CS1W-P____ Process Analog I/O Units
Contents
1. CUI Measuring Data from Test Equipment The motor is operated by an inverter and the desired measurements such as temperature pressure flowrate and speed are taken at each point A highly reliable monitoring system can be constructed by using Isolated type I O Units to provide protection against data inaccuracies due to external noise grounding problems or disconnection SCADA Ethernet 4to20mA A Measurements such as temperature pressure flowrate and speed lt U Using a Web Browser for Monitoring The PLC is connected to an open network controller and the open network controller reads the PLC s data when the specified conditions are met The desired data can even be monitored through the internet by accessing the open network controller from a web browser Voltage Input Unit or Thermocouple Input Unit EEEN Web browser Open network controller CS1 bus connection exis ex Waste hopper ay ty A Logging System for Buildings This system works in combination with HMI software on personal computers to log and save data from chillers boilers and other building equipment The Process Analog I O Units can be used with a wide variety of sensors typically used in buildings including Ni508 3 Q2 sensors and O to 1 mA sensors for power transducers Personal computer for total system monitoring Personal computer for trend data acquisition HMI Software HMI Software2. Reducing Engineering Costs Support Software Example Ladder Programming for High Low Alarm with Hysteresis OMRON Execution condition Input value High limit Input value Low limit alarm release value 1 1 Low limit hysteresis value Input value Input value High limit alarm release value 2 2 High limit hysteresis value Alarm Flag The number of steps is Process Analog I O Unit reduced by one half to one third Execution condition Low alarm When the Unit is set as No 0 DM20006 High alarm High alarm DM20007 Low alarm DM20041 Hysteresis value Alarm Flag SD PLC acquisition of temperature and analog data at speeds up to 10 ms and 16 bit resolution Meets a wide range of application needs from routine data measurements to laboratory requirements Energy saving high resolution type suitable for multipoint logging applications Example CS1W PTS01 V1 Example CS1W PTS11 E SV HH SV 1 When using only two of the four points 2 A maximum of 10 Units can be used on one backplane using a CS1W PA209R Unit Power consumption of the CS1W PTS12 is approx 48 less than the previous CS1W PTS02 Functionality is already built into the Unit so programming Is easy Furthermore settings are easy to make with the Process Analog I O Unit Process Analog I O Unit Support Software Settings for Process Analog I O Units and Analog I O Unit
3. IB dh UPS TTT l 2F S OS SSS m B T el HUE Litt Litt Litt 29 COTH 88h A Monitoring System for Waste Incineration Facilities This system works in combination with HMI software on personal computers to monitor the temperature of an incineration facility and the amount of waste that is inserted The data acquired by the PLC is collected at specific intervals for use as logging data With its fast 10 ms data conversion speed the CS1W PDC11 Isolated type DC Input Unit is able to log quickly changing data such as that for flow rates and gas concentrations 1F E S a l Ea EENI Charging ventilator Data logging personal computer Color printer HMI Software for log printouts Operator s personal computer HMI Software Cooling chamber Ventilator for oven temperature regulation Control for Control for oven No 1 oven No 2 output Oven temperature waste insertion amount flow rate gas concentration etc Discharged ash conveyor I O Isolation The Process Analog I O Units listed below have isolation between in puts or outputs Therefore sneak circuits do not develop between thermocouples or between the power supply s common voltage inputs and the Units are much more resis tant to effects from noise Process Analog I O Unit Applicable Units CS1W PTS01 V1 11 51 55 Thermocouple Input Unit CS1W PTS02 03 1 2 52 56 Resistance Thermometer Input Unit CS1W PTWO1 2 Wire Transmitter
4. Seamless networking Seamless communications between Ethernet Controller Link DeviceNet and other networks Compact flash card slot provided as standard equipment Logging and other data can be saved onto compact flash card converted to CSV files and analyzed in Excel CS1W PPS01 Isolated type Pulse Input Unit CS1W PDC11 55 Isolated type DC Input Unit Q Pulse Output type Flow Meter ALUL 4 to 20 mA Sensor amp Fluid level ad Reducing Cost and Saving Space Solve Customer Problems with Process Analog 1 0 Units External devices such as converters isolators and power supplies are unnecessary Up to 640 words of multipoint data logging and data acquisition with a cycle time as short as 0 01 s in an isolated type Unit A Process Analog I O Unit which can receive direct sensor inputs is mounted to a SYSMAC CS series PLC In general this configuration can reduce costs by 1 2 and reduce the required space by 1 3 compared to conventional systems t is not necessary to connect external isolators because the Process Analog I O Unit s inputs are isolated An external power supply and distributor are also unnecessary when 2 wire Transmitter Input Units are being used 2 wire Transmitter Input Unit D i m Distributors and Oooo rate of change PLC calculators External DC power supply IIIB OOO 2 wire Transmitters 2 wire Transmitters Conventional PLC
