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iDrive - Drives Direct

1. gt 50 0 i 000 Output Frequency 001 Set Frequency 002 Output Voltage 653 0 10 Analogue Output Select 003 DC Voltage 1 004 Output Current 005 PID feedback Signal b54 Analogue Output Gain 00 0 200 96 000 RUN 001 Frequency Reached b57 002 Frequency in Range 656 b57 003 Frequency Detected gt b56 004 Frequency Detected lt b56 Fault b55 Multi Function Output Relay RY1 Auo Besar Resa Momentary Power Loss Emergency Stop E S Base Block b b Motor Overload Inverter Overload Not Used xxx Power ON Communication Error Output Current gt b58 b56 Output Frequency Reached Set Value 00 0 200 Hz 000 b57 Frequency Detection Range 00 0 30 0 Hz 000 4 5 b43 b44 b45 b46 b47 b48 b49 b50 651 652 X Chapter 4 Software index b58 Output Current Reached Set Value 000 100 b59 Output Current Detection Time 00 0 25 5 S bss 559 _ 000 RUN 001 Frequency Reached b57 002 Frequency in Range 656 b57 003 Frequency Detected gt b56 004 Frequency Detected lt b56 Multi Function Output Transistor 005 Fault T T Option Card 006 Auto Reset Restart 007 Momentary Power Loss 008 Emergency Stop E S 009 Base Block b b 010 Motor Overload 011 Inverter Overload 012 xxx Not Us
2. FREQ SET Qe D 3 2 iDrive IP20 models can be installed side by side when temperature is below ou L zi plas PE FREQ SET Chapter 3 Environment description and installation e iDrive EDX 040 21 075 21 040 11 075 11 N4S IP65 type installation 199 mm 7 83 L1 L2 100 120 OR 200 240VAC 50 60Hz PE NOTES i 1 Isolating switch REV 0 FWD switch and potentiometer are only for EDX NAS models 2 Power supply cable 600V AC rated PVC 3 Motor cable 600V AC rated PVC screened or armoured PVC 4 Maximum torque on terminal screws 1 Power motor cable plug in terminal 5kg cm 4 34 in Ib Fuses 2 Remote control wire 4kg cm 3 47 3 Outer cover M4 6kg cm 5 20 in Ib fs ka F fuse link or MCB type circuit NOTES B protection 1 Input power single phase L1 L2 PE y ensuring supply is 100 120 or 200 240VAC according to model type AC Isolator MEE 2 Motor output three phase T1 T2 T3 PE 100 120V Caution Do not start or stop the motor 2n ET by switching input power For EV N4S type 50 60HZ i PE Ensure that the REV 0 FWD switch is set at 0 position so that the iDrive has no run signal at power on otherwise injury may result TM2 33 Chapter 3 Environment description and installation
3. 100 b03 Motor no load current A Motor no load current differs with iDrive capacity b89 Adjust according to motor information b04 Output voltage ratio at max frequency 00 0 100 b05 Mid frequency Hz 00 1 200Hz b06 Output voltage ratio at mid frequency 00 0 100 b07 Min output frequency Hz 00 1 200Hz b08 Output voltage ratio at min frequency 00 0 100 b04 b08 please refer to A07 description b09 Motor rated current A b10 Motor rated voltage V b11 Motor rated base frequency Hz b12 Motor rated power kW b13 Motor rated speed RPM b14 Torque Boost Gain Only for vector control A06 001 If motor load torque increases this function increases the available output torque to match the load ATe I X Gain load current torque boost Torque Speed curve pattern lorque C B A Q Operating frequency range 0 Motor rated frequency 4 13 Chapter 4 Software index When the motor output torque is not enough increase b14 set value If the motor vibrates or becomes very hot decrease b14 set value If running at low speeds for long periods high b14 set value can cause the motor to overheat The maximum output torque limit 1s proportional to the iDrive rated current If increasing b14 set value causes the output current to be too large increase b03 set value b15 Slip Compensation Gain Only for vector control A06 001 If
4. 002 Set frequency will be stored when the inverter stops UP DOWN function is available in stop mode 1 b42 000 when a RUN command 15 ON the iDrive will accelerate the motor to the frequency set in 645 then maintain running at this speed When UP DOWN terminal is ON the iDrive begins to accelerate decelerate the motor until the signal goes OFF then it runs at this new speed etc When the RUN goes OFF the iDrive decelerates or coasts the motor to stop according to the setting of b92 The frequency at which the RUN signal is OFF will be stored in b45 The UP DOWN Key is not available at stop The stored frequency cannot be changed by UP DOWN terminal but can by changing the value of b45 2 b42 001 the iDrive will run from 0 Hz when run signal is applied UP DOWN operation method is same as b45 000 but when next RUN signal is ON iDrive will start from OHz 3 b42 002 Same as when b45 001 but UP DOWN is available while in stop mode 4 20 Chapter 4 Software index b43 Multi function input terminal S1 S6 signal scan time N mS 8 N 1 100 times b66 AIN signal scan time N mS x 8 1 100 times 1 If b43 scan time is set to say 80mS 1 10 then digital input signals on for less then 80mS will be ignored 2 If the CPU scans the same input signal for N times scan times it is accepted as normal If it is less than times it will be taken as noise One scan time 8115 3 User ca
5. ground cables connected Isolator through isolator A Armoured or ck screened cable NOTE 2 3C or 4C Screen armour must Screen be connected as shown connected at all at each end of cable ends as shown Sections If motor connection box 1s plastic screen must be secured to the metal frame of the Note Power supply side ancillary equipment motor not shown in this diagram for clarity 311 Chapter 3 Environment description and installation Further good EMC practice IP20 models Connect the power cable including Earth as shown Use shielded screened or steel wire armoured cable Strip the cable cover and clamp the screen to backplate Clamp screen to the motor Clamp screen to the motor frame Connector length should be shat lt 500171 Connector length should be short lt 50mm e A ferrite choke in the output of the main circuit can suppress conducted emissions To limit the effects of radiated emissions unscreened motor cables should be put in an earthed metal conduit Do not run control cables inside conduit or within 30 cm of the motor cables fcontrol signal cables must cross over motor cables ensure that they do so at right angles 909 The supply and output PE terminals should to be connected to ground to increase noise immunity of the integrated EMC filter To prevent RF interference resulting in iDrive operation error control circuit wiring should be
6. 010 fo 000 Auto Run by Inverter 687 Imwerter Cooling Fan ME pop U Only b88 Motor Rotation Direction are 001 Reverse 89 b Inverter Power Code Read Only See following description 000 FWD STOP REV STOP RUN STOP Direction Switching 001 RUN STOP FWD REV 002 3 Wire RUN STOP 000 Reverse Enabled Reverse RUN Instruction 001 Reverse Disabled 000 Decelerate to STOP STOP Method 001 Coast to STOP 000 Display Hz Only 000 Module Disabled 001 Copy iDrive to Module 002 Copy Module to iDrive 003 Read Write Check 010 Reset to Default SOHz All Data Reset to Factory Settings 020 Reset to Default 60Hz Software Version Read Only CPU Version Alarm Log Last 3 fault records b91 b92 b93 b94 b95 97 b 3 x A 2 x K 4 N Note Chapter 4 Software index 1 Parameter value can be modified when iDrive output is on motor running 2 Frequency resolution is 1Hz for settings above 100 Hz 3 Cannot be modified during communication 4 Do not change while making factory setting b95 factory setting is 010 50 7 and motor parameter value is 140 b95 factory setting is 020 60Hz and motor parameter value is 170 48 Chapter 4 Software index 4 3 Parameter Function Description Basic A parameter functions A00 Operation Control 000 Keypad 001 External Terminal 002 Communication Control 1 A00 000 iDrive RUN ST
7. 017 Analog frequency signal input terminal AIN 018 PID feedback signal terminal AIN 019 DC Brake ON command 1 51 54 amp AIN on TM2 are multi function input terminals MFIT configure as shown above 2 Parameters b35 b38 and b41 control the function of each terminal as shown below b35 controls terminal 51 b36 controls terminal 52 637 controls terminal 53 etc b35 b38 or b41 000 001 Forward Reverse Forward command ON means motor will run forward when OFF the motor stops b35 factory default 1 forward command Reverse command ON means motor will run in reverse when OFF the motor stops b36 factory default is reverse command If forward and reverse commands are ON simultaneously the motor will stop b35 38 or 41 002 004 Preset Speed Command 1 3 When a run signal is applied and the selected external multi function input terminal is on the iDrive will run at one of 8 preset speeds which are controlled by the status of the terminals The corresponding speeds are as that programmed in parameters b44 to b52 as shown in the table below b35 b38 b41 005 Jog Frequency Command When run signal is applied and the selected external multi function input terminal is on and set to Jog speed the iDrive will run according to b44 Priority Jog gt Preset Speed 4 17 Chapter 4 Software index Preset Speed Preset Speed Preset Speed Jog Frequency Output frequency Command 3 Command 2 Comma
8. DC link parallel connections If all iDrives are of the same voltage rating the DC bus connections ot each can be connected together in parallel Regenerated braking power from stopping of high inertia loads can then be dissipated or partly dissipated between all of the paralleled zDrives If more energy requires dissipating a braking module and resistors can be connected as shown above Note All drives must power on at the same time Notes parallel connecting the DC busses of different capacity inverters Must power up In sequence Largest capacity first smallest capacity last DC fuses and or other precautions may be necessary Never connect terminals to terminals or damage will occur If in doubt consult your local iDrive distributor or dealer 325 Chapter 4 Software index Chapter 4 Programming instructions amp Parameter list 4 1 Keypad 4 1 1 Keypad layout iDrive POWER RUN FREQ SET STOP 4 1 2 Local and Remote operating modes Local mode Run Command Set A00 000 Run command only from RUN STOP keys on the keypad Frequency command Set A01 000 UP DOWN keys on keypad control the motor frequency speed Set A01 001 only the Freq Set potentiometer VR on the keypad can control the motor speed Remote mode Run Command Set A00 001 Run command only by digital input to TM2 terminal S1 to 54 Terminals S1 to S4 can be configur
9. EDX N4S installation Caution When removing front cover as shown be careful not to pull or stress any pre wired internal power or control connecting cables Power supply cable L1 L2 Motor cable T1 T2 T3 34 Chapter 3 Environment description and installation EDX N4 installation Caution When removing front cover as shown be careful not to pull or stress any pre wired internal power or control connecting cables Power supply cable Frequency control Power supply cable L1 L2 Motor cable lt T1 T2 T3 3 35 Chapter 3 Environment description and installation 3 2 Environmental precautions Do not use the inverter an environment with the following conditions Wind rain and water drops may get into Electromagnetic wave 5 Inflammable materials 3 6 Chapter 3 Environment description and installation 3 3 Electrical Installation 3 3 1 Notes for wiring A Screwdriver torque Connect cables and tighten to the torques listed below Tightening torque 0 74 0 1 8 66 10 in Kg cm 15 97 18 Ibs f t Kg m Ibs in Kg cm B Power cables connected to TM1 Power cables are connected to LI L L2 L3 2 T3 P and N Choose cable in accordance with the following criteria 1 Use cable with copper cores only Select cable with insulation diameter based on working conditions at 221 F 105 C 2 For nominal voltage
