SmartLine Pressure Transmitter Quick Start Installation Guide
Contents
1. 25 39 ST 700 Foundation Fieldbus Manual 34 ST 25 48 ST 800 ST 700 FF Function Blocks Manual 34 ST 25 42 ST 800 Safety Manual 34 ST 25 37 MC Toolkit User Manual MCT202 34 ST 25 20 MC Toolkit User Manual MCT404 34 ST 25 50 Honeywell Process Solutions SmartLine Pressure Transmitter Table of Contents Installation Mounting the Transmitter Bracket Mounting Optional Mounting Bracket Existing Mounting Bracket Rotating Transmitter Housing Leveling Transmitters with Smal Flange Mounting Flush Mounting Remote Seal Mounting Conduit Entry Plugs and Adapters Wiring Connections and Power Up Wiring Variations Explosion Proof Conduit Seal Trim the Transmitter Procedure to Trim the Transmitter Set the JUMPEFS ccccceeeeeeeeeeeeeees Setting Failsafe Direction and Write Protect Jumpers Write Protect Jumper on Foundation Fieldbus FF Configuration Guide ODDARA A w w Table 1 Conduit Entry PIUQS oneens DAAN SEARA EREA D 11 Table 2 Conduit Adapters Table 3 Basic Display Configuration Table 4 Advanced Display Configuration Figures Figure 1 Mounting Brackets Figure 2 Angle Mounting Bracket Figure 3 LGP and LAP models Figure 4 Rotating Transmitter Housing Figure 5 Using level to mount transmitter Figure 6 Flange mounting Figure 7 Flush Mounting Figure 8 Remote Seal mounting Figure 9 Electronic Housing Condui2. to the transmitter a Wiring must comply with local codes regulations and ordinances Grounding may be required to meet various approval body certification for example CE conformity Refer to the SmartLine Transmitter User s Manual 34 ST 25 35 ST 800 or 34 ST 25 44 ST 700 for details 14 Quick Start Installation Guide March 2015 EXPLOSION PROOF CONDUIT SEAL Aie installed as explosion proof in a Division 1 Hazardous Location keep covers tight while the Transmitter is energized Disconnect power to the Transmitter in the non hazardous area prior to removing end caps for service When installed as non incendive equipment in a Division 2 hazardous location disconnect power to the Transmitter in the non hazardous area or determine that the location is non hazardous before disconnecting or connecting the Transmitter wires Transmitters installed as explosion proof in Class Division 1 Group A Hazardous classified locations in accordance with ANSI NFPA 70 the US National Electrical Code require a LISTED explosion proof seal to be installed in the conduit within 18 inches 457 2 mm of the Transmitter Crouse Hinds type EYS EYD or EYSX EYDX are examples of LISTED explosion proof seals that meet this requirement Transmitters installed as explosion proof in Class Division 1 Group B C or D hazardous classified locations do not require that explosion proof seal be installed in the conduit Step A
3. 13 and 14 for Jumper configurations Figure 12 Jumper Location HART DE Display Module Connector Jumper Settings Description Failsafe UP High Write Protect OFF Not Protected Failsafe DOWN Low Write Protect OFF Not Protected Failsafe UP High Write Protect ON Protected Failsafe DOWN Low Write Protect ON Protected Figure 13 Jumper Settings 18 Quick Start Installation Guide March 2015 SmartLine Pressure Transmitter WRITE PROTECT JUMPER ON FOUNDATION FIELDBUS FF On Foundation Fieldbus transmitters there is no Failsafe jumper selection but there is a Write Protect jumper The bottom jumper sets the Write Protect The default setting is OFF Un protected When set to the On Protected position Changed configuration parameters cannot be written to the transmitter When set to the OFF Un protected position Changed configuration parameters can be written to the transmitter ies ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices A WARNING PERSONAL INJURY Risk of electrical shock Disconnect power before proceeding HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible Failure to comply with these instructions could result in death or serious injury Step Action Turn OFF Transmitter power Loos
4. Guide March 2015 SmartLine Pressure Transmitter Diagnostics Display Setup Table 4 Advanced Display Configuration lt Return gt lt Return gt LCD Contrast Screen 1 Screen 2 e Screen 4 Screen 5 Screen 6 Screen 7 Screen 8 ST 800 Only lt Return gt Active Diags Analog Out mode Zero Correct Span Correct Supply Voltage Primary PV Meterbody Temp Elec Module Temp Meterbody Comm Factory Cal DAC Temp Comp lt Return gt Set contrast lt Return gt Language Rotation Ti lt Return gt lt Return gt Active Diags Meterbody Elec Module Meterbody Comm lt Return gt Screen Format Trend Duration PV Selection PV Scaling Display Units Custom Units Decimals Disp Low Lim Disp High Lim Scaling Low Scaling High Custom Tag lt Return gt Zero Correct lt Return gt LRV Correct Do Correct ee URV Correct Colitiratiori Reset Corrects lt Return gt Set DAC Output Loop Test Set DAC Normal lt Return gt Parameters Transmtr Setup Enter LRV lt Return gt Damping sec Enter URV Enter LRV URV NAMUR Selection Set LRV lt Return gt Set URV Set LRV URV Install Date lt Return gt lt Return gt Display Firmware Version Information Elec Module lt Return gt Firmware Version Firmware Version HART DE Version Model Key Protocol Units LRL URL March 2015 Quick Start Installation Guide 21 Sales and Service For application assistance current specificatio
