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Digital Valve Sequence Programmer Instruction Manual

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2. PIN FOR RE RUN 20 5 4 VEE gt 5 ROB s lola plo Q 9 LIB LL 6 555606 nnnn Bs c LI zo dd 24 42 96 1 ade 540 LOGIC pA E BOARD EAE z e PIN FOR PIN FOR GRND C NEUT REMOTE REMOTE 412 JL HOT GROUND 12 17 17 5 U t 1 T q T T Figure 1 View of DVSP with cover removed For operation of devices requiring line voltage 1 amp max one side of the device is connected directly to the NEUT terminal and the HOT is switched by the output relays For devices which operate on 12 VDC 300 mA max voltage can be supplied to any of the relays with a simple jumper connection between the terminal marked 12 and the Common terminal of the target relay Figure 2 Any external power source can be connected to a Common in the same manner with a hole provided in the rear panel to allow a passage for all the external wiring The DVSP output relays are double pole double throw DPDT meaning that they have two separate sets of contacts with no connection from one set to the other One contact of each set is the common C which is connected to
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7. Instruments Co Inc Digital Valve Sequence Programmer Instruction Manual MAN DVSP Rev 1 93 Printed in USA P O Box 55603 Houston TX 77255 713 688 9345 Sales toll free 800 367 8424 Fax 713 688 8106 Table of Contents 1 GENERAL DESCRIPTION 1 2 IMPLEMENTATION 2 2 1 Solenoid Valves 2 11 110 VAC 2 12 12 VDC 2 13 Valco MSVA 2 14 Pulsed Operation of Solenoids 2 2 Valco Electric Actuators 2 21 Multiposition 2 22 Two position 2 3 Valco Digital Valve Interface DVI 3 SWITCH AND DISPLAY FUNCTIONS 7 3 1 Operating the DVSP by Remote Contact Closure 4 DEMONSTRATION SEQUENCE 8 5 TECHNICAL 8 2 22 2 2 11 6 irikia Nang aaa 23 1 GENERAL DESCRIPTION The Digital Valve Sequence Programmer DVSP is an add on or stand alone timer programmer available with either 2 or 4 intervals settable in ranges of 0 99 seconds 0 9 9 minutes or 0 99 minutes The DVSP is most commonly used for remote operation of electrical devices such as solenoid valves Valco two position or multiposition electric actuators and the Valco Digital Valve I
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10. 7 NC _ n NU WHITE WIRE Figure 5 Valco multiposition electric actuator BLACK WIRE UN A 9 gt B GREEN WIRE RED WIRE Figure 6 Valco two position electric actuator 2 21 Multiposition The steps below are illustrated in Figure 5 1 Locate the two pairs of adjacent grey and white wires in the interface cable supplied with the actuator The relevant pair for this applica tion is the one near the center of the ribbon cable Connect the grey STEP wire to the NO terminal of the appropriate relay Connect the white GRND wire to C or the same relay 2 22 Two position The steps below are illustrated in Figure 6 1 Locate the black red and green wires in the remote switching cable extending from the cover of the actuator Connect the black INJECT wire to the NO terminal of the appropriate relay for the de sired interval Connect the red LOAD wire to the NO terminal of the relay corresponding to the interval where sample is to be loaded Connect the green GRND wire to the Common of one of the relays and use a jumper to connect it to the Common of the other relay 2 3 Valco Digital Valve Interface DVI Two intervals are required with the DVI one to signal it to move the valve to the inject position and one to signal it to return to the load position The steps described below are illustrated in Figure 7 1 Connect the air actuator to th
11. S DI N MF N IG NC NC 7 UN MS s Nc L P C ip NC C NONCNCNO N Q N _ gt c 12 L 10 GRND S NEUT M Figure 12 DVSP connections for the demonstration process 10 5 TECHNICAL DRAWINGS Digital Valve Sequence Programmer Assy Drawing 21143 Mother Board Assy Four Interval DSVP Drawing 21027 Schematic DVSP Mother Board Drawing 21212 Logic Board Assy e pe bee eee Drawing 21061 Schematic Logic Drawing 21030 Digiswitch Interface Board Drawing 21088 Schematic Digiswitch Interface Board Assy Drawing 21188 Pushbutton Board Drawing 21059 Schematic Push Button Board Drawing 21062 TWS Board Assy Four Interval DVSP Drawing 21023 Schematic TWS Board Assy Four Interval DVSP Drawing 21294 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 11 x wouosrowaven ev L Lc 777 ONSNIMVHG 3215 anvos MES gaN isag 28 91 21 5 ASSY HHININVHOOHd s