10. EET p lt 5 gt gt O c D as External signal setting External variable resistor 0 10V 4 20mA Performs up down control Motorized Pot with multi function programmable inputs on the terminal base Frequency limit Possible to set Upper and Lower frequency limits and two stage functions skip frequencies V F pattern Ace dec control 1 Relay output as standard SPST selectable as multi function DO relay output output 1 optional external multi function output open collector transistor 24V 600mA ee Selectable NPN PNP 4 inputs S1 S4 as standard 2 extra inputs DI digital t G 55 56 available on option card Al analog 68 speed command and PID feedback signal speed PID 4 20mA 0 10V brake torque boost 2 3wire control and PID control 5485 Option card Modbus RTU ASCI modes Communication control 4800 38400 bps max 254 stations PC PDA software 10 50 C inside enclosure IP20 10 40 IP65 Internal EMC filter First Environment Restricted Distribution Co e EP 5 lt General control External EMC filter First Environment Unrestricted Distribution In accordance with EN61800 3 LVD Conforming to EN50178 Enclosure IP20 Safety Class ULS08C 3 16 Chapter 3 Environment description and installation Over load protection Inverter rated current 150 1min conformity Ov
11. O TT Appendix I
12. function 010 200 Hz 00 0 A03 2 A04 Acceleration time 1 01 99 5 05 0 0 1 999 s 000 Vector control 001 control A07 V F Pattern set 001 007 A08 Output voltage at base frequency 198 264 380 528 V 220 440 Torque Boost Gain V F 00 0 30 0 000 1 Electronic thermal overload relay 000 Enable motor protection protection for motor OL1 001 Disable motor protection 000 b parameters CLOSED 12 Access to b parameters 001 b parameters OPEN Advanced b parameter function list Access to these parameters by setting 12 001 05 0 5 0 2 0 A07 A08 I A09 Base frequency 00 2 200 Hz 500600 10 11 NT 100 25 0 Output Voltage at Mid Frequency V F 00 0 100 Min Output Frequency V F 00 1 200 Hz Output Voltage at Min Frequency V F 00 0 100 4 3 2 Se gt NINI A 4 Chapter 4 Software index Torque Boost Gain 001 450 Slip Compensation Gain 001 450 Low Frequency Dead Band Voltage 000 040 Compensation 1 5 0 0 0 0 Deceleration Stall Prevention Level 050 200 200 0 5 Running Stall Prevention Level 050 200 200 Stall Prevention Deceleration Time 00 1 999 s Auto Re start Attempts 000 005 000 Auto Start Enabled Auto Start at Po
13. use fuses with quick blow characteristics semi conductor fuses It is the responsibility of the user installer to ensure that the correct fuse protection or other is applied 5 CC T type fuses for iDrive EDX 110V input models 1 phase up Kw 100 CONT 5 Output AMPS FUSE Rating A FUSE Rating A usper es 0 5 0 4 0 75 220V input models 1 phase 0 2 0 4 0 75 1 5 22 up Kw 100 CONT Max RK5 Max CC or T Output AMPS A FUSE Rating A FUSE Rating A 0 25 53 1 8 0 5 220V input models 3 phase 0 2 0 4 0 75 1 5 22 HP Kw 100 CONT Max RK5 f Output AMPS A FUSE Rating A FUSE Rating A 0 25 5 3 0 5 440V input models 3 phase HP 100 CONT Max RK5 Max CC or T Output AMPS A FUSE Rating A FUSE Rating A UL class fuses overload characteristics 5 type has a time delay characteristic T type 1 quick blow CC type have both types of characteristic Fuse ratings are based upon 250V fuses for 120V inverters and 300V fuses for 240V inverters and 600V for 480V inverters 38 Chapter 3 Environment description and installation 3 3 2 MC MCCB Fuse and cable specifications MCCB MC Fuse IMO warranty will not apply under the following condition 1 MCCB or fuse is not installed or incorrectly installed or installed with over capacity which has resulted in iDrive failure 2 MC or capacito
14. 2 2kW 3 0 HP Blank IP20 2 1 Chapter 3 Environment description and installation Chapter 3 Environment description and installation 3 1 Environment The environment will directly effect the operation and the life of the iDrive Always install the Drive in an environment that complies with the following conditions e Ambient temperature 10 50 e Avoid exposure to rain or moisture e Avoid direct sunlight e Avoid smoke and salinity e Avoid erosive liquid and gas Keep away from radiation and e Avoid dust and conductive particles P y flammable materials e Avoid sources of strong electromagnetic interference e Avoid vibration Use vibration proof mounts if the situation can not be avoided e Ifseveral inverters are placed in the same control panel additional cooling must be used to keep the temperature below 50 C Front view OK Front view X Side view OK Side view OK Enclosure front view Enclosure side view 3 1 p TT nm ii i n nn n JUR Mi Installing onto DIN RAIL 50 L1 E p oy PE PL a lt on OGE 5 INS ee eee Chapter 3 Environment description and installation T TI WW d E j b T III AWA li The chassis of this model has DIN rail clip device to use when rail mounting l A 1 Removal from DIN RAIL L1 L P4
15. 4 AA A4A 45A A Frequency detection pong Jp c Hy T rang 657 INY output frequency NEN H Frequency is HEN o i Frequency detection command T ul T as 1 un S 3 RO T rang b57 ON ON ON RELAY output ziznal 4 22 Chapter 4 Software index b55 b60 002 Preset Output Frequency b56 b57 Reached No Run Signal relay does not operate ON ON Operation commanw A00 un i lt Frequency detection Frequency reach setting value b56 IN eutput frequency 4 4 qd L asua Frequency reach setting valuE fr x eee ee MUS U 56 4 3 1 4 1 4657 a EM J 1 i RELAY output signal b55 b60 003 Frequency Detection Fout gt b56 Operation Cornrnandi A 00 Frequency reach setting ValuelA00 IN output frequency tiequency reach setting 00 RELAY cutput signal 4 23 Chapter 4 Software index 55 b56 004 Frequency Detection Fout lt b56 Ho operation sianal Input RELAY operator please consider the action way Operation command A00 ON Frequency value b56 IN output
16. 5 1 3 Keypad operation error descriptions 6 5 5 2 General functional troubleshooting 5 3 iDrive Troubleshooting flowcharts 5 7 5 4 Routine and periodic checks 5 13 5 5 Maintenance and inspection 5 14 Chapierr6 lt ODUODS uuu 6 1 OL Option oo it 6 1 O L L R5 485 0ptio uuu u peas aeg 6 1 6 1 2 RS 232 option 6 2 6 1 3 Program copy option card 6 3 6 I T Remote keypad uuu u uu u bes er ue 6 4 6 1 5 2 IN 1OUT expansion card 6 5 Appendix 1 iDrive EDX inverter parameter setting list Appendix 1 Chapter 0 Preface Chapter 0 Preface 0 1 Preface To extend the performance of the product and ensure your safety read this manual thoroughly before using the iDrive Should there be any problem in using the product that can not be solved with the information provided in the manual contact your nearest IMO distributor or the company from who you purchased the product from Precautions The iDrive is an electrical electronic product For your safety there are symbols such as Danger
17. DOWN signal 1s ON the iDrive accelerates decelerates the motor to a frequency and stops accelerating decelerating when the UP DOWN signal 1s removed The motor will continue at this speed until another command is given The iDrive will decelerate the motor to stop or free run to stop when the run command is OFF according to b92 The frequency at which the iDrive stops the motor will be stored in b45 In this mode the UP DOWN key is unavailable for modifying frequency Use b45 to modify Set b42 001 The iDrive will run from 0Hz on receiving a run command UP DOWN action is similar to above description When the run command 15 removed the motor will decelerate to stop or free run to stop 0 Hz according to setting of b92 The iDrive will output from OHz in next operation Note UP DOWN commands are disabled if both terminals are ON at the same time b35 b38 or b41 012 Control Signal Switch Terminal OFF Operation signal frequency reference signal is controlled by A00 A01 Terminal ON Operation signal frequency signal is controlled by keypad not controlled by A00 A01 4 18 Chapter 4 Software index b35 b38 or b41 013 Communication Mode Select Terminal OFF In communication mode the iDrive is controlled by master PC or PLC run and frequency signals and also allowed to modify parameters The Keypad and TM2 run frequency signal is not available at this time The Keypad is only available for displaying vol
18. block description 123 4 5 6 7 8 9 10 1112 me IO OOO OO OO COD Peteee geese RA Rated contact capacity Multi functional output terminals Normally open relay contacts SPST 250 resistive Refer to parameter b55 for functions 10Vdc terminal Supply for external potentiometer for speed reference Analog frequency command input or PID feedback signal terminal Refer to parameter b41 24Vdc common terminal Frame size 1 maximum current 100mA Frame size 2 maximum current 150mA PNP SOURCE for inputs 51 54 and option card inputs 53 and 56 Set SW1 to PNP position Connect option card power supply if required common terminal NPN SINK for input S1 S4 and option card inputs 55 and 56 Set SWI to NPN position Connect option card power if required Also use this terminal for analogue input and analogue output signals common Multi function analog output terminal refer to parameter b53 for functions Output signal 0 10Vdc proportional to 653 setting Maximum output current 25mA Description Maximum input current per terminal Frame size 1 20mA S4 mu Frame size 2 25mA 10 AI 24 O FM V N Multi function input terminals refer to parameters b35 b38 descriptions 3 20 Chapter 3 Environment description and installation SW1 and SW2 function description NPN input SINK Factory setting PNP PNP input SOURCE External inp
19. close to the motor Please also note that the length of the motor cable CANNOT exceed 5 metres if the declared EMC performance is to be met 3 14 Chapter 3 Environment description and installation 3 4 Specification 3 4 1 Product individual specification iDrive EDX 111 11 EDX 1L 21 EDX 1 23 Rated output current Arms 1 7 phase 1 phase Input voltage range 100 120V 10 200 240V 10 200 240V 10 15 50 60Hz 15 50 60Hz 15 50 60Hz Output voltage range V 3 phase 0 240V Allowable momentary power 10 10 2 0 loss time 5 Enclosure IP20 400V model iDrive EDX 43 17 3 phase 380 480V 10 15 50 60Hz Output voltage range V 3 phase 0 480V current Arms 66 O Ne weight 0 8 Enclosure Standard Models Non Standard Models Chapter 3 Environment description and installation 3 4 2 General Specifications Output Frequency range 0 200Hz Starting torque 10095 3Hz Vector mode Speed Control Range 20 1 Vector mode 0 5 Vector mode Setting resolution Digital 0 1Hz 0 99 9Hz 1Hz 100 200Hz analog 0 06Hz 60Hz Keypad setting Set directly with A V keys or the potentiometer VR on the keypad Display Indication 7 segment 3 Displays frequency DC voltage output voltage output current inverter parameters alarm log software version PID feedback control o d Oo SR
20. frequency Frequency reach setting value b56 RELAY output signal b58 Output Current reached set value b59 Output Current detection time b55 Output current detection value gt b58 016 b60 Output current detection value gt b58 b58 Set value 000 100 of motor rated current b09 b59 Set value 00 0 25 5s 100 b58 Output current b55 15 time s or b60 15 RY Operation 4 24 Chapter 4 Software index b60 Multi function output transistor terminals T T Option card 000 Inverter output on RUN 001 Frequency reached Preset target frequency b57 002 Frequency reached Preset output frequency level b56 b57 003 Frequency Detection gt 556 004 Frequency Detection lt b57 005 Fault output 006 Auto restart 007 Momentary power loss 008 Emergency Stop E S 009 Base Block b b 010 Motor overload protection 011 Inverter overload protection 012 xxx Not used xxx 013 Power On 014 Communication error 015 Output current detection Note Frequency priority Jog Preset frequency External analog frequency signal Refer to parameter b55 description for more details b61 AIN signal select 000 0 10V 0 20mA 001 2 10V 4 20mA Note Switch SW2 V I signal select on iDrive control board must be set to required position b61 000 0 10V 0 20mA b61 001 2 10V 4 20mA b62 AIN Gain 000 200 b63 AIN Bias 00
21. optimum performance are Torque boost gain b14 See page 4 13 Slip compensation gain b15 See page 4 14 Low Frequency Voltage Compensation b16 See page 4 14 iDrive EDX user manual Contents Ouick Start GUO ooi tiit a Oo ERES Chapter 0 Prelate E RE NNI ODIC 0 2 Product inspeccion uyu y u asus sss Chapter 1 Safety precautions LI Operating precautions 11 1 Before power u s as sassa ERE PR IE E pa 1 1 2 D ring power UY EE Pet EUER E PODES L L Before ppoeratienuauu u uu u ERE ERE EE IRE sence ER EESUIE LLA Leakage CGUEFEDLU 1 1 5 D ring Operations eee ao I q Suqsu isis c Re ens 1 1 6 Operating environment Chapter 2 Part number description Chapter 3 Environment description and installation S T x ES RED EU pO I 3 2 Environment precautions 5 9 Electrical Installatioli i2059 4 ecea acia 3 5 T NOLES TOE WIEIDB oce Sees eese Rees a 3 3 2 MC MCCB fuse and cable specifications 3 3 3 Ancillary power equipment supply s
