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CPC306 User Manual 002 E

1. 21 6 Ge 11 1 Ge Ha 1 6 A sd e ep DE TETEYETETETESETETETETETETEY EET EET EET ETET TET ua A qOOOOOOOOOOOOOOOOOOOOOOOOOOOO000 A ByOOOOOOOOOOOOOOOOOOOOOOOO0O000000 3 l a AJLIDIDICHEIEJEILETETEIEJ CIC D 0 CLE ET nn ln 1H gt obs Cys sp yy af Co of n Eja a Wi e sh ca a u Epa E E Cs spa WA UI A a aj ae aoo0 008 54 n p n noon UUUUUUuu 1 1 1 4 o N o 0 Ka 19 o oo op of N 1 T 1 oo sa 1 1 4 B Cual E 1 BECK EE Ee 0 10141000 E ped E ED E EST ED ES DH DI ET ELETEIET ED 000 Y 8 aaa OOO A Wig DEE DE ET 9 ELE ET ET EI Br ET DE 1 Y e II vhieoopooopnoppppnp pDDpDD D O a ICEEEO COED EN GI fs E E 1 1 1 1 1 1 A 80 1 E a fe ii Le 90 2 gt Ro 9n 115 8 gt The module is built according to PC 104 Plus specification v 2 0 On the bottom side there are deviations in maximum 4 83 mm components hight CompactFlash socket XP34 8 3 mm and Ethernet port transformers T1 and T2 5 97 mm On the top side there is insignificant deviation in maxim
2. 2 O 21 6 J Se 93 2 I 205550000010 A Y nn A m W I o St uguuu 2 o ie d B oo Se E o o 7 M oo oo o o nu G o o o a Sp o E oo E UE E uu siuguuuu na 2 m H H OH ol x ds sc so d on ar e o DlA D Jos E e SE os A Acme fs T B m o HE oF o re ae 59 pb un e o SES Run SS s gt o sn su s n SS 8 ne Due uu uu un HE ae m ve EL oo oo ooo nn Bn ub o oo oo 5 5 SS o e oo a H H H E a D n nn D n a m Sog no o g oo S o nn nn n n og Wf nn Pd Hou Hg Hoo nu K o H uon son non AE oo 52 nn oo D n Y as lus Hl ss y nn oa oo A m al d lt d E E gt IRR dL an o II Y e Ed RE 2 OCH L x J LJ um RIESEN COT A nN 2 CPC306 User Manual 52 2012 Fastwel v 002a E External Connections Fastwel TE CPC306 Figure 4 4 KIB386 01 Layout Top
3. o EISE Ej El fn lt 3 Table 3 11 XS1 Connector Contacts Designation Rows A B A1 GND Power B1 A2 VI O 3 3V Out B2 AD2 In Out 12 A3 AD5 In Out 12 B3 GND Power A4 C BEO In Out 12 B4 AD7 In Out 12 A5 GND Power B5 AD9 In Out 12 A6 AD11 In Out 12 B6 VI O 3 3V Out A7 AD14 In Out 12 B7 AD13 In Out 12 A8 B8 C BE1 In Out 12 AQ SERR PU 10K B9 GND Power A10 GND Power B10 PERR PU 10K A11 STOP In Out 12 B11 A12 B12 TRDY In Out 12 A13 FRAME In Out 12 B13 GND A14 GND Power B14 AD16 In Out 12 A15 AD18 In Out 12 B15 A16 AD21 In Out 12 B16 AD20 In Out 12 A17 B17 AD23 In Out 12 A18 IDSELO AD12 B18 GND Power A19 AD24 In Out 12 B19 C BE3 In Out A20 GND Power B20 AD26 In Out 12 A21 AD29 In Out 12 B21 5V Power CPC306 User Manual 35 2012 Fastwel v 002a E Functional Description Fastwel Lee CPC306 A22 5V Power B22 AD30 In Out 12 A23 REQO In B23 GND Power A24 GND Power B24 REQ2 In A25 GNT1 Out 12 B25 VI O 3 3V Out A26 5V Power B26 CLKO Out 12 A27 CLK2 Out 6 B27 45V In A28 GND Power B28 INTD In A29 12V B29 INTA In A30 12V B30 LC
4. a diuQulosi eXS98X9UOA Ethernet ports lt gt Bottom CompactFlash T E Type 1 2 socket Discrete UO 72 lines 3x 24 lines Four USB 2 0 Connection E LP ports IDE mode Selection External of pull up down selection of external Reset resistors Reset nterrupt interrupt LPT port function SPP EPP ECP IS Auxiliary 5V power connector PS 2 port keyboard amp mouse The following devices are necessary to put the module into operation B PC 104 power supply or an external power supply unit connected to XP26 power connector with 5 V and not less than 1 5 A output WB A remote PC in console operation mode connected to one of RS 232 ports selected in BIOS Setup CONG default setting 115200 8 n 1 CPC306 User Manual 50 2012 Fastwel v 002a E External Connections Fastwel dE CPC306 4 3 KIB386 Interface Adapter Module This module is connected directly to CPC306 controller module without using additional cables to simplify the connection of external devices with standard interface connectors and the connection of DIB912 TBI 24 0C DIB913 TBI 0 24C DIB915 TBI 16 8C discrete IO modules KIB386 can be used with CPC306 01 and CPC306 02 modules only KIB386 comes in two versions KIB386 01 and KIB386 02 Standard interface connectors are installed on the top side of KIB386 01 module only KIB386 02 is s
