F15 Thin Cutting Frame Saw
Contents
1. 5 1 15 6 5 2 Assembling of the frames This part of work process is much more significant Please follow the steps the service life of the saw blade will be extended more stable and predictable if the saw blades are locked properly In principal we lock the saw blades twice 1 The first time is pre lock and the second time is full lock 2 When full locked each saw blade is locked to 7 5Nm When pre locked each saw blade is locked to 3 75Nm If a frame is installed with 16 saw blades and are full locked the torque value is 16x7 5Nm 120Nm whereas the torque value is 16x3 75Nm 60Nm if they are pre locked While pre locked the saw blades are able to slide in the holder and that is for an even draw in force for each blade Each of the three draw in bolts shall be screwed evenly in order with 90 When the locking is completed the parallelism of the saw blades and the frame shall be kept below 0 05mm 2 Loosen the blades by pulling upward the handle in 90 5 Screw the push bolts to 35Nm the saw blades are not fully clamped at this time 4 Insert into the clearance with four 5mm shims and then properly screw 6 1 Adjust the torque wrench to 60Nm these three nuts with hands so that the There are 16 saw blades in the figure clearance becomes 10mm Withdraw Torque vale 16x3 75Nm 60Nm the shims Then the three draw in bolts are screwed2. Horsepower of the main shaft 15 or 20 HP Horsepower of the blower 1 HP Applicable saw blade length 500or 550 mm Applicable sawing height 70 to 250 mm Frame stroke 210 mm Height tolerance of wood 0 5 mm Sawing width side guide plate 60 to 150 mm Sawing width central guide plate 2x 30 to 70 mm Sawing width multi guide plate 2 4 x 15 65 mm Minimum length of the wood material 300 mm Minimum thickness of the slice gt 2 0 mm Sawing accuracy less than 120mm 0 1 mm Sawing accuracy greater than 120mm 0 15 mm Kerf loss according to saw blade size Frame rotation speed 450 RPM Maximum quantity allowed for the saw blades 21 Net weight of the machine 2350 kg 2 3 For Maintenance of your machine Contact with the supplier or the local retailer and inform us of the following information 1 Machine type 2 Factory number 3 Date of purchase 4 Detail description of the problem Z T O LLI N vaa Z Chapter 3 Machine Architecture 3 1 Introduction The design concept of the machine is to provide the users with a machine that integrates high sawing accuracy high durability and high safety as a whole and is easy to operate at the same time While manufacturing the least amount of fault machines and the least maintenance requirement is our critical demand thus all the components and parts we use are both of high quality and costly 3 2 Introduction to the pri
3. OPERATION MANUAL Thin Cutting Frame Saw WINTER FRAMEMAX 250 x Z L O rf NI Ca O a WARNING J The operator must thoroughly read this manual before operation Keep this manual for future reference Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 Em il info winter holztechnik de Internet www winter holztechnik de Zz T O LL N l QO z z This manual provides The correct method for installation usage service and maintenance of the thin cutting frame saw Please read this manual in detail immediately after it is available to you so as to understand the important messages we provide Chapter BaSiCS sssrrissscssrisiririsirsrracrst 1 Chapter2 Identification of the machine 4 Chapter3 Machine Architecture 5 Chapter4 Installation 0 cece eeee 8 Chapter5 Usage Steps of the Frame 12 Chapter6 Device that Prevents the Slice from Fracture during cutting process 22 Chapter7 Maintenance and Service 23 Chapter8 Selection of Saw Blade And grinding cece 25 Chapter9 Manufacturer s advice for The Operators 0000008 26 Chapter10 Devices to be adjusted 2 Chapterl1 Service Checklist Table 29 Chapter12 Troubleshooting for Start 30 x Z T O LLI N l
4. evenly and perpendicularly one by one in order 14 6 2 6 5 6 4 7 Check the parallelism of the clearance Keep the parallelism below 0 15mm 15 8 The parallelism error of the clearance There are 16 saw blades in the figure can be corrected with the three Torque vale 16x7 5Nm 120Nm draw in bolts Then the three draw in bolts are screwed Ti evenly and perpendicularly one by one in order 12 Check the parallelism between the saw blades and the frame n Paie miia pav qE i 10 Tighten the push bolts to 75Nm Now 13 The parallelism between the saw the saw blades are fully clamped and blades and the frame shall be kept unable to slide below 0 05mm 11 Adjust the torque wrench to 120Nm 16 14 Check the parallelism between the saw blades ERP m wii Vi au oft Wa wait yt Wi WY A ao A a_ J b Ad Re E W 15 If the parallelism error exceeds 0 2mm there is something wrong with the shim The frame assembly is now completed 5 3 Loosen the saw blades Adjust the torque wrench to 120Nm There are 16 saw blades in the figure Torque vale 16x7 5Nm 120Nm Then the three draw in bolts are loosened evenly and perpendicularly one by one in order 17 Loosen the push bolts and knock the push bolts loose with a hammer Loosen this bolt 5 4 Calibration of the f
