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SIMATIC TI505 Smart Slice Discrete I/O Module User Manual

1. bint miti Contents List of Tables 3 1 Configuration ceci i ied jab Pia a ea a ea a 3 2 Addressing Example iss sit re a ate hae ete lee aes e e Jl 1 Electrical Specifications cies her eese kd RE En cR A 2 Environmental Specifications Contents V References Agencv Approvals Telephoning for Assistance Preface This manual contains instructions for installing wiring and operating the SIMATIC TI505 Smart Slice Discrete Input Output 1 0 Module The module operates with either the SIMATIC TI560T TI 565T or the SIMATIC TI545 Programmable Controller Refer to the following manuals for instructions on installing programming and troubleshooting your Series 505 equipment e SIMATIC TI545 System Manual PPX 545 8101 x e SIMATIC TI560T TI565T System Manual 560 565 8105 e SIMATIC TI505 TI 500 Programming Reference Manual PPX 505 8104 x e SIMATIC TI505 TISOFT User Manual PPX TS505 8101 x The Series 505 Smart Slice Discrete I O module meets the standards of the following regulatory agencies e Underwriters Laboratories UL Listed Industrial Control Equipment e Canadian Standards Association CSA Certified Process Control Equipment e Factory Mutual Approved Class Div 2 Hazardous Locations Series 505 products have been developed with consideration of the
2. 0 rms for 2 cycles Output DV DT S 300 V us Output on voltage drop 1 0 VDC 1 4 Vrms at 1 0A Output off leakage current 0 02 mA max 2 0 mA max Output delay time 4 0 ms on to off 2 0 ms off to on 11 ms on to off 2 0 ms off to on Specifications A 1 Table 2 Environmental Specific ations Wire gauge 14 22 AWG Spade lug for use with connector Amp part number 321462 Ring lug for use with connector Amp part number 327891 Operating temperature 0 to 60 C 32 to 140 Storage temperature 40 to 70 C 40 to 158 F Relative humidity 5 to 95 noncondensing Pollution degree Vibration Sinusoidal IEC 68 2 6 Test 0 15 mm peak to peak 10 57 Hz 1 0 g 57 150 Hz Random IEC 68 2 34 Test equivalent to NAVMAT P 9492 0 04 g Hz 80 350 Hz Electrostatic discharge IEC 801 Part 2 Level 4 15 kV Shock Noise immunity conducts Noise immunity on user powa Tines Noise immunity radiated IEC 801 Part 3 Level 3 MIL STD 461B RS01 RS02 503 Corrosion protection All parts of corrosion resistant material or plated or painted as corrosion protection One point all points Load current per output in amps 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Ambient temperature degrees Celcius 1002750 Figure A 1 Derating for Both Models A 2 Specific ations SIMATIC is a trademark of Siemens Series 505 and TISOFT are tradema
3. Module Input Output Module Output Address Address Address Address X81 X1 Y97 Y17 X82 X2 Y 98 Y18 X83 X3 Y99 Y19 3 2 Programming and Assigning I O Points 3 2 Logging the Module into the Controller Selecting the I O Figure 3 1 shows a sample I O definition chart with a module designated Definition Chart with address 01 Refer to your TISOFT manual for detailed instructions I O Address Base Number The module is logged in as Displays the unigue base address 16 inputs and 8 outputs assigned to this Smart Slice I O MODULE DEFINITION FOR 1 BASE xx Number of Bit and Word I O Special Slot Address WX Function Slot Number Smart Slice is always shown as slot 1 1 08 00 2 00 00 3 00 00 4 00 00 SF Module Smart Slice is not an SF Module The default for this definition is no 1000725 Figure 3 1 Sample I O Definition Chart Viewing the I O Use SHOW or a similar menu selection to display the I O Configuration Configuration Chart The configuration in Figure 3 1 appears as shown in Figure 3 2 Chart I O CONFIGURATION CHART FOR CHANNEL 1 BASE 01 I O POINTS 1 2 3 4 5 6 7 8 SLOT1 X0001 X0002 0003 0004 0005 X0006 0007 0008 9 10 11 12 13 14 15 16 SLOT1 X0009 X0010 0011 0012 0013 0014 0015 0016 17 18 19 20 21 22 23 24 SLOT 1 Y0017 Y0018 Y0019 Y0020 Y0021 Y0022 Y0023 Y0024 SLOT 2 SLOT 3 SLOT 4 Figure 3 2 I O Configuration Cha
4. power The module appears to the controller as a high density 16 point input 8 point output module See Chapter 3 for a configuration example The module is compatible with TI 545 and TI560 TI 565 Programmable Controllers PL Cs Terminal block and cover Address switch a000626 Figure l 1 SIMATIC T1505 Smart Slice I O Module 1 2 Product Overview 2 1 2 2 2 3 2 4 2 5 Chapter 2 Installing the Module Overview of Installation Flow of Tasks Visual Inspection Setting the Address Switch Field Wiring Guidelines Avoiding Noise Outputs ise eR Communication Mounting the Module Mounting Tabs Clearance for Cooling Communications Cable Configuration Installing Terminating Resistors 2 2 2 2 2 Connecting the Trunk Installing the Module 2 1 2 1 Overview of Installation Flow of Tasks Figure 2 1 shows the organization of the tasks described in this chapter Set address switch Secure module to panel Wire terminal block Figure 2 1 Howchartof Installation Visual Inspection If there is any visible damage to the module contact your Siemens Industrial Automation Inc dis
