Operator`s Manual - Genie Industries
Contents
1. Serial Plate 32939 32770 52675 52983 31072 32689 or 32690 or 32691 or 32692 or 32693 Note The serial plate will be found in one of two locations 32689 or 32690 or 3 32691 or 32692 or 32693 Serial Plate 22 Genie Superlift Advantage Part No 33499 Operator s Manual Second Edition Seventh Printing DECALS 23 Genie Superlift Advantage Part No 33499 Operator s Manual Second Edition Seventh Printing Specifications Model SLA 5 Height Stowed 781 2 in 2 m Width 311 2 in Standard Base 80 cm Width stabilizers lowered 789 8 in Standard Base 2 m Width Min 311 2 in Straddle Base 80 cm Width Max 58 in Straddle Base 1 5 m Length Stowed 29 in 74 cm Length Operating 591 2 in 1 5 m Ground 2 in Clearance 50 8 m2. P i Second Edition Operators Manual merke Part No 33499 Superlift Advantage Operator s Manual Second Edition Seventh Printing EE Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page OZZIE EO ONE 1 Hede ld RE S AAA 6 Pre operation Inspection iese ea ee ee EE 8 Function Tests ies ee EE RE Ee RE ee EE ee EE Re ee Ee ee 10 Workplace Inspection eie ee RR EE Re 15 Operating Instructions iese ee ee EE ee EE EE ee 16 Load Capacity Charts ee ee ee EE ee Re EE Ee ee ee 18 Transport and Lifting Instructions 112222111 20 Bije REESE 21 Specifications PANA 24 Contact US Copyright 1994 by Genie Industries s First Edition Third Printing June 1994 Internet hitp www genielift com e mail techpub genieind com Second Edition Seventh Printing March 2006 Genie and Superlift are registered trademarks of Genie Industries in the U S A and many other countries 4 Printed on recycled paper Printed in U S A Genie Superlift Advantage Part No 33499 Second Edition Seventh Printing Operator s Manual Safety Rules Warning Fai
3. 4 8m 13 ft 9 in 4 2m 13 ft 7 in 41m 13ft 7 in 41m 13ft 7 in 41m 14 ft 71 2 in 4 5m 16 ft 4 in 5m handles round objects up to 30 in 76 cm in diameter SPECIFICATIONS Note can be used with standard forks and adjustable forks only see above for working heights Non marking Fork Option Note can be used with standard forks and adjustable forks only see above for working heights Fork Extension Option adds 61 4 to 25 inches 15 to 64 cm of length to forks Note can be used with standard forks and adjustable forks only see above for working heights Airborne Noise Emissions 85 dB by Machinery Maximum sound level at normal operating workstations A weighted Part No 33499 85 dB 85 dB Genie Superlift Advantage SLA 20 SLA 25 19 ft 6 in 24 ft 4 in 5 9m 7 4 m 21 ft 21 2 in 26 ft 1 2 in 6 5 m 7 9 m 19 ft 6 in 24 ft4in 6m 7 4 m 21 ft 21 2 in 26 ft 1 2 in 6 5 m 7 9 m NA NA 20 ft 6 in 24 ft4in 6 2 m 7 4 m NA NA NA NA NA NA 19 ft 6 in 24 ft4in 6 m 7 4 m 21 ft 21 2 in 26 ft 1 2 in 6 5 m 7 9 m 85 dB 85 dB 25 Genie Scandinavia Phone 46 31575100 Fax 46 31 579020 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie N
4. 311 2 in 80 cm 789 8 in 2 m NA NA 31 in 79 cm 801 2 in 2 m 2 in 50 8 mm 650 Ibs 295 kg 450 lbs 204 1 kg NA Net Weight 38 Ibs 17 2 kg 52 5 lbs 23 8 kg 73 Ibs 33 1 kg 34 5 lbs 15 6 kg 50 5 lbs 22 9 kg 90 Ibs 40 8 kg 10 lbs 4 5 kg 26 5 lbs 12 kg 4 5 lbs 2 kg Part No 33499 Second Edition Seventh Printing Operator s Manual Dimensions SLA 5 4 ft 101 2 in 1 5m 6 ft 7 in 2 m Standard Forks forks down forks up 4 ft 101 2 in 1 5m 6 ft 7 in 2 m Adjustable Forks forks down forks up 4 ft 101 2 in 1 5 m Flat Forks Boom 5 ft 101 2 in 1 8 m Note measured from ground to bottom of shackle Vertical Barrel Stacker 30 gallon 4ft 1 2m 55 gallon 3ft10 in 1 2m Note measured from ground to bottom of barrel Rotating Barrel Handler 55 gallon 3ft10 in 1 2m 30 gallon 3ft10 in 1 2m Note measured from ground to bottom of barrel Load Platform forks down 4 ft 101 2 in 1 5m forks up 6 ft 7 in 2m SLA 10 9 ft 9 in 3m 11 ft 51 2 in 3 5 m 9 ft 9 in 3m 11 ft 51 2 in 3 5 m 9 ft 9 in 3 m 10 ft 9 in 3 3 m 8 ft 10 in 2 m 8 ft 8 in 2 6 m 8 ft 8 in 2 6 m 8 ft 8 in 2 6 m 9 ft 9 in 3m 11 ft 51 2 in 3 5 m Note can be used with standard forks and adjustable forks only Pipe Cradle Option SLA 15 14 ft 71 2 in 4 5 m 16 ft 4 in 5m 14 ft 71 2 in 4 5m 16 ft 4 in 5m 14 ft 71 2 in 45m 15 ft 71 2 in
