iMC-S8 Betriebsanleitung
Contents
1. 5 1 Controller preparation Before first startup of the controller please check the scope of delivery The following parts should be included e 4 axis stepper motor controller IMC S8 as desk or 19 device e Net power supply cable 115 230VAC e RS232 communication cable 9 pin Sub D female to 9 pin Sub D female e Bridging connectors e Operating instruction If all this parts are included you can begin initial operation Provide all electrical connections Connectors Connect net power supply cable Connect axis motors on the controller back side Configuration Set DIP switches jumper for motor current step resolution current reduction motor brake see chapter 204 3 1 Initial operation Switch on controller with main power switch on the back side Check if emergency switch is pulled out Push power button on the front of the controller gt Power button should be lighted green controller is ready for work Operation mode Use the 4 axis controller in CNC or DNC mode page 22 IMC S8 operating instruction 5 2 CNC mode The CNC mode automatic mode CNC mode is the program controlled mode of the 4 axis stepper motor controller iMC S8 That means that a user program which is saved in the controller s memory flash will be executed till the end During the automatic mode CNC mode you can stop the execution of the active user program bv pressing the STOP kev on front side of the controller2. Initialize in the Control module and settings dialog to take effect the new settings and reinitialize the control ess Perform a software reset and a reference run 1 to check correct behaviour of the machine system page 30 6 EC Declaration of Conformity Der Hersteller The manufacturer isel Germany AG B rgermeister Ebert Str 40 D 36124 Eichenzell erkl rt hiermit dass folgendes Produkt hereby declares that the following product Ger teart Device Typ Type Art Nr Product No 4 Achs Schrittmotor Controller 4 axis stepper motor controller IMC S8 383320 x00x mit den Vorschriften folgender Europ ischer Richtlinien bereinstimmt complies with the requirements of the European Directives EG Richtlinie 2004 108 EG EMV Richtlinie EC Directive 2004 108 EC EMC directive EG Richtlinie 73 23 EWG Niederspannungsrichtlinie EC Directive 73 23 ECC low voltage directive Folgende harmonisierte Normen wurden angewandt Following harmonized standards have been applied EN 61000 6 2 2005 EN 61000 4 2 2007 EN 61000 4 4 2004 EN 61000 4 5 2006 EN 61000 4 11 2004 EN 61000 6 3 2007 Dermbach 15 04 2010 EMV Fachgrundnorm St rfestigkeit f r Industriebereich EMC Generic standards Immunity for industrial environments EMV Pr f und Messverfahren Pr fung der St rfestigkeit gegen Entladung statischer Elektrizit t ESD EMC Testing and measurement techniques Electro
3. be ruled out We will appreciate all suggestions for improvement and error notes We would like to point out that all used software and hardware names of the respective companies generally are subject to protection by brand trademark and patent law All rights reserved It is prohibited to process duplicate or reproduce this booklet partially or on the whole in any form print copy or other procedure without written permission of isel Germany AG This booklet has been translated from the original German version into English language It does not lay claim to completeness nor flawlessness In case of doubt the German original has validity isel controllers are concurrent with CE norms and marked accordingly Commissioning of all other parts or components for which CE safety regulations apply is prohibited until all respective requests are met isel Germany AG as the manufacturer cannot take over guarantee if you change the controller in any way The EMC test is valid only for the controller s original configuration ex works i e the delivery state Manufacturer isel Germany AG Burgermeister Ebert StraBe 40 D 36124 Eichenzell Tel 06659 981 0 Fax 06659 981 776 Email automation isel com http www isel com ltem No 970395 BEOO1 Translation of operation instruction in German language State 8 2010 Technical changes reserved i Latest operating instructions and manuals for download visit www isel da
