FP8K Manual CT Draft 7-21-15A
Contents
1. 42 DPF4 3 43 DPF4 3 45 _ 46 21 48 _ 49 50 1 52 53 _ 54 55 DPF4 3 2 500 02 Pin 56 Hydraulic Cylinder 57 DPF4 3 58 DPF4 3 2 500 03 Blockplate gt gt gt 59 60 61 63 ES 65 66 MN 68 69 7 n 72 75 _ 76 8 0 5X60 4 GB95 Flat washer 24 pe powerme EE Gesi heso O 8X25 n 8 GB93 Spring washer M D M D D M2 D M M M M L 2080 TT7B 500 04 00 Approach ramp TT7B 500 03 Anchoring bolt lm rs jek Jeg SSS Dpra 3240009 Spacer SSS 25 FP8K DS FP8K DS XLT July 2015 so es atar a s1 cess exalta meso CT EA 83 1T78 40008 angetts a 1178 400 04 00 Throttlevave a 85 DPF4 3 2 50010 HydraulicHose A DPF4 3 2 500 07 Anglefiting 1 s7 65 Fatwaher aa 92 96 T178 500080 60 0605 1 9 105 87 ss ess rawar o 99 opra sooi2 a 104 6327000100 Dolly frame a ECT 4 106 Dpra 32 7000200 Pina moj jam a je Parts Differ for FP8K DS XLT model 1 rrsms1000100 a 1383000200 Main runway i lt 1 a Ha Ha EM 02 68 Tr8138 50002 _ Connection rod xr 94 Tr 8138 500 03A Steel cable A FPBKDSXIT 96 _ 7 8138 500 030 Steel cable D FPEK DSXLT 26 FP8K DS FP8K DS XLT July 2015 TUXEDO DISTRIBUTORS LIMITED WARRANTY Structu2. 52 opposite from the Mainside Runway Item 51 and Power unit Column as shown in Figure 1 8 FP8K DS FP8K DS XLT July 2015 16 Route and mount the appropriate Cable s Items 94 95 96 amp 97 to each Column Top Cap while ensuring that the small spring loaded Cable Pulley Item 41 is between the Cable and the Lock Ladder This will allow the secondary slack cable lock to function properly See Figure 4 for Cable routing installation Note Make sure all Cables are properly routed around Cable Sheaves 17 Install all Lock Rods 8 Linkage components per the drawing on Page 18 Figure 2 Also install Eye bolts Item 4 69 to outside middle of each Crossbeam Secure each bolt with Hex Nut clear of yoke O ends during ift operation 18 Mount Power Unit Item 62 to the Mainside Column w attached mounting bracket using the hardware provided shown in Figure 3 Once mounted fill the Power Unit reservoir tank with hydraulic fluid and install the Hydraulic Fittings Nuts amp Washer Items 90 91 92 amp 93 to the high pressure port on the Power Unit Connect the electrical power to the Power Unit 19 Install the braded Hydraulic Hose Item 89 Figure 3 to the Fitting Item 86 on the side of the Main side Runway and the other end to the 90 degree fitting on the Power Unit as shown in Figure 3 20 Raise unit and set on the locks Place level on crossbeam 21 Tighten
3. gt Change the hydraulic fluid operating temperature type of service contamination levels filtration and chemical composition of fluid should be considered If operating in dusty environment shorter interval may be required 15 FP8K DS FP8K DS XLT July 2015 TROUBLESHOOTING The common problems that may be encountered and their probable causes are covered in the following paragraphs gt Motor Does Not Operate 1 Breaker or fuse blown 2 Faulty wiring connections 3 Defective up button WARNING Failure to properly relieve pressure in the following steps can cause injury to personnel gt Motor Functions but Lift Will Not Rise 1 Power Unit is not priming correctly See Power Unit Prime Procedure on next page 2 A piece of trash is under release down valve Push handle down and push the up button at the same time Hold for 10 15 seconds This should flush trash from valve 3 Remove the check valve cover and clean ball and seat 4 Oil level too low Oil level should be at the MAX fill line located on the reservoir tank when lift is fully lowered Ensure to lower lift to relieve all hydraulic pressure and add oil as required gt Oil Blows out Breather of Power Unit 1 Oil reservoir overfilled Relieve all pressure and siphon out hydraulic fluid until at a proper level 2 Lift lowered too quickly while under a heavy load Lower the lift slowly under heavy loads gt Motor Hums and Will Not Run 1 Lift overl