5. whichever is larger Temperature coefficient 0 015 C Resolution 1 4 096 Conversion period 100 ms 4 points Standard accuracy 0 2 Temperature coefficient 0 015 C Resolution 1 4 096 Conversion period 100 ms 4 points Vary depending on usage conditions Refer to Analog I O Units User s Manual Cat No W368 Variable range setting Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection alarm Variable range setting Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection alarm Variable range setting Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection alarm Built in power supply for 2 wire transmitter Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Square root Input error alarm Isolated type Analog Input Unit Isolated type Pulse Input Unit Isolated type Analog Output Unit Power Transducer Input Unit Analog Input Unit 100 mV Analog Input Units Analog Output Units Analog I O Unit CS1W PDCO01 CS1W PPS01 CS1W PMV01 CS1W PMV02 CS1W PTRO1 CS1W PTRO2 CS1W AD041 V1 Number of I O Field I O isolation I O type Main specifications 4 inputs 4 inputs 4 outputs 4 outputs 8 inputs 8 inputs All
6. ROM USB Serial Conversion USB 1 1 compliant Cable Personal computer cable end USB male A plug connector PLC cable end RS 232C male D sub 9 pin connector Driver supported by Windows 98 Me 2000 XP Isolated type Resistance Thermometer Input Unit high resolution type Isolated type DC Input Unit high resolution type 4 inputs 4 to 20 mA 0 to 20 mA 0 to 10 V 10 V 0 to 5V 5 V 1 to 5 V 0 to 1 25 V 1 25 V Isolated type Thermocouple Input Unit 4 inputs R S K J T L B CS1W PTS51 economical type 8 inputs R S K J T L B CS1W PTS55 lsolated type Resistance Thermometer Input Unit 4 inputs JPt100 Pt100 JIS IEC CS1W PTS52 economical type 8 inputs JPt100 Pt100 JIS IEC CS1W PTS56 8 inputs 4 to 20 mA O to 10 V 0to5V 1to5V CS1W PDC55 4 inputs B E J K N R S T 80 mV CS1W PTS01 V1 4 inputs Pt100 JPt100 CS1W PTS02 CS1W PTSO3 Isolated type Resistance Thermometer Input Unit Ni508 4 Q 4 inputs Ni508 4 Q 4 inputs 4 to 20 mA 1 to5 V CS1W PTW01 4 inputs 4 to 20 mA 0 to 20 mA 1 to 5V 0to5V 5 V X O to10 V 10 V Sew 4 inputs Max counting speed 20 k pulses s or 20 pulses s CS1W PPS0O1 4 outputs 4 to 20 mA 1 to5 V Isolated type Analog Output Unit 4 outputs O to 10 V 10 V Oto5V 5V 0to1V 1V CS1W PMV02 Analog Input Unit 100 mV 8 inputs O to 100 mV 100 mV S ificati International pecifications Standard E E 4 inputs 1 to 5 V 0 to 5 V O to 10 V 10 t
7. components for PLC communications SYSMAC Compolet Version 2003 Windows Sannin SCPL SYS 2003E Simple data acquisition software components host link version Windows 98 Me 2000 XP SDKY 95HLK E97 PLC Reporter Simple data acquisition software components multi network version Windows 98 Me 2000 XP SDKY 95MLT E97 Communications middleware FinsGatway Version 2003 Windows 2000 XP SFGW RT 2003E International Standards Meets or exceeds the following international standards as of January 31 2004 UL CSA cULus cUL NK Lloyd s and the EC Directives U UL U1 UL Class 1 Div 2 Hazardous Locations Certification C CSA UC cULus UC1 cULus Class 1 Div 2 Hazardous Locations Certification CU cUL N NK L Lloyd s CE EC Directives Contact your OMRON representative for questions regarding operating conditions Refer to SYSMAC CS1 Programmable Controllers P047 for more details on CS series Special I O Units I O Units and general specifications Refer to PLC based Process Controller P051 for more details on the Loop Control Boards Products Ideally Suited to Monitoring ITNC EPX01 LIJLIL Ver 2 ITNC EISO1 LJLIL Ver 1 Basic Model ITNC EIX01 LILIL Ver 1 Expansion Model This compact Network Controller for FA sites provides an ideal tool for transferring FA site information over the internet Can be connected to a SYSMAC CS1 PLC through the CS1 Bus Refer to All equipment and d
8. 5100 mv 5000 mv 5000 mv i 1 in et oe ee BP Ol aw cl L en TPO Oa ah UO Zs _ 22 l a Baer Maler sal a xf a ie gt Z Greubbon med CS1W PTS11 51 55 Dium Sie gt Pe i lsolated type Thermocouple Input Unit we ny CS1W PTS12 52 56 lsolated type Resistance Thermometer f Input Unit 3 Proce n Samar CS1W PTWO1 Isolated type 2 Wire Transmitter Input Unit Thermocouple Resistance Thermometer 4 to 20 mA 2 Wire Pressure Sensor Process Analog I O Unit Isolation prevents interference between inputs High speed conversion 10 ms max speed Equipped with various arithmetic operation functions Max system size Up to 80 Units Windows based software simplifies settings PLC Reporter Allows PLC data to be uploaded to an Excel file in a personal computer with no programming necessary SSS SS ee Ch as CS Ch CS ey 5 UN IN UN ERC ERK ERC ERH ERC eins BY y m O i CS1W PDC11 55 lsolated type DC Input Unit 4 to 20 mA amp Concentration Sensor S Flow rate Alarm Loging Remote Trend Visual Ethernet 100 Mbps _ I m ee _ gt i oe 1 CS Lar SS CS tt CS Lati CS RUN CS POWER PA204S EAC ERH ERC ERH ERC ERH ERC ERH ERR ALM Ni INH BRUP PRPHL COMM Svea Hl SYSMAC CSIH PROBATE CONTROLLER FAMN SYSMAC CS1 Industry s fastest instruction execution As of July 2003
