Owners Manual
Contents
1. Complete the installation by reinstalling the air cleaner parts in the reverse order of removal CAUTION Improper installation for the filter can cause water or dirt to enter the engine causing premature wear Using the wrong KYMCO air cleaner element or a non KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or perfor mance problems MAINTENANCE HO KYMCO Fuel hoses Battery Check the fuel hoses and fitting for any signs of leakage Your KYMCO scooter is equipped with a maintenance free T whe Sealed battery so it is not necessary to check the battery s l ae electrolyte level or add distilled water NOTE If your battery seems weak and or is leaking elec trolyte causing hard starting or other electrical troubles contact your KYMCO dealer immediately CAUTION Your battery is a maintenance free type and can be per manently damaged if the cap strip is removed Charge the battery with a charger specifically designed for use with a maintenance free type battery Using an other type of charger can damage the battery A WARNING 1 Check for leakage at the carburetor a Your scooter s battery gives off explosive hydrogen gas ai during normal operation A spark or flame can cause 2 Check for leakage from the fuel hoses clamps and joints the battery to explode with enough force to kill or seri 3 Check for leakage at the fuel tank ously injure y2. oo oWoo Woo momo 20 edan TE 20 Brake Adjustment amp Pad Inspection o ooooo mmm 21 Hom Se Lights INSPCCHON su vsara ht tooa nakal akan ebi 22 MAGS E GOGO HO aa 23 Starting the Engine electric Start ooo om mmm 24 25 Starting the Engine KICK Sar ssssirscnevssieet ciccnsiitasiareintlecieusaantinnaneisiie 25 Riding Tour Si 26 29 Parking Kou lb 30 SECTION 4 MAINTENANCE oren 31 48 importance OF MANtenaNnCe amora aan 31 Maintenance SEN Oesman ebi 32 33 N E E E E an A E ens 34 TE Pe E na 34 Air Filter Maintenance oom mmm mann 35 Ba An 36 PAN an Boi ba 36 37 SA an an Pn an na T 37 FAOIN Ga E E OAE EEE EEA 38 Engine Oil Level Inspection amp Change uu 38 39 Transmission Fluid Inspection amp Change oooooooo om 40 Lh Mn An an ai 41 Brake Fluid Level Inspection oooo om mmm 41 Cleaning Your S COGIC aa 42 43 BO ALG AN A A A N 44 Maintenance Record ooorooo om mma 45 Specifications 50 model oo coo mom mmm 46 SPECMESHONS 130 MOG edi nan 47 Exhaust Emission Control System oooo o oom 48 49 Emission Information amp EPA Warranty ooooooo oo oom 50 KYMCO Limited Scooter Warranty kowe busana 51 An crete ere errs oer erntn teen sinner nett tere reer ear 52 Identification Numbers Record sssr inside of back cover SECTION 1 GO KYMCO FOREWORD amp SAFETY INTRODUCTION Thank you for purchasing this KYMCO Super 8 scooter and welcome to th
3. 745 mm Overall Age am 48 in 1365 mm Wheel bas amp iemo mun 53 7 in 1365 mm 2 ae na 31 in 787 mm DIY WEG Anoman nnanbamlamn 258 lbs 118 kg Capacities EA Oll raramena 0 95 qt 0 9 L Trans an 0 19 qt 0 18 L Fuel tank scaistairiwensnistnetavorineisniierelavatdueiaianes 1 5 US gal 6 0 L Maximum weight capacity 330 Ibs 150 kg Engine 06 matan Four stroke air cooled SOHC Displacement AN nan 149 4 cc 9 1 cu in Bore and Stroke ss 2 26 x 2 27 in 57 4 X 57 8 mm COMDMES SION dO na a ker at C ArDUTETOT aan mita Keihin 22 1 mm SAN DING nona napa CR7HSA IE SO CCG aa an TN 1700 RPM COON SVSTCM nanas Forced Air fan Starting system Electric starter motor kick start back up Le PN Automatic CVT GO KYMCO Chassis Me Re ea 100 80 14 IEC See Ke nee ne 120 80 14 An an Steel FONE SUSPENSIO sriain Telescopic forks Rear SUSPENSION seeren Dual shock absorbers Brake MONU suverenia Disc type Brake rear mona meaning Drum shoe type Electrical Ignition TYPO ruoniai DC CDI Pare maa 12v Ah MEA ONE eren aan 12v 60 55W x 2 Tail brake light 12v0 47W LED amp 12v4 4W LED TUM SIONAL NON Ceria emisi 12v 10W X 4 Position light 12v5W front amp 12v0 47W LED rear PUSO RE sn ane aa 7A 10A 47 EXHAUST EMISSION CONTROL SYSTEM gO KYMCO Exhaust emission control for EURO3 and other markets Super 8 scooters for certain markets are equipped with an emission control system
4. This code is not stamped on the scooter or re corded in the vehicle s basic docu mentation for security reasons Since this code is required to ob tain replacement keys record this important code in the box provided on the inside rear cover of this Owner s Manual Ignition switch amp Steering lock Use the ignition key to operate the ignition switch and the steering lock OFF Position All electrical circuits are off The engine will not start or run The key can be removed from the ignition Switch 8 ON Position The ignition circuit is ON and engine can now be started The key cannot be removed from the ignition switch in this position LOCK Position To lock the steering turn the handlebar all the way to the left push in and turn the key to the LOCK position and remove the key All electri cal circuits are off and the key can be re moved A WARNING Do not turn the ignition switch to the lock position when riding as this could cause the steering to lock and re sult in you losing control of your scooter Do not park your scooter in a position that will interfere with vehicle or pedestrian traffic CONTROLS amp FEATURES GO KYMCO Right handlebar switch Electric starter button amp Press the electric starter button to activate the starter motor NOTE The starter motor will not engage unless the ignition switch is ON and one of the brake levers are squeezed at
5. hazard may result causing a dangerous loss of lights or engine power MAINTENANCE Engine oil Engine oil recommendation Use a premium quality 4 stroke engine oil to ensure longer service life of your scooter Only use oils that have a SG rat ing per the API service classification Engine oil capacity Super 8 50 0 85 qt 0 8 L Engine oil capacity Super 8 150 0 95 qt 0 9 L Engine oil viscosity SAE 15W 40 If this viscosity is not available select an alternative engine oil according to the chart shown below ENGINE OIL VISCOSITIES 20W 40 20W 50 Se ae ee Da 15W 40 15W 50 a 10W 40 BS Be aa aes 10W 30 gt i as 5W 50 es ee Ee Ee PA 10 0 10 20 30 40 C 0 20 40 60 80 100 F Engine oil level inspection Check the engine oil level each day before riding your scooter see page 17 38 GO KYMCO A WARNING The engine and related components can become very hot Use care when inspecting or adjusting the oil level to avoid injury If needed let the engine and exhaust system cool before working in those areas Prolonged contact with used engine oil can cause skin cancer Although rare this possibly exists if you handle oil on afreguentbasis Thoroughly wash your hands with soap and water as soon as possible after handling used oil Engine oil replacement Engine oil quality is the primary factor affecting engine longev ity Change your scooter s engine oil as specified in the main tena
6. the same time the starter button is pressed A CAUTION To prevent damage to the starter motor do not operate the starter motor for more than five seconds at a time If the scooter fails to start immediately check the fuel level and the battery condition and allow the starter motor to Engine stop switch sy amp cool before attempting to start the engine again The engine stop switch turns off the ignition stopping the en gine The scooter s lights and horn will still function CONTROLS amp FEATURES KYMCO Left handlebar switch Dimmer switch UP G a Turn signal switch EO switch position turns the headlight high beam on and Use the turn signal indicator to signal to other traffic your the high beam indicator light on the dash is activated as intention to turn or change lanes The turn signal light on well the dash will flash to alert the rider that the switch is en Dimmer switch DOWN gaged ZO switch position turns the headlight low beam on G for turning to the left Passing light button PRESS DOWN cd for turning to the right Press down on the rocker switch to rapidly flick the head light high beam on and off to signal other vehicles that you cancel the turn signal press in on the signal switch wish to pass Horn button 9 b Press the horn button to sound the horn NOTE The horn will only sound when the ignition is ON CONTR
7. 200 mile 300 km initial service will ensure optimum service life and performance from your scooter Do not delay in having this service performed once your scooter reaches this mileage OPERATION A CAUTION The 200 mile 300 km service should be performed as outlined in the maintenance schedule section of this owner s manual Pay particular attention to the cautions and warnings in the maintenance schedule section Unless you have formal training as a service techni cian and have access to KYMCO technical reference materials it is strongly suggested that you have the initial service performed by a KYMCO dealer Breaking in the new tires New tires need proper break in to assure maximum per formance just as your scooter s engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 100 miles 160 km before attempting maximum lean angles Avoid hard acceleration hard cor nering and hard braking for the first 100 miles 160 km A WARNING Failure to break in your tires could cause the tires to slip and could result in you losing control of the scooter Use extra care when riding on new tires Perform proper break in of the tires as described in this Owner s Manual and avoid hard acceleration hard cornering and hard braking for the first 100 miles 160 km GO KYMCO Troubleshooting It can be fustrating if your scooter fails to start or stops run ning while your are
