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ToxiRAE Pro CO2 Manual

1. Untitled ni x File Operation Help Ala ARK CS l ToxiRAE Pro Cradle T0250029PB oxiRAE Pro Cradle V1 10 OMS 115200bps Administrator Z 9 Expand the view to show the ToxiRAE Pro CO2 in the AutoRAE 2 Cradle by clicking the to the left of the image of the AutoRAE 2 Cradle f t ProRAE Studio II Untitled ni xj File Operation Help wha A A X B ToxiRAE Pro Cradie T0250029PB P ToxiRAE Pro CO2 602G201001 oxiRAE Pro Cradle V1 10 coms 115200bps Administrator A 10 Double click on the icon representing the ToxiRAE Pro CO2 11 Click Setup CO ProRAE Studio II Untitled File Operation Help fr Firmware 37 ToxiRAE Pro CO2 User s Guide 12 In the menu that now appears on the left side click Policy Enforcement It is highlighted and the Policy Enforcement pane is shown ProRAE Studio II Untitled nl xi File Operation Help 7 E Online Val el CH E Tox RAE Pro Crade T0250029PB SF amp TexiRAE Pro CO2 602G201001 ToxiRAE Pro CO2 3 Setup Model PGM 1840 zx em 5N G02G201001 Y n TOXRAE Pro co2 Re GE General Policy Enforcement AA Alarm Information Get and set the units policy enforcement feature D I Clock Information 1e Reports illl Date Format IID Time Format 2 Last Run Time min Y S
2. to indicate they have been registered The menu now advances automatically to Join Network Join Network This screen is for joining an existing network When you see this screen press Y to join or MODE to exit without joining While searching for the network the message Joining network is displayed If the network is found and successfully joined then Join network successful is displayed Press MODE to acknowledge the connection and return to the Wireless menu If the network is not joined the display shows Join network failed You have two options Exit and Retry If you want to retry check that your network setting is correct matches the EchoView Host and that the EchoView Host is turned on and operating Then press Y to retry Interval This sets the amount of time between data transmissions to the EchoView Host To change the Interval 1 Press MODE to step from one option to the other The highlighted option changes each time you press MODE 30 ToxiRAE Pro CO2 User s Guide Press Y to make your selection the dark circle in the radio button indicates the option has been selected When you have completed your selection press MODE repeatedly until Exit is highlighted Press Y to save your selection exit the Interval menu and advance to Off Netwk Alarm Off Netwk Alarm When this is enabled the unit goes into alarm whenever an active Turm
3. Must Calibrate Wireless LCD Contrast FM Must Caii il B Temperature Unit S Startup Mode O Cant Bypass 1 Site ID and User ID Can Bypass oe Firmware 8 User Mode Language r DP Password Access Must Bump xX Tool O Cant Bypass Can Bypass E Sensor Information m i Sensor Summary C Sensor to Log ToxiRAE Pro Cradle v1 10 COMS 115200bps Administrator 7 For Must Calibrate and Must Bump you have the options of no enforcement or enforcement including Can t Bypass and Can Bypass Must Calibrate The user is prompted to calibrate the instrument when calibration is due as set by the calibration interval There are two programmable options e Can t Bypass Unless calibration is performed the instrument cannot be used and the only option is to turn off the instrument e Can Bypass If calibration is due but the user does not want to perform a calibration the instrument can still be used Must Bump e Can t Bypass Unless a bump test is performed the instrument cannot be used and the only option is to turn off the instrument e Can Bypass If a bump test is due but the user does not want to perform one the instrument can still be used 38 ToxiRAE Pro CO2 User s Guide These are the screens that are shown on a ToxiRAE Pro CO after startup if Can Bypass is selected Monitor must be Monitor must be calibrated before bump tested use before use Calibrate now Calibrate now
4. ToxiRAE Pro CO2 User s Guide N WARNINGS N Use only RAE Systems lithium ion battery part number G02 3004 000 3 7V 1 800mAh This instrument has not been tested in an explosive gas air atmosphere having an oxygen concentration greater than 21 Substitution of components may impair suitability for intrinsic safety Replace batteries only in non hazardous locations STATIC HAZARD Clean only with a damp cloth to avoid damage from electrostatic discharge For safety reasons this equipment must be operated and serviced by qualified personnel only Read and understand this instruction manual completely before operating or servicing The monitor should be calibrated every time it does not pass a bump test but no less frequently than every six months depending on use and exposure to gas and contamination and its operational mode Calibration intervals and bump test procedures may vary due to national legislation RAE Systems recommends using RAE calibration gas cylinders containing the gas that is appropriate to the sensor you are using and in the correct concentration ToxiRAE Pro CO2 User s Guide 4N AVERTISSEMENT Utiliser seulement la batterie Lithium ion RAE Systems r f rence G02 3004 000 3 7V 1 800mAh Cet instrument n a pas t test dans une atmosph re de gaz air explosive ayant une concentration d oxyg ne plus lev e que 21 La substitution de composants peut compromettre la s curit
5. Wireless remote alarm notification audible 95dB 30cm vibration visible alarm flashing bright red LEDs and on screen indication of alarm conditions Additional diagnostic alarm and display message for low battery Datalogging Continuous Datalogging with a three month capacity at one minute intervals User configurable datalogging interval from 1 to 3 600 seconds Communication Data download and instrument set up on PC via charging and PC and Data communication cradle Download Data download via AutoRAE 2 Automated Test and Calibration Station Wireless data and status transmission via built in RF modem optional Wireless Network RAE Systems Dedicated Wireless Network Wireless ISM license free bands Frequency Wireless Range ToxiRAE Pro to Mesh Router or EchoView Host 660 feet 200 meters Typical ToxiRAE Pro to RAELink3 Mesh or RAELink3 Z1 Mesh modems 330 feet 100 meters Operating 4 to 131 F 20 to 55 C Temperature 0 to 95 relative humidity non condensing Dust and Water IP 65 Resistance CE Compliance EMC directive 2004 108 EC European R amp TTE directive 1999 5 EC Conformity ATEX directive 94 9 EC Warranty Two years on non consumable components One year on sensor battery and consumable parts Specifications are subject to change ToxiRAE Pro CO2 User s Guide 3 Overview The ToxiRAE Pro CO2 is the world s first wireless personal monitor for carbon
6. YES If Can t Bypass is selected the display looks like this and only allows the options of performing the test or shutting down Monitor must be Monitor must be calibrated before bump tested use before use Calibrate now Calibrate now 12 1 2 ToxiRAE Pro CO2 Desktop Cradle Or Travel Charger Make sure the AC adapter is connected and that a USB cable is connected to a computer running ProRAE Studio II pe epe ee ru 10 Click on the instrument s icon when it appears to highlight it 12 13 14 Turn on the ToxiRAE Pro CO2 Hold down MODE and Y to enter Programming Mode Provide the password Press MODE until Enter Communications Mode is displayed Press Y The screen shows that it is ready by saying Communications Mode ready It is now ready to communicate with the computer running ProRAE Studio II If you want to exit press MODE Start ProRAE Studio II Select Administrator Input the password the default is rae Click OK Click A detects instruments automatically Click Select Click Setup Click Policy Enforcement 39 ToxiRAE Pro CO2 User s Guide The Policy Enforcement pane is shown Policy Enforcement Get and setthe unit s policy enforcement feature UI Must Calibrate Can t Bypass Can Bypass LJ Must Bump Can t Bypass Q Can Bypass You can se
7. is highlighted 4 Press Y to register your selection and exit To exit without saving the new value 1 Make sure your previous setting is selected 2 Press MODE repeatedly to advance to Exit 3 Press Y to exit 24 ToxiRAE Pro CO2 User s Guide Man Down Alarm The Man Down Alarm is a critical and potentially lifesaving safety feature of every ToxiRAE Pro CO2 The Man Down Alarm is based on the premise that if the instrument is motionless when it is not supposed to be something wrong may be happening to its user If that is the case the ToxiRAE Pro CO2 not only goes into alarm locally on the instrument but also remotely over the RAE Systems Dedicated Wireless Network to notify people in the vicinity as well as remote safety officers at a command center that a person is down so that help can be dispatched quickly Whenever the Man Down feature is on the main screen displays a Man Down icon along the top to indicate it is active When the Man Down feature is on and there is no gas alarm the ToxiRAE Pro CO2 senses that it is motionless for the amount of time set in the Motionless Time parameter If the instrument is not moved during that time then a pre alarm is activated to alert the user and shows the Are You OK screen Pressing Y clears the alarm and returns the ToxiRAE Pro CO to its normal operation Pressing MODE sets it into Man Down Alarm and if wireless connectivity is enabled a Man Down