9. 80 days 30 days before July 3 2003 180 days 30 days before October 3 2003 60 days 10 days before October 3 2003 60 days 10 days before The Unit detects the adjustment operation and records the date It compares this with the present date and reports if the set conditions are met For input channel 1 July 3 2003 Zero span adjustment executed November 30 2003 Zero Span Adjustment Deadline Notice Flag ON December 30 2003 Zero Span Adjustment Deadline Expiration Flag ON This function is supported by the following Units CS1W PTS11 Thermocouple Input Unit CS1W PTS12 Resistance Thermometer Input Unit CS1W PDC11 Analog Input Unit Pulse Input Instantaneous Value Conversion This function counts the number of pulses per time unit and converts the number to an instantaneous value pulses time unit Any of the following time units can be selected 1 s 3 s 10 s 30 s or 60 s These match the cycles for conversion to instantaneous values This function is supported by CS1W PPS0O1 Pulse Input Units only During analog output the actual Analog Output Unit analog output current or voltage signal can be checked Output value by being read again from the l analog output terminals This function is used for checking for High low limit actual output load discrepancies due to external load resistance or for checking actual analog Answer input Actual output value signal values when an output rat
10. CS1W PTW01 Isolated type 2 Wire Transmitter Input Unit Accepts input of up to 4 transmitter signals without an external p ower Supply DC power supply Units No isolation between inputs Isolated between inputs and PLC signals CS1W ADOIOO Analog Input Unit Accepts up to 8 analog signals A Power Transducer Input Unit 1 mA 0 to 1 mA and an Analog I O Unit with 0 to 100 mV I O are also available Refer to the Overview of Process Analog I O Functions on page 10 for details E Analog Output Serial Communications Boards Programming Consoles CS1W PMV01 Isolated type Analog Output Unit 4 to 20 mA 1 to 5 V or CS1W PMVO0O2 Isolated type Analog Output Unit O to 10 V 10 V Oto 5 V 5 V Oto 1 V 1 V One Unit outputs up to 4 analog signals Isolated channel type Isolation required between channels No isolation between outputs Isolated between outputs and PLC signals CS1W DAUIO Analog Output Unit Programming Console One Unit outputs up to 8 analog signals Keyboard Sheet E Basic Components Specifications I O bits Program capacity 5 120 250K steps Data Memory 448K words DM 32K words EM 32K words x 13 banks Data Memory capacity Model CS1H CPU67H 120K steps Data Memory 256K words DM 32K words EM 32K words x 7 banks 60K steps Data Memory 128K words DM 32K words EM 32K words x 3 banks CS1H CPU66H CS1H CPU65H 30K step
11. DUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Note Do not use this document to operate the Unit OMRON Corporation Regional Headquarters ar RE Authorized Distributor FA Systems Division H Q OMRON EUROPE B V 66 Matsumoto Wegalaan 67 69 NL 2132 JD Hoofddorp Mishima city Shizuoka 411 8511 The Netherlands Japan Tel 31 2356 81 300 Fax 31 2356 81 388 Tel 81 55 977 9181 OMRON ELECTRONICS LLC Fax 977 904 i a ee 1 East Commerce Drive Schaumburg IL 60173 ree ne U S A Suan OvRGN E Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square Innovation Singapore 239920 m Tel 65 6835 301 1 Fax 65 6835 2711 Note Specifications subject to change without notice Cat No P053 E1 02 in th e S ol u ti on Age Printed in Japan 0504 2M OMRON INDUSTRIAL AUTOMATION Do You Want to Construct an Analog Data it kly BasicPID1 BasicPID1 BasicPID1 BasicPID1 sasic ID This is BasicPID This is BasicPID This is BasicPID This is BasicPID This is Basi p CS EE OF MAN MAN MAN NR NR NR 50 00 PY 50 00 PY 50 00 PY 50 00 50 00 SP 50 00 SP 50 00 SP 50 00 100 00 100 00 n 100 00 2 2 2 i 4 amp q pf Yy Yy v 4 4 iF 0 00 0 00 0 00 O w auto auto auTO auto wan wan man won A A mwl 5000 Mv 5000 MV
