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ACOPOSmulti User`s Manual

1. n Number of width units O 2 x n Mounting holes 6 mm Figure 8 Dimensional diagram and installation dimensions for 8BOMnnnnHWO00 000 1 1 nnnn indicates the number of slots 0160 equals 16 slots ACOPOSmulti User s Manual V 0 31 101 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions 2 4 2 Inverter module 8BVI0055HWD0 000 1 DMAP AS AA DIAS DADA 8BO0MnnnnHwo0 000 144 E d i fel TES e a O For proper air circulation at least 60 mm has to be left free above and below the module To ensure that the fan modules in the mounting plate can be exchanged easily at least 250 mm has to be left free below the module L nnnn indicates the number of slots 0160 equals 16 slots Figure 9 Dimensional diagram and installation dimensions for 8BVIOO55HWDO0 000 1 102 ACOPOSmulti User s Manual V 0 31 Mounting Dimension diagrams and installation dimensions 2 5 Cold plate mounting 2 5 1 Mounting plate 880MnnnnHC00 000 1 DETAIL Z DETAIL Y DETAIL Y DETAIL Z n Number of width units O 2 x n Mounting holes 6 mm Figure 10 Dimension diagram and installation dimensions 880MnnnnHC00 000 1 1 nnnn indicates the number of slots 0160 equals 16 slots ACOPOSmulti User s Manual V 0 31 103 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions 2 5 2 Power
2. WW E S8Sses 808 Table 83 Pin assignments X2 plug 8BVPO880Hx00 000 1 4 1 3 Pin assignments X3A X3B plugs Fdo S Transmit signal inverted Shield Shield Table 84 Pin assignments X3A X3B plugs 88 VP0880Hx00 000 1 ACOPOSmulti User s Manual V 0 31 179 Chapter 5 Wiring Wiring 88 VP power supply modules 4 1 4 Pin assignments X4A plug Lm 0 ee 0 CI CO CEA feo Table 85 Pin assignments X4A plug 8BVPO880Hx00 000 1 4 1 5 Pin assignments X5A plug we emm Holding torque for the M8 nuts 7 5 Nm Table 86 Pin assignments X5A plug 8BVP0880HXx00 000 1 Danger Before turning on the module make sure that the housing is properly connected to ground PE rail The ground connection must be made even when testing the module or when operating it for a short time 180 ACOPOSmulti User s Manual V 0 31 Wiring 8BVP power supply modules Cable installation for power mains connection L1 L2 L3 Nut Plate wash A LAZO i 5 Installed wire Flat washer I SS Installed wire Cable lug MERI MDC P cable cover closed Figure 44 Cable installation for power mains connection L1 L2 L3 Cable installation connection PE 1 wire Plate wash Flat washer Cable lug Locking nut Overview of installation material for PE connection 1 wire Installed wire Figure 45 Cable installation connection PE 1 wire AC
3. 205 Input output circuit diagram Resolver interface 8BACO122 000 1 208 Input output circuit diagram SinCos interface 8BACO124 000 1 210 Overview of pin assignments 8BBOMOO40HFFO0 000 1 211 Risk graph according to EN 954 1 Appendix B ssssssessses 226 ACOPOSmulti User s Manual V 0 31 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table 40 Table 41 Table 42 Table 43 Table 44 ACOPOSmulti User s Manual V 0 31 231 Table index Mangal NGO estic ion rd rosca es led 13 Description of the Safety Guidelines occcccccccccccccoononoonccnnnnnnnnnonononanannnnonanoss 20 Status LEDs 8BVP power supply modules eese 22 LED status 8BVP power supply module ooocccccccooccccccccccncnnonccnnncnnnnncnccnnnononnnnos 23 Status LEDs 8BOC auxiliary supply modules eseeeeessssssss 24 LED status 8BOC auxiliary supply modules ooooooononcccccnnnnccccnononnnnnnonanonnnnnnnoos 24 Status LEDs 8BV
4. ooocccccccnncncccnncnnnnononcnnnnnoncnnnnnnos 142 STO category 4 SIL 3 PL e variant A oooooconnnncccccncnnncnccccononnonannncnnnnnnnons 145 STO category 4 SIL 3 PL e variant B ooooonnnncncccnconcccccccconnnonoonncnnnnnnnons 147 SITO category 347 SIE 27 PLO ne 148 STO SLS SOS Safety category 4 SIL 3 PL e sessssssssse 149 S91 SLS SS2 Safety category 4 SIL 3 PL e variant A 151 Figure index Figure index Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 230 SS1 SLS SS2 Safety category 4 SIL 3 PL e variant B 154 STO SLS SOS Safety category 3 SIL 2 PL eee centre eee 158 S591 SLS SS2 Safety category 3 SIL 2 PL d variant A 160 S591 SLS SS2 Safety category 3 SIL 2 PL d variant B 163 Overview of pin assignments 8BVF0440H000 001 2 171 Overview of pin assignments 8BVF0880H000 000 1 174 Overview of pin assignments 8BBVR0440H000 100 1 176 Overview of pin assignments
5. X3A X3B Trigger2 24V Out 1 COM 1 4 Enable 1 an 142 EnDat 6 Resolver ACOPOSmulti The brake shown in this image as well as the brake control from the ACOPOSmulti inverter module are not part of the safety function Information For this circuit the input X2 Trigger2 of the ACOPOSmulti inverter module must be configured as quickstop for the affected axis Figure 34 SS1 SLS SS2 Safety category 4 SIL 3 PL e variant A ACOPOSmulti User s Manual V 0 31 151 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology Description SS1 When the S1 E stop button is pressed an active braking procedure is triggered via an immediate switching contact of the K1 E stop switching device on the input X2 Trigger2 of the ACOPOSmulti inverter module The delayed switching contacts of the K1 E stop switching device are released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time Secure restart inhibit If you open and lock E stop switch S1 unexpected startup is prevented SLS The SLS safety function is activated by opening the S2 switch If the limit soeed set on the K2 speed relay is exceeded an active braking procedure is triggered via an immediate s
6. On the motor side the encoder cable shield must be connected to the motor housing using the encoder plug and connected to ground via the machine For external encoders the cable shield of the encoder cable must be connected on the encoder side with the machine and therefore with ground using the encoder plug ACOPOSmulti User s Manual V 0 31 135 Chapter 5 Wiring Wiring General information 1 2 Insulation and high voltage test 1 2 1 Insulation resistance according to EN 60204 According to EN 60204 the insulation resistance of electrical equipment is measured with 500 V DC voltage between the main circuit conductors and the protective ground conductor system and is not permitted to exceed a value of 1 MQ Testing individual sections of the system is permitted Power mains connection mains side for ACOPOSmulti line filters X1 The insulation resistance test can be carried out on the ACOPOSmulti line filter power mains connection X1 as described above however values gt 1 MQ are not expected because of the overvoltage protection connection of the power mains The 50 kQ minimum value required by the EN 60204 Section 19 3 standard is exceeded Power mains connection load side for ACOPOSmulti line filters X2 The insulation resistance test can be carried out on the ACOPOSmulti line filter power mains connection X2 as described above however values gt 1 MQ are not expected because of the overvoltage protection co
7. During start up the module is automatically identified configured and its parameters set by the ACOPOSmulti drive system s operating system 1 Embedded parameter chip function available starting with Firmware version V1 221 ACOPOSmulti User s Manual V 0 31 83 Chapter 2 Technical data 14 2 Order data 8BAC0121 000 1 ACOPOSmulti plug in module HIPERFACE Interface Technical data 8BAC0121 000 1 Table 50 Order data for HIPERFACE plug in module 8BAC0121 000 1 14 3 Technical data Product ID General information C UL US listed Module type Slot Encoder connection Connection module side Indicators Electrical isolation Encoder ACOPOSmulti Encoder monitoring Maximum encoder cable length Encoder supply Output voltage Load capacity Sense lines Protective measures Overload protection Short circuit protection 8BAC0121 000 1 ACOPOSmulti plug in module Slots 1 and 2 15 pin DSUB socket UP DN LEDs Table 51 Technical data HIPERFACE plug in module 8BACO121 Data sheet V 1 00 84 Technical data HIPERFACE plug in module 8BACO121 000 1 Product ID 8BAC0121 000 1 CI 0 000 T CEIC SSS TI E CO S CA SSS Sewemtwmphwwm o Table 51 Technical data HIPERFACE plug in module 8BACO121 cont 1 The 8BAC0121 000 1 is an encoder module Up to two encoder modules can be connected In this case the encoder module in the first slot automatically serves as motor feedback for the
8. 2 Information When using two motor cables that are connected in parallel the maximum permissible motor cable lengths are reduced by The total length of all motor cables per backplane module is limited see section 3 Line filter 8BVF on page 30 3 Continuous operation of ACOPOSmulti inverter modules at ambient temperatures ranging from 40 C to max 55 C is possible taking the continuous current reductions listed into consideration but results in a shorter lifespan 4 Continuous operation of ACOPOSmulti inverter modules at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous current reductions listed into consideration Additional requirements are to be arranged with B amp R 5 The dimensions define the true device dimensions including the respective mounting plate Make sure to leave additional space above and below the device for mounting connections and air circulation see section 2 Dimension diagrams and installation dimensions on page 96 ACOPOSmulti User s Manual V 0 31 71 Chapter 2 Technical data Technical data 8BVI inverter modules 64kW 12 8BVI inverter modules 64kW 12 1 Order data 8BVI0880HWS0 000 1 ACOPOSmulti inverter module 88A 800V Wall mounting 3 Cold plate or feed through mounting 8BVI0880HCS0 000 1 ACOPOSmulti inverter module 88A 800V Cold plate or feed through mounting 8BVI0880HCS0 000 1 Table 43 Order data 8BVI inverter module
9. Danger Depending on the application it is possible for the drive to startup again after deactivating the secure pulse inhibitor Danger The brake controller integrated in the ACOPOSmulti inverter modules and the holding brake integrated in the B amp R standard motors are sufficient for the safety category B in accordance to EN 954 1 Additional measures must be taken to achieve higher safety categories Danger The respective C standards for the applications must be adhered to ACOPOSmulti User s Manual V 0 31 143 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology Information Take note that multiple errors in the IGBT bridge can cause a short forward movement The maximum rotary angle of the forward movement y on the motor shaft depends on the motor used For permanently excited synchronous motors 36072p for B amp R standard motors p 3 and the angle is therefore 60 For three phase current asynchronous motors there is a relatively small angle of rotation between 5 and 15 This short forward movement can be ruled out as error according to EN 954 1 chapter 7 2 among other things due to the improbability that this would occur and due to general technical experience 1 3 3 Enable input circuit in accordance with the required safety category SIL PL In the example of the STO safety function different circuit variations for the Enable input on ACOPOSmulti inverter m
10. Design U V W PE Connectors Shield connection Yes Terminal connection cross sections Flexible and fine wire lines with wire tip sleeves 0 25 4 mm Approbation data UL C UL US 30 10 CSA 28 10 Terminal cable outer cross section dimension 12 22mm of the shield connection Table 38 Technical data 8BVI inverter modules 1kW 4kW two axis modules cont 62 ACOPOSmulti User s Manual V 0 31 Technical data Inverter modules 8BVI 1kW 4kW two axis modules Product ID Wall mounting 8BVI0014HWD0 000 1 8BVI0028HWD0 000 1 8BVI0055HWDO 000 1 Cold plate or feed through mounting 8BVI0014HCD0 000 1 8BVI0028HCD0 000 1 8BVI0055HCD0 000 1 24 VDC 158 02 Protective measures Overload and short circuit protection Yes Cable breakage monitoring Yes Undervoltage monitoring Yes Max over current limitation 8A Response threshold for cable breakage approx 0 25 A monitoring Response threshold for undervoltage 24 VDC 0 5 96 monitoring 2 Wiring Sink Electrical isolation Input inverter module Yes Input Input Yes Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW lt 5 V HIGH gt 15V Input current at rated voltage approx 10 mA Switching delay Positive edge Negative edge 53 us 0 5 us digitally filtered Modulation compared to ground potential Max 38 V z Output voltage DC bus voltage 260 315 VDC Chapter 2 Technical data 52 us 0 5 us digitally
11. 11 6 Resolver OPE ACOPOSmulti Danger Enable 1 5 amp The brake shown in this image as well as the brake control from the ACOPOSmulti inverter module are not part of the safety function Figure 38 SS1 SLS SS2 Safety category 3 SIL 2 PL d variant B ACOPOSmulti User s Manual V 0 31 163 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology Description SS1 When the e stop switch S1 is pressed the EmergencyStop digital input on the controller triggers active braking see Code Example on page 165 If the drive etc fails then the K1 auxiliary relay with drop out time lag is released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time Secure restart inhibit If you open and lock E stop switch S1 unexpected startup is prevented SLS The SLS safety function is activated by opening the S2 switch If the limit speed set on the speed relay S3 is exceeded the speed relay S3 opens and the nLimit digital input on the controller triggers active braking see Code Example on page 165 If the drive etc fails then the K1 auxiliary relay with drop out time lag is released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter modul
12. the following also applies e Any persons handling electrical components or devices that will be installed in the electrical components must be grounded e Components can only be touched on the small sides or on the front plate e Components should always be stored in a suitable medium ESD packaging conductive foam etc Metallic surfaces are not suitable storage surfaces e Electrostatic discharges should be avoided on the components e g through charged plastics e Aminimum distance of 10 cm must be kept from monitors and TV sets e Measurement devices and equipment must be grounded Measurement probes on potential free measurement devices must be discharged on sufficiently grounded surfaces before taking measurements Individual components e ESD protective measures for individual components are thoroughly integrated at B amp R conductive floors footwear arm bands etc e The increased ESD protective measures for individual components are not necessary for our customers for handling B amp R products 2 4 Transport and storage During transport and storage devices must be protected from excessive stress mechanical load temperature humidity aggressive atmosphere etc Drive systems contain components sensitive to electrostatic charges which can be damaged by inappropriate handling It is therefore necessary to provide the required safety precautions against electrostatic discharges during installation or remova
13. 8kW single axis modules 9 Inverter modules 8BVI 1kW 8kW single axis modules 9 1 Order data 8BVI0014HWS0 000 1 ACOPOSmulti inverter module 1 4A 800V Wall mounting 8BVI0028HWS0 000 1 ACOPOSmulti inverter module 2 8A 800V Wall mounting 8BVI0055HWS0 000 1 ACOPOSmulti inverter module 5 5A 800V Wall mounting 8BVI0110HWS0 000 1 ACOPOSmulti inverter module 11A 800V Wall mounting Cold plate or feed through mounting 8BVI0014HCS0 000 1 ACOPOSmulti inverter module 1 4A 800V Cold plate or feed through mounting 8BVI0028HCS0 000 1 ACOPOSmulti inverter module 2 8A 800V Cold plate or feed through mounting 8BVIO055HCS0 000 1 8BVI0055HCS0 000 1 ACOPOSmulti inverter module 5 5A 800V Cold plate or feed through mounting 8BVI0110HCS0 000 1 ACOPOSmulti inverter module 11A 800V Cold plate or feed through mounting Table 31 Order data 8BVI inverter modules 1kW 8kW single axis modules 8TB2106 2010 00 1 Screw terminal 6 pins 1 row RM5 08 Plug for X1 connection Label 1 numbered serially 8TB2108 2010 00 1 Screw terminal 8 pins 1 row RM5 08 Plug for X2 connection Label 1 numbered serially Required accessories Model number 8TB2104 203L 00 Screw terminal 4 pins 1 row RM5 08 Plug for X4A connection Label 3 T T B B Coding L 1010 8TB3104 204G 00 Screw terminal 4 pins 1 row RM7 62 Plug for X5A connection Label 4 PE W V U Coding G 0110 Table 32 Required accessory for 8BVI inverter modules
14. Dimensions 9 Width Height Depth Wall mounting Cold plate Feed through mounting Weight Wall mounting In preparation Cold plate approx 7 05 kg Feed through mounting approx 7 05 kg Table 46 Technical data 8BVI inverter modules 64kW cont 1 The continuous power and continuous current applies to the following boundary conditions Nominal DC bus voltage 800 VDC nominal switching frequency 5 kHz 40 C ambient temperature installation altitudes 500 m above sea level 2 Information When using two motor cables that are connected in parallel the maximum permissible motor cable lengths are reduced by The total length of all motor cables per backplane module is limited see section 3 Line filter 8BVF on page 30 3 The connection is made with cable lugs using an M8 threaded bolt 4 Continuous operation of ACOPOSmulti inverter modules at ambient temperatures ranging from 40 C to max 55 C is possible taking the continuous current reductions listed into consideration but results in a shorter lifespan 5 Continuous operation of ACOPOSmulti inverter modules at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous current reductions listed into consideration Additional requirements are to be arranged with B amp R 6 The dimensions define the true device dimensions including the respective mounting plate Make sure to leave additional space above and below the device for m
15. Module width 1 Voltage 800 VDC Max 900 VDC Continuous power consumption In preparation In preparation In preparation In preparation Power loss at max device power In preparation In preparation In preparation In preparation Table 34 Technical data 8BVI inverter modules 1kW 8kW single axis modules ACOPOSmulti User s Manual V 0 31 55 Chapter 2 Technical data Technical data Inverter modules 8BVI 1kW 8kW single axis modules Product ID Wall mounting 8BVI0014HWS0 000 1 88VI0028HWS0 000 1 8BVIOO55HWS0 000 1 88VI0110HWS0 000 1 Cold plate or feed through mounting 8BVI0014HCS0 000 1 8BVIO028HCS0 000 1 8BVIO055HCS0 000 1 8BVI0110HCS0 000 1 Irse a Reduction of continuous current according to In preparation In preparation In preparation In preparation the ambient temperature above 40 C Reduction of continuous current depending on the switching frequency Switching frequency 20 kHz In preparation In preparation In preparation In preparation Switching frequency 10 kHz In preparation In preparation In preparation In preparation Switching frequency 5 kHz No reduction No reduction No reduction No reduction Reduction of continuous power depending on altitude Starting at 500 m above sea level 0 19 Ao per 1 000 m 0 39 Agr per 1 000 m 0 76 Ag per 1 000 m 1 1 Ag per 1 000 m Reduction of continuous current depending on cooling method Wall mounting In preparation In preparation In preparation
16. Optional accessories 8BAC0120 000 1 max 2 ACOPOSmulti plug in module 78 EnDat 2 1 interface 8BAC0120 001 1 max 2 ACOPOSmulti plug in module 85 EnDat 2 2 interface 8BAC0122 000 1 max 2 ACOPOSmulti plug in module Resolver interface 8BAC0124 000 1 max 2 ACOPOSmulti plug in module SinCos interface 85C5005 0000 00 Upto2 Shield component set consisting of Shield sheet for covering free plug in 1 slot cover shield sheet module slots 85C5002 0000 00 Shield component set consisting of Shield component set for I O cable with a 1 clamping plate cable diameter of 4 13 5 mm 2 clamps D 4 13 5mm 2 screws 8SCS000 0000 00 Shield component set consisting of Shield component set for power cables with 1 shield plate 1x type O a diameter of 12 22 mm 1 hose clamp W 9mm D 12 22mm 8SCS003 0000 00 3 Shield component set consisting of Base plate for mounting shield component 1 shield mounting plate 4x 45 set 8SCS001 0000 00 or 8SCS004 0000 8 screws 00 8SCS004 0000 00 3 Shield component set consisting of Shield component set for power cables with 1 shield plate 4x type 0 a diameter of 32 50 mm 2 hose clamps W 9mm D 32 50mm 8SCS001 0000 00 Shield component set consisting of Shield component set for individual wires 1 shield plate 4x type 1 with a diameter of 12 22 mm 1 hose clamp W 9mm D 12 22mm In preparation 1 Shield component set consisting of Shield component set for power cables with
17. Table 5 Status LEDs 8BOC auxiliary supply modules 1 Only on 880C0160HC00 A01 1 2 Only on 8B0C0160Hx00 001 1 8B0C0160HC00 A01 1 and 8B0C0320Hx00 002 1 2 2 1 LED Status Indicator group labi Label Function Description Supply voltage 24 V OK The 24 VDC internal system supply voltage is within the permissible tolerance 42 V OK The 42 VDC supply is within the permissible tolerance Overload Overload The 24 VDC internal system supply voltage or 42 VDC supply is outside of the permissible tolerance overload over temperature short circuit etc 24 V Out and 42 V Out 24 V Out OK One of the switchable 24 VDC outputs or 42 VDC outputs 1 is active and the output voltage is within the permissible 4211 42 V Out OK ilerance The 24 VDC internal e ual supply voltage is within the permissible tolerance 24 V Out r The 24 VDC internal system supply voltage or 42 VDC 42 V Out error supply is outside of the permissible tolerance overload over temperature short circuit etc At least one of the switchable outputs is active and the electronic fuse has been triggered on one or more switchable outputs Table 6 LED status 8BOC auxiliary supply modules 1 Only on 880C0160HC00 A01 1 2 Only on 880C0160Hx00 001 1 880C0160HC00 A01 1 and 880C0320Hx00 002 1 3 Only on 880C0160Hx00 001 1 and 8B0C0320Hx00 002 1 24 ACOPOSmulti User s Manual V 0 31 Technical data Indications 2 3 8BVI inverter modules 2 3 1 Singl
18. 1 row RM5 08 Plug for X1 connection Label 1 numbered serially 8TB2104 2010 00 1 Screw terminal 4 pins 1 row RM5 08 Plug for X2 connection Label 1 numbered serially Required accessories Model number 8TB3104 201M 10 2 Screw terminal 4 pins 1 row RM7 62 Plug for X3 connection Label 1 numbered serially Coding M 1011 Screw terminal 4 pins 1 row RM7 62 Plug for X3 connection Label 1 numbered serially Coding H 0111 8TB3104 201H 10 2 Table 29 Required accessories for 8BOC control supply units 800W 1 Only for 880C0320Hx00 002 1 und 8B0C0160HCO0 A01 1 2 Only for 8B0CO320Hx00 002 1 3 Only for 880C0160HC00 A01 1 ACOPOSmulti User s Manual V 0 31 49 Technical data 8BOC control supply units 800W 8 2 Technical data Product ID Wall mounting 8B0C0320HW00 000 1 8B0C0320HW00 002 1 Cold plate or feed through mounting 8B0C0320HC00 000 1 8B0C0320HC00 002 1 8B0C0160HC00 A01 1 CIO OO Available cooling and mounting methods Wall mounting Yes No Cold plate or feed through mounting Yes Yes 1 Module width DC bus connection Cl o ers Voltage 800 VDC Operating range in continuous operation 260 900 VDC Full continuous power 315 900 VDC Continuous power consumption Max 940 W DC bus capacitance 220 nF Design ACOPOSmulti backplane 24 VDC or 42 VDC output A EE NNNM Continuous power 1 800 W Output voltage DC bus voltage 260 315 VDC 25 VDC DC bus voltage 315 DC bus voltage 315 900 VD
19. 1 shield plate 1x type 0 a diameter of 23 35 mm 1 hose clamp W 9mm D 23 35mm Table 23 Optional accessories 8BVP power supply modules 10kW 60kW 1 Only for 88VP0110Hx00 000 1 2 Only for 88VP0440Hx00 000 1 3 Only for 8BVP0880Hx00 000 1 ACOPOSmulti User s Manual V 0 31 39 Chapter 2 Technical data Technical data 8BVP power supply modules 6 2 Technical data Product ID Wall mounting 8BVP0110HW00 000 1 8BVP0440HW00 000 1 8BVP0880HW00 000 1 Cold plate or feed through mounting 8BVP0110HC00 000 1 8BVP0440HC00 000 1 8BVP0880HC00 000 1 General information PASO AE AAN C UL US listed In preparation Available cooling and mounting methods t t t Wall mounting Yes Yes Yes Cold plate or feed through mounting Yes Yes Yes mwrmmeumedgn S Max chargeable DC bus voltage 2 mF 8 mF Rated switching frequency Integrated line filter according to EN 61800 3 A11 second environment limits from CISPR11 group 2 class A Integrated regeneration choke Capable of regeneration Power Factor Control PFC Design L1 L2 L3 PE Connectors Connectors Threaded bolt M8 PU Threaded bolt M5 Threaded bolt M5 No Shield connection Yes 2 Yes 2 Yes 2 Terminal connection cross sections Flexible and fine wire lines with wire tip sleeves 0 5 16 mm 6 50 mm 9 Approbation data UL C UL US 20 6 In preparation CSA 20 6 In preparation Terminal cable outer cross section 12 22 mm 23 35 mm 32 50 mm dimension
20. 8BOC auxiliary supply module 5 2 8B0C0160Hx00 001 1 9 G NOD LX d 88 MO Y9 LX dAa8 INOO O z MO AbZ z v NOD 0 MO Av2 I Sc e Woo gt o O INO Avz 9 gesiq BULA G Jajdeyo I I I I I ae p O O QJ IT IL N NANANA UV Ana NA UU O JUUUI C of U HS 2 S U He S 1S fit 8B0C0160Hx00 001 1 O O O O O o E O O N ACOPOSmulti N X h X3 E i co X l l l l l l l l l l l l l l l l l l l l l l l l l l l l l Figure 48 Overview of pin assignments 8B0C0160Hx00 001 1 185 ACOPOSmulti User s Manual V 0 31 Wiring 8BOC auxiliary supply module 5 2 1 Pin assignments X1 plug o X Pn qNm CI AA CA A A 3 DC bus ready 0 V s CI EL EET EEE 280080 Table 88 Pin assignments X1 plug 880C0160Hx00 001 1 5 2 2 Pin assignments X2 plug COM 2 24 V output 2 0 V 24V Out 2 24 V output 2 COM 4 Disable 24 V output 1 0 V Disable 24V Out 1 Disable 24 V output 1 Table 89 Pin
21. 8BVF X3 F 8BVF X3 F X 8BVR T Figure 26 Ground connections and shield connections for 8BVP power supply units 132 ACOPOSmulti User s Manual V 0 31 Wiring General information 8BVI inverter modules ETHERNET Powerlink ETHERNET Powerlink i C u i B I PRATS T i N m e I 1 I H O Se T EE PL AP COM 1 Trigger1 COM 8 COM 5 Trigger2 5 S A 24V Out 1 0 COM 4 S2 B S1 B COM 3 Enable 2 COM 1 x lt N x I 8BVI0055HxS0 000 1 ACOPOSmulti 1 1 1 1 p e o M 1 1 1 4 Figure 27 Ground connections and shield connections for 8BVI inverter modules ACOPOSmulti User s Manual V 0 31 133 Chapter 5 Wiring Wiring General information O The protective ground connection PE is internally connected to the respective module housing O The second protective ground conductor connection is required because of the increased discharge current gt 3 5 mA on the following ACOPOSmulti modules The same cross section as the protective ground conductor for the power mains must be used Line filter 88 VF0110H000 000 1 8BVF0440H000 000 1 Power supply units 88 VP0110H000 000 1 88 VP0440H000 000 1 Both trigger inputs are only filtered internally with approx 50 us Make sure the cable shield is ground
22. G NOD LX d 88 MO YO LX dAa8 BULA G Jajdeyo gt INOO O z MO AvZ y NOD 0 MO Ave H 20 Z NO9 gt o N X O MO Avz 9 gesiq co X il O O UL IT IL LI IL W Annan VUU DAN V N RIN QIUUUTO O a O O ol O O ACOPOSmwulti 8B0C0320Hx00 002 1 h X3 E i Figure 51 Overview of pin assignments 880C0320Hx00 002 1 191 ACOPOSmulti User s Manual V 0 31 Wiring 8BOC auxiliary supply module 5 5 1 Pin assignments X1 plug o X Pn Name Fon o AA CA A A 3 DC bus ready 0 V s CI EL ENNENEBNM 280080 Table 95 Pin assignments X1 plug 8B0C0320Hx00 002 1 5 5 2 Pin assignments X2 plug COM 2 24 V output 2 0 V 24V Out 2 24 V output 2 COM 4 Disable 24 V output 1 0 V Disable 24V Out 1 Disable 24 V output 1 Table 96 Pin assignments X2 plug 8B0C0320Hx00 002 1 5 5 3 Pin a
23. General information 13 DUI Tele Eon dr PEE 13 2 die QUIGS INOS eta t apli C aedes ebesuetassut M ico letin lie tao 16 el General tornato di 16 2 caesi E 16 2 3 Protection against electrostatic discharges ccoooncccoccnococonoconoconoconnnononcnnonnnnconacnconanonos 17 A a cncecendosdascnazcci ti mc oes nee cnet MESE LAC Son I Mente Lr tone eer ete oer 17 2 3 2 Guidelines for proper ESD handling cccccccccncccccccccconncnncnnnnnonnnononnnononnncnnnnnnnnnnnnos 17 2 4 Manso ana SION AG oceania cocoa coins 18 ZAS AMO o iO E 18 A O dens EAN 19 2 6 1 Protection against touching electrical parts occccconncnccccnnnnnccnonnnnnonnnnnnnonnanencnnnaness 19 2 6 2 Protection from dangerous movements coocccccccnccnnccnnnnnnnnnnncnnnnnnnnnnnnnnnnrnnnnnnnnnnnnnnnoos 20 2 7 Organization of safety notices cccccccononnconncocononcnnnnonnnnnnnnonnnnnnonannnnnnornnnnnnnnnnnnnnnannnnnnnnnss 20 Chapter 2 Technical data inician 21 1 Configuration of an ACOPOSmulti drive system oooocccconcncccnnononononononononnnnnnonnnonnnnnnnnnnos 21 ZA WAGIG AUOINS mee HI c n NT 22 2 1 8BVP power supply modules ccoccccooonncnncccccoconcnncnoconononcnnonnonnnononnnnononancnnnnononnnnnnnnonnss 22 M NMNIA RII IE 23 2 2 SBOC auxiliary Supply Module essin pe ta 24 ZI LED SAUS E 24 23 35
24. Only for 8BVF0110H000 001 1 2 Only for 88 VF0440H000 001 1 30 ACOPOSmulti User s Manual V 0 31 Technical data Line filter 8BVF 3 2 Technical data Power mains connection als Allocation to the power supply module 32 kW 60 kW Continuous current 89 Act Peak current 10 s 162 Aog Reduction of continuous current according to In preparation In preparation In preparation the ambient temperature above 40 C Power loss at rated current In preparation 250 W 470 W Line filter according to EN61800 3 A1 1 Yes second environment Limits from CISPR11 Group 2 Class A 2 Design L1 L2 L3 PE and L1 L2 L3 PE Connectors Feed through terminals PU Threaded bolt M5 No Shield connection on the mains No No on the device Yes 9 Yes 9 Chapter 2 Technical data Terminal connection cross section Flexible and fine wire lines with wire tip 0 5 16 mm 10 50 mm sleeves UL cUlus 20 6 6 1 0 CSA 20 6 6 1 0 Terminal outer cross section dimension of 12 22 mm 23 35mm 32 50 mm the shield connection Temperature sensor type EPCOS B59100M1155A070 Design T T Connectors pera m Design F F Connectors Table 15 Technical data 8BVF line filters ACOPOSmulti User s Manual V 0 31 31 Technical data Line filter 8BVF Product ID 8BVF0110H000 000 1 8BVF0440H000 001 2 8BVF0880H000 000 1 Dimensions Width In preparation Height In preparation Depth In preparation Table 15 Technical data 8BVF line fi
25. 0 31 Table of contents 550 SBOCUSZORKOO O02 viscera cintia terco re da di hs 191 5 5 T PINASSIGNIMENIS Xd DINO ass ada 192 5 922 RIA ASSIOMMICIS gt XL dd 192 9 Pin assighmments X9 DIO a 192 6 siiis igi lis 193 6 1 8BVIOOB5HX90 000 ii A E vi ves A ti 193 6 1 1 Pin assignments X1 plug esses nennen enne 194 012 Pin assighrments X2 DIUG sete eines even donec vende re deo vetro eae 194 6 1 3 Pin assignments X3A X3B plugs occcccccocccccccncconcconoconnonnnncncnnonnnnnconannnnnonanrnnnnnnos 194 6 1 4 Pin assignments X4A plug ssessessseseeeeeeeene nennen nnne nnns 195 6 1 5 Pin assignments X5A plug ccccooocccnccccnononcconoconnncnnoconcononnnnonnnnnnnnononnnononnananennnans 195 6 2 SBVIQOSSHMDOLO0GEN S 196 6 2 T PINPASSIGNIMNENIS KA DINO suicide ce esta it 197 6 2 2 PIn assighmehls KZ DIG aaa dada 197 6 2 3 PIn assighnimenhts X9A X93B pILgS ts 198 6 2 4 Pin assignments X4A plug cccccooccccccccooncnccocononccnonononnonannnnnnnnnnnnnonononononnananenonans 198 6 2 9 Pin assignments X4 BIG e tta co aloes 198 6 2 6 Pin assignments X5A plug cccccooncccccccnononcconoconcncnnoconconannnnnnnnnnnnnononnnnronnananennnnns 199 0 2 7 Pin assignments ADD DILIQ cared ode enean e e enero aetna 199 6 93 SBVIOBSOEX90 000 1 a tirpattu desde tusseiu eara cti 200 6 3 1 Pin assignments X1 plug esses nennen nennen nnns 2
26. 0 31 69 Technical data 8BVI inverter modules 32kW Product ID Wall mounting 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0440HCS0 000 1 Electrical isolation Input inverter module Yes Input Input Yes Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW 5 V HIGH gt 15V Input current at rated voltage approx 30 mA Switching delay Enable 1 gt 0 PWM off Max 2 0 ms Enable 0 gt 1 Ready for PWM Max 100 us e Ambient temperature during operation 0 to 40 C Installation at altitudes above sea level 0 to 500 m a t IEC 60364 4 443 1999 Soemarno C Transport temperature 25 to 70 C Relative humidity during transport 95 at 40 C Table 42 Technical data 8BVI inverter modules 32kW cont 70 ACOPOSmulti User s Manual V 0 31 Technical data 8BVI inverter modules 32kW Product ID Wall mounting 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0440HCS0 000 1 Dimensions Width Height Depth Wall mounting Cold plate Feed through mounting Weight Wall mounting In preparation Cold plate In preparation Feed through mounting In preparation Table 42 Technical data 8BVI inverter modules 32kW cont 1 The continuous power and continuous current applies to the following boundary conditions Nominal DC bus voltage 800 VDC nominal switching frequency 5 kHz 40 C ambient temperature installation altitudes lt 500 m above sea level