8. 3 in 745 mm Overall NEINU aa 48 in 1365 mm WEG DaI en nan 53 7 in 1365 mm SAt Oon on aa 31 in 787 mm D WEO aa nana 233 5 lbs 118 kg Capacities PN Re E E 0 85 gt 0 8 L M an an Aa 0 19 gt 0 18 L FC ANI e EA 1 5 US gal 6 0 L Maximum weight Capacity o o 330 Ibs 150 kg Engine mua Four stroke air cooled SOHC Dipa ee bean aan 49 cc 3 0 cu in Bore and stroke 1 53in X 1 61 in 39 X 41 4 mm Montesa artes CO CUO na Keihin 16 5 mm SPA PUG maan andai E S CR7 HSA Idle speed s ssssssssssresrrsresrenrnnrnnrnrnnrnnrnnrrnenreererees 1900 RPM Cooling System o mmm Forced Air fan Starting system Electric starter motor kick start back up TR O rpe Automatic CVT 46 GO KYMCO Chassis Tire i26 NA 100 80 14 TE SZE Todi aoa a nat 120 80 14 Chassis material oo mmm Steel Font SUSPENSION suisse wawan mba Telescopic forks Rear SUSPENSION o mm Dual shock absorbers BIAK MOU siraan reaa EE Disc type Brake rear occas Drum shoe type Electrical Ignition tYPE ooo mna DC CDI Sea ane PN 12v Ah Headlight o oo 12v 60 55W x 2 Tail brake light 12v0 47W LED amp 12v4 4W LED Turn signal light oom 12v 10W X 4 Position light 12v5W front amp 12v0 47W LED rear FUSE SIZES nan 7A 10A SPECIFICATIONS Super 8 150 model Dimensions Overall length abah 76 3 in 1940 mm Overa WOU beban 29 3 in
9. adjust mode of the clock Press the adjust button to change the display Press the setting button again after adjusting the time to lock the clock display 9 Left Turn Signal Indicator Light Flashes when the left turn signal is being used Passenger foot pegs Your Super 8 scooter is eguipped with additional pegs for use GO KYMCO 1 To move the passenger pegs agout from the scooter s body press the release button 47 2 When you are not carrying a passenger press the pegs back into place 44 WARNING Riding with a passenger will change the handling char acteristics of your scooter Allow for extra braking dis tance and use extra care when riding in traffic Be sure you and your passenger always wear an ap proved motorcycle helmet that fits properly You should also wear eye protection and other protective apparel when you ride 13 SECTION 3 OPERATION Break in recommendations The first 600 miles 1 000 km of riding are the most important in the life of your scooter Proper break in operation during this time will help ensure maximum life and performance from your new scooter Proper break in operation allows the ma chined surfaces to polish each other and mate smoothly Your scooter s reliability and performance depend on special care and restraint exercised during the break in period It is especially important that you avoid operating the engine in a manner which could expose the engine par
10. materials such as dry grass or leaves do not come in contact with the exhaust system when riding idling or parking your scooter GO KYMCO 2 Mount the scooter from the left side and sit on the seat upright Place both hands on the handlebars and touch the ground with your left foot for stablity 1 Make sure the throttle is closed and tne rear brake brake is 3 Release the rear brake and slowly rotate the throttle grip so engaged before moving the scooter off the main stand 26 the engine power will be transmitted to the rear wheel smoothly OPERATION A WARNING Use the scooter s tum signals to signal your intention to merge into traffic Always scan around you and in the rear view mirrors S0 you are aware of other traffic Use caution as you merge into traffic keeping to the right until you match the pace of the traffic 5 Limit the maximum speed of your scooter during the first 600 miles 1 000 km of operation Super 8 50 Keep the road speed below 20 MPH 30 KPH 3 during this break in period Super 8 150 Keep the road speed below 40 MPH 60 KPH during this break in period 4 Control the scooter s speed with the throttle grip KL CAUTION Rotating the grip towards you 1 will increase the scooter s speed Rotating the grip away from you 2 will decrease the scooter s speed NOTE Decreaseing the scooter s speed with a balanced application of both brake levers and a reduction of
11. mm Ba hh A OS 1bJNNI NN NN l INSPECT AND CLEAN ADJ UST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE T TIGHTEN 33 MAINTENANCE Tires A WARNING Failure to follow these warnings may result in an acci dent due to tire failure The tires on your scooter are a crucial link between your scooter and the road You and your passenger s personal safety are dependant upon the condition of your scooter s tires Follow these instructions Check tire condition and pressure and adjust the inflation pressure before each ride Avoid overloading your scooter m Replace a tire when worn to the specified limit or if you find any damage such as cuts or cracks MH Always use the proper size and type of tires as specified in this Owner s Manual MH Balance the wheel after tire installation M Read this section of the Owner s Manual carefully Failure to perform a reasonable break in of the tires could cause the tires to slip and lose control Use extra care when riding on new tires as the grip will be limited Perform proper break in of the tires as Stated in the break in recommendation section of this manual Avoid hard acceleration hard cornering and hard braking for the first 100 miles 160 km 34 GO KYMCO NOTE Check the tire inflation pressure and tire tread con dition at the periods listed in the periodic maintenance schedule For maximum safety and good tire life the tire
12. on the pavement as they can be especially slip pery Use extreme caution at railway crossings and on metal gratings and bridges Whenever you are in doubt about the road conditions slow down Modification Modification of your scooter or removal of original equipment may render the vehicle unsafe or illegal Obey all applicable equipment regulations in your area SCOOTER SAFETY PROTECTIVE APPAREL For your safety always wear an approved motorcycle or scooter helmet eye protection boots gloves long pants and a long Sleeved shirt or jacket whenever you ride your scooter Helmets and protection Your helmet is your most important piece of riding gear be Cause it offers the best protection against head injuries Your helmet should fit your head comfortably and securely Always wear a face shield or goggles to protect your eyes and to aid your vision Additional riding gear In addition to a helmet and eye protection you should also Use e Sturdy boots with nonslip soles to help protect your feet and ankles e Leather gloves to keep your hands warm and help pre vent blisters cuts burns and bruises e A motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothing that can get caught on any part of your scooter A WARNING Not wearing a helmet increases your chance of seri
13. pads are no longer visible 7 it is an indication that the brake pads are worn and require replacement 2 If the A mark on the rear brake indicator 8 aligns with the A mark on the brake hub it is an indication that the brake shoes are worn and require replacement A WARNING The brakes will wear guickly if the lever is continually ap plied during riding dragging the brake Consult your KYMCO dealer for braking system service OPERATION HO KYMCO PRI Horn amp lights inspection 2 Turn on the headlight switch to see if the headlight 4 and the tail light 3 are illuminated Check the lenses for dirt or damage 3 Squeeze each brake lever to make sure the brake lamp in the tail light 3 illuminates 4 Operate the turn signal switch to make sure the turn signals 2 flash Make sure each of the four signals flash and the lenses are free of dirt and are not broken A WARNING The horn is an essential safety item as it will alert other traffic to your presence The headlight must be in good working order to illumi nate your riding path at night The tail brake light is reguired so others in traffic can 1 Tum the igntion switch to and press the horn button 1 to check if it sounds see your scooter and be alerted to your intention to stop or slow down The turn signals indicate your turning intentions Because all of these systems are vital safety items con tact your KYMCO de