5. Result The winch should operate smoothly free of hesitation or binding 4 Lower the carriage by firmly grasping the winch handles and rotating them away from the mast After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes Result The winch should operate smoothly free of hesitation or binding 5 Shift the winch to the fast speed and repeat steps 3 and 4 Test Mast Sequencing 1 Install a load handling attachment 2 Raise the carriage to full height by firmly grasping the winch handles and rotating them towards the mast Result The carriage should raise to the top of the front mast section followed in consecutive order by each mast section 3 Fully lower the carriage After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes 14 Genie Superlift Advantage Part No 33499 Second Edition Seventh Printing Operator s Manual Workplace Inspection Be aware of and avoid the following hazardous situations Drop offs or holes Bumps and floor obstructions Debris Do Not Operate Unless Overhead obstructions and high voltage ENE ES GE NE EE EE N conductors M You learn and practice the principles of safe Hazardous locations machine operation contained in this operator s manual Inadequate surface support to withstand all load forces imposed by the mac
6. around the winch drum when the carriage Is fully lowered Part No 33499 Genie Superlift Advantage 9 Operator s Manual Second Edition Seventh Printing Function Tests Do Not Operate Unless M You learn and practice the principles of safe machine operation contained inthis operator s manual 1 Avoid hazardous situations 2 Always perform apre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service 10 Genie Superlift Advantage Part No 33499 Second Edition Seventh Printing Operator s Manual Function Tests 1 Select a test area that is firm level and free of obstructions Setup Machines Without Stabilizers 1 Remove the leg retainer pin and lower
7. lifiing techniques to load or tip the machine Use proper lifting techniques when installing or removing the load handling attachments Part No 33499 SAFETY RULES Electrocution Hazards l Keep away from the Pi A b machine if it contacts energized power lines Personnel must not touch or operate the machine until power lines are shut off This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Maintain safe distances away from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Minimum Safe Approach Distance Voltage Phase to Phase Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 1 50KV to 200KV 15 4 6 200KV to 350KV 20 6 1 350KV to 500KV 25 7 6 500KV to 750KV 35 10 7 750KV to 1000KV 45 13 7 Allow for mast movement and electrical line sway or Sag and be aware of strong or gusty winds Do not use the machine as a ground for welding Bodily Injury Hazard Do not grasp the cable Genie Superlift Advantage 3 Operator s Manual Second Edition Seventh Printing SAFETY RULES Crushing Hazards Do not raise if the load is not properly centered on the load handling attachment Do not raise unless the load is properly secured to the load handling attachment Do not stand under or allow personnelunder the machine when the load is raised Do
8. the leg to the down position Insert the pin through the leg and base Machines With Stabilizers 1 Push downto release the stabilizer lock plates and lower the stabilizers until the casters are in full contact with the ground Be sure the stabilizers are locked in the down position 2 Remove the leg retainer pin and lower the leg to the down position Insert the pin through the leg and base Part No 33499 FUNCTION TESTS Straddle Base 1 Place a2 inch 5 1 cm block under one leg swivel caster 2 Loosen the arm lock knob on the opposite adjustable arm Push down on the lock knob Position the adjustable arm to the desired width 4 Tighten the arm lock knob while supporting the leg assembly 5 Repeat steps 1 4 for the other arm Load Handling Attachments Standard Forks and Standard Fork Options 1 Place the forks inside the carriage 2 Insert the retaining pin U Load Platform with Standard Forks 1 Place the load platform on the standard forks Pipe Cradle 1 Attach the pipe cradles to the forks Be sure the fasteners are tightened Fork Extensions 1 Slide each extension tube onto the fork 2 Adjust to the desired position and insert the retaining pins Genie Superlift Advantage 11 Operator s Manual Second Edition Seventh Printing FUNCTION TESTS Adjustable Forks and Adjustable Fork Options 1 Place the forks inside the carriage 2 Insert the retaining pin U 3 A