27. 000 1 ss 60 8BVI0014HC 80 000 1 s 54 8BV10014HWD0 000 1 60 8BV10014HWS0 000 1 54 8BVIOO28HCD0 000 1 eese 60 8BVI0OO28HC8S0 000 1 seees 54 8BVI0O0O28HWDO2O 000 1 60 8BVI0O028HWS0 000 1 54 8BVI0OOB5HCDO 000 1 sees 60 8BVI0OOB5HCSO0 000 1 essere 54 8BVI0055HWDO 000 1 eee 60 8BVI0055HWSO 000 1 ees 54 8BVIO110HC 80 000 1 s 54 8BVIO110HWZS0 000 1 54 8BVIO440HC8S0 000 1 eee 66 8BVI0O440HWS0 000 1 66 8BVIO880HCS0 000 1 sess 72 8BVIO880HWSO 000 1 ees 72 8BVP0110HC00 000 1 38 ACOPOSmulti User s Manual V 0 31 Model number index 8BVP0440HC00 000 1 enna 38 8BVPO0880HOC00 000 1 38 8BVP0880HWO200 000 1 38 8BVR0110H000 100 1 33 8BVR0440H000 100 1 33 8BVR0880H000 000 1 33 SGEODD TE Sie ntur seibos Cnicimnsteuads misses eiusd 79 SCEOO HAZ Al sonic ios 79 8CEO010 12 1 oo eeeeeceeecceeeeeeeeeeeenee
28. 127 Climate conditions during transport ACOPOSmulti User s Manual V 0 31 217 certifications Standards and certifications Requirements for immunity to disturbances EMC 4 Requirements for immunity to disturbances EMC 4 1 Evaluation criteria performance criteria Criteria A Test object not influenced during test Criteria B Test object only temporarily influenced during test Criteria C The system does not reboot automatically reset required 4 2 Low frequency disturbances according to EN 61800 3 The following limits are valid for industry 2 4 environment 4 2 1 Power mains harmonics and commutation notches voltage distortions IEC 61000 2 4 class 3 Short harmonics lt 15 s 1 5x continuous level Table 128 Limits for power mains harmonics IEC 60146 1 1 class 3 Commutation notches Depth 40 A Total area 250 x degree Table 129 Limit values for commutation notches voltage distortions 4 2 2 Voltage changes deviations dips and short term interruptions IEC 61000 2 4 class 3 Voltage changes and deviations Voltage changes and deviations 1 min 10 to 15 Table 130 Limit values for voltage changes and deviations IEC 61000 2 1 Voltage dips and short term interruptions 10 to 100 Table 131 Limit values for voltage dips and short term interruptions 218 ACOPOSmulti User s Manual V 0 31 Standards and certifications Requirements for immun
29. 24 AWG 19 8CR010 12 1 1 Resolver cable length 10m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed 15 3 Technical data Product ID 8BAC0122 000 1 General information C UL US listed In preparation Module type ACOPOSmulti plug in module Slot Slots 1 and 2 Power consumption In preparation Encoder connection 2 Encoder ACOPOSmulti No Max encoder cable length Table 54 Technical data resolver plug in module 8BACO122 88 ACOPOSmulti User s Manual V 0 31 Technical data Resolver plug in module 8BAC0122 000 1 Product ID 8BAC0122 000 1 Differential signals Protective measures Overload protection Short circuit protection Differential signals Resolver transfer 0 5 10 oon 00 Number of pole pairs 22600 5 to 95 non condensing Table 54 Technical data resolver plug in module 8BAC01 22 cont 1 The 8BAC0122 000 1 is an encoder module Two encoder modules can also be inserted In this case the encoder module in the first slot automatically serves as motor feedback for the first axis and the encoder module in the second slot serves as motor feedback for the second axis The second slot can be used for other purposes when in single axis operation 2 The resolver must be wired using a cable with a single shield and twisted pair signal lines 3 ACOPOSmulti plug in modules can be used in an
30. 3BBVR0880H000 100 1 177 Overview of pin assignments 8BVPO880HX00 000 1 178 Cable installation for power mains connection L1 L2 L3 181 Cable installation connection PE 1 Wire ccccccccceceeseeeeeesssssseeeeeeeeeeeeeess 181 Cable installation connection PE 3 Wir8 ooooncnnnccccconnnnccccconononnonnanocnnnnnnnnns 182 Overview of pin assignments 8B0CO0160HXx00 000 1 183 Overview of pin assignments 8B0CO0160HXx00 001 1 185 Overview of pin assignments 8B0CO0160HC00 A01 1 ssuuss 187 Overview of pin assignments 8B0C0320HXx00 000 1 s 189 Overview of pin assignments 8B0C0320Hx00 002 1 ssssssss 191 Overview of pin assignments 8BVIOO55HxS0 000 1 sssssssss 193 Overview of pin assignments 8BVIOO55HxDO 000 1 196 Overview of pin assignments 8BVIO880HxS0 000 1 sss 200 Cable installation for motor connections U V W eseseseeee 202 Cable installation connection PE 1 Wire ccccccccceceessesseeseesseeeeeeeeeeeeeeees 203 Cable installation connection PE 3 Wire ccccccccceecesseseeesssseseeeeeeeeeeeeeees 203 Input output circuit diagram EnDat 2 1 interface 8BACO 120 000 1
31. 800W Product ID Wall mounting 8B0C0320HW00 000 1 8B0C0320HW00 002 1 Cold plate or feed through mounting 8B0C0320HC00 000 1 8B0C0320HC00 002 1 8B0C0160HC00 A01 1 Storage temperature 25 to 55 C Relative humidity during storage 5 to 95 non condensing Transport temperature 25 to 70 C Relative humidity during transport 95 at 40 C Dimensions Width Height Depth Wall mounting Cold plate Feed through mounting Weight Wall mounting In preparation Cold plate approx 2 6 kg Feed through mounting approx 2 6 kg Table 30 Technical data for 8BOC control supply units 800W cont 1 Valid in the following conditions 55 C ambient temperature installation altitude lt 500 m above sea level 2 The output and any connected loads are not actively discharged when switching off 3 Continuous operation of ACOPOSmulti control supply units at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous power reductions listed into consideration Additional requirements are to be arranged with B amp R 4 The dimensions define the true device dimensions including the respective mounting plate Make sure to leave additional space above and below the device for mounting connections and air circulation see section 2 Dimension diagrams and installation dimensions on page 96 ACOPOSmulti User s Manual V 0 31 53 Chapter 2 Technical data Technical data Inverter modules 8BVI 1kW
32. DC bus voltage Protection of 24 VDC Out 1 output 32 A slow blow electronic automatic reset Protection of 24 VDC Out 2 output 5 A slow blow electronic automatic reset Protection of 42 VDC Out 1 output 16 A slow blow electronic automatic reset Protection of 42 VDC Out 2 output A slow blow electronic automatic reset Protective measures Open circuit protection Overload protection Short circuit protection Feedback protection Yes Yes Yes Yes Yes Yes Max 35 VDC also when turned Max 60 VDC also when turned off off Yes Yes Over temperature protection Dielectric strength to ground Output input isolation x50 VDC SELV PELV requirements Design 24 VDC or 42 VDC COM Connectors 96 VDC SELV PELV requirements Terminal connection cross section of 24 VDC or 42 VDC Out 1 output Flexible and fine wire lines with wire tip sleeves Approbation data UL C UL US CSA Table 30 Technical data for 8BOC control supply units 800W cont ACOPOSmulti User s Manual V 0 31 51 Technical data 8BOC control supply units 800W Product ID Wall mounting 8B0C0320HW00 000 1 8B0C0320HW00 002 1 Cold plate or feed through mounting 8B0C0320HC00 000 1 8B0C0320HC00 002 1 8B0C0160HC00 A01 1 Terminal connection cross section of 24 VDC or 42 VDC Out 2 output Flexible and fine wire lines with wire tip sleeves Approbation data UL C UL US CSA 24 24 VDC or 42 VDC Out 1 control input or 42 VD
33. HIPERFACE plug in module 8BACO121 000 1 can be used in an ACOPOSmulti slot The module is equipped with a HIPERFACE encoder interface This module can be used to evaluate encoders which are built into OEM motors and also encoders for external axes encoders that evaluate any machine movement The input signals are monitored In this way broken connections shorted lines and encoder supply failure can be recognized HIPERFACE is a standard developed by Max Stegmann GmbH www stegmann de similar to EnDat incorporating the advantages of absolute and incremental position measurement and also offers a read write parameter memory in the encoder With absolute position measurement absolute position is read in serially the homing procedure is usually not required When necessary a multi turn encoder 4096 revolutions should be installed To save costs a single turn encoder and a reference switch can also be used In this case a homing procedure must be carried out The incremental process allows the short delay times necessary for position measurement on drives with exceptional dynamic properties With the sinusoidal incremental signal and the fine resolution in the HIPERFACE module a very high positioning resolution is achieved in spite of the moderate signal frequencies used The parameter memory contained in the HIPERFACE encoder is currently not used by B amp R Therefore the embedded parameter chip function is currently not available
34. Select the ACOPOSmulti power supply module based on the total power required for the ACOPOSmulti inverter modules with a mains supply voltage of 3 x 220 VAC select the next larger power supply module Select the ACOPOSmulti auxiliary supply module based on the total power required for the ACOPOSmulti inverter modules as well as the peripheral supply e g PLC actuators motor holding brakes sensors Determine the total number of slots by adding the width units of all modules including optional slots Select the appropriate ACOPOSmulti mounting plate according to the total number of slots ACOPOSmulti User s Manual V 0 31 21 Chapter 2 Technical data Technical data Indications 2 Indications The indicators are located on the black cover of the respective ACOPOSmulti module 2 1 8BVP power supply modules Ethernet POWERLINK Ready Error d L D2 Link Data activity Port 2 Em fea m Encoder slot 1 Encoder slot 2 Encoder direction of rotation Encoder direction of rotation Table 3 Status LEDs 8BVP power supply modules 22 ACOPOSmulti User s Manual V 0 31 Technical data Indications 2 1 1 LED Status Cc a CI CIN Ethernet POWERLINK see LED status ETHERNET Powerlink Inverter Power RDY Ready The module is operational and the power stage can be enabled operating system present and booted no permanent or temporary errors C The module power stage is enabled Error A permanent or tempor
35. VI INVENEl modules vns 25 2 3 1 Single axis modules ad id 25 232 NOS MOC SS ee a ee rel ce monast m apices eects 27 24 dme PPC Po DET 29 2 4 1 Ethemet POWERLINK ts dt LS caia 29 2 4 2 Status changes when booting the operating system loader 29 3 Line mter CB VIF uv M es t eae ha alse ha sian ina Anand 30 SIEG goi eter HC PHP 30 32 Technical dala e tcx mE 31 4 BBVR regeneration CHOKES sees sesenta nnns naar nnns nennen 33 NEG Ie deci UU M 33 42 Leohnical dale aceccsebticcer ice atcur ter ee eec S ss 33 S aBONLTHOURBRBO DISIGS usse or Esa in E ease ca ic 35 A NE 35 52 OCCA ala tdt DT 36 6 6BVP POWersupply Modules e Meee 38 e ONGC do zit ME Ne S 38 0 2 K Tela e AO zc EE E E TT ETE E EE 40 7 8BOC control supply unit 400W esssssssssseeeeen nennen eene nenne nnn nnn nennen nsn nnns nnn 44 O one ue een eeeaeoecas 44 FV SC el arte aso Ss Sian Pee orc AA bcs eae estan ac A eis idan 45 8 8BOC control supply units 800W occcccccccncccncnccnccnnnnnncnnnnnonnononncnnnononnnononononnnnnnnnnennnnnnnnnnos 49 o Order dal cat n 49 AT A esto 50 ACOPOSmulti User s Manual V 0 31 7 Table of contents 9 Inverter modules 8BVI 1kW 8kW single axis modules oooooooocccccccccccccccccccnancncnnnnncnnnnns 54 Ja ERROR TEX 54 9 2 Techne abdala oderesoniduto a A a elds 55 10 Inverter modules 8BVI 1kW 4kW two axis
36. are valid for emergency stops in addition to the requirements for the stop functions e It must have priority over all other functions and operations in all operating modes e The power to the machine drive elements which can cause a dangerous state must be switched off as quickly as possible without creating other dangers e Resetting is not permitted to cause a restart Emergency stops must be category 0 or category 1 stop functions The necessary stop function must be determined based on a risk evaluation for the machine For emergency stop function in stop category 0 only hard wired electromechanical equipment can be used Additionally the function is not permitted to depend on electronic switching logic hardware or software or the transfer of commands via a communication network or data connection 1 In accordance to the national foreword for the valid German version of EN 602041 1 11 98 it is determined that electronic equipment and also especially for emergency stop systems can be used regardless of the stop category if e g it provides the same safety using the standards EN 954 1 and or IEC 61508 as required by EN 60204 1 224 ACOPOSmulti User s Manual V 0 31 Standards and certifications Standards amp definitions for safety techniques When using a category 1 stop function for the emergency stop function it must be guaranteed that the power to the machine drive elements is completely switched off These elements mu
37. assignments X2 plug 8B0C0160Hx00 001 1 5 2 3 Pin assignments X3 plug 24V Out 1 24 V output 1 COM 2 24 V output 1 0 V Table 90 Pin assignments X3 plug 880C0160Hx00 001 1 186 ACOPOSmulti User s Manual V 0 31 Wiring 8BOC auxiliary supply module 5 3 8B0C0160HC00 A01 1 MO YO 1X dng8 i 9 S INOO LX 4Ag8 Ho 9 G WOO BULA G Jajdeyo I ne iN 160 Ist ODE ACOPOSmwulti 8B0C0160HC00 A01 1 E co X I Figure 49 Overview of pin assignments 8B0C0160HC00 A01 1 187 ACOPOSmulti User s Manual V 0 31 Wiring 8BOC auxiliary supply module 5 3 1 Pin assignments X1 plug o X Pn Name CI AA CA A A 3 DC bus ready 0 V s CI EL EET EEE 280080 Table 91 Pin assignments X1 plug 880C0160HC00 A01 1 5 3 2 Pin assignments X2 plug COM 2 42 V output 2 0 V 42V Out 2 42 V outpu
38. be used 226 ACOPOSmulti User s Manual V 0 31 Standards and certifications Standards amp definitions for safety techniques Parameter S Seriousness of injury Parameter P Possibility to prevent danger Possible under some conditions Table 144 Parameters S F and P lead you to the safety category to be used cont Restart inhibit according to EN 1037 04 96 Safety of machinery prevention of unexpected start up Keeping a machine in an idle state when people are working in the danger zone is one of the most important requirements for safe operation of machines Starting refers to the transition of a machine or its parts from an idle state to moving state Any start is unexpected if it is caused by e Astart command sent because of a controller failure or because of external influences on the controller e A start command sent because of incorrect operation of a start element or another part of the machine Restoration of power supply after an interruption e External internal influences on parts of the machine To prevent unexpected starting of machines or parts of machines power should be removed and dissipated If this is not practical e g frequent short work in danger zone other measures must be taken Measures to prevent random start commands e Measures to prevent that random start commands cause unexpected starting e Measures to automatically stop dangerous parts of the machine before a
39. by the encoder 7 ACOPOSmulti plug in modules can be used in an ACOPOSmulti inverter or power supply module the corresponding values can be found in the technical data of the respective ACOPOSmulti inverter or power supply module ACOPOSmulti User s Manual V 0 31 9 1 1 LI LI LI LI oO Chapter 2 Technical data Technical data SinCos plug in module 8BAC0124 000 1 16 3 1 Indications The indicators UP DN LEDs are located on the front of the ACOPOSmulti drive or power supply module where the plug in module is installed The ae LEDs are lit depending on the rotational direction and the speed of the connected encoder UP LED indicates when the encoder position changes in the positive direction DN LED indicates when the encoder position changes in the negative direction 16 3 2 Firmware The firmware is part of the operating system for the ACOPOSmulti drive system The firmware is updated by updating the ACOPOSmulti operating system 1 The count direction of the encoder can be configured in Automation Studio However changing the count direction in Automation Studio does not change the actual count direction of the encoder and therefore does not affect the UP DN LEDs 94 ACOPOSmulti User s Manual V 0 31 Mounting General information Chapter 3 Installation 1 General information 1 1 Mounting ACOPOSmulti modules The following points must be taken into consideration when installing modules on mounti
40. channel O NN n2 H IS gt Table 116 Pin assignments for HIPERFACE interface 8BAC0121 000 1 206 ACOPOSmulti User s Manual V 0 31 Wiring Plug in modules 7 3 Resolver interface 8BAC0122 000 1 7 3 1 Pin assignments Name Typical wie colors for the r 3 tm Temperatura mare EE Ooo E I L Eo HE E R2 Reference output m or s Pe e oe Torem ek Ls m reeeo ms Table 117 Pin assignments resolver interface 88 AC0122 000 1 1 The names are the same as those used by leading resolver manufacturers Tanagawa Tyco LTN 2 This refers to the wire colors of the line connected directly to the resolver and used universally by leading manufacturers Tanagawa Tyco LTN This does not refer to the wire colors of the B amp R resolver cable ACOPOSmulti User s Manual V 0 31 207 Chapter 5 Wiring Wiring Plug in modules 7 3 2 Input output circuit diagram Figure 59 Input output circuit diagram Resolver interface 88 AC0122 000 1 208 ACOPOSmulti User s Manual V 0 31 Wiring Plug in modules 7 4 SinCos interface 88 AC0124 000 1 7 4 1 Pin assignments me JO Tre em ICO CO om 3 fom ESTE C LANNENL T T NN AO CO E s ECC ECC s ue Remis s mmm El ECON CO ETICO Ce CONAN BEER al Table 118 Pin assignments SinCos interface 8BAC0124 000 1
41. closed Danger If an application uses safety functions integrated in the drive system then the safety functions must be fully validated before being turned on for the first time This could result in death severe injury or material damage Control and high power contacts can have voltage applied even when the motor is not turning Touching the contacts when the device is switched on is not permitted Before working on drive systems they must be disconnected from the power mains and prevented from being switched on again Danger Dangerously High Voltage Before beginning work remove the supply voltage and wait 5 minutes to ensure that the capacitors have discharged Be sure to follow the regulations The connections for the signal voltages 5 to 30 V found on the drive system are isolated circuits Therefore the signal voltage connections and interfaces are only permitted to be connected to devices or electrical components with sufficient isolation according to IEC 60364 4 41 or EN 50178 and which correspond to SELV PELV ACOPOSmulti User s Manual V 0 31 19 Chapter 1 General information General information Safety guidelines Never remove the electrical connections from the drive system with voltage applied In unfavorable conditions arcs can occur causing personal injury and damage to contacts 2 6 2 Protection from dangerous movements Danger Incorrect control of motors can cause unwanted and dangerous move
42. continuous power depending on altitude Starting at 500 m above sea level 20 kW per 1 000 m Cross section DC DC 72 mm 72 mm PU Wwcwum Reduction of continuous current according to In preparation In preparation In preparation the ambient temperature above 40 C Reduction of continuous power depending on altitude Starting at 500 m above sea level 150 W per 1000 m Cross section 24 VDC COM 21 3 mm Table 20 Technical data 880M mounting plates 36 ACOPOSmulti User s Manual V 0 31 Product ID Operational conditions Ambient temperature during operation Max ambient temperature Relative humidity during operation Installation at altitudes above sea level Maximum installation altitude 9 Degree of pollution according to EN 60664 1 Overvoltage category according to IEC 60364 4 443 1999 EN 60529 protection Storage and transport conditions Storage temperature Relative humidity during storage Transport temperature Relative humidity during transport Technical data 8BOM mounting plates eBOoMnnnnHWO0 000 1 8BOMnnnnHC00 000 1 8BOMnnnnHF00 000 1 0 to 40 C 55 C 5 to 95 non condensing 0 to 500 m 4 000 m 2 non conductive material IP64 Fan module IP54 880M0040HFF0 000 1 IA eee 25 to 55 C 5 to 95 non condensing 25 to 70 C 95 at 40 C 7 Dimensions Width Height Depth n 53 5 mm 385 mm 13 5mm 37 n 53 5 mm 378 mm 17mm 6
43. dangerous situation can be caused by unexpected starting ACOPOSmulti User s Manual V 0 31 227 Chapter 7 Standards and certifications Standards and certifications Standards amp definitions for safety techniques 228 ACOPOSmulti User s Manual V 0 31 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 ACOPOSmulti User s Manual V 0 31 229 Figure index Atachino Modules oneris e a oia 95 Hantening The fasting Screws ura ii 95 Swivel range of the connector cover cccccccceecesesseeeseceeeeeeeeeesaaeaeaeeeeeeeeeeeees 96 Dimensional diagram and installation dimensions for 88 VF0440H000 001 1 97 Dimensional diagram and installation dimensions for 88 VF8800H000 000 1 98 Dimensional diagram and installation dimensions for 8BBVR0440H000 100 1 99 Dimensional diagram and installation dimensions for 8BBVRO880H000 100 1 100 Dimensional diagram and installation dimensions for 880MnnnnHWO0 000 1 101 Dimensional diagram and installation dimensions for 8BVIOO55HWDO 000 1 102 Dimension diagram and installation dimensions 8BOMnnnnHCO00 000 1 103 Dimensional diagram and
44. dimensions 2 5 5 Inverter module 8BVI0055HCS0 000 1 LLL ed 0 MI 49 A A AL R A 09 UP AN AP 49 APA 8BOMnnnnHCO00 000 1 HH 37 n x 53 5 1E VO O0 ORD 00 UO U O00 mw ON a El Et e 4 O For proper air circulation at least 60 mm has to be left free above and below the module OO nnnn indicates the number of slots 0160 equals 16 slots Figure 14 Dimensional diagram and installation dimensions for 8BVIOO55HCS0 000 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on ACOPOSmulti User s Manual V 0 31 107 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions 2 5 6 Inverter module 8BVI0OO55HCDO 000 1 CABLE A A AL R A 09 UP AN AP 49 APA 8B0MnnnnHco0 000 1 HH 37 n x 53 5 a I il 7 1 l T E Ld EN O For proper air circulation at least 60 mm has to be left free above and below the module L nnnn indicates the number of slots 0160 equals 16 slots Figure 15 Dimensional diagram and installation dimensions for 88 VI0O55HCDO 000 1 Information When mounting ACOPOSmulti modules fo
45. dimensions for 88 VI0880HC00 000 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on ACOPOSmulti User s Manual V 0 31 115 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions Dimensioning Power mains connection Chapter 4 Dimensioning 1 Power mains connection 1 1 General information 1 1 1 System configuration The power mains connection for the ACOPOSmulti drive system is made using terminals X1 L1 L2 L3 and PE on the ACOPOSmulti line filter The ACOPOSmulti drive system can be directly connected to TT and TN systems these are three phase systems with grounded neutral When using ungrounded IT mains three phase systems without grounded neutral or TN S mains with grounded phase conductor and protective ground conductor isolation transformers must be used The secondary neutral must be grounded and connected to the ACOPOSmulti drive system protective ground conductor In this way it is possible to prevent over voltages between external conductors and the housing for the ACOPOSmulti modules Three phase isolation
46. inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time Secure restart inhibit If you open and lock E stop switch S1 unexpected startup is prevented SLS The SLS safety function is activated by opening the S2 switch If the limit speed set on the K2 speed relay is exceeded an active braking procedure is triggered via the Ethernet POWERLINK network via an immediate switching contact of the K2 speed relay on the EmergencyStop digital input on the controller see Code Example on page 156 The delayed switching contacts of the K2 speed relay are released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time when the limit speed set on the K2 speed relay is exceeded SS2 The SS2 safety function is activated by opening the S2 switch If the K2 standstill monitor is activated an active braking procedure is triggered via the Ethernet POWERLINK network via an immediate switching contact of the K2 standstill monitor on a digital input of the controller nLimit see Code Example on page 156 The delayed switching contacts of the K2 standstill monitor are released after a defined amount of time Both Ena
47. installation dimensions for 88 VP0880HC00 000 1 104 Dimensional diagram and installation dimensions for 880C0160HC00 000 1 105 Dimensional diagram and installation dimensions for 880C0160HC00 001 1 106 Dimensional diagram and installation dimensions for 8BVIOO55HCS0 000 1 107 Dimensional diagram and installation dimensions for 8BVIOO55HCDO 000 1 108 Dimensional diagram and installation dimensions for 8BVIO880HCO00 000 1 109 Dimensional diagram and installation dimensions for 880MnnnnHF00 000 1 110 Dimensional diagram and installation dimensions for 8BBVP0880HC00 000 1 111 Dimensional diagram and installation dimensions for 880C0160HC00 000 1 112 Dimensional diagram and installation dimensions for 8BVIOO55HCSO0 000 1 113 Dimensional diagram and installation dimensions for 8BVIOO55HCDO0 000 1 114 Dimensional diagram and installation dimensions for 8BVIO880HCO00 000 1 115 Circuit diagram for ACOPOSmulti line filter power mains connection 121 Circuit diagram for ACOPOSmulti inverter modules motor connection 127 Ground connections and shield connections for 8BVF line filter 131 Ground connections and shield connections for 8BVP power supply units 132 Ground connections and shield connections for 8BVI inverter modules 133 Use of the shield set 8SCS005 0000 00 cccocccnncccnnnccnnccnnnacononononcnonanonancnnnanoss 134 Block diagram of secure restart inhibit
48. modules oooooncccccccccncoccccccconnnoncccnnnnnnnnnos 60 TO T Generali qator allo sorna tia 60 DEZA mtm TE 60 TO 3sTeehhnioal dad arts 61 1 eBVlanverter modules 92 Wi a cadi ode d ete dove eo diu ori 66 ARO o o Met M TEE PE 66 MEA A LLLI a Edd Sed E dne 67 12 8BVI inverter modules 64kW sseeee mI mn eem nm emere nenne rennen sre 72 PARO ROO 72 12 2 Technical data a TO OT TT 73 13 EnDat 2 1 plug in module 8BACO120 000 1 visiiri i aaa a a 78 Eo M d D 78 32 Ordendala e OE 79 133 Telaiaiiezile a A m 80 266 Ne co 82 19 9 2 O C IM eM aM LR D Mq d dE 82 14 HIPERFACE plug in module 8BACO121 000 1 ooccccccccnccnccccccnnncconnnoncnnonnnnnononnnnnononcnnnnnos 83 1411 General describo m 83 ARA A a ee ae te Pee oe 84 E SM Technica dala NEUE EET 84 142321 INGICATNONS nad 86 T4 2 A Soe ne Ea ete 86 15 Resolver plug in module 8BACO0122 000 1 c0oococoocccnncnnncccccnnnnnonnnnnnnnnnnnnnonononononnnnnnnnnnnnnonoss 87 151 General GES CHIDO aestus acini eerte nata iran 87 SAO 0 do mr Oe Oe a Pa eS Pe 87 ges oro TE AO gt gt e ETE en We Oe nee A A 88 19 9 IM a Tors 1 0 SE 90 A i EEE AE A EENE E EEE T AEE PE EN E eiae E E E EE 90 16 SinCos plug in module 8BAC0124 000 1 ooocococoncccncconncnconcconcononnnnnnonnnnnnononononannnencnnnninons 91 161 General dESCAPION ains is cose od qu pr Soup Au UE E ses Seaeavecestendenes 91 102 OIEA osa 91 16 3 Technical easier TE ENTE
49. ms LED Display E ASA t Bootprocedureforbasic hardware ive ROY I IL ILI LLL LLL LL DLL LLL PON ERR 2 Configuration network active Ew TLLTLLTETLTETETETETETTELTTIT ERR 3 Wating tor network telegram eo AAANOS Ros AAANOS A E 4 Network communication active ee AAANOS PONT Ea i Table 12 Status changes when booting the operating system loader ACOPOSmulti User s Manual V 0 31 29 Technical data Line filter 8BVF 3 Line filter 8BVF 3 1 Order data 8BVF0110H000 000 1 ACOPOSmulti line filter 15A 480V 8BVF0440H000 001 2 ACOPOSmulti line filter 44A 480V increased peak current load capacity 8BVF0880H000 000 1 ACOPOSmulti line filter 89A 480V 5 ACOPOS muti 8BV F 8BVF0440H000 001 2 Table 13 Order data 8BVF line filter Required accessories Model number In preparation Screw terminal 4 pins 1 row RM7 62 Plug for X1 connection Label 2 L1 L2 L3 PE Coding N 1100 8TB4104 202N 10 2 Screw terminal 4 pins 1 row RM10 16 Plug for X1 connection Label 2 L1 L2 L3 PE Coding N 1100 In preparation Screw terminal 4 pins 1 row RM7 62 Plug for X2 connection Label 2 L1 L2 L3 PE Coding D 0011 8TB4104 206D 10 2 Screw terminal 4 pins 1 row RM10 16 Plug for X2 connection Label 2 L1 L2 L3 PE Coding D 0011 8TB2104 204A 00 Screw terminal 4 pins 1 row RM5 08 Plug for X3 connection Label 4 T T F F Coding A 0000 Table 14 Required accessory for 8BVF line filters 1
50. of the operating system for the ACOPOSmulti drive system The firmware is updated by updating the ACOPOSmulti operating system 1 The count direction of the encoder can be configured in Automation Studio However changing the count direction in Automation Studio does not change the actual count direction of the encoder and therefore does not affect the UP DN LEDs 86 ACOPOSmulti User s Manual V 0 31 Technical data Resolver plug in module 8BACO122 000 1 15 Resolver plug in module 8B AC0122 000 1 15 1 General description The Resolver plug in module 8BAC0122 000 1 can be used in an ACOPOSmulti slot The module contains a resolver interface for evaluating BRX resolvers The plug in module handles the output from resolvers which are built into B amp R servo motors or used as an encoder for external axes This resolver delivers the absolute position over one revolution Normally the movement path is longer than one revolution In this case a reference switch must be used and a homing procedure carried out The encoder input signals are monitored In this way broken connections shorted lines and encoder supply failure reference signal can be recognized During start up the AC122 module is automatically identified by the ACOPOSmulti operating system Making automatic adjustments to the motor resolution parameter and reading the motor parameters and limit values is not possible because the resolver does not have parameter memory like t
51. of the shield connection Table 24 Technical data 8BVP power supply modules 10kW 60kW 40 ACOPOSmulti User s Manual V 0 31 Technical data 88VP power supply modules Product ID Wall mounting 8BVP0110HW00 000 1 8BVP0440HW00 000 1 8BVP0880HW00 000 1 Cold plate or feed through mounting 8BVP0110HC00 000 1 8BVP0440HC00 000 1 8BVP0880HC00 000 1 Voltage 800 VDC Max 900 VDC nupu power supply and regeneration 10 kW 25 kW 60 kW Reduction of continuous power according to In preparation In preparation In preparation the ambient temperature above 40 C Reduction of continuous power depending on altitude starting at 500 m above sea level 1 kW per 1 000 m 2 5 kW per 1 000 m 6 kW per 1 000 m Reduction of continuous power depending on cooling method Wall mounting In preparation In preparation In preparation Cold plate or feed through mounting In preparation In preparation In preparation Peak power supply and regeneration 25 kW 50 kW 121 kW Overload protection Yes Short circuit and ground fault No A AAA Protective measures Overload and short circuit protection Yes Cable breakage monitoring No Undervoltage monitoring No Table 24 Technical data 8BVP power supply modules 10kW 60kW cont Chapter 2 Technical data ACOPOSmulti User s Manual V 0 31 4 mb Technical data 8BVP power supply modules Product ID Wall mounting 8BVP0110HW00 000 1 8BVP0440HW00 000 1 8BVP0880HW00 000 1 Co
