FM STEREO TRANSMITTER
Contents
1. ccccccccccccccccceesssssessssteeaeeees 5 Parts List 2icc sehcece sche iaie 6 Parts Layout Diagram ccccccsssssseessstttteeeeeeees 7 Assembly Instructions cccccsseeessteeeaeeeeeeeeeeeees 8 Choosing an Operating Frequency 13 Adjusting your FM10A ccccsesssessteeeaeeeeeeeeeeeess 14 Using your FM10A Within the Home ccee 15 Power Supply Considerations ceeeeeeeees 15 LED Power On Indicator ceccceeeeeeeeeeeeees 15 Experimental Broadcasting Projects c cccccee 16 Antenna Id as ccccceeeeseceeeeeeeeeeeeeeeeeneeeeeteees 17 Troubleshooting Guide ccccssessessseeeceeeeeeeeeeeess 18 Appendix A FCC Rules and Information 19 Appendix B Understanding Field Strength 22 SUMMA 25023 F805 a iesp a aea A eS 24 RAMSEY ELECTRONICS INC 590 Fishers Station Drive DS Victor New York 14564 ramse ees Fax 585 924 4555 www ramseykits com FM10A 3 INTRODUCTION The Ramsey FM10A is a true STEREO FM broadcast transmitter which any person may build and use in accordance with the rules of your nation s telecommunications authority For U S residents that authority is the Federal Communications Commission FCC The FM10A s low power broadcasting capability and other practical uses can be fun and interesting for people of all ages but the FM10A is definitely2. positive side of the capacitor s installation hole Be sure to place the capacitor lead into the PC board hole and the lead into the hole Observe correct polarity when installing the following three electrolytic capacitors O 14 Install C2 4 7 or 10 uF Don t forget the proper orientation is noted on the PC board or Parts Layout Diagram O 15 Install C5 4 7 or 10 uF Observe correct polarity O 16 Install C3 4 7 or 10 uF Remember correct polarity Diodes also have a right and wrong way to be installed The cathode banded ends face toward the outside of the PC board away from the IC circuitry Observe correct polarity when installing the following three diodes FM10A 10 Ou QO l Oo QO 0 0 Q g g 17 Install glass bead diode D1 18 Install glass bead diode D2 19 Install glass bead diode D3 20 Install R7 the small yellow trimmer potentiometer marked 104 21 Install C19 the 470 pF electrolytic Be sure to position for correct polarity 22 Install C11 4 7 to 10 F electrolytic Observe polarity 23 Install R11 4 7K yellow violet red 24 Install R12 150K brown green yellow 25 Install C9 220 pf marked 220 or 221 26 Install C10 001 uF marked 001 or 102 or 1nf 27 Install C22 the large 1000 uF electrolytic capacitor Observe polarity 28 Install R8 470 ohms yellow violet brown 29 Install C20 001 uF marked 001 or 102 or 1 nf
3. 1 Parts to do so are readily available at Radio Shack 2 It would be an excellent class family or Scout project 3 Commercially made stereo mixing consoles while much less expensive today than a decade ago will cost much more than did your FM10A kit 4 The more home built your complete setup the more it is in conformity with the spirit of FCC Part 15 regulations If you are designing the FM10A and its mixing inputs to serve as an educational and entertaining toy for your children we suggest that the FM10A PC board be incorporated with the mixing circuits into a durable non hazardous enclosure If infants and very young children are likely to examine this magical box when their siblings are not looking it is better not to use a whip antenna due to the hazard of eye damage Also remember that any broken whips from radios cordless phones etc can become dangerously sharp FM10A 16 Although many sources exist for audio mixers the Radio Shack No 32 1105 is the least expensive commercial device currently available Bear in mind that specifications and model numbers for such accessory equipment can change from year to year Also some home entertainment audio equipment includes simple mixing capabilities which will permit you to fade and cue music and microphone inputs Ramsey now sells the MX 5 and MX 10 mixer kits and wired and tested units and the Stereo Transmitter Companion STC 1 for a radio station quality ho
4. 95 108 MHz 18 pf If you are not sure where you wish to place your FM transmitter in the FM band we suggest you solder an initial trial C16 capacitor with a small amount of lead length to spare so that it is easy to salvage and replace This will enable you to properly test your FM10A and then at a later point you may change C16 as desired O 49 Install C16 either 18 22 or 27 pf CHOOSING AN OPERATING FREQUENCY A It really is NOT sufficient to just check the FM band for an empty frequency using the FM portable radio closest at hand It is your responsibility to carefully research what FM stations can be listened to with a good system within the transmitting range of your FM10A This is especially important in the low end of the FM broadcast band 88 92 MHz where there are numerous medium power National Public Radio stations perhaps outside your own town but which your neighbors may enjoy receiving using a good receiver and outdoor antenna Interfering with such reception is a direct violation of federal law The most reliable way of finding a truly open frequency on the FM band is to check the band with a very good FM receiving system using an external antenna If you do not have access to such a radio most modern car radios with exterior antenna are very sensitive and usable to help you know what stations your neighbors really can be receiving on a particular frequency B In choosing an operating frequency remem
5. RF amplifier and final components Oo Oo Q Q Q 30 Install shielded slug tuned coil L1 The larger tabs secure the shield can to the ground foil connections while the two thin leads are the coil connections If you find that the coil lead wires do not line up with the PC board holes simply pull the coil insert from the shield can rotate it a quarter turn and insert back into the can Make sure L1 is squarely against the top of the PC board before soldering solid installation of L1 is essential to the frequency stability of your transmitter 31 Install C15 10 pf marked 10 or 10K 32 Install C14 10 pf marked 10 or 10K 33 Install R9 270 ohms red violet brown 34 Install C17 001 uF marked 001 or 102 or 1 nf FM10A 11 o 35 Install R10 10K ohms brown black orange The following two capacitors have the identical functions of coupling the RF output from the collector of Q1 to the RF output jack J3 and also the mounting point provided if you wish to use an on board whip antenna o o o 02 0 0 0 0 OQ 36 Install C13 001 uF marked 001 or 102 or 1 nf 37 Install C21 001 uF marked 001 or 102 or 1 nf 38 The 3 holes for Q1 the 2SC2498 or 2SC2570A RF power amplifier transistor should now be quite clear Press the transistor into place firmly but gently so that its body is as close to the board as reasonably possible Observe correct placement of the flat side 39 Install R13 27