12. Input Unit CS1W PDC01 11 55 Analog Input Unit CS1W PPSO1 Pulse Input Unit CS1W PMV01 02 Analog Output Unit Process Value or Instantaneous Value Scaling in Engineering Units This function takes the value scaled in engineering units with respect to the analog or pulse input signal s zero point and span point and transfers it to the CPU Unit as the process value or instantaneous value Because of this no ladder program is required at the CPU Unit for scaling This function is supported by the following Units CS1W PTS01 V1 11 Input signal A 20 mA Thermocouple Input Unit _nm t CS1W PTS02 03 12 Resistance Thermometer Input Unit CS1W PTW01 Industrial unit 2 Wire Transmitter Input Unit ilisin en CS1W PDC01 11 55 PTR02 Analog Input Unit 0 800 Pa CS1W PTR01 Power Transducer Input Unit CS1W PPS0O1 Pulse Input Unit A Wide Range of Built in Alarm Functions Process Value Alarm Either a 2 point alarm H and L limits or a 4 point alarm HH H L and LL limits is possible for the process value or instantaneous value ON HH L OFF T ON Alarm OFF out put ON L OFF ON LL L OFF Process value input Alarm setting gt LL L H HH low low low high high high limit limit limit limit ON it Alarm OFF out put T ON Process value input Alarm setting gt L H low limit high limit This function is supported by the following Units 4 point alarm Uni
13. OMRON New Economical Series Added CS1W PULILIL Process Analog I O Units Ideal for Analog Signal Monitoring and Data Logging Systems Meeting Constantly Rising Safety Standards such as HACCP GMP and ISO Innovative PLC based Solutions to Analog Monitoring and Control Requirements PRPHL COMM Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRO
14. S02 LCMC1 EL10 Setting tool software for the Processing I O Units Analog I O Unit Applicable models CS1W POO00 ADOO0 DAO0OO00O MADOO Support Software CJ1W ADOOO DADOOD MADOO Windows 95 98 NT4 0 2000 For 3 licenses WS02 PUTC1 E WS02 SIMC1 E CX Simulator Ladder Simulation Tool for Windows 95 98 Me NT4 0 2000 XP CX Protocol Protocol Creation Tool for Windows 95 98 Me NT4 0 2000 XP WS02 PSTC1 E Peripheral Port Connecting Connects an IBM PC AT or compatible personal computer 7 CS1W CN226 Cables for Process Tool D Sub 9 pin Length 2 0 m Conversion cable when connecting an CE and e a Connects an IBM PC AT or compatible personal computer RS 232C cable to peripheral port re personal computer D Sub 9 pin Length 6 0 m Connects an IBM PC AT or compatible personal computer Peripheral Device D Sub 9 pin Length 2 0 m Can be used for Host Link connection XW22 200S Cv Connecting Cables only Cannot be used for peripheral for RS 232C port Connects an IBM PC AT or compatible personal computer bus connection XW2Z 500S CV D Sub 9 pin Length 5 0 m E Process Analog I O Units ee International slated type Thermocouple Inpul Unit 4 inputs B E J K L N R S T U WRe5 26 PL Il 100 mv CS1W PTS11 high resolution type 4 inputs Pt100 Q JIS IEC JPt100 Q Pt50 Q Ni508 4 Q CS1W PTS12 USB RS 232C conversion cable length 0 5 m with driver for connection with personal computer CD
15. d If the control system is built upon a SYSMAC CS series PLC remote maintenance can be performed easily as shown below Data can be monitored from a remote personal computer by connecting to the PLC s host link RS 232C port through a modem via a telephone circuit SCADA Software Voltage Input Unit or Thermocouple Input Unit RS 232C r Monitoring the Weight of a Blending Tank Raw materials A and B are blended and the blended liquid is supplied at a fixed flowrate The weight signal 4 to 20 mA from a load signal is input to a CS1W PDC11 Isolated type Analog Input Unit The CS1W PDC11 has a built in rate of change alarm function so it is possible to monitor the rate at which the weight is changing without any programming It is even possible to send a message to a particular e mail address when an alarm is detected Ethernet CS1W PDC01 lsolated type Analog Input Unit Alarm notification e mail 4 to 20 mA Ethernet Unit GL Telemetering and Telecontrol There are a wide range of CS series I O Units available besides the Process Analog I O Units so a complete system can be configured around the PLC It is possible to transfer large quantities of data so combine the number of Units required based on the scale of the system An FA Modem that mounts directly to a DIN Track can be used LL ttti DO TT rs 232c d iieid id one i a MFA M Ty ir Ad al
16. e of change limit is used Rate of change limit This function is supported by CS1W PMV01 Analog Output Units only Output Disconnection Detection If a current loop is CPU Unit Analog Output Unit disconnected during Output analog output this Disconnection Detection Flag function will detect it O This function is supported by CS1W PMV01 Analog Output Units only Output Hold When CPU Unit Error Occurs When a fatal error including user defined FALS execution or a CPU error in the CPU Unit occurs or all outputs are turned OFF with the Output OFF Bit this function can hold either a preset value or the analog output value prior to the error When the CPU Unit is restored to normal operation the output value in the CIO Area is output This function is supported by CS1W PMV01 02 Analog Output Units only 10 Outline A wide range of 24 I O Units including 16 Ilsolated type Units covers almost all typical applications Also featuring high speed 10 ms and high resolution 1 64 000 types this line up meets a diverse array of potential uses from CS1W PTS11 Isolated type Thermocouple Input Unit high resolution type Isolated type Resistance Thermometer Input Unit high resolution type Isolated type DC Input Unit high resolution type CLD Isolated type Thermocouple Input Unit economical type ED Isolated type Resistance Thermometer I