4. the flush plug to the left of the lowering valve start button lt motor manifold check valve lowering valve 4 tank Step 2 Using an Allen wrench and shop towel with shop towel in place to catch fluid loosen the check valve plug 2 1 2 turns to allow it to leak Step 3 Push the START button for one second then release for three seconds Repeat these steps until unit starts pumping fluid Step 4 Tighten the check valve plug YOUR POWER UNIT SHOULD BE PRIMED 17 FP8K DS FP8K DS XLT July 2015 LATCH 8 CABLE INSPECTION ADJUSTMENTS WARNING Failure to perform routine inspections can lead to reduced service life which could result in property damage and or personal injury Check locking latches for proper operation Inspect for worn or missing parts Replace worn or damaged parts and adjust as required gt Latch Mechanism Inspection Latches and Latch Bar Alignment Check for proper latch operation on all four corners Observe locking latches during lift operation to ensure that all latches line up with slots in latch bar located in all four columns If not relocate and or re shim columns Check slack cable devices for proper operation Inspect for worn or missing parts Replace worn or damaged parts as required Observe both locking latches and slack cable devices during lift operation to ensure that all latches line up with slots in latch bar located in all four columns gt Lev
5. Are you installing in a level location Lift must be anchored in place if slope is greater than 1 8 per foot 6 Make sure you have enough room to install the lock rods You will need at least 6 of clearance from the opposite end of the power unit end of the lift and 6 at the power unit end The power unit may be installed on the driver front or the passenger rear corner 7 Never raise a car until you have double checked all bolts nuts and hose fittings 8 Always lower the lift to locks before going under the vehicle or storing another vehicle underneath litt 9 Never allow anyone to go under the lift when raising or lowering OWNER EMPLOYER RESPONSIBILITY This is a vehicle lift installation operation manual and no attempt is made or implied herein to instruct the user in lifting methods particular to an individual application Rather the contents of this manual are intended as a basis for operation and maintenance of the unit as it stands alone or as it is intended and anticipated to be used in conjunction with other equipment Proper application of the equioment described herein is limited to the parameters detailed in the specifications and the uses set forth in the descriptive passages Any other proposed application of this equipment should be documented and submitted in writing to the factory for examination The user assumes full responsibility for any equipment damage personal injury or alteration of the equipment described in
6. Hole to hole spacing should be a minimum 6 1 2 in any direction Hole depth should be a minimum of 4 1 4 DO NOT install on asphalt or other similar unstable surface Columns are supported only by anchoring to floor Using the horseshoe shims provided shim each column base as required until each column is plumb If one column has to be elevated to match the plane of the other column full size base shim plates should be used Torque anchors to 130 ft lbs Shim thickness MUST NOT exceed 1 2 when using the 5 1 2 long anchors provided with the lift If anchors do not tighten to 130 ft lbs installation torque replace the concrete under each column base with a 2 x2 x 6 thick 3 000 PSI minimum concrete pad keyed under and flush with the top of existing floor Allow concrete to cure before installing lifts and anchors typically 2 to 3 weeks ANCHORING TIPS Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 775 to 787 inches diameter Do not use excessively worn bits or bits which have been incorrectly sharpened Keep the drill in a perpendicular line while drilling Let the drill do the work Do not apply excessive pressure Lift the drill up and down occasionally to remove residue to reduce binding Drill the hole to depth of 2 deeper than the length of anchor NOTE Drilling thru concrete recommended will allow the anchor to be driven thru the bottom of foundation