5. Honeywell SmartLine Pressure Transmitter Quick Start Installation Guide 34 ST 25 36 Revision 3 April 2015 This document provides descriptions and Copyrights Notices and Trademarks procedures for the Quick Installation of Copyright 2012 by Honeywell Honeywell s family of SmartLine Pressure Revision 2 August 2013 Transmitters Trademarks SFC SmartLine ST 800 and ST 700 are U S registered trademarks of Honeywell Inc The SmartLine Pressure Transmitter is available in a variety of models for measuring Differential Pressure DP Gauge Pressure GP and Absolute Pressure AP For full details refer to the manuals listed below for protocols human interface HMI Operation Installation Configuration Calibration Maintenance Parts Safety and Approvals etc including options HART and FOUNDATION are trademarks of FieldComm Group Various other support documents are available on the CD supplied with your shipment Documents in hardcopy can also be ordered References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Document ST 800 SmartLine Transmitter User s Manual 34 ST 25 35 ST 700 SmartLine Transmitter User s Manual 34 ST 25 44 ST 800 SmartLine Transmitter HART DE User Manual 34 ST 25 38 ST 700 SmartLine Transmitter HART DE User Manual 34 ST 25 47 ST 800 Foundation Fieldbus Manual 34 ST
6. OFF Transmitter power drives the loop to a value less than 2 3 8mA Loosen the end cap lock and unscrew the end cap from the You can change the failsafe direction Electronics side of the by moving the Failsafe Jumper top Transmitter housing jumper to the desired position UP or 3 DOWN If applicable carefully depress the tabs on the sides of the If your transmitter is operating in DE Display Module and pull it off mode the upscale failsafe action will If th cause the transmitter to generate a CESSA MOVO TIE infinity digital signal while a Ap PA eA downscale failsafe will cause the po ie rA odu i e ransmitter to generate a infinity ISpiay MOOUIE 10 Provide me digital signal preferred orientation of the display module in the window The bottom jumper sets the Write 4 Protect The default setting is OFF Set the Failsafe Jumper top Un protected jumper to the desired action UP or DOWN And the Write When set to the On Protected Protect jumper Bottom position Changed configuration jumper to the desired parameters cannot be written to the behavior Protected or ransmitter Unprotected See Table for jumper positioning When set to the OFF Un protected 5 position Changed configuration Screw on the end cap and parameters can be written to the tighten the end cap lock ransmitter 6 Turn ON Transmitter power March 2015 Quick Start Installation Guide 17 SmartLine Pressure Transmitter See Figures
7. ction 1 See Figure 11 above for parts locations 2 Remove the end cap cover from the terminal block end of the Electronics Housing 3 Feed loop power leads through one end of the conduit entrances on either side of the Electronics Housing The Transmitter accepts up to 16 AWG wire a Plug the unused conduit entrance as specified in Table 1 5 Connect the positive loop power lead to the positive terminal and the negative loop power lead to the negative terminal Note that the Transmitter is not polarity sensitive 6 Replace the end cap and secure it in place using a 1 5 mm hex wrench March 2015 Quick Start Installation Guide 15 SmartLine Pressure Transmitter TRIM THE TRANSMITTER Procedure to Trim the Transmitter For a transmitter with a small differential pressure span you must ensure that the ransmitter is vertical when mounting it You do this by leveling the transmitter side o side and front to back See Figure 5 for suggestions on how to level the ransmitter using a spirit balance You must also zero the transmitter by following he steps in this table Step Action 1 Attach the transmitter to the mounting bracket but do not completely tighten the mounting bolts 2 Connect a tube between the input connections in the high pressure HP and low pressure LP heads to eliminate the affects of any surrounding air currents Connect 24 Vdc power to the transmitter For HART DE c