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14. Valve 1 V1 is used for sample injection and Valve 2 V2 is configured for column backflushing Both valves are air actuated but V1 is controlled by a Valco Digital Valve Interface DVI while V2 is controlled by a pair of 3 way solenoid valves MSVA Each valve requires two intervals of the DVSP one for clockwise rotation and one for counterclockwise All references to direc tions are as seen from the actuator end of the valve In the ready rest state both valves are in the counterclockwise position Figure 8 After the process is begun by charging the sample to V1 V1 will be switched clockwise to inject the sample Figure 9 After two seconds for sample injection V1 is returned to the counterclockwise position to load the next sample In this example fifteen minutes will elapse before V2 is switched clockwise and the contents of the column are backflushed to the detector Figure 10 After nineteen minutes for desorbtion of the column contents into the detector V2 is switched counterclockwise for the next sample analysis Four and a half minutes will be allowed for equilibration before the next cycle begins V2 CARRIER IN SAMPLE OUT SAMPLE IN TO DETECTOR Figure 8 V1 and V2 Figure 9 V1 Figure 10 V2 in in counterclockwise clockwise clockwise position position position Rest and Intervals 2 4 Interval 1 Interval 3 Broken down into its component intervals the process appears like this Int
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17. the normally closed NC contact when the DVSP is not in the interval corresponding to that relay As the DVSP enters each interval the corresponding relay switches and connects the common C terminal to the normally open NO terminal sending the current to the external device TERMINALS FOR ADDITIONAL RELAY WITH TWO SECOND CONTACT The table below indicates which group of terminals applies to each interval for the various DVSP models In the drawings which illustrate the different wiring options the terminal groupings are chosen purely for convenience there is no intent in these drawings to convey any information about specific intervals Interval 1 Interval 2 Interval 1 Interval 2 Interval 3 Interval 4 2 1 Solenoid Valves 211 110 VAC The steps described below are illustrated in Figure 2 1 Supply 110 VAC by connecting the HOT terminal to of the appropriate relay 2 Connect one wire of the solenoid to the NEUT terminal 3 Connect the other wire of the solenoid to the normally open NO terminal of the relay which corresponds to the C of Step 1 212 12VDC 12 VDC SOLE 110 VAC SOLE NOID NOID The steps described below are illustrated in Figure 2 1 Supply 12 VDC by connecting the 12 terminal to C of the ap propriate relay 2 Connect one wire of the sole noid to the GRND terminal 3 Connect the other wire of the NG ED i
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20. AND DISPLAY FUNCTIONS 10 Power ON OFF Turns the DVSP on and off Interval duration switches Each interval has two thumbwheel switches for setting the the interval duration in increments determined by the setting of the time unit switches Time unit switches Under each pair of interval duration switches is three position switch which defines the units in which the duration is set With this switch to the left the unit is minutes so the two digits of the dura tion switches reflect a value from 00 to 99 minutes In the middle position the unit is tenths of a minute with a range of 0 0 to 9 9 minutes In this setting the elapsed time display shows a decimal point When the switch is to the right the thumbwheel duration switches are setting seconds in a range from 00 to 99 ADVance button This will advance the DVSP into the next non zero inter val Everything functions as if the timer had reached its setting and ad vanced to the next interval on its own AUTO button Pushing this button toggles the DVSP in and out of the AUTO mode In the AUTO mode AUTO LED on when a cycle is completed the DVSP goes back to the first interval and starts another In the SINGLE CYCLE mode AUTO LED off the timer stops at the end of the last interval ReSeT button Pressing this button sets the DVSP to the state it s in when first turned on the timer is stopped and the DVSP is in the SINGLE CYCLE mode No interval is being addressed and no r