5. E PAGES Pages Cover Copyright History Effective Pages iii vii 1 1 1 2 2 1 2 7 3 1 3 3 4 1 4 3 A 1 2 Registration Description Second Second Second Second Second Second Second Second Second Pages Description lt Preface Chapterl ProductOverview 1 1 Chapter2 Installing the Module 2 1 Overview of Installation FlOW Of TAKS EEUU Visual ett e a bara A Setting the Address Switch 2 2 Field Wiring Guidelines Avoiding Noise 2 3 Terminal Block 2 a au e wine dans densa ni a RE EET EN RI DEN fees OQUIDULS eee E ERR da EROR d c d dee eg bw dated ed e sedate ace lj Communication 2 4 Mounting the Module Mounting DS 414 Ki as IS Cis ee Clearance for Cooling tie ee 2 5 Communications Cable Configuration Installing Terminating Resistors 2 Connecting the MUNK see Chapter3 Programming and Assigning Points 3 1 Programming the Control
6. IN hinged shroud OW YC Yo amp YC 909090908 G C9 C9 G9 Input terminals Communication terminals Power Output terminals Figure 2 4 Teminal Block 2 5 Installing the Module 2 4 Mounting the Module Mounting Tabs U se the mounting tabs to secure the module The tabs accept 88 32 screws Clearance for Allow one inch of space around the module to allow for sufficient air flow Cooling Figure 2 5 shows mounting dimensions Accepts 8 32 a000628 Figure 2 5 Mounting Tabs and Dimensions 2 6 Installing the Module 2 5 Communications Cable Configuration Installing Install a terminating resistor across the DATA and DATA terminals If Temninating your application involves a series of Smart Slices install a terminating Resistors resistor on the Smart Slice on the end If your application uses only one Smart Slice install a terminating resistor on that one Refer to your controller user manual for cable installation guidelines and for the resistor values for your cable type Connecting the You must connect the trunk directly to the Smart Slice Do not use drop Tunk lines to connect to the Smart Slice Refer to Figure 2 6 T1545 or Terminating resistor 1560 1565 Terminating resistor Maxi
7. SIEMENS SIMATIC TI505 Smart Slice Discrete I O Module User Manual Order Number PPX 505 81 05 2 Manual Assembly Number 2586546 0063 Second Edition Copvright 1993 Siemens Industrial Automation Inc All Rights Reserved Printed in USA Reproduction transmission or use of this document or contents is not permitted without express consent of Siemens Industrial Automation Inc All rights including rights created bv patent grant or registration of a utilitv model or design are reserved Since Siemens Industrial Automation Inc does not possess full access to data concerning all of the uses and applications of customer s products we do not assume responsibilitv either for customer product design or for anv infringements of patents or rights of others which mav result from our assistance 01 21 92 Technical data is subject to change We check the contents of everv manual for accuracv at the time it is approved for printing however there mav be undetected errors Anv errors found will be corrected in subsequent editions Anv suggestions for improvement are welcomed MANUAL PUBLICATION HISTORV SIMATIC 1505 Smart Slice Discrete I O Module User Manual Order Manual Number PPX 505 8105 2 Refer to this history in all correspondence and or discussion about this manual Event Date Description Original Issue 02 93 Original Issue 2591744 0001 Second Edition 08 93 Second Edition 2591744 0002 LISTOF EFFEC TIV
8. d wires ground them only at the source end for better noise immunity e Place wires so that they do not interfere with existing wiring Installing the Module 2 3 2 3 Terminal Block A WARNING Power Outputs Inputs The module is equipped with a 38 position removable terminal block field wiring is connected to this terminal block The terminal block accepts wires between 14 and 22 AWG Theterminal block is covered with a hinged shroud which has a terminal identification label on the inside The terminal block is divided into four different sections power outputs inputs and communication See Figure 2 4 To minimize the potential risk of injurv to personnel or damage to the svstem ensure that all user supplied wiring is de energized before attempting to connect to terminal block The three leftmost terminals are dedicated to user supplied power and ground See Appendix A for the voltages supported Theoutput load terminals are labeled 1 through 6 while the output return terminals are labeled YC All the output return terminals are low side neutral or negative terminals and are connected together inside the module as shown in Figure 2 2 Internall External Q x tgo 1003040 Figure 2 2 Output Wiring Theinput signal terminals are labeled 1 through 10 whilethe input source terminals are labeled XC the input source terminals are high side