8. en the end cap lock and unscrew the end cap from the Electronics side of the Transmitter housing If applicable carefully depress the tabs on the sides of the Display Module and pull it off Set the Write Protect jumper Bottom jumper to the desired behavior Protected or Unprotected See Figure 14 for jumper positioning Screw on the end cap and tighten the end cap lock Turn ON Transmitter power Description Fieldbus SIM Mode OFF Write Protect OFF Not Protected Fieldbus SIM Mode OFF Write Protect ON Protected Fieldbus SIM Mode ON Write Protect OFF Not Protected Figure 14 Fieldbus Write Protect March 2015 Quick Start Installation Guide 19 CONFIGURATION GUIDE Table 3 shows the transmitter Basic Display Configuration Table 4 shows the Advanced Display Configuration ST 800 only Use these tables to configure the transmitter Table 3 Basic Display Configuration DAC Zero Trim ani Locally Parameter Applicability Writable Always Yes Yes HART DE HART DE Yes HART DE Yes DAC Zero Trim Loop Test gt gt gt F es SAIS SIHISIEISIElale slale Ael EIEE Ee C C 15 S E o u imi pa m pu m DAC Span Trim Loop Test Yes URV Damping id i CCU HART onl HART DE DP Only HART DE DP Onl HART DE DP Only HART DE Yes HARTIFF No No exit Menu i wa 20 Quick Start Installation
9. formation we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Honeywell Honeywell Process Solutions 1250 W Sam Houston Pkwy S 34 ST 25 36 Rev 3 Houston TX 77042 April 2015 www honeywellprocess com 2015 Honeywell International Inc
10. l meter body Figure 3 LGP and LAP models March 2015 Quick Start Installation Guide 5 SmartLine Pressure Transmitter Rotating Transmitter Housing Loosen set screw on outside neck of transmitter one full turn Rotate Transmitter housing in maximum of 180 degree increment in left or right direction from center to position you require and tighten set screw 1 46 to 1 68 Nm 13 to 15 Ib in Figure 4 Example Rotating Transmitter Housing _ Electronics Housing arad Id a ee b max Set Screw Figure 4 Rotating Transmitter Housing Leveling Transmitters with Small Absolute or Differential Pressure Spans Mounting position of these transmitters is critical due to the smaller transmitter spans 6 Quick Start Installation Guide March 2015 To minimize these positional effects on calibration zero shift take the appropriate mounting precautions that follow for the given transmitter model See Figure 5 for suggestions on how to level the transmitter using a spirit balance To perform a Zero Trim after leveling refer to Trim the Transmitter on page 16 Position spirit balance on Y9 center section of the meter body only Balance Typical Figure 5 Using level to mount transmitter For a model STA840 STA822 STA740 or STA722 transmitters you must ensure that the transmitter is vertical whe
11. n mounting it You do this by leveling the transmitter side to side and front to back Mount transmitter vertically to assure best accuracy Position spirit balance on pressure connection surface of AP body March 2015 Quick Start Installation Guide T SmartLine Pressure Transmitter Flange Mounting To mount a flange mounted transmitter model bolt the transmitter s flange to the flange pipe on the wall of the tank On insulated tanks remove enough insulation to accommodate the flange extension It is the End User s responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitter s service condition To prevent degradation of performance in Flush Mounted Flanged Transmitters exercise care to ensure that the internal diameter of the flange gasket does not obstruct the sensing diaphragm To prevent degradation of performance in Extended Mount Flanged Transmitters ensure that there is sufficient clearance in front of the sensing diaphragm body Attention The dotted area indicates use with a closed tank Witha reference leg a Maximum Level Variable Head Minimum Level High Pressure ow Pressure side mounted side vented to tothe tank the atmosphere Figure 6 Flange mounting 8 Quick Start Installation Guide March 2015 Flush Mounting To mount a flush mounted transmitter model cut a hole for a 1 inch standard pipe in the tank or pipe whe
12. ns pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC TAC hfs tac support honeywell com Australia Honeywell Limited Phone 61 7 3846 1255 FAX 61 7 3840 6481 Toll Free 1300 36 39 36 Toll Free Fax 1300 36 04 70 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 EMEA Phone 80012026455 or 44 0 1202645583 FAX 44 0 1344 655554 Email Sales sc cp apps salespa62 honeywell com or TAC hfs tac support honeywell com AMERICAS Honeywell Process Solutions Phone TAC 1 800 423 9883 or 215 641 3610 Sales 1 800 343 0228 Email Sales FP Sales Apps Honeywell com or TAC hfs tac support honeywell com WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The in