7. heed this warning can result in death or serious injury or damage to equipment If you hear a noise not associated with normal lift operation or if there is any indications of impending lift failure CEASE OPERATION IMMEDIATELY Inspect correct and or replace parts as required Daily Pre Operation Check 8 Hours Check safety lock audibly and visually while in operation Check safety latches for free movement and full engagement with rack Check hydraulic connections and hoses for leakage Check cables connections bends cracks and for loose fittings Check for frayed cables in both raised and lowered position Check snap rings at all rollers and sheaves Check bolts nuts and screws and tighten if needed Check wiring amp switches for damage Check floor for stress cracks near columns Check Lubrications on cable sheaves and shafts WYVVYYvYvvY Weekly Maintenance every 40 Hours IF LIFT IS ANCHORED TO FLOOR Check anchor bolts torque to 130 ft lbs for the in anchor bolts Do not use an impact wrench to tighten anchor bolts Check floor for stress cracks near columns Check hydraulic oil level Check and tighten bolts nuts and screws Check all cable sheaves assembly for free movement or excessive wear on cable sheave shaft VVV WV Yearly Maintenance gt Lubricate the cable sheave shafts at least once a year after the lift is in service gt Check for excessive wear of cable Replace them if necessary
8. installed on a solid level concrete floor with no more than 2 degrees of slope A level floor is suggested for proper installation and level lifting If a floor is of questionable slope consider a survey of the site and or the possibility of pouring a new level concrete slab This lift is designed to be installed on a minimum of 4 thick 3500psi with steel reinforced concrete Do not install this lift on asphalt wood or any other surface other than described This lift is only as strong as the foundation on which it is installed NOTE This Lift does not require bolting to the floor BUT If you choose the option to anchor the Lift to the floor please follow the detailed instructions in the manual and criteria above DO NOT install this lift outdoors unless special consideration has been made to protect the power unit from weather conditions The Power unit is not water proof DO NOT install lift close to wall It is necessary to leave adequate clearance for safely walking Suggest clearance be 1 meter 3 feet at min 157 O 5 FP8K DS FP8K DS XLT July 2015 INSTALLATION INSTRUCTIONS Improper installation can cause accelerated wear resulting in catastrophic failure which may cause property damage and or bodily injury Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product Read this installation manual in its entirety before atte
9. lower lever to begin descent gt Ensure lift is fully lowered and having another person guide you carefully unload the lift by driving off of the lift runways CAUTION PAY ATTENTION TO THE LOWERING SPEED OF ALL FOUR CORNERS MAKE SURE THEY ARE MOVING DOWN AT THE SAME SPEED STOP LOWERING THE LIFT BY RELEASING THE LOWERING LEVER ON THE POWER UNIT AND MOVING THE LOCK LEVER TO THE LOCK POSITION IF ANY CORNER STOPS MOVING OR IS SLOWER IN DESCENT ALWAYS LOCK THE LIFT BEFORE GOING UNDER THE VEHICLE NEVER ALLOW ANYONE TO GO UNDER THE LIFT WHEN RAISING OR LOWERING NOTE It is normal for an empty lift to lower slowly it may be necessary to add weight Read and adhere to all WARNING CAUTION and SAFETY INSTRUCTIONS labels on lift 14 FP8K DS FP8K DS XLT July 2015 PREVENTIVE MAINTENANCE SCHEDULE The periodic Preventive Maintenance Schedule given is the suggested minimum requirements amp minimum intervals accumulated hours or monthly period whichever comes sooner Periodic maintenance is to be performed on a daily weekly and yearly basis as given in the following paragraphs Do not modify the lift in any manner without the prior written consent of the manufacturer WARNING Failure to perform the daily pre operational check can result in expensive property damage lost production time serious personal injury and even death The safety latch system must be checked and working properly before the lift is put to use Failure to