52. ooonccccncccccononcnnncncononcnennncnnononnncnnnnnonnnnnnnnnnnnnnananennnnnnss 221 5 1 High frequency emissions according to EN 61800 3 coocccccccnncccnnnccncncncnnnncnnnnonanennnnos 221 5 1 1 Emissions on the power connections oocccccccocncccconncnconcnnnnnnonannonononncnononannnnnnnnnns 221 5 1 2 Electromagnetic emlsslOfis its torem ea eere iaa 221 6 Other environmental limit values according to IEC 61800 2 eeeesseeeuss 222 FEN Inicidnrzitiorzier initilerziio o e t e ld E 223 8 Standards amp definitions for safety techniques ooooooncnnccnnnncccconccnnnnoncncnnnnnnnnnnononnannnnncnnnnoos 224 12 ACOPOSmulti User s Manual V 0 31 General information Manual history Chapter 1 General information 1 Manual history 0 10 Preliminary 16 03 2006 Changes new features First version 0 20 Preliminary 16 03 2006 Changes new features Pin assignments for the line filter and regeneration choke added Pins assignments for additional auxiliary power supplies added e Safety guidelines updated to include guidelines for handling ESD 0 21 Preliminary 30 03 2006 Changes new features Preliminary deleted except in the manual history e Images of the plug used for 8BVF changed coding was not shown correctly 0 22 Preliminary 16 05 2006 Changes new features Dummy chapter with technical data added Wiring New overview images added previous overview images deleted 0 23 Preliminary 19 05 2
53. results in sufficiently short contact chatter times To determine if an ACOPOSmulti drive system can be operated with a certain fault current protection device the sums of all discharge capacitances C in the drive system must be determined CaluF C A etztitor EF ay Ca yy LHF a O E 124 ACOPOSmulti User s Manual V 0 31 Dimensioning Power mains connection The discharge capacitances for the individual modules in the respective ACOPOSmulti drive system can be found in the following table 8BVI0880HxS0 000 1 0 45 uF Table 62 Discharge capacitances C4 of ACOPOSmulti modules 1 3 3 Manufacturers of fault current protection devices that can be used Doepke www doebke de DFS 4B SK 63 4 0 3 AC DC sensitive DFS 4B SKS 63 4 0 3 AC DC sensitive selective delayed ae Table 63 Manufacturers of fault current protection devices that can be used These fault current protection devices can be used up to a total discharge capacitance Ca of approx 20 uF for the ACOPOSmulti drive system ACOPOSmulti User s Manual V 0 31 125 Chapter 4 Dimensioning Dimensioning Power mains connection 1 3 4 Examples Example 1 A check must be carried out to determine if the following ACOPOSmulti drive system can be operated with the fault current protection device ABB F204B 63 0 3 ACOPOSmulti drive system consisting of Discharge capacitance Cp Quantity Module name per Module Total 8BVF0440H000 001 2 14 1 uF 14 1 uF 8BVP0440HC0
54. s Manual V 0 31 139 Chapter 5 Wiring Wiring General information 1 2 3 Typical procedure Isol ation test Remove the motor cable from the X5A X5B connection of the ACOPOSmulti inverter module Perform the insulation test on the X1 power mains connection mains side of the ACOPOSmulti line filter Perform the insulation test on the B amp R motor High voltage test 1 140 Remove the connection cable between the X2 connection of the ACOPOSmulti line filter and the U1 V1 W1 connections of the ACOPOSmulti regeneration choke on the X2 connection of the ACOPOSmulti line filter Remove the connection cable between the X5A connection of the ACOPOSmulti power supply module and the U2 V2 W2 connections of the ACOPOSmulti regeneration choke on the X5A connection of the ACOPOSmulti power supply module Perform the high voltage test on the U1 V1 W1 connections of the ACOPOSmulti regeneration choke Remove the motor cable from the X5A X5B connection of the ACOPOSmulti inverter module Perform the high voltage test on the B amp R motor ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology 1 3 Standard safety technology Wired safety technology 1 3 1 General information ACOPOSmulti inverter modules use an integrated secure pulse inhibitor for secure shutdown and to prevent unwanted startup This is designed to meet the following safety classifications depending o
55. secure digital output separates the two Enable inputs DO1 Requested Safety function COM 3 Enable 2 COM 1 X Figure 31 STO category 4 SIL 3 PL e variant B Errors in the external wiring do not have to be investigated because they are detected by the secure digital output Danger A secure digital output module with the category 4 SIL 3 PL e must be used for the displayed DO1 digital output The instructions in the secure digital output module s user documentation must be followed ACOPOSmulti User s Manual V 0 31 147 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology STO category 3 SIL 2 PL d By pressing an E stop button both Enable inputs on the ACOPOSmulti inverter module are separated by a switch from the 24 V supply thereby cutting off the energy feed to the motor X1 Figure 32 STO category 3 SIL 2 PL d Danger The S1 switch displayed requires the use of a one pin switching device with the category 3 SIL 2 PL d with positive opening contact according to EN 60947 5 1 The instructions in the switching device s user documentation must be followed 1 3 4 Enable input circuits according to the required safety category SIL PL and functionality STO SS1 SS2 SLS SOS The following illustrates exemplary wiring suggestions for the external circuit of the Enable inputs on ACOPOSmulti inverter modul
56. transformers with the corresponding input and output voltages and a vector group with secondary neutral can be used e g 3 x 400 V 3 x 400 V Dyn5 Danger ACOPOSmulti drive systems are only permitted to be operated directly on grounded three phase industrial mains TT TN S TN C S When using the ACOPOSmulti drive system in living areas shops and small businesses additional fillering measures must be implemented by the user Danger ACOPOSmulti drive systems are not permitted to be operated directly on IT and TN S mains with a grounded phase conductor and protective ground conductor Warning ACOPOSmulti drive systems are suitable for power mains which can provide a maximum short circuit current SCCR of 10000 A at a maximum of 528 Vogt ACOPOSmulti User s Manual V 0 31 117 Chapter 4 Dimensioning Dimensioning Power mains connection Warning The network s short circuit capacity Sk must be 10 times greater than the continuous power of the selected power supply unit 1 1 2 Supply voltage range The permissible supply voltage range for ACOPOSmulti drive systems is 3 x 220 VAC to 480 VAC 110 Respective intermediate transformers must be used for other supply voltages With grounded power mains autotransformers can also be used to adjust the voltage Neutral does not have to be connected for this type of transformer 1 1 3 Protective Ground Connection PE The following information concerning the protective
57. 0 000 1 0 9 uF 0 9 uF 8BVI0440HCS0 000 1 0 22 uF 0 22 UF 8BVI0028HCD0 000 1 0 14 UF 0 7 uF Total discharge capacitance Cy 15 92 uF Table 64 Checking if fault current protection devices can be used Example 1 The total discharge capacitance Ca for this ACOPOSmulti drive system is lower than 20 pF This ACOPOSmulti drive system can therefore be operated with the fault current protection device ABB F204B 63 0 3 Example 2 It s necessary to check if the following ACOPOSmulti drive system can be operated with the Doepke DFS 4B SK 63 4 0 5 fault current protection device ACOPOSmulti drive system consisting of Discharge capacitance Cp Quantity Module name per Module Total 8BVFO880H000 000 1 14 1 UF 14 1 uF 8BVP0880HC00 000 1 0 9 uF 0 9 uF Total discharge capacitance Cy Table 65 Checking if fault current protection devices can be used Example 2 The total discharge capacitance Ca for this ACOPOSmulti drive system is lower than 20 uF This ACOPOSmulti drive system can therefore be operated with the Doepke DFS 4B SK 63 4 0 5 fault current protection device 126 ACOPOSmulti User s Manual V 0 31 Dimensioning Motor connection 2 Motor connection On B amp R motors the power connections the connections for the holding brake and the connections for the motor temperature sensor are all made using the same motor plug The motor connection is made on the ACOPOSmulti drive system using the ACOPOSmulti inverter unit The moto
58. 0 1 Table 18 Order data 880M mounting plates 1 The desired number of slots must be specified in the model number by nnnn 0160 equals 16 slots 2 Only mounting plates with 2 or more slots are possible 3 The number of slots must be a multiple of 4 ACOPOSmulti User s Manual V 0 31 35 Chapter 2 Technical data Technical data 880M mounting plates Optional accessories Model number Short description Comment 8BOMO040HFFO 000 1 ACOPOSmulti fan module for mounting plate One fan module is required for every 4 slots 4 slots 800V feed through mounting X67CA0P20 xxxx 2 Power connection cable xxxx m 24 VDC connection cable for ACOPOSmulti fan modules 8B0M0040HFF0 000 1 X67CA0P00 0002 Power connection cable 0 2 m 24 VDC connection cable between two ACOPOSmulti fan modules 8B0M0040HFF0 000 1 Table 19 Optional accessory for 8BOM mounting plates 1 Only for 880MnnnnHF00 000 1 2 The cable length is specified in decimeters by xxxx 0010 equals a cable length of 1 m 5 2 Technical data Product ID 8BO0MnnnnHWO00 000 1 8BOMnnnnHC00 000 1 8BOMnnnnHFO00 000 1 C UL US listed In preparation Cooling and mounting methods Wall mounting Cold plate mounting Feed through mounting Number of slots nnnn 2 nnnn nnnn 9 Max 27 27 27 Bm A E Voltage 800 VDC Max 900 VDC Reduction of continuous current according to In preparation In preparation In preparation the ambient temperature above 40 C Reduction of
59. 000 1 84 Technical data HIPERFACE plug in module 8BACO 121 84 Order data resolver plug in module BBACO1 22 ococccccccccccccnnnccococonononicononannnnnos 87 Optional accessory for resolver plug in module 8BACO 122 88 Technical data resolver plug in module 8BBACO122 esses 88 Order data SinCos plug in module 8BBACO124 c 0ooocccccnncccccncccccccononcnenennnanocnnonons 91 Technical data SinCos plug in module 8BACO124 ococccccococcccccononcnoncconnnnnnnnnos 91 Selection of the protective ground conductor cross section 118 Protective ground conditions for ACOPOSmulti line filter 8BVF 119 Protective ground conditions for ACOPOSmulti power supply module 8BVP 120 Maximum current load for PVC insulated three phase cables or individual wires 122 Tripping characteristics of the fuse for the power mains connection 123 Discharge capacitances C4 of ACOPOSmulti modules 125 Manufacturers of fault current protection devices that can be used 125 Checking if fault current protection devices can be used Example 1 126 Checking if fault current protection devices can be used Example 2 126 Maximum current load for special insulated three phase cables 128
60. 006 Changes new features Order data in chapter 2 updated Required and optional accessories added Overview images revised in chapter 5 0 24 Preliminary 04 07 2006 Changes new features Additional shielding component set added 8SCS005 0000 00 Model numbers for plugs 8TB3104 201A 00 gt 8TB3104 201A 10 8TB4104 202D 00 8TB4104 206D 10 8TB4104 202N 00 8TB4104 202N 10 Technical data from exhibition brochures added Technical data Layout changes made to the required optional accessories Auxiliary supply modules New coding for X3 plug 0 25 Preliminary 06 07 2006 Changes new features Auxiliary supply modules Numbering in the overview diagram for X3 plug corrected 0 26 Preliminary 18 07 2006 Changes new features Technical data Revisions according to PA and discussion on July 05 2006 New EnDat plug in module according to PA New Distribution of inverter modules according to PA New Additional auxiliary supply modules according to PA New Additional power supply modules according to PA Table 1 Manual history ACOPOSmulti User s Manual V 0 31 13 Chapter 1 General information General information Manual history 0 27 Preliminary xx 08 2006 Changes new features e Technical data Revisions according to PA and Bernd on 04 08 06 Additional plug in modules EnDat 2 1 EnDat 2 2 SinCos Inverter modules Distribution of single and double axis modules in different sections 0 28 Preliminary xx 0
61. 01 6 3 2 Pin assignments X2 plug ccoocccccccnocconcconnnccnnnnnncnononnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnrnnnnnnns 201 6 3 3 Pin assignments X3A X3B plugs occcccccocccccccncconocnnococnonnnncnonnnnnnnncnnnnnonnnnnnnnnnnnnos 201 6 3 4 PIn assigHmelhls KAP DIO c ice uc ceruice as 202 6 3 5 PIN AaSSIGNMeniS 5A DIG si dl i Ced sd inea ced bere dnas 202 FARMA MO QUES a iii 204 7 1 EnDat 2 1 interface 8BACO120 000 1 sss nnne nnns 204 Hele Eja Pc St a ee 204 7 1 2 Input output circuit diagram zd ecuede dd 205 7 2 HIPERFACE interface 8BAC0121 000 1 o occcccncnccnnnnccnccnnnonnnnncnonononnonnnnnnnnnnnononnonannannos 206 A sei a asse tentes os ae inar 206 7 3 Resolver interface 8BACO0122 000 1 coooccccccncnncncccccccoonnononononnnonnnnnononnnnnnnnnnnnnonnnonannnnnnns 207 Ll Pn ASS IOC VAS sica i ioi aa aplicadas tontos leaden ee tentes taunted eee et 207 13 2 Inpuvoutput CCU cs 208 7 4 SinCos interface 8BACO124 000 1 coooconncccncnncccccnccncnnnnncnnnnnnnnonononnnnnnnnnnnnnnnnnononnnnnnanennos 209 PAN PITA SIN Me Sia a A Na 209 74 2 Inputottpul circuit diagrami ita 210 9 Fall modules ora to ol citadas celda 211 3 1 BOMOVIONE EDO e e a ea a TO ol ba 211 8 121 Pincassigniments X1 DING a o ds ida 212 9 1 2 PIn assighmerits X2 DIBQ is 212 Chapter 6 Getting started sss 213 Chapter 7 Standards and certifications 215
62. 0110 Table 40 Required accessory for 8BVI inverter modules 32kW 66 ACOPOSmulti User s Manual V 0 31 Technical data 8BVI inverter modules 32kW Optional accessories 8BAC0120 000 1 max 2 ACOPOSmulti plug in module EnDat 2 1 interface 8BAC0120 001 1 max 2 ACOPOSmulti plug in module EnDat 2 2 interface 8BAC0122 000 1 max 2 ACOPOSmulti plug in module Resolver interface 8BAC0124 000 1 max 2 ACOPOSmulti plug in module 91 SinCos interface 85C5005 0000 00 Upto2 Shield component set consisting of Shield sheet for covering free plug in 1 slot cover shield sheet module slots 85C5002 0000 00 1 Shield component set consisting of Shield component set for I O cable with a 1 clamping plate cable diameter of 4 13 5 mm 2 clamps D 4 13 5mm 2 screws Chapter 2 Technical data In preparation 1 Shield component set consisting of Shield component set for motor cables with 1 shield plate 1x type 1 a cable diameter of 23 35 mm 1 hose clamp W 9mm D 23 35mm Table 41 Optional accessory for 8BVI inverter modules 32kW 11 2 Technical data Product ID Wall mounting 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0440HCS0 000 1 General information C UL US listed In preparation Available cooling and mounting methods Wall mounting Yes Cold plate or feed through mounting Yes Module width 2 800 VDC 900 VDC Continuous power consumption In preparation Power loss at max device power In preparat
63. 0Hx00 002 1 ACOPOSmulti User s Manual V 1 0 169 Chapter 5 Wiring Wiring Overview of the terminal cross sections 1 4 5 8BVI inverter modules Connectio Wire types 8BVI0014 8BVI0220 8BVI0880 n Approbation data 8BVI0028 8BVI0440 8BVI0055 8BVI0110 Solid core multiple conductor lines 0 2 2 5 24 12 0 2 2 5 24 12 0 2 2 5 24 12 Flexible and fine wire lines without Wire Tip Sleeves 0 2 2 5 0 2 2 5 0 2 2 5 with Wire Tip Sleeves 0 25 2 5 0 25 2 5 0 25 2 5 Approbation data UL C UL US 30 12 30 12 30 12 CSA 22 12 22 12 22 12 H Solid core multiple conductor lines 0 2 2 5 24 12 0 2 2 5 24 12 0 2 2 5 24 12 Flexible and fine wire lines without Wire Tip Sleeves 0 2 2 5 0 2 2 5 0 2 2 5 with Wire Tip Sleeves 0 25 2 5 0 25 2 5 0 25 2 5 Approbation data UL C UL US 30 12 30 12 CSA 22 12 22 12 Solid core multiple conductor lines 0 2 2 5 24 12 0 2 2 5 24 12 0 2 2 5 24 12 X4A X4B Flexible and fine wire lines without Wire Tip Sleeves with Wire Tip Sleeves Approbation data UL C UL US 30 12 30 12 30 12 CSA 28 12 28 12 28 12 E Solid core multiple conductor lines 0 2 10 0 75 16 Flexible and fine wire lines without Wire Tip Sleeves with Wire Tip Sleeves Approbation data UL C UL US In preparation CSA dl preparation Table 74 Terminal cross sections of the 8BVI inverter modules 1 The connection is made with cable lugs using an M8 thre
64. 1 8BoMnnnnHF00 000 1 HH WR nnnmnnmmnnrnrnr ri SS Se VELIE HE TE TEE TETELET tm mmm m m d 8B0M0040HFF0 000 1 n Number of width units for 88 VPO880HC00 000 1 n 4 O For proper air circulation at least 60 mm has to be left free above and below the module L nnnn indicates the number of slots 0160 equals 16 slots Figure 21 Dimensional diagram and installation dimensions for 88 VI0055HCDO 000 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on Mounting Dimension diagrams and installation dimensions 2 6 6 Inverter module 8BVI0880HC00 000 1 8B0MnnnnHE00 000 1 HHE 64 n x 53 5 N nnnmnmmmmmmrmmril WEE HERE ETE TEE ARI NO IO 8B0M0040HFF0 000 1 n Number of width units for 8BVP0880HC00 000 1 n 4 O For proper air circulation at least 60 mm has to be left free above and below the module OJO The required spacing x to the wiring on the bottom of the module depends on the motor cable being used OOO nnm indicates the number of slots 0160 equals 16 slots Figure 22 Dimensional diagram and installation
65. 1 8BVF line filter Connectio Wire Types 8BVF0110 8BVF0440 8BVF0880 ea mm AWG mm AWG mm AWG Solid core multiple conductor lines 0 2 10 24 14 075 106 15 16 16 50 Ec 6 0 8 Flexible and fine wire lines without Wire Tip Sleeves 24 14 16 50 with Wire Tip Sleeves 24 10 10 50 Approbation Data UL C UL US arg To ors Tama Soe Ra ds Solid core multiple conductor lines 0 2 10 I NES METE 75 16 T 16 50 NETA Flexible and fine wire lines without Wire Tip Sleeves 0 with Wire Tip Sleeves 0 Approbation data UL C UL US CSA E E ES Solid core multiple conductor lines 2 25 24 12 02 25 2 25 24 12 0 2 2 5 24 12 Flexible and fine wire lines without Wire Tip Sleeves 24 12 2 2 24 12 with Wire Tip Sleeves 24 12 24 12 Approbation data UL C UL US 30 12 30 12 CSA 28 12 28 12 Holding Torque for the Terminal Screws Nm Torque for the Terminal Screws Nm Mn05 0 5 Table 70 oo cross sections of the 8BVF line filter 1 4 2 8BVR regeneration chokes Connectio Wire Types 8BVR0110H000 100 1 8BVR0440H000 100 1 8BVR0880H000 100 1 Approbation Data mm AWG mm AWG mm AWG Solid Solid core multiple conductor lines conductor lines 15 558928 2 5 50 12 Seats ELE and fine wire lines U1 V1 W1 without Wire Tip Sleeves 1 5 25 2 5 85 U2 V2 W2 with Wire Tip Sleeves In preparation In preparation 1 5 16 2 5 35 J J
66. 12 0 2 2 5 24 12 Flexible and fine wire lines without Wire Tip Sleeves with Wire Tip Sleeves Approbation data UL C UL US 30 12 30 12 30 12 CSA 28 12 28 12 28 12 Flexible and fine wire lines without Wire Tip Sleeves 0 2 6 24 10 with Wire Tip Sleeves 0 2 6 24 10 Approbation data UL C UL US In preparation CSA In Se Holding torque for the terminal screws Nm torque for the terminal screws Nm Table 72 Terminal cross sections of the 8BVP power supply E 1 The connection is made with cable lugs using an M8 threaded bolt 168 ACOPOSmulti User s Manual V 1 0 Wiring Overview of the terminal cross sections 1 4 4 8BOC auxiliary supply modules Connectio Wire types 8B0C0160 n Approbation data 8B0C0320 Solid core multiple conductor lines 0 2 2 5 24 12 Flexible and fine wire lines without Wire Tip Sleeves with Wire Tip Sleeves Approbation data UL C UL US 30 12 CSA 22 12 Solid core multiple conductor lines 0 2 2 5 24 12 x2 Flexible and fine wire lines without Wire Tip Sleeves 0 2 2 5 with Wire Tip Sleeves 0 25 2 5 Approbation data UL C UL US CSA H Solid core multiple conductor lines 0 2 10 Flexible and fine wire lines without Wire Tip Sleeves 0 2 6 24 10 with Wire Tip Sleeves 0 2 6 24 10 Approbation data UL C UL US CSA Table 73 Terminal cross sections of the 8BOC auxiliary supply modules 1 Only for 880C0160Hx00 001 1 880C0160HC00 A01 1 and 8B0C032
67. 1kW 8kW single axis modules 54 ACOPOSmulti User s Manual V 0 31 Technical data Inverter modules 8BVI 1kW 8kW single axis modules Optional accessories max 2 ACOPOSmulti plug in module EnDat 2 1 interface 8BAC0120 001 1 max 2 ACOPOSmulti plug in module EnDat 2 2 interface 8BAC0120 000 1 8BAC0122 000 1 max 2 ACOPOSmulti plug in module 87 Resolver interface 8BAC0124 000 1 max 2 ACOPOSmulti plug in module 91 SinCos interface 85C5005 0000 00 Upto2 Shield component set consisting of Shield sheet for covering free plug in 1 slot cover shield sheet module slots 85C5002 0000 00 1 Shield component set consisting of Shield component set for I O cable with a 1 clamping plate cable diameter of 4 13 5 mm 2 clamps D 4 13 5mm 2 screws 1 shield plate 1x type O a cable diameter of 12 22 mm 1 hose clamp W 9mm D 12 22mm 8SCS000 0000 00 Shield component set consisting of Shield component set for motor cables with Table 33 Optional accessory for 8BVI inverter modules 1kW 8kW single axis modules 9 2 Technical data Product ID Wall mounting 8BVI0014HWS0 000 1 88VI0028HWS0 000 1 8BVIOO55HWS0 000 1 88VI0110HWS0 000 1 Cold plate or feed through mounting 8BVI0014HCS0 000 1 88VI0028HCS0 000 1 8BVIO055HCS0 000 1 8BVIO110HCS0 000 1 General information AAA A C UL US listed In preparation Available cooling and mounting methods Wall mounting Yes Cold plate or feed through mounting Yes
68. 31 221 Chapter 7 Standards and certifications Standards and certifications Other environmental limit values according to 6 Other environmental limit values according to IEC 61800 2 IEC 61800 2 Degree of pollution according to IEC 61800 2 4 1 2 1 2 non conductive material Over voltage category according to IEC 60364 4 443 1999 Protection according to IEC 60529 Reduction of the continuous current at installation 10 per 1000 m altitudes over 500 m above sea level Maximum installation altitude 2 000 m Table 140 Additional environmental limits 1 Additional requirements are to be arranged with B amp R 222 ACOPOSmulti User s Manual V 0 31 Standards and certifications International certifications 7 International certifications B amp R products and services comply with applicable standards They are international standards from organizations such as ISO IEC and CENELEC as well as national standards from organizations such as UL CSA FCC VDE OVE etc We give special consideration to the reliability of our products in an industrial environment Chapter 7 Standards and Certifications USA and Canada All important B amp R products are tested and listed by Underwriters Laboratories and checked quarterly by a UL inspector This mark is valid for the USA and Canada and simplifies certification of your machines and systems in these areas c UL Jus All harmonized EN standards for the valid guidelin
69. 4 n 53 5 mm 378 mm 14mm Table 20 Technical data 880M mounting plates cont 1 The desired number of slots must be specified in the model number by nnnn 0160 equals 16 slots 2 Only mounting plates with 2 or more slots are possible 4 Valid in the following conditions 40 C ambient temperature installation altitude lt 500 m above sea level 3 The number of slots must be a multiple of 4 5 Continuous operation of ACOPOSmulti mounting plates at an ambient temperature ranging from 40 C to max 55 C is possible taking the continuous power reductions listed into consideration 6 Continuous operation of ACOPOSmulti mounting plates at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous power reductions listed into consideration Additional requirements are to be arranged with B amp R 7 The dimensions define the actual size of the mounting plate Make sure to leave additional space above and below the mounting plate for mounting connections and air circulation see 2 Dimension diagrams and installation dimensions on page 96 ACOPOSmulti User s Manual V 0 31 37 Chapter 2 Technical data Technical data 8BVP power supply modules 6 8BVP power supply modules 6 1 Order data 8BVP0110HW00 000 1 ACOPOSmulti power supply module 11A 800V wall mounting 8BVP0440HW00 000 1 ACOPOSmulti power supply module 44A 800V wall mounting 8BVPO880HW00 000 1 A
70. 9 2006 Changes new features Pin assignments Additional plug in modules EnDat 2 1 EnDat 2 2 SinCos 0 29 Preliminary xx 11 2006 Changes new features Technical data for inverter modules Cable length depending on the switching frequency Module images added Cross references from modules to plug in modules Installation diagrams for mounting plate wall mounting Weights dimensions updated for line filter and regeneration choke Figure index Table index and Model number index added 0 30 Preliminary 31 01 2007 Changes new features Installation Installation diagrams for inverter module wall mounting Wiring Insulation and high voltage test Wiring of plug in modules Inner connection updated Technical data Indicator descriptions and LED status updated Dimensioning Power connection updated Technical data regeneration choke Screw connector added Technical data inverter modules Nominal currents and derating updated 8BVI0014 88VI0028 8BVI0055 Technical data auxiliary supply modules Peak current gt 4 s 24 VDC internal system supply voltage changed Technical data inverter Dependency of the motor cable length on the switching frequency documented Technical data regeneration chokes 8BVR0880H000 100 1 updated Technical data line filter 8BVF0880H000 000 1 updated Dimension diagrams and installation dimensions wiring for regeneration chokes 8BVR0880H000 100 1 updated Dimension diagrams and installation dimensions wiring fo
71. 91 16 31 0 11 rs Ss ii A Oe ee 94 16 3 2 AO A at 94 Chapter 3 Installation oco acces tenet sccvescnsensiecsetevessrecedetesncceceneeeds 95 General No Malo nta a 95 1 1 Mounting ACOPOS multi modules cccccnccccccccccconcnnccncnnnnnnonononononnnnnnnnnnnnnnnnonnononnnnennnnnns 95 2 Dimension diagrams and installation dimensions ooocccccnncncnccnnncnnnccnonnnnnonnnnnnnonnnnnnnnnnaness 96 2 General Itoristloli ia 96 2 1 1 Swivel range of the connector cover sss 96 ZEN A a see Ont A eel il ted ie othe ee 97 22 1 3BVFO0440FO000 00 T9 scr 97 8 ACOPOSmulti User s Manual V 0 31 Table of contents AR AN o 98 2 Regeneration CHOKES xis eeetcefoitiok T 99 23 1 BB VROGIOHOOO OOF ut dd di ie 99 2 3 2 8B V ROSSOEIDOO TOO T aste ate o hea aca ecclesia ena 100 ZAAN NAO ds 101 2 4 1 Mounting plate SBOMNNNNHWO0 000 1 inccconncnnnncnnccnnccnnnccnnnnnnnnnnnonnnnonononnnnnnnnnnnos 101 2 4 2 Inverter module 8BVIOOS5HWDO 000 1 eese 102 2 5 Gold plate MOUNUNG A ais 103 2 5 1 Mounting plate SBBOMnnnnHCO00 000 1 icccccncnccnnnnncnnnnccnnnnnnnononanonnnonnnnonanennnnononanes 103 2 5 2 Power supply module 8BVPO880HCO00 000 1 ionccccccccccccccccccncncnnccnnnnnnnnnnnnnnnnnnnnnnnns 104 2 5 3 Auxiliary supply module 8BOCO160HCO0 000 1 eese 105 2 5 4 Auxiliary supply module 8BOCO160HCO00 001 1 ncccccccccccccncncnnnnnnn
72. ACOPOSmulti User s Manual Perfection in Automation www br automation com ACOPOSmulti User s Manual Version 0 31 May 2007 Model number MAACPM ENG All information contained in this manual is current as of its creation publication We reserve the right to change the contents of this manual without warning The information contained herein is believed to be accurate as of the date of publication however Bernecker Rainer Industrie Elektronik Ges m b H makes no warranty expressed or implied with regard to the products or the documentation contained within this book In addition Bernecker Rainer Industrie Elektronik Ges m b H shall not be liable in the event of incidental or consequential damages in connection with or resulting from the furnishing performance or use of these products The software names hardware names and trademarks used in this document are registered by the respective companies ACOPOSmulti User s Manual V 0 31 1 ACOPOSmulti User s Manual V 0 31 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 ACOPOSmulti User s Manual V 0 31 General information Technical data Mounting Dimensioning Wiring Getting Started ACOPOSmulti User s Manual V 0 31 Chapter 7 Standards and certifications Figure index Table index Index Model number index ACOPOSmulti User s Manual V 0 31 ACOPOSmulti User s Manual V 0 31 Table of contents Chapter 1
73. ACOPOSmulti User s Manual V 0 31 209 Chapter 5 Wiring Wiring Plug in modules 7 4 2 Input output circuit diagram Counter Counter Limit Sense 5V Sense COM Figure 60 Input output circuit diagram SinCos interface 88 AC0124 000 1 210 ACOPOSmulti User s Manual V 0 31 Wiring Fan modules 8 1 1 Pin assignments X1 plug Fan supply 24 VDC Fan supply 24 VDC 4 Fan supply GND Fan supply GND Table 119 Pin assignments X1 plug 880M0040HFF0 000 1 8 1 2 Pin assignments X2 plug Fan supply 24 VDC Fan supply 24 VDC Fan supply GND Fan supply GND Table 120 Pin assignments X2 8890M0040HFF0 000 1 212 ACOPOSmulti User s Manual V 0 31 Chapter 6 Getting started ACOPOSmulti User s Manual V 0 31 Getting Started 213 Chapter 6 Getting Started Getting Started 214 ACOPOSmulti User s Manual V 0 31 Standards and certifications Valid European guidelines Chapter 7 Standards and certifications 1 Valid European guidelines e EMC guidelines 89 336 EWG Low voltage guidelines 73 23 EWG Machine guidelines 98 37 EG 2 Valid standards IEC EN 61800 2 1998 Adjustable speed electrical power drive systems Part 2 General requirements Rating specifications for low voltage adjustable frequency AC power drive systems IEC EN 61800 3 2004 Adjus
74. ACOPOSmulti inverter or power supply module the corresponding values can be found in the technical data of the respective ACOPOSmulti inverter or power supply module ACOPOSmulti User s Manual V 0 31 8 i i lt lt e e TAT lo Chapter 2 Technical data Technical data Resolver plug in module 88 AC0122 000 1 15 3 1 Indications The indicators UP DN LEDs are located on the front of the ACOPOSmulti drive or power supply module where the plug in module is installed The ae LEDs are lit depending on the rotational direction and the speed of the connected encoder UP LED indicates when the encoder position changes in the positive direction DN LED indicates when the encoder position changes in the negative direction 15 3 2 Firmware The firmware is part of the operating system for the ACOPOSmulti drive system The firmware is updated by updating the ACOPOSmulti operating system 1 The count direction of the encoder can be configured in Automation Studio However changing the count direction in Automation Studio does not change the actual count direction of the encoder and therefore does not affect the UP DN LEDs 90 ACOPOSmulti User s Manual V 0 31 Technical data SinCos plug in module 8BAC0124 000 1 16 SinCos plug in module 8BAC0124 000 1 16 1 General description The SinCos plug in module 8BAC0124 000 1 can be used in an ACOPOSmulti slot The module contains one interface for evaluating incremental encode
75. Approbation Data UL C UL US CSA Holding Torque for the Terminal Screws Nm Solid core multiple conductor lines 18 10 18 10 T T Chapter 5 Wiring Flexible and fine wire lines without Wire Tip Sleeves with Wire Tip Sleeves In preparation In preparation Approbation data UL C UL US 30 12 30 12 CSA 26 12 26 12 Holding Torque for the Terminal Screws Nm 0 4 0 6 0 4 0 6 Table 71 Terminal cross sections of the 8BVR regeneration chokes ACOPOSmulti User s Manual V 1 0 167 Wiring Overview of the terminal cross sections 1 4 3 8BVP power supply units Connectio Wire Types 8BVP0110 8BVP0440 8BVP0880 n fe ities DES mm AWG mm AWG mm AWG gt Solid core multiple conductor lines 02 25 24 12 02 2 5 24 12 0 2 2 5 24 12 Flexible and fine wire lines without Wire Tip Sleeves 0 2 2 5 0 2 2 5 24 12 0 2 2 5 24 12 with Wire Tip Sleeves 0 25 2 5 0 25 2 5 24 12 0 25 2 5 24 12 Approbation data UL C UL US 30 12 30 12 30 12 CSA 22 12 22 12 i 12 H Solid core multiple conductor lines 0 2 2 5 24 12 0 2 2 5 24 12 2 5 24 12 Flexible and fine wire lines without Wire Tip Sleeves 0 2 2 5 0 2 2 5 0 2 2 5 24 12 with Wire Tip Sleeves 0 25 2 5 0 25 2 5 0 25 2 5 24 12 Approbation data UL C UL US 30 12 30 12 30 12 CSA 22 12 22 12 22 12 E Solid core multiple conductor lines 0 2 2 5 24 12 0 2 2 5 24