9. the work area for drop oiis holes bumps debris unstable or slippery surfaces or other possible hazardous conditions 2 Genie Superlift Advantage Do not raise the load unless the load handling attachment is properly amp secured to the machine Do not use blocks to level the machine Do not move the machine with a raised load except for minor positioning Do not operate the machine in strong or gusty winds Increasing the load surface area will decrease machine stability in windy conditions P_ i Ga S a z Se EN TNS DNS 5 4 Do not leave a load raised when windy conditions may occur unless the machine s are properly guy wired Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load Part No 33499 Second Edition Seventh Printing Operator s Manual Do not place ladders or scaffolding against any part of the machine o Do not use the machine on a moving or mobile surface or vehicle Do not exceed the rated load capacity See Load Capacity Charts section Avoid debris and uneven surfaces while rolling a Genie Superlift with the legs folded up Do not replace machine parts critical to stability or structure with items of different weight or specification Do not use a straddle base the flat forks the vertical barrel stacker or the rotating barrel handler on an SLA 20 or an SLA 25 Lifting Hazards Use proper
10. 24 in 18in 42 in 61 cm 46 cm 107 cm Load Capacity Chart Load Center inches z cm 7 S 1000 454 SLA 5 SLA 10 gt s 1000 454 SLA 15 800 363 SLA 20 800 363 650 295 SLA dE kg Part No 33499 1000 454 1000 454 800 363 733 332 983 264 1000 454 1000 454 800 363 667 303 517 235 p 1000 454 1000 454 800 363 600 2 2 450 204 A 938 425 913 414 63 346 563 255 425 193 gt 875 397 825 3 4 725 329 525 238 400 181 E 813 369 738 335 688 312 488 221 3 5 170 a 750 340 650 295 650 295 450 204 350 159 Genie Superlift Advantage 670 304 600 2 2 620 281 430 195 330 150 590 268 550 249 590 268 410 186 310 141 a 510 231 500 227 560 254 390 177 290 132 40 102 430 195 450 204 530 240 370 168 2 0 122 42 107 350 159 400 181 500 227 350 159 250 113 19 Operator s Manual Second Edition Seventh Printing Transport and Lifting Instructions Observe and Obey M The transport vehicle must be parked on a level surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial plate for machine weight M The machin
11. andles 14 Stabilizerbrace 6 Genie Superlift Advantage Part No 33499 Second Edition Seventh Printing Operator s Manual LEGEND Standard Forks Adjustable Forks Boom Flat Forks 20 Snappin 24 Crankhandle 26 Lifting arms 28 Forkmounting 21 Lifting shackle 25 Rotatingbarrel 27 Verticalbarrel bracket 22 Barrel cradle handler mounting stacker mounting 29 Fork extension 23 Strap and buckle bracket bracket 30 Forkextension retaining pin Part No 33499 Genie Superlift Advantage 7 Operator s Manual Second Edition Seventh Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained inthis operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 nspect the workplace 5 Only use the machine as it was intended Fundamentals The Pre operation Inspection is a visual inspection performed by the operator prior to each work shift This inspection is designed to discover if anything is apparently wrong with a machine before the operator tests it Inspect the machine for modifications damage and loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the
