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1. 4 5 0 177 DRAIN 50 1 97 40 1 57 32 1 26 189 7 44 179 7 05 161 6 34 asom 175 6 89 Maintenance space 30 1 18 or over KOGANEI DRAIN gt lt Maintenance space 40 1 57 or over 19 0 75 _ 35 1 38 22 5 0 886 _ 35 1 38 IBCY30 01 Rc1 8 IBCY30 02 101 4 45 1 77 E 8 IBCY40 01 Rc1 8 IBCY40 02 Rc1 4 IBCY40 03 Rc3 8 DIMENSIONS mm fin OIBCY50 50 1 97 27 1 06 35 1 36 54 2 13 58 o A IBCY50 02 Rc1 4 IBCY50 03 Rc3 8 a IBCY50 04 1 1 2 S 38 F Sl gt OPE o 4 5 0 177 Maintenance space 50 1 97 or over I DRAIN 8Z CBK Bracket Mounting ring 6 5 0 256 2 0 08 4 A 8 F 5 3 gt Y 14 0 55 35 1 38 3 34 1 34 24 0 94 54 5 2 15 5 5 0 217 52 5 2 067 KOGANEI 9 Memo KOGANEI Limited Warranty KOGANEI CORP warrants its products to be free from defects in material and workmanship subject to the following provisions Warranty Period The warranty period is 180 days from the date of delivery If a de2. Catalog No BK E0005 http www koganei co jp N 8 Series iB Cyclone v mia Introducing the high speed Series yclone type water separator Cyclone 1 2 volume and over 99 water separation ratio compared to Superior water separation performance other devices Note According to Koganei measurement standards High speed cyclone water separator uses the power of Cyclone system centrifugal separation patent pending Maintenance free because element is not used Maintainability improved Select NO type or NC type auto drain Excellent water separation performance in a wide range of flow Wide range of flow rates rates Pp Specifications for ozone resistance NCU specifications Compatible in a wide range of environments copper free compatible as standard O KOGANEI CAUTION Read the safety precautions on page before using this product O Having trouble removing water droplets from piping Changing elements and other maintenance is difficult o Water sedimentation separation characteristics applied pressure 0 5 Mpa 73 psi Sym 100 80 o g 5 ETZ Drain filter 1 i 60 Drain filter Z a DF600 conventional ma 1 40 0 500 1000 1500 2000 Flow rate min ANR 1 2 min 0 0353 8 min z Es EE Filter regulator iB Cyclone iB Cyclone standalone usage IBCY3
3. operation in progress sign during installation adjustment or other operations to avoid unintended air supply Unintentional supplying of air can cause sudden operation and may result in injury in extremely dry air under temperatures lower than 20 C 4 F may affect the quality of the lubricating oil used This creates the risk of degraded performance loss of function or other problems AN ATTENTION When considering the possibility of using this product in situations or environments not specifically noted in the Catalog or Instruction Manual or in applications where safety is an important requirement such as in an aircraft facility combustion equipment leisure equipment safety equipment and other places where human life or assets may be greatly affected take adequate safety precautions such as the application with enough margins for ratings and performance or fail safe measures Be sure to consult us with such applications Always check the catalog and other reference materials for product piping Use a protective cover and other means to ensure that the operating parts of mechanical devices are isolated and do not come into direct contact with human bodies Do not configure control of the system in a way that could cause workpieces to fall due to power failure Configure control of the system to prevent workpieces and other items from falling due to power failure or by emergency stop of mechanical
4. etc Air compressor xe Em 9 iB Cyclone ak 1 The iB Cyclone is for removing water droplets sedimentation Steam in pressurized air cannot be removed dehumidifying cannot be done Use a membraine air dryer or something on the secondary side if dehumidifying is needed 2 Place a device to lower the supplying air from the ambient temperature by using a refrigerated air dryer or after cooler in the air line so condensation does not occur in the secondary side of piping of the iB Cyclone Also install the iB Cyclone as close as to the using pneumatic equipment 1 Install in a location where the air supply and the ambient temperature is under 60 C 140 F 2 Install vertically so the piping connection portion is up and the drain outlet is down 3 Allow enough space to easily do maintenance tasks such as turning the guard button and attaching and removing the bowl KOGANEI 4 Connect the piping so the air flows in the direction of the arrow flow mark on the product The water droplets removal function will be ineffective if the flow is reversed IBCY30 IN Main unit 5 Do not place any weight of the product s piping or apply excessive torque on the product When tightening the piping hold the main unit and tighten it to the torque recommended in the diagram below Recommended tightening torque Nem ft lbf Connecting thread 1 8 1 4 3 8 1 2 Roe 749 12 14 22 24 28 30 5 2 6 6 8