22. ratings use cable rated at minimum 300V for 240Vac iDrive and 600V rated cable for 480Vac iDrive C Control cables connected to TM2 Control cables are connected to TM2 control terminals Choose cable in accordance with the following criteria 1 Use cable with copper cores only Select cable with insulation diameter based on working conditions at 221 105 C 2 For nominal voltage ratings use cable rated at minimum 300V for 240Vac iDrive and 600V rated cable for 480Vac iDrive 3 To avoid noise interference do not run control cables in the same conduit or trunking as power cables Where possible use screened shielded control cables to minimise electromagnetic interference To avoid ground loops always earth the shield at one end only D Nominal electrical specifications of terminal block TM1 KW HP Powersouce Vols Amps 0 2 0 4 0 75 0 25 0 5 1 100 120V 0 2 0 4 0 75 0 25 0 5 1 200 240V 1 5 2 2 200 240V m 0 75 1 5 2 2 1 2 3 380 480V 3 7 Chapter 3 Environment description and installation Fuse types Drive input fuses are necessary to disconnect the drive from the power supply the event of component failure in the drive s power input circuit The iDrive s electronic protection circuitry Is designed to clear output short circuits and ground faults without blowing the input fuses The table below shows the iDrive EDX input fuse ratings To protect the iDrive most effectively
23. the detected motor load 1s too large speed will drop Increase gain b15 to compensate I X Gain load current slip compensation Torque Speed curve pattern Operating frequency range 0 motor rated frequency When the motor load 15 high speed will decrease slip Increase b15 set value to compensate If the motor vibrates or becomes very hot decrease b14 set value The maximum rotational output speed limit is fixed by the motor maximum set frequency b16 Low Frequency DB Voltage Compensation Only for Vector control A06 001 Increasing b16 set value will increase output voltage and low frequency torque Output voltage frequency pattern e 0606060000000000000000000000000009 0000000000005 A e 6 Operating frequency range 0 10HZ 50HZ 0 12HZ 60HZ At low operating frequency When the motor output torque is not enough increase b16 set value 4 14 Chapter 4 Software index b17 DC braking time s 00 0 25 5 b18 DC braking start frequency Hz 01 0 10 0 b19 DC braking level 00 0 20 0 b17 b18 DC braking time and start frequency as following figure b20 Skip Frequency 1 Hz 00 0 200 b21 Skip Frequency 2 Hz 00 0 200 b22 Skip Frequency Hysterisis Hz 00 0 30 0 Example When b20 10 0Hz b21 20 0Hz b22 02 0Hz 10Hz 2Hz Motor cannot run between 8 12Hz 10Hz 2Hz 20Hz 2Hz Motor can
24. 0 100 1 b64 000 4 corresponds to lower frequency limit 10V 20mA corresponds to upper frequency limit 2 b64 001 10V 20mA corresponds to lower frequency limit OV 4mA corresponding to upper frequency limit Fig 1 example settings below Fig 2 example settings below oo sa wo wor c ee ooon p ooa T oo 4 25 Chapter 4 Software index Upper frequency Bias pe Upper frequency limit A02 60 0 oo usa limit A02 60 0 Bias 100 60Hz 050 30Hz 050 30 2 000 000 0Hz Ref 0Hz Ref 0V 5V 10 0V 5V 10 4mA 20mA 4mA 20mA Fig 1 Fig 2 Fig 3 example settings below Fig 4 example settings below Hz Upper frequency Hz Upper frequency limit A02 60 0 limit A02 60 0 Bias 60Hz 1 er 30Hz Es 30Hz las EE 7 000 OHz gt Ref 000 OHz gt Ref 420 NOW mum 7 2mA 20mA x 2mA Goma x 100 d Fig 3 Fig 4 Note Ref Analogue frequency reference signal V or I b64 AIN Bias 000 Positive 001 Negative b65 AIN Signal Slope direction 000 Positive 001 Negative b66 AIN signal scan time confirmation mSec x 8 001 100 Refer to b62 b63 description The iDrive reads A D average value every b66 8mS The user can set scan interval time according to nois
25. 001 Reverse disable A00 000 and 691 001 688 motor direction disabled the Drive is set to forward operation 001 or 002 and b91 001 reverse command 15 disable b92 Stopping method 000 Decelerate to stop 001 Free run Coast to stop 1 b92 000 after receiving stop command the motor will decelerate ramp to stop according to setting of AOS 2 b92 001 after receiving stop command the motor will free run coast to stop b93 Status monitoring display 000 Disable 001 Enable b93 001 display shows Output Frequency Motor Current Output Voltage DC Link Voltage or PID feedback b94 Copy module 000 Copy module Disabled 001 Copy to module from iDrive Read 002 Copy to iDrive from module Write 003 Read write check Compare parameters Note Parameter copy facility 1s applicable only to iDrives with the same voltage and kW capacity 4 35 Chapter 4 Software index b95 Factory default 010 Reset all parameters to factory default 50Hz 020 Reset all parameters to factory default 60Hz b96 Software version Displays inverter software version Read only b97 Fault Alarm log last 3 alarms read only 4 36 Chapter 5 Trouble shooting and maintenance Chapter 5 Troubleshooting and Maintenance 5 1 Fault indication and remedy 5 1 1 Fault Error display and Diagnostics 1 Non resetable errors Memory problem EEPROM fault Contact your supplier ee Detection circ
26. DC injection braking or decelerating to stop b33 Auto start on power up 000 Enable direct start on power up 001 Disable direct start on power up 1 When b33 000 and external run mode A00 001 are selected and RUN command is present the iDrive will auto start the motor when power 1 applied This feature should only be considered when all safety implications of its use have been investigate risk assessment for maintenance use of warning labels etc 2 When b33 001 and external run mode A00 001 are selected and RUN command is present the motor will not auto start when power is applied to the iDrive The iDrive display will flash and SP1 error message It can only restart after the RUN command has been removed then reapplied 4 16 Chapter 4 Software index b34 000 Fault cannot be reset therefore iDrive cannot start if a RUN command is ON A00 001 b35 b38 b41 Selectable Functions for input terminals 51 54 amp AIN 000 Run Forward 001 Run Reverse 002 Preset Speed Command 1 003 Preset Speed Command 2 004 Preset Speed Command 3 005 Jog frequency Command 006 Emergency stop E S 007 Base Block b b 008 Switching to 2nd acceleration deceleration time 009 Reset 010 Up command 011 Down command 012 Control signal switch 013 Communication mode Disable Enable 014 Acceleration deceleration prohibit 015 Master Auxiliary speed switch 016 PID function prohibit
27. OP command 15 from keypad 2 A00 001 iDrive RUN STOP command 15 from external terminals 3 A00 002 iDrive RUN STOP command by serial communication Run Stop Command A01 Frequency Control 000 UP Down keys on keypad 001 VR on keypad Potentiometer 002 Control terminal 10 input signal TM2 003 Multi function input terminal UP DOWN function 004 Frequency set by serial communication When b85 1 Remote keypad has priority 1 A01 001 when one of parameter group b35 b38 or b41 is set to 015 and multi function input terminal is OFF the frequency is set by VR on keypad If the multi function input terminal 1s ON the frequency 15 set by analog signal auxiliary speed from TM2 2 A01 002 when one of parameter group b35 b38 b41 is set to 015 and multi function input terminal is OFF the frequency is set by analog signal auxiliary speed from TM2 If the multi function input terminal ON the frequency is set by VR on keypad 3 Up Down terminal Refer to description of parameter group b35 b38 multi function input Terminal 4 Priority of reading frequency command Jog gt preset frequency gt Keypad Y or TM2 UP Down or communication Speed Reference Source A02 Frequency upper limit Hz 01 0 200 A03 Frequency lower limit Hz 00 0 200 02 Frequency upper limit A03 Frequency lower limit 1nd mo Command Frequency Note If A02 0 Hz and
28. als 6 1 3 Program Copy option card EDX MP EDX MP connection diagram SINGLE THREE PHASE POWER SUPPLY L2 T2 L3 N T3 iDrive CON302 12 6 3 Chapter 6 Peripherals 6 1 4 Remote keypad EDX LED Red cable to 24V Black cable to COM EDX LED connection diagram SINGLE THREE PH ASE POWER SUPPLY e When the inverter is powered on or off it is possible to set up or remove the remote keypad but must be connected to TM2 24V DC power in normal use e For remote keypad operation set parameter b85 according to required action 64 Chapter 6 Peripherals 6 1 5 2 1 expansion card EDX IO Red cable to 24V Black cable to COM SINGLE THREE PHASE POWER SUPPLY 6 5 Appendix iDrive EDX inverter parameter setting list Inverter model EDX Engineer Note Note Parameter Setti Parameter Setti Parameter Setti Number RE Number Number NU A0 v4 4 A0 OH wm 5 A00 OS A04 bag S A08 9 b srwux A060 30 J h68 S 69 AaB baa v0 x Aa S bl V AIO Vv 2 Jj Ahn v v3 AR 8H b4 x 1 bM5 b00 x bl 53
29. and Caution in this manual to remind you to pay attention to safety instructions on carrying installing operating and checking the iDrive Be sure to follow the instructions carefully for safety Indicates potential hazard that may cause death or serious personal Danger w injury to operator other persons if misused Indicates that the iDrive or a mechanical system might be damaged if A Caution minced T Danger Do not touch any circuit boards or internal parts until the charge indicator is extinguished after turning the power off Do not connect any wires when the inverter is powered Do not check parts and signals on circuit boards when the inverter is in operation Do not disassemble the iDrive and modify internal wires circuits and parts Connect the PE protective earth terminals of the iDrive correctly Always follow the advice given in this manual and conform to local national regulations in force Do not perform high voltage insulation test on parts inside the inverter High voltages can easily destroy the iDrive s semiconductor components Do not connect 1 U T2 V and T3 W terminals of the inverter to AC power source CMOS ICs on the iDrive s main board are sensitive to static electricity Do not touch the main PC board even when power is off or damage may occur 0 2 Product Inspection iDrive EDX inverters have all passed a full function test before deliver
30. ations are Er parameter is not disabled allowed during 2 Attempt to modify b77 communication 581 during communication r Incorrect cabling Incorrect settings of E Communication communication parameters failure Check sum error Incorrect communication program 1 A or V keys can be used to modify frequencies only when A01 0 2 Modify them after Stop 1 Change A02 value 2 Make A02 A03 Set up parameters before communication begins Check connections Check b77 b81 Reset iDrive If not possible contact your supplier Modify b94 Change Copy Unit Copy the same iDrive parameter for voltage and capacity then WRITE Change Copy Unit The voltage and capacity parameter in Copy Unit are different to iDrive Chapter 5 Trouble shooting and maintenance 5 2 General functional troubleshooting Is the power applied Turn the power OFF and then ON again Is power applied to L1 L2 and L3 N d Make sure the power voltage is terminals 1s the charging indicator lit correct Make sure terminals are fully tightened Is there voltage output at T1 T2 and Turn the power OFF and then ON terminals again Motor can not Is the motor mechanically overloaded P le E OO run to rotate Are there any abnormalities in the See error descriptions to check wiring Is forward or reverse run command and correct if necessary issu
31. d up of dust deposits FORE Visual check Clean away dust Build up of conductive Printed circuit metal or oil sludge Visual check No abnormalities nut board Discolored overheated or the circuit board burned parts Check if operating ok or Visual or hearing Replace the cooling Cooling fan unusual vibration and noise check Clean quiet fan operating OK Build up of dust deposits Visual check Clean Check circuit between ircui Replace power terminals 1 damage to input component or output circuits inverter Any unusual odor or Replace capacitor or Clean up or replace leakage of electrolyte inverter Any splits swelling to case Visual check No abnormalities or end caps High temperatures LI 5 13 Chapter 5 Trouble shooting and maintenance 5 5 Maintenance and inspection The iDrive doesn t need daily inspection and maintenance To ensure long term reliability follow the instructions below when performing regular inspection ALWAYS turn the power off and wait for the keypad LED display to extinguish before inspection or maintenance begins to avoid potential shock hazard caused by high residual charge in the DC link capacitors If 1n doubt wait 10 minutes after switching off power supply then test across terminals and with a multi meter for the presence of DC voltage 1 Clean up any accumulation of dust or foreign matter inside the inverter 2 Check if there are any loose terminal screws a