5. Yl O O A Y E z e n n c o oooooll ut Ge ES S E COMI 96 dir E d W I e 2 E Bus s Yr E Haal 3 d 5 i COM3 COM4 nmn pH o co Y Q eb CE a H ss i81 it X S16 k EX Ethernet 1 Power OK ls USBI 6 ii E oo S vg TIE Ethernet 2 2 Watchdog P d E un Pun a m tm d IDE Act L Lee n e ae 5 1513 m o aa r USB3 ai es lea lee Gao se Eth2 Act s o ellos les 22 77 oz H o oo ao Se o Sg o A oo Eth1 Act e e amp 5 sp os x E ER IER ER E xa N DIR a oo S USER2 2 o x Sa So sa F Se P al HSS iH s Ls a E i zx OG 2 E 2 EE USERI CO Bg 3 s 5 LPT 5 n 5n B o O S 1212 XP AEN Figure 4 5 KIB386 01 Layout Bottom o a E PS 2 5 O O E213 Yn EEUU zm 118 oa oo L34 151 E goo na nad og nu oa oa Discrete I O 00 oa oo oa oo oo oo 00 LPT loc HH ES HH nu na o o USB So EE u0 A 20 BloolClgg oo oo 1 4 oa oo Gg og oo oa Bu E so fas ag jas s Joo Joo Eu a l on col loo i 15 dee 154 oa nag na oo oa LAN o0 COM3 o
6. 32 768KHz Battery CPC306 User Manual 24 2012 Fastwel v 002a E Fastwel Lee Functional Description CPC306 3 2 2 SDRAM Memory Two DDR2 SDRAM memory chips operating at 266 MHz are soldered on board Total memory size is 256 MB 3 2 3 IDE Interface One channel IDE controller allows connection of up to two IDE devices UDMA 100 mode is supported If soldered NAND flash disk is enabled one external device can be connected to XP17 or CompactFlash card with no external devices If the onboard flash disk is disabled two external drives can be connected as illustrated in the following table Table 3 1 IDE Channel Devices Connection Variants Enabled No connection No connection Enabled One device No connection Enabled No connection One device Disabled Two devices No connection Disabled One device One device Figure 3 5 XP17 IDC44 Pins Numbering 2 44 IDE interface is routed to XP17 connector It is 2 mm pitch e 2 row IDC44 pin header Leotronics 4446 3440 Its pinout is 1 43 presented in the table below Recommended counterpart is Leotronics 2040 3442 socket for ribbon cable available as ACS00040 05 set or Leotronics 2067 2442 socket ACS00048 04 set and 2023 2000 contacts set ACS00049 Table 3 2 XP17 Connector Pinout IDE 1 RESET 12 DD12 23 IOWR 34 PDIAG 2 GND 13 DD2 24 GND 35 D
7. Redundancy signals are routed to XP2 connector This connector is not installed on the module its installation is ordered separately The place for installation of this connector PLS2 40 6 is reserved onboard Figure 3 22 XP2 Pinpad 1 6 000000 XP10 is a 1 row 6 pin 2 mm pitch pinpad IDC6 Recommended counterpart 2018 3061 socket available for order as ACS00047 03 with 2023 2000 contacts ACS00049 Table 3 16 XP2 Pinout 1 Fail out amp 4 GPCSO 2 Fail_in Sw_in 3 GPCS_in GPCS1 3 2 14 Analog Input Output TBA 3 2 15 Discrete Input Output UNIO TBA CPC306 User Manual 40 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 16 Watchdog Timers CPC306 has three watchdog timers WDTO and WDT1 have programmable timeout period from 30 5 us to 512 seconds and are integrated in Vortex86DX SoC WDTO and WDT1 are controlled via internal processor registers Description of these registers will be added later TBA WDT2 has fixed timeout period of 1 6 seconds it is integrated in ADM706T power supply supervisor chip Expiry of its timeout period trigger special registers which are available to BIOS function for reading after reboot The fact of watchdog operation expiry of timeout period is also reflected by lighting HL3 green LED WDT2 is controlled via GPIO1 port lines 1 2 3 4 of Vortex86DX WDT2 can be disabled by setting a jumper on XP30 pi