6. 102 or 1 nf C6 10 12 13 17 18 20 21 0047uF disc capacitors marked 472 C1 4 4 7 to 10 UF electrolytic capacitors C2 3 5 11 470 pF electrolytic capacitor C19 1000 uF electrolytic capacitor C22 0o ana NG ESISTORS 2 270 ohm red violet brown R9 R13 1 470 ohm yellow violet brown R8 1 4 7K ohm yellow violet red R11 3 10K ohm brown black orange R3 R6 R10 2 15K ohm brown green orange R3 R6 1 150K ohm brown green yellow R12 1 100K yellow trimmer potentiometer marked 104 R7 2 1K yellow trimmer potentiometer marked 102 R1 R4 EMICONDUCTORS 3 Glass bead diodes similar to 1N4148 D1 2 3 1 25C2498 or 25C2570A NPN VHF transistor Q1 1 18 pin DIP Custom FM Transmitter integrated circuit U1 with matching socket OOO2 oOo00000OOF7 O000 00 HARDWARE AND MISCELLANEOUS 1 38 KHz crystal small silver cylindrical can with 2 small leads taped to a piece of paper Shielded inductor coil L1 small square silver can Ramsey FM10A Printed circuit board Plastic alignment screwdriver PC board mounted push button switch RCA type PC mount jacks J1 2 3 2 5 mm phone jack J4 9 volt battery hold down clamp 9 volt battery snap connector OOQQUQOOOQ Oa eed ek Oe a E S FM10A 6 REQUIRED NOT SUPPLIED O 9 volt alkaline or heavy duty battery O Shielded stereo audio cables O Line level output audio source such as a tape deck or CD player O External antenna small gauge
7. coax and RCA plug OR PC board mounted telescoping whip antenna included with the Ramsey CFM case and knob set OPTIONAL O Ramsey FM10A case and knob set CFM or your own enclosure O LED power on indicator and 1K resistor O Audio switching mixing accessories of your choice FM10A PARTS LAYOUT DIAGRAM RAMSEY ELECTRONICS cig FM STEREO TRANSMITTER on EM T0 a a a ait T site Hil chap SHA a Dj 0 RIGHT FM10A 7 ASSEMBLY INSTRUCTIONS Building your FM10A Stereo Transmitter The following FM10A step by step assembly and adjustment directions are written with newcomers in mind While many Ramsey kits are purchased by experienced hobbyists and ham radio operators our instructions presume that this stereo transmitter could be your first ever kit project Ramsey Electronics Kit instruction manuals are designed around our Learn as You Build philosophy To the extent that it is reasonably possible we like to help you see why a given part goes into its PC board holes as well as showing you how to do it Our Learn as You Build assembly strategy works very well with our simpler kits such as receivers and ham transmitters where we can guide you through the schematic diagram from the antenna to the speaker When a multi function IC chip is the heart and soul of one of our kits as is the case in this FM10A stereo transmitter we try to make a reasonable compromise between following the signal path and ju
8. mile covering a circular area of about 114 acres A quick glance at stereo FM receiver specifications shows typical sensitivity of 1 7 uV before considering high gain antennas or preamplifiers Your non licensed signal can provide serious competition to a public broadcast station fifty miles away a station which someone in your neighborhood may have set up a special antenna to enjoy Calibrated field strength meters such as described in the ARRL Radio Amateur s Handbook can detect signals down to about 100 microvolts To measure RF field strength below such a level professional or laboratory equipment and sensitive receivers are required A sensitive receiver responds to a signal of 1 or even 5 microvolt delivered to the receiver input by antenna If the antenna is not good the receiver cannot respond to the presence of fractions of a microvolt of RF energy SUMMARY The present edition of Part 15 of the FCC rules does not provide detailed guidance on ALL aspects of using a low power transmitter such as the FM10A The main point is that you may not cause any interference whatsoever to licensed broadcast services and that you must be willing to put up with any interference that you may experience In addition to operations not requiring authorization you also have the option of writing a clear and polite letter to the FCC Engineer in Charge of your local district describing your intended operation Mention the operating frequency and
9. planned hours of operation This could be a good step to take if your project is on behalf of a school Scout or community group If you become further fascinated with the service rendered by low power broadcasting other FCC regulations explain how to apply for a license or other authorization which may permit you to upgrade your FM10A or other equipment to accomplish any objective which the FCC sees to be in the public interest and not interfering with other authorized uses of the radio spectrum Lawful use suggestions for the FM10A 1 Build and adjust this kit strictly according to the published instructions 2 Use the whip antenna supplied with the Ramsey case set CFM 3 Do not modify your kit in any way FM10A 24 4 Check your intended operating frequency very carefully as clearly explained in this instruction manual to ensure you will not cause interference to reception of licensed broadcasting 5 If you receive ANY complaint about your transmissions interfering with broadcast reception stop or change your operation IMMEDIATELY 6 If you are contacted by the FCC regarding use of this device cooperate fully and promptly 7 Do your own homework and research to understand and comply with present and future FCC rulings concerning devices of this kind 8 Do not use made up station call signs to identify your transmissions Only the FCC has the authority to issue such callsigns Use some other way to identify your t