5. 8Z CBK Common to all body sizes Maintenance parts Bowl assembly BA IBCY 1 Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 If the body size is the same you can purchase the bowl assembly and change the drain cock with another specification one Auto drain type With fitting Seal kit o ring large 2 pcs o ring small 1 pc Body size 30 for IBCY30 40 for IBCY40 50 for IBCY50 Separation characteristics 0 1 MPa 15 psi m min 200 Maximum water sedimentation removal amount IBCY40 IBCY50 0 3 MPa 44 psi m min Maximum water sedimentation removal amount IBCY50 0 500 1000 1500 0 500 1000 1500 2000 2500 min ANR min ANR Flow rate Flow rate 0 5 MPa 73 psi 0 7 MPa 102 psi m min IBCY50 m min IBCY50 300 300 5 IBCY40 5 IBCY40 5 IBCY30 E IBCY30 E E 20 EE 200 Se Se 26 26 Ss Ss Q O Tv O 5 100 E 5 10 Z Z E E gt lt gt lt U U 0 0 0 100
6. dangerous could become dangerous Failure to avoid the situation creates the risk of minor or semi serious injury It could also result in damage or destruction of assets While there is little chance of injury this content refers to points that should be observed for appropriate use of the product M This product was designed and manufactured for use in general industrial machinery B When selecting and handling equipment the system designer or another person with sufficient knowledge and experience should always read the Safety Precautions catalog User s Manual and other literature before commencing operation Improper handling is dangerous IM After reading the Instruction Manual catalog and other documentation always store them in a location that allows easy availability for reference to users of this product M Whenever transferring or lending the product to another person always attach the catalog instruction manual and other information to the product where they are easily visible in order to ensure that the new user can use the product safely and properly M The danger warning and caution items listed under these Safety Precautions do not cover all possible contingencies Read the catalog and instruction manual carefully and always keep safety first Warning Do not use the product for the purposes listed below 1 Medical equipment related to maintenance or management of human lives or bodies 2 Machines o
7. for metal cleaning aliphatic acetylene chloride chloroform trichlene trichlene tetrachloroethylene carbon tetrachloride hydrocarbons tetrachloroethylene carbon tetrachloride PME kn Chlorobenzene dichlorobenzene aromatic Agricultural chemicals benzene hexachloride BHC hydrocarbons Petrol EM Solvent naphtha gasoline Fuel components Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol naphthol Antiseptic solutions Organic Ether Methyl ether methylethyl ether ethyl ether Brake fluid additive detergent compounds Ketones Acetone methyl ethyl ketone cyclohexane acetophenone Cleaning solutions Carboxylic acid Phthalic acid ester Oxyacid Formic acid acetic acid butyl acid acrylic acid oxalic acid phthalic acid Dimethyl phthalate DMP diethyl phthalate DEP dibutyl phthalate DBP dioctyl phthalate DOP Glycolic acid lactic acid malic acid citric acid tartaric acid Dyes aluminum processing solution oxalic acid paint base phthalic acid Lubricants synthetic hydraulic fluids rust inhibitor additives synthetic resin plasticizer Food preservatives acidifiers Nitro compounds Nitromethane nitroethene nitro ethylene nitrobenzene Paint medium explosives Amine Methylamine dioctylamine ethylamine aniline acetanilide Brake fluid additive Nitrile Acetonitrile acrylonitril