4. memory to interpret the user programs and generating step direction signals for the power amplifiers power supply units security circuit module and a table housing with net input filter and control elements 1 1 Intended use The processors operating system firmware provides following operation modes e DNC mode The controller is permanent connected with a PC laptop via serial interface e CNC mode The controller works Stand Alone after a user program is downloaded to the processors flash memory The controller is able to drive stepper motors in micro stepping mode The power amplifiers generates up to 128 micro steps per full step This allows a smoothly run of the connected motors An automatic current reduction reduces the power loss in the amplifier and motor The peak current amounts 7 8A and is adjustable via DIP switches With the impulse input it s possible to control the most important functions start stop Thereby it s also possible to connect an external control console or a higher ranked control e g PLC All axis of the controller have to be used only with the compatible motor type Please read this operation instruction manual carefully before first use of the controller therewith you can e Work safely fast and effective e Keep away danger from persons e Use all the power and features of the controller page 5 IMC S8 operating instruction 1 2 Safety instructions A The stepper moto
5. switch Use this switch to choose between automatic and setup mode In automatic mode you can only open the cover or safety door of the machine if no axis is in motion and the mounted working spindle is switched off means that spindle does not turn In the setup mode you can only open the cover or safety door of the machine if the mounted working spindle is switched off means that spindle does not turn You can just move the axes at opened cover or safety door if you press the ACK button Ensure that in setup mode key switch on TEST only authorized personal operates on the machine 2 cover button Use this button to open the machines cover or safety door This is possible only if the conditions from point 4 operation mode switch are complied An enable for opening of the cover or safety door is signalized by a white lighted cover button 3 start button If you press the start button in CNC mode see chapter Fehler Verweisquelle konnte nicht gefunden werden a saved user program in the flash memory will be executed i You cannot use the start switch in DNC mode page 10 IMC S8 operating instruction 4 fault lamp The fault lamp indicates an error within the safety circuit 5 ACK This button has no function on 4 axis Controller IMC S8 6 stop button lf you press the stop button in CNC mode an active user program axis motion will be stopped You can continue the execution of the user
6. PT www isel corn lt Back Next gt Cancel After finishing the installation click on button Exit to close the Auto Start menu 5 Open the control software Remote via shortcut on the windows desktop or the start menu entry Start gt Programs gt CNCworkbench gt Remote 6 On first startup of the software Remote you have to type in a serial number and an activation code You will find this information on the delivered registration formular vi Aktivierung x Um mit dem Fradukt zu arbeiten ist es nun erforderlich die Seriennummer und den Aktivierungscode einzugeben Diese Informationen finden Sie auf dem Lieferschein auf der Rechnung oder auf dem Lizenzvertrag der Ihnen zusammen mit dem Installationsdatentrager geliefert wurde Seriennummer Aktvierungscode Click on button Next to check the registration data If the data is ok Remote will starting page 29 IMC S8 operating instruction Use of the controller with Remote Using IMC S8 with Remote ProNC via serial interface 1 Start control software Remote If you don t have activated Remote you have to do it now After installation of Remote for a specific control in this case IMC4 all module DLL s for the motion control I O module spindle module and security circuit module are set correctly You only have to set the parameters to your machine configuration Click in the main menu to the entry Setting