17. eces Analog input Hold start Hold reset Peak Bottom Mi This function is supported by the following Units CS1W PTS11 Thermocouple Input Unit CS1W PTS12 Resistance Thermometer Input Unit CS1W PDC11 Analog Input Unit Analog Integration LED Time integration calculations can be done for analog input For example the total usage amount of a fluid can be calculated from its flow rate to detect leaks Count analog input Integration gt Split width This function is supported by CS1W PDC11 Analog Input Units only Inrush Input Limit The inrush input limit function temporarily stops the process value input exceeding a given set value the high limit when it increases from a low value 2 This function is used for preventing a process value alarm from being generated by the inrush current e g when the motor is started Analog output High limit gt 2 Time Inrush high limit time O s to 100 s This function is supported by the following Units CS1W PTR01 Power Transducer Input Unit CS1W PTRO2 Analog Input Unit 100 mV Zero Span Adjustment The zero point and span can be adjusted for the process value at any specified point without halting PLC operation The set data can also be adjusted and recorded according to the customer s maintenance cycle Channel Last adjustment day Effective deadline Effective deadline July 3 2003 1
18. evices at the FA site can be monitored over the internet Cat No V204 Can communicate with various kinds of computer equipment and control equipment for details e Provides highly reliable operation even in harsh environments 15
19. inputs are isolated All inputs are isolated All outputs are isolated All outputs are isolated Isolated between inputs and PLC signals No isolation between inputs Isolated between inputs and PLC signals No isolation between inputs mOverview of Analog I O Functions 10 V 0 to 10 V 5V 0to5V 1to5V 10 VDC range 4 to 20 mA 0 to 20 mA Max counting speed 20 k pulses s voltage input or no voltage semiconductor input 20 pulses s contact input 4 to 20 mA 1 to5 V 0 to 10 V 10 V 0 to 5V 5 V Oto 1V 1V 1 mA 0 to 1 mA 100 mV 0 to 100 mV Vary depending on usage conditions Refer to Analog I O Units User s Manual Cat No W368 Standard accuracy 0 1 Temperature coefficient 0 015 C Resolution 1 4 096 Conversion period 100 ms 4 points Standard accuracy 0 1 4 to 20 mA Standard accuracy 0 2 1 to 5 V Temperature coefficient 0 015 C 4 000 outputs Conversion period 100 ms 4 points Standard accuracy 0 1 Temperature coefficient 0 015 C Resolution Full scale 10 V and 1 V 1 16 000 0 to 10 V 0 to 1 V and 5 V 1 8 000 0 to 5 V 1 4 000 Conversion period 40 ms 4 points Standard accuracy 0 2 Temperature coefficient 0 015 C Resolution 1 4 096 Conversion period 200 ms 8 points Standard accuracy 0 2 Temperature coefficient 0 015 C Resolution 1 4 096 Conversion period 200 ms 8 points Process va
20. lue alarms HH H L LL Output scaling 32 000 Rate of change calculation and alarm Square root Input error alarm Built in sensor power supply Contact bounce filter Unit pulse conversion Accumulated value output Instantaneous value output 4 instantaneous value alarms Output disconnection alarms Control output answerback input Output rate of change limit Output high low limits Output rate of change limit Output high low limits Output scaling 32 000 Anti overshooting at motor startup Process value alarm H L Output scaling 32 000 Process value alarm H L Output scaling 32 000 Voltage input 0 2 of F S current input 0 4 of F S 23 2 C Voltage input 0 4 of F S current input 0 6 of F S 0 to 55 C Resolution 1 8 000 Conversion speed 250 us point max Can be used with a resolution of 1 4 000 and conversion speed of 1 ms 4 inputs Isolated between inputs and PLC signals No isolation between inputs 1to5V 0to5V 0to 10 V 10 to 10 V 4 to 20 mA CS1W AD081 V1 CS1W DA041 CS1W DA08V CS1W DA08C CS1W MAD44 8 inputs 4 outputs 8 outputs 8 outputs 4 inputs and 4 outputs Isolated between inputs and PLC signals No isolation between inputs Isolated between outputs and PLC signals No isolation between inputs Isolated between outputs and PLC signals No isolation between inputs Isolated between outputs and PLC signals 1t
21. n Inputs Preventing Undesired Circuit Paths Typical Analog Input Unit Isolated type Process Input Unit Isolated by transformer Using Inputs from Sensors in the Existing System A Wide Range of Models for Various Signals Process Analog I O Units support various types of analog signal such as thermocouple input resistance thermometer input Pt100 JPt100 Ni508 4 Q 4 to 20 mA current input 1 to 5 V voltage input 1 mA and 0 to 1 mA input for power transducers and 0 to 100 mV DC input Thermocouple Platinum resistance Two wire eine DC input input thermometer input transmitter input a a E E n E amp Vv hA a amp Power transducer DC input input 100 mV Pulse input Analog input Allowing for System Expansion Add a Loop Control Board for Even Greater Flexibility When expanding the controlled system use a Loop Control Board that is supported by the CS series PLCs With a Loop Control Board function blocks can be combined freely to provide the flexibility of special control systems such as cascade control feed forward control and dead time compensation control Voltage Input Unit CX Process Control Output Board Loop Control Board Monitor Plus EO T P e zl G Pasac EEA Refer to catalog number P051 for details on the Loop Control Board Providing Remote Maintenance Capability Easy Remote Monitoring when an OMRON PLC Is Use