10. this manual or any subsequent damages 2 FP8K DS FP8K DS XLT July 2015 SPECIFICATIONS OverallHeight 861 44 J 960 08 10 x 12 10 x 12 Length between Post 157 1 2 172 1 2 LAYOUT 157 5 FP8K DS 112 5 FPBR DS ALT Max 82 3 FPBK DS XLT 47 Min 4 87 Max 74 8 FPBK DS Min 4 57 175 5 FP8K DS 190 77 FP8K DS ALT 3 FP8K DS FP8K DS XLT July 2015 94 FPGK DS XLT 88 FP8K DS 1035 FPBK DS 109 4 FP8K DS XLT a 18 7 94 41 FP8K DS 100 32 FP8K DS XLT FP8K DS FP8K DS XLT July 2015 TOOLS REQUIRED gt Set of Metric Wrenches and or Sockets gt Chalk Line gt Adjustable Wrench gt Flat Screwdriver gt Locking Pliers gt Hex Key Allen Wrench Set gt 25 Tape Measure gt Needle Nose Pliers gt Step Ladder gt Rotary Hammer Drill If anchoring gt Hammer gt 3 4 Masonry Bit If anchoring gt Crow Bar gt 3 Gallons of Hydraulic Oil gt 4 Foot Level Recommended Oil ISO 32 Light Hydraulic Oil SELECTING SITE Before installing your new lift check the following OVERHEAD OBSTRUCTIONS The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical lines etc FLOOR REQUIREMENTS Visually inspect the site where the lift is to be installed and check for cracked or defective concrete This lift must be
11. FP8K DS amp FP8K DS XLT Four Post Parking Lifts 8 000 Ibs Capacity 4 000 Ibs per axle INSTALLATION OWNERS MANUAL July 2015 READ THIS MANUAL THOROUGHLY BEFORE INSTALLING OPERATING OR MAINTAINING THIS LIFT WHEN DONE WITH INSTALLATION BE SURE TO RETURN DOCUMENTS TO PACKAGE AND GIVE ALL MATERIALS TO LIFT OWNER OPERATOR WHEN INSTALLATION IS COMPLETE BE SURE TO RUN LIFT UP AND DOWN A FEW CYCLES WITH AND WITHOUT TYPICAL VEHICLE LOADED ON LIFT TABLE OF CONTENTS IMPORTANT INFORMATION OWNER EMPLOYER RESPONSIBILITY LIFT SPECIFICATIONS 8 LAYOUT TOOLS REQUIRED SELECTING SITE INSTALLATION INSTRUCTIONS CASTER KIT ASSEMBLY INSTALLATION FOUNDATION 8 ANCHORING REQUIREMENTS SAFETY INSTRUCTIONS 8 PROCEDURES OPERATION INSTRUCTIONS PREVENTIVE MAINTENANCE SCHEDULE TROUBLESHOOTING POWER UNIT PRIMING PROCEDURE LATCH 8 CABLE INSPECTION ADJUSTMENTS EXPLODED VIEWS PARTS LIST WARRANTY POLICY IMPORTANT INFORMATION Always inspect the lift for damage and make note of any damage on the bill of lading 2 In case of freight damage call the truck line immediately and report the damage as a ireight claim 3 IMPORTANT Make sure you have extra help or heavy duty lifting equipment when unloading and assembling the lift 4 Please read the safety procedures and operating instructions in this manual before operating lift Keep this manual near lift at all times Make sure all operators read this manual 5 NOTE
12. e 10 11 12 13 Unbolt the top runway Mainside from the shipping brackets at each end of the runway taking the necessary safety precautions using some type of a hoist is recommended as this runway will need to be flipped over so it is no longer upside down Place this runway in your bay with the hydraulic fitting facing toward your previously chosen corner for the power unit Note be careful not to pinch or damage cables Next unbolt all four columns from the shipping package and place the column with the power unit mounting bracket in the chosen corner noted in previous steps Arrange the other three columns in the remaining corners Unpack the Crossbeams Ramps Safety Latch Linkage Rods and Lock Ladders from bottom Runway Remove the Safety Latch covers Item 14 Figure 1 from Crossbeams They will be reinstalled later Arrange the Crossbeams so that the Safety Latches threaded Bolt for the Locking Linkage Is facing outward to ensure that both of the Connecting Rods Item 70 Figure 2 are closest to the power unit side columns Figure 2 lower it into the tops of the 67 you have means for securely lifting the Crossbeam Item columns If you don t then the columns will have to be placed horizontal on the floor and the Crossbeam installed in the columns Then the entire end structure two columns and a cross rail will need to be stood up as one Note Make sure to install Crossbeams so that