9. draft standard of the International Electrotechnical Commission Committee proposed standard IEC 65A WG6 for programmable controllers Contact Siemens Industrial Automation Inc for a listing of the standards to which Series 505 complies If you need information that is not included in this manual or if you have problems using the SIMATIC T1505 Smart Slice contact your Siemens Industrial Automation Inc distributor or sales office If you need assistance in contacting your U S sales office call 1 800 964 4114 Preface vii Chopter 1 Product Overview Product Overview l 1 1 1 Features The SIMATIC TI505 Smart Slice I O module shown in Figure 1 1 allows access to input and output points that are not located near TI500 T1505 base The module attaches directly to the RS 485 remote 1 0 link and emulates a remote base The module has ten inputs and six outputs Power is derived from field excitation voltage The PPX 505 9201 operates on 24 VDC the PPX 505 9202 operates on 110 VAC See Appendix A for the voltages supported Two terminals are provided a removable connector for each I O point to eliminate the need for a terminal strip The sinking inputs have a high side line or positive terminal and the sourcing outputs have a low side neutral or negative terminal A single replaceable fuse protects all the inputs and outputs Status indicators are provided for each I O point the fuse remote I O communications and module
10. ler 3 2 Logging the Module into the Contnoller een nnn n nnn n n n nn Selecting the I O Definition Viewing the I O Configuration Chapter4 Troubleshooting 4 1 Status IndicalDIS i aa aa a FERE RAE Module Status Indicators VO Status s aah ack ba RO i as 4 2 Replacing the Fuse Appendix Contents List of Figures 1 1 i 2 2 2 3 2 4 2 5 2 6 3 1 3 2 1 SIMATIC 1505 Smart Slice I O Module Howchartof Installatio r i iet ee heen on en ee ee Output WIIng inb GR ERR LU RA HR de EE RI INPUEWINAG ROME cag ata Terminal Block 4 ea m ea E p RR Paes CER a EO AN Rok a Mounting Tabsand Dimensions Communications Cable Sample I O Definition VO Configuration 2 2 2 2 2 2 2 2 2 Derating for Both
11. line or positive terminals and are connected together inside the module as shown in Figure 2 3 2 4 Installing the Module a L L Line A ES N Neutral To 1003041 input circuit Figure 2 3 Input Wiring Thethree right most terminals are dedicated to the connection of the RS 485 communication cable that is connected to the system controller Refer to Section 2 5 for communications cable configuration Communication PPX 505 9201 LED status window Identification label OUTPUT 19 30 VDC 0 5 0 5 INPUT 15 30 VDC 2 mA 6 mA Label under oo ola hinged shroud yo vc vc vc Communication terminals Input terminals OUTPUT 85 132 VAC 50 mA 0 5 Label under M
12. mum trunk length gt lt Maximum trunk length U U T U U W W Smart Slice Smart Slice Smart Slice Smart Slice Smart Slice Smart Slice Terminal block Total trunk length 1002749 Figure 2 6 Communications Cable Configuration Installing the Module 2 7 Chapter 3 Programming and Assigning I O Points 3 1 Programming the Controller 3 2 Logging the Module into the Contnoller een nnnm Selecting the I O Definition Viewing the JO Configuration Programming and Assigning I O Points 3 1 3 1 Programming the Controller Refer tothe program design manual for vour controller for specific details on designing a program The Smart Slice appears to the controller as a high densitv 16 point input and 8 point output module as shown in Table 3 1 Since the Smart Slice has 10 inputs and 6 outputs the balance of 6 input points and 2 output points arenot used in thel O configuration table Table 3 1 1 O Configuration High 16 Input points l 10 Not used Output points l 6 Not used Table 3 2 shows how the I O address is determined for a module with the starting address of 81 Table 3 2 Addressing Example Program Corresponding Program Corresponding Input
