a straightness of motion that is comparable to a precision bearing stage while affording a large travel not commonly found in flexure designs The flexure stages used for transverse X and vertical Y motion are single stage flexures however they are oriented such that their resultant arcuate motions are in the large travel Z direction typically the optical axis The overall result is that the Luminos stages can be operated in even a manual mode without the operator experiencing objectionable off axis motion Luminos Industries Ltd 1 15000 15005 5 Axis Positioner User Manual Introduction to the 15000 15005 Photonics Positioner The rotational stages are also flexure based with frictionless drive systems All the rotational axes are coincident and pass through a focal point t
12. g strip apply hand force to the upper portion of the unit Z axis direction remove locking strip and carefully allow the unit to return to its pre loaded position This procedure is applicable to all positioner types Figure 8 Unpacking Luminos Industries Ltd 15 15000 15005 5 Axis Positioner User Manual Contact Us Contact Us Thank you for purchasing a Luminos product We want to ensure your experience is a positive one If you have any guestions concerns or comments do not hesitate to contact us Mailing Address Luminos Industries Ltd 8 58 Antares Drive Ottawa Ontario K2E 7W6 Canada Business Hours Monday to Friday 8 00am 4 30pm EST Phone Contacts Telephone 1 613 225 7661 Fax 1 613 225 3391 Email Contacts Sales sales luminosindustries com General Inquiry info luminosindustries com Support support Oluminosindustries com 15000 15005 5 Axis Positioner User Manual Warranty Warranty AII items manufactured by Luminos Industries Ltd are warranted to meet Luminos Industries published specifications and to be free of defects in materials and workmanship as defined in the specifications for 90 days after delivery Luminos Industries Ltd will at its own option repair or replace without charge any listed item discovered to be defective Luminos Industries Ltd will not be held liable for any loss whatsoever beyond the purchase pri
13. hat is located 1 in front of the stage and inch above the work plate This allows for up to 4 5 Axis stages to be arranged in a cluster around a small sample if desired The Pitch and Yaw flexure stages have been carefully designed as dual compensated flexure stages identical in concept to the Z Axis stage This allows an operator to pivot in virtual space without any significant off axis arc error motion Believe it or not two aligned tapered optical single mode fibers with a mode field diameter of even 2 microns can be rotated throughout pitch and yaw while maintaining the optical signal The roll stage is a frictionless drive single stage design In a typical alignment of a fiber array the bulk of any Roll adjustment is carried out in a far field alignment state in order to align the fibers at either end of a fiber array Subsequent fine rotational adjustments are then very minor and off axis error motion is negligible Tests have shown that SM fiber arrays up to 100 fibers wide 0 25mm spacing can be aligned readily using a manual I5000 The precision and ease of use of this stage truly cannot be appreciated without having used it In most cases the I5000 enables difficult array elements to be easily aligned where the only previous option was to use an automated system Luminos also offers full automation solutions based on the I5000 positioning platform that are truly unique A complete automated solution including controllers can be hel
14. icrometer default A micrometer where the smallest division is 0 001 inches 0 025 per revolution Differential Micrometer Imperial A double threaded micrometer for increased resolution where the smallest division is 0 00002 inches Stepper Fine Travel 0 lum microstep RS 232 Onboard Controller Stepper Long Life 0 2um microstep RS 232 Onboard Controller Stepper Fine Travel 6 4um fullstep Direct Mini DIN 8 Stepper Long Life 12 8um fullstep Direct Mini DIN 8 X Actuator Manual Imperial Micrometer default A micrometer where the smallest division is 1 um 25 um per revolution Stepper Fine Travel 0 lum microstep RS 232 Onboard Controller Stepper Long Life 0 2um microstep RS 232 Onboard Controller Stepper Fine Travel 6 4um fullstep Direct Mini DIN 8 Stepper Long Life 12 8um fullstep Direct Mini DIN 8 Y Actuator Manual Imperial Micrometer default A micrometer where the smallest division is 1 um 25 um per revolution Stepper Fine Travel 0 1um microstep RS 232 Onboard Controller Stepper Long Life 0 2um microstep RS 232 Onboard Controller Stepper Fine Travel 6 4um fullstep Direct Mini DIN 8 Stepper Long Life 12 8um fullstep Direct Mini DIN 8 Roll Actuator Manual Micrometer default A micrometer where the smallest division is 10 arc sec 10 arc min per revolution Stepper Fine Travel 0 lum microstep RS 232 Onboard Controller Stepper Long Life 0 2um microstep RS 23
15. igure 1 Connecting an Automated Positioner A and B type actuators 4 Figure 2 16000 16005 6 Axis Positioner 5 Axis is missing either Roll Yaw or Pitch 6 Figure 3 Mini din Actuator Connection ccsesscecoseecetseccesseeenseeconteccesseccenneteoneees 10 Figure 4 16000 16005 Positioner manual Dimensions Front amp End 5 Axis is missing Re Yaw OR Prusia dildos 13 Figure 5 16000 16005 Positioner stepper motor Dimensions Top 5 Axis is missing R2Y aor Pia lt 13 Figure 6 16000 16005 Positioner manual Dimensions Top amp Bottom 5 Axis is Missine R Yawor Pike ee ena kauakestva s PET eed ew 14 Figure 7 16000 16005 Positioner stepper motor Dimensions Front amp End 5 Axis is O rem I E HART tue Medusae rt 14 Figure 8 Unpack e teque GU UAM Ed ELS eer 15 15000 15005 5 Axis Positioner User Manual Introduction to the 15000 15005 Photonics Positioner Introduction to the 15000 1 5005 Photonics Positioner Welcome to the 15000 15005 Photonics Positioner a positioning system so stable and easy to adjust that aligning singlemode optical fibers is as easy as tuning a radio There is no need to let go of the micrometers during operation the 15000 15005 is extremely touch insensitive With the patented ergonomic inline design all micrometers are easily accessible on one side Just rest your hand comfortably on the table and enjoy the ease and efficiency of quickly