12. djust the forks to the desired width and be sure the snap pin is properly inserted in each fork Load Platform with Adjustable Forks 1 Adjust the forks to a width of 23 inches 58 4 cm 2 Place the load platform on the adjustable forks Pipe Cradle 1 Attach the pipe cradles to the forks Be sure the fasteners are tightened Fork Extensions 1 Slide each extension tube onto the forks 2 Adjust to the desired position and insert the retaining pins 12 Genie Superlift Advantage Flat Forks 1 Place the fork mounting bracket inside the Carriage 2 Insert the retaining pin U 3 Adjust the forks to the desired width and be sure the snap pin is properly inserted in each fork Standard Boom 1 Place the boom inside the carriage Insert the retaining pin HH 3 Attach the lifting shackle to the desired hole on the boom Part No 33499 Second Edition Seventh Printing Operator s Manual Vertical Barrel Stacker 1 Place the barrel stacker mouniing bracket inside the carriage 2 Insert the retaining pin 3 Adjust the lifting arms by raising moving and lowering the arm Adjust the arms to the desired position Inside position Outside position 30 gallon barrels 55 gallon barrels 4 Push the barrel stacker against the barrel until the lifting arms completely surround the barrel Lifting arms must be positioned between the ribs on the barrel FUNCTION TESTS Rotating Barre
13. e must be secured to the transport vehicle with chains or straps of ample load capacity Loading the Machine Be sure to remove the load handling attachment from the machine and place the stabilizers in the stored position 1 Fully lower the carriage to lock for transport 2 Rotate the carriage hold down bar over the Carriage 3 Raise the carriage until it contacts the carriage hold down bar 4 Adjust the loading wheels to the desired position Be sure the pin is properly inserted 5 Lock the rear base casters i 6 Place the machine against the vehicle Use proper lifting techniques to load the machine into the transport vehicle Be sure to check that the carriage is locked in the lowered position 7 Use a minimum of 1 chain or strap to secure the machine to the truckbed Place the chain or strap over the mast Placing the chain or strap over the legs can damage the legs j s 8 To unload follow the loading instructions in reverse order Loading Machine with a Crane Be sure to place the legs and stabilizers in the stored position Be sure to inspect the machine and remove any loose or unsecured items Use the lifting bracket on the top of the rear mast column Always place the lifting hook through the lifting bracket so that it points away from the machine 20 Genie Superlift Advantage Part No 33499 Second Edition Seventh Printing Operator s Manual Decal Inspection Use the pict
14. hine 1 Avoid hazardous situations sa Wind and weather conditions Always perform a pre operation inspection All other possible unsafe conditions Always perform function tests prior to use R N Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The Workplace Inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace lt is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Part No 33499 Genie Superlift Advantage 15 Operator s Manual Second Edition Seventh Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Inspect the workplace a FF ND Only use the machine as it was intended Fundamentals Using the machine for anything other than lifting material is unsafe If more than one operator is expected to use a machine at different times in the same work shift each operator is expected to follow all safety rules and instruction
15. id sudden starts and stops Travel with the load in the lowest possible position Keep personnel away from the machine and load After Each Use To prepare the Genie Superlift for storage follow the Setup procedure in reverse order Select a safe storage location firm level surface weather protected clear of obstruction and traffic Genie Superlift Advantage 17 Operator s Manual Second Edition Seventh Printing Load Capacity Charts Observe and Obey M Failure to properly position the load may result in death or serious injury MI Verify that the load you wish to raise does not exceed the maximum load for your load center See the Load Capacity Chart on the next page Tip over hazard Raising aload AWARNING that exceeds the machine capacity may result in death or serious injury M A load center is defined as the balancing point center of gravity of a load and must be positioned within the load center zone Tip over hazard Failure to position AWARNING the load center within the load center zone may result in death or serious injury 18 Genie Superlift Advantage Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Measure to the load center from the side of the load that will be closest to the carriage 3 Refer to the chart on the next page to determine if the machine is capable of lifting the weight at the location on the f