13. eling Cable 8 Lock Ladder Adjustments A Initial Adjustment Adjust cable with lift fully lowered Loosen jam nut and tighten nut on cable stud on top of column until yoke end is raised 1 4 6 4 mm and back off nut one turn Retighten jam nut Repeat for all four cables B Final Adjustment 1 2 3 4 o Load a typical vehicle on lift Raise lift as high as it will travel full height You should hear the locking latches click through all latch slots simultaneously Lower lift onto top latch position Check clearance starting with the right front column use a straight edge to mark the position of the yoke bottom on the column Raise lift to full height again Mark second position If gap between two marks is less than 2 adjust locking latch bar to reach clearance of 2 Repeat for the other three columns Adjust locking latch bar adjusting nut so that the bottom of the topmost latch bar slot is at least 2 below locking latch After adjustment tighten jam nut underneath column top plate entire 2 clearance cannot be attained by adjusting the locking latch bar adjust the cable Turn cable adjusting nut to raise the locking latch 2 above bottom of latch bar slot Tighten cable jam nut Lower lift and remove vehicle Raise the lift to full height LISTEN and WATCH as the first locking latch clicks into place Synchronize the other three columns with this column by adjusting their cables so all fou
14. fication must be received to be covered under warranty Tuxedo will replace any defective part under warranty at no charge as soon as such parts become available from the manufacturer No guarantee is given as to the immediate availability of replacement parts Tuxedo reserves the right to make improvements and or design changes to its lifts without any obligation to previously sold assembled or fabricated equipment There is no other express warranty on the Tuxedo lifts and this warranty is exclusive of and in lieu of all other warranties expressed or implied including all warranties of merchantability and fitness for a particular purpose To the fullest extent allowed by law Tuxedo shall not be liable for loss of use cost of cover lost profits inconvenience lost time commercial loss or other incidental or consequential damages This Limited Warranty is granted to the original purchaser only and is not transferable or assignable some states do not allow exclusion or limitation of consequential damages or how long an implied warranty lasts so the above limitations and exclusions may not apply This warranty gives you specific legal rights and you may have other rights which may vary from state to state 1905 N Main St Suite C Cleburne TX 76033 Ph 817 558 9337 Fax 817 558 9740 2 FP8K DS FP8K DS XLT July 2015
15. heck for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment When approaching the lift with a vehicle make sure to center the vehicle between the columns Slowly drive the vehicle up with someone outside the vehicle guiding the driver Prior to lowering vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment Slowly drive the vehicle on and off of the lift Have someone outside the vehicle guide the driver CAUTION LUBRICATE ALL CABLE SHEAVES BEARINGS AND SHAFTS WITH GREASE PRIOR TO OPERATING THE LIFT LUBRICATE ALL ON AN ANNUAL BASIS Motors and all electrical components are not sealed against the weather and moisture Install this lift in a protected indoor location Failure by the owner to provide the recommended shelter could result in unsatisfactory lift performance property damage or personal injury 13 FP8K DS FP8K DS XLT July 2015 OPERATION INSTRUCTIONS NOTE ALWAYS CHOCK WHEELS AND SET PARKING BRAKE BEFORE LIFTING VEHICLE Read Safety amp Operating Instructions procedures in Manual completely before operating lift Properly maintain and inspect lift in accordance to owner manual Do not operate a lift that is damaged or in need of repair Allow only authorized personnel in the lift bay Stay clear of lift when raising or lowering no riders Keep hands a
16. if the threads are damaged or if the lift will need to be relocated For better holding power blow dust from the hole Place a flat washer and hex nut over threaded end of anchor leaving the nut almost flush with the top of the anchor bolt Carefully tap anchor into hole Do not damage threads Tap anchor into the concrete until nut and flat washer are against base plate Do not use an impact wrench to tighten Tighten the nut two or three turns on average after the concrete has cured 28 day cure If the concrete is very hard only one or two turns may be required Drill holes using 3 4 Clean hole Run nut down just Tighten nut with carbide tipped below impact section Torque wrench to masonry drill bit per of bolt Drive anchor 130 ft lbs ANSI standard into hole until nut and B94 12 1977 washer contact base 12 FP8K DS FP8K DS XLT July 2015 SAVE THESE INSTRUCTIONS SAFETY INSTRUCTIONS When using your garage equipment basic safety precautions should always be followed including the following VVVVV vYv v v v vvv Read all instructions Care must be taken as burns can occur from touching hot parts Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until it has been examined by a qualified service person Do not let a cord hang over the edge of the table bench or counter or come in contact with hot manifolds or moving fan blades an extension cord is necessary a co