8. main unit O ring small Pass tube RR Position of hole in conical tube Assemble so hole in conical tube is in position shown in the diagram KOGANEI Handling Instructions and Precautions Explanation of operation of auto drain system State Not pressurized Pressurized Draining sedimentation NO type When unpressurized the draining outlet opens and the sedimentation drains naturally Air and sedimentation will be discharged from the draining outlet until the pressure exceeds the minimum operating pressure 0 15 MPa 22 psil The air and sedimentation will stop after stored pressure exceeds the minimum operating pressure Note A compressor with a small discharge volume may not reach full pressure as there is exhaust air until the minimum operating pressure is exceeded When the level of sedimentation in the bowl reaches a specified level the float lifts and the sedimentation automatically drains Note Sedimentation can be drained manually by turning the drain knob counterclockwise See page for details Fl
9. 0 2000 3000 0 1000 2000 3000 min ANR min ANR Flow rate Flow rate Note The maximum amount of water removed from a volume of air in a process depends on the conditions of usage this graph is not a 1m min 3 53 x 10 ft min guarantee Use it as a guideline for your selection 1 min 0 0353 ft min Flow rate characteristics IBCY30 01 IBCY40 01 IBCY50 02 MPa MPa MPa 0 15 0 5MPa 0 5MPa aa 0 5MPa 0 3MPa 0 3MPa Maximum Maximum Maximum 0 7MPa 2 o1 flow rate 2 0 flow rate o 0 flow rate o 5 D 0 7MPa UV 0 05 0 05 0 05 0 0 0 0 500 1000 1000 2000 1000 2000 3000 Flow rate min ANR Flow rate Limin ANR Flow rate Limin ANR IBCY30 02 IBCY40 02 IBCY50 03 MPa MPa MPa 0 15 0 15 0 5MPa 0 15 0 5MPa 0 3MPa Maximum Maximum 2 do g flow rate 6 flow rate 5 5 5 a z a 0 05 a 0 05 GC 0 05 0 0 0 0 500 1000 1000 2000 1000 2000 3000 Flow rate Flow rate AMRA Flow rate lmin ANR IBCY40 03 IBCY50 04 MPa MPa 0 15 0 5MPa 0 15 0 5MPa 0 3MPa Maximum Maximum o 04 flow rate S flow rate 5 5 Z gt 7 7 41 0 05 0 05 1 MPa 145 psi 0 0 na 1000 2000 1000 2000 3000 1 2 min 0 0353 ft min Flow raja 4 min ANR Flow rate 2 min ANR KOGANEI DIMENSIONS mm fin OIBCY30 50 1 97 35 1 38 32 1 26 175 6 89 165 6 50 DIBCY40
10. 0 IBCY40 IBCY50 5 ime o 4 z la x i 5 F i 8 w e 8 RE an 3 mo T j I IG Auto drain type Drain cock with fitting NO Normally open NC Normally closed Bracket 8Z CBK Safety Precautions iB Cyclone Always read these precautions carefully before use Before selecting and using the products please read all the Safety Precautions carefully to ensure proper product use The Safety Precautions described below are to help you use the product safely and correctly and to prevent injury or damage to you other people and assets Always adhere to the following safety regulations 1504414 Pneumatic fluid power General rules and safety requirements for systems and their components and JIS B 8370 General rules relating to systems The directions are ranked according to degree of potential danger or damage DANGER WARNING CAUTION and ATTENTION Indicates situations that can be clearly predicted as dangerous Failure to avoid the situation creates the risk of death or serious injury It could also result in damage or destruction of assets Indicates situations that while not immediately dangerous could become dangerous Failure to avoid the situation creates the risk of death or serious injury It could also result in damage or destruction of assets Indicates situations that while not immediately
11. 9 10 3 16 2 17 7 20 7 22 1 6 Large moment and vibration are easily transmitted from steel or non flexible piping place a flexible hose between the product and the piping to prevent this from affecting the product Periodic maintenance 1 Do periodic inspections to look for cracks scratches or other deterioration in the bowl clear plastic part 2 If you find any cracks scratches or other deterioration replace the bowl with a new one because it may cause a breakdown See page for information about ordering bowls 3 Replace the bowl with a new one if it becomes dirty or the transparency is reduced To wash the bowl use diluted household neutral detergent to wash it and then rinse it off with water 4 Remove and replace the bowl as shown in the diagram below release all pressure from inside the product before starting work Removing the bowl Attaching the bowl Guard button Turn counterclockwise Turn clockwise to Bowl screw in Rotate until the guard button clicks and locks to the upper side 1 If the volume of sedimentation is greater than that shown in the left side diagram below the water droplets removal function is greatly reduced Be sure to drain before the sedimentation reaches the level shown in the left side diagram below Turn the drain cock with your hand in the case 2 A tube with an inner diameter of 4 0 157 in can be attached to the drain cock Make sure