7. Visit our homepage Manuals Install Acrobat Reader isel From Components to Systems open the root directory of the CD DVD or USB drive Double click on i If Auto Start window is not shown start the Windows Explorer and the file Autorun exe page 24 IMC S8 operating instruction 3 Click on Install PAL PC and follow the installation instructions PALPC installation assistant installation dialog ie Setup PALPC Welcome to the PALPC Setup Wizard This will install PALPC Y2 1 on your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup www isel com Next gt Cancel 4 Start PALPC exe via start menu entry or desktop shortcut On first startup an activation window will be shown Enter delivered registration data serial number and activation code into the dialogs edit fields if Aktivierung l xl Um mit dem Produkt zu arbeiten ist es nun erforderlich die Seriennummer und den Aktvierungscode einzugeben Diese Informationen finden Sie auf dem Lieferschein auf der Rechnung oder auf dem Lizenzwertrag der Ihnen zusammen mit dem Installationsdatentr ger geliefert wurde Seriennummer Aktvierungscode Abbruch 5 3 2 PALPC operation The use of PALPC and user programming are described in 1 PALPC user manual and 2 PALPC programming instruction For 4 axis controller iMC S8 note
8. eactivated DIP switch in state OFF means that the current is set to 50 of the motor current if the motor standstill DIP4 Stromabsenkung 0 reduction deactivated If the holding torque is sufficient the activated automatic current reduction is recommended D The factory set of the current reduction is active DIP 4 OFF Step resolution DIP switch 5 6 7 8 Use the DIP switches 5 6 7 and 8 to set the step resolution Setting the factor to a higher value causes a smooth motion of the motor but the maximum reachable velocity will taking down Also the motor torque will be reduced to 75 in microstep mode The following table shows the DIP switch settings for the different step resolutions micro steps steps rev 1 8 motor JSWS SW6 eu au BL 1800 OFF OFF ON ON 256 The Factory set of the step resolution is 800 steps rev for all motor power amplifiers page 21 IMC S8 operating instruction 5 Operation modes and operation The processors operating system firmware processor core provides the following operation modes e DNC mode PC Laptop is permanent connected to the 4 axis controller via serial interface Software Remote ProNC is used to drive the controller e CNC mode 4 axis controller executes user programs stand alone without a connected PC Laptop Software PALPC 2 1 is used for programming and download of user programs into the flash memory of the controller
9. ers MD28 main cable protection contact plug IEC 60320 power connector RS232 communication cable 9 pin Sub D socket to 9 pin Sub D plug Operating instruction Programming software PALPC 2 1 software version 2 1 5 1 or higher IMC S8 Hart No 383320 100x as 19 inch plug in controller stepper motor controller IMC S8 with Core module as 19 inch device with max four stepper motor power amplifiers MD28 main cable protection contact plug IEC 60320 power connector RS232 communication cable 9 pin Sub D socket to 9 pin Sub D plug Operating instruction Programming software PALPC 2 1 software version 2 1 5 1 or higher page IMC S8 operating instruction 3 Technical data dimensions Wx Hx D maximum number of axis 4 4 ambient temperature 0 C 50 C storage temperature 20 C 65 C humiditv maximum 9590 not condensing page 8 IMC S8 operating instruction power supply voltage 100 230VAC 50 60 Hz Stepper motor control S l 8 x transistor outputs 24VDC 300 mA digital outputs 1 x relay output 230V 6A analog outputs 1 x analog output 0 10V for speed control setting to a frequency inverter 3 safety category Software CNC mode PALPC 2 1 software version 2 1 5 1 or higher DNC mode Remote software version 1 46 2 1 or higher optional ProNC page 9 IMC S8 operating instruction 4 iMC S8 hardware description 4 1 front side 1 operation mode switch key
10. es elev 18 20 page 26 IMC S8 operating instruction 5 4 DNC mode In DNC mode the 4 axis controller controller IMC S8 is connected permanently via RS 232 interface with a control PC IBM compatible PC or Notebook A user program stored in flash memory will not be executed The commands to execute an action motion e g reference motion motion of the axis or I O actions will be sent by user software from the PC with the new Remote ProNC motion control for 4 axis controller IMC4 compatibility mode Necessary COM interface on PC 9 pin Sub D male Vz zz ES 0 1 CEN serial interface cable 9 pin Sub D female to 9 pin COM interface on controller 9 pin Sub D male labeled with RS 232 Sub D female is within the scope of delivery Image serial connection RS 232 between PC Notebook and iMC S8 via interface cable Likewise in this configuration can be done axis controller IMC S8 PALPC 2 1 user program download into the flash memory of the 4 Kg COM Interface for PALPC 19200 Bit sec PalPC exe page 27 IMC S8 operating instruction 5 5 Initial operation und user programming in DNC mode User programming and control of the 4 axis controller IMC S8 in DNC mode takes place by the programs Remote or ProNC by binding the corresponding motion control DLL file Commands in the user program will be send to the 4 axis controller Installation of the control software Rem