8. registering it if Cancel is selected 47 ToxiRAE Pro CO2 User s Guide 14 Diagnostic Mode In Diagnostic Mode the ToxiRAE Pro CO2 provides raw counts for sensor battery and other readings Most of these screens are useful only to service technicians Therefore if you require information on Diagnostic Mode contact your RAE Systems distributor The ToxiRAE Pro CO s Diagnostic Mode can only be accessed at startup time In Diagnostic Mode ToxiRAE Pro CO displays readings in raw counts instead of units such as parts per million ppm 14 1 Entering Diagnostic Mode 1 With the ToxiRAE Pro CO2 turned off press and hold both MODE and Y 2 When the display turns on and the password screen appears release the keys 3 Enter the 4 digit password the password is the same as the one for the Programming Mode e Step from one position in the four character string to the other by pressing MODE e Press Y repeatedly to select a desired number Numbers increase from 0 to 9 e Once 9 is reached pressing Y again wraps around back to 0 4 When you are done press MODE until either OK or Cancel is selected Press Y to register the password if OK is highlighted or to exit without entering the password if Cancel is selected 14 2 Navigating Diagnostic Mode Step through Diagnostic Mode by pressing MODE 14 3 Exiting Diagnostic Mode 1 Turn off the ToxiRAE Pro CO2 by pressing and h
9. 408 952 8461 Email tech raesystems com Critical after hours support is available 1 408 952 8200 select option 9 20 RAE Systems Contacts RAE Systems World Headquarters 3775 N First St San Jose CA 95134 1708 USA Phone 1 408 952 8200 Fax 1 408 952 8480 E mail customerserv raesystems com Web Site www raesystems com RAE Systems Technical Support Monday through Friday 7 00AM to 5 00PM Pacific Time Phone 1 408 952 8461 Email tech raesystems com Life critical after hours support is available 1 408 952 8200 select option 9 RAE Systems Europe ApS Kirstinehgj 23 A DK 2770 Kastrup Denmark Phone 45 86 52 51 55 Fax 45 86 5251 77 orders raeeurope com sales raeeurope com service raeeurope com Web www raesystems eu 60 ToxiRAE Pro CO2 User s Guide RAE Systems UK Ltd D5 Culham Innovation Centre Culham Science Centre Abingdon Oxon OX14 3DB United Kingdom Phone 44 1865408368 Fax 44 1235531119 Mobile 44 7841362693 Email raeuk raeeurope com RAE Systems France ZI des Ayats 679390 MILLERY France Phone 33 4 78 46 16 65 Fax 33 4 78 46 25 98 Email info france raeeurope com Web www raesystems fr RAE BeNeLux BV Hoofdweg 34C 2908 LC Capelle a d IJssel The Netherlands Phone 31 10 4426149 Fax 31 10 4426148 Email info Grae nl Web www rae nl RAE Systems Spain s l Av Remolar 31 08820 El Prat de Llobregat Spain Phone 34 933 788 352 Fax 34 9
10. TWA STEL and Peak readings TWA The TWA time weighted average reading is the average reading of the gas concentration times that the monitor has been on prorated to an 8 hour period STEL Short Term Exposure Limit STEL data based on 15 minute STEL values expressed in ppm or mg m A STEL value is only displayed after the ToxiRAE Pro CO2 has been on for 15 minutes or longer After exiting PC Communications mode the STEL value is reset Peak The Peak value tells you the highest reading for the sensor since the ToxiRAE Pro CO2 was turned on Press Y twice to clear the Peak value Note If you do not press a key within 1 minute the display reverts to the normal reading Press MODE to advance from screen to screen 11 2 2 Date Time And Temperature The current Date is expressed as Month Day Year with two digits for month and day and four digits for the year Below the date is the time which is expressed as Hours Minutes Seconds with two digits for each The time is in 24 hour military format Below the time is the internal temperature which can be in degrees Fahrenheit or Celsius settable in Programming Mode 11 2 3 Wireless Settings The current wireless settings are shown here These include the PAN ID Channel and Unit ID which are helpful when creating or troubleshooting networks Parent ID data does not apply 11 2 4 Enter Communications and stop measurement Before communicating with a PC runni
11. dioxide The ToxiRAE Pro CO2 takes worker protection to the next level by providing safety professionals wireless access to real time instrument readings and alarm status from any location for better visibility and faster response 4 User Interface The ToxiRAE Pro CO2 s user interface consists of the display four LEDs an alarm buzzer and two keys MODE and Y The LCD displays real time readings in specified measurement units sensor type alarm type when in alarm including cal overdue battery status datalog if on and radio and connection quality if available Gas inlet Top cap zm clip on back LED LEDs Alarm Buzzer oTi ill Display alli VER 4287 HIGH ppm MODE key Y key ToxiRAE Pro QRar ToxiRAE Pro CO2 User s Guide 4 1 Display Overview The LCD display provides visual feedback that includes the sensor types readings time battery condition and other functions Calibration and bump Sensor name and Alarm are test up to date displayed alternately when in alarm Wireless on off status Wireless signal strength Datalog on Bump test due Battery status Sensor calibration due Man Down alarm on Reading Unit of measure Alarm type when in alarm Soft keys functions change by activity 4 2 Status Indicator Icons Along the top of most screens are status indicators that tell you whether a function is operating and or its strength or le
12. en ne 48 I5 Alarm Srenal CEET 49 16 Downloading Datalogs And Performing PC Based Instrument Configuration and Firmware Upgrades sene 50 F7 Maintenant rss C TL 51 17 1 Replacing the ToxiRAE Pro CO2 Li Ion Batter 51 17 2 Proper Battery Eeler EEN 54 17 3 Removing And Installing The Rubber Boot 55 17 4 Far Repldeemelt E 56 17 5 Replacing The Sensori ceresna te e Eea E eii 57 17 6 Cleaning The Exterior rishi eet E a T EE 58 17 6 1 Ordering Replacement Parts EE 58 I5 Tro bleshooOLtng EE 59 19 Technical Support enesis eia e ESTA A ES E SEES 60 20 RAE Systems Contacts E 60 ToxiRAE Pro CO2 User s Guide A WARNINGS A Read Before Operating This manual must be carefully read by all individuals who have or will have the responsibility of using maintaining or servicing this product The product will perform as designed only if it is used maintained and serviced in accordance with the manufacturer s instructions CAUTION Never operate the monitor when the cover is removed Remove the monitor top cap rear cover or battery only in an area known to be non hazardous Product Registration Register your product online by visiting http www raesystems com support product registration By registering your product you can e Receive notification of product upgrades or enhancements e Be alerted to Training classes in your area e Take advantage of RAE Systems special offers and promotions
13. intrins que Ne changer les batteries que dans un emplacement d sign non dangereux RISQUE D ORIGINE ELECTROSTATIQUE Nettoyer uniquement avec un chiffon humide Pour des raisons de s curit cet quipement doit tre utilis et entretenu uniquement par un personnel qualifi Etudier le manuel d instructions en entier avant d utiliser ou d entretenir l quipement e Une v rification d talonnage est d finie par une exposition du d tecteur au gaz d talonnage qui doit d clencher le seuil d alarmes bas e Les p riodes de calibration peuvent varier suivant les l gislations locales e RAE Systems recommande l utilisation de gaz talons de RAE Systems qui contiennent le gaz appropri au capteur que vous utilisez et avec une concentration ad quate ToxiRAE Pro CO2 User s Guide 1 General Information ToxiRAE Pro CO is a personal wireless monitor for monitoring levels of carbon dioxide Key Features Wireless Personal Proven Wireless access to real time instrument readings and alarm status from any location Unmistakable five way local and remote wireless notification of alarm conditions including Man Down Alarm Largest display in its class Reliable rugged and intrinsically safe Continuous datalogging capability Fully automated bump testing and calibration with AutoRAE 2 Easy to maintain with replaceable sensor and Lithium ion battery e Wireless or non wireless versions
14. network connection is lost This informs you that connectivity has been broken between the ToxiRAE Pro CO2 and the EchoView Host Choose On or Off by pressing MODE until your choice is highlighted the dark circle in the radio button indicates that an option has been selected Press Y to select it Press MODE repeatedly until Exit is highlighted Press Y to register your selection and exit To exit without saving the new value 1 Make sure your previous setting is selected 2 Press MODE repeatedly to advance to Exit 3 Press Y to exit Factory Reset Selecting this resets the wireless settings to their original factory configurations CAUTION A factory reset of the wireless settings deletes any customized settings and cannot be undone 1 Press Y to select Factory Reset You will see the message Reset wireless settings 2 Press Y for Yes or MODE for Exit If you select Exit the ToxiRAE Pro CO2 exits without performing a factory reset Exit the Wireless Submenu Press Y to exit Wireless is exited and Monitor Setup is highlighted Site ID Choose and enter an 8 digit alphanumeric Site ID to uniquely identify the particular site where the instrument is to be used This Site ID is included in the datalog report l Press Y and the display shows the current Site ID Example SITE0001 The left most digit is highlighted Pre