17. mpting to install or operate the lift 1 Remove plastic wrap from top runway and remove all hardware This includes the Power Unit and Jack Tray Note You should find this manual either attached to the Lift or inside the Power Unit box While the Mainside Runway Item 51 Figures 1 3 is upside down find the end of the Hydraulic Hose that is already connected to the cylinder Locate the hole in the side of the runway and install the 90 degree fitting Item 86 securing to runway with Jam Nut Fully extend the cylinder rod by pulling on the on the end of the Cylinder Item 56 Figures 1 3 amp 4 Remove lifting Cables Items 94 95 96 amp 97 Figure 4 and layout on floor Identify the Cable lengths for proper installation position based on Figure 4 amp Parts List on page 25 Using the button head cable ends attach Cables to the Mount Plate located on the end of the Cylinder Ensure to anchor the Cables to the Mount Plate using the Lock Plate to lock Cables into position Double check to ensure Cables are properly installed for routing 6 Locate the four cable ends and route the appropriate Cable through each hole in corners of the Mainside Runway shown in Figure 4 4 Take up as much cable slack as possible and lay each cable back into the runway Note Make sure that cables are properly routed around pulleys and are notina bind Refer to Figure 4 for Cable routing detail FP8K DS FP8K DS XLT July 2015 r
18. nd feet away from pinch points at all times Never override the lift operating and safety controls a vehicle is suspected of falling clear area immediately Do not rock vehicle while positioned on lift Always use safety jack stands when removing or installing heavy components VVVVVVVV WV Vehicle Loading Position vehicle on lift runways by having another person guide you onto the runways Check for proper weight distribution center of gravity should be evenly distributed between columns gt Set vehicle parking brake and chock tires to prevent vehicle movement gt Use caution before lifting pickup trucks sport utility and other type vehicles The individual axle weight gt capacity should not exceed 1 2 of lift capacity Make sure vehicle is neither front nor rear heavy Raising Lift Push up switch to raise lift until plattorm runways clear floor Stop and check for vehicle movement and vehicle weight distribution If secure raise to desired height Always lower the lift to the nearest lock position by pressing the lower lever to relieve the hydraulic pressure and let the latch set tight in a lock position Never work under a lift that is not in the locked position Vv VV WV Lowering Lift gt Clear all obstacles from under lift and vehicle and ensure only lift operator is in the lift area gt Stay clear of lift and raise the lift off the safety locks gt Pull safety latch releases and press the
19. oaded Remove excessive weight from lift WARNING The voltages used in the lift can cause death or injury In the following steps make sure that a qualified electrician is used to perform maintenance 2 Faulty wiring 3 Bad capacitor 4 Low voltage gt Lift Jerks Going Up and Down 1 If the lift jerks while going up and down it is usually a sign of air in the hydraulic system Raise lift all the way to top and return to floor Repeat 4 6 times ensuring not overheat power unit gt Oil Leaks 1 Power Unit if the power unit leaks hydraulic oil around the tank mounting flange check the oil level in the tank The level should be two inches below the flange of the tank A screwdriver can be used as a dipstick 2 Cylinder Piston Rod the rod seal of the