11. following specialties page 25 IMC S8 operating instruction Pye F PALPC SetPortAl ppc om Datei Bearbeiten Transfer Ansicht Einstellungen Fenster E Ix OSM S DB hee DES o gt a enw HEHEHE HHH EHH HEHEHE HEHEHE HHH HEHEHE HEHEHE HEHE HEHEHE EEE HEHEHE HEHEHE HEE HEE EEE EEE EE EE EE EE EE EE EE EE EE EE EE EEN a Datel SetPortAl ppc Controller 4 Achs Controller iMC M iMC P von isel Germany 2009 Inhalt Testprogramm im CNC Mode gt Setzen der bin ren Ausg nge Al 1 bis 41 3 Al Port 65532 Analogausgang und Spindel Start A2 Port 65528 erstellt 20 07 2009 isel Germany DES EN NEN NENNEN SEEN EN JEJEJEJE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE JE E E E E E E E E E E E E E E E E E E E E E E E E E E E JE E E JE JE E JE JE E E E E E E E E EE E E E E EEEE EEEE EN control IMCHEF Festlegung des Ziel Controllers fb nur f r Offline Betrieb ohne Controller wichtig taxis EYZa Achsenwahl steps 800 800 800 800 Schrittauflosung 4 Mikroschritte 200 Vollschritte U telev En Steigung der Achsen input nachfolgende Anweisungen speichern JG zum offline Test test mode on reference Evza Referenzfahrt Achsen repeat Schleifenanfang Hinweis Al steht bei der MC M P fur die Portsdresse 0 Bin rausgabe set port 0 1 1 binaren Ausgang Al 1 setzen time 1 set port 0 time 1 set port 0 time 1 set
12. gram memorv 8 ProNC 26 digital inputs 9 digital outputs 9 R DNC mode 26 rated current 9 E Remote 26 RS232 17 emergency stop switch 11 external emergencv stop 14 S F securitv circuit interface 13 serial number 24 flash memorv 26 Spindle 16 start button 10 H step resolution 20 stop button 11 harmonisierte Normen 30 T text editor 23 I installation dialog 24 page 32
13. gramming interface Communication between IMC M iMC and control PC is realized via a serial interface RS232 Use the delivered communication null modem cable for connection A software protocol realizes the faultless transmission of the ASCII characters Therefore it s necessarv that both svstems respect the communication protocol e The connected control PC sends a command which ends with a line end character CR char 13 e The processor unit quits the execution or storing of a command with the quitting signal O char 48 or returns an occurred error with an ASCII character unequal 0 rm Data transfer parameters mi 19200 baud 8 data bits 1 stop bit no parity fu Sub D9 Sub D9 female female AC Input net input module 100 230 VAC 50 60 Hz The net input module consists of net input socket net filter fuse holder and net main switch Connect the controller via delivered net cable to a free receptacle After that you can switch on the controller with the net main switch page 1 IMC S8 operating instruction Spindle 100 230V output three pin plug Use this output connector to directly plug a working spindle or a frequency inverter with a speed controlled working spindle e g ISA750 According to the working Spindle type you have to change the internal power supply connection on the security circuit module either for the working spindle without speed control or for the frequency inve
14. hort 24VDC reference potential of the controller with GND or case ground If vou have pushed the emergencv stop switch all states of the binarv user outputs will be maintained and not reset The binarv user output 1 output 8 must be wired as shown opposite The transistor outputs output 1 8 can be rated with 300 mA per output If all outputs are switched 1 active the maximum load of the internal 24VDC l power supply unit is 1 5 A ca 180m A per output I max 300mA A T x 1 59 page 15 IMC S8 operating instruction Analog Out Sub D9 pin connector Use this connector to drive an external frequency inverter with the corresponding working spindle via a 0 10 V analog output pn si S ES EE contact 1 potential free contact SECHS een Sab EC Se contact 1 potential free contact ee SSS Cover Sub D9 pin connector This connector is used to integrate a door lock switch to the security circuit of the controller pin description coil break contact switch 1 1 bridge to pin 3 if no safety door is used switch 1 2 bridge to pin 2 if no safety door is used switch 2 1 bridge to pin 5 if no safety door is used switch 2 2 bridge to pin 4 if no safety door is used EA coil break contact If no cover or safety door is used the pins 2 3 and 4 5 must be bridged Therefore use the enclosed Sub D 9 pin plug page 16 IMC S8 operating instruction RS232 PC pro
