e-Gladiator Microwave Switch Data Sheet
Contents
1. 192 5 mm 7 6 174 mm 6 9 147 mm 5 8 D 8 le A eal ag Ed GA E PA JE E Sec S Para E Gi ele 2 U 2 L 182 5 mm 7 2 50 mm 2 74 mm 2 9 4 mm 0 2 182 5 mm 7 2 Remote Sender Receiver gt pees ge a Smart Integral Microwave System Z GUU 2 io ee 85 mm 3 3 me 85 mm 3 3 a ALAS E d E i VAS FEE S 8 S A S Sak Ty 2 mm 0 078 zf SSES i A zt E E A IEIls Sie e E S DA Yy 2 mm 0 078 lim i 312 E E EJE LQ LO Zo SCH Ei cle dag w l VY Q 88 mm 3 5 SI S L 160 mm 6 3 gt N YY e Standard Sender Receiver y E a E mm 6 A p Ee e Standard Sender Receiver Ga 277 mm 10 9 D Y e High Power Sender Receiver AER J 277 mm 10 9 or SRS Receiver lt q e High Power Sender Receiver or SRS Receiver 8x 22 mm Holes THRU 160 mm 6 3 135 mm 5 3 Alignment marks High Power Sender Standard Sender Receiver or SRS Flange Receiver Flange 160 mm 6 3 4x10 mm holes 162. described in the manual gt Sender 1 Sender 2 Receiver 1 Receiver 2 GLADIATOR MICROWAVE REMOTE AMPLIFIER GLADIATOR MICROWAVE REMOTE AMPLIFIER MASTER SLAVE MIC SENDER 5 RELAY 1 RELAY 2 MIC SENDER 5 RELAY 1 RELAY 2 z o z g ele x Ele z EE 2 Elo e 3 2 3 2 Ble 8 e 8 CO DI CDI D DI D OD CO DI D DI D DD DO Di 16 17 18 19 20 21 22 2B 24 25 26 27 28 29 30 16 17 18 19 20 21 23 24 25 26 27 28 29 30 Oooooogog Mot CC OI DI OI 1 2 3 4 5 6 7 8 g 10 11 12 13 14 15 ti 12 13 14 15 2 SS E Ze ki zs 5 m lt 2 35 Sg SS d 4 20mA N A S COMM be in AC In 4 20mA N A SENSOR COMMS DC in AC In i l i l i l i l i 1 Ground l l l l l all E i VE Software selected Mounting Installation Gladiator Microwave Smart Switch Series Correct Mounting Angle Correct Elevation Maximum Signal Strength to Receiver is indicated by maximum brightness of Green LED on Receiver Sending Unit Receiving Unit B HFH mg Incorrect Elevation p Sending Unit WE Receiving Unit e Blocked Chute Mounting MAIN PRODUCT FLOW Receiving Unit Position blocked chute detectors to one side of main product flow Metal Bin Chute Walls wee aw Receiver Sender Fabricated Bracket Align Sender a
3. HAWK _ Wiring Gladiator Microwave Smart Switch Series Smart Integral System Connection Customer Supplied Cable Receiver Green Power Signal strength alignment indicator LED Blue Calibration Error LED Red Relay Status LED Remove Plug In terminal block for easier wiring Non The AC earth ground cable must be connected to the ground screw inside the housing when using AC power F Hole for securing of optional identification tag M4 grounding screw L 1 If only one cable is used for both power and output signal then the second entry port must be plugged or blinded Every Smart receiver is supplied with two M20 glands or 3 4 NPT adaptors mounted on the unit and one blind plug loose RECEIVER TERMINAL LAYOUT Sender Ground the housing to vessel if vessel is metallic Ground the housing to plant ground if vessel is non metallic SENDER TERMINAL LAYOUT Green Power ON LED RELAY COMMS DC IN AC IN DC IN AC IN QDODOOADOP OO QDIDOODOOOOO D S SS rn lz 5 O Les a oe or ee si aA slele elk ele RS 485 12 30VDC 80 260VAC 12 30VDC 80 260VAC Note Terminals 1 2 3 4 5 6 not used AC power terminals may only be used when universal AC power supply option has been select
4. NPT sight glass window e Waveguides custom assemblies available for high temperature and limited access applications Remote Test Input Press to test used to check for malfunction of unit from remote position PLC SCADA etc Weight e GSA 1kg e GMS 5kg e GMR 5kg Represented by Middleton MA 01949 USA Phone 1 888 HAWKLEVEL 1 888 429 5538 Phone 1 978 304 3000 Fax 1 978 304 1462 info hawkmeasure com For more information and global representatives www hawkmeasure com Additional product warranty and application guarantees upon request Technical data subject to change without notice All company or product names are registered trademarks or trademarks of their respective owners DOC MIC_SWITCH DAT v1
