MCTC-PES-E1 PESSRAE User Manual
Contents
1. Terminal ae Type Symbol Terminal Name Function Description Remark It is connected to the input terminal 24V of the control The switching External 24 V system when X1 to X4 are mode power supply E24V power supply connected with corresponding complies with the signals of the control system in EN60950 standard parallel Normally open They are connected to x1 NO inspection the inspection signal input signal terminals of the control system Normally When X1 X2 becomes ON the closed NC related functions of the MCTC X2 inspection PES E1 are disabled according signal to GB standard It receives the up signal of the X3 Up signal control system and is edge triggered It receives the down signal of X4 Down signal the control system and is edge triggered S X5 Service brake It is connected to the auxiliary signal contact of the service brake E X6 POE dun It is connected to the action E detect switch of the service brake 1 Optical coupling 9 etection 1 isolation low level amp Service It is used in the dual motor input active E X7 brake action application It is shorted with X6 2 Input impedance S detection 2 in the single motor application 3 3 KQ a X8 Auxiliary brake It is connected to the auxiliary 3 Input voltage signal contact of the auxiliary brake range 0 30 V Auxiliary It is connected to the action X9 brake action i switch of the auxiliary brake detection It is connecte2. Function Code Parameter Name Setting Range Default Unit Property F1 04 Current running direction 0 e It displays the escalator speed signal state The 5 digit display is abcde from left to right Display Description 0 indicates that the direction is not given a 1 indicates that the startup command in upward direction is given 2 indicates that the startup command in downward direction is given 0 indicates that the feedback signal is abnormal b 1 indicates that the feedback running direction is upward 2 indicates that the feedback running direction is downward c d Reserved It represents the orthogonality O indicates the worst and 9 indicates the best Ensure the value above 5 by adjusting the position of the two speed sensors The parameter has three normal values 00000 21001 and 10110 Function Code Parameter Name Setting Range Default Unit Property F4 05 Braking to stop 0 m e distance after stop It indicates the detected braking to stop distance after stop Function Code Parameter Name Setting Range Default Unit Property F1 06 Pulse time interval of left handrail 0 S e F1 07 Pulse time interval of right handrail 0 S e 35 System Operation and Commissioning MCTC PES E1 PESSRAE User Manual They indicate the actually detected cycles of left and right handrail signals no display during
3. F2 01 1st fault sub code F2 02 2nd fault code e F2 03 2nd fault Sub code e F2 04 3rd fault code F2 05 3rd fault sub code F2 06 4th fault code F2 07 4th fault sub code e F2 08 Latest fault code e F2 09 latest fault sub code e F2 10 Nominal speed at latest fault e F2 11 Radius of driving chain sprocket 7 7 E at latest fault F2 12 PPR of driving chain sprocket 7 latest fault Maximum braking to stop Fede distance at latest fault 2 y x F2 14 Handrail pulse time interval at nominal speed at latest fault Upper limit of phase A B pulses F2 15 for step signals at nominal speed e at latest fault Lower limit of phase A B pulses F2 16 for step signals at nominal speed e at latest fault F2 17 Function selection at latest fault e F2 18 MCTC PES E1state at latest fault e F2 19 Input state 1 at latest fault e F2 20 Input state 2 at latest fault e F2 21 Output state at latest fault e F2 22 Phase A escalator speed at latest 7 7 7 fault F2 23 Phase B escalator speed at latest 7 S e fault F2 24 Detected running direction at 7 7 latest fault F2 25 Left handrail pulse time interval 7 z e at latest fault F2 26 Right handrail pulse time interval E 7 n at latest fault 38 MCTC PES E1 PESSRAE User Manual System Operation
4. PES E1 is designed to ensure safe running of escalator and moving walkway according to the security grading defined in the newest escalator security standard GB16899 2011 It has the following security functions Overspeed protection N Unintentional reversal protection wo Handrail speed deviation protection a A Step or pallet loss protection o Service brake and auxiliary brake monitoring protection Braking to stop distance detection and alarm N Floor plate state monitoring Product Information MCTC PES E1 PESSRAE User Manual B Working States The following table describes the states of the MCTC PES E1 Table 2 3 States of the MCTC PES E1 State Description Startu The system is powered on and then starts to run properly In the startup P process the system completes self check and all relays are in the OFF state You can modify parameters and reset faults using the external operation panel Setting This mode is active only when the system is in the stop state When the system is running you can change nothing using the operation panel Stop The system is not powered on and all relays are in the OFF state The system itself has abnormality such as self check failure In such state all Fault H relays are cut off You need to power on the system again Normal All functions are normal during running The system enters the inspection state after the inspection signal beco
5. The switching mode power supply provides power supply only to the components of the MCTC PES E1 including the control board and the connected sensors and detection switches It is prohibited to provide power supply to any other devices When installing the MCTC PES E1 six sensors and seven detection switches are required The sensor models are designated and sold by Monarch while the detection switches are decided by the customer The recommended models of the sensors and detection switches are introduced in Table 2 2 Monarch will assume no risk or responsibility if the customer uses the models that are not recommended in the manual Table 2 2 Models of sensors and detection switches Accessory Quantity Recommended Model Remarks Sensor Schneider E Escalator Moving Specify the required walkway speed 2 XS2 18BLNAL2C NBN8 18GM50 E0 MO sensor models in sensor your order Monarch Handrail speed will deliver them TP 2 XS2 12BLNAL2C NBN4 12GM50 E0 MO except NBN40 L2 sensor o S EVA togethar with Step loss NBN15 30GM50 E0 MO the MCTC PES E1 2 XS2 30BLNAL2C detection sensor NBN40 L2 E0 V11 Detection Switch Schmersal OMRON Motor brake 2 TS236 02Z D4N 4132 detection switch TS236 11Z D4NA 4131 ili TS236 02Z Customer option Auxiliary brake 4 DAN 4132 p detection switch TS236 11Z Floor plate 4 TS236 02Z D4N 4132 detection switch TS236 11Z D4N 2B64 E1 2 2 2 System Functions The MCTC
6. and Commissioning F2 19 records the state of input terminals X1 to X16 when the latest fault occurs Each terminal is allocated with a bit The corresponding relationship is as follows BitO X1 Bit1 X2 Bit15 X16 F2 20 records the state of input terminals X17 to X20 when the latest fault occurs Each terminal is allocated with a bit The corresponding relationship is as follows BitO X17 Bit1 X18 Bit2 X19 Bit3 X20 F2 21 records the state of relays Y1 and Y3 Each relay is allocated with a bit The corresponding relationship is as follows Bito Y1 Bit1 Y1F Bit2 Y3 Bit3 Y3F F2 22 and F2 23 record the phase A B escalator speed when the latest fault occurs The actual record is phase A B pulse cycle unit 10 ms or the number of phase A B pulses a second They can be determined based on F2 10 F2 11 and F2 12 Group FF Factory Parameters Group FP Management Parameters Parameter Name Function Code Setting Range Default Unit Property FP 00 User password 0 6553 0 FP 01 Software version 0 6553 FP 02 Reserved 4 4 Examples of Commissioning Applications Here gives some commissioning application examples in which the rated speed is set as the actual running speed 1 Suppose that escalator is used in the application The rated speed of the escalator is 0 5 m s the radius of the driving chain sprocket is 0 3 m and the number of teeth of the driving chain