14. points the tire must Rear tire rider amp passenger 32 0 PSI 2 25 kg cm be replaced 1 Measure and adjust the tire pressure when the tires are touching the ground with no one seated on the scooter NOTE Measure the pressure before riding as the heat wali generated during operation may cause improper readings 4 Check for damage blisters or cuts in the side wall or Do not inflate the tires beyond 35 0 PSI 2 5 kg cm for significant flat spots 5 on the tires tread Replace the tire immediately if any damage of this type is present 18 OPERATION GO KYMCO WARNING 1 Stop the engine and tum the ignition switch to OFF The tires on your scooter must be replaced if they 2 Unlock and raise the seat see page 11 M Leak air even ata slow rate 3 Turn the fuel cap counterclockwise to access the fuel Have any damage on the tread or side wall areas tank filler Have been damaged by intrusion of objects such as a nail Are wom as evidenced by the wear indicators 4 Add fuel through the filler opening Q Failure to replace a tire in poor condition will cause an 5 After filling replace the cap 8 and turn it clockwise to se unsafe riding condition on your scooter Replace wom or Cure it to the tank damaged tires immediately for your and your passenger s Safety Consult your KYMCO dealer for replacement tire service Fuel recommendation Use unleaded gasoline with a research oc
15. pressures should be inspected more often Tire pressure Insufficient air pressure in the tires not only accelerates tire wear but it also affects the stability of your scooter Under inflated tires make smooth cornering difficult and overinflated tires decrease the amount of tire in contact with the ground which can lead to skids and loss of control Make sure that the tire pressures on your scooter are within the specified limits at all times NOTE Tire pressure should only be adjusted when the tires are cold Front tire rider only 25 0 PSI 1 75 kg cm Rear tire rider only 29 0 PSI 2 0 kg cm Front tire rider amp passenger 25 0 PSI 1 75 kg cm Rear tire rider amp passenger 32 0 PSI 2 25 kg cm MAINTENANCE Air cleaner filter element The air cleaner filter element should be serviced at regular intervals Service the element more often when riding in un usually wet or dusty areas 1 Open seat see page 11 2 Remove air cleaner cover screws 1 3 Remove the air cleaner case cover 2 and remove the air cleaner element 3 4 If lightly soiled clean the filter 3 with compressed air If very dirty or if the filter is at the replacement interval per the main tenance schedule discard the air cleaner element 6 GO KYMCO Install the cleaned or new air cleaner element Use the KYMCO genuine air cleaner element or an equivalent air cleaner element specified for your scooter
16. to control the Meng vehicle s speed Failure to take appropriate precautions may result in an accident 28 OPERATION 9 When you stop the scooter press the center of the turn Signal indicator switch to cancel the signal flashing Turn the ignition switch to the OFF position to stop the engine and turn off the scooter s electrical system A WARNING Reduce your speed when riding your scooter in the rain Wet road surfaces reduce tire grip and greatiy increases A WARNING Never operate the igntion switch while riding your scooter If the igntion switch is turned during riding it could turn off the engine and lights possibly causing you to lose control of the scooter nals well in advance to alert other traffic of your intentions other trafic and this could cause a traffic accident Scan for other vehicles around you and slowly move to the ae rightside ofthe road Close the throttle and apply the brakes oi ha yel RIG HOON Swan MEN MIE scooter is not smoothly as the scooter s brake light will alert vehicles be hind you that you are braking the distance reguired for safe braking Wet surfaces also reduces tire grip during cornering Reduced tire grip will make it more difficult to control your scooter and may re sult in an accident OPERATION GO KYMCO Parking your scooter Use the following procedure and suggestions when parking your scooter A CAUTION The scooter may fall over if it is not
17. 1 the stick The engine oil level should be above the L 2 Place a suitable container drain pan under the left crank Mark but not higher than the F mark Add or remove oil case Remove the drain bolt to drain the oil as reguired NOTE When draining the engine oil remove the oil strainer 7 Replace the oil filler dipstick and tighten it securely from the bottom of the crankcase and clean the screen 39 MAINTENANCE Transmission fluid change 40 Place a suitable container drain pan under the transmis sion case on its left side Remove the drain bolt 4 to drain the fluid After the fluid has drained out reinstall the drain bolt with a new sealing washer and tighten it to the specified torque GO KYMCO Transmission fluid drain bolt torque 15 lb ft 20 N m 4 Remove the transmission fluid filler bolt 3 5 Add the exact amount of the specified fluid through the fluid filler hole Transmission fluid type SAE 90 Transmission fluid capacity 0 19 qt 0 18 L NOTE The fill amount specified is the amount to use after completely draining the used transmission fluid 4 CAUTION Do not exceed the specified amount when adding trans mission fluid If too much fluid is added to the trans mission case it could be forced into the air cleaner as sembly during operation causing air filter contamina tion and poor engine performance 6 Install the transmission fluid filler bolt with a n
18. 26 29 GO KYMCO Right hand Handlebar Switch sssr 9 Scooter Safety o oo om 3 4 SECTION Le SAE sana 2 6 SECTION 2 CONTROLS amp FEATURES 7 13 SECTION 3 OPERATION roro manamaa 14 30 SECTION 4 MAINTENANCE ce 31 48 SPIR P U laa 41 Specifications 150 model oooooo o 41 Specifications 50 Model cesses 46 Starting the Engine electric start 24 25 Starting the Engine KICK start oooooo 25 Steering amp Handlebar Inspection seses 20 Na ea ere 44 Table of Contents ooo mom 1 Tire Bak Ili ces ccsacosass tecessoncmnctian sense a 15 Tire INSP CtION oo oooo mm man 18 19 Tire Pres UE peram 34 TEES E EA E E A A 34 Transmission Fluid Inspection amp Change 40 TOUDE S NOON ea be baa 15 NY Sona Sa Oak 10 Under seat Storage Compartment o io o 11 Identification Numbers Record 1 IGNITION SWITCH KEY IDENTIFICATION NUMBER The ignition switch key identification code is stamped on tab supplied with the key If you require a replacement key you will need this code to obtain a new key from your authorized KYMCO dealer Record the key number in the box above 2 VEHICLE IDENTIFICATION NUMBER VIN 3 ENGINE SERIAL NUMBER ESN Record the Vehicle Identification Number 2 and Engine Serial Number 3 in the boxes above for future reference to assist you in ordering parts from your authorized KYMCO dealer or for refer
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20. MO KYMC 4 q es K hg 3 SUPAR EASI V Supert 150 X A DES MARIA Do not remove this Owner s Manual from the vehicle Read this manual carefully before operating the vehicle as it contains important safety information F Read this manual carefully GO KYMCO This Owner s Manual contains important information on safety operation and maintenance of your KYMCO Super 8 scooter Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter For your safety understand and follow all of the warnings contained in this Owner s Manual and the labels applied to your scooter This Owner s Manual should be considered a permanent part of the vehicle keep it with your scooter at all times ON ROAD USE ONLY This scooter has been designed to be used on the road Particularly important information is called out in this manual by the following icons and notations The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION BE ALERT YOUR SAFETY CAN BE AFFECTED A WARNING Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider a passenger a bystander or a person inspecting or repairing the scooter A CAUTION symbol indicates that special precautions must be taken to avoid damaging A CAUTION the scooter E NOTE The NOTE symbol indicates key information about a procedure or to clari
21. NTAN NY SNOT MOH NO SNOLLY LIWIT MOTI LON 00 SSLVLS 3WOS SSIGSWSY YSHLO TIY JO Nall NI ONY SAISNTOXS suv ALNYYAYM JO SINIW3LYLS ONIO934OJ JHL NISH3H HLYQ4 LAS Wal ALNYISYM HLNOW p2 3NOJ ALNIML JHL OL 03LIWN ATSS3ddx3 SI 3SOddd SYINDJILEVd Y 404 SSINLI3 YO ALMISYLNYHOSIM 30 ALMH HYM ANY OMIONTONI MPI AS GANAN ALNYHHYM ANY NI3MIH HLMOJ 13S ATIYOIJII3dS SY 4d39X3 YSLOODS YO FTOADYOLOW OSWAN JHL OL 193d 35 HLIM OOWAM AB NSAID SI ALNYYH YM SSIddkI ON NOA OL Add LON AYA NOISNTIXI HO NOLLYLIWIT 3408Y 3HL OS S39YMYO TWILNSNOSSNOD YO TWLNSGIDNI ANY JO NOLLY LIWIT HO NOISNTOXS JHL MOTTY LON 00 SALVLS SWOS SSOduNd ANY HOJ YSLOOIS YO JTIADYOLOWN OIWAM JHL SSN OL ALINISYNI YO 40 ISN HO JTS JHL HLIM MOLLOINNOO NI ONISISY AW Id WAX HO WILNINDISNOO WINSOIDNI 193510 YSHLSHM 39YWYO YO SSOT 3SM3dX3 YSHLO ANY HOJ 318 I1 39 LON TIVHS OOWAM Jaje3P OOWAM wos Jo 0 Jajooas JO aQAWO OW ay JO voyepodsueij JO 310098 JO apaapa SY JO SSN JO SSO JO BQUBIUEAUODUI JaA0O JOU SeOp Ajueyem syy sinoy ssauisng fkewogsno Buunp ssauIsng 10 sejd Sy Je 1922p OOWAM pezuoyjne ue Ag diysuewy m 10 sjeuajew saap JO Gurpawey ay 0 Ajayos payu Si Auewem ujuow pz no Ajusmy ay sapun QOWAY 40 Agen ay E ALITIEVIT G3 LIWIT 9 OOWAN Aq spajap Palapisuod jou suoenjis Jayjo pue sabedaas uogeigia spunos sulbus se yons soqsuajoeseyo jeuonesado jewou pue Ja OONs JO apkoojow ay jo asn ay Ag pasned sway wom jo puawasejdas 10 eday sJuawaja apisno Ag pasned voyeJouajap