5. The manufacturer ought to make steady improvements to the product in pursuit of quality perfection However any change done by the manufacturer shall not affect the function and performance of the machine All information about the equipment weight or other data of the machine can be found in the manual 1 5 Safety Guidance A Overview 1 The machine is to be operated by the skilled operators or those who are willing to truly observe the safety rules 2 Accord with the correct voltage 3 The voltage reading is shown on the cover of the electrical cabinet 4 Please make sure if this reading lie in the proper voltage range 5 The machine shall only be used after the protective shield and the safety devices are set up 6 Please don t connect the main power source while moving the machine devices or making any change 7 Always use the factory parts and expendables while servicing the machine Any damage to the machine from not using the factory parts shall be at the operator s own risk 8 The switch of the machine must be x Z T O LLI N l e I shut off when the protective device or the protective door needs to be opened 9 The baffle can only be removed when the machine switch is shut off 10 The safety switch may be removed if it is useless 11 All protective shields need to be placed and used in a correct manner These shields shall be replaced immediately if they are dam
6. 2 sec fig 2 Shut down the machine and check if there is oil at the 12 oil outlets After you stop operating the machine thoroughly clean the guide rail sliding After Shutdown block and three dust suction ports fig 2 Check for enough lubricant fig 2 Empty the F R L water tank fig 2 Check for the enough pneumatic oil fig 2 Lubricate all grease nozzles fig 2 Tighten amp lubricate the chains fig 2 Check for the tension of the main motor belt fig 2 Check if the clearance between the guide rail and the sliding block is within the range 0 3 to 0 4mm fig 2 10 _ Use the tap and the screw die to repair the damaged bolts and nuts on the frame frame M16 M12 frame base M16 fig 2 Check if the pipes for the pneumatic system and the lubricating system are tight Check all the mobile devices check screws bearings and belts for wear 3 Check any loose or overheated parts J o Z a on a lt Q z NO of the pressing system x Z T O LLI N al e I Chapter 12 Troubleshooting for Start Failure The machine does not function The main switch is OFF fig 2 Switch ON the main switch after the start button is pressed The emergency stop button is Release the emergency stop Fault power Check the fuse for the main PN o ce toare pane Insufficient air pressure the air Check the air compressor Set Insufficient lub
7. pressing wheels will rise again to the Main Switch proper position lt The power supply is controlled by the F power switch D Troubleshooting indicator lights E A Start Button Flash of the indicator lights Indication The press feeding system of error message please see the NJ lowers Warning about the Error Message 5 After 10 seconds or so the saw section a blades begin to move E Pedal Switch Tr reciprocally Stamp on the pedal switch the 1 B Stop Button set of upper pressing wheels will The main motor shuts down rise and the 1 set of side pressing After 10 seconds or so the saw wheels will move to both sides so blades stop reciprocation and the that the wood can be fed if the press feeding system is relieved pedals are released it will be and rises restored to the original state C Emergency Stop Button Use this button in case of emergency Use this button while the machine is being maintained or serviced Note If this button is pressed B button will be disabled Rotate D button clockwise to cancel this condition Press B Z T O LLI N vaal QO a Chapter 2 Identification of the Machine 2 1 Machine ID The Machine ID is stamped on the right part of the left side of the machine The following specification information is provided 1 Machine Type 2 Serial Number 3 Date of Manufacture 2 2 Machine Specifications
8. LLI N vasl QO a The empty lubricant auto off design lubricator adopts the The recycled oil is strictly forbidden for the lubricating system For the specification of the lubricant used by the lubricator please refer to the sticker on the lubricator 5 11 Use of the pressing side holde There are two sets of pressing side holders 1 The 1 set is the left front holder and the right front holder air pressure approx 2 to 3 kg cm 2 The 2 set is located at the rear of the 1 set air pressure approx 2 to 3 kg cm 3 Please use the left side holder and the right side holder while the front middle feeding grate plate is to be mounted in the center j E m E ELE 2 r 4 Please use the right side holder while the front middle feeding grate plate is to be mounted by the side Long side holder wheels can be used if required l 21 5 While applying the middle feeding grate plate please note if it interferes with the pressing wheels If there is interference please adjust the positions of the pressing wheels 6 After the front middle feeding grate plates are mounted mount the front middle extending plates parallelism adjustment is required 7 Adjust the material size a Manually place the wood to be cut at a distance where the 2 side holder can reach b Loosen the short adjusting bolts for the the adjusting bolts for the side holde