5. e lt 0 8W 24Vdc e lt 5VA 240Vac e lt 3VA 115Vac Communications e GosHawk Modbus e Multidrop mode can address 1 250 units over 4 wires Relay Output 1 SMART 2 Remote e Form C SPDT contacts rated 5A at 240Vac resistive e Remote fail safe test facility for one relay Operating Temperature e Remote electronics 40 C 40 F to 80 C 176 F e Smart Units 30 C 20 F to 65 C 150 F e Remote Sensors 30 C 20 F to 65 C 150 F For higher temperature applications remote mounting with refractory windows is necessary Power Density e Rated from emitter to receiver at approximately 20uW cm e Complies with FCC Title Rules Part 15 Beam Blockage e Caution sign posting not required Transmitted Signal e Frequency 10 525GHz e Average Power Density 20uW cm typical e Linearly Polarised Field e Beam angle 3db approximately 30 10GHZ Fail Safe e Selectable presence or absence of material e High level fail safe relay is activated when material is present e Low level fail safe relay is activated when no material is present Range e Maximum range under ideal conditions 200m 656ft e Minimum range under ideal conditions 10cm 4 inches Note Minimum ranges are dependent on application conductivity Sender Receiver to Amplifier Separation e Up to 500m 164 0ft using specified extension cable Hawk Measurement Systems Head Office 15 17 Maurice Court N
6. 5 mm 6 3 277 mm 10 9 88 5 mm 3 5 HAWK _ Wiring Gladiator Microwave Smart Switch Series Remote System Connection HAWK Supplied Cable e The black wire of HAWK supplied cable comes with one end GND and the other GND SHLD together e The GND SHLD end is a larger cable which has been heat shrunk The GND coloured cables only end is the same size as the other e The GND SHLD end must be connected to the amplifier and the GND end to the sender receiver Remote Receiver Remote Sender TERMINAL LAYOUT TERMINAL LAYOUT Green Power ON LED Red Transmitter QO 2 2 2 Gi Gel 2 2 enabled LED 4 BROWN S 5 WHITE Y 8 sack Cl Q W D N N oi 4 BROWN 9 8 stack Cl Q W Y N N ei o o 5 o ba m 3 z Es 1 Terminals 1 2 3 9 0 not used Green Power Signal strength alignment indicator LED Remove Plug In terminal block for easier wiring Signal strength alignment test point for volt meter connection Hole for securing of Add wire between terminal 8 and ground screw M4 grounding screw MIC SENDER Terminals 1 2 3 5 6 9 10 not used optional identification tag Add wire between terminal 8 and ground screw Z z O D D Ground the housing to L vessel if vessel is metallic Gr
7. A Higher Level of Performance Data Sheet Gladiator Microwave Smart Switch Series gt Beam Blockage Detection For more information please visit gt www hawkmeasure com HAWK _ Overview Gladiator Microwave Smart Switch Series GLADIATOR GLADIATOR HAWK a HAWK Principle of Operation A beam of microwave energy passes from a sender to a separate receiver in bursts approximately 200 times per second If the path between the sender and receiver is blocked by any object or material which absorbs or reflects microwave energy the receiver will not be able to detect the signal The presence or absence of the signal at the receiver is used to switch a relay for indication or control purposes Typical Uses Primary Areas of Application e Blocked chute detection e Asphalt e Packaging e Stacker reclaimer protection e Brewing e Paint e Shiploader protection e Cement e Paper e Nucleonic switch replacement e Chemical e Pharmaceutical e High level alarm Low level alarm e Dairy e Plastics e Truck machine detection e Edible oil e Power Generation e Fertilizer e Refining Function e Food amp Beverage e Semiconductor The Gladiator Microwave Smart Switch can be used for gt Glass e Sugar blockage detection barrier detection machine e Mining amp Metals e Textile detection or protection and point level measurement and e Oil amp Gas e Water amp Wastewater detection of objects or material between tw