32. e in the operation environment Increase value of b66 if electromagnetic noise 15 a problem but note that the inverter response time will be slower 4 26 Chapter 4 Software index b67 PID operation mode 000 PID Function disabled 001 PID Control deviation is derivative controlled 002 PID Control feedback is derivative controlled 003 Same as 001 but reverse characteristics control 004 Same as 002 but reverse characteristics control b67 001 D 15 the deviation from target value feedback value m the unit time b71 002 D is the deviation of feedback value in the unit time b71 003 D is the deviation of target value feedback value in the unit time b71 Ifthe deviation 15 positive the output frequency decreases vice versa 004 D is the deviation of feedback value in unit time 671 When the deviation 1s positive the output frequency decreases vice versa b68 Feedback gain 0 00 10 0 b68 is feedback gain feedback value detected value x b68 b69 P Proportional gain 0 00 10 0 b69 Proportional gain for P control b70 I Integral time s 00 0 100 b70 Integral time for I control b71 D Differential time s 0 00 10 0 b71 Differential time for D control b72 PID offset 000 Positive direction 001 Negative direction b73 PID offset adjust 000 109 PID operation result can be adjusted by b73 b72 effects the polarity of b73 4 27 Cha
33. eature as incorrect setting of these parameters may cause motor over heating or incorrect operation Hz b07 b05 09 200 4 10 Chapter 4 Software index 001 006 User selectable fixed V F patterns refer to following table A07 V F Pattern Z lt lt 610304 ZH 09 gt O V F Pattern 4 11 Chapter 4 Software index A08 V F Base Voltage A09 V F Base Frequency In example below A09 50Hz b04 100 If A08 setting is 200 240V then output voltage for the pattern DAO A08 240 DD A08 220 200 x A08 200 50 0Hz AQ9Y The iDrive output voltage cannot exceed its input voltage A10 V F Torque Boost Gain 00 0 30 0 11 Electronic thermal overload protection 000 Protection Enabled for motor 001 Protection Disabled Set 11 000 and b09 to rated motor current Amps to give correct thermal overload protection 12 Advanced parameter 000 Disable access to advanced parameters b parameters functions display 001 Enable access to advanced parameters b parameters A12 000 Parameter group b cannot be displayed or accessed A12 001 Enable display and access parameter group b 4 12 Chapter 4 Software index Advanced b parameters functions b00 Acceleration time 2 s 00 1 999 b01 Deceleration time 2 s 00 1 999 b02 V F Slip Compensation Gain 00 0
34. ed Is analog frequency input signal wiring correct Is voltage of frequency input correct Is operation mode setting correct Check parameter setting Is output wiring on terminals T1 T2 and Wiring must match U V and W Motor runs in T3 correct terminals of the motor wrong direction IT Ignal TM g Is wiring for forward and reverse signals correct Iri 1 2 TF Check wiring is correct if necessary and T3 correct The motor 5 the setting of frequency command ee mode setting at speed can not source correct m load Is there an analog input signal Is the mechanical load too Is the mechanical load too heavy Is the setting of operation mode correct bnc NN the motor s specifications Confirm the gear ratio 9 Motor running 040 too heavy speed too high Are specifications of the motor poles Confirm the highest output or too low voltage correct frequency Is the gear ratio correct Reduce the load Minimize the variation of the load Increase capacities of the inverter and the motor Add an AC reactor at the power Is the setting of the highest output frequency correct Motor speed varies unusually input side if using single phase Is the load too heavy power Check wiring if using three phase power 5 6 Chapter 5 Trouble shooting and maintenance 5 3 iDrive Troubleshootin
35. ed for RUN input by setting functions b34 to b38 000 001 Frequency command Set A01 002 only external speed reference to TM2 terminal 10 AIN can control the motor speed Note Switch SW2 and b61 000 001 must be set for either 0 10V or 4 20mA input 4 1 Chapter 4 Software index 4 1 3 Keypad navigation Start x x x x PARAMETER STATUS DISPLAY DISPLAY When b93 001 A Flashing display shows frequency at stop AC voltage eo x VALUE DC voltage EXISTING DATA NEW DATA 7 nd after 0 5s Solid display shows AC current running frequency ile PID Feedback 0 0 T 1 Display flashes with set frequency in STOP mode 2 Display is steady not flashing with set frequency in RUN mode Required output frequency can be set during both STOP and RUN modes 3 If parameter 12 000 factory setting then display returns to RUN STOP frequency If parameter 12 001 b parameters will now be visible 4 If parameter b93 001 STATUS DISPLAYS will now be opened 4 2 Chapter 4 Software index 4 2 Parameter functions Quick Start A parameter function list Parameter Factory Keypad RUN STOP keys Operation control Terminals RS232 485 Comms Keypad UP DOWN keys Potentiometer on Keypad Frequency control AIN signal TM2 MFIT Mot Pot
36. ed xxx 013 Power ON 014 Communication Error 015 Output Current gt b58 000 0 10V 661 AIN Signal Select 001 4 20mA AIN Gain 000 200 b63 AIN Bias 000 100 000 Positive 001 Negative 000 Positive AIN Slope Direction 001 Negative AIN Analogue Input Scan Time 000 100 mS x 4 050 PID Control Disabled PID Bias D Control PID Feedback D Control PID Operation Mode PID Bias D Reverse Control PID Feedback D Reverse Control Feedback Gain 0 00 10 P Proportional Gain 0 00 10 96 I Integral Time 00 0 10 s D Differential Time 0 00 10 s b77 _ Serial Communications Address 001 254 001 3 4 PID Bias Adjust 000 109 94 7 EM Le ELM wm PDBasome or Negative Dato w EM E EM b68 b70 b71 b72 b73 b74 b75 b76 TI 4 6 Chapter 4 Software index b78 Serial Communications Baud Rate 003 000 1 000 No Parity b80 Parity Bit 001 Even Parity ea 002 Odd Parity 000 8 Bits 682 Communication Error Detection Time 00 0 25 5 s 000 000 Decelerate to Stop A05 001 Coast to Stop 683 Communication Error Response 002 Decelerate to Stop b01 3 003 Continue to Run 000 Remote keypad disabled Remote Keypad Enable Disable Be ert Dac x Do and action 1f keypad cable fault D27 002 Remote keypad enabled No stop runs at Set Freq b86 Carrier Frequency 004 016 kHz
37. elect Local mode Run command Only Run Stop on the keypad can control ON OFF and the setting of A00 has no relationship 4 31 Chapter 4 Software index Frequency command When b84 000 only UP DOWN on the keypad can control and the setting of A01 has No relationship When b84 001 only VR on the keypad can control and the setting of A01 has relationship Remote mode Run command from the run parameter A00 Frequency command from the frequency parameter A01 Tip Quick changeover between LOCAL and REMOTE control modes can be made by simultaneously pressing the W RESET and the DATA ENT keys on keypad Modes can be toggled by this method Note that the motor must be stopped before changeover is allowed b85 Remote keypad control 000 Disabled 001 Enabled Operation according to b92 if cable fault 002 Enabled Operation at the last set frequency if cable fault Stop mode by iDrive Keypad or parameter 00 as appropriate When b85 001 the following parameters will be auto set iDrive serial communication address 1 Data bits 6 bit Baud rated bps 38400 Parity no parity Stop bits 1 bit Note 1 Connect remote keypad in stop mode control priority is with remote keypad 2 If the remote keypad is connected in run mode it will not be effective until the inverter is in stop mode Note In situations where there is excessive audible noise from the motor or it is required to reduce electrical inte
38. er voltage trip 200V Class DC voltage gt 400V 400V Class DC voltage gt 800V Under voltage trip 200V Class DC voltage lt 190V 400 Class DC voltage lt 380V I to enable or disable power loss restart Stall prevention ACC DEC Operation stall prevention and stall prevention level inal D Electronic circuit protection hort circuit Other faults Electronic circuit protection Over current over voltage under voltage overload instantaneous power loss Other function restart ACC DEC RUN stall prevention output terminal short circuit grounding error reverse block direct start at power on and fault reset limit un c 5 as O a O i A 22 setting resolution above 100Hz is 1Hz when set by keypad and 0 01Hz when set using serial communication from computer PC or programmable controller PLC X2 Non standard un filtered iDrive model numbers EDX 020 21 to EDX 075 21 and EDX 075 43 to EDX 220 43 fitted with optional external filter are in accordance with EN61800 3 First Environment Unrestricted Distribution when carrier frequency is set at 10KHz or less Non standard un filtered iDrive model numbers EDX 150 21 and EDX 220 21 fitted with optional external filter are in accordance with EN61800 3 First Environment Unrestricted Distribution when carrier frequency is set at 1 OKHz or less Standard filtered iDrive model numbers EDX 020 21 E to EDX 075 21 E a
39. event RF problems and excessive high frequency ground leakage currents the iDrive carrier frequency function b86 should be adjusted based on the length of the motor cable for example Carrier frequency b86 lt 16kHz lt 12kHz 3 3 6 Input side AC reactor An AC input reactor can be installed to reduce the harmonic content of the iDrive input current If the harmonic distortion 15 reduced the RMS input current is also reduced An AC reactor can also be installed on the output side of iDrive when the motor cable is excessively long and can counter the effect of cable capacitance and nuisance tripping Contact IMO for details Input reactor specifications Line input side AC inductance typical iDrive model Current A Inductance mH 040 21 075 214 EDX 3 13 Chapter 3 Environment description and installation IP65 NEMA4 EMC good practice guide EDX 150 21 220 21 075 43 150 43 220 43 NOTES 1 For EDX 150 21 E N4S and EDX 220 21 E N4S models additional items will be found inside the outer packaging including 2pc of EMC conformed waterproof IP65 ferrite core 2 If application requires meeting published EMC performance class you must fit the ferrite cores onto the motor cable outside the plastic sheath as shown the above diagram The quadrilateral type ferrite core should be fitted as close as possible to inverter output terminals T1 2 and the circular type ferrite core should be fitted
40. frequency command 0Hz the iDrive will zero speed stop If A03 gt 0 Hz and frequency command 0 Hz iDrive output will be at A03 set value 4 9 Chapter 4 Software index 04 Acceleration time 1 s 00 1 999 05 Deceleration time 1 5 00 1 999 Formula for acceleration deceleration time Denominator is based on factory setting in Sensorless Vector control a Motor rated frequency Sensorless Vector control b Max output frequency V F control a Set frequency Set frequency Acceleration time A04 x gt Deceleration time 05 x vector b11 rated frequency b11 rated frequency b Set frequency Set frequency Acceleration time x V Deceleration time A05 x MV F A09 Max output frequency A09 Max output frequency A06 Control mode Vector control or V F control 06 000 iDrive operates in Sensorless Vector mode Dynamic response to changing load is improved motor starting torque increased and low speed operation 1s more stable For better S V control it is also necessary to input correct values into parameters A08 A09 b09 b16 06 001 Drive operates in V F mode Standard performance for fans pumps and other non demanding non dynamic loads A07 V F Preset patterns 1 7 A07 007 Selects user configurable V F pattern by setting parameters A09 b04 b08 Care should be taken when using this f