12. GANEI product warranty covers individual products When a product purchased from KOGANEI or from an authorized KOGANEI dealer or KOGANEI distributor malfunctions during the warranty period in a way that is found to be attributable to KOGANEI responsibility KOGANEI will repair or replace the product free of charge Even if a product is still within the warranty period its durability is determined by its operation cycles and other factors Contact your nearest KOGANEI sales office or the KOGANEI overseas group for details 2 KOGANEI shall not be held responsible for any losses or for any damage to other machinery caused by breakdown loss of function or loss of performance of KOGANEI products 3 KOGANEI shall not be held responsible for any losses due to use or storage of the product in a way that is outside of the product specifications prescribed in KOGANEI catalogs and the instruction manual and or due to actions that violate the mounting installation adjustment maintenance and other safety precautions 4 KOGANEI shall not be held responsible for any losses caused by breakdown of the product due to factors outside the responsibility of KOGANEI including but not limited to fire natural disaster the actions of third parties and intentional actions or errors by you KOGANEI Handling Instructions and Precautions General Precautions 1 Before performing piping work thoroughly flush the inside of the pipes with com
13. been idle for 48 hours or more or has been in storage there is a possibility that contacting parts may have become stuck resulting in equipment operation delays or in sudden movements Before these initial operations always run a test to check that operating performance is normal Do not use the product in locations that are subject to direct sunlight ultraviolet rays locations with high humidity and temperature dust salt or iron powder Do not use fluids in the product or use the product in an environment that includes corrosive fluids such as organic solvents phosphate ester type hydraulic oil sulfur dioxide chlorine gas acids etc It could lead to early shutdown of some functions a sudden degradation of performance and a reduced operating life For information about materials see Major Parts and Materials Do not use in locations where there is a heat source nearby or that are subject to radiated heat AN CAUTION When mounting the product leave room for adequate working space around it Failure to do so will make it more difficult to conduct daily inspections or maintenance which could eventually lead to system shutdown or damage to the product ODo not scratch dent or deform the product by climbing on it using it as a scaffold or placing objects on top of it Doing so creates the risk of damage to or breakage of the product resulting in operational shutdown or degraded performance Always be sure to post an
14. devices When handling the product wear protective gloves safety glasses safety shoes etc When the product can no longer be used or is no longer necessary dispose of it appropriately as industrial waste Pneumatic equipment can exhibit degraded performance and function over its operating life Always conduct daily inspections of the pneumatic equipment and confirm that all requisite system functions are satisfied to prevent accidents from happening For inquiries about the product contact your nearest KOGANEI sales office or the KOGANEI overseas group The addresses and telephone numbers are shown on the back cover of this catalog AK Other Always observe the following items 1 When using this product in pneumatic systems always use genuine KOGANEI parts or compatible parts recommended parts When conducting maintenance and repairs always use genuine KOGANEI parts or compatible parts recommended parts Always observe the prescribed methods and procedures 2 Never attempt inappropriate disassembly or assembly of the product relating to basic configurations or its performance or functions KOGANEI shall not be held responsible for any problems that occur as a result of these items not being properly observed Warranty and General Disclaimer 1 Warranty Period KOGANEI warrants this product for a period of no more than 180 days after it is purchased 2 Scope of Warranty and General Disclaimer 1 The KO