9. Replace method Loosen the retaining screws M6 under the fixing plate of the pressing wheels loosen the retaining screws for the pressing wheel slides and take off the pressing wheels Take off the snap rings with a snap ring plier and replace the snap rings x Z T O LLI N l e I Chapter 8 Selection of Saw Blade and grinding Selection of saw blades The quality of the saw blades depends on the cutting purpose Please specify that the saw blades are specially designed and manufactured for use of the thin cutting frame saw if you intend to cooperate with another saw blade supplier The saw blade is made with precision by flat rolled steel Note Please don t substitute our saw blades with other band saw blades Never use damaged blades Grinding steps for the saw blades Cleaning Use powerful detergent to remove the oil stain on the blades and lubricate again Tensing To attain better sawing quality higher tension is required on the saw teeth and for this purpose a ridge is made on the blade When there is other improper tension applied on the blade the blade will fluctuate and twist Please use our saw sharpener G5 to grind your saw blades The sawing precision and the sawing hours is related to the precision the saw blades were ground The saw blades can be ground for about 8 to 12 times Examination Every tooth of the blade shall be sharp Examine the teeth with a low magnificatio
10. aged 12 While setting and replacing the machine parts the switch of machine needs to be closed and the safety bolt shall be used When the machine is in Operation make sure no one is handling the switch Set the Machine Failure sign if required 13 Please don t touch any moving part of the machine 1 6 Transportation The wagon with sufficient loading capacity shall be used to transport the machine from one place to another safely The machine can be hung up from the top 4 forged eye bolts are required It is better to carry with the hoist the minimum weight is 3000kg Note The net weight of the machine is 2350 kg During transportation the stumbling and collision situation shall be avoided 1 7 Settings Please refer to the following information before operating and setting l The power supply compressed air and the dust collector shall be installed All used cables shall be quad cables The maximum diameter of the cable shall be used in correspondence with the current value For cable specification please refer to the cable table in chapter 4 View from the right side and make sure the motor rotates to the right direction The minimum pressure required for the compressed air is 6 kg cm If vapor is produced for too much water is contained in the compressed air the air drier shall be installed or the water deposited in the air tank shall be drained regularly The minimu
11. be made by oak oil contained wood material is not applicable At the lower right corner of the electrical cabinet there is a hole where the cable can go through and connect with the machine The power cable goes through from here Socket for the power cable of the blower The power cable inlet and the socket for the power cable of the blower The supplier asks to set a fuse free breaker applicable for the machine on the connecting cable between the main power supply and the machine When the machine is not in use cut the power off from this breaker Z F O LL p N vaal m Z For the applicable specification of the fuse free breaker please refer to the following table ee 380V 415V 440V Also for the power cables that come from the outside please refer to the specification in the following table Te 380V 415V 440V A 5 Coupling the pneumatic equipmen 1 Add the lubricant of viscosity grade 32 at the F R L combination and in the lubricator 2 Connect the pressure pipe for the compressed air 3 Push the sliding sleeve switch upward Check if the air pressure is over 6 kg cm 5 Push the operation key of the magnetic switch manually The cylinder lowers when the upper key is pressed the cylinder rises when the lower key is pressed 6 Check if the motion of the cylinder is correct and smooth Manual button a ey i Sliding s
12. e L Chapter 1 Basics 1 1 Preface It is required for those who try to use this machine for the first time and the maintenance personnel to read this manual in detail The manufacturer shall not be liable for any damage due to improper usage by the operators Thus this manual shall be read carefully before operating the machine 1 2 Special Attention To prevent any danger from occurring all information in the user manual shall be read in detail and be observed especially for the service maintenance and test personnel of the machine Special attention shall be paid with regard to the Safety Regulation part 1 3 Special Remark This section is especially written for those who are in charge of transport and maintenance of the machine 1 4 Correct Usage The machine employs the saw blades that are special designed to cut the wood blocks into thin pieces Shall be observed while operating the machine The proper usage methods The manufacturer shall not be liable for any damage due to improper usage by the operators To follow Operators have to refer to the formal the operating steps the operating methods service and maintenance instructions provided by the manufacturer To avoid accidents during the operation the safety rules shall be observed truly The manufacturer shall not be liable for any damage due to improper change or disobedience to the rules by the operators