22. OLS amp FEATURES GO KYMCO Under seat storage compartment Helmet posts Your Super 8 scooter is equipped with an under seatstorage com Your Super 8 scooter has two helmet posts 47 So you can secure partment that permits you to secure your helmet or other items your helmet s outside of the under seat storage compartment To open the seat insert the ignition switch key into the seat lock With the seat up put the helmet s retaining ring onto the hel 49 and tum it clockwise When the latch releases lift up the seat met post Lower and press down on the seat to lock it and secure the helmet in place To remove the helmet open the Under seat compartment weight limit 11 Ibs 5 kg ve To close the seat lower the seat and press down until it is secured by the latch Gently lift up on the seat to make sure dh WARNING it is locked before riding Do not ride your scooter with a helmet hanging from a helmet post The helmet can interfere with your ability to 44 WARNING control your scooter causing an accident Never exceed the maximum weight limit of the storage The under seat storage compartment may become warm from engine heat Do not store food or flammable ma terials which are susceptible to heat damage in this compartment compartment as vehicle handling and stability may be severely affected Do notleave the ignition switch key under the seat CONTROLS amp FEATURES Main stand center stand Your S
23. aler for replacement bulbs or elec trical system service or repair should there be any mal functions 22 OPERATION PRI Chassis inspection Complete the pre ride inspection of your scooter by checking items on its chassis in daa I a a o GO KYMCO Front suspension amp rear shock absorber Check the op eration of the suspension by pressing down on the handlebars and seat Make sure the suspension returns in a smooth fash ion Brake lever operation Check that the rear brake left lever and the front brake right lever have pressure and lock the wheels when you squeeze the levers Mirrors Adjust the mirrors aim while seated on the scooter BEFORE you begin riding License plate Make sure your license plate is securely mounted and your registration is up to date Reflectors Look to make sure all of the safety reflectors are still mounted to your scooter Replace any missing or dam aged reflectors Lubrication points Occasionally check and lubricate certain controls and points on the scooter as called for in the periodic maintenance schedule see pages 32 and 33 23 OPERATION Starting the engine electric start To start your scooter using the electric starting motor follow this procedure NOTE Before starting check the en gine oil and fuel levels Take the scooter off of the main stand 1 Unlock the steering with the igntion switch key a 2 Turn the ignt
24. and specifications by properly trained and equipped technicians Your KYMCO dealer meets all of these requirements Should be serviced by your KYMCO dealer unless you have the proper tools service data and are technically qualified In the interest of safety we recommend these items be serviced only by your KYMCO dealer KYMCO USA recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed Maintenance schedule notes see page 33 1 At higher odometer readings repeat at the frequency interval listed here 2 Service more frequently if the scooter is ridden in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 PRI indicates that the item should be checked as part of the Pre ride Inspection see page 16 through 23 5 See page indicates on which page of the Owner s Manual you will find information about the required maintenance 6 Dealer indicates maintenance or service procedure that should be performed by your KYMCO dealer 32 MAINTENANCE GO KYMCO Maintenance schedule Super 8 50 amp 150 models MILEAGE 200 mi 600mi 1850mi 3100mi 4300mi 5500mi 7000mi Preride See TEN 300km 1000km 3000km 5000km 7000km 9000km 11000km inspection page Engine oil Engine oil strainer Spark plug Valve clearance Carburetor Drive belt Air cleaner Brake system 1 f1 papa ft 2 mess te Pe Pt Pe fifi
25. any loose dirt 2 Clean the scooter with a sponge or soft cloth using cool water Avoid directing water at muffler outlets and electrical parts 3 Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water Rub the soiled area gently rinsing it frequently with fresh water Take care to keep brake fluid or other chemical solvents away from the scooter as they will damage the plastic and painted surfaces 42 GO KYMCO 4 After cleaning rinse the scooter thoroughly with plenty of clean water This rinsing is required to remove detergent residue which can corrode alloy parts 5 Dry the scooter and then start the engine allowing it to run for several minutes NOTE The inside of the headlight lens may become clouded immediately after washing the scooter Moisture condensa tion inside the headlight lens will disappear gradually as it is heated by the headlight After washing run the engine while keeping the headlight on to dissipate any condensation MAINTENANCE 6 Test the brakes before riding the scooter Several applica tions of the brakes may be necessary to restore normal brak ing performance re S ie Oo W ie lie p kr WN aa NOTE Due to water on the brake components braking efficiency may be temporarily impaired immediately after washing the scooter Anticipate longer stopping distances to avoid a possible accident Finishing touches A
26. ar 1 Is the fuel level gauge needle 5 indicating the fuel level 4 Turn the handlebar from the center fully to the left and then 2 Do the indicator lights turn signal 2 and high beam fully to the right feeling for any loose components and lis function ten for any abnormal sounds 3 Does the speedometer needle 3 move as the scooter moves NOTE Contact your KYMCO dealer for repair of your 20 scooter s instruments if they are not functioning properly OPERATION PRI Brake lever free play inspection amp adjustment Before riding inspect the rear brake lever free play and adjust it to the specified amount Free play 10 20mm NOTE Before adjusting the free play with the brake arm adjuster nut G turn the adjuster on the left brake lever GO KYMCO 1 To perform free play adjustment outside of the range of the adjuster on the brake lever perch use the adjuster nut 6 at the end of the brake cable where it connects to the brake arm 2 Rotating the adjuster nut 6 clockwise reduces the brake lever free play Rotating the adjuster nut counterclockwise increases the brake lever play A WARNING For appropriate brake action make sure the groove of the adjusting nut is aligned with the pin in the brake arm PRI Brake pad inspection Inspect the brake pad and shoe thickness to verify there is enough material for the brakes to function properly 1 If the wear indicator grooves in the front brake
27. aust Emission Control System The engine intake and exhaust systems of your Super 8 scooter were designed to comply with federal state and local noise level requirements Do not modify the engine intake or exhaust components as doing so will affect compliance these noise level requirements Please do not modify or change any KYMCO designed components that may alter the sound or emission level from your Super 8 scooter KYMCO LIMITED WARRANTY NOISE EMISSIONS KYMCO USA Inc 5 Stan Perkins Road Spartanburg SC 29307 USA warrants that this vehicle was designed manufac tured and equipped so that when new it would conform with the applicable Motorcycle Noise Regulations of the U S EPA Environmental Protection Agency This warranty is not limited to any particular part component or system of the vehicle Defects in design assembly or in any part component or system of the vehicle which at the time of sale to the first purchaser caused noise emission levels to exceed applicable Federal standards in effect at the time of manufacture are covered by this warranty 50 GO KYMCO KYMCO LIMITED WARRANTY 9002 g aunr pasinay L OWN 00SL4aquNN anss SLVILS OL ALVIS MOS ASYA HOIHM SLHOId H3HLO SAVH OSTY AYIN NOA ONY SLHOIY W937 31410934S NOA SAAD ALNYASYM SIHL SLHOIM W937 4 Aueue 3210025 10 B AUOJOW pawr OOWAM Siy Ajipow 0 pazuoUjne si Jejeap ON 9 NOA OL Aldd LON AYIN SNOILWLINI 3A08Y IHL OS SLSYT ALNVHYWM GI