15. ion keys module for operating elements buttons switches in front side of the controller page 19 IMC S8 operating instruction 4 3 1 DIP switch settings The controller iMC S8 has four stepper motor power amplifiers MD28 Settings for rated current step resolution and current reduction takes place by the DIP switch on the top side of the amplifiers case Configuration of the controller should be done before first start up so that a connected motor will not be damaged because of an incorrect power setting To configure the step resolution and motor current open the cover and set the jumper on each amplifier as follows more information 1 Microstepping Driver MD24 MD28 DIP Switch MD28 in iMC S8 current setting 1 current setting 2 current setting 3 current reduction step resolution 1 step resolution 2 step resolution 3 step resolution 4 123456 78 on off GE ER EE oe Current setting DIP switch 1 2 3 Use the DIP switches 1 2 and 3 to set the current of the motor The following table shows the motor current RMS setting for the different switch positions SpitzenstromjAl Nennstromfa am sw2 a The factory set of the motor current is 3 00 A RMS on all motor power amplifiers page 20 IMC S8 operating instruction Current reduction DIP switch 4 Use the DIP switch 4 to set the automatic current reduction If the DIP switch is set to ON the automatic current reduction is d
16. isel From Components to Systems 4 axis controller IMC S8 Operating Instruction i isel Germanv AG D 36124 Eichenzell Birgermeister Ebert Str 40 06659 981 0 06659 981 776 About this operating instruction Used shortcuts MRL machine directive 2006 42 EC ERL EMC directive 2004 108 EC NRL low voltage directive 73 23 EWC Used symbols You will find different symbols in this manual that signalizes important information facts and danger A A ik Warning This symbol indicates dangers that cause damages for person s health physical injury or death Warning Dangerous voltage Warning of danger from electricity Ignoring can lead to serious injury or death Attention This Symbol indicates important notes Ignoring this symbol leads to damages and malfunctions of the machinery Information This symbol indicates important information and notes Observe the safety instructions Before you take the 4 axis controller iMC S8 in operation working with the controller or make additions or changes to the wiring of the make sure to read carefully the safety instructions in this manual Chapter 1 2 Safety instructions isel Germany AG D 36124 Eichenzell B rgermeister Ebert Str 40 06659 981 0 06659 981 776 All information technical data and dimensions contained in this booklet correspond to the technical state at the moment of publication However possible misprints or mistakes cannot
17. or bv using the external Stop input A following operation of the STARI kev on the front side of the controller or the activation 1 active of the external start input effects the resumption of the automatic mode Se page 23 IMC S8 operating instruction 5 3 Initial Operation and user programming in CNC mode Creating user programs for 4 axis controller IMC S8 is realized with the software PALPC exe The implementation method is simple and described in 2 PAL PC programming instruction Analyze technological problem definition e Layout program algorithm solve problem definition e Implementation of the control algorithm into a PALPC source program ppc edit code with text editor e Compile PALPC source file with PALPC compiler on faultless translation an output file out is created by the compiler e Download output file out into the flash memory of 1 axis controller MC1 e Start program and check control behavior regarding technological problem definition 5 3 1 Install programming software PALPC exe To install PALPC software do the following 1 Insert PALPC 2 1 installation medium delivered CD or USB stick with the control computer 2 Following Auto start window will be shown when installing from CD e PAL PC Version 2 Welcome to the installation of PAL PC the new programming software for the isel interface cards UI Install PAL PC Install Setup programs Important notes Browse CD