13. e is M8 90 hexagonal screws any foreign matter in the fed in inlet b Loosen the screws from the left 18 2 While mounting the outlet base feed in two 2 Install the frame and tighten the frame to pieces of intact woods from the two grate 60Nm with a torque wrench Withdraw the inlets at both sides one piece for each grate pin inlet Push the material to the grate inlet of the receiving base Visually inspect if the woods are fixed in parallel If the slice size is greater than 3m m the receiving bracket shall not be used 3 have to added install M8 immovable screws in side when using 250mm feeding base Z T O LLI N vasl QO m Z 2 1 install the immovable axle that add spacer to underside hole when using 200mm frame saw blade is 500mm in length 4 2 ea z ij i D ei _ a oe 5 6 Installation of the frame 1 Rotate and move the frame base to the top insert the pins for fixing and push the bakelite bracket upward Installation of the 2 2 install the immovable axle to top hole when frame would not be able if the bracket is not using 250mm frame saw blade is 550mm pushed upward in length x Z T LL N val O T e Z i r i y it af al r iy 2 Fy ian 2 3 be careful about inlay that immovable and 5 7 frame channel is correct whether or not when install immovable Install the dust suction head and screw on the upper d
14. e the same height as the conveying wheel Tighten the two hexagonal round head screws M6 Install the frame Move the frame to the top by the rotating the crank Screw down the bakelite Pre cut the bakelite by rotating the crank Caution When the width of other slice is to be adjusted the new bakelite needs to be pre cut in advance x Z T O LLI N l e I Chapter 7 Maintenance amp Service 7 1 Lubrication For the least amount of maintenance the lubricating system shall be applied on the guide rail This system is built to separately supply sufficient lubricant on the twelve lubricating locations If the oil level drops below the smallest reading the fault indicator on the control panel will be halted automatically Please refill the lubricant in the lit and the machine operation is oil tank After long time of suspension we suggest that you wash the deposited sludge in the oil tank to ensure the lubricating pipe is unclogged We use the lubricant of viscosity grade 32 Recommended oil ISO Spec Viscosity cst 40 C Brand Chinese Petroleum Corp SHELL Torbo T32 The lubricator is controlled by the computer in the electrical cabinet The timer at the left upper corner of the electrical cabinet controls the oil supply interval The factory setting of oil supply interval 1s once per 3 minutes If the amount of oil is to be increased the interval s
15. eeding base x Z T O LLI N vaal O T e Z 4 Tighten the left bracket and the right bracket and the right bracket Adjust with the two adjusting bolts on the platform c Upon completion of the above steps tighten the screws from the left bracket and the right bracket Make the final validation The dimension is measured to be 199 0 3 m m 3 Calibrate the perpendicularity on the adjusting platform for the feeding base Please use the plastic hammer metal hammer is not allowed bracket for the feeding grate The tightening screws shall vary in Fe correspondence with the size of the 6 All the above actions shall be done iron tubes There are various otherwise the cut slices won t parallel dimensions of screws available for to each other option from the originating 7 Mounting of the outlet base manufacturer Install the outlet grate plates and the iron tubes in order and tighten them 5 5 Mounting of the feeding base and the 1 Rise the four sets of pressing wheels to the top switch on the pneumatic sliding sleeve switch allow the pressing wheel to rise mount the feeding base and tighten it with 5 Calibrate the perpendicularity of the the M8 amp 90 hexagonal screws If the feeding base again material can t be fed in please check a Fix the feeding base on the whether the size of the iron tube and the adjusting platform Screw on the overall size are correct or whether ther