10. restricting the maximum field strength at a specific distance from your antenna the FCC clearly plans for your signal to die out at a specific distance from your antenna no matter what kind of transmitter power or extra gain antenna you are using On the other hand the FCC standards do make it legal and possible for you to FM10A 22 DISTANCE FROM TRANSMITTER ANTENNA METERS FIELD TOTAL STRENGTH RECEPTION nV AREA 314 FT 1256 FT 4800 FT 19113 FT 1 8 ACRES 7 2 ACRES 28 6 ACRES 11 4 ACRES 458 ACRES 1830 ACRES broadcast on a school campus campground or local neighborhood as long as you do not cause interference to broadcast reception Why talk about acres There are three reasons to translate our look at field strength into acres 1 The first one is easy the numbers would get too cumbersome if we discussed your possible signal coverage in terms of square feet or square meters 2 It s very easy to see that your signal can easily and legally serve a school campus or wilderness campground 3 And if we remember that typical urban single family home sites run from 1 4 to 1 2 acre on the average it should become extremely clear that your obligation to avoid interfering with broadcast reception can easily involve hundreds of homes before adding apartments FM10A 23 In fact the most significant distance in the above chart is the 1 9 uV signal strength permissible at 1260 feet about 1 4
11. the FM10A for your own home and family it is still your responsibility in accord with Part 15 of the FCC Rules to ensure that this operation does not cause interference to your neighbors POWER SUPPLY CONSIDERATIONS The FM10A is designed to operate from a single 9 volt battery mounted on the PC board For prolonged operations note from the schematic diagram that replacing R8 with a jumper wire will permit operation from a 1 5V or 3 0V DC source such as D cells Diodes D1 D2 and D3 regulate the voltage to U1 at 2 1 volts Note however that reduced voltage will also affect the collector voltage and therefore the output power of Q1 Whether an alternative AC adapter can be used depends on the quality of the adapter and its ability to suppress unwanted AC line hum Various plug in adapters and power supplies in the 6 to 12 volt range may be tried but make sure the unit has DC output positive tip and is not merely a transformer relying on rectifier circuitry within the device for which it was originally supplied as an accessory L E D POWER ON INDICATOR Since the transmitter consumes power and emits RF whenever it is turned on a visual on the air indicator is desirable and is a fun enhancement of your completed kit If you are designing the FM10A setup for use by youngsters a flashing indicator is easily provided using our BL 1 LED Blinky kit Voltage for a standard LED is easily taken from the unused top terminals of S1 The in
12. 0 ohms red violet brown 40 Install C12 001 uF marked 001 or 102 or 1 nf 41 Install C18 001 uF marked 001 or 102 or 1 nf 42 Install C6 001 uF marked 001 or 102 or 1 nf 43 Install C8 10 pf marked 10 or 10K 44 install C7 10 pf marked 10 or 10K 45 Install Y1 the small silver can crystal Be especially careful when installing this part as its leads are very small You may elect to put a small dab of glue on the part to relieve stress and to keep it firmly attached to the PC board 46 Install the battery snap connector without battery The red wire is positive and the black wire is negative 47 Install the battery hold down clamp using a scrap component lead wire looped through the PC board holes and soldered 48 OPTIONAL If you purchased the Ramsey case hardware and whip antenna set you may now install the telescopic whip The antenna is attached to the PC board at the hole labeled WHIP using the small screw provided At this point all PC board components except C16 have been installed Before proceeding this would be a good time for you or a friend to double check your work FM10A 12 FM10A frequency range selection Capacitor C16 sets the frequency range of the FM10A Values for C16 are as follows Desired Transmitter Frequency Range C16 Value Lower end of FM band 88 94 MHz 27 pf Middle portion of FM band 91 100 MHz 22 pf High end of FM band
13. 5 lists this band as restricted due to potential interference with aircraft navigation equipment e b The bandwidth of your transmission is limited to 200 KHz centered on the actual operating frequency Since 200 KHz is enough spectrum FM10A 20 space for several different FM stations this is a generous limitation designed to accommodate cruder FM devices Properly built and adjusted the FM10A kit operates well within this limit In fact its signal should sound no wider than any other FM station when listening on an ordinary FM radio c FCC Rule 15 215 a says Unless otherwise stated there are no restrictions as to the types of operations permitted under these sections This general provision appears to leave you free to use your FM stereo transmitter in a manner similar to operations of an FM broadcasting station or to use it for any other non interfering practical application d FCC Rule 15 5 General conditions of operation b Operation is subject to the conditions that no harmful interference is caused and that interference must be accepted that may be caused by the operation of an authorized radio station by another intentional or unintentional radiator by industrial scientific and medical equipment or by an incidental radiator c The operator of a radio frequency device shall be required to cease operating the device upon notification by a Commission representative that the device is causing harmful interf
14. FM STEREO TRANSMITTER Ramsey Electronics Model No FM10A Own and operate your own FM Stereo broadcast station Definitely not a toy the FM 10A has an exceptional transmission range and the audio quality puts your favorite radio station to shame See why this is one of our most popular kits e Great for transmitting your tape deck or CD player throughout the house yard or even your car e Powerful enough for college or neighborhood radio stations in use all over the world e Fantastic audio quality sounds better than most stations on the dial And we ll tell you why e Easily connects to the line level outputs on any tape deck stereo system or CD player e Some users hook up one channel to the scanner and the other to their two way radio Now you can hear what s going on around town up to several blocks away from your house with a simple stereo receiver and adjust the volume of each individually with your balance control e Add a mike mixer and tape or CD deck for a PRO sounding radio station e Operates on 1 5 to 15 volts using a crystal controlled subcarrier e Tunable anywhere in the 88 108 MHz FM band e Clear concise instructions guide you step by step PARTIAL LIST OF AVAILABLE KITS RAMSEY TRANSMITTER KITS e FM25B FM Stereo Transmitter e AM1 AM25 AM Transmitters a KIT 8 Ury e TV6 Television Transmitter GE it SS e FM100B Professional FM Stereo A 7 NO Transmitter fs UT PSRS S RA