7. display ered ane UD on A INI D to modify the digit PRG FO pre o M 0 90 aus PR A v uz S c EN PRG F0 03 ENTER FO 04 _ENTER k Y el function code v ANext function Y FIF code Level IlI menu PRG ENTER Set the value of Not to save 1 05 To save 99 the function codd the setting the setting You can return to Level Il menu from Level Ill menu by pressing o or o The differences are as follows After you press o the system saves the parameter setting first and then goes back to Level II menu and shifts to the next function code After you press o the system does not save the parameter setting but directly returns to Level Il menu and remains at the current function code 31 System Operation and Commissioning MCTC PES E1 PESSRAE User Manual Here is an example of changing the value of F0 01 from 0 40 m s to 0 80 m s Figure 4 3 Example of changing the parameter value PRG 040 ro Fo 3X Foo En iz F0 ke frog oo ko of kf 0a 4 In Level Ill menu if the parameter has no blinking digit it means that the parameter cannot be modified This may be because Such a function code is only readable such as actually detected parameter and running record parameter Such a function code cannot be modified in the running state and can be changed only at stop 4 3 F
8. escalator control system DC DC is connected to the switching mode power supply of the MCTC PES E1 The X1 to X4 terminals are connected to the 24 V power supply of the escalator control system and cannot use the power supply of the MCTC PES E1 X1 X3 to X9 and X14 are NO signals by default while X2 X10 and X11 are NC signals by default The NO NC feature of X1 to X5 X8 and X14 cannot be modified Because X1 is NO and X2 is NC you need to install an NC relay before X1 The wiring method is shown in Figure 3 8 If X1 and X2 open or close simultaneously the MCTC PES E1 reports a fault AN warnine The inspection signal connecting to the relay before X1 and that connecting to X2 must be obtained separately from the inspection switch and cannot share one cable If there is no auxiliary brake short X8 and X9 to OV If the service brake uses an inspection switch short X6 to X7 If the floor plate switches have the compulsory break off function the function of X10 and X11 can be disabled In this case X10 and X11 must be active which can be implemented by shorting them or modifying their NO NC feature OP is active only for X15 to X20 For low level active signals NPN output short OP to 24V Otherwise short OP to OV 3 3 3 Connecting the Floor Plate Switches The system can detect opening or removal of the floor plate If the floor plate detection function is enabled a total of four floor plate switches are require
9. follows Function Code Parameter Name Setting Range Setting F0 05 Handrail pulse time interval at 0 01 5 00 0 63 nominal speed F0 06 Upper limit of phase A B pulses for 48 step signals F0 07 Lower limit of phase A B pulses for 0 to F0 06 44 step signals If the escalator does not have an auxiliary brake set F0 08 to 2 Function Code Parameter Name Setting Range Setting F0 08 Auxiliary function selection 0 65535 2 40 Troubleshooting Troubleshooting MCTC PES E1 PESSRAE User Manual Chapter 5 Troubleshooting The MCTC PES E1 system provides a total of 16 pieces of fault information and protective functions It monitors various input signals running conditions and external feedback information in real time After a fault occurs the system implements the protection function and displays the fault code You can first determine the fault type analyze the causes and perform troubleshooting according to the following tables Table 5 1 Description of the faults of the MCTC PES E1 Fault Code Fault Name Description The running speed exceeds 1 2 times of the nominal speed during Overspeed of normal running ERR1 i ee 1 2 times If this fault occurs during commissioning check whether the setting of parameters in group FO is improper The running speed exceeds 1 4 times of the nominal speed during normal running ERR2 Overspeed of g 1 4 times If this fault occu
10. pulses and radius of the wheel the system can measure the rotational speed of the tachometer wheel Then the system calculates the handrail speed and compares it with the escalator moving walkway speed If the handrail speed is lower than 85 of the corresponding escalator moving walkway speed and the handrail underspeed continues for 15s the system cuts off the power supply to the safety circuit of the escalator moving walkway to stop the running implementing protection 19 Mechanical and Electrical Installation MCTC PES E1 PESSRAE User Manual 3 2 4 Installing the Step Pallet Loss Sensor 1 2 3 Installation For aluminum step or pallet it is suggested to select NBN40 L2 E0 V1 P F whose detection distance is long and signal is reliable Each step pallet loss sensor is required for the top and bottom machine rooms respectively Install the sensor with the sensing face toward the step beam to be detected Installation distance 5 mm L5 L6 x 15mm The following figure shows the installation position of sensor 5 6 for the escalator Figure 3 6 Installation position of the step pallet loss sensor for escalator Step beam to Step Palletloss be detected sensor 5 6 N Sensor 5 6 SA Step Sensor 5 6 signal Each sensor 5 6 is installed in the return driving station in the top bottom machine room respectively to detect step loss Based on signals of speed sensor A B for th
11. terminal cathode LED display 969 o E Interface for It is connected to the operation E 5 s RJ45 the operation panel for modify ing parameters 9295 panel or viewing the status Eom Note If there is no auxiliary brake in the system short X8 and X9 to DC If the floor plate switches in the system have the compulsory break off function the related function of this system can be disabled In this case short X10 and X11 to DC 3 3 3 Wiring of the MCTC PES E1 The following figure shows wiring of the MCTC PES E1 system 25 Mechanical and Electrical Installation MCTC PES E1 PESSRAE User Manual Figure 3 9 Wiring of the MCTC PES E1 system Power supply to service brake Contactor i 5 24V E24V 2 2 24V X1 NO inspection sinal ao Insp H X2 NC inspection signal 59 la E o nsp up C X3 System up signal P Serivce brake 8 Insp down X4 System down signal ig O 1 Ol amp Q X5 Service brake signal H o Ol e Cy Cy S X6 Service brake detection QL v Ol g 1 Ys gt g X7 Service brake detectior2 Oo st C Dl z M t 7 29 H
12. A A CN5 CN1 ls ol e RJ45 E E CN3 CN4 J3 poo Operon e Oi E Unit mm 06 0 3 1 2 Installation Method and Precautions To install the MCTC PES E1 system do as follows 1 Process the installation side in the main control cabinet For the processing dimensions refer to Figure 3 1 2 Mount the MCTC PES E1 on the installation side and fix it with screws If only the control board without the protective guard is required do as follows 1 Process the installation side in the main control cabinet For the processing dimensions refer to Figure 3 3 2 Mount the control board on the installation side and fix it with screws Observe the following precautions during installation 1 The switching mode power supply has been fixed on the protective guard of the MCTC PES E1 system upon delivery 2 The screws for fixing the protective guard are not delivered together with the MCTC PES E1 and you need to prepare them yourself When selecting screws consider the plate thickness of the installation side the thickness of the protective guard and the dimension of the hole in Figure 3 1 3 The MCTC PES E1 system is installed in the main control cabinet of the machine room of the escalator or moving walkway Keep the installation room clean well ventilated and dust amp moisture proofing Especially when only the control board without the protective guard is installed take other dust amp moisture proofing measur