16. hall be shortened There is a button on the control panel Press it for 3 minutes before you go to work 23 Shut down the machine and check if the applied on the If there is lubricant 1s twelve lubricating locations no lubricant or the amount is too little please the immediately for checking and repairing consult technical department 7 2 Clearance between the slide rail and the sliding bloc We ask the operators to check the clearance between the slide rail and the sliding block If necessary the clearance can be adjusted in the range between 0 3mm and 0 4mm using feeler gauge If the clearance between the guide rail and the sliding block is less than 0 25mm the strong friction will raise rapidly the heat of the guide rail and the sliding block If you observe the increase in friction heat please extend the clearance between the guide rail and the sliding block The guide rail and the sliding block must be kept in cool condition The guide rail and the sliding block bear great load therefore they shall be inspected regularly to make sure the clearance between them is proper After checking and adjusting all nuts and screws shall be tightened 7 3 Replace the expendables After the machine has been functioning for a long period of time some expendables must be replaced Z T O LLI N vaa m Z Saw blades each saw blade could be ground 8 to 12 times Shi
17. k up table Figure example 19 60 mm b 173 size of the input material input quantity grate plate size orate plate quantity 2 Figure example 173 19 6 4 2 5 2 17 3 Frame size for assembling shim size a Set the slice thickness after cutting and the saw blade specification and then calculate Saw blade length saw body length spacing shim size for the saw blade Figure example 2 0 1 4 0 9 b Calculation saw body length quantity of one set of saw blades a quantity of the shims 0 9 5 2 5 4 14 5 c The spacing shim size between the saw blade sets Calculation Material size b size of material grate plate Figure example 19 6 14 5 12 17 1 d The shim size from the baseline to the first saw blade Calculation for 4 sets length from the central point to the baseline c c 2 b number of sets Calculation for 3 sets length from the central point to the baseline c b b 2 Z L O LL N sol QO a m Figure example for 4 sets 80 17 1 17 1 2 14 5 2 25 35 e Calculation for the lock plate dimension if the side holder is used Calculate separately from the central point according to the position where the front middle feeding grate plate is located f Calculation for the outlet base Calculation Material size quantity of saw blades 1 19 6
18. leeve switch 4 6 Validate the rotation direction of the moto Open the lid at the lower right part 2 Insert a crank rotate it clockwise and check if there is any foreign matter blocked in the way 3 Press down the force oil supply key for 2 3 minutes Lubricate the guide rail and the sliding block and make sure the rotation direction 1s correct Z T O i N val a lt 4 You can now start the motor if all the above processes are done At N A 5 Make sure the motor rotates to the right direction 6 Make sure the blower rotates to the right direction 10 4 7 Coupling of the blowing equipment There are two vents on the machine for cooling the saw blades and removing the wood chips one located at the upper part and the other one at the rear bottom part of the machine Upper vent diameter 50mm Rear bottom vent diameter 65mm A 8 Coupling of the suction equipmen There are three dust suction ports which are located at the front rear bottom and the upper part on the machine Outer diameter of the dust suction ports 3x125 mm Required suction capacity of the vacuum pipe 3700 m hour Required air ventilation speed 30 m sec Ventilation pressure approx 250 mm Hq Consumed power of the suction equipment approx 5 5 HP Be 2 Mount the tool holder on the workbench uneven workbench shall not be used for the to
19. m air speed from the suction inlet 1s 30 m sec The suction capacity of the vacuum pump is 3700 m hour and the power consumption is approx 5 5 kw 6 The lubricant must be filled up Any cushion pad e g rubber cushion placed at the bottom of machine for shock absorption will induce the operation resonance Insert the wood wedges it is not suitable to use oil contained wood material use of hard wood from northern America such as oak is better into the gaps at the four corners of the machine base so that the Operation resonance can be eliminated effectively The floor where the machine is to be positioned must be taken into consideration whether it is strong enough to withstand the vibration of the machine for the vibration 1s so great during operation It is not suitable button to initiate the machine to place the machine higher than the 2 If this button is pressed while floor the machine is in operation the 10 The machine is heavy enough so the ground main motor will stop and the bolts are not required for mounting press feeding system will keep 11 Warning The vent of the main motor shall the press down condition not be blocked The machine damage To relieve the press down caused by improper ventilation 1s not within condition of the press feeding the scope of warranty system please push the red buttons Fig 12 Fl F2 F3 F4 1 8 Description of the key points for operation manually and the