41. g Flowcharts NO Is failure fully understood YES NO Symptoms other than burn out damage in the inverter YES NO Abnormal signal Check according to displayed abnormal messages Visually check controller and driver boards Any abnormalities in appearances Lu Apply the power operating unit OK YES NO Any abnormal display YES What s the message Any abndrmal display abnormal values in b97 Check last 3 values of b97 with Wkey to next page Are adio AN indicators of the Any symptoms YES of burnout eck burnt and damagec parts NO Is the main circuit Diode Module OK Replace Diode Module YES Is I G B T module OK NO Replace I G B T YES YES Replace abnormal board the display Is the DC input voltage controllin the power correct Check terminals and wiring Is 5V control voltage correct Replace the driver board YES Replace control board and digital operating unit Is the error eliminated after replacing control board NO Inverter fault YES Contact your iDrive supplier 5 to previous page Check parameters of the inverter Perform parameter initializations Specify operation control method Set up frequency commands Is the frequency
42. ge Output HP kW b89 iDrive rated code V amp HP kw Examples 2 5 iDrive 220V Input 0 SHP 0 37kW rated output power 402 iDrive 400V input 2 0HP 1 5kW rated output power 4 33 Chapter 4 Software index b90 External control operation mode 000 Forward Stop Reverse Stop 001 Run Stop Forward Reverse 002 3 wire Run Stop 1 b90 is only available when A00 001 control from terminals TM2 2 When both forward and reverse commands are ON output is stopped Parameter b90 000 1 NPN input signal 2 PNP input signal 51 Forward Stop 51 Forward Stop S2 Reverse Stop S2 Reverse Stop COM 0V Common 24V 24V Common Parameter b90 001 1 NPN input signal 2 PNP input signal a 51 Run Stop 51 Run Stop S2 Forward Reverse occ S2 Forward Reverse COM 0V Common 24V 24V Common Parameter b90 002 1 NPN input signal 2 PNP input signal S1 Run 52 Stop 52 Stop 53 Forward Reverse 53 Forward Reverse COM 0V Common 24V 24V Common 51 Run Note In 3 wire control mode terminals S1 S3 are used therefore parameters b35 b37 are ineffective 4 34 Chapter 4 Software index Parameter b90 timing and operation diagram b90 2 Three wire control b90 0 Run Stop Reverse b90 1 Run Reverse Stop Note If b91 001 reverse command is disabled b91 Reverse run 000 Reverse enable
43. ide 3 3 4 Safety EMC Good wiring practice 3 3 5 Long motor cables effects of volt drop and capacitance 3 3 6 Input side AC reactor 5 L DO PECIEICAUION RN 3 4 1 Product individual specification 3 4 2 General specifications 3 Connection EN VIRI 3 6 Description of iDrive power and control terminals 3 8 Multi iDrive installation with regenerative loads Chapter 4 Programming instructions amp Parameter list 4 1 I Keypad gescrIDUOT u yk tii uc EFE ES S usarse osa 4 1 AAW Keypad lay Out uo aus 4 1 4 1 2 Local and Remote operating modes 4 1 I 5 Keypad navie6all on uy 4 2 4 2 Parameter function list 4 3 4 3 Parameter function description 4 9 Chapter 5 Trouble shooting and maintenance 5 1 5 1 Fault indication and remedy 5 5 1 1 Fault Error display and Diagnostics 5 1 5 1 2 Set up amp Interface Errors 5 4
44. ion by pressing RUN STOP key If rotation is correct press RUN STOP key again Step 4 Check full speed at 50Hz 60Hz Increase the frequency with keys press DATA ENT to save this frequency Set frequency to 50Hz 60Hz according to the above Press RUN STOP key check that the motor accelerates smoothly to full speed Press RUN STOP key check that the motor decelerates smoothly to zero speed Step 5 Other settings For other functions please refer to iDrive EDX user manual Example Frequency Upper Limit Hz P 4 9 Frequency Lower Limit Hz ees P 4 9 Acceleration time s 4 10 Deceleration time s P 4 10 Control mode Vector V F P 4 10 Motor rated current A 4 13 Step 6 Vector Mode Settings If iDrive is required to run in Vector Mode A06 001 the motor parameters need to be set The required data should found on the motor rating plate Motor kW 0 75 x HP The parameters to set for vector operation are Motor Rated Current Amps b09 See page 4 13 Motor Rated Voltage Volts b10 See page 4 13 Motor Rated Frequency Hz b11 See page 4 13 Motor Rated Power KW b12 See page 4 13 Motor Rated Speed RPM b13 See page 4 13 Additional Vector Mode Settings to adjust for
45. lations DO NOT use iDrive EDX inverters on ungrounded floating power supplies iDrive should be used in fixed installations only Operating iDrive EDX with Residual Current Device RCD 1 Leakage current may cause nuisance trip when RCD setting 15 lt 200mA 2 Only one inverter should be supplied from each RCD Chapter Safety Precautions 1 1 5 During operation Do not connect or disconnect the motor while iDrive is operating otherwise the inverter and or the disconnecting device may be damaged by the high level of switch off current To avoid electric shock do not remove the front cover when power is After a power loss under volt trip occurs the motor will restart automatically when power 1 restored if auto restart function 1 set In this case care must be taken while working with the machine Note External Emergency stop must mechanically open and un latch the power supply to the iDrive without any chance of re closing until required It is not permitted to rely upon software control for an emergency stop Do not touch heat generating components such as heat sink and brake resistor The inverter can operate the motor from low speeds to very high speeds Verify the allowable speed ranges of the motor and the load before operation Note the settings related to the braking unit Do not check signals on circuit PCB while the inverter is running Allow a minimum of 5 minutes for iDrive
46. lies with IEC 61800 3 with built in EMC filter for Unrestricted Distribution Conformance should be tested before use in some environments Chapter 1 Safety Precautions 1 1 2 During Power up e The iDrive still has control power if the time of power loss is very short When the power is re applied the inverter operation is controlled by parameter b31 e Ihe iDrive operation is controlled by parameters 00 631 b32 and b33 and the status of any FWD REV RUN switch Please be sure to consider the following settings 1 When AOO 000 the inverter will not auto restart when power 15 re applied 2 When AOO 001 and operation switches FWD REV RUN are OFF the inverter will not auto restart when power is re applied 3 When AOO 001 and operation switch ON and b33 000 the inverter will auto restart when power is re applied Please turn OFF the run start switch to avoid potential damage to machine and injury to operator before the power is re applied When b33 000 direct start on power up please refer to the description of b33 to verify the safety of operator and machine 1 1 3 Before operation Make sure the model and capacity are the same as that set in parameter b89 1 1 4 Earth ground leakage current WARNING Warning iDrive models with built in EMC filter can give leakage current gt 3 5mA ALWAYS ENSURE INVERTER IS CORRECTLY EARTHED GROUNDED Follow instructions given in Section 3 of this manual in ALL instal
47. link voltage falls below the factory set level then continues decelerating 3 The iDrive could stall during run mode due to an impact load or sudden changes of the load Stall prevention in run mode will detect a programmed stall level b25 for a period of time b30 if the level exceeds b25 then the iDrive reduces its output frequency speed to provide the required additional torque to overcome the stall condition Once this level 15 below the programmed stall level then it ramps up to its normal running speed b31 Auto restart on momentary power loss 000 Enabled 001 Disabled b31 000 Auto restart after a momentary power loss 15 enabled on resumption of power and application of run signal according to setting of parameter 00 The iDrive will carry out an auto speed search once the motor speed and direction are found then it will accelerate to the running speed prior to the power loss b31 001 Auto restart disabled b32 Auto restart times 000 005 1 b32 000 The iDrive will not auto restart on fault trip 2 b32 gt 000 The iDrive will carry out an auto speed search 0 5 sec after the fault trip while the output is switched off and the motor 1s coasting to stop Once the rotating speed is determined the iDrive will accelerate or decelerate from this speed to the running speed before the fault 3 Auto restart will not occur following OL1 OL2 OH or BB alarms Note Auto restart will not function while
48. n increase the CPU scan time to counteract electromagnetic noise 1 the operating environment Increasing b43 b66 will reduce the inverter response time b44 b52 Keypad Jog and Preset Frequency setting Note 1 Frequency selection will be made according to status of terminals S1 S4 amp AIN and setting of parameters b35 b38 and b41 as required Note2 Selected preset frequency values should be programmed into parameters b44 b52 as required 1 b35 b38 and b41 002 004 Preset Frequency Command 1 3 When run command 15 applied and any of the selected multi function input terminals are ON the motor will run at the preset frequency according to the table below 2 b35 b38 and b41 005 Jog Frequency Command External input terminal is set to Jog operation When terminal is ON the motor will run at the Jog frequency according to the table below Parameter Description Frequency range Factory default b45 Preset frequency Hz 00 0 200 05 0 b46 Preset frequency 2 Hz 00 0 200 05 0 b47 Preset frequency 3 Hz 00 0 200 10 0 b48 Preset frequency 4 Hz 00 0 200 20 0 b49 Preset frequency 5 Hz 00 0 200 30 0 b50 Preset frequency 6 Hz 00 0 200 40 0 651 Preset frequency 7 Hz 00 0 200 50 0 b52 Preset frequency 8 Hz 00 0 200 60 0 Jog frequency Hz 00 0 200 b53 Multi function analog output Multi function analog output signal select 001 Set command frequenc
49. nd 1 Command set value Set value 004 Set value 003 Set value 002 Set value 005 b35 b38 or b41 006 Emergency Stop E S The iDrive will decelerate the motor to stop on receiving the external emergency stop signal The display will be flashing E S The iDrive will only start the motor again when the Emergency Stop signal is removed and the start signal is turned off and then on again remote start mode or the Run key 15 pressed in keypad mode Removing the Emergency Stop signal before the iDrive has fully stopped the motor will not inhibit the Emergency Stop operation Output relay can be set to Emergency Stop fault by setting b55 008 b35 b38 or b41 007 Base Block b b The iDrive will stop the motor immediately on receiving a Base Block signal regardless of setting of b92 and display flashes b b The iDrive auto restarts in speed search when b b is signal removed b35 b38 or b41 008 Switching to Acceleration time 2 Deceleration time 2 When terminal is ON the 2nd acceleration deceleration ramps are selected b35 b38 or b41 009 Reset command Reset command ON The iDrive output will be disabled Resettable faults will be cleared b35 b38 or b41 010 011 UP DOWN function According to acceleration deceleration time Set A01 003 to enable UP DOWN function The UP DOWN key on Keypad is unavailable for changing frequency directly in this mode Set b42 000 When an UP
50. nd securing screws Tighten all loose screws 3 Insulation tests a Disconnect all leads connecting iDrive with external circuits when performing insulation tests b Internal insulation test should be performed on the main circuit of the iDrive only Use high resistance SOOVDC meter with insulating resistance higher than 5 See diagram below L1 L T1 0 Power SOUICE 1 2 iDrive 2 Disconnected 4 P L3 N T3 W 9 N PE aay Ground terminal DC 500V high resistance meter Caution Do not perform this test on the control circuit or damage will occur 5 14 Chapter 6 Peripherals Chapter 6 Options 6 1 Option cards 6 1 1 RS 485 option card EDX 485 Red cable to 24V Black cable to COM RS485 Option Card EDX 485 connection diagram SINGLE THREE PHASE POWER SUPPLY d 2 RS485 Pod CONS02 12 iDrive Note In order to avoid external interfere with option card fit top cover to the main unit Use isolated RS232 RS485 converter connecting with PC and option card to avoid damaging configuration 6 1 Chapter 6 Peripherals 6 1 2 RS 232 option card and cable EDX 232 EDX 232 connection diagram OLI L TI 6 L2 12 L3 N SINGLE THREE PHASE POWER SUPPLY iDrive RS 232 EDX 232 CON302 12P 1 8 62 Chapter 6 Peripher