18. ote version 1 46 2 1 or higher the following steps to install setup software 1 Insert Remote part no Z12 334500 installation medium delivered CD or USB stick with the control computer 2 An Auto start window will be shown when installing from CD Wilkommen zur Installation von Remote dem universellen Bearbeitungsprogramm f r Isel steuerungen English Remote installieren Wichtige Hin ai i Installation von Remote auf Ihrem PC Handb cher 7Wranqars CD Inhalt anzeigen Besuchen Sie uns Im Internet Acrobat Reader installieren Steuerungskonfiguration sichern Beenden open the root directory of the CD DVD or USB drive Double click on i If Auto Start window is not shown start the Windows Explorer and the file Autorun exe 3 Click on the entry Installation of Remote Choose your language and follow the instructions of the setup assistant page 28 IMC S8 operating instruction 4 Mark on setup window Select control the option Stepper motor control IMC4 to install the IMC4 stepper motor driver module ie Setup Remote Select control Please select the controls for which you would like to install the interface DLL s Stepper motor control IMC4 Interface card IFC5 C142 Logosol components via RS485 Stepper motor PCI control card PSPCI DC Servo control card UPMV4 12 CAN Bus Control Stepper motor controller type IMLA PSK4 control via L
19. port U time 1 set port 0 time 1 set port 0 time 1 set port 0 7 1 bin ren Ausgang 1 7 setzen 0 0 0 0 0 0 2 1 bin ren Ausgang Al 2 setzen _3 1 bin ren Ausgang Al 3 setzen EN bin ren Ausgang Al A setzen 5 1 bin ren Ausgang 41 5 setzen 6 1 bin ren Ausgang Al 6 setzen time 1 set port time 1 set port time 1 set port time 10 set port time 1 set port time 1 set port time 1 EA bin ren Ausgang 41 3 setzen 128 0z00 Port Al Al 1 bis 1 8 rucksetzen 128 0xFF Port Al Al 1 bis 1 8 setzen 1 0 bin ren Ausgang Al 1 rucksetzen _2 0 bin ren Ausgang 41 2 r cksetzen 7350 bin ren Ausgang 41 3 rucksetzen 4 Je em m Dr cken Sie FL um Hilfe zu erhalten COML 9600 Bd Z 16 Sch The declaration control IMCP defines target controller as 4 axis controller IMC S8 iMC M IMC P IMC4 compatible family The declaration axis xvza defines the axis that will be used in this case four axis x y z and a The declaration steps 800 defines the step resolution set by DIP switch e g steps 800 4 micro steps per full step 200 full steps motor revolution The declaration defines the spindle elevation of the connected linear axis e g elev 5 5 5 4 elevation 5mm for xyz axis 4mm for a axis elev 360 7 transmission ratio defines the transmission ratio of the connected rotary axis e g ZR20 with transmission ratio 1 20 300
20. program by pressing the start button If you press the stop button in DNC mode an active user program axis motion will be stopped To continue the execution of the user program you have to use the controller software ProNC Remote 7 power button Use this button to switch on motor power supply voltage for the motor power amplifiers Conditions for switch on Main power switch on the controller back side is switched on Emergency stop button is pulled out on the remote connector are bridged i Be sure that the contacts for external emergency stop switch If power supply voltage is successfully switched on the power button is lighted green 8 emergency stop switch Turns off the power supply for the motor power amplifiers and the working spindle in case of any danger This means dangers for the users health or machine safety The integrated security circuit is applicable till safety category 3 DIN EN945 1 If you push the emergency stop switch the motor power supply will be switched off immediately DIN EN 60204 1 stop category 0 and any axes motion will be stopped The main power supply voltage of 115 230VAC lies still on the device only the motor power supply voltage for the amplifiers is switched off 9 Main switch je nach Ausf hrung Einschalten der Netzeingangsspannungsversorgung des Controllers Im eingeschalteten Zustand ist der Schalter gr n beleuchtet page 11 IMC S8 operating instruc
