Label Press Shaft User Manual: Tidland
Contents
1. TIDLAND WINDING SOLUTIONS Me MAXCESS Tidland Narrow Web Shaft User Manual MI 556500 1 J IMPORTANT SAFETY INSTRUCTIONS When using this Tidland product basic safety precautions should always be followed to reduce the risk of personal injury Your company s safety instructions and procedures should always be followed When using this product with any other equipment or machinery all safety requirements stipulated by that equipment or machinery manufacturer must be followed Compliance with local state and federal safety requirements is your responsibility No part of these or the following instructions should be construed as conflicting with or nullifying the instructions from other sources Be familiar with the hazards and safety requirements in your work environment and always work safely Read and understand all instructions and shaft design application limits before operation Never use this product for a purpose or in a machine that it was not specifically designed for See Product Safety Data Sheet PSDS Do not exceed the operation loads for this shaft as noted on its PSDS Product Safety Data Sheet Follow all warnings and instructions marked on the product and on the PSDS Do not use fingers or other objects to deflate the shaft Tidland recommends using the Tidland Air Release Tool see page 3 Inspect the shaft for wear and or other safety and functional deficiencies daily before each use Wear safety g2. CUSTOMER SERVICE 1 360 834 2345 www maxcessintl com 1 800 426 1000 RECOMMENDED TOOLS Clean non lubricated air supply 80 120 psi 5 4 8 2 bar for proper operation Hex drive wrench kits English and metric Inflation Tool Tidland Part No 128052 with gauge or 128054 without gauge Air Release Tool Tidland Part No 111630 Hole Punch Guide green Tidland Part No 577981 or yellow Tidland Part No 647597 determined by which element end clamp is installed on your shaft See page 6 Hole Punch Tool 1 8 Tidland Part No 760668 LOCTITE 222 if not using patchlock screws LOCTITE 243 if not using patchlock screws Crown 8035 Slixit silicone dry spray lubricant optional www maxcessintl com Tidland GH GN Narrow Web Shaft MI 556500 1 J Page 3 of 8 SHAFT CARE e During operation use compressed air to keep shaft free from dust and debris e Sticky residue may be wiped from the shaft using a soft cloth and a mild solvent such as rubbing alcohol e Keep shaft dry and free of scratches and burrs that can damage cores Do not use petroleum based solvents on the shaft these can damage rubber elements ASSEMBLY DIAGRAM AND PARTS LIST GN shaft components are shown here GH shaft is designed to fit over a base shaft and requires no journals Valve locations vary which may require the use of internal air hoses Shafts built after May 2013 may have a sealed bladder Call customer service to order parts I
3. ease installation Do not stretch the bladder material Note When rubber element is installed there should be 680 of bladder material left exposed 8 Remove the set screw from the element end clamp at the valve end Apply a small amount of LOCTITE 222 to the threads Reassemble the clamp and install it in the slot The clamp should not extend past the end of the shaft Tighten set screw to 25 30 in lbs 2 8 3 4 Nm 9 The element must be secured by the ridge on the bottom side of the clamp but must not extend too far underneath See illustration A 10 Rubber elements Chamfer both ends of the element See illustration B next page O Sn ENTER ER N 680 Be If your element end clamp has two set screws up to S N 705657 Do not cut bladder to length until all parts are installed as follows Using the Tidland Hole Punch Guide green and Hole Punch Tool punch a hole through one wall of the new bladder at one end only Insert the air fitting into the bladder insert the air fitting into the air inlet in the shaft slot and install the bladder along the length of the slot Remove the two setscrews from the valve end element end clamp See end clamp profiles on page 4 Apply a small amount of LOCTITE 222 to the threads Reassemble the clamp install the clamp in the slot and tighten to 10 12 in Ibs 1 1 1 4 Nm Clamp should be flush with the end of the shaft Do not cut the excess bladder yet Measure the lengt