13. onnect a digital voltmeter to monitor the PV output Use applicable communicator to establish communications with the transmitter For DE transmitter use SFC SCT or MCT For Hart use MCT or other Hart Communicator with applicable Honeywell DD s For Fieldbus use NI FBUS tools with applicable Honeywell DD s While reading the transmitter s output on a communication tool or a voltmeter position the transmitter so the output reading is at or near zero and then completely tighten the mounting bolts The Local Display or applicable communicator can be used to perform the Zero Corrects This corrects the transmitter for any minor error that may occur after the mounting bolts are tightened Remove the tube from between the input connections the power and the digital voltmeter or communication tool 16 Quick Start Installation Guide March 2015 SET THE JUMPERS FOR HART DE Setting Failsafe Direction and Write Protect Jumpers The SmartLine Pressure Transmitter DE or HART provides two jumpers to set the desired failsafe action and 7 z Write Protect option See Figure 12 A ehane VESD Par P Observe precautions for The top jumper on the electronics handling electrostatic sensitive module sets the Failsafe direction devices The default setting is up scale failsafe Step Action Up Scale drives the loop to a value 1 i greater than 21mA while Down Scale Turn
14. rdance with national and local code requirements Conduit entry plugs and adapters shall be suitable for the environment shall be certified for the hazardous location when required and acceptable to the authority having jurisdiction for the plant CONDUIT ENTRY PRECAUTIONARY NOTICE THE CONDUIT CABLE GLAND ENTRIES OF THIS PRODUCT ARE SUPPLIED WITH PLASTIC DUST CAPS WHICH ARE NOT TO BE USED IN SERVICE IT IS THE USER S RESPONSIBILITY TO REPLACE THE DUST CAPS WITH CABLE GLANDS ADAPTORS AND OR BLANKING PLUGS WHICH ARE SUITABLE FOR THE ENVIRONMENT INTO WHICH THIS PRODUCT WILL BE INSTALLED THIS INCLUDES ENSURING COMPLIANCE WITH HAZARDOUS LOCATION REQUIREMENTS AND REQUIREMENTS OF OTHER GOVERNING AUTHORITIES AS APPLICABLE Use the following procedures for installation Table 1 Conduit Entry Plugs Step Action 1 Remove the protective plastic cap from the threaded conduit entry 2 To ensure the environmental ingress protection rating on tapered threads NPT a non hardening thread sealant may be used 3 Thread the appropriate size conduit plug M20 or 1 2 NPT into the conduit entry opening Do not install conduit entry plugs in conduit entry openings if adapters or reducers will be used 4 Tighten adapters according to the following table Description Tool Torque M20 Conduit Entry 10mm Hex Wrench 32 Nm 24 Lb ft a ai segs 10mm Hex Wrench 32Nm 24Lb ft March 2015 Quick S
15. re the transmitter is to be mounted See Figure 7 Weld the 1 inch mounting sleeve to the wall of the tank or to the hole cut on the pipe Insert the meter body of the transmitter into the mounting sleeve and secure with the locking bolt Tighten the bolt to a torque of 6 4 Nm 0 30 Nm 4 7 ft lbs 0 2 ft lbs Once the transmitter is mounted the transmitter housing can be rotated to the desired position See Figure 7 316 SS Wed Nipple standard option o Typical Flush Mounted Installation Figure 7 Flush Mounting March 2015 Quick Start Installation Guide 9 SmartLine Pressure Transmitter Remote Seal Mounting Mount the transmitter at a remote distance determined by length of capillary tubing NOTE The combination of tank vacuum and high pressure capillary head effect should not exceed 9 psi 300 mm Hg absolute On insulated tanks remove enough insulation to accommodate the mounting sleeve Figure 8 Example Typical Remote Seal Transmitter installation NOTE For Sanitary 3 A installations only mount the transmitter outside of the Non Product Contact area where incidental contact with the process material is unlikely use a minimum capillary length of 1 5m 5ft Maximum Level Minimum Level Figure 8 Remote Seal mounting 10 Quick Start Installation Guide March 2015 CONDUIT ENTRY PLUGS AND ADAPTERS Procedures It is the User Installer s responsibility to install the Transmitters in acco
16. t Entries Figure 10 Two wire power current loop Figure 11 Terminal Block and Grounding Screw location Figure 12 Jumper Location Figure 13 Jumper Settings Figure 14 Fieldbus Write Protect 2 Quick Start Installation Guide March 2015 INSTALLATION Evaluate the site selected for the Transmitter installation with respect to the process system design specifications and Honeywell s published performance characteristics for your particular model Temperature extremes can affect display quality The display can become unreadable at temperature extremes however this is only a temporary condition The display will again be readable when temperatures return to within operable limits MOUNTING THE TRANSMITTER Transmitter models except flush mounts and those with integral flanges can be attached to a two inch 50 millimeter vertical or horizontal pipe using Honeywell s optional angle or flat mounting bracket alternately you can use your own bracket Flush mount models are attached directly to a process pipe or tank by a one inch weld nipple Models with integral flanges are supported by the flange connection Typical Bracket mounted and Flange Mounted Installations ath O pesg O Tuay Angle Mounting Bracket Flat Mounting Bracket Flange Transmitter Connection Flange Figure 1 Mounting Brackets March 2015 Quick Start Ins