15. drains the float lowers and the draining outlet closes and sedimentation stops draining When the sedimentation drains the float lowers and the draining outlet closes and sedimentation stops draining Close Reference material About the chemical resistance of polycarbonate The chemicals in the following table degrade polycarbonate They may damage the bowl and cause an accident Do not allow the following chemicals into the compressed air or the environment around the product do not allow them to contact the product This does not mean that polycarbonate is chemically resistant to all chemicals not listed below Type Classification Chemical name Application example Acid Hydrochloric acid sulfuric acid nitric acid fluorine Coating processing acid degreasing phosphoric acid chromic acid and pickling of metals h h lime Inorganic Alkali Caustic soda caustic potas ydrated lime Alkaline degreasing of metals compound aqueous ammonia sodium carbonate Sodium sulfide potassium nitrate potassium dichromate do dos Inorganic salt Ng 5 ar tube P mapa Dyes rust inhibitor sodium nitrate prema Benzene toluene xylene ethylbenzene styrene U inne hydrocarbons pi na benzene toluene xylene Chlorinated Methyl chloride ethylene chloride methylene chloride KAN Organic solvents
16. e benzonitrile Nitrile rubber materials KOGANEI iB Cyclone IBCY30 IBCY40 IBCY50 Symbol Auto drain type Specifications Item Model IBCY30 IBCY40 IBCY50 Medium Air Port size Rc 1 8 1 4 1 8 1 4 3 8 1 4 3 8 1 2 Maximum operating pressure MPa psi 1 0 145 Proof pressure MPa psi 1 5 218 Operating temperature range ambient and medium C F 0 60 32 140 Water separation rate Note 99 or more Maximum flow rate Note 2 2 Imin ft min ANR Main unit 850 30 0 1500 53 0 Die cast aluminum alloy 2800 98 8 Materials used in major bars Bowl Polycarbonate Bracket Steel plate electroless nickel plated Mass standard product maximum port size kg oz 0 15 5 3 0 20 7 1 0 30 10 6 Options Bracket Note 1 According to Koganei measurement conditions 2 Maximum flow rate in an environment with 0 5 MPa 73 psi and 0 1 MPa 14 5 psi pressure drop maximum port size piping Check the graphs of characteristics on each page when making a decision Order Codes IBCY Bracket Blank No bracket B With bracket Drain cock specifications A NO type auto drain drain cock C NC type auto drain drain cock N Drain cock with fitting Main unit Port size Model Rc1 8 Re1 4 Rc3 8 Rci 2 30 01 02 40 01 02 03 50 02 03 04 iB Cyclone KOGANEI Order codes for brackets only
17. fect in material or workmanship is found during the warranty period KOGANEI CORP will replace any part proved defective under normal use free of charge and will provide the service necessary to replace such a part Koganei Responsibility Limitations This warranty is in lieu of all other warranties expressed or implied and is limited to the Original cost of the product and shall not include any transportation fee the cost of installation or any liability for direct indirect or consequential damage or delay resulting from the defects KOGANEI CORP shall in no way be liable or responsible for injuries or damage to persons or property arising out of the use or operation of the manufacturer s product This warranty shall be void if the engineered safety devices are removed made inoperative or not periodically checked for proper functioning Any operation beyond the rated capacity any improper use or application or any improper installation of the product or any substitution upon it with parts not furnished or approved by KOGANEI CORP shall void this warranty This warranty covers only such items supplied by KOGANEI CORP The products of other manufacturers are covered only by such warranties made by those original manufacturers even though such items may have been included as the components The specifications are subject to change without notice URL http www koganei co jp E mail overseas kogane