22. nput Unit economical type CLD Isolated type DC Input Unit economical type Isolated type Thermocouple Input Unit Isolated type Resistance Thermometer Input Unit Isolated type Resistance Thermometer Input Unit Ni508 4 Q Isolated type 2 Wire Transmitter Input Unit Model CS1W PTS11 CS1W PTS12 CS1W PDC11 CS1W PTS51 Functions CS1W PTS12 Number of I O 4 inputs 4 inputs 4 inputs 4 inputs CS1W PTS55 CS1W PTS52 CS1W PTS56 CS1W PDC55 CS1W PTS01 V1 CS1W PTS02 CS1W PTS03 CS1W PTW01 8 inputs 4 inputs 8 inputs 8 inputs 4 inputs 4 inputs 4 inputs 4 inputs CS1W PTW01 Field I O isolation All inputs are isolated All inputs are isolated All inputs are isolated All inputs are isolated All inputs are isolated All inputs are isolated All inputs are isolated All inputs are isolated All inputs are isolated All inputs are isolated WOverview of Process Analog I O Functions Name I O type Pt100 JIS IEC JPt100 92 Pt50 Q Ni100 Q 4 to 20 mA 0 to 20 mA 0to 10 V 10 V O0to5V 5V 1to5V 0 to 1 25 V 1 25 V R S K J T L B JPt100 Pt100 JIS IEC 4 to 20 mA 0 to 10 V Oto5V 1to5V B E J K N R S IE 80 mV DC range Pt100 JIS IEC JPt100 Ni508 4 Q 4 to 20 mA 1to 5V Process Analog I O Units and Analog I O Units Features e Drama
23. o 10 V 4 to 20 mA Resolution 1 8 000 See note CS1W AD041 V1 U C N nalog Input Units shies 8 inputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA Resolution 1 8 000 See note CS1W AD081 V1 L CE CS1W PDC11 Isolated type Analog Input Unit economical type Isolated Thermocouple Input Unit Isolated type Resistance Thermometer Input Unit Isolated type 2 wire Transmitter Input Unit Isolated type Analog Input Unit Isolated type Pulse Input Unit Isolated type Analog Output Unit E Analog I O Units Analog Output Units 4 outputs 1 to 5 V O to 5 V O to 10 V 10 to 10 V 4 to 20 mA Resolution 1 4 000 CS1W DA041 8 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Resolution 1 4 000 CS1W DAO8V ae a 8 outputs 4 to 20 mA Resolution 1 4 000 CS1W DA08C 4 inputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V 4 to 20 mA Resolution 1 4 000 Analog I O Unit 4 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Resolution 1 4 000 U C N Resolution can conversion speed can be switched by a DM setting Unless otherwise set the conventional mode resolution 1 4 000 conversion speed 1 ms will be used ELoop Control Board Unit TE International Function blocks 50 max CS1W LCB01 Loop Control Board LCB UC1 CE Function blocks 500 max CS1W LCB05 Loop Control Unit LCU Bene Ho A L N E Middleware Ieee International Software
24. o change the setting the Unit can be used with the earlier model s mode resolution of 1 4 000 and conversion speed of 1 ms just like the conventional model 11 12 Guide to Selection Ordering Guide E Analog Input CS1W PTS11 Ilsolated type Thermocouple Input Unit or CS1W PTS12 lsolated type Resistance Thermometer Input Unit Name Tempere High speed high resolution temperature input unit sas Also applicable to high speed temperature rise control applications such as in semiconductor devices and industrial ovens Resolution 64 000 Conversion period 20 ms 4 inputs 10 ms 2 inputs emperature input Pulse signal Analog signal High accuracy required CS1W PTS51 55 Isolated type Thermocouple Input Unit or CS1W PTS52 56 Isolated type Resistance Thermometer Input Unit Connect directly to a temperature sensor CPU Units Economical acquisition of temperature data Pulse input CS1W PPS01 Isolated type Pulse Input Unit B Accepts up to 4 inputs from Oval and other capacitive Analog input flow meters Isolated channel type requited CS1W PDC11 Isolated type DC Input Unit High speed high resolution analog input unit One Unit accepts up to 4 analog input signals CS1W PDC55 Economical acquisition of DC analog input data One Unit accepts up to 8 analog input signals Isolation required between channels Power supply required from Unit Required