17. tallation Guide 3 SmartLine Pressure Transmitter Bracket Mounting Optional mounting bracket see Figure 2 Existing mounting bracket see Figure 3 Rotate the transmitter housing see Figure 4 Level a transmitter with small absolute or differential pressure spans see Figure 5 Optional Mounting Bracket Position bracket on 2 inch 50 8 mm and install U bolt around pipe and through holes in bracket Secure with nuts and lock washers provided Figure 2 Example Angle mounting bracket secured to horizontal or vertical pipe Nuts and Nuts and Lockwashers Lockwashers Mounting Bracket Mounting Bracket Horizontal Pipe vertical Pipe Figure 2 Angle Mounting Bracket 4 Quick Start Installation Guide March 2015 Existing Mounting Bracket Align appropriate mounting holes in transmitter with holes in bracket and secure with bolts and washers provided NOTE If the meter body is hexagonal you must use the additional bracket supplied If meter body is round discard the bracket Example LGP model transmitter mounted to optional angle mounting bracket If Transmitter is Then DP Dual Head GP Dual Head AP Use alternate mounting holes in end of and DP Remote Seals heads In line GP and AP LGP model or Use smaller U bolt provided to attach GP AP Remote Seal meter body to bracket See Figure 3 Meter Body Smaller U bolt Use bracket for hexagona
18. tart Installation Guide 11 SmartLine Pressure Transmitter Table 2 Conduit Adapters Step Action 1 Remove the protective plastic cap from the threaded conduit entry 2 To ensure the environmental ingress rating on tapered threads NPT a non hardening thread sealant may be used 3 Thread the appropriate size adapter M20 or 1 2 NPT into the conduit entry opening 4 Tighten adapters according to the following table Description Tool Torque Ya to 34 NPT Adapter 1 1 4 Wrench 32 Nm 24 Lb ft Conduit Entries with plug without plug installed installed Figure 9 Electronic Housing Conduit Entries Note No plugs come installed in the housings All housings come with temporary plastic dust protectors red installed and are not certified for use in any installation 12 Quick Start Installation Guide March 2015 WIRING CONNECTIONS AND POWER UP Summary The transmitter is designed to operate in a two wire power current loop with loop resistance and power supply voltage within the operating range shown in Figure 10 Loop wiring is connected to the transmitter by simply attaching the positive and negative loop wires to the positive and negative SIGNAL screw terminals on the terminal block in the transmitter s electronics housing shown in Figure 11 Each transmitter includes an internal terminal to connect it to earth ground Also a ground terminal can be optionall
19. y added to the outside of the electronics housing While it is not necessary to ground the transmitter for proper operation doing so tends to minimize the possible effects of noise on the output signal and affords protection against lightning and static discharge An optional lightning terminal block can be installed in place of the non lightning terminal block for Transmitters that will be installed in an area that is highly susceptible to lightning strikes Operating Area NOTE A minimum of Loop 250 Ohms of loop Resistance ohms receiver ce Also 45 volt operation is permitted if not an intrinsically safe installation 16 20 6325 28 3 424 Operating Voltage Vdc Figure 10 Two wire power current loop March 2015 Quick Start Installation Guide 13 SmartLine Pressure Transmitter TERMINAL BLOCK INTERNAL GROUND CONNECTION 2X FIELD WIRING ENTRIES 2X TB MOUNTING SCREWS ELECTRONICS HOUSING EARTH GROUND CLAMP OPTIONAL Figure 11 Terminal Block and Grounding Screw location Note The right hand terminal is for loop test and not applicable for Fieldbus option Wiring Variations The above procedures are used to connect power to a Transmitter For loop wiring and external wiring detailed drawings are provided for Transmitter installation in non intrinsically safe areas and for intrinsically safe loops in hazardous area locations This procedure shows the steps for connecting power
Download Pdf Manuals
Related Search