13. ED de eae 35 Group F2 Fault Information cire veterea EE E eens 38 Group FF Factory Pararmieters i reete certc See REED R AERIS DER aE 39 Gro p FP Management Paramielers eere ettet prete cte peg get 39 4 4 Examples of Commissioning Applications sssssseseeeeeeeeneeeeenne 39 Chapter 5 Troubleshooting rior rt ete nt vetet 42 Safety Information and Precautions Safety Information and Precautions MCTC PES E1 PESSRAE User Manual Chapter 1 Safety Information and Precautions 1 1 Safety Precautions Safety Use Stage Qa Precautions Do not install the equipment if you find water seepage component missing or damage upon unpacking Do not install the equipment if the packing list does not conform to the product you received A DANGER Install the equipment on incombustible objects such as metal and keep it away from combustible materials Failure to comply may result in a fire During Do not loosen the fixed screws of the components installation Handle the equipment with care during transportation to prevent damage to the equipment Do not use the equipment with damaged or missing components Awane Failure to comply will result in personal injury Do not touch the components with your hands Failure to comply will result in static electricity damage Install the equipment in places free of vibration and direct sunlight Wiring must be
14. MCTC PES E1 PESSRAE User Manual Preface Preface Thank you for purchasing the MCTC PES E1 system MCTC PES E1 independently developed and produced by Suzhou Monarch Control Technology Co Ltd is a programmable electronic system in safety related applications for escalators and moving walkways PESSRAE The MCTC PES E1 adopts dual CPU control and provides multiple security monitoring protections for escalators and moving walkways The system satisfies the GB 16899 2011 Safety Rules for the Construction and Installation of Escalators and Moving Walks This manual describes the correct use of the MCTC PES E1 system System installation commissioning and maintenance must be performed only by qualified personnel with related experience It introduces the construction features security prompts design amp installation operation amp maintenance and faults amp solutions of the MCTC PES E1 system Read and understand the manual before use and keep it properly for future reference Notes The drawings in the manual are sometimes shown without covers or protective guards Remember to install the covers or protective guards as specified first and then perform operations in accordance with the instructions The drawings in the manual are shown for description only and may not match the product you purchased The instructions are subject to change without notice due to product upgrade specification modification as well a
15. O X8 Auxiiary brake signal b com Ol gt 7 3 7 O X9 Auxiliary brake detection gt COM Ol Ei E goa o 20 o tir 5 X10 Floor plate switch 1 o Auxiliary brake SE Z 9 gs g sels 8 a o 65 X11 Floor plate switch 2 Reserved o Reserved i 2 a C Oo Oo Q X14 Manual reset signal 3 8 Manual reset switch pd a 25 Reserved YA Q o 9 2 X15 Escalator speed detection phase A M1 Q 8 e N af Contactor Q X16 Escalator speed detection phase B Y2 S Q X17 Up step loss detection M2 OQ o e E Q X18 Down step loss detection Reserved O X19 Left handrail speed detection Reserved O zt EN val L m O O X20 Right handrailspeed Y3 IM3 YAM4 M3 7 O detection controlling the e OP auxiliary brake YA Ba om C O 3 gt amp Q Dc m E ra MoD P2 C ad 5 MOD 2s Ez gt C ee Sg se O pc 2 ae LLL ET E 25 5 8lslslsis g 8 2 g 2 g Eu d 91 8 9 9 8 8 8s 5 s s s s EE 131338 3 Power supply to EREE 3 25 auxiliary brake lt la lala lp e 8 8 2 8 2 8 o 8 e elella a alls 5 3 8 E ES 2 85 8 2 8 Insp Inspection alae B5 E MC machine room E 3i 8 rid 26 MCTC PES E1 PESSRAE User Manual Mechanical and Electrical Installation The precautions on electrical wiring are as follows 1 2 6 All input signals are low level active E24V is connected to the 24 V power supply of the
16. Whether this function is valid at segment ON or OFF is decided by the NO NC feature of the terminal Y1F to Y4F are detection signals and indicate the action state of the detected relays Y1 to Y4 In normal state Y1F to Y4F are ON or FF with Y1 to Y4 simultaneously Function Code Parameter Name Setting Range Default Unit Property F1 14 Number of pulses per f 0 7 p second at nominal speed It indicates the number of phase A B pulses per second at nominal speed which is calculated based on parameters in group FO 36 MCTC PES E1 PESSRAE User Manual System Operation and Commissioning Function Code Parameter Name Setting Range Default Unit Property Number of pulses for 1 2 times Pile of braking to stop distance 7 9 j It indicates the number of phase A B pulses for 1 2 times of braking to stop distance which is calculated based on parameters in group FO Function Code Parameter Name Setting Range Default Unit Property F1 16 Number of pulses between 0 two adjacent step signals It indicates the number of phase A B pulses between two adjacent step signals which is calculated based on parameters in group FO and the escalator step of 40 cm wide Function Code Parameter Name Setting Range Default Unit Property F1 17 ER 00 0 e It indicates the faults that have occurred and need to be reset manuall
17. d The top machine room and bottom machine room respectively need to install two detection switches The following figure shows connection between the four detection switches and the system Figure 3 10 Connection of the four floor plate switches Floor plate Floor plate switch switch 1 in top 1 in bottom machine room machine room y gt X10 X11 Floor plate Floor plate switch PESSRAE i i switch 2 in top 2in bottom Switching mode power machine room machine room supply specialized for PESSRAE DC 24V DC ov DC As shown in Figure 3 10 the two switches in the top machine room must be connected to the two switches in the bottom machine room in series The two signals are respectively connected to X10 and X11 Thus if any floor plate is removed both signals have a change 27 Mechanical and Electrical Installation MCTC PES E1 PESSRAE User Manual 3 3 4 Connecting Brake Detection Switches in Dual Motor Application In the application of dual motors and dual brakes to satisfy China s GB standard obey the following instructions 1 Each of the dual motors has a service brake The two brakes can be controlled by the same contactor The contactor is connected to the NO auxiliary contact of the service brake signal X5 2 The two auxiliary brakes can also be controlled by a contactor The contactor is connected to the NO auxiliary contact of the auxiliary brake signal X8 3 When t
18. d to the floor plate Floor plate Switch This signal must be X10 Cp active during normal running Switch 1 and can be inactive during inspection xt Floor plate It has the same function as the Switch 2 X10 X12 Reserved X13 Reserved It is used for manual fault reset T Manual reset The input becomes active after signal the terminal keeps ON for more than 2s and then keeps OFF for more than 2s 228 Mechanical and Electrical Installation MCTC PES E1 PESSRAE User Manual Terminal eT Type Symbol Terminal Name Function Description Remark Escalator They are used for input of X15 speed escalator speed detection pulses detection The MCTC PES E1 detects the phase A signal overspeed fault based on the Escalator frequency or cycle of two pulses speed and detects the unintentional X16 detection reversal fault based on the pulse phase B signal Phase 1 Optical coupling isolation low level A It detects the A B pulses If the input active X17 Up step loss pulse counting exceeds the 2 Input impedance 6 detection threshold the MCTC PES E1 3 3 kO judges that it is step loss g 3 Input voltage E Down step loss It uses the same detection mode ange 0730 V 9 X18 od detection as X17 E Left handrail If the MCTC PES E1 detects T X19 speed that the handrail speed is 15 o detection lower than the actual speed of a the step pallet or step chain Ri