15. of functions Advanced Advanced users can see all screens and take advantage of all available functions Note The default value for User Mode is Basic To change the User Mode 1 Press MODE to step from one option to the other The highlighting changes each time you press MODE 2 Press Y to make your selection the dark circle in the radio button indicates the option has been selected 3 When you have completed your selection press MODE repeatedly until Exit is highlighted 4 Press Y to register your selection exit the User Mode submenu and advance to Date 32 Date ToxiRAE Pro CO2 User s Guide The Date is expressed as Month Day Year with two digits for each MM DD YY The left most digit is highlighted to indicate it is selected when you enter the Date submenu 1 Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 2 Press MODE to advance to the next digit Repeat this process until all six digits of the new date are entered 3 Press MODE repeatedly until OK is highlighted 4 Press Y to save your selection and advance to Time Note If you do not want to save the change press MODE repeatedly until Cancel is highlighted Press Y to exit to Time without saving the changes Time The Time is expressed as Hours Minutes Seconds with two digits for each The time is in
16. that datalogging is now on When you reach the screen that says Stop Datalog press Y to stop it You see Datalog Stopped confirming that datalogging is now off Exit the Datalog Submenu Press Y to exit Datalog is exited and Monitor Setup is highlighted 28 ToxiRAE Pro CO2 User s Guide 11 5 4 Monitor Setup Wireless There are seven Wireless parameters Radio On Off PAN ID Channel Join Network Interval Off Network Alarm Factory Reset Radio On Off This turns the wireless modem on or off Note Turning the radio off does not change any of the settings They are stored and ready for use the next time the wireless modem is turned on 1 Choose an On or Off by pressing MODE until your choice is highlighted The dark circle in the radio button indicates that an option has been selected Press Y to select it Press MODE repeatedly until Exit is highlighted Press Y to register your selection and exit Tipo To exit without saving the new value 1 Make sure your previous setting is selected 2 Press MODE repeatedly to advance to Exit 3 Press Y to exit PAN ID All units on a network must be programmed with the same Pan ID Personal Network Identifier to ensure communication compatibility Important The allowed range for Pan ID numbers is 001 through 999 Choose and enter a 3 digit PAN ID 1 Press Y and the display shows the current PAN ID E
17. which time the screen shows the word Zeroing and the countdown 6 Upon completion it says Zeroing is done Reading 0 0ppm along with the reading it should be 0 0 ppm or very close to it 7 Span Calib is highlighted pA RE Note You can abort the zero calibration during its countdown by pressing the MODE key Important You must remove the Calibration Adapter from the ToxiRAE Pro CO2 If the Calibration Adapter is attached during normal operation inconsistent and lower than normal readings will occur because of decreased concentration of the gas being monitored 13 4 Span Calibration This procedure determines the second point of the sensor calibration curve for the sensor You must use 5000 ppm CO to calibrate the sensor To begin calibration connect the calibration gas cylinder flow regulator and calibration adapter to the ToxiRAE Pro CO2 With the ToxiRAE Pro CO2 in Programming Mode and with Span Calib highlighted follow this procedure 1 Press Y The screen displays the current or default calibration gas and its concentration For example Cal Gas CO2 Span 5000ppm Change e Press MODE if you do not want to change it e Press Y if you want to change it If you entered the Calibration Menu without supplying the correct password or supplied the correct password but chose not to change the Cal Gas you will see a message like this Cal Gas CO2 Span 5000ppm Apply ga
18. 24 hour military format of HH MM SS The left most digit is highlighted to indicate it is selected l 2 Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 Press MODE to advance to the next digit Repeat this process until all six digits of the new time are entered Press MODE repeatedly until OK is highlighted Press Y to save your selection exit the Time submenu and advance to Temp Unit Note If you do not want to save the change press MODE until Cancel is highlighted Press Y to exit to Temp Unit without saving the changes 33 ToxiRAE Pro CO2 User s Guide Temp Unit The display unit of the internal temperature sensor can be switched between Fahrenheit and Celsius To change the Temp Unit 1 Press MODE to step from one option to the other The highlighted option changes each time you press MODE 2 Press Y to make your selection the dark circle in the radio button indicates the option has been selected 3 When you have completed your selection press MODE repeatedly until Exit is highlighted 4 Press Y to save your selection exit the Temp Unit menu and advance to Language Language English is the default language but other languages can also be selected for the instrument 1 Press MODE to step from one option to the next The highlighted option changes each ti
19. 33 788 353 Mobile 34 687 491 106 Email mdelgado raespain com Web www raespain com RAE Middle East LOB 7 Ground Floor Office 19 Jebel Ali Free Zone Dubai United Arab Emirates Phone 971 4 887 5562 Email mesales raesystems com 61 ToxiRAE Pro CO2 User s Guide RAE Systems Hong Kong Ltd Room 8 6 F Hong Leong Plaza 33 Lok Yip Road Fanling N T Hong Kong Phone 852 2669 0828 Fax 852 2669 0803 Email hksales raesystems com RAE Systems Japan 403 Plaza Ochanomizu Bldg 2 1 Surugadai Kanda Chiyoda Ku Tokyo Japan Phone 81 3 5283 3268 Fax 81 3 5283 3275 Email jpsales raesystems com RAE Systems Korea 1010 DaeMyungAnsVill First Sang Dong 412 2 Wonmi Gu Bucheon Kyungki Do Korea Phone 82 32 328 7123 Fax 82 32 328 7127 Email krsales raesystems com 62 Y STEMS RAE Systems World Headquarters 3775 N First St San Jose CA 95134 1708 USA Phone 408 952 8200 Fax 408 952 8480 E mail customerserv raesystems com Web Site www raesystems com P N G02 4010 000 Rev A March 2013
20. Bump Testing amp Calibrating The ToxiRAE Pro CO2 Note Calibration intervals and bump test procedures may vary due to national legislation 13 1 Bump Testing amp Calibrating With An AutoRAE 2 Bump testing and calibrating a ToxiRAE Pro CO2 can be done with an AutoRAE 2 Automatic Test And Calibration Station Follow all instructions in the AutoRAE 2 User s Guide for successful bump testing or calibration 13 1 1 Bump Functional Testing With the ToxiRAE Pro CO2 in Normal Mode 1 Connect the calibration gas cylinder flow regulator and calibration adapter to the ToxiRAE Pro CO2 and start the gas flow 2 Make sure the unit goes into alarm and that the buzzer produces at least two beeps per second the LED lights flash on and off and the vibration alarm functions The display backlight should illuminate and an alarm message should be shown in the display 3 Turn off the gas flow 4 Remove the calibration adapter Note Bump testing and calibration can also be performed by using the RAE Systems AutoRAE 2 Automatic Test And Calibration Station Refer to the AutoRAE 2 User s Guide for instructions 13 2 Calibration Adapter The ToxiRAE Pro CO2 is a diffusion monitor and must be calibrated using a fixed flow regulator with a flow rate between 0 5 and 1 0 liters per minute The ToxiRAE Pro CO2 is supplied with a special calibration adapter that covers the gas inlet If the local air has impurities that might interfere with ze
21. ToxiRAE Pro CO Calibration Adapter Turn on the ToxiRAE Pro CO Once it has been through its startup enter Programming Mode 1 Press and hold MODE and Y until you see the Password screen Password OK Cancel 2 Input the 4 digit password e Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 e Step from digit to digit using MODE e When you are done press MODE until OK or Cancel is highlighted e Press Y to register the password if OK is highlighted or to exit without entering the password if Cancel is selected If you make a mistake you can cycle through the digits by pressing MODE and then using Y to change the number in each position Note The default password is 0000 If you do not know the password do not enter anything Just press MODE repeatedly to highlight OK and then press Y Note If the ToxiRAE Pro CO2 is in Programming Mode and you do not press a key within 60 seconds it exits Programming Mode and re enters Normal Mode 45 ToxiRAE Pro CO2 User s Guide At the Calibration screen press Y Zero Calib is highlighted Make sure the ToxiRAE Pro CO is zeroed in nitrogen Press Y The message Apply zero gas is displayed Start the flow of the zero gas if used and press Y to start the zero calibration There is a 60 second countdown during
22. ToxiRAE Pro CO2 User s Guide P N G02 4010 000 Rev A March 2013 Copyright 2013 RAE Systems Inc ToxiRAE Pro CO2 User s Guide Contents Read Before ODGratmg eege DUNS IRR ad nt te md RE 3 Ls General EE 6 2 S PECI CAOS ee EE 7 SR E 8 2 BEE EE 8 4 Display Teu E O E 9 4 2 Status LE e 9 o Charging The ToxiR AE Pro CO en ee dee aaa ee Bie 10 5 1 Removing The ToxiRAE Pro CO2 From The Charging Cradle 11 3 2 Low Voltage SDutolb setup ei ma tutto ide a unge Und 11 6 Turning The ToxiR AE Pro CO2 On ese dette ib Onion aia ines 12 7 Turning The ToxiRAE Pro CO2 Off 35 22 edi bodie db oe atis 13 8 Testing The Alanns Ma nuallyys s ueescesdecbee ote ea nn tera viv dest osaevderis 13 9 Low Battery WarnlDgs oecoscosose e oi rer RR RESISTANCE etienne 14 10 Dead Battery Warning amp Shutoff auod deco Connie oa teet bia tonte 14 LT Operating The LoxiR AE Pro CO2 egenen 15 11 1 COMEIVIOW M 15 L EIS E Nora Modes En oto testet sn Eh a ig portus Dr abus atin 15 LET 2 Baste User Mode roe eet engen 16 IT 1 3 Advanced User EE 17 13 2 Navigation In Normal Mode 18 11 2 1 TWA STEL Peak oer rr IR dE E REVENUS EN E E pep TUR 18 11 2 2 Date Time And Temperature ose coo I pn es ENG EE 18 LE Wireless Setting Sa cuo Ih io EE 18 11 2 4 Enter Communications and stop measurement sese 18 11 3 geeint 19 11 4 En