16. ing when transporting the machine on an incline or slope Do not load for transport unless the machine and vehicle are on a level surface Use proper lifting techniques to load the machine Part No 33499 Second Edition Seventh Printing Operator s Manual Damaged Machine Hazards j Do not use a damaged or malfunctioning machine Do not use a machine with a worn frayed kinked or damaged cable Do not use a machine with less than 4 wraps of cable on the winch drum when the carriage is fully lowered Conducta thorough pre operation inspection prior to each use Be sure all decals are in place and legible See Decals section Be sure that the operator s manual is complete legible and in the storage container located on the machine Maintain proper lubrication on the winch See Genie Superlift Parts and Service Manual for details Do not allow oil or grease on braking surfaces Do not use any type of lubrication on the column surfaces Improper Use Hazard Never leave a Genie Superlift unattended with a load Unauthorized personnel may attempt to operate the machine without proper instruction creating an unsafe condition Part No 33499 SAFETY RULES Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbo
17. l to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury A Orange used to indicate the AWARNING presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage CAUTION Green used to indicate operation or maintenance information Genie Superlift Advantage 5 Operator s Manual Second Edition Seventh Printing Legend GW 2 U 6 6 00600 12 D 4 3 7 O2 1 Winch 8 Leg swivel caster 15 Standardbase 2 Cable 9 Straddlebase 16 Base swivel lock caster with 3 Mast 10 Arm lock knob brake 4 Carriage 11 Leg retaining pin 17 afk handling attachment retaining pin 5 Adjustable arm 12 Stabilizer if equipped gP 18 Mastbrace 6 Traveling wheels optional 13 Hold down bar on opposite 7 le side of machine 19 Loading wheels steer g h
18. l Handler 1 Hale Using proper lifting techniques place the rotating barrel handleronthe ground between the legs of the machine 2 Lowerthe carriage down over the mounting bracket Insert the mounting bracket retaining pin 3 Position the barrel cradle by turning the crank handle Push the barrel cradle against the barrel 5 Loosen the buckle and attach the strap to the buckle Use the ratchet on the buckle to tighten the strap Be sure the strap is tight The winch will raise and lower the barrel and the crank handle will rotate the barrel Part No 33499 Genie Superlift Advantage 13 Operator s Manual Second Edition Seventh Printing FUNCTION TESTS Test One Speed Winch Operation 1 Install a load handling attachment 2 Raise the carriage by firmly grasping the winch handles and rotating them towards the mast Result The winch should operate smoothly free of hesitation or binding 3 Lower the carriage by firmly grasping the winch handles and rotating them away from the mast After lowering to the desired position turn Up the winch handles toward the mast raise the load 1 4 turn to set the brakes Result The winch should operate smoothly free of hesitation or binding Test Two Speed Winch Operation 1 Install a load handling attachment 2 Shift the winch to the slow speed 3 Raise the carriage by firmly grasping the winch handles and rotating them towards the mast
19. lure to obey the instructions and safety rules in this manual may result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform apre operation inspection 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey manufacturer s instructions and safety rules operator s manual and machine decals employer s safety rules and worksite regulations applicable governmental regulations Part No 33499 Genie Superlift Advantage 1 Operator s Manual Second Edition Seventh Printing SAFETY RULES Fall Hazards Do not use the machine as a personnel lifting platform or step Do not stand on the load handling attachments Do not climb on the mast Tip over Hazards Do not raise the load unless the stabilizers if equipped and legs have been fully lowered and locked and the casters are in full contact with the ground Do not raise the load unless the leg retainer pins are properly insertedthrough the leg and the base Do not remove the leg retainer pins while the machine is loaded and or raised Do not raise the load unless the machine isona firm level surface Prior to use check