4. ased solvent and dry thoroughly Spray slot and elements with dry silicone lubricant Remove element and wipe clean Reinstall lubricating only as necessary Bladders that are too long may push up on clamp preventing it from seating properly Trim small amount from bladder and reinstall clamp making sure that the end of the bladder is secure under the ridge of the clamp e Check inflation pressure e Ensure that the external element is expanding completely e Check for leaks e Check for worn elements e Ensure correct core size EUROPE MIDDLE EAST CHINA AND AFRICA Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu Tel 86 756 881 9398 Fax 86 756 881 9393 info maxcessintl com cn www maxcessintl com cn JAPAN KOREA TAIWAN AND SE ASIA Tel 81 43 421 1622 Tel 65 9620 3883 Fax 81 43 421 2895 Fax 65 6235 4818 japan maxcessintl com asia maxcessintl com www maxcess jp 2013 Maxcess
5. com Tidland GH GN Narrow Web Shaft MI 556500 1 J Page 5 of 8 MAINTENANCE Install the Bladder and External Element Bladder and rubber element material supplied for replacement will be longer than the required finished length Do not cut to length until instructed Aluminum strips are shipped cut to length If not using patchlock screws Tidland recommends using LOCTITE 222 on end clamp fasteners our element end clamp has one set screw On shafts as of S N 705657 1 Cut the bladder 1 36 longer than the rubber element ends must be cut square If using a sealed bladder the replacement part will be cut and sealed to length with the air fitting installed Go to Step 3 2 Using the Tidland Hole Punch Guide yellow and Hole Punch Tool punch a hole through one wall of the new bladder at one end only and insert the air fitting in the bladder 3 Install the bladder along the length of the slot 460 YELLOW GUIDE 4 Remove the set screw from one element end clamp Apply a small amount of LOCTITE 222 to the threads Reassemble the clamp and install it in the slot The clamp should not extend past the end of the shaft 5 Tighten to 25 30 in lbs 2 8 3 4 Nm 6 Cut the new rubber element exactly 2 00 shorter than the shaft slot ends must be cut square 7 Grasp the excess bladder material firmly while feeding the rubber element into the slot until it contacts the valve end clamp If necessary use a dry silicone spray lubricant to
6. core on the shaft Connect air hose to a convenient dry non lubricated air source Push the air nozzle of the Tidland inflation tool firmly into the valve receiver Inflate the shaft until the air gauge indicator registers a minimum of 80 psi 5 4 bar Caution Do not exceed the maximum air pressure of 120 psi 8 3 bar a a ee eS Deflate Shaft to Remove Cores 1 Use the Tidland Air Release Tool to depress the quick release air valve 2 When the shaft is completely deflated remove or reposition the core MAINTENANCE Remove the External Element 1 Deflate shaft and or disconnect air supply It is not necessary to remove the nose cone or journals 2 Loosen do not remove the set screw s in the element end clamps at both ends of the shaft a Ifthe clamp has one set screw slide the clamp out from the end of the shaft b Ifthe clamp has two set screws twist clamps 90 and slide or lift them out of the shaft 3 Pull the external element from the shaft slot ELEMENT END CLAMP AND SET SCREW S CONFIGURATIONS VARY 7 AIR FITTING BLADDER Remove the Bladder 1 Carefully unseat the air fitting from the air inlet hole in the shaft slot 2 Remove the bladder from the slot 3 Remove the air fitting from the bladder and set aside for reuse Be careful not to damage the air fitting If you are using sealed bladders the replacement bladder will have the air fitting installed www maxcessintl