28. been developed to use unleaded gasoline see page 19 for the fuel recommendations Using the improper type of fuel such as a leaded fuel or fuel with perfor mance enhancing additives will increase exhaust pol lutants and will reduce the efficiency of your scooter s engine GO KYMCO A WARNING Immediately repair or replace any fuel or emission sys tem component that will affect the efficiency and emis sion of your scooter Neve modify your scooter as improper modifications will affect the safety the performance and emission output of your scooter Be aware that only a authorized KYMCO dealer has the tools the expertise and the technical resources to prop erly diagnose and repair the emission system compo nents on your Super 8 scooter Do not attempt to effect repairs of this type yourself and you will endanger the environment and your safety 49 EMISSION CONTROL amp WARRANTY INFORMATION GO KYMCO Crankcase Emission Control System Your Super 8 scooter s engine is equipped with a closed crankcase system Blow by gases are routed back in to the combustion chamber via the intake system This system does not allow the blow by gases to enter the atmosphere Exhaust Emission Control System The exhaust emissions from your Super 8 scooter are controlled by engine design factory set fuel delivery ignition settings and exhaust system design This system also includes a catalyzer in the exhaust system see page 48 Noise Exh
29. e KYMCO riding family Please read this owner s manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter s controls its features its capabilities and its limitations To ensure a long trouble free life for your scooter provide it with the proper care and maintenance as described in this manual For replacement parts and accessories you should always use genuine KYMCO products as they have been specially designed for your vehicle and manufactured to meet KYMCO s demanding stan dards Keep this owner s manual aboard your scooter at all times so that you can refer to it whenever you need information This manual should be considered a permanent part of the scooter and should remain with the scooter when it is sold All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be information in this manual that differs slightly from your vehicle KYMCO reserves the right to make product and publication changes at any time without notice and without incurring any obligation SCOOTER SAFETY IMPORTANT SAFETY INFORMATION Your scooter can provide you many years of service and plea Sure if you take responsibility for your own safety and under stand the challenges that you can meet on the road There is much that you can do to pro
30. ence in case the vehicle is stolen NOTE Your scooter and its keys may differ in appearance from those shown in this manual O KYMCO 5 Stan Perkins Road Spartanburg SC 29307 Telephone 888 235 3417 FAX 864 327 4745 Prepared July 2008 T300 KL10SA30SB US A5
31. er components Removal from storage 1 Uncover and clean the scooter 2 Change the engine oil if more than 1 month has passed since the start of storage Charge the battery as required use a quality charger designed for use on a maintenance free type battery Install the battery Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh gasoline Perform all the pre ride inspection checks see pages 16 23 Test ride the scooter at low speeds in a safe riding area away from traffic Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel the scooter outdoors and wipe up any spills immediately 3 To prevent rusting in the cylinder perform the following Remove the spark plug cap from the spark plug and use tape 3 or string to secure the cap to any convenient plastic body part so that it is positioned away from the spark plugs 4 Remove the spark plug from the engine and store it in a safe dry place Do not connect the spark plug to the spark plug cap 5 Pour a tablespoon 15 20 cc of clean engine oil into the a cylinder and cover the spark plug hole with a piece of cloth MAINTENANCE RECORD DATE MILEAGE GO KYMCO SERVICE PERFORMED amp NOTES SPECIFICATIONS Super 8 50 model Dimensions Overall NENG token omset 16 3 in 1940 mm OVS Fall MO one basi 29
32. er for recommendations applicable to your individual needs and use NOTE Always follow the inspection and maintenance recommendations and schedules in this Owner s Manual GO KYMCO A WARNING If your scooter tips over or becomes involved in a crash be sure your KYMCO dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this scooter or failing to cor recta problem before you ride could result in a crash in which you could be seriously hurt or killed A WARNING When performing maintenance on your scooter you may need to start the engine Running your scooter s engine indoors or in a garage can be hazardous Ex haust gas contains carbon monoxide a colorless and odorless gas that can cause death or severe injury Op erate the engine only where there is adequate ventila tion preferably outdoors 31 MAINTENANCE GO KYMCO Maintenance schedule Perform the pre ride inspection see pages 16 23 at each scheduled maintenance period This interval should be judged by odometer reading or months whichever comes first Maintenance schedule legend see page 33 I INSPECT AND CLEAN ADJ UST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE T TIGHTEN The maintenance schedule on page 35 specifies the maintenance required to keep your Sento 50 scooter in peak operating condition Maintenance work should be performed in accordance with KYMCO standards
33. es that you take certain steps to reduce the effects of deterioration from the non use of your scooter Whenever possible perform any neces Sary periodic maintenance or repairs before storage so the scooter will be in good condition for riding when it is removed from storage Storage L 2 Change the engine oil and filter Drain the carburetor if equipped and empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equivalent method Spray the inside of the tank with an aerosol rust inhibiting oil Close the fuel filler cap on the fuel tank A WARNING GO KYMCO Crank the engine several times to distribute the oil Reinstall the spark plug and spark plug cap Remove the battery Store itin an area protected from freezing temperatures and direct sunlight Slow charge the battery once a month use a quality charger designed for use on a mainte nance free type battery Wash and dry the scooter Wax all painted surfaces Coat the chrome or bare aluminum parts with rust inhibiting oil Inflate the tires to their recommended pressures Place the scooter on blocks to raise both tires off the ground Cover the scooter don t use plastic or other coated materials and store in an unheated area free of excessive moisture with a minimum of daily temperature variation Do not store the scooter in direct sunlight as the sun s UV rays can dam age the body work and oth
34. ew sealing washer and tighten it to the specified torque Transmission fluid filler bolt torque 15 lb ft 20 N m A CAUTION Using the wrong transmission fluid type or viscosity may cause premature transmission component wear MAINTENANCE GO KYMCO Spark plug Brake fluid Remove the carbon deposits from the spark plug Nour scooter is equipped with a hydraulic front brake Check with a small wire brush or a spark plug cleaning the brake fluid level window on the master cylinder reser machine After cleaning or when installing a voir on the handlebars per the maintenance schedule new spark plug readjust the spark plug gap to specified limit by using a spark plug gap thickness gauge The spark plug should be replaced periodically Under nor mal usage a spark plug s porcelain tip should appear light brown or tan in color If the spark plug porcelain tip is very white or glazed appearing then the spark plug has been operating too hot In such a situation you should replace the standard spark plug witha Spark plug that has a colder heat range usually a higher number consult with your KYMCO dealer when selecting an alternate spark plug Recommended spark plug Spark plug type CR7HSA Spark plug gap 0 024 0 028 in 0 6 UPPER LEVEL LOWER LEVEL add er Adding brake fluid 1 Remove the handlebar cowl and the two Phillips screws retaining the master cylinder cap Remove the cap 2 Add the
35. fter washing your scooter consider using a commercially available spray cleaner polish or a quality liquid or paste wax to enhance and protect the paint s finish Use only a nonabra sive polish or wax made specifically for scooters motorcycles or automobiles Apply the polish or wax according to the in structions on the container GO KYMCO Removing road salt The salt used in some communities to prevent road icing can become very corrosive to your scooter Wash your scooter as soon as possible if it comes in contact with road salt or sea water 1 Clean the scooter using cool water see page 42 Do not use warm water as this will increase the corrosive effect of the salt 2 Dry the scooter and protect painted and metal surfaces with wax or polish Painted aluminum wheel maintenance Even if protected by paint aluminum may corrode from con tact with dirt mud or road salt Clean the scooter s wheels with a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth Apply touch up paint to the wheels where damage has occurred Exhaust pipe maintenance The exhaust system is stainless steel butitcan become stained by oil or mud If necessary remove heat stains with a liquid kitchen counter abrasive 43 MAINTENANCE STORAGE GUIDE Extended storage such as for the winter months requir