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25. e DVI as described in the DVI literature Locate the blue black and red wires in the interface cable supplied with the Connect the blue INJECT wire to the NO terminal of the appropriate relay for the desired interval Connect the black LOAD wire to the NO terminal of the relay corresponding to the interval where sample is to be loaded Connect the red GRND wire to the Common of one of the NOs used in Steps 3 and 4 and use a jumper to connect it to the Common of the other NO In routine operation the DVSP will control the switching of the valves so manual control through the DVI will not be an issue However it is possible to allow the option of manually overriding the posi tioning of valves switched by the DVI To do this the DVSP signal must be removed from the DVI remote cable by routing the DVI common RED through the pulsed relay E The signal from the DVSP is ap plied for only two seconds and then removed per mitting subsequent manual valve positioning with the switch on the front of the DVI E DIGITAL VALVE INTERFACE BLUE WIRE Eo BLACK WIRE E Geoopeeo Figure 7 Valco Digital Valve Interface SWITCH
26. e ie solenoid to the normally open C 5 NO terminal of the relay which NC Li NC ND S Kb corresponds to the of Step 1 c 12 HOT GRND NEUT Figure 2 12 VDC and 110 VAC solenoids 2 13 Valco MSVA The MSVA is used with a two position air actuator which requires one interval to switch to the inject position and another to switch to the load position The steps described below are illustrated in Figure 3 1 Supply the proper voltage 110 VAC in this example by connecting the HOT terminal to C of the one of the groups of a terminals to be used and jumping it to C of the other um gt 2 E 2 Connect one wire of each solenoid to the NEUT terminal T d C m gt 3 Connect the other wire of each solenoid to the NOs which correspond to the Cs of Step 1 according to the desired 412 switching sequence GRND 19 S NEUT Figure 3 110 MSVA 214 Pulsed Operation of Solenoids The first three procedures demonstrate the simplest uses of the DVSP This example will illustrate the use of the pulsed relay in conjunction with two devices on the same DPDT relay The steps described below are illustrated in Figure 4 12 VDC SOLE 110 VAC SOLE 1 Connect the two wires of the 12 VDC NOID NOID solenoid as described in Section 2 12 2 Connect one wire of the 110 VAC sole n
27. e switch beside the 4 in the middle for tenths of minutes and set the thumbwheel switch to 45 4 5 minutes The wiring connections for the demonstration sequence are illustrated in Figure 12 Since V1 uses the DVI with a built in two second relay it is simply wired to DVSP relays A and B which correspond to Intervals 1 and 2 A jumper connects the Commons Since V2 is switched by a pair of solenoid valves it is important that the current which activates them is supplied only as long as it takes to switch the valve even though the DVSP relay is energized for the entire length of the interval To provide this pulsed current and avoid the problems associated with continuously applied air pressure the DVSP features a fifth relay E which is activated for two seconds at the beginning of each interval When the hot leg of each solenoid is run through relay E the power is applied to the solenoid only during the initial two seconds of its interval VALVE 1 VALVE 2 INTERVAL 2 INTERVAL 4 INTERVAL 3 INTERVAL 1 AIR AIR IN BLACK WIRE RED WIRE BLUE WIRE NC 91 ne Ec 4 m S NC 2
28. elays are energized RUN button Pressing this button lights the RUN LED starts the timer and moves the DVSP to the first interval not set to 00 STOP button This stops the timer and resets it to zero but the DVSP remains in the interval that was in progress and the output to the relays stays the same The RUN LED goes off Current interval lights Between each time unit switch and interval number is an LED which comes on when that interval is current Elapsed time readout This digital display to the left of the VICI logo shows the elapsed time in the interval which is running indicated by which current interval light is on The display is in the value range selected by the three position time unit switch for