cylinder is out Rebuild or replace the cylinder 3 Cylinder Vent the piston seal of the cylinder is out Rebuild or replace the cylinder gt Lift makes Excessive Noise Vibrates 1 Cross beam ends are rubbing the columns Readjustment needed 2 Cylinder too tight load lift half capacity and cycle up and down a few times to break in 3 May have excessive wear on cable sheaves or shafts Replace them 16 FP8K DS FP8K DS XLT July 2015 POWER UNIT PRIMING PROCEDURE THE PROBLEM Power unit runs fine but will not pump any fluid WARNING Failure to properly relieve pressure in the following steps can cause injury to personnel Step 1 Locate the check valve
20. r latches click at same time Tighten jam nuts NOTE When making changes to adjustment nuts on cable end or latch bar stud always leave at least two threads showing between nut and stud end Latches may not click in at the same time when vehicle is being raised but should be close Be sure all four corners have passed the locking latch bar slot before lowering lift on locking latches 18 FP8K DS FP8K DS XLT July 2015 EXPLODED VIEW Figure 1 N a A af yo WY Via gt ia zw A 777 Scale 13 100 Detail A FP8K DS FP8K DS XLT July 2015 Detail A Scale 3 10 EXPLODED VIEW Figure 2 20 FP8K DS FP8K DS XLT July 2015 EXPLODED VIEW Figure 3 21 FP8K DS FP8K DS XLT July 2015 EXPLODED VIEW Figure 4 m 0 A 22 FP8K DS FP8K DS XLT July 2015 EXPLODED VIEW Figure 5 FP8K DS FP8K DS XLT July 2015 PARTS LIST i i i a s s CEE as Anchor 6 ees aossstew A 19 fees Fatwas A 21 m2008 oler a 22 complex Bushing i TT7B 200 07A B Torque spring 2 M12 TT7B 200 06 Spindle TT7B 200 04 Safety block TY 2 6 6 6 Anchoring Bolt 16 2 6 3 2 TT7B 200 03 00A B Locking block 22 GB93 Spring washer W W N N W N OJN OIO U 24 FP8K DS FP8K DS XLT July 2015 NOTE DPF4 3 2 300 06 Baffle plate 18X100 2 GB93 Spring washer 00 40
21. ral Warranty The following parts and structural components carry a five year warranty Columns Arms Uprights Swivel Pins Legs Carriages Overhead Beam Tracks Cross Rails Top Rail Beam Limited One Year Warranty Tuxedo Distributors LLC Tuxedo offers a limited one year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada Tuxedo will replace without charge any part found defective in materials or workmanship under normal use for a period of one year after purchase The purchaser is responsible for all shipping charges This warranty does not apply to equipment that has been improperly installed or altered or that has not been operated or maintained according to specifications Other Limitations This warranty does not cover 1 Parts needed for normal maintenance 2 Wear parts including but not limited to cables slider blocks chains rubber pads and pulleys 3 Replacement of lift and tire changer cylinders after the first 30 days A seal kit and installation instructions will be sent for repairs thereafter 4 On site labor Upon receipt the customer must visually inspect the equipment for any potential freight damage before signing clear on the shipping receipt Freight damage is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timely noti
22. rating Lift The Lift Installation is now complete See following pages for Caster Kit amp Anchoring Instructions if required CAUTION Read Safety amp Operation Instructions before operating lift 10 FP8K DS FP8K DS XLT July 2015 CASTER KIT ASSEMBLY INSTALLATION 1 Install Caster Wheels Item 107 to Caster Frames Item 104 using hardware provided shown in Figure 5 NOTE Hitch Pin and Hairpin Clip will be used to attach casters to lift in following steps DO NOT install Caster Kit at this time 2 Raise the lift 2 ft to 3 ft high 3 Place Caster Assemblies under crossbeams as shown below and in Figure 5 Secure with Hitch Pin Item 106 and Hairpin Clip Item 4 105 4 Lower lift and the columns will automatically raise off the floor rmzomx amp NOTE This Lift does not require bolting to the floor BUT If you choose the option to anchor the Lift to the floor please follow the criteria 8 detailed instructions on next page 11 FP8K DS FP8K DS XLT July 2015 FOUNDATION and ANCHORING REQUIREMENTS Concrete shall have compression strength of at least 3 000 PSI and a minimum thickness of 4 1 4 in order to achieve a minimum anchor embedment of 3 1 4 NOTE When using the standard supplied 3 4 x 5 1 2 long anchors if the top of the anchor exceeds 2 1 4 above the floor grade you DO NOT have enough embedment Maintain a 6 minimum distance from any slab edge or seam