76. C 24 VDC 6 Continuous current 32 ADC 16 ADC Reduction of continuous power according to No reduction ambient temperature above 40 C Reduction of continuous power depending on altitude Starting at 500 m above sea level 80 W per 1000 m Reduction of continuous power depending on cooling method Wall mounting In preparation In preparation Cold plate or feed through mounting In preparation In preparation In preparation Startup time Approx 5 20 ms Residual ripple Typ 50 mVss Table 30 Technical data for 8BOC control supply units 800W 50 ACOPOSmulti User s Manual V 0 31 Technical data 8BOC control supply units 800W Product ID Wall mounting 8B0C0320HW00 000 1 8B0C0320HW00 002 1 Cold plate or feed through mounting 8B0C0320HC00 000 1 8B0C0320HC00 002 1 8B0C0160HC00 A01 1 Output voltage 25 OO TI 1 6 Peak current lt 4 s DC bus voltage UDC 350 900 VDC 42 ADC Protective measures Open circuit protection Yes Overload protection Yes Short circuit protection Yes Feedback protection Max 26 VDC also when turned off Over temperature protection Yes Dielectric strength to ground 50 VDC Output input isolation SELV PELV requirements 24 VDC or 42 VDC Out A AOS Output voltage DC bus voltage 260 315 VDC Chapter 2 Technical data 25 VDC 0V DC bus voltage 315 24 VDC 16 42 VDC 16 DC bus voltage 315 900 VDC Peak current 4 s over the total operating 21 ADC range of the
77. C Out 1 control e 0 2 2 5 mm 22 12 22 12 Ming 0 00000 Electrical isolation Input 24 VDC or 42 VDC Modulation compared to ground potential compared to Modulation compared to ground potential potential Input voltage Max 50 V Rated 24 VDC Maximum 30 VDC Switching threshold LOW 24 VDC or 42 VDC Out 1 is switched on HIGH 24 VDC or 42 VDC Out 1 is switched gt 15V off Input current at rated voltage current at rated Input current at rated voltage approx 10 mA Switching delay ON 24 VDC or 42 VDC Out 1 is switched on OFF i VDC or 42 VDC Out 1 is switched e Design Max 25 ms Max 0 25 ms Connectors Terminal connection cross section of 24 VDC or 42 VDC Out 1 control input Flexible and fine wire lines with wire tip sleeves Approbation data 0 2 2 5 mm UL C UL US CSA 30 12 a 12 Operational conditions Ambient temperature during operation 0 to 40 Max ambient temperature 55 C Relative humidity during operation 5 to 95 non condensing Installation at altitudes above ae pu 0 to 500 m Maximum installation altitude 4 000 m Degree of pollution according to EN 60664 1 non pF non conductive materia material Overvoltage category according to IEC 60364 4 443 1999 EN 60529 protection IP20 Table 30 Technical data for 8BOC control supply units 800W cont 52 ACOPOSmulti User s Manual V 0 31 Technical data 8BOC control supply units
78. C elements or damping diodes 4 All electrical connections are to be kept as short as possible 5 Cable shields are to be attached to the designated shield terminals and the plug housing 6 Shielded cables with copper mesh or tinned copper mesh are to be used Twisting or extending the protective mesh using single conductors is not allowed 7 Unused cable conductors are to be grounded on both sides if possible 130 ACOPOSmulti User s Manual V 0 31 Wiring General information 1 1 3 Connection diagrams for ground and shield connections The ground connections and shield connections for ACOPOSmulti drive system have to be made as illustrated in the following diagrams 8BVF line filter L1 3 220 480VAC L2 50 60 Hz L3 ACOPOSmulti 8BVF0440H000 001 2 a aN 8BVP X4A T 8BVR W1 L gt 8BVR T 8BVR V1 LL gt 8BVP X4A F 8BVR U1 8BVP X4A F Figure 25 Ground connections and shield connections for 8BVF line filter ACOPOSmulti User s Manual V 0 31 131 Chapter 5 Wiring Wiring General information 8BVP power supply modules X1 COM 5 6 X1 CR OK 8BOC ETHERNET Powerlink ETHERNET Powerlink Trigger2 COM 1 Trigger1 5 932 24V Out 1 COM 4 COM 8 COM 5 x N B H COM 5 6 L COM 5 6 X ACOPOSmulti 8BVP0880Hx00 000 1
79. C insulated three phase cables or individual wires on page 122 from IEC 60364 5 523 are calculated with the factor ktemp 0 87 given in the standard and also at 40 C With the specified maximum current load a reduction factor for groups of cables and individual wires is not taken into consideration If necessary they must be taken from the corresponding standards and included in the calculation 2 Circuit breakers are available on the market with rated currents from 6 A to 63 A Outside of this range fuses must be used 122 ACOPOSmulti User s Manual V 0 31 Dimensioning Power mains connection North America Class J fuses according to UL Standard 248 8 can be used for example fuses of type AJTxx from Gould Shawmut www gouldshawmut com or type LPJ xxSP from Bussmann www bussmann com where xx is the rated current for the respective fuse The fuse must have the following tripping characteristics Minimum tripping time s Rated current for the fuse at an average expected current load of 12 35A 50 80 A 100 125 A 160 A Approx 5 1 Imains Approx 4 5 Imains Approx 3 6 Imains Approx 4 0 Imains Approx 3 7 Imains Approx 3 3 Imains Approx 2 8 Imains Approx 3 2 Imains Approx 2 9 Imains Approx 2 5 Imains Approx 2 0 Imains Approx 2 3 Imains 240 Approx 1 7 Imains Approx 1 7 Imains Approx 1 6 Imains Approx 1 8 Imains Table 61 Tripping characteristics of the fuse for the power m
80. COPOSmulti power supply module 88A 800V wall mounting 323 Cold plate or feed through mounting 8BVP0110HC00 000 1 ACOPOSmulti power supply module 11A 800V cold plate or feed through mounting 8BVP0440HC00 000 1 ACOPOSmulti power supply module 11A 800V cold plate or feed through mounting 8BVP0880HC00 000 1 ACOPOSmulti power supply module 88A 800V cold plate or feed through mounting 8BVP0110HC00 000 1 8BVP0880HC00 000 1 Table 21 Order data 8BVP power supply modules 10kW 60kW 8TB2106 2010 00 1 Screw terminal 6 pins 1 row RM5 08 Plug for X1 connection 178 Label 1 numbered serially B Required accessories Model number 8TB2108 2010 00 1 Screw terminal 8 pins 1 row RM5 08 Plug for X2 connection Label 1 numbered serially 8TB2104 204A 00 1 Screw terminal 4 pins 1 row RM5 08 Plug for X4A connection 178 Label 4 T T F F Coding A 0000 Table 22 Required accessories 8BVP power supply modules 10kW 60kW 38 ACOPOSmulti User s Manual V 0 31 Technical data 8BVP power supply modules Required accessories 178 In preparation Screw terminal 4 pins 1 row RM10 16 Plug for X5A connection Label 2 L1 L2 L3 PE Coding N 1100 In preparation Screw terminal 4 pins 1 row RM10 16 Plug for X5A connection Label 2 L1 L2 L3 PE Coding N 1100 Table 22 Required accessories 8BVP power supply modules 10kW 60kW cont 1 Only for 8BVP0110Hx00 000 1 2 Only for 8BVP0440Hx00 000 1
81. Disregarding the safety regulations and guidelines can result in severe injury or major damage to material Caution Disregarding the safety regulations and guidelines can result in injury or damage to material Information Important information for preventing errors Table 2 Description of the Safety Guidelines 20 ACOPOSmulti User s Manual V 0 31 Technical data Configuration of an ACOPOSmulti drive system Chapter 2 Technical data 1 Configuration of an ACOPOSmulti drive system The ACOPOSmulti drive system consists of a mounting plate different modules power supply auxiliary supply and inverter modules as well as a line filter and a regeneration choke The configuration significantly depends on the following factors Cooling method Mean and maximum total power of the inverter and the peripheral supply e g PLC actuators motor holding brakes sensors Mean and maximum power and current of the individual drive units motors The configuration of an ACOPOSmulti drive system is done in 9 steps 1 2 CO 4 Determe cooling method Determine the supply voltage range Select the ACOPOSmulti inverter modules according to application requirements Select the ACOPOSmulti plug in modules for motor encoder and external axis encoder according to the application requirements Ifthe ACOPOSmulti drive system should be expandable Determine the number of additional slots for other ACOPOSmulti modules
82. H000 000 1 Figure 5 Dimensional diagram and installation dimensions for 88 VF8800H000 000 1 98 ACOPOSmulti User s Manual V 0 31 Mounting Dimension diagrams and installation dimensions Regeneration chokes 2 3 Regeneration chokes 2 3 1 8BVR0440H000 100 1 Figure 6 Dimensional diagram and installation dimensions for SBBVR0440H000 100 1 ACOPOSmulti User s Manual V 0 31 99 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions Regeneration chokes 2 3 2 88 VR0880H000 100 1 B m B m B m Pe d Li 4xLL18x10 n 4 E CTO cii Illl1l Ho Qum Se A T BS T Ur e SR c BE Figure 7 Dimensional diagram and installation dimensions for SBBVR0880H000 100 1 100 ACOPOSmulti User s Manual V 0 31 Mounting Dimension diagrams and installation dimensions Wall mounting 2 4 Wall mounting 2 4 1 Mounting plate 880MnnnnHWO00 000 1
83. I NO 8B0M0040HFF0 000 1 n Number of width units for 88 VPO880HC00 000 1 n 4 O For proper air circulation at least 60 mm has to be left free above and below the module O O The required spacing to the wiring on the bottom of the module depends on the power cable being used OOO nnnn indicates the number of slots 0160 equals 16 slots Figure 18 Dimensional diagram and installation dimensions for 88 VP0880HC00 000 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions 2 6 3 Auxiliary supply module 8B0C0160HC00 000 1 aBoMnnnnHF00 000 1 HH 8B0M0040HFF0 000 1 n Number of width units for 88 VPO880HC00 000 1 n 4 O For proper air circulation at least 60 mm has to be left free above and below the module L nnnn indicates the number of slots 0160 equals 16 slots Figure 19 Dimensional diagram and installation dimensions for 880C0160HC00 000 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure
84. I inverter modules single axis modules 25 LED status 8BVI inverter modules single axis modules 26 Status LEDs 8BVI inverter modules two axis modules 27 LED status 8BVI inverter modules two axis modules 28 See LED status ETHERNET Powerlink ccccccccocccccccccoconcccnncccoconocononccconanonnns 29 Status changes when booting the operating system loader 29 Order data SBVE line Train 30 Required accessory for 8BVF line filters oonocicncnnnnnnccnnnnncnnnncnnnonononnnos 30 Technical data 8BVF line filters c cooonncncccconnnnnoconnnnnoononcnnnononononononnnnnnos 31 Order data 8BVR regeneration chokes esses 33 Technical data 8BVR regeneration COOK8S ooccccconnccnccconcnnnononnnnnnnnnnnnnonnnanonnos 33 Order data 8BOM mounting plates coccccccncnnccccconononconannnnnnnnnnnnnnononononanonos 35 Optional accessory for 8BOM mounting plates cccccccccccccooooncnonenonnnnnnnnss 36 Technical data 8BOM mounting plates cccccoocccncoccnnnnncononccnnononnnnnnnnoncnnnnss 36 Order data 8BVP power supply modules 10kW 60kW 38 Required accessories 8BVP power supply modules 10kW 60kW 38 Optional accessories 8BVP power su
85. In preparation Cold plate or feed through mounting In preparation In preparation In preparation In preparation Possible switching frequencies 5 10 20 kHz Protective measures Overload protection Yes Short circuit and ground fault Yes Maximum motor line length depending on the switching frequency 2 Switching frequency 5 kHz 25m Switching frequency 10 kHz 25m Switching frequency 20 kHz 10m Design U V W PE Connectors Shield connection Yes Terminal connection cross sections Flexible and fine wire lines with wire tip sleeves 0 25 4 mm Approbation data UL C UL US 30 10 CSA 28 10 Terminal cable outer cross section dimension 12 22mm of the shield connection Table 34 Technical data 8BVI inverter modules 1kW 8kW single axis modules cont 56 ACOPOSmulti User s Manual V 0 31 Technical data Inverter modules 8BVI 1kW 8kW single axis modules Product ID Wall mounting 8BVI0014HWS0 000 1 88VI0028HWS0 000 1 8BVIOO55HWS0 000 1 88VI0110HWS0 000 1 Cold plate or feed through mounting 8BVI0014HCS0 000 1 8BVIO028HCS0 000 1 8BVIO055HCS0 000 1 8BVI0110HCS0 000 1 rotas AA 24 VDC 45 8 40 2 Protective measures Overload and short circuit protection Yes Cable breakage monitoring Yes Undervoltage monitoring Yes Max over current limitation 8A Response threshold for cable breakage approx 0 25 A monitoring Response threshold for undervoltage 24 VDC 0 5 96 monitoring Trigger i
86. M 24 V output 2 0 V 24 V Out2 24 V output 2 WW EENN E 08080080 Table 104 Pin assignments X2 plug 8BVIOO55HxDO0 000 1 ACOPOSmulti User s Manual V 0 31 197 Chapter 5 Wiring Wiring 8BVI inverter modules 6 2 3 Pin assignments X3A X3B plugs Wem rai n EE MON Table 105 Pin assignments X3A X3B plugs 8BVIOO55HxD0 000 1 6 2 4 Pin assignments X4A plug Axis 1 Temperature sensor Axis 1 Temperature sensor nl 5 Axis 1 Brake Activation for the external 9 D S D Axis 1 Brake Activation for the external c rn rc A holding brake Table 106 Pin assignments X4A plug 8BVIOO55HxDO 000 1 6 2 5 Pin assignments X4B plug T4 B S2 Axis 2 Brake Activation for the external holding brake B S1 Axis 2 Brake Activation for the external holding brake Table 107 Pin assignments X4B plug 8BVIOOB5HxDO 000 1 198 ACOPOSmulti User s Manual V 0 31 Wiring 8BVI inverter modules 6 2 6 Pin assignments X5A plug Axis 1 Protective ground conductor Axis 1 Motor connection W Axis 1 Motor connection V Axis 1 Motor connection U Table 108 Pin assignments X5A plug 8BVIO055HxD0 000 1 6 2 7 Pin assignments X5B plug Axis 2 Protective ground conductor Axis 2 Motor connection W Axis 2 Motor connection V Axis 2 Motor connection U Table 109 Pin assignments X5B plug 8BVIO055HxD0 000 1 ACOPOSmul
87. OB5HxSO0 000 1 eeeeeseeeeeeee 194 Table 99 Pin assignments X2 plug 8BVIOOB5HXxSO0 000 1 ooccoococccccnccccconocccnnnccoconinonnnnnoss 194 Table 100 Pin assignments X3A X3B plugs 8BVIOO55HxS0 000 1 194 Table 101 Pin assignments X4A plug 8BVIOO55HXS0 000 1 eseeeeuusse 195 Table 102 Pin assignments X5A plug 8BVIOO55HXS0 000 1 eseeueuusse 195 Table 103 Pin assignments X1 plug 8BVIOO55HxDO 000 1 esee 197 Table 104 Pin assignments X2 plug 8BVIOO55HxDO 000 1 sseseeeeeesssse 197 Table 105 Pin assignments X3A X3B plugs 8BVIOO55HxDO 000 1 198 Table 106 Pin assignments X4A plug 8BVIOO55HxXDO 000 1 sseeuuusss 198 Table 107 Pin assignments X4B plug 8BVIDOB5HXDO D00 1 eeeuuusss 198 Table 108 Pin assignments X5A plug 8BVIOO55HXDO 000 1 sseeuuuss 199 Table 109 Pin assignments X5B plug 8BVIOO55HxD0 000 1 sseuuuuss 199 Table 110 Pin assignments X1 plug 8BVIO880HxS0 000 1 oocccccccocccnccccocccncccconcnnononanons 201 Table 111 Pin assignments X2 plug 8BVI0O880HxS0 000 1 oocccccccocccnccccocccncoccnccnncnonanons 201 Table 112 Pin assignments X3A X3B plugs 8BVIO880HxS0 000 1 201 Ta
88. OPOSmulti User s Manual V 0 31 181 Chapter 5 Wiring Wiring 88 VP power supply modules Cable installation connection PE 3 wire Nut Plate wash Cable lug 3 Flat washer Cable lug 2 Flat washer Cable lug 1 Locking nut aso WEN Overview of installation material for PE connection 3 wire Installed wire Figure 46 Cable installation connection PE 3 wire 182 ACOPOSmulti User s Manual V 0 31 Wiring 8BOC auxiliary supply module 5 8BOC auxiliary supply module 5 1 8B0C0160Hx00 000 1 8BVP X1 CR OK 8BVP X1 COM 5 6 Al e O Oe C O C gt C FE E DECO l Ir Q 0 0 0 0 040 00000000 ACOPOSmulti 8B0C0160Hx00 000 1 Figure 47 Overview of pin assignments 880C0160Hx00 000 1 ACOPOSmulti User s Manual V 0 31 183 Chapter 5 Wiring Wiring 8BOC auxiliary supply module 5 1 1 Pin assignments X1 plug o X Pn qNm CI AA CA A A 3 DC bus ready 0 V s CI EL EET EEE 280080 Table 87 Pin assignments for plug X1 880C0160Hx00 000 1 184 ACOPOSmulti User s Manual V 0 31 Wiring
89. OPOSmulti inverter modules The motor cable must be removed from the motor connection X5A X5B of the ACOPOSmulti inverter module before the insulation resistance is measured B amp R motors and B amp R motor cables In principle an insulation resistance measurement can be carried out on B amp R motor cables and B amp R motors However the insulation resistance can be lower than 1 MQ depending on the motor that is connected The 50 kQ minimum value required by the EN 60204 Section 19 3 standard is exceeded Warning An insulation test is not permitted to be carried out on the motor connection X5A X5B of ACOPOSmulti inverter modules because that would destroy the ACOPOSmulti inverter modules The motor cable must be removed from the motor connection X5A X5B of the ACOPOSmulti inverter module before the insulation resistance is measured ACOPOSmulti User s Manual V 0 31 137 Chapter 5 Wiring Wiring General information 1 2 2 High voltage test According to EN 60204 the electrical equipment must be able to withstand a test voltage connected between the conductors of all all circuits and the protective ground conductor system for at least 1 s exception all circuits with a voltage lt PELV voltage The test voltage must be twice the rated voltage for the equipment and at least 1000 VAC 50 60 Hz Components that cannot handle this test voltage must be disconnected before carrying out the high voltage test Power m
90. Safety classifications in accordance with different standards 141 Overview of safety functions according to standard 141 LISTO DOSSIDIG CO atine nete S Restu osa ET qo EXER erae HR UL Bn br Die uon 145 Terminal cross sections of the 8BVF line filter c oooooncccnnoconnonccnonnnnnonnnos 167 Terminal cross sections of the 8BVR regeneration chokes 167 Terminal cross sections of the 8BVP power supply units 168 Terminal cross sections of the 8BOC auxiliary supply modules 169 Terminal cross sections of the 8BVI inverter modules 170 Pin assignments X1 plug SBBVF0440H000 001 2 esee 172 Pin assignments X2 plug SBBVF0440H000 001 2 eeeesssssss 172 Pin assignments X3 plug SBVF0440H000 001 2 eeeesssssss 172 Protective ground connection PE 8BBVF0440H000 001 2 173 Pin assignments X1 8BVF0880H000 000 1 conoccccccccnnnncccnnccncnoncccnnononnnnanennnnnnos 175 Pin assignments X2 8BVF0880H000 000 1 conoccccccccncnnccccnncncnonccconononnnnnncnnnnnnos 175 Pin assignments X3 plug 8BVF0880H000 000 1 sessseuusss 175 Pin assignments X1 plug 8BVPO880HX00 000 1 oocooonoccccncccnnnnccccncccnnnncccnnnonnns 179 Pin assignm
91. Technical data Inverter modules 8BVI 1kW 4kW two axis modules Optional accessories 8BAC0120 000 1 max 2 ACOPOSmulti plug in module EnDat 2 1 interface 8BAC0120 001 1 max 2 ACOPOSmulti plug in module EnDat 2 2 interface 8BAC0122 000 1 max 2 ACOPOSmulti plug in module Resolver interface 8BAC0124 000 1 max 2 ACOPOSmulti plug in module 91 SinCos interface 85C5005 0000 00 Upto2 Shield component set consisting of Shield sheet for covering free plug in 1 slot cover shield sheet module slots Chapter 2 Technical data 85C5002 0000 00 1 Shield component set consisting of Shield component set for I O cable with a 1 clamping plate cable diameter of 4 13 5 mm 2 clamps D 4 13 5mm 2 screws 1 shield plate 1x type O a cable diameter of 12 22 mm 1 hose clamp W 9mm D 12 22mm 8SCS000 0000 00 Shield component set consisting of Shield component set for motor cables with Table 37 Optional accessory for 8BVI inverter modules 1kW 4kW two axis modules 10 3 Technical data Product ID Wall mounting 8BVI0014HWD0 000 1 8BVI0028HWD0 000 1 8BVI0055HWDO 000 1 Cold plate or feed through mounting 8BVI0014HCD0 000 1 8BVI0028HCD0 000 1 8BVI0055HCDO0 000 1 C UL US listed In preparation Available cooling and mounting methods Wall mounting Yes Cold plate or feed through mounting Yes MU DC bus Voltage 800 VDC Max 900 VDC Continuous power consumption In preparation Power loss at max device power In preparati
92. VI 1kW 4kW two axis modules Product ID Wall mounting 8BVI0014HWD0 000 1 8BVI0028HWD0 000 1 8BVI0055HWDO 000 1 Cold plate or feed through mounting 8BVI0014HCD0 000 1 8BVI0028HCD0 000 1 8BVI0055HCD0 000 1 Dimensions Width Height Depth Wall mounting Cold plate Feed through mounting Weight Wall mounting Cold plate Feed through mounting In preparation In preparation In preparation In preparation In preparation approx 2 25 kg In preparation In preparation approx 2 25 kg Table 38 Technical data 8BVI inverter modules 1kW 4kW two axis modules cont 1 The continuous power and continuous current applies to the following boundary conditions Nominal DC bus voltage 800 VDC nominal switching frequency 5 kHz 40 C ambient temperature installation altitudes lt 500 m above sea level 2 To avoid exceeding the EMC limit values the maximum motor cable length per motor connection is reduced at switching frequencies gt 10 kHz Information When using two motor cables that are connected in parallel the maximum permissible motor cable lengths are reduced by The total length of all motor cables per backplane module is limited see section 3 Line filter 8BVF on page 30 3 Continuous operation of ACOPOSmulti inverter modules at ambient temperatures ranging from 40 C to max 55 C is possible taking the continuous current reductions listed into consideration but results in a shorter lifespan 4 Continuo
93. aded bolt 170 ACOPOSmulti User s Manual V 1 0 Wiring Line filter 8BVF 2 Line filter 8BVF 2 1 8BVF0440H000 001 2 E PE 3 220 480 VAC L2 ACOPOSmulti 8BVF0440H000 001 2 8BVP X4A T 8BVR W1 8BVR T 8BVR V1 gt 8BVP X4A F 8BVR U1 gt 8BVP X4A F Figure 39 Overview of pin assignments 8BVF0440H000 001 2 ACOPOSmulti User s Manual V 0 31 171 Chapter 5 Wiring Wiring Line filter 8BVF 2 1 1 Pin assignments X1 plug HA A o Powerman comecionL ras Powers comecion rains e L3 L2 Table 75 Pin assignments X1 plug 8BVF0440H000 001 2 2 1 2 Pin assignments X2 plug SSS qe qm Rr ETE Rr ns mi ection oasa Table 76 Pin assignments X2 plug 88 VF0440H000 001 2 2 1 3 Pin assignments X3 plug Load Temperature sensor Load Fans Load Fans Table 77 Pin assignments X3 plug 8BVF0440H000 001 2 172 ACOPOSmulti User s Manual V 0 31 Wiring Line filter 8BVF 2 1 4 Protective Ground Connection PE mains and load side The protective ground conductor is connected to the threaded bolt M5 provided using a cable lug For information concerning dimensioning see section 1 1 3 Protective Ground Connection MN i PE on page 118 Terminal cross sections Cable lug for th
94. ains connection Dimensioning the Line Contactor The rated current of the line contactor is oriented to the over current protection for the power mains connection The line contactor is set up so that nominal operating current specified by the manufacturer of the line contactor for category AC 1 according to EN 60947 4 1 is approximately 1 3 times the rated current of the over current protection 1 3 Fault current protection Fault current protection RCD residual current operated protective device can be used with ACOPOSmulti drive systems However the following points must be noted ACOPOSmulti drive systems have a power rectifier If a short circuit to the frame occurs a flat DC fault current can be created which prevents an AC current or pulse current sensitive RCD Type A or AC from being activated therefore canceling the protective function for all connected devices Danger If used for protection during direct or indirect contact of the fault current protection RCD only a Type B RCD AC DC sensitive according to IEC 60755 can be used for the ACOPOSmulti drive system power mains connection Otherwise additional protective measures must be used such as neutralization or isolation from the power mains using an isolation transformer 1 3 1 Rated fault current On ACOPOSmulti drive systems fault current protection with a rated fault current of gt 300 mA can be used However errors can occur e When connecting ACOPOSmult
95. ains connection mains side for ACOPOSmulti line filters X1 Warning A high voltage test is not permitted to be carried out on the power mains connection X1 of ACOPOSmulti line filters because that would destroy the ACOPOSmulti line filter Power mains connection load side for ACOPOSmulti line filters X2 Warning A high voltage test is not permitted to be carried out on the power mains connection X2 of ACOPOSmulti line filters because that would destroy the ACOPOSmulti line filter Connections U1 V1 W1 of ACOPOSmulti regeneration chokes The high voltage test can be carried out on the ACOPOSmulti regeneration choke U1 V1 W1 connections as described above Warning Before performing the high voltage test on the U1 V1 W1 connections of the ACOPOSmulti regeneration choke the cable between the X2 connection of the ACOPOSmulti line filter and the U1 V1 W1 connections of the ACOPOSmulti regeneration choke must be removed from the X2 connection of the ACOPOSmwulti line filter Otherwise the ACOPOSmulti line filter will be severely damaged 138 ACOPOSmulti User s Manual V 0 31 Wiring General information Connections U2 V2 W2 of ACOPOSmulti regeneration chokes The high voltage test can be carried out on the ACOPOSmulti regeneration choke U2 V2 W2 connections as described above Warning Before performing the high voltage test on the U2 V2 W2 connections of the ACOPOSmulti regeneration cho
96. ary error exists on the module Examples of permanent errors e Low level on an enable input e Internal error on the device e g IGBT heat sink temperature sensor defective Examples of temporary errors e 24 VDC supply voltage exceeds the tolerance range DC bus voltage exceeds the tolerance range Internal 15 VDC control voltage exceeds the tolerance range Over temperature on the module IGBT junction heat sink Powerlink network disturbance Over temperature on the filter regeneration choke temperature sensor Supply voltage mm 24 V OK The 24V module supply voltage is within the tolerance range Encoder slot 1 Encoder direction of rotation The encoder position of the connected encoder changed in the positive direction The faster the encoder position changes the brighter the LED is lit Encoder direction of rotation The encoder position of the connected encoder changed in the negative direction The faster the encoder position changes the brighter the LED is lit Encoder slot 2 Encoder direction of rotation See encoder slot 1 Encoder direction of rotation Table 4 LED status 8BVP power supply module ACOPOSmulti User s Manual V 0 31 23 Chapter 2 Technical data Technical data Indications 2 2 8BOC auxiliary supply module me mamme CC mm Supply voltage 24V Green 42 V OR C a 2aVOutanda2vOu2 zw Green 42 V 4jVOUOK ok 24V error 42 V Out error
97. assignments X2 plug 1 Quickstop Trigger1 Quickstop Trigger 1 COM 1 Quickstop Trigger 1 0 V COM 4 24 V output 1 0 V 5 8 AAA Seeg ag8s OOSO Table 99 Pin assignments X2 plug 8BVI0055HxS0 000 1 6 1 3 Pin assignments X3A X3B plugs X3A X3B Function Table 100 Pin assignments X3A X3B plugs 8BVI0055HxS0 000 1 194 ACOPOSmulti User s Manual V 0 31 Wiring 8BVI inverter modules 6 1 4 Pin assignments X4A plug Axis 1 Temperature sensor TT T Axis 1 Temperature sensor LL LL B S2 Axis 1 Brake Activation for the external A holding brake S D S D B S1 Axis 1 Brake Activation for the external ind uc a aan holding brake Table 101 Pin assignments X4A plug 8BVIOO55HxS0 000 1 6 1 5 Pin assignments X5A plug Due Rem Axis 1 Motor connection V Axis 1 Motor connection U Table 102 Pin assignments X5A plug 88VI0055HxS0 000 1 ACOPOSmulti User s Manual V 0 31 195 Chapter 5 Wiring Wiring 8BVI inverter modules 6 2 8BVI0055HxD0 000 1 z9 1 e qeu3 Sc 1 NOD x lt Sz e qeu3 Me NOMO amp c WOOD has SE 9 1S DD SA Sees 6 5 4 3 2 SGE a1qeu
98. ata UL C UL US CSA 0 5 16 mm 20 6 20 6 Terminal cable outer cross section dimension 23 35 mm of the shield connection 68 Table 42 Technical data 8BVI inverter modules 32kW cont ACOPOSmulti User s Manual V 0 31 Technical data 8BVI inverter modules 32kW Product ID Wall mounting 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0440HCS0 000 1 24 VDC 45 8 96 0 1 96 Protective measures Overload and short circuit protection Yes Cable breakage monitoring Yes Undervoltage monitoring Yes Max over current limitation 10A Response threshold for cable breakage approx 0 5 A monitoring Response threshold for undervoltage 24 VDC 0 5 96 monitoring Trigger inputs Number of inputs Electrical isolation Input inverter module Input Input Chapter 2 Technical data Yes Yes Input voltage Rated Maximum 24 VDC 30 VDC Switching threshold LOW 5 V HIGH aid Input current at rated voltage approx 10 mA Switching delay Positive edge 52 us 0 5 us digitally filtered Negative edge 53 us 0 5 us digitally filtered Modulation compared to ground potential Max 38 V Output voltage DC bus voltage 260 315 VDC 25 VDC DC bus voltage 315 DC bus voltage 315 900 VDC Fuse protection 500 mA slow blow electronic automatic reset Table 42 Technical data 8BVI inverter modules 32kW cont 24 VDC 6 ACOPOSmulti User s Manual V
99. ble 113 Pin assignments X4A plug 8BVIO880HxS0 000 1 esseeeuusss 202 Table 114 Pin assignments X5A plug 8BVIO880HxS0 000 1 eeseeeuusss 202 Table 115 Pin assignments EnDat 2 1 interface 8BACO120 000 1 204 Table 116 Pin assignments for HIPERFACE interface 8BACO121 000 1 206 Table 117 Pin assignments resolver interface 8BACO0122 000 1 sssssses 207 Table 118 Pin assignments SinCos interface 8BACO124 000 1 Lsuuuss 209 Table 119 Pin assignments X1 plug 8B80M0040HFFO 000 1 eeeeeseeeeeeessse 212 Table 120 Pin assignments X2 8BOMOOAOHFFO 000 1 essere 212 Table 121 Valid standards for ACOPOSmulti servo drives oooccccnccccconcnconcnconnnanonnnonnnnanos 215 Table 122 Mechanical conditions during operation oocccncccccnnnccconncnncnonncnninonnnnnononanons 216 Table 123 Mechanical conditions during tranSport ooocccncccccncccononoconcnonnnnnnnnancnnonanonononos 216 Table 124 Climate conditions during OPeratiON ooononcccnnnnccccccnnonnnnnncnnnnnnnnnnnononnnnnncnnnnnnnnos 216 Table 125 Climate conditions temperature during storage sesesesssss 216 Table 126 Climate conditions humidity during storage eeeeseeeeeeseese 216 Table 127 Climate
100. ble inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time when the K2 standstill monitor is activated Information The SLS safety function or the SS2 safety function can be implemented depending on the function of the K2 switching device speed relay or standstill monitor ACOPOSmulti User s Manual V 0 31 155 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology Danger The S1 and S2 switches displayed require the use of a two pin switching device with the category 4 SIL 3 PL e with positive opening contact according to EN 60947 5 1 A two pin E stop switching device with the category 4 SIL 3 PL e must be used for the displayed K1 and K2 relays The instructions in the switching device s user documentation must be followed Code Example Placing the stop command via Ethernet POWERLINK if stop_active Movement stop not active Test stop inputs if EmergencyStop ncLOW Activate movement stop with parameter set for emergency stop stop_index E_STOP_INDEX step MOV_STOP stop active 1 else if nLimit ncLOW Activate movement stop with parameter set for low speed stop_index NLIMIT_INDEX step MOV_STOP stop active 1 else Movement stop was activated if Emerge
101. ceeded Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is immediately cut off when the limit speed set on the K2 speed relay is exceeded SOS The SOS safety function is activated by opening the S2 switch The switching contacts of the K2 standstill monitor are opened when the standstill monitor is activated Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is immediately cut off when the K2 standstill monitor is activated Information about SLS and SOS The SLS safety function or the SOS safety function can be implemented depending on the function of the K2 switching device speed relay or standstill monitor Danger The S1 and S2 switches displayed require the use of a two pin switching device with the category 4 SIL 3 PL e with positive opening contact according to EN 60947 5 1 A two pin E stop switching device with the category 4 SIL 3 PL e must be used for the displayed K1 and K2 relays The instructions in the switching device s user documentation must be followed 150 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology SS1 SLS SS2 Safety category 4 SIL 3 PL e variant A SLS SS2