8. ed see part numbers AC terminals have no function in products without universal AC power option Red Transmitter enabled LED Wiring Gladiator Microwave Smart Switch Series Cross Talk Prevention Sequencing two remote systems To prevent possible interference between two remote beam blockage detection systems mounted in close proximity one system must be selected as a Master and the other as a Slave The Operation Mode selection can be found in the advanced menu of the remote amplifier for each system Operation Mode has 3 selections 1 Remote normal unsequenced single system operation 2 Master controlling system in a sequenced group of two units 3 Slave controlled system in a sequenced group of two units Additional wiring must be installed between the two amplifiers as shown below A connection must be made between the Master Out terminal of the amplifier selected to operate as the Master and Slave In terminal of the unit selected to operate as the Slave The cable shield and or a second connection must link the DC IN terminals of the two units e Smart integral systems are not intended to be sequenced e If systems are to be installed in close proximity to one another remote types should be used to allow sequencing e Sequencing of more than 2 systems near one another must be done using a GMSEQ sequencing unit connected to all systems as
9. nd Receiver Rotate so that Visual Alignment Guide is in the same position on both sender and receiver Installation with Adjustable Mounting PRODUCT FLOW Hopper Feeder X 30 Maximum Receiving Unit Isolation won 7 Adjustable microwave mounting bracket MA 12 or MA 13 welded to vessel wall UHMW MA 12 or Teflon MA 13 Window Housing can be rotated within 200 after the mounting thread is tightened to allow cable entries to face downwards or allow optimal cable clearance R Part Numbering Gladiator Microwave Smart Switch Series Remote Version Remote Amplifier GSA Gladiator Amplifier compatible with all Gladiator products Modbus Housing S Polycarbonate Power Supply B 12 30 VDC C 30 48VDC and 48 90VAC U 12 30VDC and 90 260VAC Output Options S Switch 1 level relay 1 failsafe relay Approval A22 ATEX Grp Il Cat 3 GD T85 C IP67 Tamb 40 C to 70 C GSA S U S Remote Sender Receiver GMSB Gladiator Microwave Sender GMRR Gladiator Microwave Remote Receiver GMSHB Gladiator Microwave Sender High Power GMRRH Gladiator Microwave Remote Receiver High Power GMRRS Gladiator Microwave Remote Receiver with Signal Recognition Stability Frequency 1 10 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector consult factory Transducer Housing Material 1 Aluminium Mild Steel 2 Stainless Steel f