21. r controller IMC S8 is designed in conformability to current technical and recognized rules The device may only be used if it is in correct condition Any faults have to be eliminated immediately Neither children nor non authorized persons are allowed to put the device into operation The device may only be used for the intended purpose control of 2 up to 4 linear or rotational axes with 2 phase stepper motors All work with the controller IMC S8 especially initial operation installation as well as external wiring must be executed by authorized personal regarding electrical industry rules and accident prevention regulations Assembly and use of operating material has to be according to EMC directive 2004 108 EC and Low voltage directive 73 23 EWC In case of in proper use even the observation of the respective rules and standards does not protect against physical damages and damage to property Do not expose the device to high humidity or high vibrations Please take care of the instruction manual Be sure that all users know the instructions Ignoring the instruction manual can lead to damage heavy physical damage or to death page 6 IMC S8 operating instruction 2 Scope of delivery The stepper motor controller IMC S8 is available in the following variants IMC S8 Part No 383320 200x as desk controller stepper motor controller IMC S8 with Core module as desk device with max four stepper motor power amplifi
22. rter with a working spindle with speed control Remove the controller cover by loosen the screws on the right and left side of the controller only on desk controller type After that remove the cover plate by loosen the screws all around on the top of the controller case Connect the 3 pin wire from connector Spindle 230V inside the controller with the for you necessary connector on the security circuit module Ex factory the controller is delivered with the connection to X1 that means for a working spindle without speed control Connector X3 for frequency connector X1 for inverter with working spindle working spindle without with speed control speed control max switching capacity max switching capacity 100 230V 6A 100 230V 6A Please note that in case of an emergency stop the power supply r m voltage on connector X3 will switched off time delayed according to D stop category 1 Power supply voltage on connector X 1 will switched off immediately in emergency stop case according to stop category 0 page 18 IMC S8 operating instruction 4 3 Assembly iMC S8 base board with embedded net input module with net filter controller und relays main switch and fuses power supply unit input 100 230 VAC output 48V DC 500W max 4 x stepper motor power amplifier MD28 Bauer power supply unit SOSE input 115 230 VAC output 24VDC 60W security circuit board with safety relays funct
23. s Control Control modules and settings x The dialog shows all Tomor Te E active and used NEL Motion Control MCTLIMC4 DLL METLIMC4 INI modules in a list E LZ Extended Motion Control settings A Initialize Spindle drive SPNIMC4 DLL SPNIMC4 INI Mark the line Motion 224 10 module IOIMC4 DLL IOIMC4 INI __ Version g diey 10 modue 2 Sew Control and click on ELY Extended 10 settings Diagnosis button Setup on the ue Tool changer right side to show the S E wei mr settings for SH communication and axis Module interface DLL Close e IC CN CWorkbench ControlMMC4 MctllMC4 DLL gt gt ki nem at ICS Close and Module initialization file reinitialize all IC CNCWorkbench Contral IMC4 MctlIMC4 INI gt gt modules Module naming IMC4 Help Settings Initialization file Data transmission Velocities Options Over the different register cards you Axis Axis Y Axis Z Axis 4 Software lirnitation can change the parameters like axis SE direction spindle gradient gear etc Axis type Linear C Rotary for each separate axis Over the se register card Data transmission you f wolution 1400 can change the used COM Port of the jA T Spindle elevation 11 mm control computer Gr ton dee Linear axis ref run velocity 20 mms Rotary axis ref run velocity 30 Rpm Abbrechen If you have set all parameters close the dialog with the button OK Click on button Close amp
24. static discharge immunity test EMV Pr f und Messverfahren Pr fung der St rfestigkeit gegen schnelle transiente elektrische St rgr en Burst EMC Testing and measurement techniques Electrical fast transient burst immunity test EMV Pr f und Messverfahren Pr fung der St rfestigkeit gegen energiereiche Impulse Surge EMC Testing and measurement techniques Surge immunity test EMV Pr f und Messverfahren Pr fung der St rfestigkeit gegen Spannungseinbr che Spannungsunterbrechungen EMC Testing and measurement techniques Voltage dips short interruptions and voltage variations immunity tests EMV Fachgrundnorm St raussendung Wohn und Gesch ftsbereich Kleinbetriebe EMC emission standard for residential commercial and light industrial environments la Chr Werner Kister Vorstand chairman page 31 7 Bibliography Microstepping Driver MD24 MD28 Hardware Description 02 2009 2 PAL PC 2 0 Operating instruction status 06 2004 3 Remote operating instruction status 2003 Operating instructions and manuals for download you can find here www isel data de manuals 8 Index intended use 6 H interface impulse control 14 control 25 L steps 25 Low voltage directive 6 A activation code 24 O Analog Out 16 Operation mode switch 10 output file 23 C CNC mode 22 P Cover 16 PALPC compiler 23 current reduction 20 PALPC exe 23 current setting 19 peak current 9 power button 11 D pro