102. conditions during tranSport oooncncccconcnnccconnnnconononnnononnnnnnnnonnncnnnnnnons 217 Table 128 Limits for power mains harmonics eeeeeessseeseseeeeee nennen 218 Table 129 Limit values for commutation notches voltage distortions 218 Table 130 Limit values for voltage changes and deviations sseeeessssss 218 Table 131 Limit values for voltage dips and short term interruptions 218 Table 132 Limit values for asymmetric voltages and frequency changes 219 Table 133 Limits for electrical discharge ooccccccccnnncccononnnccocononnnononnnnnononccnnonannnnnonononos 219 Table 134 Limits for electromagnetic fieldS ccccoconccncccconcnoccconnnnnononocnnononnnnnonononos 219 Table 1352 Limits TOP DUST ede eoe EE RUM pde cO uu ID MR cR UMEN NU M MUR 219 T ble T96 Limis Tor SUNG Sse ioa R i ases idea Rel Dora S ad 220 Table 137 Limits for conducted disturbances radio frequency sssuusss 220 ACOPOSmulti User s Manual V 0 31 233 Table index Table index Table 138 Table 139 Table 140 Table 141 Table 142 Table 143 Table 144 234 Limits for emissions on the power CONNECtIONS coooocccncccnoncnnconnnncnnnnnnonnnonnnnnnnnos 221 Limits for electromagnetic emissions occcccconncnccoconnnnncnnnnnnnononnnncnonanonnncn
103. connection is reduced at switching frequencies gt 10 kHz Information When using two motor cables that are connected in parallel the maximum permissible motor cable lengths are reduced by The total length of all motor cables per backplane module is limited see section 3 Line filter 8BVF on page 30 3 Continuous operation of ACOPOSmulti inverter modules at ambient temperatures ranging from 40 C to max 55 C is possible taking the continuous current reductions listed into consideration but results in a shorter lifespan 4 Continuous operation of ACOPOSmulti inverter modules at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous current reductions listed into consideration Additional requirements are to be arranged with B amp R 5 The dimensions define the true device dimensions including the respective mounting plate Make sure to leave additional space above and below the device for mounting connections and air circulation see section 2 Dimension diagrams and installation dimensions on page 96 ACOPOSmulti User s Manual V 0 31 59 Chapter 2 Technical data Technical data Inverter modules 8BVI 1kW 4kW two axis modules 10 Inverter modules 8BVI 1kW 4kW two axis modules 10 1 General information Double axis modules contain two complete standalone inverters in an inverter module 10 2 Order data 8BVI0014HWD0 000 1 ACOPOSmulti inverter module 1 4A 800V Wall mountin
104. cure restart inhibit If the 24 VDC voltage supply for one of the DC DC converters is interrupted the corresponding IGBT driver is also no longer supplied It is then no longer possible to transfer the modulation pattern needed to generate the rotating field on the IGBT output stage The energy feed to the motor is cut off 142 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology Additional Function The control unit makes a query to check if the output voltage of the two DC DC converters is present If voltage is not present on the output of one of the two DC DC converters then generation of the modulation pattern is suppressed by the control unit Danger After activating the secure pulse inhibitor using terminals X1 Enable 1 and X1 COM 1 or X1 Enable 2 and X1 COM 3 the motor is de energized and therefore torque free If the motor was moving before activation of the secure pulse inhibitor it is only stopped by a secure operational brake available under certain conditions or from the friction of the entire system Therefore the motor is not able to hold hanging loads Secure holding brakes must be used for this purpose Danger Activation of the secure pulse inhibitor via the terminals X1 Enable1 and X1 COM 1 or X1 Enable 2 and X1 COM 3 is not sufficient for achieving a voltage free drive and therefore does not provide sufficient protection against electrical shock
105. dded from EN 61000 4 5 because it is not defined in EN 61800 3 4 3 5 High frequency conducted disturbances Tests according to EN 61000 4 6 Power connection 0 15 80 MHz 10 V ETE 80 amplitude modulation Lines for measurement and control functions in the process at 1 kHz A environment Signal interfaces other lines Table 137 Limits for conducted disturbances radio frequency 220 ACOPOSmulti User s Manual V 0 31 Standards and certifications Requirements for emissions EMC 5 Requirements for emissions EMC 5 1 High frequency emissions according to EN 61800 3 These emissions tests are valid for industrial environments 2 4 environment 5 1 1 Emissions on the power connections Tests according to EN 55011 Continuous current on Frequency range MHz quasi peak value average motor 0 15 f 0 5 100 dB pV 90 dB uV 1x 100A 05xf 5 86 dB pV 76 dB uV 5 lt f lt 30 90 dB uV 80 dB uV 0 15 f 0 5 0 5 f 5 5 lt f lt 30 Table 138 Limits for emissions on the power connections 5 1 2 Electromagnetic emissions Tests according to EN 55011 Frequency range MHz quasi peak value 230 lt f lt 1000 50 dB 1V m measured at distance of 30 m 30 lt f lt 230 40 dB uV m measured at distance of 30 m Table 139 Limits for electromagnetic emissions 1 The limit values were increased by 10 dB uV m when measuring from distances of 10 m ACOPOSmulti User s Manual V 0
106. der data for 8BOC control supply units 400W 8TB2106 2010 00 1 Screw terminal 6 pins 1 row RM5 08 Plug for X1 connection Label 1 numbered serially Required accessories Model number 8TB2104 2010 00 1 Screw terminal 4 pins 1 row RM5 08 Plug for X2 connection Label 1 numbered serially 8TB3104 201M 10 1 Screw terminal 4 pins 1 row RM7 62 Plug for X3 connection Label 1 numbered serially Coding M 1011 Table 26 Required accessories for 8BOC auxiliary supply modules 400W 1 Only for 880C0160Hx00 001 1 44 ACOPOSmulti User s Manual V 0 31 Technical data 8BOC control supply unit 400W 7 2 Technical data Product ID Wall mounting 8B0C0160HW00 000 1 8B0C0160HW00 001 1 Cold plate or feed through mounting 8B0C0160HC00 000 1 8B0C0160HC00 001 1 Available cooling and mounting methods Wall mounting Yes Cold plate or feed through mounting Yes ea PTE eS AS Voltage 800 VDC Operating range in continuous operation 260 900 VDC Full continuous power 315 900 VDC CT AO Output voltage DC bus voltage 260 315 VDC 25 VDC DC bus voltage 315 DC bus voltage 315 900 VDC 24 VDC 6 Reduction of continuous power according to No reduction ambient temperature above 40 C Reduction of continuous power depending on altitude Starting at 500 m above sea level 40 W per 1000 m Reduction of continuous power depending on cooling method Wall mounting In preparation Cold plate or feed through mounting In pr
107. dule If the drive etc fails then the K1 auxiliary relay with drop out time lag is released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time Secure restart inhibit If you open and lock E stop switch S1 unexpected startup is prevented SLS The SLS safety function is activated by opening the S2 switch The S3 speed relay and the K2 relay are released when the limit speed set on the S3 speed relay is exceeded As a result an active braking procedure is triggered via the inputX2 Trigger2 of the ACOPOSmulti inverter module If the drive etc fails then the K1 auxiliary relay with drop out time lag is released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time when the limit speed set on the S3 speed relay is exceeded SS2 The SS2 safety function is activated by opening the S2 switch The K2 relay is released when the S3 standstill monitor is activated As a result an active braking procedure is triggered via the inputX2 Trigger2 of the ACOPOSmulti inverter module If the drive etc fails then the K1 auxiliary relay with drop out time lag
108. during function fails it will be recognized during start up the check Safety related parts must be designed so Caution that individual errors do not cause the safety function to fail Individual errors should if The safety function remains active when possible be recognized the next time or an error occurs Some but not all errors before the safety function is required are recognized A buildup of errors can cause the safety function to fail Safety related parts must be designed so Information that individual errors do not cause the safety function to fail Individual errors must be The safety function remains active when recognized the next time or before the an error occurs Errors are recognized in safety function is required If this type of time to prevent the safety function from recognition is not possible a buildup of failing errors is not permitted to cause the safety function to fail Table 143 Safety category overview 1 In accordance to the national foreword for the valid German version of EN 602041 1 11 98 it is determined that electronic equipment and also especially for emergency stop systems can be used regardless of the stop category if e g it provides the same safety using the standards EN 954 1 and or IEC 61508 as required by EN 60204 1 2 To prevent confusing EN 951 1 categories with EN 60204 1 stop categories the term safety categories was used in the text shown above for EN 954 1 ca
109. e temperature Line cross section mm Maximum current load on the line I7 A depending on type of installation Three phase cable in insulating Three phase cable on walls Three phase cable in a cable conduit or cable duct tray Table 66 Maximum current load for special insulated three phase cables 1 The plug pins on the prefabricated B amp R motor cable 8CMxxx 12 3 can only handle a max load of 30 A See also section 4 2 2 Technische Daten f r 8PM001 00 1 und 8PM002 00 1 on page 117 When determining the cross section for the motor cable make sure that the cross section selected is within the range that can be used with motor connection terminal X5 see section 1 4 Overview of the terminal cross sections on page 167 1 The maximum current load value in IEC 60364 5 523 is for an ambient temperature of 30 C The values in table 66 Maximum current load for special insulated three phase cables on page 128 are calculated with the factor ktemp 0 91 given in the standard for use at 40 C ambient temperature With the specified maximum current load a reduction factor for groups of cables and individual wires is not taken into consideration If necessary they must be taken from the corresponding standards and included in the calculation 128 ACOPOSmulti User s Manual V 0 31 Wiring General information Chapter 5 Wiring 1 General information 1 1 Electromagnetic Compatibility of the Installation 1 1 1 General infor
110. e are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time when the limit speed set on the S3 speed relay is exceeded SS2 The SS2 safety function is activated by opening the S2 switch An active braking procedure is triggered via the digital input nLimit on the controller when the S3 standstill monitor is activated see Code Example on page 165 If the drive etc fails then the K1 auxiliary relay with drop out time lag is released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time when the S3 standstill monitor is activated Information about SLS and SS2 The SLS safety function or the SS2 safety function can be implemented depending on the function of the S3 switching device speed relay or standstill monitor 164 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology Danger The S1 and S2 switches displayed require the use of two and one pin switching devices with the category 3 SIL 2 PL d with positive opening contact according to EN 60947 5 1 A one pin switching device with the category 3 SIL 2 PL d must be used for the displayed K1 relay and the S3 switching device The
111. e axis modules Ethernet POWERLINK Ready Error d m fe m Chapter 2 Technical data Supply voltage Encoder direction of rotation Encoder direction of rotation i oe Encoder slot 2 Table 7 Status LEDs 8BVI inverter modules single axis modules ACOPOSmulti User s Manual V 0 31 25 Technical data Indications LED Status COC O CO CTN Ethernet POWERLINK see LED status ETHERNET Powerlink Inverter axis 1 RDY Ready The module is operational and the power stage can be enabled operating system present and booted no permanent or temporary errors neon The module power stage is enabled Error A permanent or temporary error exists on the module Examples of permanent errors Low level on an enable input Internal error on the device e g IGBT heat sink temperature sensor defective Motor feedback not connected or defective Motor temperature sensor not connected or defective Examples of temporary errors e 24 VDC supply voltage exceeds the tolerance range DC bus voltage exceeds the tolerance range Internal 15 VDC control voltage exceeds the tolerance range Over temperature on the module IGBT junction heat sink Powerlink network disturbance IGBT current limit reached Over ae on the motor temperature sensor Supply voltage E 24 V OK The 24V module supply voltage is within the tolerance range Encoder slot 1 Encoder direction of rotation The encoder position of the connected encoder changed in th
112. e positive direction The faster the encoder position changes the brighter the LED is lit Encoder direction of rotation The encoder position of the connected encoder changed in the negative direction The faster the encoder position changes the brighter the LED is lit Encoder slot 2 Encoder direction of rotation See encoder slot 1 Encoder direction of rotation Table 8 LED status 8BVI inverter modules single axis modules 26 ACOPOSmulti User s Manual V 0 31 Technical data Indications 2 3 2 Two axis modules Ethernet POWERLINK Ready Error d m me Em Em me ew ooo EI RR M Encoder direction of rotation Table 9 Status LEDs 8BVI inverter modules two axis modules ACOPOSmulti User s Manual V 0 31 27 Chapter 2 Technical data Technical data Indications LED Status CCA CC neon IN Ethernet POWERLINK see LED status ETHERNET Powerlink Inverter axis 1 RDY Ready The module is operational and the power stage can be enabled operating system present and booted no permanent or temporary errors The module power stage is enabled ERR Error A permanent or temporary error exists on the module Examples of permanent errors Low level on an enable input Internal error on the device e g IGBT heat sink temperature sensor defective Motor feedback not connected or defective Motor temperature sensor not connected or defective Examples of temporary errors e 24 VDC supply voltage exceeds th
113. e sensor fe se Table 81 Pin assignments X3 plug 8BVF0880H000 000 1 Danger Before turning on the supply voltage make sure that the line filter housing is properly connected to ground PE rail The ground connection must be made even when testing the line filter or when operating it for a short time ACOPOSmulti User s Manual V 0 31 175 Chapter 5 Wiring Wiring 8BVR regeneration chokes 3 8BVR regeneration chokes 3 1 8BVR0440H000 100 1 8BVF X2 L1 8BVF X2 L2 8BVF X2 L3 8BVP X4A T 8BVF X3 T 8BVP X5 L1 8BVP X5 L2 8BVP X5 L3 IA W1 S 94 O T SS T S gt U2 S Sd vz sol V1 W2 gl er ee e e ee E a P EE EE EODD oa Oum ec SUD E T ACOPOSmulti 8BVR0440H000 100 1 Figure 41 Overview of pin assignments BBVR0440H000 100 1 176 ACOPOSmulti User s Manual V 0 31 Wiring 88 VR regeneration chokes 3 2 8BVR0880H000 100 1 8BVF X2 L1 8BVF X2 L2 8BVF X2 L3 8BVP XAA T 8BVF X3 T 8BVP X5 L1 8BVP X5 L2 8BVP X5 L3 OSO U1 W1 e l U2 S Sd v2 e s LL T T W1W2 V1 V2 U1 U2 ACOPOSmulti 8BVR0880H000 100 1 Figure 42 Overview of pin assig
114. e the use of a two pin switching device with the category 4 SIL 3 PL e with positive opening contact according to EN 60947 5 1 A two pin E stop switching device with the category 4 SIL 3 PL e must be used for the displayed K1 and K2 relays The instructions in the switching device s user documentation must be followed ACOPOSmulti User s Manual V 0 31 153 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology SS1 SLS SS2 Safety category 4 SIL 3 PL e variant B EmergencyStop SLS SS2 Trigger2 24V Out 1 0 COM 3 Enable 2 As YI 12 EnDat y 6 Resolver ACOPOSmulti The brake shown in this image as well as the brake control from the ACOPOSmulti inverter module are not part of the safety function Figure 35 SS1 SLS SS2 Safety category 4 SIL 3 PL e variant B 154 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology Description SS1 After pressing the S1 E stop button an active braking procedure is triggered via the Ethernet POWERLINK network via an immediate switching contact of the K1 E stop switching device on the digital input EmergencyStop on the controller see Code Example on page 156 The delayed switching contacts of the K1 E stop switching device are released after a defined amount of time Both Enable
115. e tolerance range DC bus voltage exceeds the tolerance range Internal 15 VDC control voltage exceeds the tolerance range Over temperature on the module IGBT junction heat sink Powerlink network disturbance IGBT current limit reached Over temperature on the motor temperature Sensor Inverter axis 2 See inverter axis 1 ERR Emr Supply voltage 2 8 24 V OK The 24V module supply voltage is within the tolerance range Encoder slot 1 Encoder direction of rotation The encoder position of the connected encoder changed in the positive direction The faster the encoder position changes the brighter the LED is lit Encoder direction of rotation The encoder position of the connected encoder changed in the negative direction The faster the encoder position changes the brighter the LED is lit Encoder slot 2 Encoder direction of rotation See encoder slot 1 Encoder direction of rotation Table 10 LED status 8BVI inverter modules two axis modules 28 ACOPOSmulti User s Manual V 0 31 Technical data Indications 2 4 LED Status 2 4 1 Ethernet POWERLINK Ethernet POWERLINK Ready Error Red The Powerlink node number of the module is 0 Link Data activity Port 2 Table 11 See LED status ETHERNET Powerlink 2 4 2 Status changes when booting the operating system loader Chapter 2 Technical data The following timing is used for the indication diagrams Block size 125 ms Repeats after 3000
116. ed properly The optional shield set 8SCS002 0000 00 can be used with this O The cable shield must be attached to the shield connector All mounting brackets on ACOPOSmulti plug in modules automatically come in contact with the housing when inserted in the module slot Open module slots on ACOPOSmulti modules can be closed with the optional shield set 85CS005 0000 00 available from B amp R Shield set 8SCS005 0000 00 ACOPOSmulti plug in module Figure 28 Use of the shield set 8SCS005 0000 00 O Cable connection via DSUB plug The cable shield must be connected using the designated clamp in the metallic or metal plated plug housing The fastening screws must be tightened Cable connection via terminals The cable shield must be connected to the ACOPOmulti module housing using the optional shield set 85CS002 0000 00 Cable connection via RJ45 plug Also grounding the cable shield provides an improvement in EMC properties Both sides should be properly grounded near the connector The optional shield set 8SCS002 0000 00 available from B amp R can be used on the ACOPOSmulti module O The cable shield can be connected with the ACOPOSmulti module housing using the opional shield sets available from B amp R On the motor side the cable shield for the motor line is connected to the motor housing using the motor plug and connected to ground via the machine 134 ACOPOSmulti User s Manual V 0 31 Wiring General information
117. ed t esiste p vem eate 121 1 2 1 Design of the ACOPOSmulti power mains connections eese 121 123 Faulteurent proteccion RE UE TTC 123 15371 Taatec fAUGILCBUITOEDIE x oec A e dia 123 1 3 2 Estimating possible ACOPOSmulti drive system configurations 124 1 3 3 Manufacturers of fault current protection devices that can be used 125 134 EXAITIDIBS occ 126 2 NOL EONNECUON ricota detec cuca metas 127 Chapter 5 WING usada 129 1 General WLOMMAUOM ed o altel eee 129 1 1 Electromagnetic Compatibility of the Installation ooooonccnnccccoconnnnnncnononnnnnnnnnnns 129 AE Suisse vet aote o t ban dr e D aste ie dou Pctut ax oa Dg uEd be v PIRE c UuE 129 T 1 2 INS tallatiol HOIB S C oit ideo atueitics a A utei te redes c umonzedencs 130 1 1 3 Connection diagrams for ground and shield connections ssssss 131 1 2 Insulation and high voltage test oococccconccccccconcnnccnnnnnncnnnnnnnnononnnnnnnnnnnnnnnnannnnnonanennnnnnns 136 1 2 1 Insulation resistance according to EN 60204 sessseeeeeeerreeeene 136 ACOPOSmulti User s Manual V 0 31 9 Table of contents 1 2 2 H19 A Voltage test sms atac 138 2 3 TVPIcal ProceQite sora ie 140 1 3 Standard safety technology Wired safety technology occcccccccccccnccnnnccnonanennnnnnos 141 1 31 Genera AO ME EE EA N A N E S E E T 141 1 3 2 Principle Realization o
118. eed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on ACOPOSmulti User s Manual V 0 31 105 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions 2 5 4 Auxiliary supply module 8B0C0160HC00 001 1 CABLE A AY A 40 A 09 UP AN AP 49 jhe 8BOMnnnnHc00 000 1 HO 37 nx 53 5 l _ AAA E q _ EIA gt AAA AAA 22 HA i IN O For proper air circulation at least 60 mm has to be left free above and below the module OO nnnn indicates the number of slots 0160 equals 16 slots Figure 13 Dimensional diagram and installation dimensions for 880C0160HC00 001 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on 106 ACOPOSmulti User s Manual V 0 31 Mounting Dimension diagrams and installation
119. eeeeeeenees 79 A A n iuto d etis 79 8CE020 12 m 79 GGEO025 125 area S 79 SGROOS las nd 88 SGROO AGA sacd 88 BG ROTOR A ducicii tup U E ue cur E EE 88 GC ROTS A puc cater eie chosuns 88 ARA RENTE REINO 88 OG ROL a 88 8SCS000 0000 00 39 55 61 89CS001 0000 00 eens 39 73 8SCS002 0000 00 39 55 61 67 73 88SCS003 0000 00 eese 39 73 8SCS004 0000 00 eese 39 73 8SCS005 0000 00 39 55 61 67 73 8TB2104 2010 00 ereen 44 49 8TB2104 203F 00 eene 60 8TB2104 203L 00 54 60 66 72 8TB2104 2044A 00 a 38 8TB2106 2010 00 38 44 49 54 66 72 8TB2108 2010 00 38 54 60 66 72 81B2112 2010 OD onere Prts 60 8TB3104 201M 10 ee 44 49 8TB3104 204G 00 eese 54 60 8183104 20400 0 60 8TB4104 204G 00 eene 66 X X67CAO0P00 0002 eee 36 XO7GA0P2030006 a dada il coca 36 235 Model number index Model number index 236 ACOPOSmulti User s Manual V 0 31 MAACPM ENG
120. eld component set for individual wires 1 shield plate 4x type 1 with a diameter of 12 22 mm 1 hose clamp W 9mm D 12 22mm 8SCS003 0000 00 1 Shield component set consisting of Base plate for mounting shield component 1 shield mounting plate 4x 45 set 8SCS001 0000 00 or 8SCS004 0000 Table 45 Optional accessory for 8BVI inverter modules 64kW 12 2 Technical data Product ID Wall mounting 8BVI0880HWS0 000 1 Cold plate or feed through mounting 8BVI0880HCS0 000 1 General information C UL US listed In preparation Available cooling and mounting methods Wall mounting Cold plate or feed through mounting sella DC bus Max 900 VDC Table 46 Technical data 8BVI inverter modules 64kW ACOPOSmulti User s Manual V 0 31 73 Technical data 8BVI inverter modules 64kW Product ID Wall mounting 8BVI0880HWS0 000 1 Cold plate or feed through mounting 8BVI0880HCS0 000 1 CN T Wem 0T Reduction of continuous current according to In preparation the ambient temperature above 40 C Reduction of continuous current depending on the switching frequency Switching frequency 20 kHz In preparation Switching frequency 10 kHz In preparation Switching frequency 5 kHz No reduction Reduction of continuous power depending on altitude Starting at 500 m above sea level 8 79 Aj per 1 000 m Reduction of continuous current depending on cooling method Wall mounting In preparation Cold plate or feed through mounting In pre
121. ents X2 plug 8BVPO880HX00 000 1 cece eeeeeeeeeeeeeeeeeeeeeees 179 Pin assignments X3A X3B plugs 8BVPO880HXx00 000 1 179 Pin assignments X4A plug 8BVP0880HXx00 000 1 esses 180 Pin assignments X5A plug 8BVP0880HXx00 000 1 esses 180 Pin assignments for plug X1 8B0C0160HXx00 000 1 esses 184 Pin assignments X1 plug 8B0CO0160HXx00 001 1 eeseessssess 186 Pin assignments X2 plug 8B0CO0160HXx00 001 1 eseesuussess 186 Pin assignments X3 plug 8B0CO0160HXx00 001 1 essessessess 186 ACOPOSmulti User s Manual V 0 31 Table index Table 91 Pin assignments X1 plug 8B0C0160HC00 A01 1 sese 188 Table 92 Pin assignments X2 plug 8B0C0160HC00 A01 1 eese 188 Table 93 Pin assignments X3 plug 8B0C0160HC00 A01 1 sese 188 Table 94 Pin assignments X1 plug 8BOCOS320Hx00 000 1 ooocccccnccccccocccnnnccccoconononcccnnnos 190 Table 95 Pin assignments X1 plug 8BOCOS320Hx00 002 1 ooooccccncccccccccccnnccccoconcncnncnnnnos 192 Table 96 Pin assignments X2 plug 8BOCOS320Hx00 002 1 eeeeseeeeeeesss 192 Table 97 Pin assignments X3 plug 8BOCO320HX00 002 1 ooooccccccccccccccccnnccccocononnnnncnnnos 192 Table 98 Pin assignments X1 plug 8BVIO
122. eparation Residual ripple Typ 50 MVsg Chapter 2 Technical data Table 27 Technical data for 8BOC control supply units 400W ACOPOSmulti User s Manual V 0 31 45 Technical data 8BOC control supply unit 400W Product ID Wall mounting 8B0C0160HW00 000 1 8B0C0160HW00 001 1 Cold plate or feed through mounting 8B0C0160HC00 000 1 8B0C0160HC00 001 1 Output voltage 25 VDC 1 6 Peak current lt 4 s DC bus voltage UDC 350 900 VDC 21 ADC Protective measures Open circuit protection Yes Overload protection Yes Short circuit protection Yes Feedback protection Max 26 VDC also when turned off Over temperature protection Yes Dielectric strength to ground 50 VDC Output input isolation SELV PELV requirements 24 VDC Out Output voltage DC bus voltage 260 315 VDC DC bus voltage 315 900 VDC 25 VDC DC bus voltage 315 24 o 6 Peak current lt 4 s over the total operating range of the DC bus voltage Protection of 24 VDC Out 1 output Protection of 24 VDC Out 2 output A slow blow electronic automatic reset Protective measures Open circuit protection Yes Overload protection Yes Short circuit protection Yes Feedback protection Max 35 VDC also when turned off Yes Over temperature protection 50 VDC Dielectric strength to ground SELV PELV requirements Output input isolation 16 A slow MEN electronic automatic reset 24 VDC COM Design Connectors Termi
123. es The examples vary by safety classification in accordance to EN 60204 1 ISO 13849 and EN 61800 5 2 and according to the safety function STO SS1 S92 SLS SOS 148 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology STO SLS SOS Safety category 4 SIL 3 PL e Emergency stop EL nsi ge zz OO OO X3A X3B 200 tert oS LUG EIE E260 N 24V Out 2 gt L N M 12 EnDat 6 Resolver ACOPOSmulti Danger The brake shown in this image as well as the brake control from the ACOPOSmulti inverter module are not part of the safety function Figure 33 STO SLS SOS Safety category 4 SIL3 PL e ACOPOSmulti User s Manual V 0 31 149 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology Description STO The switching contacts of the K1 E stop switching device are released when the S1 E stop button is pressed Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is immediately cut off Secure restart inhibit If you open and lock E stop switch S1 unexpected startup is prevented SLS The SLS safety function is activated by opening the S2 switch The switching contacts of the K2 speed relay are opened when the limit soeed set on the speed relay is ex
124. es are met Russian Federation GOST R certification is available for the export of all B amp R ACOPOS servo drives to the Russian Federation n Table 141 International certifications ACOPOSmulti User s Manual V 0 31 223 certifications Standards and certifications Standards amp definitions for safety techniques 8 Standards amp definitions for safety techniques Stop Functions according to IEC 60204 1 11 98 electrical equipment for machines part 1 general requirements The following three stop function categories exist BENE Stop by immediately switching off the power to the machine drive elements i e uncontrolled stop 1 A controlled stop the power to the machine drive elements remains on until the stop procedure is completed The power is switched off after the stop is complete A controlled stop the power to the machine drive elements is not switched off Table 142 Overview of stop function categories The necessary stop functions must be determined based on a risk evaluation for the machine Stop functions in category 0 and category 1 must be able to function regardless of the operating mode A category 0 stop must have priority Stop functions must have priority over assigned start functions Resetting the stop function is not permitted to cause a dangerous state Emergency stops according to EN 60204 1 11 98 electrical equipment for machines part 1 general requirements The following requirements
125. f the Safety Function ccccccccccccocnoncncnnnnnncncononnnononanannnos 142 1 3 3 Enable input circuit in accordance with the required safety category SIL PL 144 1 3 4 Enable input circuits according to the required safety category SIL PL and functionality STO 951 992 ES SOS a quein 148 1 4 Overview of the terminal cross sections ooooonccnncccconnnnononononnnnnnnnnnonononnnnnnnnnononanenanonoos 167 14188 VEIS MMS n 167 1 4 2 BBVR regeneration CHOKES sessi eene nnne 167 1 4398 V P DOWEF SUDDIY UNIS ata Em 168 1 4 4 8BOC auxiliary supply modules sess 169 1 45 SBVl anverter modules 55 6 aho la a a lnc dd da haces 170 2 TIS TIGR SB VE ccn PEN 171 2 1 COBY FOA4 O 171 23 Pinassihmeris XT DUG a ee ae epe nae banaue ee ie eaten elves 172 2 1 2 Pin assignments X2 plug sisi lei EEG Unas apu ius 172 2 1 3 PIn assighments X9 PIU as 172 2 1 4 Protective Ground Connection PE mains and load side 173 PRA eM LBUPRUUUT cc 174 2 2 Pele DIN as SICMIM SINGS a cee cues aetet tie inea sda Parcs sae Uode uen Bode cei a de eiui age mue p MESS 175 2 2 2 lA 175 223 IN assidHmells KS DIO era 175 3 GbVHh regenerallor CNOKES o o 176 sms De sei 176 3 2 SB V ROSSOHOOO TOO 1 rc ioi londres 177 4 8BVP power supply modules scc iato baies oit xa Og Ur
126. filtered 25 VDC DC bus voltage 315 DC bus voltage 315 900 VDC Fuse protection 500 mA slow blow electronic automatic reset Table 38 Technical data 8BVI inverter modules 1kW 4kW two axis modules cont 24 VDC 6 ACOPOSmulti User s Manual V 0 31 63 Technical data Inverter modules 8BVI 1kW 4kW two axis modules Product ID Wall mounting 8BVI0014HWD0 000 1 8BVI0028HWD0 000 1 8BVI0055HWDO 000 1 Cold plate or feed through mounting 8BVI0014HCD0 000 1 8BVI0028HCD0 000 1 8BVI0055HCD0 000 1 Electrical isolation Input inverter module Yes Input Input Yes Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW lt 5 V HIGH iid Input current at rated voltage approx 30 mA Switching delay Enable 1 0 PWM off Max 2 0 ms Enable 0 gt 1 Ready for PWM Modulation compared to ground potential Max 38 V Ambient temperature during operation 0 to 40 C Max ambient temperature 3 55 C Relative humidity during operation 5 to 95 non condensing Installation at altitudes above sea level 0 to 500m Maximum installation altitude 4 000 m Max 100 us E IEC 60364 4 443 1999 Sioageandtanspotcondtins dO Transport temperature 25 to 70 C Relative humidity during transport 95 at 40 C Table 38 Technical data 8BVI inverter modules 1kW 4kW two axis modules cont 64 ACOPOSmulti User s Manual V 0 31 Technical data Inverter modules 8B
127. first axis and the encoder module in the second slot serves as motor feedback for the second axis The second slot can be used for other purposes when in single axis operation The HIPERFACE encoder must be wired using a cable with a single shield An additional reserve of 40 mA is available for terminating resistors No sense lines are present because the supply voltage for the HIPERFACE encoder is permitted to lie between 7 and 12 V This value does not correspond to the encoder resolution that must be configured in Automation Studio 16384 number of encoder lines 6 In the field this is limited by the encoder 7 ACOPOSmulti plug in modules can be used in an ACOPOSmulti inverter or power supply module the corresponding values can be found in the technical data of the respective ACOPOSmulti inverter or power supply module 2 3 4 5 eS wae e o ACOPOSmulti User s Manual V 0 31 85 Chapter 2 Technical data Technical data HIPERFACE plug in module 8BAC0121 000 1 14 3 1 Indications The indicators UP DN LEDs are located on the front of the ACOPOSmulti drive or power supply module where the plug in module is installed The ae LEDs are lit depending on the rotational direction and the speed of the connected encoder UP LED indicates when the encoder position changes in the positive direction DN LED indicates when the encoder position changes in the negative direction 14 3 2 Firmware The firmware is part