36. fy an operation California Proposition 65 WARNING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm TABLE OF CONTENTS Manual Icon Legend Woomo momo inside of front cover CA PIO 03 WONG memakai inside of front cover aU COMENTS na 1 SECTION 1 SAFETY aa 2 6 FOOTE WONG aa an E AN 2 Mn AN na Pan EN A A E 3 4 Load LIMIS S NSS ainis aceite eae esate ae 5 Accessories amp Modifications Jesica 6 SECTION 2 CONTROLS amp FEATURES sssini 7 13 Locations of Pans OOT ka an ai 1 ne eee EE A et rere 8 Pra an Ea 8 RignEnand Aandiebar S WM nata aan 9 Engine stop SWitch ooo ooooo om mmm mmm hn 9 Be NA Lb 9 Left hand Handlebar Switch room mmm 10 Headlight Dimmer Switch oooom mmm 10 MUTT Ai ta 10 Under seat Storage Compartment ooo mmm mm mm mn 11 Pu 11 Main SO an NAN NT 12 Ae Sl Sede sacue soenie dora emieonuess 12 13 Passenger PEUS la I SECTION 3 OPERATION sssrini 14 30 Break In Recommendations oo mmm mmm 14 TS Ba an an in Ta AA TEA TAN 15 TOUDE NOCIO nb Mana mi angsa 15 Pre ride INSHECTION momen ahok 16 23 Engine Oil INSpection oooooocoo oom mmm 17 Brake Lever Free play InSpectiOn ooo mmm mma 17 TME TS ee nb 18 19 Fuel Level Filler Cap nata meamamaamtapann oten 19 Fuel RECOMMENGAUON Menanamkan alah 19 Steering amp Handlebar Inspection
37. ion switch to ON 3 Apply the rear brake 2 left lever A WARNING The brake must be adjusted and functioning properly to lock the rear wheel during starting or the scooter could accelerate away when the engine starts 24 GO KYMCO 4 Press the starter button 3 without rotating the throttle grip NOTE The rear brake must be held for the starter motor to engage the engine It is normal for the stop light to be illuminated during starting NOTE If the scooter s engine is warm and does not start immediately rotate the throttle grip 1 8 to 1 4 open to help the engine start A CAUTION To prevent damage to the starter motor do not operate the starter motor for more than five seconds at a time If the scooter fails to start immediately check the fuel level and the battery condition and allow the starter motor to cool before attempting to start the engine again 5 Allow a cold engine to warm 2 3 minutes before riding OPERATION WARNING Once the scooter starts the rear wheel may spin To avoid injury keep your body and clothing away from the rear wheel A CAUTION Do not press the starter button once the engine is run ning or the starter motor and engine can be damaged NOTE If the scooter has not been ridden for a long period of time it may be hard to start Add fresh fuel press down on the choke knob and press the starter button several times in succession to try to start
38. n of the air filter element Always make sure the oil level is above the L mark but not higher than the F mark GO KYMCO A WARNING Use extreme caution when performing the oil level in spection or any other checks if the scooter s engine has been recentiy run The engine oil engine case and muffler can become very hot creating a burn hazard PRI Brake inspection Your scooter reguires the proper brake lever free play so the brakes will be responsive and will not drag causing pre mature wear to the brake pads The free play is the measured distance between the brake lever at rest and a fully applied brake 0 4 0 6 in 10 20 mm 1 Measure the free play and the brake lever end 0 4 0 6 in 10 20 mm 2 Use the cable adjuster on each brake lever perch for minor free play adjustment For major adjustment see the main tenance section of this Owner s Manual 17 OPERATION HO KYMCO PRI Tire inspection The condition of your scooter s tires is vital for operational ef Si if ficiency and your safety Check the tires inflation pressure fa A the tread depth and look for damage before each ride Oo TE 2 Inspect the tires for nails screws and other objects that may be imbedded into the rubber Front tire rider only 25 0 PSI 1 75 kg cm Rear tire rider only 29 0 PSI 2 0 kg cm Front tire rider amp passenger 25 0 PSI 1 75 kg cm the tread is worn smooth at these
39. nce schedule see page 32 NOTE When riding your scooter in very dusty conditions oil changes should be performed more frequently than specified in the maintenance schedule NOTE Always dispose of used engine oil in a environ mentally responsible manner You should take the drained oil in a Sealed container to your local recycling center or service station for reclamation Do not throw the oil in the trash pour it on the ground or pour it down a drain NOTE Change the engine oil with the engine at normal operating temperature with the scooter positioned on its main stand to assure complete and rapid draining MAINTENANCE GO KYMCO 3 Replace the drain bolt 2 Tighten it to the specified torque Oil drain plug torque 18 lb ft 25 N m 4 Add engine oil through the oil filler dipstick hole Engine oil capacity Super 8 50 0 85 qt 0 8 L Engine oil capacity Super 8 150 0 95 qt 0 9 L Engine oil viscosity SAE 15W 40 CAUTION Do not overfill the engine with oil Overfilling the en gine can cause oil leaks and or oil contamination of the air filter element Always make sure the oil level is above the L mark but not higher than the F mark on the dipstick 5 Wipe the dipstick off with a clean cloth and reinstall it in its hole but do not thread it into the engine case Push the dip stick to the engine case until it touches the Case 6 Remove the dip stick and visually inspect the oil level on
40. nes Improperly loading your scooter will affect its stability and han dling You should ride at reduced speeds when you are carry ing a passenger or cargo Follow these guidelines whenever you Carry a passenger or cargo e Check that both tires are properly inflated e To prevent loose items from creating a hazard make Sure all cargo is securely tied down before you ride e Place cargo weight as close to the center of the scooter as possible e Balance cargo weight evenly on both sides of the scooter 5 ACCESSORIES amp MODIFICATION There is a large variety of accessories available to KYMCO scooter owners KYMCO cannot have direct control over the quality or suitability of any accessories you may wish to pur chase The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions It is not possible for KYMCO to test each available accessory on the market or combinations of all such available accessories however your KYMCO dealer can assist you in the selection and installation of quality accessories Use extreme caution when selecting and installing the ac cessories for your scooter No modifications KYMCO strongly advises you against removing any original equipment from or modifying your scooter in any way that would change its design or operation 4 WARNING Improper accessories or modifications can make your scooter unsafe and can lead to an accident Never modify your scooter through the impr
41. nspection ooooo 17 Break In Recommendations sssrin 14 CA Prop 65 Warning inside of front cover Chassis INSPCCHON saath matan 23 Cleaning Your Scooter o o o Wo om 42 43 Electric Start Button o oWooo oom 9 Emission Information amp EPA Warranty 50 Engine Ol INSDECHON sisirin 17 Engine Oil Level Inspection amp Change 38 39 Ba na 38 Engine stop SWitch ooWoooo mom 9 Exhaust Emission Control System 48 49 FONG NO ab ana 2 Na E Rn 36 Fuel Level Filler Cap woo mmm 19 Fuel Recommendation oo o mo momo 19 Dee a er ee Te A Headlight Dimmer Switch oooo 10 HEMET POSG visctes ee gadanasea stan cans aeeoeounenisanm deen 11 Horn amp Lights InspectiOn oom 22 Identification Numbers Record inside of back cover ONIE N o W gonan Ne 8 Importance of Maintenance ooo o 31 PIN NN T 52 Instrument INSPECTION oooooo o oo 20 AS HUMIC INS on 12 13 a an A an 8 KYMCO Limited Scooter Warranty woo 51 Left hand Handlebar Switch sesser 10 Load Limits amp Guidelines o om mmm 5 Locations of Parts G Contos dna 7 PANS ta E an na ead l2 Maintenance Record sss 45 Maintenance Schedule esee 32 33 Manual Icon Legend inside of front cover Parking Tour SCOOUED kian sandi 30 Passenger Pegs wo mom mma 13 Pre ride INSpection o ooooo mm 16 23 Riding Your SCOOEEF oo WoWom mm
42. oper instal lation or use of accessories All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter and should be installed and used according to the ac cessory manufacturer s instructions If you have any questions consult an authorized KYMCO dealer GO KYMCO SECTION 2 YO KYMCO CONTROLS amp FEATURES Location of parts amp controls 1 Headlights 15 Rear Carrier rack 2 Front Tum Signal Rear Tum Signal Instruments 3 Rear Brake Lever Kick Start Lever a Throttle Engine Stop Switch amp Tum Signal Switch Headlight ESN Engine Serial Number Starter Button dimmer switch Horn Button aD Main Stand Front Brake Lever 5 Under seat Storage a2 Battery Front Turn Signal 6 Fuel Filler gas cap a3 Muffler Ignition Switch Q Tail Brake Light Rear Turn Signal D VIN Vehicle Identification Number NOTE Write your scooter s VIN and ESN in the boxes provided on the inside rear cover of this Owner s Manual NOTE Your scooter may differ slightly in appearance from the images in this manual CONTROLS amp FEATURES Keys Your Super 8 scooter is supplied with two Identical ignition Switch keys 9 The ignition key operates the ignition switch and the steering lock and is used to open the seat to gain access to the under seat storage compartment NOTE The keys have a unique code stamped on the tab supplied with the keys