15. MSEY RECEIVER KITS e FR1 FM Broadcast Receiver e AR1 Aircraft Band Receiver e SR2 Shortwave Receiver e AA7 Active Antenna e SC1 Shortwave Converter RAMSEY HOBBY KITS e SG7 Personal Speed Radar e SS70A Speech Scrambler e MX5 MX 10 Mixers e MD3 Microwave Motion Detector e PH14 15 16 Peak hold Meter Kits e TFM3 Tri Field Meter Kit e STC1 Stereo Transmitter Companion RAMSEY AMATEUR RADIO KITS e DDF1 Doppler Direction Finder e HR Series HF All Mode Receivers e QRP Series HF CW Transmitters e CPO3 Code Practice Oscillator e QRP Power Amplifiers RAMSEY MINI KITS Many other kits are available for hobby school scouts and just plain FUN New kits are always under development Write or call for our free Ramsey catalog FM STEREO TRANSMITTER KIT INSTRUCTION MANUAL Ramsey Electronics publication No MFM10A Revision G First printing August 1994 COPYRIGHT 1994 by Ramsey Electronics Inc 590 Fishers Station Drive Victor New York 14564 All rights reserved No portion of this publication may be copied or duplicated without the written permission of Ramsey Electronics Inc Printed in the United States of America FM10A 2 Ramsey Publication No MFM10A i Manual Price Only 5 00 KIT ASSEMBLY AND INSTRUCTION MANUAL FOR FM10A FM STEREO TRANSMITTER TABLE OF CONTENTS Introduction to the FM10A cceeeeeeteeeeeeees 4 FM10A Circuit Description cccccssseessteeeeeees 5 Schematic Diagram
16. are some general rules e A terribly distorted sound is a sign of too much audio level Simply rotate the level potentiometers R1 and R4 CCW to reduce the level Make sure you rotate each one about the same amount to maintain proper stereo balance e Stereo LP turntables are low level output and will require the use of a preamplifier for proper audio input to the FM10A e NEVER connect the FM10A audio inputs to speaker outputs of a high power stereo system such a connection will destroy the IC chip e Consider using a mike mixer for professional radio station sound It will allow you to easily fade mix and switch between various audio sources 3 Stereo balance Adjust R7 for correct stereo balance The better your ear for music and your understanding of quality audio devices and interconnections the better will be the performance of your FM10A FM10A 14 USING THE FM10A WITHIN THE HOME A most practical use for the FM10A would be to connect it to the main stereo system within a large home so that whatever is playing on the main system can also be tuned in on portable FM radios in other rooms the garage or out in the yard This connection consists of using shielded audio cables to connect the auxiliary line audio output of your cassette deck CD player or other stereo device to the audio inputs of the FM10A Consult the literature that came with your stereo equipment Even if you intend only this limited convenience use of
17. ations in effect prior to June 23 1989 2 It is the sole responsibility of the builder user of any FM broadcast band device to research and fully avoid any and all interference to licensed FM broadcast transmission and reception This instruction manual gives you practical advice on how to do a good job of finding a clear frequency if one is available 3 For some frequency bands the FCC sets 100 milliwatts 0 1 watt as the maximum permitted power output for unlicensed home built transmitting devices and that the combined length of your antenna and feedline coaxial cable or other must not exceed 10 feet The technical standards for 88 108 MHz are very different primarily concerned with band width and RF field strength 4 FCC Rules do not differ for stereo or monaural transmissions 5 Broadcasting on the grounds of a school AM emissions only is specifically permitted and encouraged between 525 and 1705 KHz under Part 15 221 Use our AM 1 AM radio broadcast kit for this use 6 FCC Rule No 15 239 specifically addresses operation in the 88 108 MHz FM broadcast band for which your FM10A transmitter kit is designed However this Rule does not by itself tell you everything you need to know about using a device of this kind Therefore we are noting a series of Part 15 regulations which should be observed e a The transmitter must NEVER be tuned to a frequency above 108 MHz specifically the band 108 121 94 MHz FCC Rule 15 20
18. ay return your unassembled kit with all the parts and instructions and proof of purchase to the factory for a full refund The return package should be packed securely Insurance is recommended Please do not cause needless delays read all information carefully FM10A 27 FM10A STEREO TRANSMITTER KIT Quick Reference Page Guide Introduction ceceeceeeeeeeeeeeeeees 4 Circuit description 000 5 Schematic diagram ceeeeeeeee 5 Parntsiliste aonar ods 6 Parts layout board 7 Assembly instructions 0 8 Adjusting your FM10A ee 14 Troubleshooting guide ce 18 Appendix A FCC rules and info 19 Appendix B Field strength 22 Waranty eeren aee aeaa tatia 27 TOTAL SOLDER POINTS REQUIRED TOOLS 125 e Soldering Iron Radio Shack RS64 2072 e Thin Rosin Core Solder RS64 025 ESTIMATED ASSEMBLY e Needle Nose Pliers RS64 1844 Sack aan ee e Small Diagonal Cutters RS64 1845 Intermediate 2 hrs e lt OR gt Complete Soldering Tool Set Advanced 1 5 hrs RS64 2801 ADDITIONAL SUGGESTED ITEMS e Soldering Iron Holder Cleaner RS64 2078 e Holder for PC Board Parts RS64 2094 e Desoldering Braid RS 2090 Manual Price Only 5 00 Ramsey Publication No MFM10A Assembly and Instruction manual for RAMSEY MODEL NO FM10A FM STEREO TRANSMITTER RAMSEY ELECTRONICS INC 590 Fishers Station Drive AJ Victor New Yo
19. ber that most digital tuning receivers whether portable mobile or hi fi are designed to tune in 200 KHz increments and therefore might not receive well a signal operating between these pre tuned standard broadcasting frequencies In order to comply with Part 15 of FCC regulations it is your responsibility to determine carefully that your operation will not cause interference to broadcast reception Please study Appendix A of this manual before using your FM10A FM10A 13 ADJUSTING YOUR FM10A TRANSMITTER Keep all tests very brief until you have carefully chosen an open operating frequency in the FM broadcast band 1 Transmitting Frequency After finding a suitable open frequency in the 88 108 MHz FM band adjust L1 with the plastic alignment screwdriver until you hear the carrier frequency on a nearby FM radio No audio input is needed to make this first adjustment you can simply listen for a quieting in the normal background noise hiss 2 Audio Connection Adjust both Left and Right level potentiometers R1 R4 to full counter clockwise rotation This is the minimum level position Then increase them slightly The best audio input for both testing and general operation are the stereo line level outputs of a cassette deck or CD player Most stereo systems have a variety of auxiliary output jacks of which one or more are line level outputs Hooking up an audio source to your FM10A is really quite simple However there