128. g 2 axes 8BVI0028HWD0 000 1 ACOPOSmulti inverter module 2 8A 800V Wall mounting 2 axes 8BVI0055HWDO 000 1 ACOPOSmulti inverter module 5 5A 800V Wall mounting 2 axes Cold plate or feed through mounting 8BVI0014HCD0 000 1 ACOPOSmulti inverter module 1 4A 800V Cold plate or feed through mounting 2 axes 8BVI0028HCD0 000 1 ACOPOSmulti inverter module 2 8A 800V A Cold plate or feed through mounting 2 axes s 8BVI0055HCD0 000 1 ACOPOSmulti inverter module 5 5A 800V Cold plate or feed through mounting 2 axes 8BVIOOSSHCDO 000 1 Table 35 Order data 8BVI inverter modules 1kW 4kW two axis modules Screw terminal 12 pins 1 row RM5 08 Plug for X1 connection Label 1 numbered serially Screw terminal 8 pins 1 row RM5 08 Plug for X2 connection Label 1 numbered serially 8TB2104 203L 00 1 Screw terminal 4 pins 1 row RM5 08 Plug for X4A connection Label 3 T T B B Coding L 1010 Required accessories Model number 8TB2112 2010 00 8TB2108 2010 00 8TB2104 203F 00 Label 3 T T B B Coding F 0101 8TB3104 204G 00 Screw terminal 4 pins 1 row RM7 62 Plug for X5A connection Label 4 PEWVU Coding G 0110 8TB3104 204K 00 Screw terminal 4 pins 1 row RM7 62 Plug for X5B connection Label 4 PEWVU Coding K 1001 Screw terminal 4 pins 1 row RM5 08 Plug for X4B connection Table 36 Required accessory for 8BVI inverter modules 1kW 4kW two axis modules 60 ACOPOSmulti User s Manual V 0 31
129. gram Q1 L1 3 220 480 VAC L2 50 60 Hz L3 x ACOPOSmulti Figure 23 Circuit diagram for ACOPOSmulti line filter power mains connection Dimensioning the Power Mains and Over current Protection The cross section of the power mains and the rated current for over current protection should be dimensioned for the average current load to be expected The average current load to be expected can be calculated as follows P VA J3 l UneizI V The cross section of the power mains and the rated current of the over current protection used are chosen according to table 60 Maximum current load for PVC insulated three phase cables or individual wires on page 122 so that the maximum current load for the cable cross section selected is greater than or equal to the calculated current load INetz A l2 2 INetz ACOPOSmulti User s Manual V 0 31 121 Chapter 4 Dimensioning Dimensioning Power mains connection The rated current of the over current protection must be less than or equal to the maximum current load for the cable cross section selected see table 60 Maximum current load for PVC insulated three phase cables or individual wires on page 122 The following table shows the maximum current load of PVC insulated three phase cables or three current carrying wires according to IEC 60204 1 at 40 C ambient temperature 1 and 70 C maximum conductor temperature maximum current load for installation
130. ground connection corresponds to IEC 61800 5 Item 3 2 5 3 Connection elements for the protective ground conductor and must be followed A protective ground conductor must be connected to the line filter and also the ACOPOSmulti power supply module Wire cross section The wire cross section for the protective ground conductor is oriented to the external conductors and must be selected according to the following table Wire cross section for external line A mm Minimum wire cross section for protective ground connection Apg mm Table 57 Selection of the protective ground conductor cross section Dimensioning Power mains connection Increased Discharge Current Danger ACOPOSmulti drive systems are devices with increased discharge current larger than 3 5 mA AC or 10 mA DC A permanent immoble protective ground connection must be provided for ACOPOSmulti line filter power supply units The following conditions must be met depending on the ACOPOSmulti module being used 8BVF0110H000 000 1 In addition to the connection of the first protective ground conductor on terminal X1 PE a second protective ground conductor with the same cross section must be connected on the designated connector threaded bolt M5 8BVF0880H000 000 1 The cross section of the protective ground conductor connected to terminal X1 PE must be at least 10 mm Cu 8BVF0440H000 001 2 In addition to the connection of the first protective grou
131. gy Description STO Both Enable inputs on the ACOPOSmulti inverter module are separated by pressing the S1 E stop button As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is immediately cut off Secure restart inhibit If you open and lock E stop switch S1 unexpected startup is prevented SLS The SLS safety function is activated by opening the S2 switch The switching contact of the S3 speed relay is opened when the limit speed set on the speed relay is exceeded Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is immediately cut off when the limit speed set on the S3 speed relay is exceeded SOS The SOS safety function is activated by opening the S2 switch The switching contact of the speed relay is opened when the S3 standstill monitor is activated Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is immediately cut off when the S3 standstill monitor is activated Information about SLS and SOS The SLS safety function or the SOS safety function can be implemented depending on the function of the S3 switching device speed relay or standstill monitor Danger The S1 and S2 switches displayed require the use of a one pi
132. h 15m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed EnDat cable length 20m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed EnDat cable length 25m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed Short description Comment Table 48 Optional accessory for EnDat 2 1 plug in module 88 AC0120 000 1 ACOPOSmulti User s Manual V 0 31 85 79 Chapter 2 Technical data Technical data EnDat 2 1 plug in module 88 AC0120 000 1 13 3 Technical data Power consumption EO EnDat single turn 512 lines In preparation E1 EnDat multi turn 512 lines In preparation E2 EnDat single turn 32 lines In preparation inductive In preparation E3 EnDat multi turn 32 lines inductive In preparation E4 EnDat single turn 512 lines In preparation E5 EnDat multi turn 512 lines Encoder connection Connection module side 15 pin DSUB socket Indicators UP DN LEDs Electrical isolation Encoder ACOPOSmulti Encoder monitoring Maximum encoder cable length Encoder supply Output voltage Load capacity Sense lines 2 compensation of max 2 x 0 7 V Sine cosine inputs Signal transfer Differen
133. he EnDat encoder If the precision resolution bandwidth or ease of setting parameters is not sufficient with the resolver the EnDat system should be used see 15 2 Order data 8BAC0122 000 1 ACOPOSmulti plug in module resolver interface Table 52 Order data resolver plug in module 8BAC0122 ACOPOSmulti User s Manual V 0 31 87 Chapter 2 Technical data Technical data Resolver plug in module 8BAC0122 000 1 Short description Comment Resolver cable length 5m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed Resolver cable length 7m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed Optional accessories Model number 8CR005 12 1 8CR007 12 1 87 BEEN 8CR015 12 1 Resolver cable length 15m 3 x 2 x 24 AWG 19 87 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag ui VEMM 8CR025 12 1 Table 53 Optional accessory for resolver plug in module 8BACO 122 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed Resolver cable length 25m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed chains UL CSA listed Resolver cable length 20m 3 x 2 x
134. i drive systems to the power mains contact chatter ACOPOSmulti User s Manual V 0 31 123 Chapter 4 Dimensioning Dimensioning Power mains connection causes single or two phase operation This results in short term increases to discharge currents via the bypass capacitors in the line filter and in the power supply and inverter modules e Because of high frequency discharge currents occurring during operation via the bypass capacitors in the power supply and inverter modules e Because of high frequency discharge currents occurring during operation via long motor cables 1 3 2 Estimating possible ACOPOSmulti drive system configurations Estimating ACOPOSmulti drive system configurations that can be used with certain fault current protection is somewhat imprecise for two reasons 1 The rated fault currents listed by the manufacturer are maximum currents which will definitely trip the fault current protection device Normally the fault current protection device is tripped at approximately 60 of the rated fault current 2 Contact chatter when connecting the ACOPOSmulti drive system to the power mains depends on the switching device used To reduce problems with tripping currents B amp R carried out tests with several fault current protection device types available on the market To reduce problems with contact chatter B amp R recommends connecting the ACOPOSmulti drive system to the power mains with a line contactor This normally
135. instructions in the switching device s user documentation must be followed Code Example Trigger the stop command via CAN bus or Ethernet POWERLINK E stop active Movement stop not active Test stop inputs else if EmergencyStop ncLOW Activate movement stop with parameter set for emergency stop stop_index E_STOP_INDEX step MOV_STOP stop active 1 else if nLimit ncLOW Activate movement stop with parameter set for low speed stop_index NLIMIT_INDEX step MOV STOP stop active 1 Movement stop was activated if EmergencyStop ncHIGH amp amp nLimit ncHIGH amp amp step W MOVE STOP Movement stop completed stop_active 0 ACOPOSmulti User s Manual V 0 31 165 Chapter 5 Wiring 166 Wiring Standard safety technology Wired safety technology switch step case MOV_STOP Call NC action for movement stop p_ax_dat gt move stop index command stop_index act ton status neaogbtron tax 0D noMOVE MES TOP if action_status ncOK step W_MOVE_STOP break case W MOVE STOP Wait for completion of movement stop if p ax dat move mode ncOFF Movement stop completed step lt NEXT_STEP gt break ACOPOSmulti User s Manual V 0 31 Wiring Overview of the terminal cross sections 1 4 Overview of the terminal cross sections 1 4
136. ion DC bus capacitance In preparation Design ACOPOSmulti backplane 24 VDC supply Input voltage 25 VDC x 1 6 Input capacitance In preparation Power consumption In preparation Table 42 Technical data 8BVI inverter modules 32kW ACOPOSmulti User s Manual V 0 31 67 Technical data 8BVI inverter modules 32kW Product ID Wall mounting 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0440HCS0 000 1 A 0 Reduction of continuous current according to the ambient temperature above 40 C Reduction of continuous current depending on the switching frequency Switching frequency 20 kHz In preparation Switching frequency 10 kHz In preparation Switching frequency 5 kHz No reduction Reduction of continuous power depending on altitude Starting at 500 m above sea level 4 39 Ags per 1 000 m Reduction of continuous current depending on cooling method Wall mounting In preparation Cold plate or feed through mounting In preparation Possible switching frequencies 5 10 20 kHz Protective measures Yes Short circuit and ground fault Yes Maximum motor line length depending on the switching frequency 2 Switching frequency 5 kHz In preparation Switching frequency 10 kHz In preparation Switching frequency 20 kHz In preparation Overload protection Design U V W PE Shield connection Connectors Yes Terminal connection cross sections Flexible and fine wire lines with wire tip sleeves Approbation d
137. is Valid European guidelines a 215 Table of contents ZV AIG Standards encante o o deis Dos toos tte doleat in doll Lilas 215 S ENVIOAMENta INTIS cue sooo cee tace a a 216 3 1 Mechanical conditions according to EN 61800 2 sese 216 A EI 216 ARAS NL o 216 3 2 Climate conditions according to IEC 61800 2 ooooooooccncccccnnccncnnnnnnnnnnnncnnnnnonononnnnannnnnnos 216 A A A catuemu Ls 216 A 216 EO FANS OOM ri TRI HH 217 4 Requirements for immunity to disturbances EMC ooooooooncnnccncnnncccccnnnnnnnnnnnccnnnnnnnnnnnnnnonos 218 4 1 Evaluation criteria performance criteria ooonccccncccccnonnccnnnnnononcnnnnonnnnnnnnnnnnnonanannnnos 218 4 2 Low frequency disturbances according to EN 61800 3 cece eeeeeeeeeeeeeeeeeeeeeeeeees 218 4 2 1 Power mains harmonics and commutation notches voltage distortions 218 4 2 2 Voltage changes deviations dips and A 218 4 2 3 Asymmetric voltage und frequency changes occcccccocccnccconcnnncnnancnnnnnoncnnnonancnnnnnnnos 219 4 3 High frequency disturbances according to EN 61800 3 oocccccconcccncocnncnnccnnnnnnnnnnannonnnos 219 4 3 1 Electrostatic dischaldO mesitas odres 219 4 3 2 Electromagnetic fields ib 219 zo RCM EIU KR RENE D NOUOEPEPUM EN 219 A Mt DI 220 4 3 5 High frequency conducted disturbances ccoooooocccnccconnnaccnnncnnnnnncnconononnnanccnnncnnnnnnes 220 5 Requirements for emissions EMC
138. is released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time when the S3 standstill monitor is activated Information about SLS and SS2 The SLS safety function or the SS2 safety function can be implemented depending on the function of the S3 switching device speed relay or standstill monitor ACOPOSmulti User s Manual V 0 31 161 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology Danger The S1 and S2 switches displayed require the use of a one pin switching device with the category 3 SIL 2 PL d with positive opening contact according to EN 60947 5 1 A one pin switching device with the category 3 SIL 2 PL d must be used for the displayed K1 relay and the S3 switching device The instructions in the switching device s user documentation must be followed 162 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology SS1 SLS SS2 Safety category 3 SIL 2 PL d variant B Emergency stop s1 LM Si I 11 12 EnDat ere eee aid 24V Out 209 COM 8 9 COM 5 Trigger2 09 24V Out 1 8 S2 B 56 S1 B S COM 3 Enable 2 amp COM 1 gt lt N X
139. ity to disturbances EMC 4 2 3 Asymmetric voltage und frequency changes IEC 61000 2 4 class 3 4 2 s if the power supply is isolated from general power mains Frequency change and change rate 2 19o s A Table 132 Limit values for asymmetric voltages and frequency changes 4 3 High frequency disturbances according to EN 61800 3 These immunity tests are valid for industrial environments 2 environment 4 3 1 Electrostatic discharge Tests according to EN 61000 4 2 Contact discharge to powder coated and bare metal housing parts Discharge through the air to plastic housing parts Table 133 Limits for electrical discharge 4 3 2 Electromagnetic fields Tests according to EN 61000 4 3 Housing completely wired 80 MHz 1 GHz 10 V m A 80 amplitude modulation at 1 kHz Table 134 Limits for electromagnetic fields 4 3 3 Burst Tests according to EN 61000 4 4 Power connection 2 kV 1 min direct coupling Lines for measurement and control functions in the process 2 kV 1 min environment Signal interfaces other lines 1 kV 1 min Table 135 Limits for burst ACOPOSmulti User s Manual V 0 31 219 Chapter 7 Standards and certifications Standards and certifications Requirements for immunity to disturbances EMC 4 3 4 Surge Tests according to EN 61000 4 5 Power connection 1 kV 2 Q 1 DM symmetrical 2 kV 12 Q 1 CM unsymmetrical Table 136 Limits for surge 1 The impedance was a
140. ke the cable between the X5A connection of the ACOPOSmulti power supply module and the U2 V2 W2 connections of the ACOPOSmulti regeneration choke must be removed from the X5A connection of the ACOPOSmulti power supply module Otherwise the ACOPOSmulti power supply module will be severely damaged Power mains connection of ACOPOSmwulti power supply modules X5A Warning A high voltage test cannot be carried out on the power mains connection X5A of the ACOPOSmulti power supply modules because sparks can occur that are caused by the internal wiring Motor connection of ACOPOSmulti inverter modules X5A X5B Warning A high voltage test is not permitted to be carried out on the motor connection X5A X5B of ACOPOSmulti inverter modules because that would destroy the ACOPOSmulti inverter modules B amp R motors and B amp R motor cables In principle a high voltage test can be carried out on B amp R motor cables and B amp R motors Depending on the size of the motor and length of the motor cable increased measurement currents can occur because of capacitive coupling Warning A high voltage test is not permitted to be carried out on the motor connection X5A X5B of ACOPOSmulti inverter modules because that would destroy the ACOPOSmulti inverter modules The motor cable must be removed from the motor connection X5A X5B of the ACOPOSmulti inverter module before the high voltage measurement is made ACOPOSmulti User
141. l incremental signal and the fine resolution in the EnDat 2 1 module a very high positioning resolution is achieved in spite of the moderate signal frequencies used The parameter memory in the EnDat encoder is used by B amp R to store motor data among other things In this way the ACOPOSmulti drive system is always automatically provided the correct motor parameters and limit values This is referred to as the embedded parameter chip During start up the module is automatically identified configured and its parameters set by the ACOPOSmulti drive system s operating system 78 ACOPOSmulti User s Manual V 0 31 13 2 Order data ACOPOSmulti plug in module EnDat 2 1 interface Model number 8BAC0120 000 1 Optional accessories Model number 8CE005 12 1 8CE007 12 1 8CE010 12 1 8CE015 12 1 8CE020 12 1 8CE025 12 1 T Technical data EnDat 2 1 plug in module 8BACO120 000 1 EnDat cable length 5m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed EnDat cable length 7m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed EnDat cable length 10m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed EnDat cable lengt
142. l of drive systems 2 5 Installation The installation must take place according to the user s manual using suitable equipment and tools Devices may only be installed without voltage applied and by qualified personnel Before installation voltage to the switching cabinet should be switched off and prevented from being switched on again The general safety regulations and national accident prevention guidelines e g VBG 4 must be observed when working with high voltage systems 18 ACOPOSmulti User s Manual V 0 31 General information Safety guidelines The electrical installation must be carried out according to the relevant guidelines e g line cross section fuse protective ground connection also see chapter 4 Dimensioning 2 6 Operation 2 6 1 Protection against touching electrical parts Danger To operate drive systems it is necessary for certain parts to carry dangerous voltages over 42 VDC A life threatening electrical shock could occur if you come into contact with these parts This could result in death severe injury or material damage Before turning on a drive system make sure that the housing is properly connected to ground PE rail The ground connection must be made even when testing the drive system or when operating it for a short time Before turning the device on make sure that all voltage carrying parts are securely covered During operation all covers and switching cabinet doors must remain
143. ld plate or feed through mounting 8BVP0110HC00 000 1 8BVP0440HC00 000 1 8BVP0880HC00 000 1 mO O Electrical isolation Input Power supply module Input Input Yes Yes Input voltage Rated Maximum 24 VDC 30 VDC Switching threshold LOW 5 V HIGH ab Input current at rated voltage approx 10 mA Switching delay Positive edge Negative edge 53 us 0 5 us digitally filtered Modulation compared to ground potential Max 38 V Amount 52 us 0 5 us digitally filtered Output voltage DC bus voltage 260 315 VDC 25 VDC DC bus voltage 315 DC bus voltage 315 900 VDC 24 VDC x 6 Fuse protection 500 mA slow blow electronic automatic reset Ambient temperature during operation 0 to 40 C Max ambient temperature 6 55 C Relative humidity during operation 5 to 95 non condensing Installation at altitudes above a ee 0 to 500m Maximum installation altitude 4 000 m Degree of pollution according to EN 60664 1 Degree of pollution according to EN 60664 1 pollution according to EN 60664 1 FB non conductive materia FB non conductive materia material Overvoltage category according to IEC 60364 4 443 1999 FEN 60529 protection 60529 EN 60529 protection OO O L7 RR RN MN 5 to 95 non condensing Table 24 Technical data 8BVP power supply modules 10kW 60kW cont 42 ACOPOSmulti User s Manual V 0 31 Technical data 88VP power su
144. llation material for PE connection 1 wire Installed wire Figure 56 Cable installation connection PE 1 wire Cable installation connection PE 3 wire Nut Plate wash Cable lug 3 Flat washer Cable lug 2 Flat washer Cable lug 1 Locking nut Chapter 5 Wiring Overview of installation material for PE connection 3 wire Installed wire Figure 57 Cable installation connection PE 3 wire ACOPOSmulti User s Manual V 0 31 203 Wiring Plug in modules 7 Plug in modules 7 1 EnDat 2 1 interface 8BAC0120 000 1 7 1 1 Pin assignments CS CN DENEN EN nw ESTOS s owes EC ESTI D ETT COM CO LEN ee Temperature sensor e NN Co NN Table 115 Pin assignments EnDat 2 1 interface 8BAC0120 000 1 204 ACOPOSmulti User s Manual V 0 31 Wiring Plug in modules 7 1 2 Input output circuit diagram gt AD Up Counter Counter Sense 5V Sense COM COM Figure 58 Input output circuit diagram EnDat 2 1 interface 88 AC0120 000 1 ACOPOSmulti User s Manual V 0 31 205 Chapter 5 Wiring Wiring Plug in modules 7 2 HIPERFACE interface 88 AC0121 000 1 7 2 1 Pin assignments E Encoder supply 0 V Channel COS Df E i 8 pg REF SIN REF SIN channel 9 O CA O O REF COS REF COS
145. lters cont 1 Valid in the following conditions 40 C ambient temperature installation altitude lt 500 m above sea level 2 To avoid exceeding the EMC limit values the total length of all motor cables for each mounting plate and therefore each line filter should be limited to a maximum of 900 m The cable length between the line filter and the power supply module is limited to a maximum of 5 m The maximum motor cable length per motor connection is also limited see inverter modules 3 The cable does not require shielding up to a total cable length between the line filter regeneration choke and power supply module of 3 m Please contact B amp R when using cable lengths 3 m 32 ACOPOSmulti User s Manual V 0 31 Technical data 88 VR regeneration chokes 4 8BVR regeneration chokes 4 1 Order data CO ET A memes 8BVRO110H000 100 1 8BVR0440H000 100 1 8BVR0880H000 100 1 Chapter 2 Technical data Table 16 Order data 8BVH regeneration chokes 4 2 Technical data CT A Prom manscomesion 0 0 3x220 to 3x480VAC 10 Reduction of continuous current according to In preparation In preparation In preparation the ambient temperature above 40 C Power loss at rated current In preparation 330 W 470 W Design U1 V1 W1 Terminals U2 V2 W2 Terminals Shield connection 2 on the mains No on the device No Table 17 Technical data 8BVR regeneration chokes ACOPOSmulti User s Manual V 0 31 33 Tech
146. lti Input Input Input voltage Minimum 12V Rated 5 V Maximum 20 V Switching threshold LOW HIGH 0 8 V 2V Max 100us Switching delay Operational conditions Ambient temperature during operation Relative humidity during operation Storage and transport conditions 25 to 55 C Relative humidity during storage 5 to 95 96 non condensing 25 to 70 C Relative humidity during transport 95 at 40 C Storage temperature Transport temperature Table 56 Technical data SinCos plug in module 8BAC0124 cont 1 The 8BAC0124 000 1 is an encoder module Up to two encoder modules can be connected In this case the encoder module in the first slot automatically serves as motor feedback for the first axis and the encoder module in the second slot serves as motor feedback for the second axis The second slot can be used for other purposes when in single axis operation 2 The encoder must be wired using a cable with a single shield and twisted pair signal lines 3 An additional reserve of 12 mA is available for terminating resistors and limit switch inputs 4 This value does not correspond to the encoder resolution that must be configured in Automation Studio 16384 number of encoder lines 5 In the field this is limited by the encoder 6 The measurement system offered by Heidenhain with limit switch outputs LIDA 47x LIDA 48x and LIF4x1 was tested for compatibility In the field the cable length is limited
147. lug 8BVIO880HxS0 000 1 6 3 2 Pin assignments X2 plug Quickstop Trigger1 Quickstop Trigger 1 COM 1 Quickstop Trigger 1 0 V COM 4 24 V output 1 0 V 5 8 Table 111 Pin assignments X2 plug 8BVIO880HxS0 000 1 ARRE Boe oeoo 6 3 3 Pin assignments X3A X3B plugs 1 Dame Rmi Table 112 Pin assignments X3A X3B plugs 88VI0880HxS0 000 1 ACOPOSmulti User s Manual V 0 31 201 Chapter 5 Wiring Wiring 8BVI inverter modules 6 3 4 Pin assignments X4A plug Axis 1 Temperature sensor TT T Axis 1 Temperature sensor LLU LL Axis 1 Brake Activation for the external holding brake O D S D Axis 1 Brake Activation for the external A holding brake Table 113 Pin assignments X4A plug 8BVIO880HxS0 000 1 6 3 5 Pin assignments X5A plug CO CO Holding torque for the M8 nuts 7 5 Nm Table 114 Pin assignments X5A plug 8BVI0880HxS0 000 1 Cable installation for motor connections U V W Nut Plate wash Za EP Installed wire Flat washer Installed wire Cable lug ress TW Ml e cable cover closed Figure 55 Cable installation for motor connections U V W 202 ACOPOSmulti User s Manual V 0 31 Wiring 8BVI inverter modules Cable installation connection PE 1 wire Plate wash Flat washer Cable lug Locking nut Overview of insta
148. mation If the guidelines for elecromagnetic compatibility of the installation are followed the ACOPOSmulti drive system meets the EMC guidelines 89 336 EWG and low voltage guidelines 73 23 EWG It meets the requirements for harmonized EMC product standard IEC 61800 3 1996 A11 2000 for industry second environment Additional EMC measures must be implemented by the manufacturer of machines or systems if the product standards for the machine has lower limits or if the machine should conform to generic standard IEC 61000 6 4 Proof of conformity to the necessary limits must be provided according to the documentation for use of the EMC guidelines from the manufacturer or distributor of the machine or system Additional EMC measures are needed when operating ACOPOSmulti drive systems in a living area or when connecting ACOPOSmulti drive systems to a low voltage system which supplies buildings in living areas without an intermediate transformer first environment ACOPOSmulti User s Manual V 0 31 129 Chapter 5 Wiring Wiring General information 1 1 2 Installation notes 1 The switching cabinet or the system must be constructed appropriately 2 To prevent the effects of disturbances the following lines must be properly shielded e motor lines e encoder cables e control lines e data cables 3 Inductive switching elements such as contactors or relays are to be equipped with corresponding suppressor elements such as varistors R
149. ments Such incorrect behavior can have various causes e Incorrect installation or an error when handling the components e Incorrect or incomplete wiring e Defective devices drive system motor position encoder cable brake e Incorrect control e g caused by software error Some of these causes can be recognized and prevented by the drive system using internal monitoring However it is generally possible for the motor shaft to move every time the device is switched on Therefore protection of personnel and the machine can only be guaranteed using higher level safety precautions The movement area of machines must be protected to prevent accidental access This type of protection can be obtained by using stabile mechanical protection such as protective covers protective fences protective gates or photocells Removing bridging or bypassing these safety features and entering the movement area is prohibited A sufficient number of emergency stop switches are to be installed directly next to the machine The emergency stop equipment must be checked before commissioning the machine Remove shaft keys on free running motors or prevent them from being catapulted The holding brake built into the motors cannot prevent hoists from allowing the load to sink 2 7 Organization of safety notices The safety notices in this manual are organized as follows Danger Disregarding the safety regulations and guidelines can be life threatening
150. ms and installation dimensions Feed through 2 6 Feed through mounting 2 6 1 Mounting plate 880MnnnnHF00 000 1 8B0M0040HFF0 000 1 i i ETAIL Z DETAIL Z D 0 Feed through cooler Information The fastening elements of the feed through cooler cannot extend beyond the installation surface o This would prevent the ACOPOSmulti modules from Z R being mounted to the feed through cooler p n Number of width units 6 1 xn mounting holes Y 6 mm OJO All drilling holes Y 6 mm OOL Seal surface OOOO Depth of the lamellas on the feed through cooler with no fan installed 8B0M0040HFF0 000 1 Figure 17 Dimensional diagram and installation dimensions for 880MnnnnHF00 000 1 1 nnnn indicates the number of slots 0160 equals 16 slots Mounting Dimension diagrams and installation dimensions 2 6 2 Power supply module 88 VP0880HC00 000 1 8BOMnnnnHF00 000 1 HHE 64 n x 53 5 N nnnmnmmmmmmrmmril WEE HERE ETE TEE AR
151. mum installation altitude 4 000 m FR non conductive material FR non conductive material material a t IEC 60364 4 443 1999 Deemnew ewm 0 000 000 O LL Transport temperature 25 to 70 C Relative humidity during transport 95 at 40 C Table 34 Technical data 8BVI inverter modules 1kW 8kW single axis modules cont Enable 0 gt 1 Ready for PWM 58 ACOPOSmulti User s Manual V 0 31 Technical data Inverter modules 8BVI 1kW 8kW single axis modules Product ID Wall mounting 8BVI0014HWS0 000 1 88VI0028HWS0 000 1 8BVIOO55HWS0 000 1 88VI0110HWS0 000 1 Cold plate or feed through mounting 8BVI0014HCS0 000 1 8BVIO028HCS0 000 1 8BVIO055HCS0 000 1 8BVI0110HCS0 000 1 Dimensions Width Height Depth Wall mounting Cold plate Feed through mounting Weight Wall mounting In preparation In preparation In preparation In preparation Cold plate In preparation In preparation approx 2 25 kg In preparation Feed through mounting In preparation In preparation approx 2 25 kg In preparation Table 34 Technical data 8BVI inverter modules 1kW 8kW single axis modules cont 1 The continuous power and continuous current applies to the following boundary conditions Nominal DC bus voltage 800 VDC nominal switching frequency 5 kHz 40 C ambient temperature installation altitudes lt 500 m above sea level 2 To avoid exceeding the EMC limit values the maximum motor cable length per motor