43. ou Wear protective clothing and a face Shield or have a qualified technician perform the bat tery maintenance A WARNING Replace any fuel system components that are leaking fuel Contact your KYMCO dealer for fuel system service and repairs 36 MAINTENANCE Battery removal amp installation The battery 1 is in the battery box under the floor board mat 2 NOTE Always keep ignition switch OFF when servicing the battery 1 When removing the battery for charging or replacement dis connect the negative terminal lead from the battery first then disconnect the positive terminal lead 2 When installing the battery connect the positive terminal lead first then the negative terminal lead Fuses When frequent fuse failures occur it usually indicates a short Circuit or an overload in the electrical system NOTE See your KYMCO dealer for electrical system diagnosis and repair GO KYMCO Fuse replacement FUSE SIZES 7A 10A 10A 1 Open the fuse holder 3 Pull the fuse holder clips 4 out of the holder 2 Slide the fuse out of the holder clips 3 Install a new fuse 6 of the proper specification into the holder clips 4 Press the fuse and the holder clips 4 back into the holder 5 Close the fuse holder 3 and set it back in place 4 WARNING Never use a fuse with a different rating from that speci fied Serious damage to the electrical system or a fire
44. ous injury or death in a crash Wear gloves 2 Wear bright or reflective clothing Clothes should fit properly not too tight or loose 3 Always wear a helmet You should also wear eye protection 4 Footwear should be the proper size have low heels and offer ankle protection WARNING Be sure you and your passenger always wear an approved motorcycle helmet that fits properly You should also wear eye protection and other protective apparel when you ride LOAD LIMITS amp LOADING GUIDELINES KYMCO These general guidelines may help you decide how to add accessories to your scooter and how to load it properly Load limits These specifications are the load limits for your Super 8 scooter Overloading the scooter will affect its stability and handling be Sure to stay within the limits listed below Maximum weight capacity includes the weight of the rider passenger cargo and ACCOSSOMES J ika 330 Ibs 150 kg Maximum cargo Weight mer 33 Ib 15 kg Rear carrier rack weight limit sss 22 Ibs 10 kg Under seat compartment weight limit 11 Ibs 5 kg WARNING Overloading or improper loading will affect vehicle han dling stability and braking and can lead to an accident Never exceed the stated load capacity of your scooter Cargo should be properly distributed and securely at tached Reduce speed when carrying cargo and allow for more room for braking Loading guideli
45. pages 18 amp 19 4 Fuel level Fill fuel tank when necessary page 19 Check for leaks 6 Steering Check for smooth operation in all steering posi tions page 20 signals indicators and horn function properly page 22 8 Chassis Check for overall proper function page 23 A CAUTION Performing pre ride inspections does nottake the place of regular maintenance Follow the maintenance sched ule recommendations on pages 31 48 of this manual After one month of use or 200 miles 300 km of riding which ever occurs first contact your KYMCO dealer to have an initial service of your scooter performed This initial service is the most important service in the life of your scooter and includes checks and adjust ments that will help ensure that your scooter operates efficiently and safely OPERATION PRI Engine oil level inspection NOTE Park your scooter on the main stand on level ground _ ND UI P M Unscrew the dip stick remove it and wipe it with a clean cloth Re insert the dip stick slide it down until the threaded part touches the engine case but do not thread it into the case Remove the dip stick and visually note the oil level on the Stick The engine oil level should be above the L mark but not higher than the F mark Add or remove oil as required CAUTION Do not overfill the engine with oil Overfilling the en gine can cause oil leaks and or oil contaminatio
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47. parked on level ground Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your scooter Lock the handlebars of your scooter See page 8 to re duce the risk of theft 1 Place the scooter on level ground 2 Stand on the left side of the scooter and grasp the handle bar with your left hand while grasping the side of the rear rack with your right hand Step down on the foot pad of the main stand with your foot while pulling up and back on the rear rack This lifting motion will allow the scooter to rock backwards and up onto the main stand WARNING Do not park your scooter in a place that hinders traffic or that is unsafe to you or others 30 SECTION 4 MAINTENANCE The importance of maintenance Maintaining your scooter properly is essential for safe eco nomical and trouble free riding It will also help reduce air pollution and maximize fuel economy To help you properly care for your scooter the following pages in this Owner s Manual include a maintenance sched ule to help you make sure your scooter is serviced at the appropriate intervals These instructions are based on the assumption that your scooter will be used exclusively for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the maintenance schedule Consult your KYMCO deal
48. riding In the rare instance this hap pens take a few moments to check some items and you may be back to riding your scooter soon 5 a V Do you have enough gasoline in the fuel tank V Did you follow the correct procedure for starting the engine V Is the battery voltage low you may need to kick start your scooter V Is the main fuse in good condition NOTE Use this Owner s Manual to check components and adjustments that are within your technical ability If you cannot resolve the problem do not hesitate to contact your KYMCO dealer for assistance m OPERATION Pre ride inspection PRI GO KYMCO For your safety it is very important to take a few moments 7 Lights and horn Check that headlight tail brake light tum before each ride to walk around your scooter and check its condition If you detect any problem be sure to address it im mediately or have it corrected by your KYMCO dealer A WARNING Improperly maintaining your scooter or failing to cor recta problem before riding can cause a crash in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct any problems 1 Engine oil level Add engine oil if required page 17 Check for leaks 2 Front and rear brakes Check operation make sure there Is proper free play atthe levers page 17 Inspectthe brake pads and shoes for wear page 21 3 Tires Check condition and inflation
49. specified type of brake fluid to bring the level up to the UPPER level in the window 3 Wipe the master cylinder cap and gasket with a clean cloth 0 7 mm and reinstall the cap tightening the screws securely A CAUTION Brake fluid type DOT 4 An improper spark plug may have an incorrect fit or heat range for your engine This may cause severe engine dam A WARNING Do not mix brake fluid types as it may cause brake failure age which will not be covered under warranty Never use a and could result in an accident Do not allow brake fluid Spark plug with an improper heat range as severe engine damage may result to touch the body work as it will damage its surface MAINTENANCE Cleaning Clean your scooter regularly to protect the surface finishes and inspect for damage wear and oil coolant or brake fluid leakage Avoid cleaning products that are not specifically designed for scooter motorcycle or automobile surfaces Nonspecific clean ers may contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your scooter NOTE If your scooter is still warm from recent operation give the engine and exhaust system time to cool off be fore washing Avoid the use of high pressure water spray typical in coin operated car washes as the powerful Spray can damage components on your scooter Washing your scooter 1 Rinse the scooter thoroughly with cool water to remove