10. ntification tag M4 grounding screw lt a gt Gladiator Remote Amplifier SHIELD wire is NOT CONNECTED at terminal block SHIELD is connected to grounding screw MIC SENDER E RELAY 1 RELAY 2 zZ S zZ Ss zju P GET Qa q O ann o glS lt flo o olo o o Zz m M o FS F z O Z z O Z i l RAN EEGEN EEN HEEL EI Ground the housing to 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 vessel if vessel is metallic es e om CT plant ground if vessel is JO CUNO OVO OO Oo Oo og oo non metallic 1 2 3 14 5 e 7 8 9 10 11 12 13 14 145 o x bw zs k m S D lr Z J l an Fe m m 4 20mA N A SENSOR COMMS DC In AC In em Relay 1 Output Relay ZA Relay 2 FailSafe Relay Connect BOTH GND AND SHIELD to black terminal at Use long nose pliers to extract terminals Alternate cable type between Amplifier and Sensors Alternate Cable Colour Equivalents Pairs HAWK Belden 3120A Dekoron e 6 or 8 conductor 5 used shielded twisted pair instrument cable Pair 1 Red Red White 1 e Conductor size dependent on cable length ence mis prac Pair 2 White Yellow White 2 e BELDEN 3120A DEKORON or equivalent Blue Green Black 2 e l Pair 3 Brown Brown White 3 e Max BELDEN 3120A 500m 1640 ft 3 pairs 1 conductor not used _ White not used Black 3 not used Dar A notused not used not used Amplifier end only
11. o points Note For wet dusty environments where build up issues of wet high dielectric material is prevalent Microwave technology will have performance problems HAWK recommends the Gladiator Acoustic Switch for these applications Features e LCD setup diagnostics on remote amplifier e Adjustable ON and OFF delays 0 20 sec e Ranges up to 200 meters 656 ft e Remote 3G connection option e Simple 1 minute setup e Remote amplifier to sensor separation up to 500 meters 1640 ft e Remote sensor or Smart Integral all in one types e Bright visual status indication on sensors e Relay outputs Smart Integral 1 Remote 2 e Independent housing alignment after mounting sensor e Remote test function Typical Applications Gladiator Microwave Smart Switch Series Cement Plants Powders Solid Level Cyclone Bin High Low Level Receiver Receiver HAWK _ Coal Fired Power Station Bulk Material Handling High Low blocked chute detection For dual receiver wiring see user manual GLADIATOR HAWK Blocked Chute Mount Microwave under pulley or out of main system flow Dimensions Gladiator Microwave Smart Switch Series Remote Microwave System Remote Amplifier 111 5 mm 4 4 78 mm 3 1 192 5 mm 7 6 14 mm 0 6 7 5 mm 0 3 30 7 mm 1 2
12. or GMSB GMRR 3 Stainless Steel for GMSHB GMRRH or GMRRS Output Option X Not Required Outputs generated from GSA amplifier Approval Standard X Not Required A 22 ATEX Grp Il Cat 3 GD T85 C IP67 Tamb 40 C to 70 C GMSB 1 0 1 A A Connection Cable CA GMR Pre cut cable for remote sender or receiver 10 10m cable 20 20m cable 30 30m cable 50 50m cable 100 100m cable CA GMR 10 OO HAWKO Part Numbering Gladiator Microwave Smart Switch Series Smart Integral Version GMS Gladiator Microwave Sender GMSH Gladiator Microwave Sender High Power GMSR Gladiator Microwave Smart Integral Receiver GMSRH Gladiator Microwave Smart Integral Receiver High Power GMSRS Gladiator Microwave Smart Integral Receiver with Signal Recognition Stability Power Supply B 12 30 VDC C 30 48VDC and 48 90VAC U 12 30VDC and 90 260VAC Frequency 1 10 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector consult factory Transducer Housing Material 1 Aluminium Mild Steel Standard 2 Full stainless steel GMS or GMSR 3 Full stainless steel GMSH GMSRH or GMSRS Output Option X Not Required for Sender units S Switch 1 output relay with Modbus for Receiver units Approval Standard X Not Required A22 ATEX Grp II Cat 3 GD T85 C IP67 Tamb 40 C to 70 C GMSR B 1 0 1 S X MA Mounting Accessory GMSEQ Gladiator Microwave Sequencer Type Power Supply 0 3 Weldment each B 12 30VDC 1 2 Gla