16. inch Anm 0 16p inch Anm 0 16p inch 20nm 0 8p inch 20nm 0 8u inch 0 1 arc sec p n 0 2 arc sec 0 2 arc sec Flexure Type Dual Single Single Single Dual Dual 130 kN m 95 kN m 40 kN m Movement Division 0 001 lum 25x Ratio Drive lum 25x Ratio Drive 5 5 m 5x Ratio Drive HE m 5x Ratio Drive E 10 arc sec 30 arc sec 30 arc sec Total Steps 128 000 128 000 25x Ratio Drive 128 000 25x Ratio Drive 128 000 5x Ratio Drive 128 000 5x Ratio Drive 101 206 60 416 60 416 Arc Error None True Linear Motion Max 30um Arc Error in Z only Max 30um Arc Error in Z only Max 35um None None Comments measured at the rotation center measured at the rotation center measured at the rotation center 15000 15005 5 Axis Positioner User Manual What is Ratio Drive Torsional Stiffness About Axis Comments Z roll 75Nm rad measured at the rotation center Y yaw 100Nm rad measured at the rotation center X pitch 130Nm rad measured at the rotation center Maximum Load Static Load Transient Load Comments stage must be protected from shock 2 2 Ibs 1kg 10 Ibs 4 5kg loading during transport and usage Physical Properties Characteristic Comments Construction 6061 amp 7075 T6 anodized Body Dimensions 5 79 x 1 75 x 5 19 Lx W x H excluding micrometers Mounting Height 5 19 Base to top of mounting plate Mount
17. ing Configuration Imperial 0 26 diameter holes 1 00 x 4 00 centers Mounting Configuration Metric 6 6mm diameter holes 25mm x 100mm centers Concurrent Rotation Center thg Above top of mounting plate Out from end of mounting plate Actuator refers to a micrometer or stepper motor Operator dependent Compatible with 1 00 grid optical tables units mount on 2 intervals with 0 25 allowance for routing of cables etc What is Ratio Drive Ratio Drive is a means of dividing down the motion of the actuator to give higher resolution at the output of a positioner stage This causes the output of the positioner stage to be only a fraction of the movement of the actuator increasing resolution and decreasing backlash since no gears are used in the Ratio Drive This technique allows the use of a standard micrometer or inexpensive stepper motor for enhanced high precision alignment Note Ratio Drives are only on the X and Y axes 25x Ratio Drive With the 25x Ratio Drive 12 7mm of micrometer travel is divided down 25 4 times to give 0 5mm of travel at the output plate Coarse adjustments using an Allen key add an additional 2mm for a total of 2 5mm of travel With the stepper motor actuator the X amp Y stages achieve a resolution of 4 nanometers on X and Y axes Products that incorporate the 25x Ratio Drive include the 13000 15000 and 16000 5x Ratio Drive A 5x Ratio Drive divi
18. nds to one rotation The smallest division refers to the divisions on the knob of the micrometer Clockwise rotation of each micrometer causes movement in a positive direction as shown in Figure 2 pg 6 To calculate the position count the number of divisions on the shaft between the current position and zero Multiply that number by the movement per rotation B given in the table above Then count the number divisions on the knob from zero multiply that number by the movement per smallest division A in the table above Add the two products calculated to give the position The formula is summarized as Position Shaft_Divisions X B Knob_Divisions X A Note If the coarse adjustment of the X or Y axis is moved the position read from the micrometer of that axis will not be the same physical position as before moving the coarse adjustment Luminos Industries Ltd 3 15000 15005 5 Axis Positioner User Manual Getting Started Connecting an Automated Positioner Figure 1 Connecting an Automated Positioner A and B type actuators To connect your positioner use the following steps 1 Connect the 9 pin adapter with the matching white connector to white connector on the bottom actuator closest to the manual knob On any positioner with more than one axis this will be the only white connector available on the bottom actuator Do not disconnect actuators that are already connected Connect the othe
19. r end of the adapter a female DB9 9 pin connector to the 9 pin serial extension cable The end of the cable is a standard 9 pin female serial connection and should connect to one of the serial ports on the back of the computer or to a Serial USB adapter to utilize a USB port instead Connect the 12 16V DC minimum 800mA power adapter to the bottom actuator The rest of the actuators are power through the daisy chain Plug the power adapter into a standard receptacle Install the software driver using the CD provided Help for using the driver is included as part of the installation Luminos Industries Ltd 15000 15005 5 Axis Positioner User Manual Getting Started Actuator Driver The documentation for actuator driver is included in the accompanying Driver CD if applicable This format allows easy access from within most software development environments Mounting the Positioner The 15000 15005 mounts using 14 20 screws on 1 inch and 4 inch centers see Figure 6 16000 16005 Positioner manual Dimensions Top amp Bottom pg 14 Mounting Devices and Accessories The device mounting plate the sguare plate at the top of the positioner is where devices and accessories are mounted For dimensions see Figure 6 on page 14 As shown in Figure 2 pg 6 the center of rotation for all axes is 1 inch out and inch up from the end of the device mounting plate To avoid having to adjust the X Y and Z axes when rot
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