23. advances to STEL Alarm To exit without saving the new value 1 Press MODE to advance to Cancel 2 Press Y to exit the Low Alarm submenu and advance to STEL Alarm submenu STEL Alarm Set the STEL Alarm as follows 1 Inthe STEL Alarm submenu press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 2 Press MODE to move to the next digit 3 When you are satisfied with the number press MODE several times until OK is highlighted 4 To save the new value press Y The value is saved and the menu advances to TWA Alarm To exit without saving the new value l 2 TWA Press MODE to advance to Cancel Press Y to exit the STEL Alarm submenu and advance to the TWA Alarm submenu Set the TWA Alarm as follows l In the TWA Alarm submenu press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 Press MODE to move to the next digit When you are satisfied with the number press MODE until OK is highlighted To save the new value press Y The value is saved and the menu advances to Alarm Mode 23 ToxiRAE Pro CO2 User s Guide To exit without saving the new value 1 Press MODE to advance to Cancel 2 Press Y to exit the TWA Alarm submenu and advance to the Alarm Mode submenu Al
24. age replace the entire instrument cap assembly including the cap and filter part number G02 0307 003 package of three To replace the cap assembly 1 Remove the top cap by unscrewing it 56 ToxiRAE Pro CO2 User s Guide 17 5 Replacing The Sensor Follow the instructions for removing the cap in the previous section 1 Gently lift out the sensor module with your fingers o gt o o 3 o a E 2 The sensor can only go into its slot one way The connector inside the ToxiRAE Pro CO2 and the indexing guides are good visual indicators of how to set the sensor into position Match index keys on sensor module with ToxiRAE Pro CO2 enclosure e e Sensor indexing key ch 3 Place the sensor module into the ToxiRAE Pro CO2 Make sure the indexing keys are aligned the sensor can only go in one way and that it is seated firmly 4 Carefully place the cap back onto the ToxiRAE Pro CO2 by screwing it on Note Always calibrate the ToxiRAE Pro CO2 after replacing the sensor module 57 ToxiRAE Pro CO2 User s Guide 17 6 Cleaning The Exterior Occasional external cleaning of the instrument with a soft cloth is recommended Do not use detergents or chemicals If necessary you can use a damp cloth water only It is a good idea to install the Calibration Adapter before cleaning the ToxiRAE Pro CO2 s housing to keep dirt dust or moisture away from the sensor openings and to keep the filter c
25. are available Policy Enforcement feature allows gatekeeper to ensure timely bump testing and calibration for compliance Wireless functionality is currently offered in North America and Europe Contact RAE Systems for availability in other regions Contact RAE Systems for availability 3 s s d R A e Wireless versions have a functioning wireless modem and are ready for wireless deployments Non wireless versions cannot be upgraded to wireless in the future Additional equipment and or software licenses may be required to enable remote wireless monitoring and alarm transmission ToxiRAE Pro CO2 User s Guide 2 Specifications ToxiRAE Pro CO2 Specifications Dimensions 118 mm x 60 mm x 30 mm 4 6 x 24 x 1 2 Weight 220g 7 76 oz Sensor Carbon Dioxide sensor non dispersive infrared Rante 0 to 50 000 ppm Resolution 100 ppm Battery Rechargeable Li ion battery Operating time 11 hours normal operation 25 C 77 F non wireless Display Graphical LCD display with white LED backlighting activated when monitor is in alarm or with a button press Display Readout Real time reading of concentrations in parts per million battery status datalogging on off status wireless on off and reception quality STEL TWA and peak values as applicable Keypad 2 buttons for operation and programming Sampling Calibration Automatic with AutoRAE 2 Test and Calibration Station or manual Alarm Modes
26. arm Mode There are two selectable alarm types Auto Reset When an alarm is triggered and after the alarm condition is no longer present the alarm stops and resets by itself Latch When the alarm is triggered it will not cease until you manually turn it off The latched setting only controls alarms for High Alarm and Low Alarm not the STEL or TWA alarms Note To clear an alarm when the instrument is set to Latched press Y when the main measurement display is shown 1 Press MODE to step from one alarm type to the other 2 Press Y to select an alarm type 3 When you have completed your selection press MODE until Exit is highlighted Then press Y to save the change and exit to Buzzer and Light Buzzer amp Light The buzzer light and vibration alarms can be programmed so that any combination all or none of them are activated when the ToxiRAE Pro CO2 goes into alarm Important If you program the ToxiRAE Pro CO so that no alarms are activated in an alarm condition you may put yourself or your workers at risk of being exposed to a hazardous atmosphere and being unaware of it as the indication of a dangerous condition will be limited to the concentration shown in the display and the name of the type of alarm flashing on the display 1 Choose an alarm combination setting by pressing MODE until your choice is highlighted 2 Press Y to select it 3 Press MODE repeatedly until Exit
27. ase your finger from the MODE key The ToxiRAE Pro CO2 is now off 8 Testing The Alarms Manually Under normal non alarm conditions the buzzer vibration alarm and LEDs can be tested at any time by pressing and holding Y Important If any of the alarms does not respond to this test check the Alarm Settings It is possible that any or all of the alarms have been turned off If all the alarms are turned on but one or more of them buzzer LED lights or vibration alarm does not respond to this test do not use the instrument contact your RAE Systems distributor for technical support 13 ToxiRAE Pro CO2 User s Guide 9 Low Battery Warnings If during operation the battery s charge is low the battery icon in the display screen turns empty and blinks once every second At the same time the following notifications occur every minute the buzzer beeps and LEDs blink once followed by a vibration and a screen message Battery low Shut off in X minutes The countdown to shutoff starts 10 minutes prior to automatic shutoff 10 Dead Battery Warning amp Shutoff If you turn on the ToxiRAE Pro CO2 and the battery s charge is below its lowest threshold the display shows this message Battery too low Needs charging Powering off It then automatically shuts off You must charge the ToxiRAE Pro CO s battery before you can continue to use this instrument Important Do not operate the ToxiRAE Pro CO2 again until its b
28. attery has been charged WARNING To reduce the risk of ignition of hazardous atmospheres charge the battery only in areas known to be non hazardous 14 ToxiRAE Pro CO2 User s Guide 11 Operating The ToxiRAE Pro CO2 11 1 Overview The ToxiRAE Pro CO2 has two operational modes e Normal see page 15 for detailed instructions e Diagnostic see page 48 for detailed instructions The following is an overview of the two modes Normal Mode is the default mode It is accessed when you turn on the ToxiRAE Pro CO2 Two sub modes are available Basic User and Advanced User In Basic User some restrictions are applied including password protection that guards against entering Programming Mode by unauthorized personnel In Advanced there are no such access restrictions you do not need a password and it provides the indications and data you need most for typical monitoring applications Diagnostic Mode is primarily intended for technicians to use during troubleshooting although it also offers access to a few changeable parameters that you may rarely if ever need to change A password is required to enter Diagnostic Mode the password is the same as and automatically kept in sync with the one used to enter Programming Mode The default password is 0000 To enter Diagnostic Mode power the instrument off and then turn it back on by pressing and holding both the buttons In Diagnostic Mode ToxiRAE Pro CO2 displays readings in
29. datalog configure the instrument settings or update the ToxiRAE Pro CO2 s firmware When you are done press MODE to exit the PC communications mode on the ToxiRAE Pro CO2 The screen displays Sensor initializing after which the instrument returns to operating in Normal mode 50 ToxiRAE Pro CO2 User s Guide 17 Maintenance WARNING N Maintenance should be performed only by a qualified person who has proper training and fully understands the contents of this manual The following guidelines should be followed when changing the battery 1 Turn off the unit before changing the battery 2 When replacing the battery take note of its orientation The connectors on the circuit board should go into the matching slots in the battery WARNING To reduce the risk of ignition of hazardous atmospheres replace the battery only in areas known to be non hazardous 17 1 Replacing the ToxiRAE Pro CO2 Li lon Battery Caution Turn off the ToxiRAE Pro CO2 before removing or replacing the battery 1 If the rubber boot is on the ToxiRAE Pro CO2 remove it refer to page 55 for details 2 Remove the cap by unscrewing it 3 Remove the sensor module by gripping it with your fingers and pulling it out Do not use tools which could damage the sensor module 4 Place the ToxiRAE Pro CO face down on a soft surface 51 ToxiRAE Pro CO2 User s Guide 5 Remove the four screws on the back of the instrument b