18. i co jp A KOGANEI 03 12 ABAB KOGANGI CORPORATION OVERSEAS GROUP 3 11 28 Midori cho Koganei City Tokyo 184 8533 Japan Tel 042 383 7271 Fax 042 383 7276 KOGANEI INTERNATIONAL AMERICA INC 39300 Civic Center Dr Suite 280 Fremont CA 94538 U S A Tel 510 744 1626 Fax 510 744 1676 SHANGHAI KOGANEI INTERNATIONAL TRADING CORPORATION Room 2606 2607 Tongda Venture Building No 1 Lane 600 Tianshan Road Shanghai 200051 China Tel 021 6145 7313 Fax 021 6145 7323 KOGANEI KOREA CO LTD KT amp G Cosmo Bldg 3F 40 13 Maesanno 2 ga Paldal gu Suwon si Gyeonggi do 442 847 Korea Tel 82 31 246 0414 Fax 82 31 246 0415 KOGANEI PORNCHAI CO LTD 89 1 74 Moo 3 Vibhavadee Rangsit Road Talad Bangkhen Laksi Bangkok 10210 Thailand Tel 02 551 4025 Fax 02 551 4015 KOGANEI ASIA PTE LTD 12 Arumugam road 03 12 Lion Building B 409958 Singapore Tel 65 6293 4512 Fax 65 6293 4513 KOGANEI CORP PRINTED IN JAPAN
19. oat Bowl Drain knob NC type When unpressurized the draining outlet bgal closes and the sedimentation cannot F drain S J Note Sedimentation does not drain Sean when unpressurized if there is a lot of sedimentation even when unpressurized low pressure condition it may be necessary to drain the sedimentation by hand In the same way when unpressurized O the draining outlet closes and the IR sedimentation cannot drain Close When the level of sedimentation in the bowl reaches a specified level the float lifts and the sedimentation automatically drains Note 1 Supply pressure is needed to operate the auto drain A minimum of 0 15 MPa 22 psil is needed for the supply pressure 2 Sedimentation can be drained manually by turning the drain Float l knob counterclockwise See gud page for details Drain knob Draining sedimentation completed KOGANEI When the sedimentation
20. pressed air Machining chips sealing tape rust and other debris getting entered in during piping work may result in lowered performance and functionality or function stoppage 2 This product cannot be used when the medium or ambient atmosphere includes any of the following substances Organic solvents phosphate ester type hydraulic oil sulfur dioxide chlorine gas fluorine gas ozone acids or other corrosive gasses 3 The bowl material is polycarbonate This product cannot be used in environments with the above gasses and fluids nor threadlocking adhesive leak detection fluid hot water or where it may be exposed to them This product cannot be used in direct ultra violet light See page for details 4 Cover the unit or take other measures when using it in locations where it might be subject to excessive dust dripping water dripping oil etc 5 Do not exceed the specified volume of droplets for the product The droplets may splash into the secondary side See page for information about separation characteristics 6 If mist or condensation forms in the product it may splash into the secondary side 7 If anything larger than 0 5 mm 0 02 in enters the primary side of the iB Cyclone remove it before using the product Mounting and Piping N CAUTION Refrigerated air dryer after cooler etc Install as close eo as possible ET CC D mm Pneumatic equipment L Em membraine air dryer
21. r equipment designed for the purpose of moving or transporting people 3 Critical safety components in mechanical devices This product has not been planned or designed for purposes that require high levels of safety Using the product in any of the ways described above creates the risk of loss of human life Do not use the product in locations with or near dangerous substances such as flammable or ignitable substances This product is not explosion proof Doing so creates the risk of ignition and fire When mounting the product and workpiece always firmly support and secure them in place Falling dropping or abnormal operation of the product creates the risk of personal injury Never attempt to modify the product Abnormal operation can lead to injury attempt inappropriate disassembly assembly or repair of the product relating to basic construction or to its performance or functions This can lead to injury etc While the product is in operation avoid touching it with your hands or otherwise approaching too close except for specified operations Also do not attempt to make any adjustments to internal or attached mechanisms or to perform any type of adjustment disconnecting tubes or sealed plugs adjustment of the product s mounting position etc while the product is in operation Falling dropping or abnormal operation of the product creates the risk of personal injury N WARNING Because KOGANEI prod