20. ce which emits RF energy it is your responsibility to study the FCC regulations It is best if YOU read and consult with a lawyer if you are in doubt the rules and do not bother the understaffed and busy FCC employees with questions that are clearly answered in the rules Here are the primary dos and don ts picked from the current FCC Rules as of May 1990 This is only a brief look at the rules and should not be construed to be the absolute complete legal interpretation It is up to you to operate within the proper FCC rules and Ramsey Electronics Inc cannot be FM10A 19 held responsible for any violation thereof 1 In the past no two way communications use of the 88 108 MHz FM broadcast band was permitted This prohibition does not appear in the current edition of Part 15 Previous editions of Part 15 discussed wireless microphones such as Ramsey FM 1 FM 4 etc while the June 23 1989 revision eliminates this discussion in favor of more detail regarding computer and TV peripherals and other modern electronic conveniences However it is not immediately clear that the 1989 revision of the FCC Rules Part 15 necessarily cancels previous regulations Laws and rules tend to remain in force unless they are specifically repealed Also FCC Rule 15 37 discusses Transitional Provisions for Compliance with the Rules and states in item c There are no restrictions on the operation or marketing of equipment complying with the regul
21. e rules observe them and have fun in radio If you enjoyed this Ramsey kit there re plenty more to choose from in our catalog write or call today FM10A 26 The Ramsey Kit Warranty Please read carefully BEFORE calling or writing in about your kit Most problems can be solved without contacting the factory Notice that this is not a fine print warranty We want you to understand your rights and ours too All Ramsey kits will work if assembled properly The very fact that your kit includes this new manual is your assurance that a team of knowledgeable people have field tested several copies of this kit straight from the Ramsey Inventory If you need help please read through your manual carefully all information required to properly build and test your kit is contained within the pages 1 DEFECTIVE PARTS It s always easy to blame a part for a problem in your kit however customer satisfaction is our goal so in the event that you do have a problem take note of the following Before you conclude that a part may be bad thoroughly check your work Today s semiconductors and passive components have reached incredibly high reliability levels and its sad to say that our human construction skills have not But on rare occasions a sour component can slip through All our kit parts carry the Ramsey Electronics Warranty that they are free from defects for a full ninety 90 days from the date of purchase Defective parts will be replaced pr
22. ength of 250uV In contrast non licensed operation from 26 96 to 27 28 MHz is limited to a field strength of 10 000 uV per meter at 3 meters In all cases the field strength of a signal decreases in direct proportion to the distance away from the antenna Power decreases by the square of distance for every doubling in distance the signal power is quartered but the field strength voltage is only halved Using this theory we can construct a simple chart to show the maximum permitted performance of a non licensed FM band transmitter The theoretical figures assume a simple 1 meter receiving antenna in all cases and do not take into consideration that reception can be greatly enhanced with larger multi element antennas and preamplifiers In the following chart the field strength theoretical minimum gets even stronger as you move from the edge of these circular boundaries toward the antenna This exercise in meters and microvolts demonstrates that the FCC clearly intends to limit the theoretical range of non licensed devices operating in this band It also shows the potential for causing interference at a home down the street from you But it also shows that you can legally put out quite a good signal over wider areas than you might have imagined For other kinds of radio services the FCC restricts such factors as transmitter power or antenna height which cannot really limit the possible range of a transmission under good conditions By
23. erence e The most specific FCC regulation of 88 108 MHz FM Broadcast band unlicensed operation is that the field strength of the signal must not exceed 250 microvolts meter at a distance of 3 meters from the transmitter FCC rule 15 239 If you have any concern about this emission limit have your device checked by a technician with accurate measuring equipment Remember that the field strength of a signal is determined as much by the antenna as by the RF output of the transmitter itself FM10A 21 APPENDIX B UNDERSTANDING LEGAL FIELD STRENGTH A microvolt is one millionth of one volt and designated pV in the following explanations The new FCC Part 15 Rules specify a maximum Field Strength of your transmitted signal Since it is unlikely that you have the equipment to carry out accurate field strength measurements in microvolts it is useful to understand at least the theory of field strength so that you can understand both what you can expect from such transmitters and what limits the FCC intends Previous limits on nonlicensed FM broadcast band devices were defined as a maximum field strength of 40uV per meter measured at a distance of 15 meters The June 1989 revised rule specifies a maximum of 250 uV per meter but measured at 3 meters from your antenna Both limitations are the same in practice 250yuV per meter means that an accurate field strength meter with a 1 meter antenna may indicate a maximum signal field str