51. not run between 18 22Hz 20Hz 2Hz NN b22 b21 b20 b23 Acceleration stall prevention level 050 200 b24 Deceleration stall prevention level 050 200 b25 Run stall prevention level 050 200 b26 Stall prevention deceleration time 00 1 999s b27 Acceleration stall prevention 000 Enable Stall prevention during acceleration 001 Disable Stall prevention during acceleration b28 Deceleration stall prevention 000 Enable Stall prevention during deceleration 001 Disable Stall prevention during deceleration b29 Run stall prevention 000 Enable Stall prevention in Run mode 001 Disable Stall prevention in Run mode b30 Stall prevention time during run mode 000 according to 05 Deceleration Time 1 001 according to b26 Chapter 4 Software index 1 When the acceleration time is set too short the Drive may trip on Over Current OC If the time accelerating time cannot be increased use stall prevention A stall prevention level needs to be programmed and when the inverter detects this level it freezes the acceleration ramp until the current falls below the set level then continues accelerating 2 When the Deceleration time 15 set too short the iDrive may trip on Over Voltage OU If the time deceleration time cannot be increased then stall prevention can be used A stall prevention level has to be programmed and when the inverter detects this level it holds the deceleration ramp until the DC
52. oint Internal run command External run command ON iDrive output frequency PID output Sleep frequency b75 b75 Sleep level b76 Sleep delay b77 Inverter Communication Address 001 254 b77 sets the communication address for a specific inverter when multi inverters are controlled by serial communication method b78 Baud Rate bps b79 Stop bit 000 1 Stop bit 001 2 Stop bit b80 Parity bit 000 No parity 001 Even parity 002 Odd parity b81 Data bits 000 8 bits data 001 7 bits data 4 29 Chapter 4 Software index 1 RS 485 communication requires RS485 option card Option 1 to 1 control PC PLC or other device can control one iDrive on the communication link at any given time Each iDrive requires that b77 is set between 001 254 Only the iDrive with the correct address will reply to the master with an Acknowledge Not Acknowledge message 1 to many control PLC or other device can send a broadcast message to all iDrive s on the communication link by sending to address 000 In this transmission mode all of the connected iDrive s each receive the same command regardless of setting b77 on each iDrive but do not reply to the master 2 RS 232 communication requires RS232 port device Option to 1 control PC or PLC or controller controls one inverter b77 is set to 001 254 Note a The baud rate b78 and communication format b79 b80 b81 of PC or PLC or other c
53. ol board working well after epnlacement YES Connect motor and test run Any abnormal values displayed YES NO NO Are output currents of each phase even YES Inverter faulty Mu ne Contact your iDrive supplier 9 Chapter 5 Trouble shooting and maintenance Troubleshooting for OV LV error display The iDrive displays OV LV Are the main circuit fuses OK Replace the main circuit board Input operation commands Input frequency commands Is the output frequency of the operating unit displayed Replace the control board YES NO Are there outputs on output terminals T1 T2 and T3 p Replace the control board Is the inverter YES working ok after replacement YES YES Any abnormal output value NO NO Are currents of all phases even YES The inverter is faulty The iDrive is OK Contact your iDrive supplier 5 10 Chapter 5 Trouble shooting and maintenance The iDrive will not power up Motor will not run NO Is MCCB open YES Can MCCB be NO closed Short circuited wiring or inverter input circuit damaged YES Are the voltages between e E 20 7 L0 7 L5 all correct NO power supply fault lit YES NO Is the operation Switch external switch to switch in RUN RUN position position YES NO TAA Outpu
54. onnect a brake module amp OUC ui oe 1 Deceleration time setting is too Suitable braking resistor 8 short large load inertia 3 Use an ACR reactor on the operation 1 Transient load change 1 2 Increase iDrive capacity Over current Mi OCC 2 Transient power change 3 Check the motor amp wiring deceleration Power voltage varies widely power input side 4 Increase iDrive capacity 1 Check if there are any problems with the load 2 Increase iDrive capacity 3 Improve ventilation conditions 4 Check iDrive cooling fan is operating if fitted 5 Check the setting value of parameter b87 OHC High heat sink 1 Heavy load temperature 2 Ambient temperature too high during or poor ventilation operation 5 2 Chapter 5 Trouble shooting and maintenance 3 Errors which can only be recovered manually but cannot be auto recovered 1 Detection circuit Over current malfunction Contact your supplier duri ino 2 Poor connection on CT uring stopping signal cable 1 Increase motor and iDrive Heavy load capacity Incorrect setting of b09 2 Set b09 correctly according to motor nameplate Heavy Load 1 Increase motor capacity Continuous over load Increase ACC DEC time Shock Load A04 05 etc m _ Instantaneous over Set stall prevention function current due to motor or b23 b29 wiring fault Check motor amp wiring Check input voltage Power
55. ontroller and iDrive should be the same b The iDrive will validate any modified parameters after the parameters are modified by PLC or PC etc Communication protocol refer to EDX communication protocol description d Parameters b77 b81 cannot be changed in communication mode b82 Communication error detection time s b83 Communication error inverter response 1 Time out detection time 00 0 25 5sec setting 00 0 sec disable time out function Default 00 0sec Cannot be changed In communication mode 2 Time out operation selection 000 Deceleration to stop A05 Deceleration time 1 001 Coast to stop 002 Deceleration to stop b01 Deceleration time 2 003 Continue operating Ignore error Default 000 Cannot be changed in communication mode see Communication error timing diagram following 4 30 Chapter 4 Software index b82 b83 Communication error timing diagram Master PLC 77 77 77 T3 b82 Slave 7 EDX T lt gt lt gt 1 T2 T3 b55 014 b83 0 1 2 3 Frequency b83 000 or 002 000 gt Dec at A05 002 gt Dec at b01 AOS lt 501 Frequency 001 Coast to stop 683 001 Frequency 003 gt keep Running Display shows COT until Reset b83 003 Fx 3 Display Reset or Master sends 0 1 2 3 i data agam Reset OG Master Command MG Run Commend WWW only A00 002 Communication b84 Local Remote control s
56. power souce to improve Power Factor reduce harmonic currents and Increase short circuit protection see page 3 12 can also Three phase as cage motor be used on the motor side when cable is very long f EMC filter Ground Standard iDrive s have an integrated EMC filter to reduce electromagnetic interference to other equipment connected to the same AC power supply iDrive Output terminals T2 and T3 are connected U V and W terminals of the motor To avoid damaging the iDrive do not connect the motor terminals T1 T2 and T3 to AC power 3 10 Chapter 3 Environment description and installation 3 3 4 Safety and EMC Good wiring practice IP20 models LI 415V 50Hz L2 3 phase N Power supply ENS 2 E Ground _ BACK PLATE paint coating free LI L L3 N PE iDrive EDX 220 21 E for example Brass earth studs fixed through back plate and secured with shake proof N Tl 2 13 washers Optional ferrite NB Both PE choke only required gt DN terminals must be if motor cable is linked to back very long T plate with Note For very long n 4mm min cable blesan ACR raros Z as shown should be used X NOTE 1 lt External earth ground conductor Enclosure amp backplate must be connected to main earth system if used by single 10mm c s a copper conductor to conform to BS7671 Earth
57. pter 4 Software index b74 PID update time s 00 0 02 5 b74 the refresh time of PID output command Note PID function is used in flow control fan air volume control and temperature control Control flow diagram below A01 Frequency Command b67 1 or 2 PID Set point Forward D A 67 3 or 4 I PID Reverse i b70 b74 Upper A02 Lower A03 Offset EN b67 72 73 b71 1 3 b41 AIN 18 b67 PID Feedback 2 4 Select Sleep PID b71 Mode Output b75 b76 1 In PID mode select AIN on TM2 as PID feedback signal Set b41 018 2 The PID set point control input is set by parameter A01 selections 000 amp 001 This value is stored in b45 b75 PID Sleep frequency Hz 00 0 200Hz b76 PID Sleep delay time sec 00 0 25 5sec PID sleep mode can be set by using function codes below b67 001 004 PID Enable b41 018 AIN is PID feedback signal b45 PID preset frequency b75 sleep start frequency Hz b76 PID sleep delay time s When PID output frequency becomes lower than PID sleep start frequency b75 for a period of time b76 the iDrive output will decelerate to zero speed Sleep mode When the PID output frequency becomes higher than the sleep start frequency b75 the iDrive output accelerates to PID output frequency Wake up mode 4 28 Chapter 4 Software index Sleep mode Typical example b75 b76 Inverter sleeping Wake up p
58. r or surge absorber is connected in series between inverter and motor iDrive EDX model 11 21 43 HH 43 E E 020 11 040 11 040 11 220 075 150 220 040 21 E 10 16A 20A 300Vac 300Vac 300Vac 16A 600Vac MC MC14 S MC18 S MC32 S 2 Input Output 2 5mm 13 AWG 4 mm 11AWG AWG cables c s a Terminal screw M4 Terminal screw M4 Terminal screw M4 Not Barihissound 4 mm 11AWG m 4 mm 14A WG cables PE Terminal screw M4 Below Terminal screw M4 terminal c s a Control terminals TM2 Cable dimension 0 75mm 18AWG Terminal screw Notes 1 comply with BS7671 requirements the iDrive must be earthed by a conductor s of minimum 4 mm c s a with additional mechanical protection Therefore the iDrive must installed in a steel enclosure and wired according to the diagram on page 3 11 2 Use single fuse in the live line for 1 phase input iDrive models where supply 15 L N Where L L supply is to be used each line must be fused For 3 phase input models each L1 L L2 L3 N phase must be fused or protected by MCCB 3 suitable three phase squirrel cage induction motor must be used with iDrive 4 If an iDrive is to operate more than one motor in parallel the total operating current should be less than or equal to the iDrive s rated output current A suitable thermistor should be installed in each motor to protect from winding over heat 5 Do not ins
59. re In accordance with EN61800 3 First Environment Restricted Distribution when carrier frequency 1s set at OK Hz or less Model numbers EDX 150 21 E and EDX 220 21 E are in accordance with EN61800 3 First Environment Restricted Distribution when carrier frequency is set at OK Hz or less IP65 NEMA4 iDrive models EDX 020 21 E N4 S to EDX 220 21 E N4 S and EDX 075 43 E N4 S to EDX 220 43 E N4 S are in accordance with EN61800 3 First Environment Restricted Distribution when carrier frequency is set at 1 OKHz or less 31 Chapter 3 Environment description and installation 3 5 iDrive EDX connection diagram Optional brake module for Braking braking high inertia loads Module Optional braking Requires suitable resistor resistor Power terminals Single phase 100 120V L1 L 1 3 phase 200 240V L2 3 phase 380 480V L3 N PE PNP common terminal 3 24V RA 1 Multi function digital output relay 4 51 2 Multi function ui digital input 5 5 52 terminals A o 6 S3 12 24Vdc 7 4 SW1 Digital signal selector NPN PNP B UP NPN DOWN PNP NPN common terminal 8 COM SW2 Control signal selector switch v UP 0 10Vdc DOWN 4 20mA Multi function analog 9 10V input terminal gt 0kO 10 AIN nme e Set Frequency o PID feed back input 11 COM 5 Optional interface P 1 S6 Multi function input 1 o