30. ding Datalogs And Performing PC Based Instrument Configuration and Firmware Upgrades The ToxiRAE Pro CO2 communicates with a PC running ProRAE Studio II Instrument Configuration and Data Management software version 1 03 or higher to download datalogs configure the instrument or upload new firmware The ToxiRAE Pro CO2 must be connected to a PC through the supplied Charging PC Communications Cradle and must be in the PC communications mode l 2 Make sure the Charging PC Communications Cradle has power from its AC adapter the LED on the front of the cradle should be illuminated Use the supplied PC Communications Cable USB to mini USB cable to connect the Cradle to a PC Turn on the ToxiRAE Pro CO2 Make sure it is running in Normal mode with the main measurement screen with its reading showing Insert the ToxiRAE Pro CO2 in the cradle Activate the PC communications mode on the ToxiRAE Pro CO2 by pressing MODE repeatedly starting from the main measurement screen until you reach the Enter PC Comm and stop measurement screen Press Y Measurement and datalogging stop and the instrument is now ready to communicate with the PC The display now says Communications Mode ready Start up the ProRAE Studio II software enter a password and detect the instrument following the directions provided in the ProRAE Studio II User s Manual Follow the instructions in the ProRAE Studio II User s Manual to download the
31. e To enter Advanced User mode from Basic User mode you must enter Programming mode on an instrument that is running in Basic User mode by simultaneously pressing and holding both buttons for 3 seconds and then supplying a password To exit Programming Menu and return to the measurement screen in Advanced User mode press the MODE button repeatedly to highlight the Exit icon in Programming Menu and press Y to exit to the measurement screen When the ToxiRAE Pro CO2 is in Advanced User mode you may enter Programming without using a password Main Display Wireless Equipped Datalog stopped Only vn Date PAN ID Start Enter Tine Channel Datalog Communications 1 d Temperature Unit ID Interval sec aide e gt p Parent ID 60 p measurement s LI Yr 1 1 s 1 e 1 Radio Type 1 A Des Datalog pu Communications 1 z 1 Region started E Mode ready I i e i Datalog running 1 initializing Stop I g m i Datalog s 1 Received i 1 1 1 L 1 Sr 1 Press Y to ping Datalog mm mm em m m mom network Stopped 17 ToxiRAE Pro CO2 User s Guide 11 2 Navigation In Normal Mode Step through the screens in Normal Mode by pressing MODE Some screens allow actions on your part such as clearing the data In these instances pressing Y performs the action 11 2 1 TWA STEL Peak The first screen includes a readout for
32. ghlighted while each press of Y increases the digit by 1 11 5 Programming Menus Programming allows anyone with the password to change the instrument s settings calibrate the instrument enter user information etc Programming has four menus Each menu includes several submenus to perform additional programming functions This table shows the menus and their icons and submenus described in the following section E Calibration Alarm Setting Datalog Monitor Setup Zero Calibration High Alarm Clear Datalog Wireless Span Calibration Low Alarm Interval Site ID Bump Test STEL Alarm Data Selection User ID TWA Alarm Datalog Type User Mode Alarm Mode Date Buzzer amp Light Time Man Down Temp Unit Alarm Language Zero At Start LCD Contrast Note There is also an Exit icon It has only one function When you select it the instrument exits Programming Mode updates the settings and returns to monitoring 21 ToxiRAE Pro CO2 User s Guide Once you enter Programming the LCD displays the first menu Calibration Each subsequent menu is accessed by pressing MODE repeatedly until the desired menu is displayed To enter a submenu of a menu press Y 11 5 1 Calibration Two types of calibration are available Zero fresh air and Span In the Calibration submenu select Zero or Span Calibration by pressing MODE Once your choice is highlighted press Y Ze
33. ilable when you download your datalog to a computer via ProRAE Studio II software You can choose any or all of four types of data you must choose at least one Minimum Average Maximum Real Time 27 ToxiRAE Pro CO2 User s Guide 1 Press MODE to step from one option to the next The highlighter indicates your choice 2 Press Y to toggle your selection on or off the check box indicates on with an AT 3 When you have completed your selections press MODE repeatedly until Exit is highlighted 4 Press Y to save the changes and exit Datalog Type The instrument has two datalog types Auto Collects datalog information when the instrument is sampling until the datalog memory is full Manual Datalogging occurs only when you manually initiate datalogging see below for details 1 Press MODE to step from one option to the next 2 Press Y to make your selection the dark circle in the radio button indicates that an option has been selected 3 When you have completed your selection press MODE until Exit is highlighted 4 Press Y to save your selection and exit About Manual Datalog When the instrument is set to Manual Datalog you can turn datalogging on and off from the main measurement display in the Normal Mode by pressing the MODE key three times When you reach the screen that says Start Datalog press Y to start it You see Datalog Started confirming
34. in after five more attempts to restart the instrument consult the distributor from whom the instrument was purchased for technical support 12 ToxiRAE Pro CO2 User s Guide 4 After self testing two start up options are available for the ToxiRAE Pro CO Normal and Fast Start up The following information is displayed in sequence under Normal Start up and skipped under Fast Start up Sensor type Sensor serial number Date time and temperature Calibration gas Last calibration date Measurement gas User mode Battery type voltage and shutoff voltage Alarm mode Buzzer enabled disabled status Light enabled disabled status Vibration alarm enabled disabled status Alarm settings for High Low STEL and TWA Datalog type and interval 5 Once the startup process is complete a sensor warm up screen is shown with countdown if necessary the countdown time may vary for different sensors Then the main measurement screen is shown The type of monitored hazard is displayed with the current reading ToxiRAE Pro CO2 is now ready for use 7 Turning The ToxiRAE Pro CO2 Off Press and hold MODE In 2 seconds a 5 second countdown to shutoff begins accompanied by one buzzer beep per second You must hold your finger on the key for the entire shutoff process If you remove your finger from the key during the countdown the shutoff operation is canceled and the ToxiRAE Pro CO2 continues normal operation When you see Unit Off rele
35. lean Visually inspect the contacts at the base of the ToxiRAE Pro CO2 and on the charging cradle to make sure they are clean If they are not wipe them with a soft dry cloth Never use solvents or cleaners 17 6 1 Ordering Replacement Parts If you need replacement parts contact your local RAE Systems distributor A list of authorized distributors is available online http www raesystems com 58 ToxiRAE Pro CO2 User s Guide 18 Troubleshooting Possible Reasons amp Solutions Cannot turn on power Reasons Depleted battery Defective battery Solutions Replace battery Lost password Solutions Use ProRAE Studio II software to change the password Call Technical Support at 1 408 752 0723 or toll free at 1 888 723 4800 Reading abnormally Reasons Calibration Adapter is Low attached Incorrect calibration Solutions Remove Calibration Adapter Calibrate the ToxiRAE Pro CO2 Buzzer LEDs or Reasons Alarms may be turned vibration alarm off Inoperative Blocked alarm port Bad buzzer LEDs or vibration alarm Solutions Enable alarms in the Buzzer amp Light section of the Alarm Settings sub menu in the Programming menu Unblock alarm port Call authorized service center 59 ToxiRAE Pro CO2 User s Guide 19 Technical Support To contact RAE Systems Technical Support Team Monday through Friday 7 00AM to 5 00PM Pacific US Time Phone toll free 1 888 723 4800 Phone 1
36. lect Must Calibrate and or Must Bump and then set whether the user must perform the selected operation in order to use the instrument 15 Once you have made your selections in ProRAE Studio II you must upload the changes to the instrument Click the icon labeled Upload all settings to the instrument Upload all settingsto the instrument ease E 16 A confirmation screen is shown Click Yes to perform the upload or No to abort Li x o Do you want to upload all configurations to the instrument pg Uploading takes a few seconds and this progress bar is shown You can abort the upload by clicking Cancel xi e qme N Uploading Time Elapsed 2 40 ToxiRAE Pro CO2 User s Guide 17 Exit ProRAE Studio II 18 Press Y on the ToxiRAE Pro CO2 to exit Communication Mode 12 2 Deactivating Policy Enforcement 12 2 1 AutoRAE 2 Cradle To deactivate Policy Enforcement when using an AutoRAE 2 Cradle follow the procedure for changing settings See page 36 for details 12 2 2 ToxiRAE Pro CO2 Desktop Cradle Or Travel Charger If the ToxiRAE Pro CO2 screen displays the message that it must be bump tested or calibrated and if the option to bypass bump testing or calibration is not available you should shut off the instrument and follow the procedure outlined here if you want to change the Policy Enforcement settings 1 Use a USB cable to connect