13. rks of Siemens Industrial Automation Inc T1500 TI505 T1545 TI560T and TI565T are trademarks of Texas Instruments Incorporated UL is a registered trademark of Underwriters Laboratories Inc CSA is a registered trademark of Canadian Standards Association Customer Registration We would like to know what vou think about our user manuals so that we can serve vou better How would you rate the quality of our manuals Excellent Good Fair Poor Accuracy Organization Clarity Completeness Overall design Size Index Would you be interested in giving us more detailed comments about our manuals Yes Please send me a questionnaire No Thanks anyway Your Name Title Telephone Number Company Name Company Address Manual Name SIMATIC TI505 Smart Slice Discrete Module User Manual Edition Manual Assembly Number 2586546 0063 Date Order Number PPX 505 8 105 2 Second 08 93 FOLD NO POSTAGE NEC ESSARV IF MAILED IN THE UNITED STATES BUSINESS REPIV MAIL FIRSTCLASS PERMITNO 3 JOHNSON TN POSTAGE WILL BE PAID BY ADDRESSEE ATTN Technical Communications M S 3519 SIEMENS INDUSTRIAL AUTOMATION INC 3000 BILL GARLAND RD P O BOX 1255 JOHNSON CITY TN 37605 1255 FOLD
14. rt Programming and Assigning I O Points 3 3 4 1 4 2 Chopter 4 Troubleshooting Status Indicators Module Status Indicators 2 2 VC Status indicators i bik ir tr l Replacing the Fuse Troubleshooting 4 1 4 1 Status Indic ators Module Status Indic ators Status Indicators 4 2 Troubleshooting The MOD GOOD indicator turns on when the module is receiving the correct power The COM OK indicator has three modes of operation When the LED is not on this indicates that the communication cable is not installed properly or that the controller is not functioning properly When the LED is blinking it indicates that the module is not configured properly in the controller When the LED remains on this indicates that communication is occurring and that the unit is configured properly The FUSE indicator turns on when the fuse is blown You also can determine the status of the fuses by using RLL to check the module fail bit in the controller See your SIMATIC T1505 Programmable Controller manual There are six output status LEDs The output status indicators show the status of the output points When an output point is on the corresponding LED lights The output indicators show the status from the logic controller side not the field
15. side There ten input status LEDs The input status indicators show the status of the input points When an input point is on the corresponding LED lights The input indicators show status from the field side not the logic controller side 4 2 Replacing the Fuse A WARNING To minimize the potential risk of injurv to personnel or damage to the svstem ensure that all user supplied power is disconnected from the module before attempting the replace the fuse The fuse is located in the rear of the module through an access opening Usean 8A 250 VAC 5 x 20 mm normal blow replacement fuse Replace the fuse only when the FUSE indicator is on Troubleshooting 4 3 Appendix Specific ations Table 1 Hectrical Specifications PPX 505 9201 505 9202 24 VDC 10 inputs 6 outputs 110 10 inputs 6 outputs Rated voltage 20 30 VDC 90 132 VAC 47 63 Hz Input tvpe Sinking high side common Sinking high side common Input on voltage range 15 VDC min 30 VDC max 79 VAC min 132 VAC max 2 0 mA min 6 0 mA max 4 0 mA min 13 0 mA max Input off voltage range 0 0 VDC min 5 0 VDC max 0 0 VAC min 20 0 VAC max Input off current range 0 5 mA max 1 0 mA max Input delay time 2 ms max 6 ms min 40 ms max Output type Sourcing low side common Sourcing low side common Output current 0 5 max at 60 1 0 max at 40 0 5 A max at 60 C 1 0 max at 40 Output temporarv overload 3 0 for 1 ms 5
16. tributor or sales office If vou need assistance in contacting your U S sales office call 1 800 964 4114 Setting the Address Use the address switch to assign the address number to the unit for system Switch identification Each unit must have a unique address number The switch is labeled 0 through hexadecimal Therefore a switch number of 5 equals address 5 and a switch number of E equals address 14 An address of 0 is valid only with the TI 560 TI 565 controller A WARNING To minimize the potential risk of injury to personnel or damage to the system do not change the unit address switch while the system is operating Unpredictable behavior may result 2 2 Installing the Module 2 2 Field Wiring Guidelines A WARNING To minimize the potential risk of injury to personnel or damage to the system use supply wires suitable for at least 75 C Signal wiring connected to this module must be rated at least 300 V ATTENTION Employer des fils d alimentation pour au moins 75 C Lecablage de signalisation raccorde dans cette boite doit convenir pour une tension nominale d au moins 300 V Avoiding Noise To avoid noise problems follow these guidelines when you install the module e Usethe shortest possible wires Avoid placing signal wires parallel to high energy wires If the two must meet cross them at right angles Avoid bending the wire into sharp angles e Use wireways for wire routing e When you use shielde

SIMATIC TI505 Smart Slice Discrete I/O Module User Manual

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