25. o5V 0to5V 0 to 10 V 10 to 10V 4 to 20 mA 1to5V 0to5V 0to 10 V 10 to 10 V 4 to 20 mA 1to5V 0to5V 0 to 10 V 10 to 10 V 4 to 20 mA No isolation between inputs Isolated between Inputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Voltage input 0 2 of F S current input 0 4 of F S 23 2 C Voltage input 0 4 of F S current input 0 6 of F S 0 to 55 C Resolution 1 8 000 Conversion speed 250 us point max Can be used with a resolution of 1 4 000 and conversion speed of 1 ms Voltage output 0 3 of F S current output 0 5 of F S 23 2 C i Voltage output 0 5 of F S current output 0 8 of F S 0 to 55 C Resolution 1 4 000 Conversion speed 1 ms point max 0 3 of F S 23 2 C 0 5 of F S 0 to 55 C Resolution 1 4 000 Conversion speed 1 ms point max 0 5 of F S 23 2 C 0 8 of F S 0 to 55 C Resolution 1 4 000 Conversion speed 1 ms point max Voltage input 0 2 of F S current input 0 4 of F S 23 2 C Voltage input 0 4 of F S current input 0 6 of F S 0 to 55 C inputs and PLC signals No isolation between inputs The resolution and conversion speed can be switched with a DM setting or 4 to 20 mA Outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Output 0 3 of F S 23 2 C Output 0 5 of F S 0 to 55 C I O resolution 1 4 000 Conversion speed 1 ms point max If it isn t necessary t
26. pter for PCMIA slot of PC HMC AP001 CS1W SCB21 V1 1 x RS 232C port 1 x RS 422 485 port protocol macro function An English Keyboard Sheet CS1W KS001 E is required An English Keyboard Sheet Note Can connect through the CPU Unit s peripheral port only CS1W KS001 E is required Cannot connect through an RS 232C port An English Keyboard Sheet CS1W KS001 E is required For the C200H PRO27 and CQM1 PRO01 Programming Consoles CS1W SCB41 V1 CQM1H PRO01 E L CE CE U C N L CE CQM1 PRO01 E C200H PRO27 E CS1W KS001 E Connection Cables Connects the CQM1 PRO01 E Programming Console Length 0 05 m Connects the C200H PRO27 E Programming Console Length 2 m CS1W CN114 CS1W CN224 Connects the C200H PRO27 E Programming Console Length 6 m CS1W CN624 13 14 Ordering Guide Support Software and Connection Cables PRAS Y International CX Programmer WS02 CXPC1 E V40 Ladder Programming Tool software for Windows For 3 licenses 95 98 Me NT4 0 2000 XP WS02 CXPC1 EL03 V4 O For 10 licenses WS02 CXPC1 EL10 V4 O CX Process WS02 LCTC1 EV3 Loop Control Board Loop Control Unit Programming Tool software for Windows 95 98 Me NT4 0 2000 XP WS02 LCTC1 EV3L03 For 10 licenses WS02 LCTC1 EV3L10 CX Process Monitor Plus WS02 LCMC1 E Loop Control Board Loop Control Unit Monitor Tool software for For 3 licenses TA Tea NOONE WS02 LCMC1 EL03 For 10 licenses W
27. ransmitter Input Unit CS1W PDC01 11 Analog Input Unit Alarm Hysteresis An hysteresis can be set for the process value or instantaneous value alarm and the rate of change alarm Hysteresis ON Alarm output Process value OFF A A in put and rate Alarm setting LL L H HH of change This function is supported by the following Units CS1W PTS01 V1 11 51 55 Thermocouple Input Unit CS1W PTS02 03 1 2 52 56 Resistance Thermometer Input Unit CS1W PTW01 2 Wire Transmitter Input Unit CS1W PDC01 11 55 PTRO2 Analog Input Unit CS1W PTRO1 Power Transducer Input Unit CS1W PPS0O1 Pulse Input Unit Alarm ON Delay This function can be used to set a given time period 0 s to 60 s for delaying the turning ON of the alarm after the process value or instantaneous value alarm status or the alarm setting is reached Process value Example H alarm setting gt Time Alarm output ON aa OFF Time ON delay time 0 s to 60 s This function is supported by the following Units CS1W PTS01 V1 11 51 55 Thermocouple Input Unit CS1W PTS02 03 1 2 52 56 Resistance Thermometer Input Unit CS1W PTWO01 2 Wire Transmitter Input Unit CS1W PDC01 11 55 PTRO2 Analog Input Unit CS1W PTRO1 Power Transducer Input Unit CS1W PPS01 Pulse Input Unit Data Measurement Mew Peak Bottom Hold Top Valley Hold Peak and bottom or top and valley analog input values can be detected to find fluctuations in input data or undulation in workpi
28. s can be performed using Windows based software This software allows various parameter types to be input in tabular or interactive form and allows settings to be stored in files It also enables operation simulation and simple monitoring Support Software Tool Window Help DEE FEL ac S 0 0 0 NewPLC n 7 DO CSIVEPTSO3 sol p r or sand cH 2cH 3cH scH TagName up to 8 characters Value HH alarm setting 4200 H alarm setting 4000 L alarm setting LL alarm setting 200 Rate of change value H alarm settir 4000 Rate of change value L alarm settin 0 Gain for span acjustment 0 0001 00 Zero adjustment value Sensor type 2 Maximum input signal valueciempar 1000 Minimum input signal value temper 500 Unit iv item Name Pressing the F1 key will display the help message 7 i Approx Approx 04 C 0 1 C max Constructing a High reliability Monitoring System Inputs are Isolated Use an Isolated type Input Unit in the data logging system if the monitoring application requires very accurate data collection These models provide protection against data inaccuracies due to external noise grounding problems or disconnection Preventing Effects from Noise Typical Analog Input Unit Isolated type Process Input Unit Isolated by transformer a aa L Noise source L Noise source Preventing Interference betwee