37. me you press MODE 2 Press Y to make your selection the dark circle in the radio button indicates this option has been selected 3 When you have completed your selection press MODE repeatedly until Exit is highlighted 4 Press Y to save your selection exit the Language submenu and advance to Zero At Start Zero At Start When Zero At Start is turned on the instrument starts with zero calibration every time it is turned on 1 Press MODE to choose between Off and On 2 Press Y to make your selection the dark circle in the radio button indicates your selection 3 When you have completed your selection press MODE repeatedly until Exit is highlighted 4 Press Y to save your selection exit the Zero At Start submenu and advance to LCD Contrast 34 ToxiRAE Pro CO2 User s Guide LCD Contrast The display s contrast can be increased or decreased from its default setting You may not need to ever change the default setting but sometimes you can optimize the display to suit extreme temperature and ambient brightness darkness conditions 1 Press and hold Y to select a desired level of contrast The range is 1 to 100 Once 100 is reached pressing Y again wraps around back to 1 2 When you have completed your selection press MODE repeatedly until OK is highlighted 3 Press Y to save your selection and exit the LCD Contrast Note If you do not want to
38. message is sent in real time to remote observers If neither key is pressed then after the countdown it goes into Man Down Alarm again sending a message to remote observers if wirelessly enabled el ARE YOU OK MAN DOWN ALARM Press Yes Within 28 Sec e E Settings are available for Off On Motionless Time time the instrument is motionless before initiating a pre alarm Sensitivity set to low medium or high to compensate for ambient vibration or motion Warning Time countdown in seconds from pre alarm to Man Down alarm 25 ToxiRAE Pro CO2 User s Guide When the Man Down alarm is activated the buzzer sounds and LEDs flash continuously and a countdown begins e If the ToxiRAE Pro CO2 s user presses Y for Yes in response to the Are You OK question on the screen before the countdown reaches zero the Man Down alarm stops and the main reading screen is displayed e Ifthe person does not press Y for Yes in response to the Are You OK question on the screen before the countdown reaches zero the Man Down alarm is sounded and LEDs flash continuously e If the person presses MODE during the countdown answering the Are You OK question with No the Man Down alarm starts If the ToxiRAE Pro CO2 s wireless connectivity is enabled a Man Down message is also sent to remote observers Exit the Alarm Settings Submenu Press Y
39. n different instruments As sensor performance may change over time specifications provided are for brand new Sensors 54 ToxiRAE Pro CO2 User s Guide 17 3 Removing And Installing The Rubber Boot The protective rubber boot on the ToxiRAE Pro CO2 must be removed before the sensor top cap or back of the instrument can be removed When removing the boot follow these steps outlined here 1 Flip up the tab on the belt clip on the rear of the instrument 2 Remove the Philips screw that holds the clip in place we 3 Stretch the bottom corners of the boot and gently slide the bottom of the boot over the rear of the ToxiRAE Pro CO2 4 Slide the boot up until it comes off of the instrument Make sure that you do not force it to move if it sticks against the top cap Gently nudge it 5 Inspect the rubber boot for damage and replace it if it is cracked or torn When replacing the boot simply reverse the procedure sliding the boot onto the instrument and then carefully stretching it over the bottom portion of the instrument Do not forget to replace the belt clip 55 ToxiRAE Pro CO2 User s Guide 17 4 Filter Replacement A filter is permanently attached inside the ToxiRAE Pro CO s top cap which helps to keep debris and moisture out This filter should be inspected periodically and the cap and rubber insert should be inspected for damage If the filter is dirty or the cap shows signs of dam
40. n you have successfully entered Programming Mode the following screen appears Calibration Note The password can only be changed by connecting the instrument to a PC running ProRAE Studio II software Follow the instructions in ProRAE Studio II to change it The Calibration icon is highlighted first by default but you can press MODE to step from one programming menu item to the next with the name of the menu shown at the top of the display and the corresponding icon highlighted As you repeatedly press MODE the selection moves from left to right and the following screens appear in sequence Note When you reach Exit and press MODE the menu cycles back to Calibration To exit the Programming Menu highlight Exit by pressing the MODE button and press the Y key 20 ToxiRAE Pro CO2 User s Guide 11 4 1 Navigating Programming Menus Navigating through the Programming menus is easy and consistent using a single interface format of a forward arrow and Select controlled by the MODE key and Y key respectively In the submenus the functions of a down arrow and Select are controlled by the MODE key and Y key respectively Also in submenus the functions of the keys may correspond to the instruction directly above each key Therefore if it says OK above the MODE key pressing MODE selects OK When setting numerical data the MODE key typically selects which digit is hi
41. ng ProRAE Studio II Instrument Configuration and Data Management software for downloading datalogs configuring the instrument 18 ToxiRAE Pro CO2 User s Guide or uploading new firmware the ToxiRAE Pro CO2 must be set to communicate with the computer Press MODE repeatedly until you reach the Enter Communications and stop measurement screen Then press Y Measurement and datalogging are stopped and the instrument is now ready to communicate with the PC 11 3 Programming You must provide a 4 digit password to enter Programming Mode unless the ToxiRAE Pro CO is already running in Advanced User mode The default password is 0000 11 4 Entering Programming Mode 1 Press and hold MODE and Y simultaneously until the Password screen appears Password Cancel 2 Input the 4 digit password e Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 e Step from digit to digit using MODE e When you are done continue pressing MODE until OK or Cancel is highlighted e Press Y to register the password if OK is highlighted or to exit without entering the password if Cancel is selected If you make a mistake you can cycle through the digits by pressing MODE repeatedly and then using Y to change the number in each position Note The default password is 0000 19 ToxiRAE Pro CO2 User s Guide Whe
42. olding MODE There will be a standard shutoff countdown 2 When the instrument shuts off you will be alerted Release your finger Note The next time you start ToxiRAE Pro CO hold only MODE and it will automatically start in Normal Mode 48 ToxiRAE Pro CO2 User s Guide 15 Alarm Signal Summary Alarm Condition Alarm Signal Message Priority Super Alarm 4 beeps flashes per second EH Down Warning LAMP Lamp failure 3 beeps flashes per second MAX Gas exceeds electronics 3 beeps flashes per second maximum range OVER Gas exceeds measurement 3 beeps flashes per second range HIGH Gas exceeds High Alarm 3 beeps flashes per second limit LOW Gas exceeds Low Alarm 2 beeps flashes per second limit Gas reading measures less 1 beep flash per second than zero STEL Gas exceeds STEL limit 1 Beep flash per second Gas exceeds TWA limit 1 Beep flash per second Calibration failed or needs calibration Offline Offline from network 1 beep flash per second communcations Bat Low battery 1 flash 1 beep per minute plus battery icon flashes on display The alarm priority is as follows in the event of multiple simultaneous alarms Super Alarm gt Man Down Alarm gt Man Down Warning gt Max gt Over gt High gt Low gt Neg gt STEL gt TWA gt Cal Failed gt Bump Failed gt Cal Required gt Bump Required gt Offline gt Bat 49 ToxiRAE Pro CO2 User s Guide 16 Downloa
43. op cap Important Charge the battery completely before using the ToxiRAE Pro CO2 and check the calibration before placing the instrument in service 53 ToxiRAE Pro CO2 User s Guide 17 2 Proper Battery Disposal The Waste Electrical and Electronic Equipment WEEE directive 2002 96 EC is intended to promote recycling of electrical and electronic equipment and their components at end of life This symbol crossed out wheeled bin indicates separate collection of waste electrical and electronic equipment in the EU countries This product may contain one or more BENE ickel metal hydride NiMH Lithium ion or Alkaline batteries Specific battery information is given in this user guide Batteries must be recycled or disposed of properly ww X At the end of its life this product must undergo separate collection and recycling from general or household waste Please use the return and collection system available in your country for the disposal of this product Sensor Specifications Cross Sensitivities And Calibration Information For information on sensor specifications cross sensitivities and calibration information refer to RAE Systems Technical Note TN 114 Sensor Specifications And Cross Sensitivities available for free download from www raesystems com All specifications presented in this Technical Note reflect the performance of standalone sensors Actual sensor characteristics may differ when the sensor is installed i