24. is the policy of Ramsey Electronics Inc to cooperate with all applicable federal regulations in the design and marketing of our electronics kit products Finally we urge all of our overseas customers to observe the regulations of their own national telecommunications authorities In all instances compliance with FCC rules in the operation of what the FCC terms an intentional radiator is always the responsibility of the user of such an intentional radiator To order your copy of FCC rules part 15 call the US Government Superintendent of Documents at 202 512 3238 or fax at 202 512 2250 To order the correct document ask for CFR Title 17 Parts 1 to 19 The cost is 24 00 Master Card and Visa accepted In the United States this is how the FCC regards your transmitter kit Licensed FM broadcast stations and their listeners have ALL the rights Your use of a device such as the FM10A kit MAY have some limited privileges in locally unused band space Unlicensed operation of small transmitting devices is discussed in Part 15 of the FCC Rules These Rules are published in 100 Parts covering everything imaginable concerning the topic of Telecommunications The six books containing the FCC Rules are section 47 of the complete Code of Federal Regulations which you are likely to find in the Reference section of your Public Library If you have questions about the legal operation of your FM10A or any other kit or home built devi
25. lation is beyond the original purpose of this kit and the safety standards intended for all Ramsey kits and because we have not tested the FM 10A in such an installation we cannot provide further details for such an installation TROUBLESHOOTING GUIDE If your FM10A does not work at all re check the following correct orientation of U1 see PC board parts layout diagram correct polarity of all electrolytic capacitors Correct orientation of diodes D1 2 3 correct orientation of Q1 transistor correct value of C16 all solder connections naana Hints e Frequency drift is usually caused by a weak battery or operation at large temperature extremes e Erratic or unstable operation is caused by faulty solder joints or cable connections e Standard 2SC2498 replacements ECG10 or SK9139 may be found at most local electronics parts dealers FM10A 18 APPENDIX A FCC RULES AND INFORMATION The Rules of the FCC Federal Communications Commission and your kit built FM Stereo Transmitter An interim explanation of applicable FCC regulations supplied as a personal assistance to FM10A builders by Dan F Onley K4ZRA It is the policy of Ramsey Electronics Inc that knowing and observing the lawful use of all kits is a first responsibility of our kit user builders We do not endorse any unlawful use of any of our kits and we do try to give you as much common sense help about normal and lawful use as we can Further it
26. me broadcasting set up ANTENNA IDEAS The simplest yet very effective antenna for the FM10A consists of a dipole set up either horizontally or vertically and connected to the transmitter output jack through a few feet of coaxial cable either RG 58 RG 59 or miniature RG 174 available at Radio Shack and other sources Correct dipole lengths for major sections of the 88 108 MHz band are 88 MHz each side 2 7 feet 5 4 feet total 98 MHz each side 2 4 feet 4 8 feet total 108 MHz each side 2 2 feet 4 4 feet total You can see that there is not a great difference in antenna length from 88 to 107 MHz Some antenna designers have the view that an approximate dipole such as 2 5 ft on a side will do fine while others believe it is worth the effort to calculate the length for your exact frequency using the simple formula of Length of one side in feet 234 Frequency in MHz If the dipole is installed vertically the end connected to the center conductor of the coax should be the upper higher end If young children will be around the set up a flexible wire antenna is preferable rather than rigid tubing A ground plane antenna can be quite effective A ground plane consists of one vertical element the same length as one side of a dipole connected to the center conductor of the coax Four radials are connected to the shielded side of the coax at a 90 to 135 degree angle to the vertical element The dipole formula is also
27. ner pin nearest the black lead of the battery cable is the 9 volt pin The ground can be taken from the black battery terminal or the case of any of the jacks but it CANNOT be the antenna This positive DC must be connected to the anode longer wire of the LED Use a 1K resistor in series with either wire of the LED The cathode lead is connected FM10A 15 to the negative battery wire The resistor is omitted if you are using a 1 5 volt battery for prolonged short range operation EXPERIMENTAL BROADCASTING PROJECTS To use the FM10A successfully as a broadcasting service to interested listeners in a school or immediate neighborhood most of your effort will be concentrated on smoothly managing or mixing the audio signals fed into the transmitter input Operation of the transmitter itself consists simply of the following O 1 Correct construction and adjustment O 2 Carefully checking for an open frequency between 88 108 MHz in accordance with FCC Rules Part 15 Q 3 Setting up a suitable antenna Q 4 Connecting the audio source to the Left and Right input jacks Q 5 Turn on the transmitter while you intend to be on the air and turn it off when you are finished Explaining how to build a simple audio mixing panel or box which is at the heart of any studio operation is beyond the purpose of this instruction manual We do recommend that you design and build this mixing system yourself for several reason
28. not a toy We will refer to the FCC regulations frequently in this manual and provide you with some information necessary to enjoy the FM10A s capabilities in accordance with the law Typical uses for the FM10A include the following e Extension of home stereo system without wires e Listening aid for auditoriums churches e Student operated school radio station e College dorm favorite music broadcast service e Short range two channel experiments and demonstrations We think you will be very pleased with the transmitting range audio quality frequency stability and stereo channel separation of this build it yourself FM stereo transmitter If you follow our assembly directions carefully and use your FM10A in accordance with applicable FCC rules a whole new world of sharing music news and views with friends and neighbors awaits you Since the sharing of music and information is vital to the culture of our late 20th century global community we realized that our FM10A low power FM Stereo Transmitter kit was certain to attract worldwide interest among hobbyists students and pioneers While the use of the FM10A may need to be limited to wireless stereo extensions in some USA households to comply with FCC Rules Part 15 we have seen it serve very well as a serious though simple broadcast station for remote villages throughout the world where low cost AM FM receivers are available to people of all economic levels After you re d