19. ddress 16 Youciang Rd Wangshan Industrial Park Wuzhong Economic Development Zone Suzhou China P C 215104 Website http www szmctc cn Monareh Product Warranty Card Add of unit Customer information Name of unit Contact person po Tel Product model Product information Body barcode Attach here Name of agent Maintenance time and content Failure information Maintenance personnel
20. detected during inspection i Handrail underspeed detected during inspection Bit4 MPO Brake detected during inspection Detection of handrail speed pulse frequency too high enabled Detection of handrail speed pulse frequency too high disabled Bit6 Reserved 1 0 1 0 Brake not detected during inspection 1 0 Bit5 1 0 Feedback signal detected after brake release 1 Feedback signal not detected after brake release Bit7 Note The signals input by X10 and X11 are not detected in the system inspection state 34 MCTC PES E1 PESSRAE User Manual System Operation and Commissioning Group F1 State Parameters Function Code Parameter Name Setting Range Default Unit Property F1 00 Phase A escalator speed 0 m s e F1 01 Phase B escalator speed 0 m s e They indicate the escalator speed respectively detected by sensor A and sensor B Function Code Parameter Name Setting Range Default Unit Property F1 02 Number of phase A pulses 7 0 cycles for escalator speed F1 03 Number of phase B pulses 0 cycles for escalator speed If the number of phase A B pulses per second at nominal speed F0 01 is equal to or larger than 30 F1 02 and F 1 03 display the actually detected number of phase A B pulses If their value is smaller than 30 the phase A B cycles is displayed by a 3 digit decimal in the unit of second
21. e motor the system calculates the number of pulses of sensor A B between two adjacent pulses of sensor 5 6 to judge whether step pallet loss occurs Detection Principle When a step passes sensor 5 6 receives the signal and outputs a pulse Set the time interval between two adjacent pulses of sensor 5 6 as T and the pulse counting of sensor A B within T as X In the case of no step loss the X value is within a certain threshold regardless of the escalator speed If X exceeds the threshold the system judges that step loss occurs Then the escalator stops running immediately and enters the safety state 20 MCTC PES E1 PESSRAE User Manual Mechanical and Electrical Installation Note If the detection principle is not suitable to the use habit of escalator manufacturers step loss can be monitored by using sensor 5 6 to detect the step auxiliary wheel The prerequisite is to ensure that the auxiliary wheel is lost while the step gets lost in any way To detect whether a pallet of the moving walkway is lost install sensor 5 6 in the machine room as shown in the following figure Figure 3 7 Installation position of the step pallet loss sensor for moving walkway l U amp Pallet EA EE Sensor 5 6 Beam X Beam Y Sensor 5 6 signal 7 NwaRNING Besides the MCTC PES E1 and the six sensors you need to prepare the following two devices Relay at front end of
22. eed remains 15 slower than the escalator speed for 15s the system reports the related fault Function Code Parameter Name Setting Range Default Unit Property F0 06 Upper limit of phase AIB pulses 0 7 S between two step signals It is used to set the upper limit of phase A B pulses between two step signals For every step the escalator turns the number of teeth of the driving chain sprocket counted by the sensor is fixed After you set F0 06 to 0 first the system automatically calculates the number of phase A B pulses between two step signals and saves it Then you can set the upper limit of phase A B pulses between two step signals according to the following principle If the automatic calculation value is A it is suggested to set 2 times value 2 x A limitation for F0 06 Function Code Parameter Name Setting Range Default Unit Property Lower limit of phase A B pulses FOOT between two step signals 0 to F0 06 0 33 System Operation and Commissioning MCTC PES E1 PESSRAE User Manual It is used to set the lower limit of phase A B pulses between two step signals and should be a litter smaller than the automatic calculation value of the system For the escalator it is mainly used to filter the incorrect signal that may arise for example interference between two adjacent step signals For the moving walkway the value of F0 07 should be larger than
23. eeds 1 2 times of the allowable maximum value detection and alarm the system performs protection 9 Floor plate detection switch Check whether the floor plate is opened or removed 10 MCTC PES E1 PESSRAE User Manual Product Information WB Security Measures After Security Functions Enabled The following table describes the security measures after the security functions become enabled Table 2 5 Security measures after the security functions enabled Securit Powar of Manual No Description of Security Function APA the Supply of Circuit Open m Reset Auxiliary Brake Check the speed and acts before the speed Yes No ves exceeds 1 2 times of nominal speed Check the speed and acts before the speed Yes Yes Yes exceeds 1 4 times of nominal speed Check the unintentional reversal running Yes Yes Yes Check the action of the auxiliary brake Yes No No Check whether the step or pallet is lost Yes No Yes Check whether the main brake is released Yes No Yes Check the deviation between the handrail speed and the actual step or pallet speed If the speed deviation is greater than 15 Yes No No and the duration exceeds 15s it performs protection Check the braking to stop distance If the distance exceeds 1 2 times of the allowable Yes No Yes maximum value it performs protection i Yes see 9 Check whether the floor plate is opened the Note No No removed below Note T
24. es 15 Mechanical and Electrical Installation 3 2 Installation of Sensors 3 2 1 Technical Data of Sensors MCTC PES E1 PESSRAE User Manual The following table describes the technical data of the sensors Table 3 1 Technical data of Schneider sensors Brand Schneider Escalator Moving Step loss detection Sensor walkway speed sensor Handrail speed sensor oni Model XS2 18BLNAL2C XS2 12BLNAL2C XS2 30BLNAL2C Diameter 18mm 12mm 30 mm Sensing lt 8mm lt 4mm lt 15mm Distance Length 50 6 mm 41 3 mm 50 6 mm Power Supply DC 12 24 V 12 24 V 12 24 V Output NPN NPN NPN a Brown BN positive Brown BN positive Brown BN ae icles Br Blue BU negative Blue BU negative Blue BU negative ables i f Black BK output Black BK output signal Black BK output signal signal Appearance a 50 6 mm a 50 6 mm a 50 6 mm b 40 4 mm b 34 1 mm b 2 35 4 mm Dimension MAAN d a a a 16 MCTC PES E1 PESSRAE User Manual Mechanical and Electrical Installation Table 3 2 Technical data of the P F sensors Brand P F Escalator Handrail speed Sensor Moving walkway P Step loss detection sensor sensor speed sensor NBN8 18GM50 NBN4 12GM50 NBN15 E0 MO E0 MO 30GM50 E0 MO Model NBN40 L2 E0 V1 Square see the Diameter 18mm 12mm 30 mm A dimension Seraing lt 8 mm lt 4 mm 15 mm 40mm Distance Lengt