7. h of the slot cut the new element exactly 1 25 shorter than the slot Make sure to cut square across the ends of the element Aluminum strip elements are shipped cut to length Grasp the excess bladder material firmly and hold it while feeding the rubber element into the slot until it contacts the valve end clamp Do not stretch the bladder material If necessary use a dry silicone spray lubricant to ease installation Remove the two setscrews from the remaining element end clamp Apply a small amount of LOCTITE 222 to the threads Reassemble the clamp install the clamp in the slot and tighten to 10 12 in Ibs 1 1 1 4 Nm Make sure the end clamp covers at least 50 of the air fitting head area and does not extend past the end of the shaft Trim the remaining bladder material flush against the end of shaft and end clamp Rubber elements Chamfer both ends of the element See illustration B next page Continued next page www maxcessintl com Tidland GH GN Narrow Web Shaft MI 556500 1 J Page 6 of 8 MAINTENANCE For rubber elements only Chamfer both ends of the element See illustration B Note Element end clamp profiles may vary but the chamfer requirements are the same for all 1 00 1 37 TES B si ese Check for Leaks m 1 Check for leaks by filling the bladder to 5 10 psi 35 7 bar 2 Spray end clamps and valve area with soapy water and look for bubbles that may indicate a leak 3 Ifthere are any a
8. ir leaks check that the end clamps and valve are tight 4 Remove excess soapy water when test is completed Reinstall Nose Cone GN Shafts only 1 Push nose cone into shaft body as far as it will go 2 Apply small amount of LOCTITE 242 to threads of set screws and tighten to 55 60 in Ibs 13 6 20 3 Nm TROUBLESHOOTING Problem Possible Cause Recommended Solution Air Leak Element end clamps not tight Tighten end clamps at both ends of shaft see torque specs for your clamps on page 4 End clamps not centered over Ensure that the end clamps completely cover the bladder end of the bladder Bladder must be cut square across its end in order for the end clamp to make contact across the full width of the bladder Element end clamps extending Loosen the clamp and slide it into the shaft slot past shaft O D until the outside edge is flush with the outside end of the shaft Inspect bladder length under element end clamp If it is too long you may not be able slide the clamp Trim slightly and reinstall clamp End clamps not covering the Ensure that the valve end clamps cover at least air fittings properly 50 of the air fitting head area Hole for air fitting in bladder is Remove end clamp and check the bladder around deformed the air fitting If the hole is deformed or the bladder is torn replace the bladder Use the Tidland Hole Punch Tool and Hole Punch Guide for best results when installing air fittings in a new bladder Ai
9. lasses or proper eye protection when inflating or deflating or otherwise operating the air system Do not remove or otherwise alter any setscrews or fastening devices prior to using this product Do not operate this product if any setscrews or fastening devices are missing Do not lift shaft manually if it is beyond your capacity Loads over 1 3 your body weight may be prohibitive Consult your company safety policy When lifting a shaft use proper lifting techniques keeping back straight and lifting with the legs Do not carry or lift this product over wet or slippery surfaces Use appropriate mechanical lifting devices such as a hoist or shaft puller for heavier shafts When performing maintenance or repair procedures do not pressurize the shaft if journal setscrews are loose or missing When performing maintenance procedures do not pressurize the shaft if the journal is missing All replacement parts used on this product should be made to original Tidland specifications All maintenance and repair procedures performed on this product should be done to Tidland specifications by qualified personnel www maxcessintl com Tidland GH GN Narrow Web Shaft MI 556500 1 J Page 2 of 8 TABLE OF CONTENTS IIHDOHan aey INS ECION San ee ee ee ee ee baiieite 2 LIdland BUsto mer Serie See ee ee ee ee 3 Peeommended Tools meaa ee ee ee ee ehe 3 Sa Ce ee ee ee ee ee ee A Assembly Diagram and Parts List uuu02004000020nnnnnnennnnnnnnnnn