60. re disabled When input terminal 1s OFF PID functions are enabled b41 017 Analog frequency signal input Terminal AIN Frequency reference is set by 0 10Vdc or 4 20mA on terminal AIN set by b61 and SW2 b41 018 PID Feedback signal input Terminal AIN PID feedback can be connected to AIN terminal 0 10Vdc 0 20mA or 2 10V 4 20mA as set by b61 and SW2 b35 b38 019 DC Brake signal When DC injection is selected b17 b19 and TM2 DC Brake signal is OFF brake time is set by value of b17 When TM2 DC Brake signal is ON DC brake signal 1s held ON until either the RUN signal is removed or the DC brake signal 15 removed OFF 4 19 Chapter 4 Software index b39 b40 option 55 S6 terminal Setting card 000 Run Forward 001 Run Reverse 002 Preset Speed Command 1 003 Preset Speed Command 2 004 Preset Speed Command 3 005 Jog Frequency Command 006 Emergency Stop E S 007 Base Block b b 008 Switching to 2 acceleration deceleration time 009 Reset 010 Up Command 011 Down Command 012 Control signal switch 013 Communication control signal switch 014 Acceleration deceleration disable 015 Master auxiliary speed switch 016 PID function disable Refer to b35 b38 b42 Frequency UP DOWN control Motorized pot 000 Set frequency by this function will be stored when the inverter stops UP DOWN function is not available in stop mode 001 Set frequency will be reset to 0Hz when the inverter stops
61. remove the terminal covers to expose the motor and power terminals a Verify that AC power is wired to L1 L L2 and L3 N b Verify that motor leads are connected to T1 T2 and T3 c If a brake module is necessary please connect terminal voltage of the braking unit to P and N of the inverter Never connect a resistor directly to iDrive terminals P and N POWER ON LED 7 SEGMENT LED DISPLAY iDrive w FREQ SET FREQUENCY SETTING POTENTIOMETER iDrive EDX keypad Step 2 Apply power to your iDrive Apply AC power to the drive and observe the keypad display The 7 segment LED display should show power voltage ie 220 for 3 5 seconds and then show the Frequency Command Hz factory set at 5 00 Frequency Command shown on 7 segment display should be flashing ie inverter output OFF Step 3 Check low speed motor rotation direction without load from keypad See keypad diagram on previous page Press RUN STOP key 7 segment display will indicates 00 0 to 05 0 This number is the frequency output value The display will now become solid not blinking because the inverter output is ON Check the operating direction of the motor IF the direction of the motor is incorrect Press RUN STOP key turn off the AC power supply When the power indicator LED is off change over motor connections T1 and T2 for example Apply the power again and then check the motor direct
62. rference RFI from the inverter caused by use of long cable then the carrier frequency can be adjusted e To reduce electromagnetic interference due to long cable etc decrease carrier frequency e To reduce motor audible noise increase carrier frequency I2kHz 16kHz 005 5 009 kHz 013 006 kHz 010 10kHz 014 ldkHz dg kHz o 4 32 Chapter 4 Software index Note If the carrier frequency is increased the output current from the inverter must be de rated according to the following table Output current A derating with increasing carrier frequency EDX 020 11 040 11 075 11 Carrier 020 21 040 21 075 21 075 43 150 43 220 43 frequency 020 23 040 23 075 23 sr 75 gs 2s RS 14kHz 1 6 b87 Cooling fan control 000 Auto run by inverter temperature 001 Run when inverter output is ON 002 Always running 003 Always stopped 1 687 000 The fan is thermostatically controlled order to extend the life of the fan 2 b87 001 The fan runs when the iDrive output is ON 3 687 002 The fan runs when power supply 15 ON iDrive output OFF or ON 3 b87 003 The fan does not run at any time care needed as damage to iDrive could occur b88 Motor rotating direction 000 Forward 001 Reverse Only when A00 000 iDrive operation is controlled by Keypad b89 Inverter capacity code Input volta
63. shielded and twisted Please refer to following diagram connect shielded wire to ground terminal at one end only The wiring distance should be less than 50m To ground PE terminal Do not connect this end Wrapped with insulating tape Earth ground wiring should be made as short and thick as possible Copper braided tape 15 better than cable for this application but not always practical Do not daisy chain the earth ground of the inverter to other equipment Connect the PE terminal to a centralized main earth ground point and star connect all other equipment ground wires to this point Do not make a loop when several inverters share a common ground point 3 12 Chapter 3 Environment description and installation a Correct b Incorrect c Incorrect To ensure maximum safety use correct wire size for the main power circuit and control circuit according to the required wiring regulations On completion check that the wiring is correct and terminal screws are secured 3 3 5 Long motor cables effects of volt drop and capacitance When the cable between the iDrive and the motor 15 too long the effect of volt drop along the cable and cable capacitance must be considered For very long cables it is sometimes necessary to use iDrive one frame size higher than motor power rating Phase to phase voltage drop V4 X3 x resistance of wire Q2 km x length of line mts lt current x 10 To pr
64. supplied by Drives Direct Inverters Ltd 01623 720730 www drivesdirect co uk IMO Drive KDA AC micro inverters for small 3 phase induction motors 100V series 1 ph 0 2 0 75kW 0 25 1HP 200V series 1 ph 0 2 2 2kW 0 25 3HP 200V series 3 ph 0 2 2 2kW 0 25 3HP 400V series 3 ph 0 75 2 2kW 1 3HP Version V5 0807 Quick Start Guide Always read the full instruction manual before using iDrive This quick start guide is to assist in installing and running the iDrive to verify that the iDrive and motor are working properly Starting stopping and speed control will be from the keypad If your application requires external control or special system programming consult the iDrive EDX instruction manual supplied with your inverter Step 1 Before applying power to your iDrive Please refer to Chapter One Preface and Chapter Two Safety Precautions of the iDrive EDX instruction manual Verify drive is installed in accordance with the procedures as described in Chapter Three Environment and installation If something is suspected of being abnormal do not apply power to the drive until qualified personnel have corrected the situation Failure to do so could result in death or serious injury e Check inverter and motor nameplates to determine that they have the same power and voltage ratings Ensure that full load motor current does not exceed that of the inverter e With power OFF
65. t voltage NO TBE MO outputs even or YES e Motor over load e Motor fault e wiring incorrect 11 Chapter 5 Trouble shooting and maintenance Motor overheating Is the load or the current exceeding the specified value educe the load Increase capacities of iDrive and he motor Does motor run at low speed for a long time YE Use forced cooling on motor NO Are voltages between Th 0244545 even YES within 3 of output voltage Is there anythin YES the motor dins Clear the problem NO YES Poor connection between iDrive and motor Check connections Motor runs unevenly YES NO Does it happen Is ie T when accelerating acceleration decelerating deceleration time Increase the acc dec time suitable NO Reduce the load Increase capacities of iDrive and the motor NO Drive faut fault YES within 3 of rated output voltage re output voltages 5 balanced YES Is the load Reduce the load fluctuation or fluctuating add a flywhee NO Vibration in Large transmission parts Inspect the mechanical system such as gears Small Contact iDrive supplier a 2 5 12 Chapter 5 Trouble shooting and maintenance 5 4 Routine periodic checks To ensure stable and safe operation check and maintain the inverter regularly The table below lists the i
66. tage current frequency and parameters can be read but not modified Emergency stop is operational Terminal ON PC PLC can read and modify parameters Note that ALL operating controls are from keypad Not effected by setting of A00 amp A01 b35 b38 or b41 014 Acceleration deceleration disable When external control terminal ON the iDrive will stop accelerating decelerating until the signal 1s released The motion is as follows Run signal Acceleration deceleration prohibit Output frequency p 4 ON Note Acceleration deceleration prohibit is aq unavailable when Run signal is OFF ON gt T nit b35 b38 b41 015 Master Auxiliary speed switch 1 A01 001 When one of the parameters b35 b38 or b41 15 set to 015 and terminal 15 OFF the frequency 15 set by the VR on the Keypad Master speed When multi function input terminal is ON the frequency is set by the analog signal on TM2 Auxiliary speed AIN 2 A01 002 When one of the parameters b35 b38 or b41 is set to 015 and terminal is OFF the frequency 15 set by the analog signal on TM2 Master Auxiliary speed AIN When terminal 1s ON the frequency is set by the VR on the Keypad Auxiliary speed b35 b38 or b41 016 PID function disable When input terminal is ON PID functions set by b67 a
67. tall a capacitor LC or RC network between the iDrive and the motor 39 Chapter 3 Environment description and installation 3 3 3 Ancillary power equipment supply side Power supply Power supply e Make sure the voltage applied is correct to avoid damaging the iDrive E MCCB Fuse J Moulded case circuit breaker MCCB a e Use a MCCB that matches the rated voltage and current of the iDrive to control the power ON OFF and protect the Ea 2 input wiring MC i f Do not use the as the switch for running and stopping the motor Fuse e A suitable rated fuse s should be installed between the iDrive and the AC power source to protect the wiring if a has not been used ACR Earth Leakage circuit breaker ELCB RCD e To prevent error operation caused by filter leakage current install a RCD with a trip current range of 30mA or greater and action time lt 0 04 seconds In case of models EDX 150 21 E and EDX 220 21 E a RCD with trip current range gt 200mA should be used ELCB RCD iDrive Magnetic contactor MC frequired use a suitably rated magnetic contactor between the power supply and the iDrive input terminals e Do not use the magnetic contactor as the run stop switch for the iDrive Ground AC Reactor for power improvement ACR When 7Drives are supplied with high capacity above 600K V A power source an AC reactor can be installed between the iDrive and the AC
68. tely and then flashes b b when external base block is input through the multi functional input terminal see descriptions of b35 b38 External base block PID feedback PID feedback signal circuit error detection signal fault 1 REMOTE KEYPAD is not connected with inverter such a display will occur 2 REMOTE KEYPAD and main KEYPAD both display such REMOTE signal means a communication error KEYPAD cable broken Note It is normal for the main iDrive keypad to display this code when the REMOTE KEYPAD is connected and functioning normally 4 Chapter 5 Trouble shooting and maintenance 5 1 3 Keypad operation error description 5 6 02 is in ranges of Er Parameter b20 b22 or b21 b22 setting error 2 02 lt A03 J Attempt to modify b89 Incorrect I d Er Voltage and current detection circuits work settings abnormally If b94 1 or 2 and cannot EP connect with Copy Unit Parameter set 2 Copy Unit failure error Copy Unit 3 The voltage and capacity failure parameter of Copy Unit amp the iDrive are different When copying parameters to iDrive verification code that parameters do not match 1 Press or V keys when A01 gt 0 or in speed operation Erl Key operation 2 Attempt to modify parameters which cannot be modified during Run see parameter list r 1 EP2 Parameters do not match 5 Control command given Modification of when communic
69. tems requiring checking to ensure safe operation Check these items 5 minutes after the Charge indicator goes out to prevent service persons from being hurt by residual electric power Checking Items Details period Methods Criteria Remedies Week Year Confirm the temperature Measure with Temperature 10 and humidity around the thermometer and 50 C Circumstances Imachine hygrometer Humidity Below 95 send ane according to RH machine installation notices Are there inflammable qe check No foreign matters materials in proximity Any unusual vibration from E Visual hearing No foreign matters Installation and the machine grounding of Is the grounding resistance Measure the According to national tmprove the the inverter earth loop impedance O resistance regulations ath correct Input power 15 the voltage of the main Measure the ONU Voltage must conform Improve power voltage circuit correct voltage with a U with the specifications supply multi meter External Are secure parts loose E Visual check terminals and Check wika internal Is the terminal base a No abnormalities or Secure or send back mounting damaged cross threading for repair f th Make sure power INNS Ore Obvious corrosion is OFF first inverter _ Trapped or over heated ie hu Visual check No abnormalities Inform your supplier of the inverter Any damage of to the insulation Buil