25. ght handrail and the duration exceeds 15s it X20 speed reports the handrail underspeed detection fault When X15 to X20 are connected X15 to X20 to sensors of low level active Shorting OP and OP is shorted to DC When f OP polarity DC DC is effective X15 to X20 are connected to selection for X15 to X20 only sensors of high level active OP is shorted to DC It becomes OFF when a fault Y1 M1 occurs It is connected to the system safety circuit with Y2 M2 P Fault output zt It becomes OFF when a fault O Y2 M2 occurs It is connected to the s system safety circuit with Y1 M1 It becomes OFF when 1 4 times Pe voltage 299 S overspeed or unintentional z Y3 M3 reversal running occurs It is Rated current 6 A El connected with Y4 M4 to control E Aulixiary brake the auxiliary brake s output It becomes OFF when 1 4 times E overspeed or unintentional Y4 M4 reversal running occurs It is connected with Y3 M3 to control the auxiliary brake 24 MCTC PES E1 PESSRAE User Manual Mechanical and Electrical Installation Terminal Em Type Symbol Terminal Name Function Description Remark BITO It outputs the current fault code 29 BIT1 using the 8421 code and can Bz Fault b 8o e mary be connected to the external g 2 gt BIT2 code LED display A common relay is S528 used ZE BIT3 It supports both common anode BE BH Common LED display and common
26. h 50 mm 50 mm 50 mm See the dimension Power 10 30 V 10 30 V 10 30 V 10 30 V Supply DC Output NPN NPN NPN NPN Brown BN Brown BN Brown BN Brown BN positive positive positive positive T Blue BU negative Definition of Blue BU Blue BU Blue BU Cables negative negative negative Black BK output signal Black BK Black BK Black BK Do not connect the white output signal output signal output signal cable Appearance M12x1 M30 x 1 5 Dimension Note All the sensor models except NBN40 L2 E0 V1 are obtainable in Monarch The principle on selecting step or pallet loss sensor is as follow For iron step or pallet select XS2 30BLNAL2C or NBN15 30GM50 E0 MO For aluminum step or pallet it is suggested to select NBN40 L2 E0 V1 P F whose detection distance is long and signal is reliable 17 Mechanical and Electrical Installation MCTC PES E1 PESSRAE User Manual 3 2 2 Installing the Speed Sensor and Running Direction Sensor for Escalator Moving Walkway E 1 2 Installation Align the center of the sensing face of one sensor with the center of one tooth on the driving chain sprocket and align the sensing edge of the other sensor with the center of the neighboring tooth on the driving chain sprocket as shown in the following figure Installation distance 3 mm lt LA LB lt 8 mm The following figure s
27. he security circuit of the escalator or moving walkway is cut off after the floor plate is opened or removed After the system enters the inspection state the fault is reset automatically 11 Product Information MCTC PES E1 PESSRAE User Manual 12 Mechanical and Electrical Installation Mechanical and Electrical Installation MCTC PES E1 PESSRAE User Manual Chapter 3 Mechanical and Electrical Installation 3 1 Mechanical Installation 3 1 1 Installation Dimensions The following figure shows the dimensions of the MCTC PES E1 system Figure 3 1 Dimensions of the MCTC PES E1 system MCTC PES E1 Unit mm oO amp gt o 2 e Switching mode DS power supply 4 8 0 a H G amp o i vt 245 0 42 8 260 0 78 8 Only the control board without the protective guard is required in some applications The following figures show the physical appearance and installation dimensions of the control board Figure 3 2 Physical appearance of the control board 111112 BED rasati ninininininindr s 2221222122 Figure 3 3 Installation dimensions of the control board 14 MCTC PES E1 PESSRAE User Manual Mechanical and Electrical Installation 201 0 r gt 60 z 101 0 88 0 4 r I5 A 000000 LEZELILELK I
28. he service brake is applied its action switches must be in the OFF state and be connected according to Figure 3 11 That is the two action switches of the brake for motor A are connected in series and used as the input of X6 The two action switches of the brake for motor B are connected in series and used as the input of X7 4 When the auxiliary brake is applied its action switches must be in the OFF state and be connected according to Figure 3 11 That is the two action switches of auxiliary brake A and auxiliary brake B are connected in series and used as the input of X9 Figure 3 11 Connecting brake detection switches in the dual motor application Service brake signal X5 Brake switch2 Brake switch 1 of motor A of motor A 1 gt X6 Brake switch 2 Brake switch 1 of motor B of motor of motor B 4 X7 T cianal PESSRAE uxiliary Drake signa X8 Switching mode power supply specialized for Action switch of iliary brake A PESSRAE pia e amp uxlliary brake A g Action switch of auxiliary brake B DC 24V 9 DC OV o DC 28 System Operation and Commissioning System Operation and Commissioning MCTC PES E1 PESSRAE User Manual Chapter 4 System Operation and Commissioning 4 1 Operation Panel The MCTC PES E1 system has a built in LED operation panel on it You can modify the parameters monitor the working status and view the fault information by operati
29. hows the installation of the escalator moving walkway speed sensor and running direction sensor Figure 3 4 Installation of the escalator moving walkway speed sensor and running direction sensor Speed measured 7 by the driving chain 7 sprocket a we p Sensor B 4 L C xd 6 Sensor A LA Sensor A signal Sensor B signal HM Detection Principle 1 2 Overspeed protection function By measuring the speed of the driving chain sprocket through sensor A and sensor B the MCTC PES E1 system judges whether the running speed of the escalator moving walkway exceeds the allowable speed If yes the MCTC PES E1 system will perform overspeed protection When the driving chain sprocket rotates every time a sensor detects a tooth the sensor sends a pulse The MCTC PES E1 system calculates the running speed of the escalator moving walkway based on the time interval of detected pulses Sensor A and sensor B are redundant speed measuring channels for each other By setting a certain pulse cycle or frequency threshold 1 2 times or 1 4 times overspeed can be detected Unintentional reversal protection By fixing the relative positions of the two sensors correctly make the phase of sensor A in advance of the phase of sensor B and ensure that the two sensors have overlapping pulse part In this case the MCTC PES E1 system detects the logic sequence of the two sensors and judges the actual r
30. inspection Function Code Parameter Name Setting Range Default Unit Property F1 08 Number of phase A pulses 0 between two up step signals F1 09 Number of phase B pulses 0 between two up step signals F1 10 Number of phase A pulses 0 between two down step signals F1 Number of phase B pulses 0 between down step signals They indicate the actually detected number of phase A B pulses between two step signals no display during inspection Function Code Parameter Name Setting Range Default Unit Property F1 12 States of I O terminals 0 e F1 13 States of I O terminal functions 0 e F1 12 indicates the states of the I O terminals F1 13 indicates the states of the I O terminal functions The states are displayed by the following 5 digit LEDs Figure 4 4 LED indicating the states of the I O terminals and their functions x1 X2 x3 x4 X5 E D D ED CD he x ks xe X10 x11 12 X1 x14 xi X17 X18 x19 X20 ED ED D CD X Y2 Y2F Y3 YSF YA Y4F LED 1 LED2 LED3 LED4 LEDS X16 Y1 Y1F If OP is shorted to DC input terminals X15 to X20 are low level active If OP is shorted to DC X15 to X20 are high level active The other input terminals are low level active and become ON when they are shorted to OV The function of a terminal indicated by an LED segment in the preceding figure may be valid when this segment is ON or OFF