22. the drain cock is closed locked before attaching the tube Do not allow tubing to become severely bent or twisted in the vicinity of the fitting Lateral force may damage the fitting Do not point the pipe upward and use a pipe that is under 5 m 16 4 ft Drain cock Note 1 Do not turn the drain cock more than 100 when opening it Doing so may damage the drain cock Pips canmolpoi 2 When closing the drain cock upward rotate it firmly until it clicks X and locks ve d Note Cut the end of the tube connected to the fitting straight across aximum level of sedimentation sedimentation Draining Shut Whirling air components 1 Dust collecting in the whirling air components reduces the separation function If this happens disassemble and wash the product to remove the dust as shown in the diagram below release all pressure from inside the product before starting work 2 Use a Seal Kit to replace the o rings when reassembling the whirling air components See page for information about ordering Seal Kits Whirling air components Assembly method Reassemble according to the following procedure W Insert the fins into the conical tube and press them in with your hand 2 Attach a new o ring small to the pass tube 3 Fit the pass tube to the fins fit it so it touches the seating of the fins 4 Replace the two o rings large and connect the conical tube to the
23. ucts are designed for use under a wide variety of conditions decisions concerning conformance with a particular system should be made upon the careful evaluation of a person in charge of system design Assurances concerning expected system performance and safety are the responsibility of the designer who decides system conformity Be sure to use the latest catalogs and technical materials to study and evaluate specification details to consider the possibility of machine breakdown and to configure a system that ensures fail safe safety and reliability KOGANEI Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce operating life Before supplying air to the device and before starting operation always conduct a safety check of the area of machine operation Unintentional supply of air creates the risk of injury due to contact with moving parts Do not allow the product to be thrown into fire Doing so creates the risk of explosion resulting in the release of toxic gasses Do not sit on the product place your foot on it or place other objects on it Doing so creates the risk of injury due to tripping or the product tipping over or falling resulting in product damage and abnormal erratic or runaway operation Before conducting maintenance inspection repair replacement or any other similar procedure al
24. ways completely cut off all air connections and confirm that residual pressure inside the product or in piping connected to the product is atmospheric pressure In particular be aware that residual air will still be in the compressor or storage tank The actuator may move abruptly if residual air pressure remains inside the piping causing injury Use safety circuits or create system designs that prevent damage to machinery or injury to personnel when the machine is shut down due to an emergency stop or electrical power failure Always check the catalog and other reference materials for correct product piping Improper piping creates the risk of abnormal operation of the actuator When the device not used for long periods over 30 days it is possible that the contacting parts may have become stuck leading to slow operation or sudden movements and it will creates the risk of injury Check for proper operation a minimum of once every 30 days Do not use the product at the beach in direct sunlight near mercury lamp or near equipment that generates ozone Ozone causes rubber components to deteriorate resulting in reduced performance or a limitation or stop of functions Do not use any type of medium that is not specifically stipulated in the specifications Using a non specified medium could lead to short term loss of function sudden degradation of performance and a reduced operating life On initial operations after the equipment has
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