29. s Data Memory 64K words DM 32K words EM 32K words x 1 bank CS1H CPU64H 20K steps Data Memory 64K words DM 32K words EM 32K words x 1 bank 60K steps Data Memory 128K words DM 32K words EM 32K words x 3 banks CS1H CPU63H CS1G CPU45H 30K steps Data Memory 64K words DM 32K words EM 32K words x 1 bank CS1G CPU44H 20K steps Data Memory 64K words DM 32K words EM 32K words x 1 bank 960 10K steps Data Memory 64K words DM 32K words EM 32K words x 1 bank CS1G CPU43H CS1G CPU42H 2 slots Connection is not possible to Expansion Backplane CS1W BC023 3 slots CS1W BC033 5 slots CS1W BC053 8 slots CS1W BC083 10 slots CS1W BC103 100 to 120 VAC or 200 to 240 VAC Output capacity 4 6 A 5 VDC C200HW PA204 100 to 120 VAC or 200 to 240 VAC 0 8 A 24 VDC service power Output capacity 4 6 A 5 VDC C200HW PA204S International Standards UC1 N L CE C200HW PA204R 100 to 120 VAC or 200 to 240 VAC with RUN output Output capacity 4 6 A 5 VDC 100 to 120 VAC or 200 to 240 VAC with RUN output Output capacity 9 A 5 VDC C200HW PA209R 24 VDC Output capacity 4 6 A 5 VDC C200HW PD024 U C U C N L CE 100 VDC Output capacity 6 A 5 VDC C200HW PD106R UC1 N L CE UC 2 x RS 232C ports protocol macro function Flash memory 15 MB HMC EF172 Flash memory 30 MB HMC EF372 Flash memory 64 MB HMC EF672 Memory Card ada
30. t disconnection alarm Top bottom valley hold Zero span adjustment for any specified range Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection alarm Top bottom valley hold Integrated value measurement Zero span adjustment for any specified range Standard accuracy 0 05 of F S Temperature coefficient 0 008 C Resolution 1 64 000 Conversion period 20 ms 4 points 10 ms 2 points Centigrade Selected Total accuracy 0 3 of PV or 1 C whichever is larger 1 digit max Fahrenheit Selected 0 3 of PV or 2 F whichever is larger 1 digit max Conversion period 250 ms Unit Process value alarms H L Input disconnection alarm Centigrade Selected Total accuracy 0 3 of PV or 0 8 C whichever is larger 1 digit max Fahrenheit Selected 0 3 of PV or 1 6 F whichever is larger 1 digit max Conversion period 250 ms Unit Process value alarms H L Input disconnection alarm Standard accuracy 0 3 of F S Resolution 1 16 000 Conversion period 250 ms 8 inputs Process value alarms H L Input disconnection alarm Standard accuracy 0 1 Temperature coefficient 0 015 C Resolution 1 4 096 Conversion period 150 ms 4 points Standard accuracy 0 1 or 0 1 C whichever is larger Temperature coefficient 0 015 C Resolution 1 4 096 Conversion period 100 ms 4 points Standard accuracy 0 2 or 0 2 C
31. tic reductions in installation cost space and set up steps are attained by eliminating the need for external setters and converters e Process value alarms and rate of change calculations can be executed from temperature and analog inputs e Rate of change limits and high low output limits calculated for analog output e Peak and bottom or top and valley hold functions can be used for process values CS1W P0OO010 only e Zero point and span can be adjusted for any specified range and adjustment days and times can be automatically saved The adjustment deadline and adjustment deadline expiration notice can also be set and notification given CS1W POIH11U only e Changes exceeding a set threshold can be counted and analog input values can be integrated CS1W POO0O10 only Main functions Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection alarm Top bottom valley hold Zero span adjustment for any specified range Main specifications Standard accuracy 0 05 of F S Temperature coefficient 0 01 C Resolution 1 64 000 Conversion period 20 ms 4 points 10 ms 2 points Standard accuracy 0 05 of F S or 0 1 C whichever is larger Temperature coefficient 0 009 C Resolution 1 64 000 Conversion period 20 ms 4 points 10 ms 2 points Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Inpu
32. ts CS1W PTS01 V1 11 Thermocouple Input Unit CS1W PTS02 03 12 Resistance Thermometer Input Unit CS1W PTW01 2 Wire Transmitter Input Unit CS1W PDC01 11 Analog Input Unit CS1W PPS01 Pulse Input Unit 2 point alarm Units CS1W PTS51 55 Thermocouple Input Unit CS1W PTS52 56 Resistance Thermometer Input Unit CS1W PDC55 Analog Input Unit CS1W PTRO1 Power Transducer Input Unit CS1W PTRO2 Analog Input Unit 100 mV Additional Usetul Functions Rate of change Calculation and Alarm The Process Analog I O Units listed below calculate the rate of change for the process value and output an alarm when the high or low limit is exceeded The rate of change value is derived by taking the difference each second between the process value at that time and the process value before the comparison time interval The comparison time interval can be set from 1 to 16 seconds This allows even a small process value rate of change to be detected Process value Comparison time interval set from 1s to 16 s Time Rate of change 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 q Rate of change high limit alarm setting Time Rate of change high limit alarm output 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ON OFF Time This function is supported by the following Units CS1W PTS01 V1 11 Thermocouple Input Unit CS1W PTS02 03 12 Resistance Thermometer Input Unit CS1W PTW01 2 Wire T
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