31. ion Code Parameter Name Setting Range Default Unit Property F0 03 PPR of driving chain sprocket 1 200 65 It is used to set the pulses per revolution PPR of the driving chain sprocket namely the number of teeth of the driving chain sprocket Function Code Parameter Name Setting Range Default Unit Property F0 04 Maximum braking to stop distance 0 20 1 69 0 5 m The upper limit and lower limit of this parameter are controlled by F0 01 Nominal speed If the system detects that the braking to stop distance exceeds 1 2 times of the setting of FO 04 the system reports the braking to stop over distance fault Function Code Parameter Name Setting Range Default Unit Property Handrail pulse time TOOS interval at nominal speed 0 01 5 00 0 68 s It is used to set the time interval between handrail pulses at nominal speed The system detects whether the handrail speed is consistent with the escalator speed based on the nominal speed the setting of F0 05 and the actually detected escalator speed For example the nominal speed is 0 5 m s and FO 05 is set to 0 10s When the actually detected escalator speed is 0 4 m s the time interval between handrail signals should be 0 5 x 0 1 0 4 0 125s If the actually detected time interval between handrail signals is longer than 0 125s it indicates that the handrail is slow If the detected handrail sp
32. jump abnormal 10 The left handrail signal is instable 11 The right handrail signal is instable 12 13 The up step signal is instable 14 15 The down step signal is instable 101 103 The communication between the main and the auxiliary chips is wrong 104 Communication between the main and auxiliary chips fails at power on 101 The calculated number of pulses for 1 2 times of maximum Parameter braking to stop distance is wrong ERISTO abnormal 102 The calculated number of A B pulses for step signals is wrong 103 The calculated number of pulses a second is wrong 43 Troubleshooting MCTC PES E1 PESSRAE User Manual Note The number in the right column indicates the fault sub code Table 5 2 System prompt for the faults of the MCTC PES E1 Fault Code Fault Name System Prompt ERR1 Overspeed of 1 2 times The LED blinks ERR2 Overspeed of 1 4 times The fault code output terminals designated in ERR3 Unintentional reversal Figure 3 9 output the fault code z If the operation panel is connected it displays ERR4 Over braking distance the fault code ERR7 8 Up Down step loss The faults still exist after the system is powered ERR9 Service brake release fault on again MICE p The system prompts are the same as above ERR10 Auxiliary brake action fault but the faults are reset after the system is re s don Signal abnormal or MCTC powere ERR12 13 14 15 PES E1 faul
33. liary brake contactor is disconnected during running 42 MCTC PES E1 PESSRAE User Manual Troubleshooting Fault Code Fault Name Description ERR11 Floor plate The floor plate switch signal is active in normal state switch fault 1 There are A B pulses in the stop state 2 There is no A B pulse within 4s after startup 3 The number of A B pulses for up step signals is smaller than the setting of F0 07 External signal 4 The number of A B pulses for down step signals is smaller than ERRIA abnormal the setting of F0 07 5 The left handrail pulse signals are very quick 6 The right handrail pulse signals are very quick 7 The two inspection signals are inconsistent 8 The upward and downward signals are active simultaneously MCTE 1 4 The relay feedback is wrong ERR13 PES E1 board 5 The EEPROM initialization fails hardware fault 6 RAM check is wrong after power on ERR14 EEPROM data wrong The main and auxiliary chips are inconsistent in the following aspects 1 Software versions of the main and auxiliary MCUs 2 States of the two chips 3 Signal state of terminals X1 to X4 4 Signal state of terminals X17 to X20 5 Output Main and 6 Phase A escalator speed auxiliary 7 Phase B escalator speed data check x ERR15 labnormal 9 Braking to stop distances detected by the main and auxiliary or MCU MCUs communication 8 The orthogonality of A and B pulses is not good and there is
34. mes Inspection active In such state the step loss detection function motor braking detection p function and handrail speed detection function are disabled while the other functions are available The system enters the manual reset state after the manual reset signal Manual A sis reset becomes active In such state all securitiy functions are disabled and all relay outputs are in the OFF state WB Description of Security Functions The following table describes the security functions provided by the MCTC PES E1 Table 2 4 Description of security functions No Security Function Description Check the speed and acts before the speed exceeds 1 Over speed protection 1 1 2 times of nominal speed 2 Over speed protection 2 Check the speed and act before the speed exceeds 1 4 times of nominal speed 3 Sinton foveat Check the unintentional reversal running protection 4 Brake monitoring protection Check the action of the auxiliary brake Step or pallet loss protection Check whether the step or pallet is lost 6 Brake monitoring protection Check whether the main brake is released Check the deviation between the handrail speed and 7 Handrail speed deviation the actual step or pallet speed If the speed deviation protection is greater than 15 and continues for 15s the system performs protection Check the braking to stop distance If the distance Braking to stop distance 8 exc
35. narch for repair and maintenance 2 Statement on selection of parts The power supply switches and sensors required by the MCTC PES E1 system have been certified by related institutions and must be selected according to the listed models in the manual Monarch will assume no risk or responsibility if you use the models that are not recommended in the manual Safety Information and Precautions MCTC PES E1 PESSRAE User Manual 3 Installation environment requirements The MCTC PES E1 system is installed in the machine room of the escalator or moving walkway The installation environment must satisfy the requirements described in Table 1 2 Monarch will assume no risk or responsibility if a fault occurs in the system because the installation environment requirements are not satisfied Table 1 2 Installation environment requirements Item Requirements Ambient temperature 20 C to 65 C Humidity Less than 9596 RH without condensing Free from conducting materials corrosive gas combustible gas Mounting location metal powder oil dirt and dust IPOO no IP level requirement on board IP5X with housing Note The MCTC PES E1 system has the housing that satisfies IP5X If you purchase the board only install the board in the control cabinet or other housing satisfying IP5X IP level Product Information Product Information MCTC PES E1 PESSRAE User Manual Chapter 2 Product Information 2 1 Intr
36. ng the operation panel as shown in the following figure Figure 4 1 Diagram of the operation panel Indicator reserved RUN LOCAUREMOT FED REV TUNETC Data display Indicator reserved Increment key Programming key Confirm key Reserved Shift key Decrement key Reserved Stop Reset key Reserved 4 1 1 Description of Keys on the Operation Panel Table 4 1 Description of keys on the operation panel Key Name Function o Programming Enter or exit Level menu Confi Enter the menu interfaces level by level and confirm the onfirm parameter setting amp Increment Increase data or function code e Decrement Decrease data or function code 30 MCTC PES E1 PESSRAE User Manual System Operation and Commissioning Key Name Function 5 Shift Select the digit to be modified when modifying parameters o Reserved Reserved e Stop Reset Perform the reset operation when the system is in the fault state Q Reserved Reserved o Reserved Reserved 4 2 Viewing and Modifying Function Codes The operation panel of the MCTC PES E1 adopts three level menu The three level menu consists of function code group Level function code Level II and function code setting value level III as shown in the following figure Figure 4 2 Operation procedure on the operation panel Status parameter Level menu If there is a blinking digit press default