20. ms the shims need to be replaced according to the slice size The shims are reusable Iron tubes the iron tubes need to be machined by a lathe according to the size of the wood to be cut The iron tubes are reusable Chains chains shall be used where there 1s any loose condition Replace method Use a long nose plier to take off the snap ring remove the O ring connect a new chain and clip the snap ring Bakelite A bakelite is used when there is a fracture on the slice or if more wood chips are produced during cutting Replace method Please refer to section 6 2 Belt A belt is used when adjustment is not possible or there is a skid Replace method Loosen the adjusting bolts and the retaining screws for the motor base Remove the connecting rods and the chains from the right side Replace the belt Connect the connecting rods chains and adjust the belt to a proper tension Tighten the motor base Transmission engine oil Use the 32 engine oil or the same class The first replacement of the oil shall be after 300 hours and every 1000 hours later on Replace method Remove the screws on the lower part of the transmission drain the oil empty tighten the screws and replenish new oil from the upper priming hole to the quantity more than 2 3 of the visual gauge 24 Rubber pressing wheel The rubber pressing wheel is used when there is any damage or it is unable to press
21. n power stereomicroscope x15 If any of the teeth in the row is not 25 sharp please grind again Measure the tooth height after grinding with an electronic vernier caliper The height tolerance is 0 03mm size torque list of saw blades Size of saw blade Note Please use the saw blades provided by us We can t guarantee the cutting quality 1f other saw blades are used Z T O LL N vaa Z Chapter 9 Manufacturer s Advice for the The machine is hazardous when it is used Injury may occur because of improper operation by the users Thus the manufacturer asks that only the skilled technician be allowed to operate the machine During machine operation tiny wood blocks may be ejected because of the uneven wood material that is being sawed Though the the manufacturer still ask the operator to wear probability of ejection is not high leather groves and a leather scarf during operation and the operators are forbidden to stand in front the machine in operation only the sideway is allowed Before operating the machine the operators shall read the instructions of the machine in detail Before operating the machine please make sure each safety protective mechanism functions normally Please shut off the power of the machine and leave the machine unpowered before cleaning adjusting repairing or servicing the machine It is strictly forbidden to touch any mo
22. ncipal mechanism A gt Flywheel amp Coupling Rod The main motor drives the flywheel to rotate at a rotation speed of 450 rpm The rotation of the flywheel drives the frames by the coupling rod to reciprocate up and down in a simple harmonic manner B gt Conveyance Mechanism A mechanical architecture is adopted for the conveyance mechanism of the machine The time points of action and stop are controlled with accuracy The advantages are the following 1 gt Reduced fracture probability of the saw blade 2 gt Extended working hour of the saw blade 3 gt Reduced noise level 4 gt Reduced feeding resistance C gt Lubricating System The lubricating system is composed of one mechanical lubricator and one motor pry Bi 16 SS gy ioe This timer controls the oil supply interval The factory setting of oil supply interval is once per 3 minutes If the amount of oil is to be increased the interval shall be shortened lubricator adopts the empty lubricant auto off design D gt Press feeding System The press feeding system is composed of four feeding cylinders and two side holder cylinders There are eight sets of pressing wheels two sets are made by steel and the other six are made by anti wear rubber Z T O LL N vaal X Z E gt Cooling System The blower sends in a great amount of air to remove the wood chips and cool down the saw blades The
23. p _ovoe Electrical Cabinet A standard electrical cabinet shall contain the following principal electrical components a One computer PLC that controls all the action processes b Three magnetic contactors For low voltage start of the main motor contactor For c One magnetic initiating the blower Z T O LL N ol O a3 lt H d One buzzer For warning there is no oil in the lubricator e One timer For setting the pause time of the lubricator f One converter For dropping the main voltage to 110V for the electrical components g Power supplier For dropping the voltage from 110V to DC 24V for the PLC h One filter For protecting the PLC 1 Two load protectors Auto cutting the circuit to save the spindle motor from overloading When the load protector trips wait for two minutes and push the RESET button on the thermal relay to recover The maximum current of the thermal relay was set at factory Please don t adjust arbitrarily unless it is done by the skilled maintenance personnel The maximum current of the load protector is set by the supplier as following eee PY 380V J415v 440V J Selector switch For switching between the manual auto mode for the blower default auto mode The buttons on the control panel take the control if the manual mode 1s Set k Fuse base The 2A fuse protects the device by opening the circuit when the cu