10. nnnennnn nennen ennnnnnn nennen nnennnnnnnennnn nennen nnnnnnnn 4 OD One AE ee ee E T 5 Isle ES VAN Ar drateaact scandent auaeueetqcananaa diateasetseautond sameueataciaanaadisianatisandend siaeeeatariauieaasteeeteceatons 5 HS Ta COO SIOD anne E E 5 PUE 9 1 1 1 ea E a 5 Deflate Shaft to Remove Cores ununnnannnnnnnnnannannnnnnnannannnnnnnann ann nn nn nnnnnnnn nennen ann nn nennen en nn nnn ernennen 5 EF AT ST AED en Eee ee 5 Remove the External Element 22444444RnRannnannnnnnannnnannnnann nn nn nn nn nn nn nn nn ann nn ann nn ann nn ann nn nennen 5 Remove the Bladder 2022444444nnnnnnnnnnnnannnnnnannannennnnann ann nn nn nun nn nam nn nun nn nn ann annnn nenn mann nn nn ann nennen 5 Install the Bladder and External Element unu4444n4nnnnnnnennannnnnnnnnannann nen ann nn nn nn ann nnn nenn 6 Check for La ee ee ceeccece 7 Reinstall Nose Cone GN Shafts only us 2 02400000000nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnennnnnn 7 PCBS SOG ING ee ea ee ee ee re EEEE 7 CAUTION e Wear eye protection when using compressed air e Keep the shaft operating pressure above 80 psi 5 4 bar to ensure optimum safety and performance e Do not inflate or deflate the shaft while it is spinning e Use only the specified Tidland air tools to inflate or deflate the shaft NOTICE Petroleum based lubricants will damage the bladders and o rings Do not use TIDLAND
11. nstructions for replacement are on page 6 INSTALLATION SET SCREWS 561655 EXTERNAL ELEMENT RUBBER 503911 OR ALUMINUM STRIP 587827 GN SHAFT 576711 CORE STOP e IE 564239 SS AIR FITTING 562024 ELEMENT END CLAMP ASSEMBLY NOTE PROFILES BELOW NOSE CONE OR JOURNAL JOURNAL SET SCREWS 561655 GN SHAFT ONLY SHAFT BODY gt HOSE FITTING ey 132366 ER O RINGS 2 PLCS CORESTOP ASSEMBLY 536190 OPTIONAL 564239 ELEMENT END CLAMP PROFILES On shafts priorto Serial No 705657 VALVE END ASSEMBLY NON VALVE END ASSEMBLY VALVE END AND NON VALVE END TOP BLOCK 654098 TOP BLOCK 654098 697485 TOP BLOCK BOTTOM BLOCK 654100 BOTTOM BLOCK 654099 697450 BOTTOM BLOCK SET SCREWS 564803 M4 SET SCREWS 564803 M4 564144 SET SCREW M8 Torque set screws to 10 12 in Ibs 1 1 1 4 Nm Torque set screw to 25 30 in Ibs 2 8 3 4 Nm www maxcessintl com Tidland GH GN Narrow Web Shaft MI 556500 1 J Page 4 of 8 OPERATION Install Shaft GN Install shaft on machine as required for your application GH Slide shaft over base shaft and tighten set screws to 30 35 ft lbs 40 7 47 5 Nm CORE STOP Install Corestop pue 1 Loosen do not remove the flat head cap screw in the top piece of the core stop 2 Slide the dovetail into the groove in the shaft until it is aligned as required for your application 3 Tighten the cap screw to 25 30 in lbs 2 8 3 4 Nm Inflate Shaft 1 Install
12. r hose connection to the air Remove end clamps and confirm that the air fitting fitting has failed is connected to the internal air hose Check that the fitting is seated correctly in its hole Valve is leaking Access the valve and confirm that air hoses are attached If valve is leaking from the center replace the valve Ruptured bladder Remove external element and inspect bladder for cracks Continued next page www maxcessintl com Tidland GH GN Narrow Web Shaft MI 556500 1 J Page 7 of 8 TROUBLESHOOTING continued Problem External element will not collapse completely Elements difficult to install External element extrudes out of slot Core will not fit on shaft Core is slipping ee TTSS j MAXCESS Possible Cause Fiber or dust buildup in element slot is causing scraping along edges of slot Cold flow of rubber element Kinked hoses Buildup in slot Element is over lubricated with dry silicone spray Bladder too long and pushing up on element end clamp Elements not gripping core NORTH CENTRAL AND SOUTH AMERICA Tel 1 360 834 2345 Fax 1 360 834 5865 sales maxcessintl com www maxcessintl com INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in Recommended Solution Clean along slot If necessary remove and replace external element and bladder Replace rubber element and bladder Check hose installation Clean slot with mild non petroleum b
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