152. n but results in a shorter lifespan 7 Continuous operation of ACOPOSmulti power supply modules at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous current reductions listed into consideration Additional requirements are to be arranged with B amp R 8 The dimensions define the true device dimensions including the respective mounting plate Make sure to leave additional space above and below the device for mounting connections and air circulation see section 2 Dimension diagrams and installation dimensions on page 96 ACOPOSmulti User s Manual V 0 31 43 Chapter 2 Technical data Technical data 8BOC control supply unit 400W 7 8BOC control supply unit 400W Warning The auxiliary supply modules are components of and may only be used in connection with the ACOPOSmulti drive system Information Up to five auxiliary supply modules with any power rating can be set up in parallel 7 1 Order data 8B0C0160HW00 000 1 ACOPOSmulti auxiliary supply module 16A 800V Wall mounting 8B0C0160HW00 001 1 ACOPOSmulti auxiliary supply module 16A 800V Wall mounting 24VOut 1x16A 1x5A Cold plate or feed through mounting 8B0C0160HC00 000 1 ACOPOSmulti auxiliary supply module 16A 800V Cold plate or feed through mounting 8B0C0160HC00 001 1 ACOPOSmulti auxiliary supply module 16A 800V Cold plate or feed through mounting 24VOut 1x16A 1x5A 8B0C0160HC00 001 1 Table 25 Or
153. n switching device with the category 3 SIL 2 PL d with positive opening contact according to EN 60947 5 1 A one pin switching device with the category 3 SIL 2 PL d must be used for the displayed S3 switching device The instructions in the switching device s user documentation must be followed ACOPOSmulti User s Manual V 0 31 159 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology SS1 SLS SS2 Safety category 3 SIL 2 PL d variant A e Emergency stop S1 K SS1 o i S2 ro SLS SS2 a A ot I Enable 1 5 amp Trigger2 6 amp 24V Out 1 0 COM 4 m0 COM 1 8 Trigger1 amp S2 B S S1 B gt 9 COM 3 Enable 2 70 COM 1 5 x lt N X ACOPOSmulti OPE Danger The brake shown in this image as well as the brake control from the ACOPOSmulti inverter module are not part of the safety function Information For this circuit the input X2 Trigger2 of the ACOPOSmulti inverter module must be configured as quickstop for the affected axis Figure 37 SS1 SLS SS2 Safety category 3 SIL 2 PL d variant A 160 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology Description SS1 Pressing e stop switch S1 causes relay K2 to be released As a result an active braking procedure is triggered via the input X2 Trigger2 of the ACOPOSmulti inverter mo
154. n the external circuit EN 954 1 IEC 61508 22 ISO 13849 Category SIL Safety Integrity Level PL Performance Level Lo SEG ee a 9 Table 67 Safety classifications in accordance with different standards 1 The EN 954 1 is no longer valid and has been replaced by ISO 13849 2 Certification in accordance to IEC 61508 2 in preparation The following table provides an overview of the individual safety functions that can be implemented Label according to standard Short description EN 61800 5 2 EN 60204 1 STO Safe Torque Off Stop category 0 Energy feed cutoff SS1 Safe Stop 1 Stop category 1 Introduction of active braking and activation of the STO function after a defined amount of time has expired SS2 Safe Stop 2 Stop category 2 Introduction of active braking and activation of the SOS function after a defined amount of time has expired SLS Safely Limited Speed EN Protection against exceeding a defined limit speed SOS Safe Operating Stop Protection against impermissible position deviation Table 68 Overview of safety functions according to standard The secure pulse inhibitor interrupts the supply to the motor by preventing the pulses to the IGBTs over two channels In this way a rotating field can no longer be created in synchronous and induction motors controlled by the ACOPOSmulti inverter modules Therefore the integrated secure pulse inhibitor meets the requirements for preventing unwanted startup in acc
155. nal connection cross section of 24 VDC Out 1 output Flexible and fine wire lines with wire tip sleeves Approbation data UL C UL US CSA Terminal connection cross section of 24 VDC Out 2 output Flexible and fine wire lines with wire tip sleeves Approbation data UL C UL US CSA 0 2 2 5 mm 22 12 22 12 Table 27 Technical data for 8BOC control supply units 400W cont 46 ACOPOSmulti User s Manual V 0 31 Technical data 8BOC control supply unit 400W Product ID Wall mounting 8B0C0160HW00 000 1 8B0C0160HW00 001 1 Cold plate or feed through mounting 8B0C0160HC00 000 1 8B0C0160HC00 001 1 wig Ek Electrical isolation Input 24 VDC Yes Modulation compared to ground potential Pm Max 50 V Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW 24 VDC Out 1 is switched on 5 V HIGH 24 VDC Out 1 is switched off gt 15V Input current at rated voltage pe approx 10 mA Switching delay ON 24 VDC Out 1 is switched on OFF 24 VDC Out 1 is switched off 2 Max 0 25 ms EST E EE Terminal connection cross section of the 24 VDC Out 1 control input Flexible and fine wire lines with wire tip sleeves Max 25 ms 0 2 2 5 mm Approbation data UL C UL US CSA 30 12 22 12 Ambient temperature during operation 0 to 40 C Max ambient temperature 55 C Relative humidity during operation humidity Relative humidity during operation operation 5 to p 10 95 non co
156. nal filtering measures must be implemented by the user 16 ACOPOSmulti User s Manual V 0 31 General information Safety guidelines Danger Drive systems are not permitted to be operated directly on IT and TN S mains with a grounded phase conductor and protective ground conductor The technical data as well as the values for connection and environmental specifications can be found on the type plate and in the users manual The connection and environmental specifications must be met Danger Electronic devices are generally not failsafe If the drive systems fails the user is responsible for making sure that the motor is placed in a secure state 2 3 Protection against electrostatic discharges Electrical components that are vulnerable to electrostatic discharge ESD must be handled accordingly 2 3 1 Packaging Electrical components with housing do not require special ESD packaging but must be handled properly see Electrical components with housing Electrical components with housing must be protected by ESD suitable packaging 2 3 2 Guidelines for proper ESD handling Electrical components with housing e Donottouch the contacts of connectors on connected cables e Do not touch the contact tips on the circuit boards ACOPOSmulti User s Manual V 0 31 17 Chapter 1 General information General information Safety guidelines Electrical components without housing In addition to Electrical components with housing
157. ncnnnos 221 Additional environmental liMitS oooncccccconnnoccconnnnncnnonnnnnonnononnnononnnononnnnnnns 222 Iitematonaboer rlc alOLiS od 223 Overview of stop function categories cccccccccccccoconcnncncnnnnnncnonononnnannnnnnnnnoncnnnos 224 Safety category overview ccie a a a 225 Parameters S F and P lead you to the safety category to be used 226 ACOPOSmulti User s Manual V 0 31 8 8B0C0160HC00 000 1 es 44 8B0C0160HC00 001 1 44 8B0CO0160HC00 A05 1 eese 49 8B0CO0160HWO200 000 1 44 8B0CO0160HW200 001 1 44 8B0C0320HC00 000 1 49 8B0C0320HC00 002 1 sees 49 8B0C0320HW200 000 1 49 8B0C0320HW200 002 1 ees 49 8BOMOOAOHFFO0 000 1 36 8BOMnnnnHC00 000 1 sese 35 aBoMnnnnHF00 000 1 see 35 8BOMnnnnHW00 000 1 35 8BACO 120 000 1 39 55 61 67 73 79 84 8BAC0120 001 1 39 55 61 67 73 8BAC0122 000 1 39 55 61 67 73 87 8BAC0124 000 1 39 55 61 67 73 91 8BVF0110H000 000 1 30 8BVF0440H000 001 2 ee sees 30 8BVF0880H000 001 1 30 8BVI0014HCD20
158. ncyStop ncHIGH amp amp nLimit ncHIGH amp amp step W_MOVE_STOP Movement stop completed stop_active 0 156 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology Switch step case MOV_STOP Call NC action for movement stop p_ax_dat gt move stop index command stop_index action status ncaction ax obj ncMOVE ncSTOP if action status ncOK step W MOVE STOP break case W MOVE STOP Wait for completion of movement stop if p ax dat move mode ncOFF Movement stop completed step NEXI STEP break ACOPOSmulti User s Manual V 0 31 157 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology STO SLS SOS Safety category 3 SIL 2 PL d o Emergency sto Sik gency stop ST S2 Hon SLS SOS N o a A gt al S2 B O S1 B S 24V Out 209 Trigger2 09 24V Out 10 COM 4 56 COM 1 8 Trigger1 amp COM 3 Enable 2 amp COM 1 Enable 1 amp i 2 N X ACOPOSmulti Danger This brake shown in this image as well as the brake control from the ACOPOSmulti inverter module are not part of the safety function Figure 36 STO SLS SOS Safety category 3 SIL2 PLd 158 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technolo
159. nd conductor on terminal X1 PE a second protective ground conductor with the same cross section must be connected on the designated connector threaded bolt M5 Table 58 Protective ground conditions for ACOPOSmulti line filter 8BVF ACOPOSmulti User s Manual V 0 31 119 Chapter 4 Dimensioning Dimensioning Power mains connection 8BVP0110Hx00 000 1 In addition to the connection of the first protective ground conductor on terminal X5 PE a second protective ground conductor with the same cross section must be connected on the designated connector threaded bolt M5 8BVP0880Hx00 000 1 The cross section of the protective ground conductor connected to terminal X5 PE must be at least 10 mm Cu 8BVP0440Hx00 000 11 2 In addition to the connection of the first protective ground conductor on terminal X5 PE a second protective ground conductor with the same cross section must be connected on the designated connector threaded bolt M5 Table 59 Protective ground conditions for ACOPOSmulti power supply module 8BVP 120 ACOPOSmulti User s Manual V 0 31 Dimensioning Power mains connection 1 2 Dimensioning In general dimensioning the power mains the over current protection and if necessary the line contactors depend on the structure of the power mains connection 1 2 1 Design of the ACOPOSmulti power mains connections The structure of a power mains connection with circuit breaker can be seen in the following dia
160. ndensing 00 non p 10 95 non condensing 00 Installation at altitudes above sea vel 0 to 500m Maximum installation altitude 4 000 m Degree of pollution according to EN 60664 1 Degree of pollution according to EN 60664 1 pollution according to EN 60664 1 FB non conductive material FB non conductive material material Overvoltage category according to IEC 60364 4 443 1999 EN 60529 protection 60529 EN 60529 protection O ZO O X 5 to 95 96 non condensing Table 27 Technical data for 8BOC control supply units 400W cont ACOPOSmulti User s Manual V 0 31 47 Chapter 2 Technical data Technical data 8BOC control supply unit 400W Product ID Wall mounting 8B0C0160HW00 000 1 8B0C0160HW00 001 1 Cold plate or feed through mounting 8B0C0160HC00 000 1 8B0C0160HC00 001 1 Dimensions Width Height Depth Wall mounting Cold plate Feed through mounting Weight Wall mounting In preparation Cold plate approx 2 6 kg Feed through mounting approx 2 6 kg Table 27 Technical data for 8BOC control supply units 400W cont 1 Valid in the following conditions 55 C ambient temperature installation altitude lt 500 m above sea level 2 The output and any connected loads are not actively discharged when switching off 3 Continuous operation of ACOPOSmulti control supply units at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous power reductio
161. ng plates e Attach the module to the mounting plate using the mounting clip s on the top Mounting plate Backplane module Figure 1 Attaching modules Clip the module onto the backplane module s The module must be thoroughly attached so that it rests straight in the backplane module s in order for the module contacts to function properly e Tighten M6 screws 2 per module width on the module with a torque of max 5 Nm Figure 2 Tightening the fasting screws ACOPOSmulti User s Manual V 0 31 95 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions 2 Dimension diagrams and installation dimensions 2 1 General information 2 1 1 Swivel range of the connector cover Keep the swivel range of the connector cover s on the front side of the ACOPOSmulti modules free when installed to prevent cabling problems with ACOPOSmulti modules A Swivel range of the connector cover Figure 3 Swivel range of the connector cover 96 ACOPOSmulti User s Manual V 0 31 Mounting Dimension diagrams and installation dimensions Line filter 2 2 Line filter 2 2 1 8BVF0440H000 001 1 Figure 4 Dimensional diagram and installation dimensions for 88 VF0440H000 001 1 ACOPOSmulti User s Manual V 0 31 97 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions Line filter 2 2 2 8BVF0880
162. nical data 88 VR regeneration chokes Product ID 8BVR0110H000 100 1 8BVR0440H000 100 1 8BVR0880H000 100 1 Terminal connection cross section Flexible and fine wire lines with wire tip 1 5 16 mm 2 5 35 mm sleeves UL cUlus CSA Terminal outer cross section dimension of the shield connection Temperatresensor Temperature sensor type EPCOS B59100M1155A070 Design T T Terminals Dimensions Width In preparation Height In preparation Depth In preparation Table 17 Technical data 8BVR regeneration chokes cont 1 Valid in the following conditions 40 C ambient temperature installation altitude lt 500 m above sea level 2 The cable does not require shielding up to a total cable length between the line filter regeneration choke and power supply module of 3 m Please contact B amp R when using cable lengths 3 m 34 ACOPOSmulti User s Manual V 0 31 Technical data 8BOM mounting plates 5 8BOM mounting plates 5 1 Order data IET E A tam ACOPOSmulti mounting plate with backplane nnnn slots 800V wall mounting 75mm and 22mm complete mein i E 8B0MnnnnHC00 000 1 ACOPOSmulti mounting plate with backplane nnnn slots 800V cold plate mounting 75mm and 22mm complete Feed through mounting 8BOMnnnnHF00 000 1 9 ACOPOSmulti mounting plate with backplane nnnn slots 800V feed through mounting 75mm and 22mm complete 8BOMnnnnHWO0 000 1 8BOMnnnnHF00 00
163. nments 8BBVR0880H000 100 1 ACOPOSmulti User s Manual V 0 31 177 Chapter 5 Wiring Wiring 88 VP power supply modules 4 8BVP power supply modules 4 1 8BVP0880Hx00 000 1 8BOC X1 COM 5 6 8BOC X1 CR OK ETHERNET Powerlink ETHERNET Powerlink 24V Out 2 5 S ee COM 8 Trigger2 24V Out 1 CR_OK H8 CR OK 5S COM 5 6 COM 5 6 9 L L C2 Oc 2C9 C MESE gt FOO NC C At C gt C gt C 2C 2C a X5A L1 X5A L2 X5A L3 ACOPOSmulti 8BVP0880Hx00 000 1 8BVF X3 F 8BVF X3 F 4 8BVR T 4 Figure 43 Overview of pin assignments 88 VP0880Hx00 000 1 178 ACOPOSmulti User s Manual V 0 31 Wiring 8BVP power supply modules 4 1 1 Pin assignments X1 plug m MN PA T 5 6 com S8S908O0 Table 82 Pin assignments X1 plug 8BVPO880Hx00 000 1 4 1 2 Pin assignments X2 plug COM Trigger 1 0 V 1
164. nnection of the power mains The 50 kQ minimum value required by the EN 60204 Section 19 3 standard is exceeded Connections U1 V1 W1 of ACOPOSmulti regeneration chokes The insulation resistance test can be carried out on the ACOPOSmulti regeneration choke U1 V1 W1 connections as described above However values gt 1 MQ should not be expected The 50 kQ minimum value required by the EN 60204 Section 19 3 standard is exceeded Connections U2 V2 W2 of ACOPOSmulti regeneration chokes The insulation resistance test can be carried out on the ACOPOSmulti regeneration choke U2 V2 W2 connections as described above However values gt 1 MQ should not be expected The 50 kQ minimum value required by the EN 60204 Section 19 3 standard is exceeded Power mains connection of ACOPOSmulti power supply modules X5A The insulation resistance test can be carried out on the power mains connection X5A of ACOPOSmulti power supply modules as described above however values gt 1 MQ are not expected because of the overvoltage protection connection of the power mains The 50 kQ minimum value required by the EN 60204 Section 19 3 standard is exceeded 136 ACOPOSmulti User s Manual V 0 31 Wiring General information Motor connection of ACOPOSmulti inverter modules X5A X5B Warning An insulation test is not permitted to be carried out on the motor connection X5A X5B of ACOPOSmwulti inverter modules because that would destroy the AC
165. nnnnnnnnnnnnnnnnnnnnnns 106 2 5 5 Inverter module 8BVIOO55HCSO0 000 1 issiran itna Ea EE 107 2 5 6 Inverter module 8BVIOOS5HCDO 000 1 conoocccnnnccccnonccnnnconononcnnononononcnnonononnonnnannnnnnns 108 2 5 7 Inverter module 8BVIO880HC200 000 1 o occccccnnnnnncncccnccncnnnnonononononononncnnnncnnonononinnnos 109 2 6 Feed through mounting asociado iaa en como eae is 110 2 6 1 Mounting plate 8BOMnnnnHF00 000 1 esses 110 2 6 2 Power supply module 8BVP0880HC00 000 1 ionccccccccccccccccnononcnnccnnnnnnonnnonnnnnnnnnnnnns 111 2 6 3 Auxiliary supply module 8B0C0160HC00 000 1 essere 112 2 6 4 Inverter module 8BVIOO55HCSO0 000 1 coococccnnnnnccccncnnnncnnnonononnnnnnononnnnnnnnnnnnnnnnnonanos 113 2 6 5 Inverter module 8BVIOOS5HCDO 000 1 conoocccnnnccncnoncnnnncnnnnannnnnnonononcnnnnnnnonannnnnnnnnnns 114 2 6 6 Inverter module 8BVIO880HC00 000 1 o occccccnnnncnnncccnccncnnnnnnoncnnnnnnononnnnnnnnnnonononinonos 115 Chapter 4 DIMENSIONING ee eeeee eene enne 117 t gt Power mains Connection x5 idiot da illa 117 td General MONO aaa 117 tkt System COMU ON 3c coe cect RU teeth eI pne Uia ce Hsusu den Dd asp ePE M OMNI MR EE 117 1 1 2 Supply voltage range co cirea qe too bane cos redadas qu osa chee sdeseneeecidasasteccodecesenk 118 1 1 3 Protective Ground Connection PE ooooocccnnnnnccncnnnnnconcnnnnnononnonnnnnnnnnnnnnnnnnnonanannnos 118 12 DIMENSION usui ieget ie E sade spa dum D
166. not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on Mounting Dimension diagrams and installation dimensions 2 6 4 Inverter module 8BVI0055HCS0 000 1 8BoMnnnnHF00 000 1 HO N nnnmnnnmnnn fl VETE ETE MEMETE TE TELE LE LUI WHERE EAE AE HEEL LE UTI 8B0M0040HFF0 000 1 n Number of width units for 88 VPO880HC00 000 1 n 4 O For proper air circulation at least 60 mm has to be left free above and below the module L nnnn indicates the number of slots 0160 equals 16 slots Figure 20 Dimensional diagram and installation dimensions for 8BVIOO55HCSO0 000 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on ACOPOSmulti User s Manual V 0 31 113 Chapter 3 Mounting Mounting Dimension diagrams and installation dimensions 2 6 5 Inverter module 8BVI0OO55HCDO 000
167. nputs Number of inputs Electrical isolation Input inverter module Input Input Chapter 2 Technical data Yes Yes Input voltage Rated Maximum 24 VDC 30 VDC Switching threshold LOW lt 5 V HIGH gt 15 V Input current at rated voltage approx 10 mA Switching delay Positive edge Negative edge 53 us 0 5 us digitally filtered Modulation compared to ground potential Max 38 V CI LLL LLLA Output voltage DC bus voltage 260 315 VDC 52 us 0 5 us digitally filtered 25 VDC DC bus voltage 315 DC bus voltage 315 900 VDC Fuse protection 500 mA slow blow electronic automatic reset Table 34 Technical data 8BVI inverter modules 1kW 8kW single axis modules cont 24 VDC 6 ACOPOSmulti User s Manual V 0 31 57 Technical data Inverter modules 8BVI 1kW 8kW single axis modules Product ID Wall mounting 8BVI0014HWS0 000 1 88VI0028HWS0 000 1 8BVIOO55HWS0 000 1 88VI0110HWS0 000 1 Cold plate or feed through mounting 8BVI0014HCS0 000 1 8BVIO028HCS0 000 1 8BVIO055HCS0 000 1 8BVI0110HCS0 000 1 Electrical isolation Input inverter module Yes Input Input Yes Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW lt 5 V HIGH gt 15V Input current at rated voltage approx 30 mA Switching delay Enable 1 gt 0 PWM off Max 2 0 ms Max 100 us e TCS Ambient temperature during operation 0 to 40 C Maxi
168. ns listed into consideration Additional requirements are to be arranged with B amp R 4 The dimensions define the true device dimensions including the respective mounting plate Make sure to leave additional space above and below the device for mounting connections and air circulation see section 2 Dimension diagrams and installation dimensions on page 96 48 ACOPOSmulti User s Manual V 0 31 Technical data 8BOC control supply units 800W 8 8BOC control supply units 800W Warning The auxiliary supply modules are components of and may only be used in connection with the ACOPOSmulti drive system Information Up to five auxiliary supply modules with any power rating can be set up in parallel 8 1 Order data Chapter 2 Technical data 8B0C0320HW00 000 1 ACOPOSmulti auxiliary supply module 32A 800V Wall mounting 8B0C0320HW00 002 1 ACOPOSmulti auxiliary supply module 32A 800V Wall mounting 24VOut 1x32A 1x5A Cold plate or feed through mounting 8B0C0320HC00 000 1 ACOPOSmulti auxiliary supply module 32A 800V Cold plate or feed through mounting 8B0C0320HC00 002 1 ACOPOSmulti auxiliary supply module 32A 800V Cold plate or feed through mounting 24VOut 1x32A 1x5A 8B0C0160HC00 A01 1 ACOPOSmulti auxiliary supply module 16A 800V Cold plate or feed through mounting 42VOut 1x16A 1x3A 8B0C0320HC00 002 1 Table 28 Order data for 8BOC control supply units 800W 8TB2106 2010 00 1 Screw terminal 6 pins
169. odules are displayed according to the required safety category SIL PL Danger All errors e g cross connections that are not detected can lead to a loss of safety functioning Suitable measures that justify a faulty connection for the error must be taken A few examples of suitable measures include insulated laying of wires or double insulation To achieve safety category 4 SIL 3 PL e it must be ensured that a buildup of errors does not lead to a loss of safety functioning Monitoring can be aborted after the third error if the likelihook that more errors will occur can be considered low To achieve safety category 3 SIL 2 PL d it must be ensured that a single error does not lead to a loss of safety functioning 144 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology STO category 4 SIL 3 PL e variant A An Enable input on the ACOPOSmulti inverter module is supplied with 24 V via a switching contact of a secure E stop switching device The COM of the second Enable input on the ACOPOSmulti inverter module is supplied with O V via an additional switching contact of a secure E stop switching device When the S1 E stop button is pressed both switching contacts on the E stop switching device are opened and the Enable input as well as the COM of the second Enable input are separated X Figure 30 STO category 4 SIL 3 PL e variant A This circuit co
170. on Design ACOPOSmulti backplane Table 38 Technical data 8BVI inverter modules 1kW 4kW two axis modules ACOPOSmulti User s Manual V 0 31 61 Technical data Inverter modules 8BVI 1kW 4kW two axis modules Product ID Wall mounting 8BVI0014HWD0 000 1 8BVI0028HWD0 000 1 8BVI0055HWDO 000 1 Cold plate or feed through mounting 8BVI0014HCD0 000 1 8BVI0028HCD0 000 1 8BVI0055HCD0 000 1 orcos OO Reduction of continuous current according to In preparation In preparation In preparation the ambient temperature above 40 C Reduction of continuous current depending on the switching frequency Switching frequency 20 kHz In preparation In preparation In preparation Switching frequency 10 kHz In preparation In preparation In preparation Switching frequency 5 kHz No reduction No reduction No reduction Reduction of continuous power depending on altitude Starting at 500 m above sea level 0 19 Aq per 1 000 m 0 39 Ang per 1 000 m 0 76 Aq per 1 000 m Reduction of continuous current depending on cooling method Wall mounting In preparation In preparation In preparation Cold plate or feed through mounting In preparation In preparation In preparation Possible switching frequencies 5 10 20 kHz Protective measures Overload protection Yes Short circuit and ground fault Yes Maximum motor line length depending on the switching frequency Switching frequency 5 kHz 25m Switching frequency 10 kHz 25m Switching frequency 20 kHz 10m
171. on 14 Interruption of the supply line Energy to the motor is cut off to connection 24 Short circuit between F1 fuse triggered by request connection 14 and 0 V from the safety function Short circuit between F1 fuse triggered by request connection 24 and 24 V from the safety function Short circuit between No safety function relapse to category connection 14 and 24 V 3 SIL2 PL d Short circuit between No safety function relapse to category 3 SIL2 PL d connection 24 and 0 V No safety function relapse to category 3 SIL2 PL d Table 69 List of possible errors cont Danger The S1 switch displayed requires the use of a two pin switching device with the category 4 SIL 3 PL e with positive opening contact according to EN 60947 5 1 A two pin switching device with the category 4 SIL 3 PL e must be used for the displayed K1 relay The instructions in the switching device s user documentation must be followed The following errors according to table 69 List of possible errors must be eliminated by taking sufficient measures for the wiring protected against short circuit e Error 8 e Error 9 e Error 14 e Error 15 146 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology STO category 4 SIL 3 PL e variant B The two Enable inputs on the ACOPOSmulti inverter module are supplied via a secure digital output Out1 Out1 If the safety function is requested then the
172. ordance to EN 1037 as well as the requirements in regard to category 0 and 1 stop functions in accordance with EN 60204 1 Both stop functions require the supply to the machine drives to be switched off immediately for categoryO and after reaching standstill for category1 The requirements in regard to the safety functions STO SS1 SS2 SLS and SOS are also met in accordance to EN 61800 5 2 Subsequently the nomenclature of EN 61800 5 2 STO SS1 SS2 SLS SOS will always be taken into consideration 1 A detailed explanation of the standards and safety functions can be found in chapter 7 Standards and Certifications ACOPOSmulti User s Manual V 0 31 141 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology 1 3 2 Principle Realization of the Safety Function Secure restart inhibit is obtained by removing the IGBT driver supply in the ACOPOSmulti inverter modules Terminals X1 Enable1 and X1 COM 1 as well as X1 Enable 2 and X1 COM 8 are used to supply two integrated DC DC converters with 24 VDC The two DC DC converters create the supply voltage for the IGBT driver from this voltage Versorgung l IGBT Treiber Enable 1 mos COM 1 Foc STEUEREINHEIT IGBT Endstufe X1 Enable 2 o4 BA COM 3 49 Versorgung IGBT Treiber IGBT Treiber Figure 29 Block diagram of se
173. ounting connections and air circulation see section 2 Dimension diagrams and installation dimensions on page 96 ACOPOSmulti User s Manual V 0 31 TT Chapter 2 Technical data Technical data EnDat 2 1 plug in module 88 AC0120 000 1 13 EnDat 2 1 plug in module 8BAC0120 000 1 13 1 General description The EnDat 2 1 plug in module 8BAC0120 000 1 can be used in an ACOPOSmulti slot The module is equipped with an EnDat 2 1 interface This module can be used to evaluate encoders which are built into B amp R servo motors and also encoders for external axes encoders that evaluate any machine movement The input signals are monitored In this way broken connections shorted lines and encoder supply failure can be recognized EnDat 2 1 encoder EnDat 2 1 is a standard developed by Johannes Heidenhain GmbH www heidenhain de incorporating the advantages of absolute and incremental position measurement and also offers a read write parameter memory in the encoder With absolute position measurement absolute position is read in serially the homing procedure is usually not required When necessary a multi turn encoder 4096 revolutions should be installed To save costs a single turn encoder and a reference switch can also be used In this case a homing procedure must be carried out The incremental process allows the short delay times necessary for position measurement on drives with exceptional dynamic properties With the sinusoida
174. p R ACOPOSmulti User s Manual V 0 31 215 Chapter 7 Standards and certifications Standards and certifications Environmental limits 3 Environmental limits 3 1 Mechanical conditions according to EN 61800 2 3 1 1 Operation IEC 60721 3 3 class 3M1 Vibration during operation 2 lt f lt 9Hz 0 3 mm amplitude 9 lt f lt 200 Hz 1 m s acceleration Table 122 Mechanical conditions during operation 3 1 2 Transport IEC 60721 3 2 class 2M1 Vibration during transport 2 lt f lt 9Hz 3 5 mm amplitude 9 lt f lt 200 Hz 10 m s acceleration 200 lt f lt 500 Hz 15 m s acceleration Table 123 Mechanical conditions during transport 3 2 Climate conditions according to IEC 61800 2 3 2 1 Operation IEC 60721 3 3 class 3K3 Ambient temperature during operation 5 to 40 C Relative humidity during operation 5 85 non condensing Table 124 Climate conditions during operation 3 2 2 Storage IEC 60721 3 1 class 1K4 Table 125 Climate conditions temperature during storage IEC 60721 3 1 class 1K3 Relative humidity during storage 5 95 non condensing Table 126 Climate conditions humidity during storage 216 ACOPOSmulti User s Manual V 0 31 Standards and certifications Environmental limits 3 2 3 Transport IEC 60721 3 2 class 2K3 IEC 61800 2 Chapter 7 Standards and Transport temperature 25 to 70 C Relative humidity during transport 95 at 40 C Table
175. paration Possible switching frequencies 5 10 20 kHz Protective measures Overload protection Yes Short circuit and ground fault Yes Maximum motor line length depending on the switching frequency Switching frequency 5 kHz 25 m Switching frequency 10 kHz 25 m Switching frequency 20 kHz 25 m Design U V W PE Threaded bolt M8 Shield connection Yes Terminal connection cross sections Flexible and fine wire lines with wire tip sleeves 6 50 mm Approbation data UL C UL US In preparation CSA In preparation Terminal cable outer cross section dimension 32 50 mm of the shield connection Table 46 Technical data 8BVI inverter modules 64kW cont 74 ACOPOSmulti User s Manual V 0 31 Technical data 8BVI inverter modules 64kW Product ID Wall mounting 8BVI0880HWS0 000 1 Cold plate or feed through mounting 8BVI0880HCS0 000 1 24 VDC 45 8 0 1 96 Protective measures Overload and short circuit protection Yes Cable breakage monitoring Yes Undervoltage monitoring Yes Max over current limitation 10A Response threshold for cable breakage approx 0 5 A monitoring Response threshold for undervoltage 24 VDC 0 5 96 monitoring Trigger inputs Number of inputs Electrical isolation Input inverter module Input Input Chapter 2 Technical data Yes Yes Input voltage Rated Maximum 24 VDC 30 VDC Switching threshold LOW lt 5 V HIGH gt 15 V Input current at rated voltage app
176. pply modules Product ID Wall mounting 8BVP0110HW00 000 1 8BVP0440HW00 000 1 8BVP0880HW00 000 1 Cold plate or feed through mounting 8BVP0110HC00 000 1 8BVP0440HC00 000 1 8BVP0880HC00 000 1 Mechanical characteristics aS AS Dimensions Width Height Depth 8 Wall mounting Cold plate Feed through mounting Weight Wall mounting In preparation In preparation Cold plate In preparation approx 7 6 kg Feed through mounting In preparation approx 7 6 kg Table 24 Technical data 8BVP power supply modules 10kW 60kW cont 1 When operating with 3 x 220 VAC to 3 x 400 VAC the continuous power is derated 250 W per volt 2 The cable does not require shielding up to a total cable length between the line filter regeneration choke and power supply module of 3 m Please contact B amp R when using cable lengths gt 3 m 3 The connection is made with cable lugs using an M8 threaded bolt 4 Valid in the following conditions 40 C ambient temperature installation altitude lt 500 m above sea level 5 In the power supply modules a DC bus power supply is integrated for the electronic supply The 24 VDC supply from the ACOPOSmulti backplane only feeds the 24 VDC of the trigger inputs and the encoder power supplies on the encoder modules 6 Continuous operation of ACOPOSmulti power supply modules at ambient temperatures ranging from 40 C to max 55 C is possible taking the continuous current reductions listed into consideratio