44. pe them with a soft dry cloth Do not use solvents or cleaners 10 ToxiRAE Pro CO2 User s Guide Follow this procedure to charge the ToxiRAE Pro CO2 the procedure is applicable to the instrument with or without the rubber boot installed 1 Plug the AC DC adapter into the ToxiRAE Pro CO s cradle 2 Plug the AC DC adapter into the wall outlet 3 Place the ToxiRAE Pro CO2 into the cradle and press down until it is locked in place The ToxiRAE Pro CO2 begins charging automatically The LED in the cradle should glow red to indicate charging When charging is complete the LED in the cradle glows green WARNING To reduce the risk of ignition of hazardous atmospheres recharge the instrument only in areas known to be non hazardous Remove and replace batteries only in areas known to be non hazardous 5 1 Removing The ToxiRAE Pro CO2 From The Charging Cradle To remove the ToxiRAE Pro CO2 from its charging cradle press down on the latch release on the back of the charging cradle while slightly tilting the ToxiRAE Pro CO2 toward the front of the cradle and lift it out ATN U i e d Lift ToxiRAE Pro CO2 out of s d charging cradle Press on latch bor cadi 5 2 Low Voltage Shutoff When the battery s charge falls below the shutoff voltage the ToxiRAE Pro CO then turns itself off Recharge the battery by placing the ToxiRAE Pro CO in its cradle the cradle should be connected to the AC adapte
45. r 11 ToxiRAE Pro CO2 User s Guide 6 Turning The ToxiRAE Pro CO2 On To turn the ToxiRAE Pro CO2 on press and hold MODE for 3 seconds Caution The alarm buzzer is very loud During startup you can mute most of the sound by holding a finger over the alarm buzzer port Note Never put tape over the alarm buzzer port to permanently mute it or otherwise limit the loudness of the buzzer 1 When the ToxiRAE Pro CO2 turns on the buzzer vibration alarm and LEDs are tested The firmware version is shown in the display for example V1 00 indicates firmware version 1 00 A battery test is performed If the battery has sufficient charge then the next step is a self test of the system Note If the battery is almost fully discharged the message Battery too low Needs charging Powering off shows in the display and the ToxiRAE Pro CO2 shuts off You must charge the battery before you can use the instrument Self testing is performed by the ToxiRAE Pro CO2 Note If one of the following error messages is displayed shut off the ToxiRAE Pro CO2 by pressing MODE e Sensor error e Wrong sensor If any of the following error messages occurs you can either shut off the instrument by pressing MODE or continue to the next startup test by pressing Y e Real time clock error e Memory error e Sensor changed For any of these error types try restarting the instrument If the error message appears aga
46. raw counts instead of units such as parts per million ppm It is not possible to switch to Programming from Diagnostic Mode without turning off the instrument first and then restarting it in the desired mode 11 1 1 Normal Mode Normal Mode is the default mode of the ToxiRAE Pro CO2 when it is turned on The selected sub mode Basic or Advanced determines the number of screens that are accessible 15 ToxiRAE Pro CO2 User s Guide 11 1 2 Basic User Mode When the ToxiRAE Pro CO2 is in Basic User Mode pressing MODE allows you to step through the screens in the following fashion Main Display Wireless Equipped Datalog stopped Only Date PAN ID Start Enter Time Channel Datalog Communications Temperature Unit ID Interval sec and stop 1 1 I i p Parent ID 60 p Measurement I 1 1 in 3 a I 1 I 1 1 a Datalog a i Communications I i i started E Mode ready e I 1 e n 1 I Datalog running I initializing i Stop 2 i Datalog Received 1 I 1 SEN 1 1 Press Y to ping Datalog mm mm mm network Stopped Note The gray boxes indicate the datalog functions when datalogging is in Manual mode When datalogging is in Automatic mode these screens do not appear Refer to page 27 for information on selecting Automatic or Manual datalogging 16 ToxiRAE Pro CO2 User s Guide 11 1 3 Advanced User Mode Not
47. ro fresh air calibration the calibration adapter and a cylinder of clean zero air should be used 13 2 1 Connecting The Calibration Adapter The supplied Calibration Adapter has a removable insert to allow bump testing and calibration to be performed on the instrument regardless of whether it has a rubber boot installed Use the Calibration Adapter without the insert to calibrate the instrument in the rubber boot and with the insert to calibrate the instrument without the rubber boot on it 43 ToxiRAE Pro CO2 User s Guide 1 Place the Calibration Adapter on the top cap of the ToxiRAE Pro CO2 by pressing it into place 2 Attach the hose from the regulator calibration gas cylinder to the Calibration Adapter s inlet Caution After calibration is complete remove the Calibration Adapter When monitoring never operate the ToxiRAE Pro CO2 with the Calibration Adapter attached If the Calibration Adapter is attached during normal operation inconsistent and lower than normal readings will occur because of decreased concentration of the gas being monitored 13 2 2 Disconnecting The Calibration Adapter After calibrating the ToxiRAE Pro CO2 you must remove the Calibration Adapter by lifting it off the ToxiRAE Pro CO2 44 ToxiRAE Pro CO2 User s Guide 13 3 Zero Calibration This operation sets the zero point of the sensor calibration curve for clean air Expose the ToxiRAE Pro CO2 to 100 nitrogen Note You must use the
48. ro Calib The procedure for performing a zero calibration is covered on page 35 Span Calib The procedure for performing a basic span calibration is covered on page 46 Bump Test The procedure for performing a bump test is covered on page 43 Exit Press Y to exit Calibration is exited and Measurement is highlighted in the Programming Menu screen 11 5 2 Alarm Setting High Alarm Set the High Alarm as follows 1 In the High Alarm submenu press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 2 Press MODE to move to the next digit 3 When you are satisfied with the number press MODE until OK is highlighted 4 To save the new value press Y The value is saved and the menu advances to Low Alarm To exit without saving the new value 1 Press MODE to advance to Cancel 2 Press Y to exit the High Alarm submenu and advance to the Low Alarm submenu 22 ToxiRAE Pro CO2 User s Guide Low Alarm Set the Low Alarm as follows l 2 In the Low Alarm submenu press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 Press MODE to move to the next digit When you are satisfied with the number press MODE until OK is highlighted To save the new value press Y The value is saved and the menu
49. s 2 Press Y to start calibration 46 ToxiRAE Pro CO2 User s Guide 3 Press MODE if you want to quit without calibrating During calibration the calibration gas name its concentration and the countdown are displayed Depending upon the device alarm settings the monitor may go into low and then high alarm once span calibration is complete which is expected in response to the test gas Note You can abort span calibration during its countdown by pressing MODE Upon completion the screen Span is done appears along with the reading it should be within 10 of the span gas concentration Important After calibration is complete you must remove the Calibration Adapter from the ToxiRAE Pro CO If the Calibration Adapter is attached during normal operation inconsistent and lower than normal readings will occur because of decreased concentration of the gas being monitored 13 4 1 Changing Span Gas Concentration If you selected Change for span gas concentration the following screen appears Span Ejoo0ppm Cancel e fT 1 Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 2 Step from one digit to the next by pressing MODE 3 When you are done press MODE until either OK or Cancel is selected Press Y to register your selection if OK is highlighted or to exit without
50. save the change press MODE repeatedly until Cancel is highlighted Press Y to exit without saving the changes Exit Monitor Setup Submenu Press Y to exit Monitor Setup is exited Exit to exit Programming Mode is highlighted 11 6 Exit Exit Programming Mode To exit Programming Mode and return to normal operation press MODE until the Exit icon is highlighted Press Y to exit You will see Update Settings as changes are registered and the mode changes to normal operation 12 Policy Enforcement The ToxiRAE Pro CO2 can be configured to enforce a facility company s requirements that calibration and or bump testing be performed at specified intervals and to warn the user that calibration bump testing is required In addition it can require calibration or bump testing and not allow normal operation of the instrument unless calibration or bump testing is performed If Policy Enforcement is enabled and if the instrument has been bump tested and calibrated in compliance with the policy settings a check mark icon is included along the top of the ToxiRAE Pro CO2 screen Y If Policy Enforcement is enabled then after startup the ToxiRAE Pro CO2 displays a screen that informs the user that the instrument requires either a bump test or a calibration If both are required then they are shown in sequence 12 1 Setting Policy Enforcement You must use ProRAE Studio II to make changes to Policy Enforcement set
51. ss Y repeatedly to select a desired character Letters increase from current value to Z followed by digits from 0 to 9 Once 9 is reached pressing Y again 31 ToxiRAE Pro CO2 User s Guide wraps around to the letter A For the last four characters that must be numerical numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 Note The last four characters must be numerals 3 Press MODE to advance to the next character Repeat this process until all eight characters of the new Site ID are entered To save your new Site ID and exit press MODE repeatedly until OK is highlighted Then press Y User ID Enter an 8 digit alphanumeric User ID to uniquely identify a user This User ID is included in the datalog report 1 Press Y and the display shows the current User ID Example USERO000 The left most character is highlighted 2 Press Y repeatedly to select a desired character Letters increase from current value to Z followed by digits from 0 to 9 Once 9 is reached pressing Y again wraps around to the letter A 3 Press MODE to advance to the next character Repeat this process until all eight characters of the new User ID are entered To save your new User ID and exit press MODE repeatedly until OK is highlighted Then press Y User Mode The ToxiRAE Pro CO2 has two user modes Basic Basic users can only see and use a basic set