23. rd with a current rating equal to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat Always unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect Let equipment cool completely before putting away Loop cord loosely around equipment when storing To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline Adequate ventilation should be provided when working on operating internal combustion engines Keep hair loose clothing fingers and all parts of body away from moving parts To reduce the risk of electric shock do not use on wet surfaces or expose to rain Use only as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses SAFETY PROCEDURES Y Vv VVVV WV gt Never allow unauthorized persons to operate lift Thoroughly train new persons employees in the use operation and care of lift CAUTION Power unit operates at high pressure Remove passengers before raising vehicle Prohibit unauthorized persons from being in shop area while lift is in use Total lift capacity is 8 000 lbs 4 000 lbs per axel Do not exceed this capacity Prior to lifting vehicle walk around the lift and c
24. the Lock Ladder Rod Nut located on the top of each posts This will raise the corner of the lift to adjust for leveling Each post has this adjustment Place level on each runway and crossbeam and check for proper levelness Adjust to level the lift Note You may have to loosen the Nut under the Top Plate to make leveling adjustments 22 After leveling is complete tighten the Nut on the Lock Rod located underneath the Top Cap on each post This will lock the Lock Ladder in position 9 FP8K DS FP8K DS XLT July 2015 23 Raise lift off all locks until cables are supporting the lift Adjust the Cable Nylon Lock Nut Item 99 located on the top of each post until lift is level on crossbeams and runways This will ensure the lift travels up and down level Note You may need to use locking pliers to hold the cable from turning when adjusting the Nylon Nut Ensure the threads are engaged through the nylon for each Nylon Nut 24 Install the Plastic drip Boards into the bracket slots on the underside of the Mainside Runway as shown below 25 Insert Wheel Stop Plates Item 4 43 at front end of Runways as shown in Figure 1 amp 5 26 Install Drive On Ramps Item 53 Note The usage of additional Wheel Stop Plates are recommended when lifting and or storing a vehicle with or without the Drive On Ramps 27 Install Jack Tray between the Runways NOTE Lubricate ALL Cable Sheaves Bearings and Shafts with grease prior to ope
25. the Safety Latches threaded Bolt are facing to outside of the lift once stood up The Cables will run on the inside of the Crossbeams Unpack the Lock Ladders Item 5 Figure 1 from the package and slide them into the precut slot on the Rub Blocks Item 56 inside each column After removing the top nut from the lock ladder you are ready to install the Top Caps Items 3 amp 4 Figure 1 onto the columns Be aware of the offset hole in Top Caps Arrange them so that the cable mounting holes are closest to the runways Use provided bolts nuts washers and lock washers to install Top Caps as shown in Figure 1 Secure Top Cap and Lock Ladder assemblies together with Washer and Nut Items 7 amp 8 Position the Crossbeams at the second lowest locking position on all columns FP8K DS FP8K DS XLT July 2015 14 Stand up and arrange the two end structures Columns 8 Crossbeams so that the outside of the cross rail to the outside of the cross rail measurements are close Compare the measurements from the left and the right until they are diagonally within 1 2 The 1 2 variance will help in mounting the runways 15 Carefully lift and position each Runway into place and secure with the provided Hex Bolts Item 44 mounting Plate Item 42 and hardware Items 45 46 amp 47 as shown in Figure 1 The lift will square itself as you further assemble it Note Install the Offside Runway Item
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