37. oduction The MCTC PES E1 is designed to provide multiple security monitoring protections for escalators and moving walkways It adopts dual CPU control and judges the signals related to the escalator or moving walkway simultaneously Once detecting a fault the two CPUs instruct the safety relays to act and output the fault signal Furthermore the two CPUs monitor each other If one CPU breaks down or is damaged the other instructs the safety circuits to act immediately and output the corresponding fault signal The MCTC PES E1 has an LED operation panel on which you can perform operations such as parameter modification and working status monitoring The following figure shows the physical appearance of the MCTC PES E1 Figure 2 1 Physical appearance of the MCTC PES E1 a control board fixed inside the black housing 2 2 System Components and Functions 2 2 1 System Configuration The MCTC PES E1 is configured with a control board a protective guard and a switching mode power supply the models are introduced in Table 2 1 Table 2 1Models of switching mode power supply Component Quantity Adapted Model Remarks The switching i de power Switching Schneider Mean Well mo ECU EPR 35 24 supply of Aid power 1 85 W 24 VDC ABL2REM24015H NES 35 24 MCTC PES E4 Supply 35 W 24 VDC 35 W 24 VDC is provided by Monarch MCTC PES E1 PESSRAE User Manual Product Information Note
38. performed only by qualified personnel under instructions described in this manual Failure to comply may result in unexpected accidents Ensure that the power supply is cut off before wiring Failure to comply may result in electric shock A DANGER Before wiring cut off the power supply of the escalator or moving walkway using reliable insulation device Do not guarantee safety of engineers by depending on the stop startup or input signal of the equipment because these signals cannot insulate hazardous voltage At wiring Pay attention to the marks of the wiring terminals and ensure correct wiring Failure to comply will result in damage to the controller Use a shielded twisted pair STP cable with twist pitch of 20 30 mm for communication and ensure that the shield is reliably grounded AN warnine MCTC PES E1 PESSRAE User Manual Safety Information and Precautions Safety ame Precautions Use Stage Perform wiring of all peripheral devices under the instructions of the manual and ensure correct wiring according to the circuit diagram in the manual Failure to comply will result in accidents Do not touch the system or surrounding circuits Failure to comply will result in electric shock A DANGER Do not touch any I O terminal of the system Failure to comply may result in electric shock Non qualified personnel are prohibited to perform signal detection during operation Failu
39. re to comply may result in personal injury or damage to the equipment During operation The equipment has high voltage input The hazardous voltage may A result in severe electric shock or even death Please keep cautious DANGER when you use or get close to the system that has been connected to the power supply Ensure correct wiring of input and output terminals before use for the first time check whether short circuit exists in the peripheral circuits connected to the MCTC PES E1 and check whether the wiring is secure Failure to comply will result in damage to the MCTC PES E1 Do not change the default settings of the MCTC PES E1 Failure to comply may result in damage to the system A warnine Do not repair or maintain the MCTC PES E1 at power on Failure to comply will result in electric shock Repair or maintenance of the MCTC PES E1 may be performed Duri only by qualified personnel Failure to comply will result in uring Z pancer Personal injury or damage to the equipment maintenance Set and check the parameters again after the MCTC PES E1 is replaced All the pluggable components must be plugged or removed only after power off 1 2 General Precautions 1 Service life The service life of the MCTC PES E1 is 15 years To ensure normal use and security you need to replace the product that has been used for approximately 10 years calculated from delivery or return them to Mo
40. rs during commissioning check whether the setting of parameters in group FO is improper Unintentional reversal occurs during the escalator running Unintentional WS ERR3 If this fault occurs during commissioning check whether the reversal i escalator speed detection signals X15 X16 are reversed The braking to stop distance exceeds the requirement Over braking ERR4 distance If this fault occurs during commissioning check whether the setting of parameters in group FO is improper The left handrail speed is low Left handrail T ERR5 underspeed The setting of parameters in group FO is improper The sensor signal is abnormal The right handrail speed is low ERR6 Right handrail The setting of parameters in group FO is improper underspeed The sensor signal is abnormal ERR7 Up step loss Check whether FO 06 is set to a value smaller than the actual value ERR8 Down step loss Check whether F0 06 is set to a value smaller than the actual value ERR9 SEDVIEA Dake The working brake signal is abnormal release fault The mechanical switch feedback is inactive after braking The auxiliary brake switch is active at startup The auxiliary brake is not released at startup Auxiliary brake ERRIG action fault The running in the upward direction exceeds 10s when the auxiliary brake switch is active The auxiliary brake switch is active during running The auxi
41. s efforts to increase the accuracy and convenience of the manual Contact our agents or customer service center if you have some questions during the use Contents Preface e 1 Chapter 1 Safety Information and Precautions sse 4 1 1 Safety PreCautlOrlS 4 erit rc ree ct pte a iet c C pete ce D epu d 4 1 2 General PrecautiONS stees reote lo See op COR epe RON PE DAXNOH R OATES ERA E CUR BETET ETASAN EE 5 Chapter 2 Prod ct Information issiran e Toe ir eteeei te aaa 8 s B nigee ileeltet c 8 2 2 System Components and Functions cccccceseceeceeneeeeeeeeeeeeaeeeseneeseeneeeseeeeesenaeeeteaaes 8 Chapter 3 Mechanical and Electrical Installation eeeess 14 3 1 MechanicalInstallaflOli cere toot foren tart epi ener epcim re nb neutri en Dem ab aae 14 3 2 nstallation of SellSO S c euer sem e ipea tare Leg so eine R EUR oc depen ETA RER EE na EE 16 SS ElectricallnstallatiOn ren rore tar tuer concen ehe RR REC RELRE REP EES DE EX EINER PREVEDE ERE 22 Chapter 4 System Operation and Commissioning seeeee 30 AN QPSFAUON SME AION ERR 30 4 2 Viewing and Modifying Function Codes arisera adaa 31 4 3 Function Code Description and Applications sssrinin 32 Gro p F03 Basic Parameters nici et ined ice e eec co EE EY ca PEERS LEE ONENE 32 Group F 1 State Parameters err ceo te cer E xe EHE RE
42. signal X1 on the MCTC PES E1 board Switch for manual fault reset 21 Mechanical and Electrical Installation MCTC PES E1 PESSRAE User Manual 3 3 Electrical Installation 3 3 1 Description of System Terminals The following figure shows the layout of the system terminals Figure 3 8 Layout of the system terminals CN5 BWWWOD lt pu Enc cm SENSE 2 PSEKE CM OM e 9 2 ag MCTC PES E1 J11 control board oN BR CN2 CN3 Z c gt gt toi gt o o0 Q 0AQ0Q o o 0 0 6100 ro00o o 1 dcce re NQOOO QExSQXP2EEESER X XEXXXXX WVonzza The following table describes the terminals of the MCTC PES E1 Table 3 3 Description of terminals of the MCTC PES E1 Terminal P T Type Symbol Terminal Name Function Description Remark The 24 VDC power is The switching S 24 V power provided by specialized mode power supply z DC DC dona i BS supply switching mode power complies with the S e supply EN60950 standard It communicates with 5 Inovance NICE2000 QE Modbus integrated escalator The shielded twisted o 9 MOD MOD NT rye communication controller When a safety cable is suggested Ls fault occurs the NICE2000 displays the fault code 22 MCTC PES E1 PESSRAE User Manual Mechanical and Electrical Installation