52. tering Programming lot 19 11 4 1 Navigating Programming Menus 2 204 doute 21 11 5 Programming Menus iinis de veo til t e a VI ida 21 11 5 1 Calibration ie ninsa in 22 E e TOEIC S ELE EE 22 IN brc AT E 21 11 6 Exit Exit Programming Mode eege rt reines 35 L2 Policy ue e E EEN 35 12 1 Setting Policy Enforcement zone pete Ld ediscere deos 35 LL WE deporte ae iode orbe me 36 12 1 2 ToxiRAE Pro CO2 Desktop Cradle Or Travel Charger 39 12 2 Deactivating Policy Enforcement oen eterna ee ee tacite 41 PAL AUORAE 2 Cradle 223 ee ee As i aas 41 12 2 2 ToxiRAE Pro CO2 Desktop Cradle Or Travel Charger 41 13 Bump Testing amp Calibrating The ToxiRAE Pro CO2 eene 43 13 1 Bump Testing amp Calibrating With An AutoRAE 2INM eeu 43 13 1 1 Bump Functional KE e 43 13 2 Calibration Ee 43 13 2 1 Connecting The Calibration Adapter 43 13 2 2 Disconnecting The Calibration Adapter eee 44 1 ToxiRAE Pro CO2 User s Guide 13 3 Zero Calibration oido dtd e RU nud rdi ted Ue adit 45 13 4 Span Ee 46 13 4 1 Changing Span Gas Concentration oed eege 47 14 Diagnostic Mode EEN 48 14 1 Entering Diagnostic Mode ies ches i eet eie eth et iie to lads ines d niue gen eegen 48 14 2 Navigating Diagnostic Mode ans re sedie aive tese e ie EE 48 14 3 Exiting Diagnostic Modes o esto o ede reegen
53. the ToxiRAE Pro CO2 in its Travel Charger or Desktop Cradle to a computer running ProRAE Studio II 2 Enter Diagnostic Mode on the ToxiRAE Pro CO2 with the instrument turned off press and hold Y and MODE until it starts up After startup enter the password when prompted default is 0000 and press MODE Press MODE repeatedly until you see the Enter Communications Mode screen Press Y to enter Communications Mode Start ProRAE Studio II Select Administrator Input the password the default is rae Click OK 10 Click A detect instruments automatically 11 Click on the instrument s icon when it appears 12 Click Select 13 Click Setup 14 Click Policy Enforcement The Policy Enforcement pane is shown 15 Deselect Policy Enforcement features you do not wish to use 16 Click Upload all settings to the instrument d CRIS Upload all settingsto the instrument G9 069 G3 9 G9 41 ToxiRAE Pro CO2 User s Guide 17 When you see this confirmation Click Yes Li x o Do you want to upload all configurations to the instrument pg Uploading will take a few seconds and this progress bar is shown xi Q SS K Uploading Time Elapsed 2 18 When the upload is done exit ProRAE Studio II 19 Press Y on the ToxiRAE Pro CO2 to exit Communication Mode 42 ToxiRAE Pro CO2 User s Guide 13
54. tings The procedure differs depending on whether you are using an AutoRAE 2 Cradle a ToxiRAE Pro CO Travel Charger or a ToxiRAE Pro CO2 Desktop Cradle 35 ToxiRAE Pro CO2 User s Guide 12 1 1 AutoRAE 2 Cradle Note This procedure only works with a single AutoRAE 2 Cradle It will not work with an AutoRAE 2 Controller To program a ToxiRAE Pro CO2 via an AutoRAE 2 Cradle you need ProRAE Studio II Instrument Configuration and Data Management Software the AutoRAE 2 Cradle connected to a power source and a USB PC communications cable 1 Connect a USB cable between a PC with ProRAE Studio II and the AutoRAE 2 Cradle 2 Apply power to the AutoRAE 2 Cradle 3 Turn off the ToxiRAE Pro CO or put the ToxiRAE Pro CO2 into PC Communications Mode and set it in the cradle 4 Start ProRAE Studio II software on the PC Select Administrator and input the password the default is rae 6 Click Detect the instruments automatically the magnifying glass icon with the letter A in it After a few seconds the AutoRAE 2 Cradle is found and it is shown along with its serial number w Auto Det x pd aa 7 Click on the icon to highlight it and then click Select x icm aa ToxiRAE Pro Cradle V1 10 T0250029PB COM5 115200 36 ToxiRAE Pro CO2 User s Guide 8 In ProRAE Studio II the AutoRAE 2 Cradle is shown including its Serial Number under Online ProRAE Studio II
55. to exit the Alarm Settings submenu Alarm Settings is exited and Datalog is highlighted If you want to cycle through the Alarm Setting submenus press MODE instead of Y 26 ToxiRAE Pro CO2 User s Guide 11 5 3 Datalog Clear Datalog This operation erases all data stored in the datalog Note Once the datalog is cleared the data cannot be recovered Press Y to clear the datalog The display asks Are you sure e Press Y if you want to clear the datalog When it has been cleared the display shows Datalog Cleared e Press MODE if you do not want to clear the datalog You are taken to the next submenu Interval Interval Intervals are shown in seconds The default value is 60 seconds The maximum interval is 3600 seconds and the minimum is 1 second 1 Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 2 Press MODE to advance to the next digit 3 Repeat this process until the desired value is entered When you have completed your selections press MODE repeatedly until OK is highlighted e To save the new value press Y e To cancel the changes and keep the settings as they were press MODE to highlight Cancel Then press Y You are taken to the next submenu Data Selection Data Selection Data Selection allows you to select which types of data are stored and made ava
56. vel Icon Function Wireless status the radio is on Wireless status the radio is off A The instrument is not equipped with a radio no icon ull Wireless strength 0 to 5 bars only when radio is turned on E Datalogging status shown when datalogging is on blank when off Battery status three segments show battery charge level p Man Down alarm enabled Sensor calibration due H Bump test due X All sensors tested and calibrated tick mark all sensors have been bump tested and calibrated no sensor is overdue for a bump test or calibration according to the intervals configured on the instrument ToxiRAE Pro CO2 User s Guide 5 Charging The ToxiRAE Pro CO2 Always fully charge the battery before using the ToxiRAE Pro CO2 The ToxiRAE Pro CO2 s Li ion battery is charged by placing the ToxiRAE Pro CO in its cradle Contacts on the bottom of the ToxiRAE Pro CO2 meet the cradle s contact pins transferring power Rear view of ToxiRAE Pro CO2 Raised lip on rear of ToxiRAE Pro CO2 locks into cradle s latch Charging status LED systems ToxiRAE Pro 7 gt ToxiRAE Pro CO2 Charging and PC Communications Cradle Latch release Rear view of charging cradle Connect AC adapter to the charging cradle Note Before setting the ToxiRAE Pro CO2 into its charging cradle visually inspect the contacts to make sure they are clean If they are not wi
57. xample 866 The left most digit is highlighted 2 Press Y repeatedly to select a desired number Once 9 is reached pressing Y again wraps around back to 0 3 Press MODE to advance to the next digit Repeat this process until all eight characters of the new PAN ID are entered 29 ToxiRAE Pro CO2 User s Guide To save your new PAN ID and exit press MODE repeatedly until OK is highlighted Then press Y It says Applying settings and then Settings applied successfully to indicate they have been registered The menu now advances automatically to Channel Channel Every network operates on its own channel between 01 and 10 do not use 00 If you need to know the network s channel check the EchoView Host s setting Note In Europe only Channel 00 can be used and it is preset it cannot be changed Choose and enter a 2 digit Channel 1 Press Y and the display shows the current Channel Example 10 The left most digit is highlighted 2 Press Y repeatedly to select a desired number Once 9 is reached pressing Y again wraps around back to 0 3 Press MODE to advance to the next digit Repeat this process until all eight characters of the new Channel are entered To save your new Channel number and exit press MODE repeatedly until OK is highlighted Then press Y It says Applying settings and then Settings applied successfully
58. y turning them counterclock wise 5 Hold the ToxiRAE Pro CO2 down and separate the rear cover from the front by pulling from the top and tilting it open without disconnecting the ribbon cable connecting the two halves 6 Carefully disconnect the battery from the battery connectors on the circuit board by pulling it toward the bottom of the instrument Be careful not to damage the ribbon cable 7 Before installing a new battery visually inspect the contact pins on the ToxiRAE Pro CO2 circuit board to make sure they are not bent If they are carefully straighten them before installing the battery Install the new battery part number 52 ToxiRAE Pro CO2 User s Guide G02 3004 000 making sure it is inserted fully Make sure the battery connectors on the circuit board go all the way into the connector slots in the battery 8 Inspect to make sure the ribbon connector is still connected and plug it back in if it has come unplugged 9 Place the cover over the compartment by tilting it up and then fitting it in place 10 Tighten all four screws by turning them clockwise with a torque limiting screwdriver preferably an electric one Tighten them in the numerical order shown here to a torque rating of 3 54 to 4 43 Ibf in 4 08 to 5 10 kgf cm Note Incorrectly tightening the screws may compromise the instrument s IP rating 11 Inspect the filter in the top cap and replace if necessary Screw on the t

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