that interval Whenever the timer is counting minutes the decimal light flashes at one second intervals 3 1 Operating the DVSP by Remote Contact Closure The DVSP can be wired so that the functions done by RUN STOP and AUTO buttons can be done by remote contact closure This involves soldering wires from the control device to the appropriate pins on the logic board Figure 1 For the RUN function establish momentary contact between pins 18 and 35 12 For the STOP function momentarily connect pins 17 and 35 Connecting pin 22 to pin 34 ground will toggle the DVSP in and out of the AUTO mode 4 DEMONSTRATION SEQUENCE This example demonstrates use of the DVSP 4 to control the positioning of two Valco switching valves
29. erval 1 2 seconds Relay A is energized switching V1 to its clockwise position and injecting the sample onto the column Interval 2 15 minutes Relay B is energized switching V1 back to the counterclockwise position ready for the next sample Interval 3 19 minutes Relay C is energized for two seconds through relay E switching V2 and backflushing the column to the detector Interval 4 4 5 minutes Relay D is energized for two seconds through relay E switching V2 to the column forward position ready for the next run If the DVSP is in the AUTO mode the next cycle will begin after 4 5 minutes AUTO RST RUN Sto TH 2 G O4 o Valco Instruments Co Inc mx 1 mx 1 mx 1 AUTO RUN POWER Figure 11 DVSP front panel programmed for the demonstration process Programming the DVSP is very simple now that the process has been broken into Steps 1 Set the switch beside the 1 to the right for seconds and set the thumbwheel switch to 02 2 Set the switch beside the 2 to the left for minutes and set the thumbwheel switch to 15 3 Set the switch beside the 3 to the left for minutes and set the thumbwheel switch to 19 4 Set th
30. ill be made on site or at the factory If repairs or replacements are to be made at the factory Buyer shall return the goods prepaid and bear all the risks of loss until delivered to the factory If Seller returns the goods they will be delivered prepaid and Seller will bear all risks of loss until delivery to Buyer Buyer and Seller agree that this Limited Warranty shall be governed by and construed in accordance with the laws of the State of Texas THE WARRANTIES CONTAINED IN THIS AGREEMENT ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRAN TIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE This Limited Warranty supercedes all prior proposals or representations oral or written and constitutes the entire understanding regarding the warranties made by Seller to Buyer This Limited Warranty may not be expanded or modified except in writing signed by the parties hereto 23
31. n the DVSP but the relays may be supplied from any external power source For example 24 VDC solenoid valves can be switched by the DVSP relays if the 24 volts is supplied to the relays from an external 24 VDC power supply SPECIFICATIONS General 3 wire power cord 2 meters Externally accessible 2A fuse 95 130 VAC 25 60 Hz 2 or 4 intervals settable from 0 99 seconds 0 0 9 minutes or 0 99 minutes DPDT relay contacts rated at 3 amps 9120 VAC resistive load Elapsed time display Dimensions 30 cm 11 8 x 15 cm 6 x 6 cm 2 4 Weight 2 4 Ibs Accuracy 2 16 seconds day maximum error Temperature range 0 70 C Power Consumption 110 VAC 50 mA 12 VDC 200 mA 2 IMPLEMENTATION Before removing the top cover of the DVSP make certain that the power cord is unplugged Remove the two screws on the upper rear panel which secure the top cover Look at Figure 1 to locate the two barrier terminal strips located near the center of the large printed circuit board The terminals are grouped beside letters denoting re lays A B C and D and are marked C for Common NO for Normally Open and NC for Normally Closed For convenience the power line fused and switched is connected to two of the terminals on the DVSP mother board labelled HOT and NEUT HOT is the high side of the line and NEUT is the low side TERMINAL STRIPS HOLE FOR WIRING