43. sprocket is 72 Set parameters in group FO as follows Function Code Parameter Name Setting Range Setting 0 Escalator F0 00 System type 0 1 Moving walkway F0 01 Nominal speed 0 30 0 90 0 50 F0 02 Radius of driving chain 0 30 0 90 0 30 sprocket F0 03 PPR of driving chain 1 200 72 sprocket Maximum braking to stop i Set according to PERS distance 15209 China s standard 39 System Operation and Commissioning MCTC PES E1 PESSRAE User Manual 2 3 Generally the step is 0 4 m wide Set the radius of the handrail tachometer wheel to 0 05 m and there is only one inductive device on it The following data can be obtained F0 05 0 63 Firstly calculate the perimeter of the handrail tachometer wheel 0 05 x 2 x Tr 0 314 Then calculate the value of F0 05 0 314 F0 01 0 63 F0 06 15 27 Firstly calculate the perimeter of the driving chain sprocket 0 3 x 2 x rr 1 885 Then calculate the value of F0 06 0 4 1 885 x 72 15 27 Because F0 06 must be set a little larger than the calculation value the automatic calculation value is integer 16 you can Set F0 06 to any value in the range of 18 to 32 e F0 07 You can set F0 07 to any value in the range of 0 to 14 Note that the deviation between the setting of F0 06 and F0 07 and the automatic calculation result 16 must be a little large at least by 2 For example set F0 06 to 18 and FO 07 to 14 Set parameters in group FO as
44. the number of phase A B pulses between the detected beams of two adjacent pallets for example beams X and Y in Figure 3 7 Otherwise the system will report fault Err12 Function Code Parameter Name Setting Range Default Unit Property F0 08 Auxiliary function selection 0 65535 0 The auxiliary functions of the system are described in the following table Table 4 2 Auxiliary functions indicated by bits of F0 08 Bit Description 0 Escalator running not available when the auxiliary brake is applied 1 Escalator running available only in the upward direction when the auxiliary brake is applied For some escalators the auxiliary brake has the braking effect only in the downward direction and can be released only after the escalator runs upward for a certain distance In this case set BitO to 1 The running in the upward direction can last only10s each time If the running times out the MCTC PES E1 disconnects outputs forces the escalator to stop running and reports fault Err10 After the fault is reset the escalator can run upward for 10s again Bito 0 Auxiliary brake available 1 Auxiliary brake unavailable Not all escalators must install the auxiliary brake If Bit1 is set to 1 the MCTC PES E1 disconnects only Y3 and Y4 the two relays stop the output Bit1 0 Step loss not detected during inspection Step loss detected during inspection Bit2 Bit3 Handrail underspeed not
45. ty The system prompts are the same as above ERR11 Floor plate switch fault but the faults are reset after the system is powered on again 44 Monareh Warranty Agreement 1 The warranty period of the product is 18 months refer to the barcode on the equipment During the warranty period if the product fails or is damaged under the condition of normal use by following the instructions Monarch will be responsible for free maintenance 2 Within the warranty period maintenance will be charged for the damages caused by the following reasons a Improper use or repair modification without prior permission b Fire flood abnormal voltage other disasters and secondary disaster c Hardware damage caused by dropping or transportation after procurement d Improper operation e Damage out of the equipment for example external device 3 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 4 The maintenance fee is charged according to the latest Maintenance Price List of Monarch 5 The Product Warranty Card is not re issued Please keep the card and present it to the maintenance personnel when asking for maintenance 6 Ifthere is any problem during the service contact Monarch s agent or Monarch directly 7 This agreement shall be interpreted by Suzhou MONARCH Control Technology Co Ltd Service Department Suzhou MONARCH Control Technology Co Ltd A
46. unction Code Description and Applications The symbols in the function code tables are described as follows x The parameter can be viewed but cannot be modified when the system is in the running state It can be modified when the system is in the stop state e The parameter is the actually measured value and cannot be modified In commissioning you only need to adjust the parameters in group FO Group F1 contains state parameters group F2 contains fault parameters FF contains factory parameters and group FP contains the specialized application parameters Group FO Basic Parameters Function Code Parameter Name Setting Range Default Unit Property 0 Escalator F0 00 System type f 0 1 Moving walkway It is used to set the system type and defines the upper limit of nominal speed FO 01 Function Code Parameter Name Setting Range Default Unit Property F0 01 Nominal speed 0 30 0 90 0 50 m s It indicates the nominal speed when the escalator moving walkway is in the no load state Function Code Parameter Name Setting Range Default Unit Property F0 02 Radius of driving chain sprocket 0 30 0 90 0 33 m It indicates the radius of the driving chain sprocket The linear speed of the driving chain sprocket calculated based on the radius is the step running speed 2399 MCTC PES E1 PESSRAE User Manual System Operation and Commissioning Funct
47. unning direction of the escalator moving walkway through the logic sequence preventing reversal running 18 MCTC PES E1 PESSRAE User Manual Mechanical and Electrical Installation 3 2 3 Installing the Handrail Speed Sensor H Installation 1 Align the sensor with the inductive part on the tachometer wheel If the tachometer wheel is made of plastic use a ferric device as the inductive part If the tachometer wheel is ferric drill a hole as the inductive part in the wheel The section size of the inductive part should be approximate to that of the sensing face of the sensor 2 Installation distance 1 mm L3 L4 lt 4 mm The following figure shows the installation position of the handrail speed sensor Figure 3 5 Installation position of the handrail speed sensor Tachometer wheel Inductive part Sensor 3 4 gt g Handrail L3 4 Sensor 3 4 Sensor 3 4 signal Wi Detection Principle Sensor 3 4 is used to measure the left right handrail speed The tachometer wheel is driven by the handrail to rotate and its linear speed is basically consistent with the handrail speed An inductive part is set on the tachometer wheel to mount sensor 3 4 on a fixed mechanical structure with the sensing face toward the inductive part When the tachometer wheel follows the handrail to rotate sensor 3 4 outputs pulses as shown in Figure 3 5 A pulse is output every time the tachometer wheel rotates a revolution With the
48. y Each fault is allocated with a bit The corresponding relationship is as follows BitO Err01 Bit1 Err02 Bit15 Err16 After the system reports the fault the corresponding bit will become valid and is saved in F1 17 after being converted to a decimal number Note This parameter records only the faults that need manual reset After the fault is reset manually the fault record is cleared Function Code Parameter Name Setting Range Default Unit Property F1 18 Err Flag 0 e It indicates the faults that have occurred Besides the faults that need manual reset it records the faults that can be reset at power failure Function Code Parameter Name Setting Range Default Unit F1 19 Current MCTC PES E1 state 0 Property The unit s digit indicates the auxiliary chip state and the ten s digit indicates the main chip state On normal condition the main chip and auxiliary chip are in the same state The chips have a total of four states indicated by 3 4 5 and 6 whose meaning is as follows e 89 MCTC PES E1 faulty e 4 MCTC PES E1 in normal working state e 5 Inspection state 6 fault reset state 37 System Operation and Commissioning MCTC PES E1 PESSRAE User Manual Group F2 Fault Information Function Code Parameter Name Setting Range Default Unit Property F2 00 1st fault code e
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