50. tane number of 91 PRI Fuel level inspection Refilling or higher Unleaded gasoline will extend spark plug life When the fuel level gauge needle approaches E indicating A CAUTION the tank is nearly empty refill the tank with unleaded gasoline y empty 9 Do not overfill the tank There should be no fuel in the filler neck Q Excess fuel can contaminate the evapo rative emission canister resulting in poor driveability A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured while handling fuel Stop the engine and keep heat sparks and flame away Refuel only out doors Clean up fuel spills immediately 19 OPERATION O KYMCO PRI Steering amp handlebar inspection Before riding inspect your scooter s handlebars for damage WARNING and to make sure the steering s side to side and up and down movement is smooth If you detect any looseness or abnormal sounds dur ing your steering inspection do not ride your scooter Consult your KYMCO dealer for chassis service PRI Instrument inspection 1 Visually inspect the handlebars for any damage 2 Apply the front brake right lever and press down and re lease pressure on the handlebar and listen for any abnor mal noise Before your ride and as you begin your ride make sure the 3 AS you press down and release feel for any looseness from ea NN eni Kn the chassis transmitted to the handleb
51. tect yourself when you ride You will find many helpful recommendations throughout this manual Here are some very important safety tips Wear a helmet Scooter safety equipment starts with a quality helmet One of the most serious injuries you can suffer in a crash is a head injury Always wear a properly approved helmet You should also wear Suitable eye protection Make yourself easy to see To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Know your limits Ride within the boundaries of your own skill at all times Know ing these limits and staying within them will help you to avoid accidents Always ride with both hands on the handlebars GO KYMCO Keep your scooter in safe condition For safe riding it is important to inspect your scooter before every ride and perform all recommended maintenance Never exceed load limits and only use accessories that have been approved by KYMCO for this scooter Inspect your scooter before riding Remember to perform an entire safety inspection to ensure you and your passenger s safety before each ride Be extra cautious on bad weather days Riding on bad weather days especially wet ones requires ex tra caution Braking distances can double on a rainy day Stay off of the painted surfaces manhole covers and greasy ap pearing areas
52. the engine If the scooter does not Start contact your KYMCO dealer as your scoooter may need to have its fuel system cleaned and adjusted A WARNING Your scooter s exhaust emits poisonous carbon mon oxide gas High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage Do not run the scooter s engine with the garage door closed Even with the door open run the engine only long enough to move your scooter out of the garage Starting the engine kick start To start your scooter using the kick start lever follow the elec tric starting procedure but use the kick lever in place ot the electric start button GO KYMCO 4 While squeezing the rear brake lever kick down on the kick start lever 4 without rotating the throttle grip NOTE If the scooter s engine is warm and does not start immediately rotate the throttle grip 1 8 to 1 4 open to help the engine start A WARNING Once the scooter is started fold the kick start lever back to its original position OPERATION Riding your scooter NOTE After starting allow the engine oil to circulate be fore riding your scooter Allow sufficient idling time after warm or cold engine start up before applying load or rev ving the engine This allows time for the lubricating oil to reach all the critical engine components NOTE Review the scooter safety recommendations on pages 3 and 4 before you ride A CAUTION Make sure flammable
53. throttle will reduce the distance required to stop In hot weather the engine can overheat if it idles for a long period of time Very slow speed traffic may also cause the scooter to overhead To promote engine lon gevity permit the engine to cool in these situations Avoid sudden acceleration and prolonged high speed use that can accelerate engine wear Moderate use will prolong the engine life of the scooter OPERATION GO KYMCO NOTE At certain speeds your scooter will turn more effectivly by leaning your body rather than by applying pressure on the handlebars Practice steering in an open area free of traffic until you are familiar with the handling Charteristics of your scooter 6 Use both brake levers when slowing and stopping the scooter Release the throttle when braking NOTE Decreaseing the scooter s speed with a balanced ap plication of both brake levers and a reduction of throttle will reduce the distance required to stop Squeeze the levers lightly at first and then increase the pressure when stopping A WARNING Avoid using just one brake to stop the scooter as this will affect the tire s grip Avoid sudden braking as this will also affect the tire s grip and can cause an accident A WARNING Reduce your speed when riding on uneven or loose road an surfaces When riding downhill decrease the throttle l pa riding and turning the scooter use smooth move opening and use intermittent braking
54. ts to excessive heat The following guidelines should be followed during the break in period Maximum throttle operation Initial 300 miles 600 Kim wo Less than 1 2 throttle Up to 600 miles 1 000 kim ssn Less than 3 4 throttle Vary the engine speed The engine speed should be varied and not held at a constant rate for long periods of time This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool This aids in the mating process of the engine and transmis sion components It is essential that some stress be placed 14 OQ KYMCO on these components during break in to ensure this mating process Do not however apply excessive load on the scooter s drive line Avoid constant low speed Operating the engine at constant low speed light load can cause parts to glaze and not seat in properly Allow the engine to accelerate freely through the gears without exceeding the recommended throttle openings Avoid using full throttle for the first 300 miles 500 km The initial service Observe your first and most critical service The 200 mile 300 km initial service is the most important service your scooter will receive During the break in period all of the engine com ponents will have worn in and all of the other parts will have seated in so adjustments will be required All fasteners will be tightened and the contaminated engine oil will be replaced NOTE Completion of the
55. uper 8 scooter is equipped with a main center stand To park your scooter on the main stand stand on the left Side of the scooter and grasp the handlebar with your left hand while grasping the side of the rear rack with your right hand Step down on the foot pad of the main stand with your foot while pulling up and back on the rear rack This lifting motion will allow the scooter to rock backwards and up onto the main stand is CAUTION Always park your the scooter on firm level ground to help prevent it from falling over If you must park on an incline aim the front of your scooter uphill Instruments 2 N D a7 s IN 20 3 40 Naa l f V3 e 1 Speedometer Indicates the road speed in MPH miles per hour and K PH kilometers per hour 2 Odometer Indicates the total riding mileage of the scooter 3 High Beam Indicator Light This light is illuminated when the headlight high beam is on 4 Fuel Gauge This gauge indicates the amount of gasoline in the fuel tank As the needle approaches E that indi cates the tank is near empty and should be refilled with unleaded gasoline CONTROLS amp FEATURES 5 Right Turn Signal Indicator Light Flashes when the right turn signal is being used 6 Clock Adjust Button Pressing this button will advance the clock for adjusting the time display 7 Clock Digital clock display Clock Setting Button Pressing this button will activate the
56. which draws fresh air into the exhaust system to complete combustion of hydrocarbons that were not burned in the engine s combustion chamber process This system also includes a catalytic converter in the muffler and does not use any engine power and does not affect the driveablity of the scooter It does reduce the scooter s exhaust emissions levels so they meet Euro 3 required specifications Exhaust emission control components Air Cleaner 2 Fresh Air 3 Carburetor 4 Intake pipe manifold 5 Secondary Air Pipe 6 Vacuum Hose 7 Air Suction Valve Fresh Air 9 Secondary Air Cleaner Reed Valve a1 Cylinder amp Piston 42 Engine Oil 43 Exhaust Valve Catalytic Converter 48 EXHAUST EMISSION CONTROL SYSTEM Exhaust emission control system maintenance The exhaust emission control system does not require ex traordinary care to ensure its proper function Adhere to the following procedures to make sure the system func tions properly so your scooter will not excessively pollute the environment i Make sure the air cleaner filter element is kept in good condition See page 42 for cleaning procedures The engine oil should be changed regularly to promote proper engine efficiency and reduce pollutants that ac cumulate in used engine oil Change the engine oil as Specified in the maintenance schedule on pages 32 and 33 of this manual Use the proper type of gasoline Your scooter s engine has
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