20. m Load Capacity 1000 Ibs at 18 inch 46 cm load center 454 kg Note see Load Capacity Charts section for load capacities at other load centers Net Weight Standard Base 215 lbs 97 5 kg Net Weight Straddle Base 258 lbs 117 0 kg Load Handling Attachments Length Standard Forks 271 2 in 70 cm Adjustable Forks 271 2 in 70 cm Flat Forks 32 in 81 cm Boom 18 in to 42 in 46 cm to 1 1 m Vertical Barrel Stacker 21 in 53 cm Rotating Barrel Handler 29 in 4 cm Pipe Cradle 271 2 in 0 cm Load Platform 271 2 in 0 cm Fork extensions each 30 in 6 cm 24 Genie Superlift Advantage SLA 10 SLA 15 781 2 in 781 2 in 2 m 2 m 311 2 in 311 2 in 80 cm 80 cm 789 8 in 789 8 in 2 m 2 m 311 2 in 311 2 in 80 cm 80 cm 58 in 58 in 1 5 m 1 5 m 29 in 29 in 74 cm 74 cm 591 2 in 721 2 in 1 5 m 1 8 m 2 in 2 in 50 8 mm 50 8 mm 1000 Ibs 800 Ibs 454 kg 363 kg 260 Ibs 317 Ibs 117 9 kg 143 8 kg 303 Ibs 360 Ibs 137 4 kg 163 3 kg Width 231 2 in 60 cm 111 2 in to 30 in 29 cm to 76 cm 16 in to 31 in 41 cm to 79cm 11 2 in 4 cm 29 In 74 cm 31 in 79 cm 24 1 2 in 63 cm 231 2 in 60 cm 2 in 5 cm Depth 21 2 in 6 4 cm 21 2 in 6 4 cm 11 2 in 3 8 cm 61 2 in 16 5 cm NA NA 6 in 15 2 cm 21 2 in 6 4 cm 3 in 6 cm SLA 20 781 2 in 2 m 311 2 in 80 cm 789 8 in 2 m NA NA 29 in 74 cm 801 2 in 2 m 2 in 50 8 mm 800 Ibs 363 kg 405 Ibs 183 7 kg NA SLA 25 781 2 in 2 m
21. machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going onto the function tests 8 Genie Superlift Advantage Part No 33499 Second Edition Seventh Printing Operator s Manual Pre operation Inspection o Be sure that the operator s manual is complete legible and in the storage container located on the machine o Be sure that all decals are legible and in place See Decals section Check the following components or areas for damage modifications and improperly installed or missing parts Winch and related components Base components Legs Stabilizers and latch plates if equipped Mast columns O O O O O O Exterior plastic shim for safety brake if equipped Carriage hold down bar Cable anchor Cable and pulleys Wheels and casters Load handling attachments if equipped Nuts bolts and other fasteners O O O O O O O Cable kinks frays abrasions PRE OPERATIONINSPECTION Check the entire machine for o Dentsordamage o Corrosionor oxidation o Cracks in welds or structural components o Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened o Be sure there is a minimum of 4 wraps of cable
22. not stand under the load The safety brake system if equipped will allow the load to drop 1 to 3 feet before locking the columns N Do not lower the load unless the area below is clear of personnel and obstructions Keep hands and fingers away from folding legs and other potential pinch points Maintain a firm grasp on the stabilizer when the lock plates are released he stabilizer will drop Maintain a firm grasp on the leg when the retaining pin is removed The leg will drop Maintain a firm grasp on the winch handles uniil the brake is locked The brake is locked when the load will not cause the winch handles to turn Adjustable Flat Forks Do not raise the load unless the snap pins are properly inserted in the forks Vertical Barrel Stacker Do not raise the load unless the lifting arms are in the correct position for the barrel size Do not raise the load unless the lifting arms are correctly positioned between the ribs on the barrel 4 Genie Superlift Advantage Rotating Barrel Handler Keep hands clear ofthe rotating gears Use proper lifting techniques to lift the barrel handler Fork Extensions Do not raise the load unless the fork extensions are properly secured to the forks Collision Hazards Check the work area for overhead obstructions or u other possible hazards Do not tilt the machine back unless the area is clear of personnel and obstructions Use common sense and plann