70. to discharge after power down before attempting to disassemble or checking the components within the drive iDrive can be used in a non condensing atmosphere in temperature range from 10 to 50 and relative humidity of 95 but the environment should be free from corrosive or explosive gasses condensation or conductive dust Chapter 2 Model description Chapter 2 Part numbering description iDrive product rating label example Do not inspect components unless the lamp 15 off N CAUTION See manual for correct installation and oneration Model EDX 040 21 E Motor Rating 0 5HP 0 4KW INPUT 1 phase 50 60Hz VOLTAGE 200 240 410 15 Irus 5 4A OUTPUT AC 3 phases 0 200Hz VOLTAGE 0 Vin Igws IP20 UL Open Type rated 10 C to 50 C Ambient IMO Precision Controls Ltd WARNING THIS PRODUCT MUST BE EARTHED IN ACCORDANCE WITH THE iDRIVE V4 OR LATER INSTRUCTION MANUAL AND LOCAL NATIONAL WIRING CODES IN FORCE WHERE THIS iDRIVE IS TO BE INSTALLED iDrive part numbers key to product rating label Series Noms EMC filter Enclosure motor capacity voltage phases 020 45 IP65 0 18kW 0 25 YAI YAI l E Integrated Filter Filter INEMA4 water 040 and dust proof 0 37kW 0 5 HP 2 230V 3 3 phase Blank No Filter isolator switch potentiometer 075 0 75kW 1 0 HP N4 IP65 150 No switches etc 1 5kW 2 0 HP 220
71. uit malfunction Contact your supplier Power voltage too low Check if the power voltage is correct Under voltage Supply fuse blown Replace the fuse Detection circuit Contact your supplier malfunction Detection circuit Improve ventilation conditions The inverter has malfunction overheated Ambient temperature too 2 Contact your supplier high or poor ventilation Current transducer Current transducer or detection error Contact your supplier Note Alarm relay contacts do not operate 5 1 Chapter 5 Trouble shooting and maintenance 1 Errors which can be reset manually and automatically 1 The motor winding and 1 Check the motor Over current at frame short circuit 2 Check the motor wiring start up 2 Motor cable ground fault 3 Contact your supplier 3 Power module is damaged HM Deceleration time is too short Set a longer deceleration time deceleration 1 Acceleration time is too short 1 Set a longer acceleration time 2 The capacity of the motor 2 Replace inverter with the higher than the capacity of the same capacity as that of the inverter motor Over current at 3 Short circuit between the 3 Check the motor windings acceleration motor winding and frame 4 Check the motor wiring 4 Short circuit between motor 5 Contact your supplier wiring and earth 5 IGBT module is damaged during running 3 Motor or wiring fault 1 Set a longer deceleration time 2 C
72. ut v 0 10Vdc analogue signal Effective when Function A01 002 external analogue input to terminal AIN 4 20mA analogue signal Factory setting V 3 21 Chapter 3 Environment description and installation 3 7 iDrive Dimensions IP20 Frame 1 1 phase 100V EDX 020 11 EDX 075 11 phase 200V EDX 020 21 EDX 075 21 EDX 020 21 E EDX 075 21 E 3 phase 200V EDX 020 23 EDX 075 23 Jo qom Je B d O E Frame 1 132 5 2 123 5 4 86 67 2 64 77 3 03 130 5 5 13 128 45 5 06 8 0 315 3 22 Chapter 3 Environment description and installation IP20 Frame 2 1 phase 200V EDX 150 21 EDX 220 21 EDX 020 21 E EDX 075 21 E 3 phase 200V EDX 150 23 EDX 220 23 3 phase 400V EDX 075 43 EDX 220 43 EDX 075 43 E EDX 220 43 E Mi 900000 SI 90 A B C 323 Chapter 3 Environment description and installation IP65 Frame 1 1 phase 100V models EDX 020 11 N4S EDX 075 11 N4S 1 phase 200V models EDX 020 21 E N4S EDX 075 21 E N4S 2 2 4 IP65 Frame 2 1 phase 200V models EDX 150 21 E N4S amp EDX 220 21 N4S 3 phase 400V models EDX 075 43 E NS4 EDX 220 43 E N4S 3 24 Chapter 3 Environment description and installation 3 8 Multi iDrive installation with regenerative loads standard product with Din Raal Yide bw side With height 1 52mm design L
73. utput card 12 bm 2 IN 1 OUT T Remote keypad 24V 0 6A Note 1 Connect point x to either Terminal 3 internal 24Vdc for PNP mode positive switching 3 24 ep 4 51 5 52 6 83 7 54 OR Terminal 8 Common for NPN mode negative switching 4 S1 5 82 6 S3 7 S4 8 Note2 External 24Vdc may be used to supply the external contacts at point x If so then connect the OV of the external supply to Common terminal 8 3 18 Chapter 3 Environment description and installation 3 6 Descriptions of iDrive Power and Control terminals Power input power output and earth ground terminal block descriptions ud L Ou u Main power input Single phase L1 L3 N Three phase L1 L2 L3 DC link and braking module connection terminals Never connect resistors directly to these terminals or damage will occur Inverter output Connect appropriate 3 phase AC induction motor to these terminals m E Earth Ground terminals 2 points A brake module is required for applications where a load with high inertia needs to be stopped rapidly Use a correctly rated braking module and resistor s to dissipate the energy generated by the load during stopping or rapid speed change for example otherwise iDrive may trip on over voltage OV 3 19 Chapter 3 Environment description and installation Control signal terminal
74. value displayed in the operating unit YES Are there voltage outputs in output terminals T1 T2 and T3 NO YES Connect and test run the motor Is there YES abnormal display NO Are outpu currents o each phase even NO YES The iDrive is OK 2 0 Chapter 5 Trouble shooting and maintenance Replace the control board Replace the control board Is the control board working well after replacement NO YES The iDrive 15 faulty Contact your iDrive supplier Chapter 5 Trouble shooting and maintenance Troubleshooting for OC OL error displays iDrive displays OC or OL errors Is the main circuit I G B T OK Replace I G B T Module YES Any mo abnormalities in appearances Yes Replace faulty circuit boards No Apply the power Is the current detector OK YES Replace the control board Any abnormal indications YES Input operation commands lt _ Replace the current sensing circuit Does output frequency is ye isplayed or display shows SP1 Replace the control board Yes Input frequency command 5 the output frequency NO of the operating unit Replace the control board displayed YES NO Are there voltage outputs at T1 T2 and T3 output terminals Replace the control board NO Is the contr
75. voltage too low Use an ACR on the power Under voltage during operation 2 Power voltage input side amp record input voltage over time period momentary dip Increase iDrive capacity 5 3 Chapter 5 Trouble shooting and maintenance 5 1 2 Set up amp Interface Errors Display Error Description 2 SPO Zero speed stop Displayed when set frequency lt 0 1Hz Increase frequency reference signal 1 If the iDrive is set to external control mode A00 001 and direct start is disabled b33 001 the iDrive cannot be Fail to start started and will flash STP1 when Run command in ON when directly power is applied see descriptions of b33 2 Direct start is possible when b33 000 1 If the iDrive is set to external control mode 400 001 the iDrive will stop according to the setting of b92 when stop key is pressed STP2 flashes after stop Turn the Run switch to OFF and then ON again to restart the iDrive Keypad 2 1f the iDrive is in communication mode and Stop key is emergency stop enabled the iDrive will stop as set b92 when Stop key is pressed during operation and then flashes STP2 The PLC must send a Stop command followed by a Run command to the iDrive for it to be restarted The iDrive will decelerate to stop and then flashes E S when there is an external emergency stop signal via the multi function input terminals see descriptions of b35 b38 External emergency stop The iDrive stops immedia
76. wer ON 001 Auto Start Disabled 001 000 Reset command available if RUN command is OFF 085 Reset 001 Reset command available if RUN is ON or OFF 000 RUN Forward b35 Terminal 51 Function 001 RUN Reverse 002 Preset Speed Command 1 003 Preset Speed Command 2 b36 Terminal S2 Function 004 Preset Speed Command 3 ool 005 JOG Frequency Command 006 Emergency STOP E S 007 Base Block b b b37 Terminal S3 Function 008 Select Accel 2 Decel 2 005 009 Reset Acceleration Stall Prevention Level 050 200 2 gt b14 b15 b16 b17 b18 b19 b20 b21 b22 b23 b24 b25 b26 b27 b28 b29 b30 b31 b32 b33 010 UP Command 011 DOWN Command 012 Control Signal Switch 013 Communications Mode 014 Accel Decel Prohibit b39 Terminal S5 Function 015 Master Auxiliary Speed 007 Signal b38 Terminal S4 Function 4 4 Chapter 4 Software index 016 PID Disabled b40 Terminal S6 Function 017 Analog Frequency Signal Input Terminal AIN 018 PID feedback signal AIN Terminal AIN Function 019 DC Brake ON command 000 UP DOWN Control ON Freq Held at Power OFF 001 UP DOWN Control ON b42 Frequency UP DOWN Control MFIT Freq Reset to 0Hz at OFF 002 UP DOWN Control ON As 000 UP DOWN is Available when Output OFF 51 56 Digital Input Scan Time 001 100 mS x 8 010 92 ns
77. y 002 Output frequency 003 DC link voltage 004 Output current 005 PID feedback signal b54 Multi function analog output gain 000 200 0 10 Vdc is output from multi function analog output terminal Output can be set to correspond to any of the above values b54 1s used to scale the output signal supplied to an externally connected analog device b53 005 PID Feedback The analog input to terminal AIN 0 10Vdc or 4 20mA will be output from terminal FM as 0 10Vdc Note Due to hardware limits the max output voltage from FM terminal is limited to 10V 4 21 Chapter 4 Software index b55 Multi function output RY1 000 Inverter output on RUN 001 Frequency reached Preset target frequency b57 002 Frequency reached Preset output frequency level b56 b57 003 Frequency Detection gt b56 004 Frequency Detection lt b57 005 Fault output 006 Auto restart 007 Momentary power loss 008 Emergency Stop E S 009 Base Block b b 010 Motor overload protection 011 Inverter overload protection 012 xxx Not used xxx 013 Power On 014 Communication error 015 Output current detection b56 Preset Output frequency reached 00 0 200Hz b57 Frequency detection range 00 0 30Hz b55 b60 001 Frequency Reached Target frequency b57 Ho operation 31gnal Relay wont run Operation co ee Frequency l 4 4
78. y Please check the following when you receive and unpack the inverter The model and capacity of the inverter 15 the same as those specified on your order Is there any damage caused during transportation If so do not apply power Contact IMO distributor or authorised sales representative if any of the above are found to be incorrect 0 1 Chapter 1 Safety Precautions Chapter 1 Safety Precautions 1 1 Operating Precautions 1 1 1 Before Power Up The line voltage applied must comply with the iDrive s specified input voltage Make sure the main circuit connections are correct LI L L2 and L3 N are power input terminals and must not be confused with T2 and T3 Otherwise the iDrive might be damaged A Caution To avoid dropping the Drive do not hold by the front cover when carrying Carry by supporting the main body moulding only as damage could occur if dropped To avoid fire do not install the iDrive on a flammable surface or In an enclosure manufactured from combustable material If possible always install on metal surface several iDrives are placed in the same control panel add extra heat dissipators to keep the temperature below 50 to avoid overheating or fire When removing or installing the remote keypad turn the power off first and operate the keypad following the instructions in this manual to avoid error When connected as detailed in this manual this product comp

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