29. omptly at our expense If you suspect any part to be defective please mail it to our factory for testing and replacement Please send only the defective part s not the entire kit The part s MUST be returned to us in suitable condition for testing Please be aware that testing can usually determine if the part was truly defective or damaged by assembly or usage Don t be afraid of telling us that you blew it we re all human and in most cases replacement parts are very reasonably priced 2 MISSING PARTS Before assuming a part value is incorrect check the parts listing carefully to see if it is a critical value such as a specific coil or IC or whether a RANGE of values is suitable such as 100 to 500 uF Often times common sense will solve a mysterious missing part problem If you re missing five 10K ohm resistors and received five extra 1K resistors you can pretty much be assured that the 1K ohm resistors are actually the missing 10 K parts Hum m m guess the red band really does look orange Ramsey Electronics project kits are packed with pride in the USA If you believe we packed an incorrect part or omitted a part clearly indicated in your assembly manual as supplied with the basic kit by Ramsey please write or call us with information on the part you need and proof of kit purchase 3 FACTORY REPAIR OF ASSEMBLED KITS To qualify for Ramsey Electronics factory repair kits MUST 1 NOT be assembled with acid core solder o
30. one building your kit sitting back and listening to your handiwork consider this many other FM10A s just like yours are faithfully relaying news and information to listeners in remote parts around the world The FM10A is most definitely not a toy FM10A 4 CIRCUIT DESCRIPTION A quick glance at the Schematic Diagram shows that the custom FM stereo transmitter IC U1 is at the heart of the FM10A The control of U1 is determined by its surrounding circuitry Potentiometers R1 and R4 allow for adjustment of input level Resistors R3 and R6 set the pre emphasis characteristics 75uS for USA and 50uS for Europe R7 permits adjustment of stereo balance L1 and C16 form an adjustable resonant circuit to set the carrier operating frequency Diodes D1 2 and 3 regulate the voltage to U1 at 2 1 volts DC though Q1 may be operated safely up to 12 15 VDC The RF output of Q1 feeds both the on board whip antenna and J3 for an external antenna SCHEMATIC DIAGRAM FM10A 5 PARTS LIST CAPACITORS O 4 10 pf disc capacitor marked 10 or 10K C7 8 14 15 O 1 18 pf disc capacitor marked 18 C16 see note below O 1 22 pf disc capacitor marked 22 C16 see note below O 1 27 pf disc capacitor marked 27 C16 see note below NOTE Selecting 18 22 or 27 pf for C16 establishes the FM band frequency adjustment range See Choosing an Operating Frequency 220 pf disc capacitor marked 220 or 221 C9 001 F disc capacitor marked 001 or
31. over the edge of the printed circuit board Solder all six pins 2 Install J1 the Right Channel input jack Solder all 4 points of the jack securely 3 Install J2 the Left Channel input jack Solder all 4 points of the jack securely 4 Install J3 the RF output antenna jack Solder all 4 points of the jack securely 5 Install J4 the 2 5 mm phone jack external DC input Solder all 3 pins 6 Install the 18 pin DIP socket supplied with your kit There is no right or wrong direction to this socket but the U1 IC itself certainly needs to be inserted correctly later Taking care of this socket early in the project will help you with positioning additional parts and will fine tune your soldering technique Before soldering make sure the socket body is flush against the PC board and that all 18 pins have been inserted Solder all 18 pins and then CAREFULLY check to ensure you have not caused any solder bridges between pins 7 Now that the IC socket has your prime attention carefully insert the FM transmitter IC U1 into the socket taking gentle care that ALL 18 pins get into their proper holes The orientation of the notched end as shown on the Parts Layout Diagram is critically important Progress Note The preceding steps have secured a sufficient number of components to your PC board to make general orientation around the board much clearer for installing additional parts Further parts will be installed in three phase
32. r flux 2 NOT be modified in any manner 3 BE returned in fully assembled form not partially assembled 4 BE accompanied by the proper repair fee No repair will be undertaken until we have received the MINIMUM repair fee 1 2 hour labor of 25 00 or authorization to charge it to your credit card account 5 INCLUDE a description of the problem and legible return address DO NOT send a separate letter include all correspondence with the unit Please do not include your own hardware such as non Ramsey cabinets knobs cables external battery packs and the like Ramsey Electronics Inc reserves the right to refuse repair on ANY item in which we find excessive problems or damage due to construction methods To assist customers in such situations Ramsey Electronics Inc reserves the right to solve their needs on a case by case basis The repair is 50 00 per hour regardless of the cost of the kit Please understand that our technicians are not volunteers and that set up testing diagnosis repair and repacking and paperwork can take nearly an hour of paid employee time on even a simple kit Of course if we find that a part was defective in manufacture there will be no charge to repair your kit But please realize that our technicians know the difference between a defective part and parts burned out or damaged through improper use or assembly 4 REFUNDS You are given ten 10 days to examine our products If you are not satisfied you m