24. r to grate base Manually rotate reach the positioning block and turn approx 2m m in counterclockwise direction one cycle x Z T O LLI N l e L Chapter 6 Device that Prevents the Slice from Fracture During Cutting Process 6 1 The structure of the fracture preventing The mechanism that prevents the slice from fracture during cutting 1s composed of three parts 1 Bakelite bakelite will be cut in for about 1mm by the threaded rod During working process the 2 Bakelite bracket For supporting the traverse rod of the bakelite 3 Bracket base The bracket base can be folded up and it is folded up when the frame is to be inserted To void the fracture from occurring on the bottom of the slice the fracture preventing mechanism needs to be adjusted properly The height of the fracture preventing bakelite can be adjusted to the same height as the conveying wheel 6 2 Adjust the height of bakelite and pre cut Remove the frame Apply countersunk head screws M5 to five hexagon socket install a new bakelite The screws must be tightened properly Loosen the two hexagonal round head screws M6 and move the bakelite to the rightmost Now the bakelite shall be the conveying wheels Put a straight wood block on the the below conveying wheels bakelite across 22 Move the bakelite to the left until it touches the bottom of the wood Now the bakelite shall b
25. ricant the Refill the oil tank in the The cover is not shut properly Check and close the 6 covers of Main motor overloading the The overload protector of the overload indicator light is lit main motor is tripped Press the red button and then the green button to restore Problems from other control Check and replace a new fuse y ame The pin for the flywheel is not Withdraw the pin ae a A The air pressure is over 6 kg cm Wood chips are accumulated inJRemove the shield of the and the air pressure indicator the inside of pneumatic switch pneumatic switch and remove light is still lit which causes poor contact of the the wood chips inside The empty oil indicator light is The float switch in the oil tank Replace the float switch still lit while there is enough oil fails in the oil tank Blower overloading The load protector is tripped Press the red button and then the green button to restore 30
26. rque is great when the frame is tightened 3 Assemble the adjusting platform for the The front dust suction port is hidden in the feeding base inner side at the lower part a Screw the M12 100 hexagon screws and bolts at the four corner locks of the platform and adjust the platform level b Screw the adjusting bolts Z T O LLI N val QO a Rear dust suction port 4 9 Installation of the calibration device 1 Prepare a solid and level workbench of 70 90 cm in height Z T O LL N vaal QO Chapter 5 Usage Steps of the Frame 5 1 Calculation of the frame dimension l gt a This part of work demands precision If the calculation is not accurate problems may occur in assembling the frames or the product size may be improper While according to the dimension look up table calculating please calculate provided by the manufacturer Please use the operation diagram while calculating the dimension a Please set the dimension labeled on the left lower side of the operation diagram a Wood thickness before cutting b Slice thickness after cutting c Specification of the saw blade Figure example Wood width before cutting 19 5 mm 0 05mm Slice width after cutting 2 0 mm Specification of the saw blade 0 9 1 4 b Calculation for the dimension of the feeding base a Set the size of the input material refer to the dimension loo
27. rrent is overloaded 1 Relay For motion control m Current transformer For indicating the current reading on the ammeter temperature controller photo 2 4pcs install in behind Slippery track thermal sensor photo 3 detect temperature of Slippery track The machine will be stop when the temperature Z T O LLI N vaal QO a Chapter 4 Installation 4 1 Unloading Unrecoverable damages may occur if the machine is dropped or stroke Please be careful while carrying The machine can only be lifted and carried from the bottom with a stacker over 2 5 tons 4 2 Positioning Criterion for selecting the proper mount location a The hardness of the floor must be strong enough to support the machine and bear the vibration during the machine operation b The location shall be near to the power supply c The pneumatic connector shall be available d The dust shall be available suction equipment e In addition to the above criterion the harness that fastens the electrical cabinet shall only be cut off after the machine is mounted The electrical cabinet shall not be fixed on the machine 4 3 Mounting the Machine The vibration is very strong when the machine is in operation The wood wedge shall be used for fixing The wood wedge shall be made by oak oil contained wood material is not applicable Length 100mm height 25mm width 35mm the wood wedge shall