25. ta de manuals isel Germany AG D 36124 Eichenzell B rgermeister Ebert Str 40 06659 981 0 06659 981 776 Table of contents 1 1 1 2 4 1 4 2 4 3 4 3 1 9 1 5 2 5 3 5 3 1 5 3 2 5 4 5 5 Tt ele TOL 6 E 5 Intended IA B l I 5 EES 6 SCOpe Ol EEN 7 MOC TIC AU CAN ii ei e i aw i a ba 8 IMC S8 hardware description u2 2u2000200000an00nnnnuonnnnunnnnnnnnnnnunnnnnunn anne 10 el Ee ee ee ee 10 Stee eree dancin xato parse ce deietgavad owatoe EE 12 ASSEMDIV le ee eee 19 RI GW IO En Te EEN 20 Operation modes and operation a 22 Controller preparation KA KKK nenne nnenne nenne nnnnne nenn 22 ONC ele ee nee 23 Initial Operation and user programming in CN mode 0222000 24 Install programming software DA H eye L nnnnnnnn nn nn nn nn mnn nn ran nn nanna nanna 24 PALPO ODETA NOTI EE 25 DINO EE 27 Initial operation und user programming in DN mode nenn nennen 28 EC Declaration of Conformity uu zu20002an000 an00nnnnunnnnnunnnnnunnnnnunnnnnunnnnn 31 BIDIIOGFADEINV EE 32 le E 32 isel Germany AG D 36124 Eichenzell B rgermeister Ebert Str 40 06659 981 0 06659 981 776 IMC S8 operating instruction 1 Introduction The stepper motor controller IMC S8 is a freely programmable compact control up to four linear or rotational units with 2 phase stepper motors The controller integrates maximum four motor power amplifiers with step direction interface a processor core with flash
26. than 5m Use external power button gt pin 1 and 2 bridged gt connect external power button make contact on pin 3 and 4 Impulse interface impulse control 8 pin connector Use this connector to integrate the function keys start button stop button and reset from the controller front side as external signal inputs input external START button 24VDC input external STOP button output lamp START button output lamp STOP button input length measure switch 24VDC If the external STOP button is not used pins 2 and 3 must be bridged Input digital inputs 8 pin connector The controller has 8 digital user inputs Use these inputs to connect external devices like sensors switches or outputs from other devices All inputs are opto decoupled If 24VDC lies on the input a logical HIGH is signalized Not connected e g switch open a logical LOW is signalized case ground Do not short 24VDC reference potential of the controller with GND or page 14 IMC S8 operating instruction The binary user inputs 1 8 must be wired as shown opposite The load of the controller internal 24V power supply unit amounts on 1 active l state 4 mA per input I co HmA Output digital outputs 8 pin connector The controller has 8 digital user outputs Use these outputs to connect external devices like relavs or inputs from other devices The maximum load of each relav output is 24 VDC 300 mA Do not s
27. tion 4 2 Back side u u RR RR RR eeeee e888 page 12 IMC S8 operating instruction Stepper Motor motor connector X Y Z A axis M23 12 pin Connector for motor modules CNC axis Connect disconnect the Sub D plug only if the controller is D switched off Ignoring this instruction can lead to damage the motor cable or stepper motor amplifier pin description 24VDC switches 6 motor brake 24VDC 1 8A GND switches 8 GND motor brake 9 limit switch 1 ffner NC limit switch 2 Offner NC The connection of a stepper motor with brake is only on the connector of the Z axis possible At this jack the switching signal 24 V to pin 6 for the motor brake is provided Remote security circuit interface 8 pin socket Use this connector to include the controller into a higher ranked security circuit system Please note that the external power input is only useable if the power button from the controller front is switched off That will be realized by bridging the pins 1 and 2 Pin Beecwobung power button select Bl e brake contact 12 brake contact 21 Bl ma brake contact 22 external emergency stop channel 1 brake contact 11 page 13 IMC S8 operating instruction Use external emergency stop gt pin 5 and 6 bridged gt pin 7 and 8 bridged The length of the connection cable for the external emergency stop button must not more
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