13. ound the housing to plant ground if vessel is non metallic RCI SLAVE IN 21 COMMS Relay Relay Note Sender Receiver GND only end AC power terminals may only be used when universal AC power supply option has been selected see part numbers AC terminals have no function in products Amplifier without universal AC power option GND SHLD end DC In 1 Output Relay 2 FailSafe Relay ain Ee Use long nose pliers to extract terminals EE Wiring Gladiator Microwave Smart Switch Series Remote System Connection Customer Supplied Cable Remote Receiver Remote Sender Green Power ON LED Red Transmitter enabled LED TERMINAL LAYOUT TERMINAL LAYOUT 2 2 2 2 2 2 7 RED 4 BROWN 9S 5 WHITE CS 6 BLUE S 8 BLACK D 5 o 2 2 2 2 2 2 2 2 N ci 4 BROWN S re 6 7 RED 8 BLACK S E So Terminals 1 2 3 9 10 not used Terminals 1 2 3 5 6 9 10 not used Signal strength alignment test point for volt meter connection SHIELD wire is NOT CONNECTED at terminal block SHIELD is connected to grounding screw Green Power Signal strength alignment indicator LED Remove Plug In terminal block for easier wiring Hole for securing of optional ide
14. ss window each C 30 48VDC and 48 90VAC 3 3 UHMW Windows amp Weldment each U 12 30VDC and 90 260VAC 4 4 UHMW Windows amp Weldment each 5 Gr UHMW Windows A Weldment each GMSEQ U 6 3 PTFE Windows amp Weldment each T 4 PTFE Windows amp Weldment each HAWKLink Modem 8 6 PTFE Windows amp Weldment each i Se Model 9 9 x 4 5 Fire ES each HL HAWK Link 10 6 x4 ceramic brick each Type 11 Shock insulation mounts pack of 4 12 Adjustable mounting UHMW windows each Be Semler Stand alone Sime mene 13 Adjustable mounting PTFE windows each Power Supply 14 Remote wave guide Assembly B 12 30VDC 15 Flanged extension pipe for long range applications SS anes ew 16 3 Ceramic window amp Weldment each OE aces Oe 17 4 Ceramic window amp 4 Weldment each ELWETTE AYES 18 A Microwave Weldment only each E 19 3 Stainless steel Weldment only for UHMW each Simeard 20 Ar UHMW Windows only each S3 Australian Simcard expires after 3 month 214 3 UHMW Windows only each Seege Simcard expires after 12 month 22 4 Stainless steel Weldment only for UHMW each customer supplied data enabled simcard 25 Stainless Steel Flanged extension pipe for long range applications HL R U G3 S3 _ OO HAWK Specifications Gladiator Microwave Smart Switch Series Operating Voltage e Smart 12 30Vdc Remote 12 30Vdc residual ripple no greater than 100mV e Smart 80 260Vac Remote 90 260Vac 50 60Hz Power Consumption
15. unawading VIC 3131 AUSTRALIA Phone 61 3 9873 4750 Fax 61 3 9873 4538 info hawk com au 7 River Street Hawk Measurement Alternate cable type between Amplifier and Sensors e 6 or 8 conductor 5 used shielded twisted pair instrument cable e Conductor size dependent on cable length e BELDEN 3120A DEKORON or equivalent e Max BELDEN 3120A 500m 1640 ft 3 pairs 1 conductor not used e Max DEKORON IED183AA004 350m 1150 ft 4 pairs 3 conductors not used Maximum Operating Pressure e 2 BAR Display Remote version only e 2 line x 12 character alphanumeric LCD e Backlight standard Memory Remote e Non Volatile No backup battery required e gt 10 years data retention Enclosure Sealing e Smart Sensors IP67 e Remote Electronics IP65 Nema 4x e Remote Sensors IP67 Cable Entries Remote Sensors 1 x M20 Gland 3 4 NPTF threaded adaptor Remote Amplifier 4 x 20mm 0 8 1 x 16mm 0 6 Knock outs Smart Integral Units 2 x M20 Glands 3 4 NPTF threaded adaptors Mounting e 3 male NPT thread or four 10mm 0 4 holes in flange on standard units or 6 ANSI flange on high power SRS units e 3 Weldments for standard mounting on vessel wall e Flange for mounting separate from vessel wall isolation shock mounts are available e 4 or 6 Weldments with PTFE teflon or UHMW windows e Ceramic window assemblies e Firebrick window assemblies available on custom basis e 2
Download Pdf Manuals
Related Search