28. s produced when the wood is hit by the saw blade moving upward otherwise the adjustment is not required Most wood material can be cut via the factory setting Feeding speed Soft wood 0 6 to 0 8 min m Hard wood 0 3 to 0 4 min m For reference 2 Adjustment for the feeding base This mechanism can be used 1f the difference of size is greater between the slices at both sides Adjust the parallelism for the slices at the both sides please use the data provided by the originating manufacturer Please judge by the centimeter for Adjusting method calibration a Fix the flywheel by inserting a pin b Loosen flywheel chain wheel screw M8 c Adjust the chain wheels to the required angle by the adjusting handle d Tighten flywheel chain wheel screw 27 x Z L O LLI N val QO a 4 Adjustment for the frame inclination If the upward movement of the frame interferes with the feeding motion loosen the two M10 nuts at the rear part of the frame base adjust the bolts the parallelism between the two bolts shall be 0 02 m m and then tighten the bolts 28 x Z T O LLI N l e L Chapter 11 Service Checklist Table Service Work Before Initialization After Shutdown Before you start to operate the A Before Per week month fo machine press the manual oil supply button for 3 to 5 times released after Initialization
29. tive part of the machine with hands or other part of your body The machine must be installed properly and firmly settled on the ground before operation 26 when every day using the frame saw machine or change the frame have to cleaning the mouth of inhale dust and the saw dust that around the slippery track If cut the wood with longer fiber must have to cleaning usually to avoid frame become deformed and broken Have to cleaning saw dust Scope of warranty 1 The warranty period of the machine is one year The warranty is not valid if the damage is caused by improper operation 2 The warranty period of the electrical control equipment is three months The warranty is not valid if the damage is caused by unstable power supply due to improper operation 3 The expendables such as saw blades chains bakelite belt rubber pressing wheel and the engine oil are not within the scope of warranty Z T O i N val QO a Z Chapter 10 Devices to be adjusted 1 Adjustment for the feeding speed Rotate the prime wheel for speed setting to the required feeding speed please use the data provided by the originating manufacturer Fix the wing screws when the speed setting is completed ee y J i E i yg f Adjustment for the feeding locations The E d feeding locations shall only be adjusted if a loud striking sound is produced during working or vibration i
30. ust suction pipe with the retaining nuts oe Adjust the height of the pressing wheels There are 4 sets of pressing wheels 8 pressing wheels l For the 1 set and the 2 set press down 4mm For the 3 set and the 4 set press down 2mm For the 1 set and the 2 set the air pressure is approx 5 to 6 kg cm For the 3 set and the 4 set the air pressure is approx 2 to 3 kg cm 20 5 8 Launch the vacuum cleaner equipmen See 1f the suction capacity is sufficient If it is unable to take away the wood chips effectively please make improvement 5 9 Start operation Press down the start button of the main motor wait for the main motor to run normally and then press the start button of the blower motor or you can also set the auto start mode with the electrical cabinet 5 10 Adjusting the lubrication system The quantity of oil supplied by the lubrication system shall be adjusted according to the efficiency of the dust collecting equipment When the dust collecting equipment can t take away all wood chips large amount of oil shall be supplied It is necessary to perform a daily check on the guide rail and the sliding block 1f there is enough lubricant for protection This timer controls the oil supply interval The factory setting of oil supply interval is once per 3 minutes If the amount of oil is to be increased the interval shall be shortened Z T O
31. vents are located both at the upper and lower part of the saw blades The air is blown from the rear to the front Electrical Control Panel The electrical control panel is composed of the following parts 1 Start button of the main motor After the button is pressed for 10 seconds the main motor starts to function 2 Stop button of the main motor After the button is pressed for 10 seconds the main motor ceases to function Use this button to stop the machine under normal condition 3 Blowing start button The manual start switch of the blower 4 Blowing stop button The manual stop switch of the blower 5 Force oil supply key Press this key for 3 to 5 minutes before starting 6 Power indicator The power indicator will be lit if the power supply reaches the machine 7 Power switch of the control circuit The power switch of the 110V control circuit The emergency stop switch of the main 8 Emergency stop button motor When pressed the button knob must be rotated so that the stop state can be cancelled 9 Indicator 4 fault lights red 1 status light yellow The machine can t be started if one of the fault lights is are lit 10 Ammeter For indicating the load of the main motor 11 Timer For counting the machine operation time To reset press the middle button a f FA lt id w A z i J ij y Eae ot s PI 1 a rS i i i 7 J N I p k 4 k i i anoo
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