177. pply modules 10kW 60kW 39 Technical data 8BVP power supply modules 10kW 60kW 40 Order data for 8BOC control supply units 400 W ooccccccccccoccccncccccnonononncnnnonanonnns 44 Required accessories for 8BOC auxiliary supply modules 400W 44 Technical data for 8BOC control supply units 400W sess 45 Order data for 8BOC control supply units BOOW eee eeceeeeseeeeeeeeeeesaneeeeeeees 49 Required accessories for 8BOC control supply units 800W 49 Technical data for 8BOC control supply units 800W sess 50 Order data 8BVI inverter modules 1kW 8kW single axis modules 54 Required accessory for 8BVI inverter modules 1kW 8kW single axis modules 54 Optional accessory for 8BVI inverter modules 1kW 8kW single axis modules 55 Technical data 8BVI inverter modules 1kW 8kW single axis modules 55 Order data 8BVI inverter modules 1kW 4kW two axis modules 60 Required accessory for 8BVI inverter modules 1kW 4kW two axis modules 60 Optional accessory for 8BVI inverter modules 1kW 4kW two axis modules 61 Technical data 8BVI inverter modules 1kW 4kW two axis modules 61 Order data 8BVI inverter modules 32KkW eeeeeenmm 66 Required accessory for 8BVI inverter mod
178. r cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on 108 ACOPOSmulti User s Manual V 0 31 Mounting Dimension diagrams and installation dimensions 2 5 7 Inverter module 8BVI0880HC00 000 1 YAA A 290 Mag tefl ddd de 8BoMnnnnHC00 000 1 HHH O For proper air circulation at least 60 mm has to be left free above and below the module OJO The required spacing x to the wiring on the bottom of the module depends on the motor cable being used OOO nnnn indicates the number of slots 0160 equals 16 slots Figure 16 Dimensional diagram and installation dimensions for 88 VIO0880HC00 000 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on ACOPOSmulti User s Manual V 0 31 109 Chapter 3 Mounting Mounting Dimension diagra
179. r connection must be shielded correctly see section 1 1 Electromagnetic Compatibility of the Installation on page 129 The structure of the motor connection can be seen in the following diagram Single axis modules Two axis modules i 12 EnDat X4B 6 Resolver B S1 S B JS2 B S1 O B S2 HOG T HST L l del Lue ees ee 1 it i E i A O Pee i die L E NS S Hai lire Figure 24 Circuit diagram for ACOPOSmulti inverter modules motor connection The cross section of the motor cable must be dimensioned for the thermal equivalent effective value of the motor current The cross section of the motor cable is chosen for B amp R motor cables according to the following table so that the maximum current load for the cable cross section selected is greater than or equal to the thermal equivalent effective value of the motor current 221 1 If information concerning load torque inertia and friction are available the thermal equivalent effective value for the motor current of the motor used is calculated as follows 1 lA Y hA ts TzykiusI S 2 ACOPOSmulti User s Manual V 0 31 127 Chapter 4 Dimensioning Dimensioning Motor connection The following table shows the maximum current load for special insulated three phase cables according to IEC 60364 5 523 at 40 C ambient temperature and 90 C maximum cabl
180. r line filter 8BVF0880H000 000 1 updated Plug in module pin assignments Plug name changed from X1 to X11 Fan module pin assignments added Table 1 Manual history cont 14 ACOPOSmulti User s Manual V 0 31 General information Manual history 0 31 Preliminary 11 05 2007 Changes new features Wiring of 880C0160HC00 A05 1 Pin 4 of X2 connection wired incorrectly 42V gt corrected to 24V Technical data wiring HIPERFACE plug in module 8BAC0121 000 1 added Wiring 8BAC0124 000 1 Inner connection modified corrected Technical data 8BVI0440HxS0 000 1 Required accessories Model number of plug for X5 connection added Wiring Section Wired safety technology added Wiring Section Overview of the terminal cross sections added Wiring General information Section General information updated shielding Technical data for 8BVI 8BVP Electrical isolation of trigger inputs 8BVP 8BVI Enable inputs 8BVP corrected Technical data wiring mounting of 8BVR0440 Changeover to 88 VR0110H000 100 1 and 8BVR0440H000 100 1 Wiring of 8BVP0880 8BVI0880 Mounting instructions added for X5 connection Wiring General information Section General information updated shielding Technical data for 88 AC0120 0121 0122 0124 Corrections updates made to the technical data Technical data for 8BOMxxxxHWxx Dimensions Calculation of the width of the mounting plates modified simplified Moun
181. readed bolt M5 Table 78 Protective ground connection PE 88 VF0440H000 001 2 Danger Before turning on the supply voltage make sure that the line filter housing is properly connected to ground PE rail The ground connection must be made even when testing the line filter or when operating it for a short time ACOPOSmulti User s Manual V 0 31 173 Chapter 5 Wiring Wiring Line filter 8BVF 2 2 8BVF0880H000 000 1 L1 3 220 480 VAC L2 50 60 Hz L3 tr L1 L2 L3 PE 9 PE L3 L2 L1 Jar ACOPOSmulti 8BVF0880H000 000 1 8BVP X4A T 8BVR W1 Ll 8BVR T 8BVR V1 Ll 8BVP X4A F 8BVR U1 8BVP X4A F Figure 40 Overview of pin assignments 8BVFO880H000 000 1 174 ACOPOSmulti User s Manual V 0 31 Wiring Line filter 8BVF 2 2 1 X1 pin assignments Power mains connection L1 mains side E Power mains connection L2 mains side BO Y O Power mains connection L3 mains side Protective ground conductor L1 L2 L3 PE Table 79 Pin assignments X1 8BVF0880H000 000 1 2 2 2 Pin assignments X2 Power mains connection L1 load side Power mains connection L2 load side 9 PE L3 L 2 L1 Power mains connection L3 load side Protective ground conductor Table 80 Pin assignments X2 8BVF0880H000 000 1 2 2 3 Pin assignments X3 plug Load Temperature sensor Load Temperatur
182. rox 10 mA Switching delay Positive edge 52 us 0 5 us digitally filtered Negative edge 53 us 0 5 us digitally filtered Modulation compared to ground potential Max 38 V Output voltage DC bus voltage 260 315 VDC 25 VDC DC bus voltage 315 DC bus voltage 315 900 VDC Fuse protection 500 mA slow blow electronic automatic reset Table 46 Technical data 8BVI inverter modules 64kW cont 24 VDC 6 ACOPOSmulti User s Manual V 0 31 75 Technical data 8BVI inverter modules 64kW Product ID Wall mounting 8BVI0880HWS0 000 1 Cold plate or feed through mounting 8BVI0880HCS0 000 1 Electrical isolation Input inverter module Yes Input Input Yes Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW lt 5 V HIGH gt 15V Input current at rated voltage approx 30 mA Switching delay Enable 1 gt 0 PWM off Max 2 0 ms Enable 0 gt 1 Ready for PWM Max 100 us e Ambient temperature during operation 0 to 40 C Installation at altitudes above sea level 0 to 500 m I NN NN RN IEC 60364 4 443 1999 SememPwmptend C Transport temperature 25 to 70 C Relative humidity during transport 95 at 40 C Table 46 Technical data 8BVI inverter modules 64kW cont 76 ACOPOSmulti User s Manual V 0 31 Technical data 8BVI inverter modules 64kW Product ID Wall mounting 8BVI0880HWS0 000 1 Cold plate or feed through mounting 8BVI0880HCS0 000 1
183. rs a with sinusoidal output signal Limit switches can be connected The input signals are monitored In this way broken connections shorted lines and encoder supply failure can be recognized The encoder power supply has overload and short circuit protection 9 e S 16 2 Order data O 8BAC0124 000 1 ACOPOSmulti plug in module SinCos interface ww lg dex 1 DEP MEA y zia miz j p yes Ww E NULL M M E gt Table 55 Order data SinCos plug in module 88 AC0124 16 3 Technical data Product ID 8BAC0124 000 1 Module type ACOPOSmulti plug in module Table 56 Technical data SinCos plug in module 8BACO 124 ACOPOSmulti User s Manual V 0 31 91 Technical data Technical data SinCos plug in module 8BAC0124 000 1 Product ID 8BAC0124 000 1 Connection module side 15 pin DSUB socket Encoder ACOPOSmulti 2 compensation of max 2 x 0 7 V Protective measures Overload protection Short circuit protection Differential signals symmetric Differential signal symmetric Resolution O 1 Vgs Number of encoder lines 5700 Table 56 Technical data SinCos plug in module 88 AC0124 cont z Oo Yes Yes 2 ACOPOSmulti User s Manual V 0 31 O Technical data SinCos plug in module 8BACO124 000 1 Product ID 8BAC0124 000 1 Limit switch inputs 9 Z Z Number of inputs Wiring Source Input resistance 1470 Q Electrical isolation Input ACOPOSmu
184. rvo motors can have bare parts with voltages applied e g terminals or hot surfaces Additional sources of danger result from moving machine parts Improperly removing the required covers inappropriate use incorrect installation or incorrect operation can result in severe personal injury or damage to property All tasks such as transport installation commissioning and service are only permitted to be carried out by qualified personnel Qualified personnel are persons familiar with transport mounting installation commissioning and operation of the product and have the respective qualifications e g IEC 60364 National accident prevention guidelines must be followed The safety guidelines connection descriptions type plate and documentation and limit values listed in the technical data are to be read carefully before installation and commissioning and must be observed Danger Handling drive systems and servo motors incorrectly can cause severe personal injury or damage to property 2 2 Intended use Servo drives are components designed to be installed in electrical systems or machines They are not being used as intended unless the machine meets EG regulation 98 37 EG machine regulation as well as regulation 89 336 EWG EMC regulation Drive systems are only permitted to be operated directly on grounded three phase industrial mains TN TT power mains When using them in living areas shops and small businesses additio
185. s 64kW 8TB2106 2010 00 1 Screw terminal 6 pins 1 row RM5 08 Plug for X1 connection 193 Label 1 numbered serially KA Required accessories Model number 8TB2108 2010 00 1 Screw terminal 8 pins 1 row RM5 08 Plug for X2 connection Label 1 numbered serially 8TB2104 203L 00 1 Screw terminal 4 pins 1 row RM5 08 Plug for X4A connection 193 Label 3 T T B B Coding L 1010 Table 44 Required accessory for 8BVI inverter modules 64kW T2 ACOPOSmulti User s Manual V 0 31 Technical data 8BVI inverter modules 64kW Optional accessories 8BAC0120 000 1 max 2 ACOPOSmulti plug in module 78 EnDat 2 1 interface 8BAC0120 001 1 max 2 ACOPOSmulti plug in module 85 EnDat 2 2 interface 8BAC0122 000 1 max 2 ACOPOSmulti plug in module 87 Resolver interface 8BAC0124 000 1 max 2 ACOPOSmulti plug in module 91 SinCos interface 85C5005 0000 00 Upto2 Shield component set consisting of Shield sheet for covering free plug in 1 slot cover shield sheet module slots 85CS002 0000 00 Chapter 2 Technical data Shield component set consisting of Shield component set for I O cable with a 1 clamping plate cable diameter of 4 13 5 mm 2 clamps D 4 13 5mm 2 screws 8 screws 00 8SCS004 0000 00 Shield component set consisting of Shield component set for motor cables with 1 shield plate 4x type 0 a cable diameter of 32 50 mm 2 hose clamp W 9mm D 32 50mm 8SCS001 0000 00 Shield component set consisting of Shi
186. ssignments X3 plug 24V Out 1 24 V output 1 COM 2 24 V output 1 0 V Table 97 Pin assignments X3 plug 8B0C0320Hx00 002 1 192 ACOPOSmulti User s Manual V 0 31 Wiring 8BVI inverter modules 6 8BVI inverter modules 1 6 1 8BVIOO55Hx S0 000 Bum g Jajdeyo l l l l l l l l l l l l l l l l l l l l l l l l T qeuq 1 NOD z jqeuq NOD ACOPOSmulti 8BVI0055HxS0 000 1 x rob 1 NOD p NOD SO MO Ave N z166 x lt 9 WOO 8 WOD Foch Z MO Avec AUINSMOJ L3NH3H L3 12 EnDat 6 Resolver X3A X3B AUINSMOJ LANYAHLA ZS g in E LS 8 8 Figure 52 Overview of pin assignments 8BVI0055HxS0 000 1 193 ACOPOSmulti User s Manual V 0 31 Wiring 8BVI inverter modules 6 1 1 Pin assignments X1 plug Enable 1 Axis 1 Enable 1 Axis 1 Enabled O COM 1 Axis 1 Enable 1 0 V Enable 2 Axis 1 Enable 2 COM 3 Axis 1 Enable 2 0 V 5 S1 B Axis 1 Brake Activation for the external holding brake S2 B Axis 1 Brake Activation for the external holding brake Table 98 Pin assignments X1 plug 8BVIO055HxS0 000 1 B je Bi Bio EH Em Io E JI 6 1 2 Pin
187. st be switched off using electromechanical equipment Safety category according to EN 954 1 03 97 safety of machines safety related parts of control systems part 1 general design principles 2 Chapter 7 Standards and The safety related parts of control systems must meet one or more of the requirements for five defined safety categories The safety categories define the required behavior of safety related controller parts regarding their resistance to errors Safety category Safety integrity Short description System behavior according to EN 954 level SIL according to IEC 61508 2 Safety related parts must be designed and Caution built so that they can meet the expected operational requirements An error can cause the safety function to fail No specific safety measures are implemented Safety related parts must be designed and Caution built so that only reliable components and safety principles are used An error can cause the safety function to fail e g preventing short circuits by using sufficient distances reducing the probability of errors by over dimensioning components defining the failure route closed circuit current principle etc Safety related parts must be designed so Caution that their safety functions are checked in suitable intervals by the machine controller An error between checks can cause the safety function to fail If the safety e g automatic or manual check
188. supply module 88 VP0880HC00 000 1 ODD L R L AU L AP AP AP UL AP AAA 8BoMnnnnHCO0 000 1 HHH O For proper air circulation at least 60 mm has to be left free above and below the module OJO The required spacing x to the wiring on the bottom of the module depends on the power cable being used OOO nnnn indicates the number of slots 0160 equals 16 slots Figure 11 Dimensional diagram and installation dimensions for 88 VP0880HC00 000 1 Information When mounting ACOPOSmulti modules for cold plate or feed through mounting be sure not to scratch the backplane This can impair thermal dissipation to the mounting plate Do not place ACOPOSmulti modules for cold plate or feed through mounting on the bottom side This would create the risk of breaking the clips that hold the unit s fan Following this recommendation can prevent having to replace the fans later on 104 ACOPOSmulti User s Manual V 0 31 Mounting Dimension diagrams and installation dimensions 2 5 3 Auxiliary supply module 8B0C0160HC00 000 1 Mid Md Mel AY 40 A 40 4b 09 UP A A 8BOMnnnnHCO00 000 1 HH 37 n x 53 5 El Va ZZ DU j ML E O For proper air circulation at least 60 mm has to be left free above and below the module OO nnnn indicates the number of slots 0160 equals 16 slots Figure 12 Dimensional diagram and installation dimensions for 880C0160HC00 000 1 Information When mounting ACOPOSmulti modules for cold plate or f
189. t 2 COM 4 Disable 42 V output 1 0 V Disable 42V Out 1 Disable 42 V output 1 Table 92 Pin assignments X2 plug 880C0160HC00 A01 1 5 3 3 Pin assignments X3 plug 42V Out 1 42 V output 1 COM 2 42 V output 1 0 V Table 93 Pin assignments X3 plug 880C0160HC00 A01 1 188 ACOPOSmulti User s Manual V 0 31 Wiring 8BOC auxiliary supply module 5 4 8B0C0320Hx00 000 1 8BVP X1 COM 5 6 8BVP X1 CR OK bud C I O1oc gt C Q 0 O O O0 gt Q 00 0 lt gt no C C 2 gt X0 020 00000 0 0 0 ACOPOSmulti 8B0C0320Hx00 000 1 Figure 50 Overview of pin assignments 880C0320Hx00 000 1 ACOPOSmulti User s Manual V 0 31 189 Chapter 5 Wiring Wiring 8BOC auxiliary supply module 5 4 1 Pin assignments X1 plug o X Pn Name CI AA CA A A 3 DC bus ready 0 V s CI EL EET EEE 280080 Table 94 Pin assignments X1 plug 8B0C0320Hx00 000 1 190 ACOPOSmulti User s Manual V 0 31 Wiring 8BOC auxiliary supply module 5 5 8B0C0320Hx00 002 1 9
190. table speed electrical power drive systems e Part 3 EMC requirements including specific test methods IEC 61800 5 1 2003 Adjustable speed electrical power drive systems Part 5 1 Safety requirements electrical thermal and power requirements EN 61800 5 2 2006 Adjustable speed electrical power drive systems Part 5 2 Safety requirements functional requirements IEC EN 61131 2 2003 Programmable logic controllers Part 2 equipment requirements and tests EN 60204 1 2006 Safety of machinery electrical equipment on machines Part 1 General requirements IEC 61508 2005 Functional safety of safety related electrical electronic programmable electronic systems EN 50178 1 1997 Electronic equipment for high voltage systems EN 1037 1995 Safety of machinery prevention of unexpected start up EN ISO 13849 1 2006 Safety of machinery safety related parts of control systems Part 1 General design principles UL 508 C 2002 Industrial control equipment Part 6 Solid state AC motor controllers Table 121 Valid standards for ACOPOSmulti servo drives The limit values specified from section 3 Environmental limits to section 6 Other environmental limit values according to IEC 61800 2 are taken from product standard IEC 61800 for servo drives in industrial environments 2nd environment Stricter test procedures and limit values are used during the type tests for ACOPOSmulti servo drives Additional information is available from B am
191. tegories ACOPOSmulti User s Manual V 0 31 225 certifications Standards and certifications Standards amp definitions for safety techniques Selecting the suitable safety category must be done separately for each ACOPOS servo drive or for each shaft based on a risk evaluation This risk evaluation is a part of the total risk evaluation for the machine The following risk graph according to EN 954 1 Appendix B provides a simplified procedure for risk evaluation Sicherheitskategorie gem EN 954 1 Safety integrity level SIL gem IEC 61508 2 Ausgangspunkt f r die Risikoabsch tzung des sicherheitsbezogenen Teils der Steuerung B 1bis4 Sicherheitskategorien f r sicherheitsbezogene Teile von Steuerungen Bevorzugte Kategorien M gliche Kategorien die zus tzliche Ma nahmen erfordern MaBnahmen die in Bezug auf das zutreffende Risiko berdimensioniert sein k nnen Figure 62 Risk graph according to EN 954 1 Appendix B Begin at the starting point shown and follow the parameters S F and P to the safety category to be used Parameter S Seriousness of injury 1 Light usually reversible injury 92 Serious usually irreversible injury Parameter F Frequency and or duration of the danger exposure Seldom to slightly more frequent and or short exposure duration on Frequent to continuous and or long exposure duration Table 144 Parameters S F and P lead you to the safety category to
192. ti User s Manual V 0 31 199 Chapter 5 Wiring Wiring 8BVI inverter modules 6 3 8BVI0880HxS0 000 1 l l l l l l l l l l l l l l l l l l l l l l l l ae 000 UN 0G Z ejqeu3 N e b w I I 7sc WOO p 9g LS Soles 0000000055 ACOPOSmulti 8BVI0880HxS0 000 1 9611966111 ACOPOSmulti User s Manual V 0 31 t Se woo SO v WOO l TOG MO Abz N 1 OG Z196BBUL gt lt AUIMSMOJ 13N43H13 AUINSMOS LANYAHLA Ess WOO E 906 8 NOD 12 EnDat 6 Resolver X3A X3B Figure 54 Overview of pin assignments 8BVI0880HxS0 000 1 ESO E LS 48 5 S i AN d Sa 200 Wiring 8BVI inverter modules 6 3 1 Pin assignments X1 plug Enable 1 Axis 1 Enable 1 Axis 1 Enabled O COM 1 Axis 1 Enable 1 0 V Enable 2 Axis 1 Enable 2 COM 3 Axis 1 Enable 2 0 V 5 S1 B Axis 1 Brake Activation for the external holding brake S2 B Axis 1 Brake Activation for the external holding brake Table 110 Pin assignments X1 p
193. tial Voltage Common mode voltage Terminating resistors Signal frequency 5 dB Signal frequency 3 dB ADC resolution Synchronous serial interface Signal transfer Data transfer rate Resolution 1 Vgg 5 Precision Noise Operational conditions Ambient temperature during operation Differential signals symmetric 0 5 to 1 25 Vss 120 Q DC up to 400 kHz DC up to 300 kHz RS485 781 25 kBit s Number of encoder lines 5700 Table 49 Technical data EnDat 2 1 plug in module 8BACO120 80 ACOPOSmulti User s Manual V 0 31 Technical data EnDat 2 1 plug in module 88 AC0120 000 1 Product ID 8BAC0120 000 1 e L Table 49 Technical data EnDat 2 1 plug in module 8BACO 120 cont ACOPOSmulti User s Manual V 0 31 81 Chapter 2 Technical data Technical data EnDat 2 1 plug in module 88 AC0120 000 1 Product ID 8BAC0120 000 1 EX Relative humidity during transport 95 at 40 C Table 49 Technical data EnDat 2 1 plug in module 8BAC0120 cont 1 The 8BAC0120 000 1 is an encoder module Up to two encoder modules can be connected In this case the encoder module in the first slot automatically serves as motor feedback for the first axis and the encoder module in the second slot serves as motor feedback for the second axis The second slot can be used for other purposes when in single axis operation 2 The EnDat encoder must be wired using a cable with a single shield 3 An additional reser
194. ting Wall mounting Diagrams modified according to the change in width of the mounting plates n 53 5 mm General information Safety notices The term Servo drive replaced with drive system Mounting Cold plate mounting wall mounting Diagrams adjusted calculation of the width of the mounting plates Table 1 Manual history cont Information B amp R does its best to keep the printed versions of its user s manuals as current as possible However any newer versions of the User s Manual are always available for downloaded in electronic form PDF from the B amp R homepage www br automation com ACOPOSmulti User s Manual V 0 31 15 Chapter 1 General information General information Safety guidelines 2 Safety guidelines 2 1 General information B amp R drive systems and servo motors have been designed developed and manufactured for conventional use in industry They were not designed developed and manufactured for any use involving serious risks or hazards that could lead to death injury serious physical damage or loss of any kind without the implementation of exceptionally stringent safety precautions Such risks include in particular the use of these devices to monitor nuclear reactions in nuclear power plants as well as flight control systems flight safety the control of mass transportation systems medical life support systems and the control of weapons systems Danger Drive systems and se
195. tnde cubos cese eva edicta Debes des ue dde 178 4 SB VEPOSSOFXOD 000 eiectus oie ii esa site ete idet Iob edere erit udo terio 178 4 1 1 Pin assignments X1 plug x m inner eonun e eee ee 179 4 1 2 Pin assignments X2 plug 3 luin dede io ie oelwdvcceesees 179 4 1 3 Pin assignments X3A X3B plugs ccccccoococcccoccnccocononnconnncconononnnnnnonannnononnnnnnennnnns 179 4 1 4 Pin assignments X4A plug sse 180 4 1 5 Pin assignments X5A plug siiis eoronc ois RieE ec ee 180 5 8BOC auxiliary supply module ooccccccncccccccccccccononnnoncnnonononononononononnnonononnnonnonnnnnanannnnanonoss 183 5 5B COTOOEIXxOO000 T ricci sedo cae ac rb Lote tai he e e am tesa O 183 01 RIA ASSIOMIMOENES eJ 1 DIBICI auancccsct en neut oct E cose at netur 184 5 2 CBOGOLGORXOQ OOT c dies 185 5 2 T PInassighiments X 1 DING le o ud 186 5 22 PIn assighimenits X2 Dl is ide 186 5 2 3 PIn assighmerits s AS PMG is 186 5 9 8B COTODEIGOD AO TS T aora tioni a Caton ouest dec ees Ox tetto E A 187 5 3 T PInrassignments X1 PIJ i359 eoe dt ia 188 5 3 2 Pin assignments X2 plug cccccccoccnncccoconcnnccononocccnononononnannnnnnnnnnnnnonannnnnonnananennnnns 188 5 9 9 PIN assignments X9 DII esca noe nate orci abes put xe ocu pube Ue uic n qu a ES PRSE D E NP DE 188 5 4 8B0C0320HX00 000 1 T 189 541 Pin assignments X T PIU aee ioa paced ta 190 10 ACOPOSmulti User s Manual V
196. type F and cross sections greater than 35 mm IEC 60364 5 523 is used for installation types B1 and B2 Line cross section Maximum current load for the cable cross section lz rated current for the over current protection Ip A depending mm on the type of installation Three individual Three phase cable Three phase cable Three phase cable Three individual wires in insulating in insulating on walls in a cable tray wires in a cable tray conduit or cable conduit or cable duct duct C B1 B2 3 omm m o os sd ee ow se gt ow sa oe ow ew e ow s ew me Table 60 Maximum current load for PVC insulated three phase cables or individual wires When determining the cross section for the power mains make sure that the cross section selected is within the range that can be used with power mains terminal X1 on the ACOPOSmulti line filter see section 1 4 Overview of the terminal cross sections on page 167 Over current protection in the form of a circuit breaker or a fuse is required Circuit breakers time lag with type C tripping characteristics according to IEC 60898 or fuses time lag with type gG tripping characteristics according to IEC 60269 1 are to be used 2 1 The maximum current load value in IEC 60204 1 is for an ambient temperature of 40 C In IEC 60364 5 523 this reference temperature is 30 C The values in table 60 Maximum current load for PV
197. ules 32kW 66 Optional accessory for 8BVI inverter modules 32kW ss 67 Technical data 8BVI inverter modules 32KW seeeesesesssssss 67 Order data 8BVI inverter modules 64kW ooooccocccncccnnccnnccnnccnoncnoncnoncnonanonanos 72 Required accessory for 8BVI inverter modules 64kW 72 Table index Table index Table 45 Table 46 Table 47 Table 48 Table 49 Table 50 Table 51 Table 52 Table 53 Table 54 Table 55 Table 56 Table 57 Table 58 Table 59 Table 60 Table 61 Table 62 Table 63 Table 64 Table 65 Table 66 Table 67 Table 68 Table 69 Table 70 Table 71 Table 72 Table 73 Table 74 Table 75 Table 76 Table 77 Table 78 Table 79 Table 80 Table 81 Table 82 Table 83 Table 84 Table 85 Table 86 Table 87 Table 88 Table 89 Table 90 232 Optional accessory for 8BVI inverter modules 64kW 73 Technical data 8BVI inverter modules 64KW seeessessessssss 73 Order data EnDat 2 1 plug in module 8BACO120 000 1 79 Optional accessory for EnDat 2 1 plug in module 8BAC0120 000 1 79 Technical data EnDat 2 1 plug in module 8BACO120 80 Order data for HIPERFACE plug in module 8BAC0121
198. us operation of ACOPOSmulti inverter modules at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous current reductions listed into consideration Additional requirements are to be arranged with B amp R 5 The dimensions define the true device dimensions including the respective mounting plate Make sure to leave additional space above and below the device for mounting connections and air circulation see section 2 Dimension diagrams and installation dimensions on page 96 ACOPOSmulti User s Manual V 0 31 65 Chapter 2 Technical data Technical data 8BVI inverter modules 32kW 11 8BVI inverter modules 32kW 11 1 Order data 8BVI0440HWS0 000 1 ACOPOSmulti inverter module 44A 800V Wall mounting 3 Cold plate or feed through mounting 8BVI0440HCS0 000 1 ACOPOSmulti inverter module 44A 800V Cold plate or feed through mounting 8BVI0440HCS0 000 1 Table 39 Order data 8BVI inverter modules 32kW 8TB2106 2010 00 1 Screw terminal 6 pins 1 row RM5 08 Plug for X1 connection 193 Label 1 numbered serially 8TB2108 2010 00 1 Screw terminal 8 pins 1 row RM5 08 Plug for X2 connection 193 Label 1 numbered serially 93 Required accessories Model number 8TB2104 203L 00 Screw terminal 4 pins 1 row RM5 08 Plug for X4A connection 193 Label 3 T T B B Coding L 1010 8TB4104 204G 00 Screw terminal 4 pins 1 row RM10 16 Plug for X5A connection 1 Label 4 PEWVU Coding G
199. ve of 57 mA is available for terminating resistors 4 This value does not correspond to the encoder resolution that must be configured in Automation Studio 16384 number of encoder lines 5 In the field this is limited by the encoder 6 ACOPOSmulti plug in modules can be used in an ACOPOSmulti inverter or power supply module the corresponding values can be found in the technical data of the respective ACOPOSmulti inverter or power supply module 13 3 1 Indications The indicators UP DN LEDs are located on the front of the ACOPOSmulti drive or power supply module where the plug in module is installed The rs LEDs are lit depending on the rotational direction and the speed of the connected encoder UP LED indicates when the encoder position changes in the positive direction DN LED indicates when the encoder position changes in the negative direction 13 3 2 Firmware The firmware is part of the operating system for the ACOPOSmulti drive system The firmware is updated by updating the ACOPOSmulti operating system 1 The count direction of the encoder can be configured in Automation Studio However changing the count direction in Automation Studio does not change the actual count direction of the encoder and therefore does not affect the UP DN LEDs 82 ACOPOSmulti User s Manual V 0 31 Technical data HIPERFACE plug in module 8BAC0121 000 1 14 HIPERFACE plug in module 8BACO121 000 1 14 1 General description The
200. vers a majority of the wiring and isolation errors in the area of supply lines to the E stop switching device and to the Enable inputs The following errors can occur in the external circuit Error description Safety function in accordance to Category 4 SIL 3 PL e Remains 1 Interruption of the supply line Energy to the motor is cut off Yes to connection 13 2 Interruption of the supply line Energy to the motor is cut off Yes to connection 23 3 Short circuit between F1 fuse triggered immediately Yes connection 13 and 23 4 Short circuit between F1 fuse triggered immediately Yes connection 13 and 0 V Table 69 List of possible errors 1 The connection numbers refer to the image 30 STO category 4 SIL 3 PL e variant A ACOPOSmulti User s Manual V 0 31 145 Chapter 5 Wiring Wiring Standard safety technology Wired safety technology Error description Safety function in accordance to Category 4 SIL 3 PL e Remains Short circuit between F1 fuse triggered immediately Yes connection 23 and 24 V Short circuit between F1 fuse triggered by request Yes connection 13 and 24 from the safety function Short circuit between F1 fuse triggered by request Yes connection 23 and 14 from the safety function Short circuit between No safety function relapse to category connection 13 and 14 3 SIL2 PLd Short circuit between connection 23 and 24 Interruption of the supply line Energy to the motor is cut off to connecti
201. witching contact of the K2 speed relay on the input X2 Trigger2 of the ACOPOSmulti inverter module The delayed switching contacts of the K2 speed relay are released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time when the limit soeed set on the K2 speed relay is exceeded SS2 The SS2 safety function is activated by opening the S2 switch If the K2 standstill monitor is activated an active braking procedure is triggered via an immediate switching contact of the K2 standstill monitor on the input X2 Trigger2 of the ACOPOSmulti inverter module The delayed switching contacts of the K2 standstill monitor are released after a defined amount of time Both Enable inputs on the ACOPOSmulti inverter module are separated As a result the energy feed to the motor is cut off This guarantees that the energy feed to the motor is cut off after a defined amount of time when the K2 standstill monitor is activated Information about SLS and SS2 The SLS safety function or the SS2 safety function can be implemented depending on the function of the K2 switching device speed relay or standstill monitor 152 ACOPOSmulti User s Manual V 0 31 Wiring Standard safety technology Wired safety technology Danger The S1 and S2 switches displayed requir
202. y se 1 Woo o z 9 geu3 Sc 6 Woo E 8 1S Fares ACOPOSmulti 8BVI0055HxD0 000 1 2 11 Hole 8 17 12 EnDat 6 Resolver eb ACOPOSmulti User s Manual V 0 31 1 WOO Ep NOD OGL MO Avz 2 cJeDDBu L a INOO 8 NOD AUIMSMOJ 13N43H13 AUINSMOS LANYAHLA Foc c INO AvZ p od X4B 12 EnDat 6 Resolver X3A X3B Figure 53 Overview of pin assignments 8BVIO055HxDO0 000 1 cS d o 1 1S 4 07 196 Wiring 8BVI inverter modules 6 2 1 Pin assignments X1 plug Axis 2 Enable 1 COM 1 Axis 2 Enable 1 0 V Enable 2 Axis 2 Enable 2 3 Axis 2 Enable2 COM 3 Axis 2 Enable 2 0 V 5 S1 B Axis 2 Brake Activation for the external holding brake S2 B Axis 2 Brake Activation for the external holding brake seo Cie o ewe ene E Axis 1 Brake Activation for the external holding brake Axis 1 Brake Activation for the external holding brake epempeceeeeoedoc Table 103 Pin assignments X1 plug 8BVIO055HxD0 000 1 6 2 2 Pin assignments X2 plug 1 Quickstop Trigger1 Quickstop Trigger 1 COM 1 Quickstop Trigger 1 0 V COM 4 24 V output 1 0 V 5 8 24 V Out 1 24 V output 1 Quickstop Trigger2 Quickstop Trigger 2 7 CO

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