33. ransmitting activity such as This is Stereo 90 5 Seabreeze School Student Music Radio and so forth 9 Identify the location and purpose of your transmissions from time to time This is common courtesy toward other persons who may hear your signal The FCC is toughest about clandestine transmission which cost time and money to track down 10 Do not assume that the mere fact that you purchased this kit gives you any specific right to use it for any purpose beyond generating a low level RF signal which is barely detectable beyond the perimeter of your personal dwelling space Finally the FCC Rules call for the posting of printed notices on devices intended for non licensed operation under Part 15 Rules You will find such notices written up for the front or back of the instruction manual for nearly any computer or video accessory that you have seen in recent months Consult the Part 15 Rules for the exact wording of such notices Following is a text for such a notice which responds to FCC rule making intentions NOTICE The radio frequency intentional radiator device which may be constructed from kit parts supplied by us is intended and designed by Ramsey Electronics Inc to conform to applicable provisions of Part 15 of FCC Rules The individual kit builder and all users of this device assume responsibility for lawful uses conforming to FCC Part 15 Rules Operation is subject to the following two conditions FM10A 25 1 This de
34. rk 14564 SN D Phone 585 924 4560 Fax 585 924 4555 www ramseyelectronics com
35. s or groupings FM10A 9 Wiring the audio input circuits We encourage you to peek at the schematic diagram and learn the functions of the following parts However the sequence of installation is in the order of convenience and speed If you wish insert the parts groupings as one operation then solder and nip all connections O 8 Install R1 one of the small yellow trimmer potentiometers marked 102 Don t confuse it with R7 which is marked 104 O 9 Install R4 the other yellow trimmer marked 102 These two trimmers will allow you to adjust the input level O 10 Install C1 0047 uF marked 0047 or 472 If you are building your kit for use in North America or Japan resistors in steps 11 and 12 are installed as printed For use in Europe Russia and some other countries use 10K ohm resistors in steps 11 and 12 These resistors set the pre emphasis characteristics for the FM10A Pre emphasis is a technique used in FM transmitters to increase the high frequency signal to noise ratio If you desire a brighter sound you may use the 10K ohm resistors rather than the 15K ohm parts O 11 Install R3 15K brown green orange O 12 Install R6 15K brown green orange O 13 Install C4 0047 uF marked 0047 or 472 Electrolytic capacitors have a right and wrong way to be installed Usually capacitors have a black strip which indicates their negative lead and the PC board or Parts Layout Diagram will show the
36. st getting all parts in properly so you can enjoy your kit as soon as possible So you can expect the following directions to be a nice blend of Learn as You Build and Let s get these parts in right and as quickly as possible First assembly steps Use the boxes to check off your progress O Check all received parts against the Parts list on page 6 The parts list describes the various markings that may be found on the kit parts Since you may appreciate some warm up soldering practice as well as a chance to put some landmarks on the FM10A PC board we ll first install some hardware components to make the up down left right orientation of the PC board as clear as possible In ALL the following instruction steps our word INSTALL means this e Insert the part oriented correctly into its correct holes in the PC board e If helpful gently BEND the part s wire leads or tabs to hold it in place with the body of the part snugly against the top component side of the PC board FM10A 8 e SOLDER ALL wires or pins of the part whether the two wires of a resistor or the 18 pins of an IC socket e Nip or trim all excess wires extending beyond each solder connection taking care that wire trimmings do not become lodged in PC board solder connections Enough said Let s get building 1 Install S1 the DPDT push button switch It fits correctly only one way Ensure that the white plastic switch extends out
37. used to calculate the length of the radial since radials should be slightly longer than the main element use 240 rather than 234 in your calculations If you are equipped to make the field strength measurements required by Part 15 FCC rules and if you think it would be best to aim or focus your signal in a narrower direction you can consult an antenna handbook and design a suitable gain antenna See Appendix A concerning FCC field strength limitations An FM VHF TV receiving antenna could be modified for such a purpose Ramsey now has the TM 100 Tru match FM broadcast antenna ideally suited for your FM10A FM10A 17 Ham radio books and magazines are filled with antenna principles and ideas which can be adapted to your application Also you may wish to look at Radio Shack book No 62 1083 on antennas ANTENNA ALTERNATIVES If your situation involves a single large building or multi level home where reception from the FM10A antenna tends to be uneven because of walls and other VHF path obstacles you might set up the FM10A s output in a carrier current configuration If you know how to do correctly then do so safely If not you can show your FM10A and this book to a licensed radio engineer and negotiate with that person for a safe installation which will feed your signal through interior wiring of your home or building Do not attempt such an installation unless you know exactly what to do and not to do Also because such an instal
38. vice may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Final comment A well informed person will see today s FCC Rules to be evolving and progressively less restrictive Even though today s technology is far more complex than what was possible at the time of the Communications Act of 1934 the FCC rules are becoming more relaxed giving radio experimenters more and more opportunities to explore many frequency bands using many communications modes with no need for a formal license of any kind A thorough study of Part 15 of the FCC Rules which is completely beyond the purpose of this kit manual will show you many legal uses of radio transmitting devices which do not require licensing either amateur or commercial To provide more personal and club radio learning opportunities and to cut down on administrative costs today s FCC permits far more non licensed activity than at any time in previous history On the other hand today s FCC enforcement actions get bigger fines and real prison terms for scofflaws From CB now 3 bands of it for varying applications to easy entry level Amateur Radio with long term licensing to numerous unlicensed Part 15 operations the FCC is beginning to look out for the interest and good plans and intentions of private citizens and school community groups as never before in radio communications history Learn th
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