23. orks 4 Place the load so that it rests on the forks as close to the carriage as possible 5 Position the load so that the load center is within the load center zone 6 Secure the load to the forks Zone Am Load Center 3 D N pmj D ei O ei gt D e A Q O ei D See the chart on the next page for maximum load centers for standard forks adjustable forks and flat forks Part No 33499 Second Edition Seventh Printing Operator s Manual Boom Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Refer to the chart below to determine if the machine is capable of lifting the weight at the location on the boom 3 Secure the load to the lifting shackle on the boom p measure to the load center 24 in 42 in 61 cm 32 in 81 cm 18 in 46 cm 107 cm LOAD CAPACITY CHARTS Maximum Load Centers measure from the front ofthe carriage Standard Forks 24 in 61 cm Adjustable Forks 24 in 61 cm Boom 42 in 107 cm Flat Forks 28 in 71 cm Vertical Barrel Stacker eduivalent to 24 in Rotating Barrel Handler 30 gallon barrels equivalent to 38 in equivalent to 30 in 55 gallon barrels Load Platform Pipe Cradle Fork Extensions
24. orth America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 617 3375 1002 Genie China Phone 486 21 53852570 Fax 86 21 53852569 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie J apan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie Brasil Phone 55 11 41 665 755 Fax 5511 41 665 754 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
25. s in the operator s manual That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine 16 Genie Superlift Advantage Part No 33499 Second Edition Seventh Printing Operator s Manual Setup Select an area that is firm level and free of obstructions Follow the Setup procedures in the Functions Test section Raising and Lowering Load 1 Center the load on the load handling attachment See Load Capacity Charts section 2 Secure the load to the load handling attachment Raise the load by firmly grasping the winch handles and rotating them toward the mast Do not allow the cable to wind unevenly onto the drum 4 Lowerthe load by firmly grasping the winch handles and rotating them away from the mast After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes Part No 33499 OPERATINGINSTRUCTIONS Moving Machine with a Load lt is best to move the machine on the worksite with no load Moving a raised load should be restricted to positioning for loading and unloading If it is necessary to move the machine with a raised load understand and obey the following safety rules Make sure the area is level and clear of obstructions Make sure the load is centered on the load handling attachment Make sure the load is secured to the load handling attachment Avo
26. ures on the next two pages to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity 31072 Label Operator s Manual Container 1 32686 Warning Machine Safety amp Setup 1 32687 Warning Standard Forks Safety Setup 1 32689 Cosmetic SLA 5 32690 Cosmetic SLA 10 32692 Cosmetic SLA 20 32693 Cosmetic SLA 25 2 2 32691 Cosmetic SLA 15 2 2 2 32714 Warning Adjustable Forks Safety Setup 1 32715 Notice Flat Forks Setup 1 32716 Notice Boom Setup 1 32717 Warning Boom Safety 1 32718 Warning Flat Forks Safety 1 Part No 32770 32771 32772 32773 32774 32775 32885 32938 32939 33468 92675 92983 Decals Description Quantity Notice Two Speed Shift Instructions 1 Warning Vertical Barrel Stacker Safety 1 Notice Vertical Barrel Stacker Setup 1 Warning Rotating Barrel Handler Safety 1 Notice Rotating Barrel Stacker Setup 1 Warning Fall Hazard Load Platform 1 Warning Silent Winch 1 Label Use This Winch 1 Warning Crushing Hazard Brake Lock 1 Warning No Riders 1 Caution Damaged Machine Hazard 1 Cosmetic Superlift Advantage Logo 2 Part No 33499 Genie Superlift Advantage 21 Operator s Manual Second Edition Seventh Printing DECALS 52983 Shading indicates the decal is on the other side of the machine 32686 32885 32938
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