32. nterface DVI which converts contact closures into pneumatic pulses for switching Valco two position air actuators The DVSP has two operational modes in the AUTO mode the DVSP will return to the first interval and begin another sequence after the last interval is completed and in the SINGLE CYCLE mode it stops after one sequence During a cycle or sequence simple controls allow the user to stop the cycle reset it to Interval 1 switch to the AUTO mode or advance to the next interval The DVSP can also be wired for remote operation by contact closure from a data system or other control device Each interval has one DPDT double pole double throw relay which provides two sets of contacts with no connection from one side to the other This means that a single interval can be used to perform two separate functions requiring differing voltage requirements For example one side of relay A Interval 1 can be used to switch an electric actuator contact closure while the other side is connected to 110 VAC and switches a 110 VAC solenoid valve at the same time as the electric actuator addition Relay E functional only in the AUTO mode supplies a two second contact When solenoid valves are wired in series with this relay the result is pulsed operation of the air actuator which avoids the potential valve and ac tuator problems associated with continuously applied air pressure Both 12 VDC and 110 VAC power supplies are included withi
33. oid to NEUT as described in Section 2 11 but connect the other wire to the second NO terminal of the same relay to which the 12 VDC solenoid is con nected 3 Supply 12 VDC by connecting the 12 terminal to one of the NO terminals on the pulsed relay Figure 1 and connecting that NO s related Common to the Common of the NO which has the 12 VDC solenoid connected to it 4 Likewise supply 110 VAC by connecting the HOT terminal to the remaining NO ND Ed terminal on the pulsed relay connecting that 5 related Common to the Common of the NO which has the 110 VAC solenoid connected to it 01 EUT 2 GRND TERMINALS FOR EXTRA RELAY qpeoeoesg WITH TWO SEC OND PULSE C zz cz Figure 4 Use of the pulsed relay two events on one relay 2 2 Valco Electric Actuators EJ E 1 63 Multiposition actuators require only one event to step the valve actuator to its next position However the two position actuator requires two intervals one to switch the two position valve to its inject position and another to switch it to its load position GREY WIRE NC
34. snd AsSvgOd S T XSH LONMH SS3T1NIV1S LAN v p OVA 01 14 26 O1vtXOFv SWidM3HOS GD NANORUSA dod L 7201241 TVAH31NI UNOS H N ASSV 999 2 I L 601121 617 1829 mm ET Les ALO OOTWA Gr poc EP ve asnd d YSN JHL NI BI SNOILO3NNOO Yunan 66 12 0 NI 15 OL Z8t NO3 V GALVILINI 5 SNOISIA3H 12 13 40 aks j Nouoarouavsn evea 72012 g t ASSY LX3N 3216 31 08 ___ MN 120121 aiva ag H3H LON ASSV zm k 10 XX SS3Nn SSONVYSTOL aNVIN3G GANYN LSY TIVHS A1H83dOHd NIVIN3H TIVHS SIHL OO IVA NOISSIWY3d NILLIHM 55 1 SH3H LO OL 035010510 HO LON TIVHS 0105 HO 7 aasn 38 LON TIVHS SNIV INOO HOIHM NOLLVINHONI 3H L LN3WNnOOd SIHL 21212 YS 25 YOLVINSNI VOIN TIVLSNI MIIA
35. uyer may also have other rights that vary from state to state For a period of 365 calendar days from the date of shipment Valco Instruments Company Inc hereinafter Seller warrants the goods to be free from defect in material and workmanship to the original purchaser During the warranty period Seller agrees to repair or replace defective and or nonconforming goods or parts without charge for material or labor or at the Seller s option demand return of the goods and tender repayment of the price Buyers exclusive remedy is repair or replacement of defective and nonconforming goods or at Sellers option the re payment of the price SELLER EXCLUDES AND DISCLAIMS ANY LIABILITY FOR LOST PROFITS PERSONAL INJURY INTERRUPTION OF SERVICE OR FOR CONSEQUEN TIAL INCIDENTAL OR SPECIAL DAMAGES ARISING OUT OF RESULTING FROM OR RELATING IN ANY MANNER TO THESE GOODS This Limited Warranty does not cover defects damage or nonconformity resulting from abuse misuse neglect lack of reasonable care modification or the attachment of improper devices to the goods This Limited Warranty does not cover expendable items This warranty is VOID when repairs are performed by a nonauthorized service center or representative For information about authorized service centers or representatives call or write Customer Repairs Valco Instruments Company Inc PO Box 55603 Houston Texas 77255 ph 713 688 9345 At Seller s option repairs or replacements w

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