8. CPC306 Figure 3 14 Connection of Several Devices in RS422 Mode MASTER Rtt Rtr SLAVE Po ene p TIE EET De Li ax i i TX l d e RX ge I T Va I RX 1 TX I z e e Ld I T Rx l TX l I Us I AA d Moya J Rtr Rtt SLAVE pe c di TX 4 l i TX d RX 1 m ix m l ee ee DRM 1 Figure 3 15 Connection of Several Devices in RS485 Mode MASTER Rtt Rtr SLAVE EE RE l l TX I J LL I i l TX ul A DL RX Sr xd T l RX 1 TX E l l 7 S l a y a ts J Eus J SLAVE ae d TX gt A i TX _ geg RX 1 d mE ge l i I CPC306 User Manual 32 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 10 2 COM3 and COM4 COM3 XP13 and COM4 XP 14 ports operate in 9 wire RS232 mode and have standard PC AT base addresses IRQ line and base address selection is performed in BIOS Setup Maximum transmission rate for these ports is 115 2 Kbaud they are fully compatible with UART 16550 Figure 3 16 IDC10 Pins Numbering Toc I Both connectors are 2 row 2 mm pitch pin headers Leotronics gt 2073 3102 Recommended counterparts are Leotronics 2040 3102 socket for ribbon cable or Leotronics 2022 2102 socket with 2023 2000 contacts ordering codes ACS00048 and ACS00049 The following table shows pins designation for XP13 and XP14 headers Table 3 9 XP13 and XP14 Pin
9. CPC306 User Manual 21 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 Figure 3 2 Top Side Connectors and Main Components Layout li Reset iE PI LP 4 XP1 a4 Y L4 811 Gee HADAS m m O DODODDDO 00000 Lu KEEN O Cu roy z BOL S gieistsleisish LJEIDODOU DL gal 1P43 LH ET B MILI onononcri 0000000000001 Ee COM2 E Bus Al SAS urna So Wie 1145 Cleef COMI oF onoi 24 A a i n TE III KPI UVUUUUUUU Y 1 Ep jas too j al ee E ii LANL i BIOS B un 1 i P19 F cee oo Y PQ m ETTEN Leen EE XP HOH S que IDE 2 DIOA T2 ee 2 DDIOB e s a USB E i BS oe LPT S DIOC M EN CTI s TERA 1 PG o O 00 teste fe DODODOS I pa
10. 5 5 Boot Options Boot menu screen is shown below Figure 5 9 Boot Menu Screen hee Ph ork te Mons EN American Megatrends Boot menu items are described in the table below Table 5 9 Boot Menu Items TBA Remember Wrong or incorrect settings may lead to abnormal system performance To correct possible errors restart the BIOS Setup program and restore manufacturer s settings by selection of Reset CMOS to factory defaults command in the Main menu CPC306 User Manual 64 02012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 5 5 1 Boot Settings Configuration On selection of this item the following screen is shown Figure 5 10 Boot Settings Configuration Screen Image BIOS SETUP UTILITY Quick Boot Enabled Add O I ai ce BI American Megatrends In The following table presents explanations on Boot Settings Configuration menu screen Table 5 10 Boot Settings Configuration Items TBA CPC306 User Manual 65 02012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 5 5 2 Boot Device Priority On selection of this item the following screen is shown Figure 5 11 Boot Device Priority Screen Image BIOS SETUP UTILITY 1st Boot Device EHDD PM 1024MB ATAI Boot Device Priority menu screen allows to set the first device to load operating system from Booting from USB or IDE devices is possible CPC306 User Manual 66 02012 Fastwel v 002a E AMI BIOS Fastwel TES
11. Load Capacity Table 3 12 XS1 Connector Contacts Designation Rows C D C1 45V Power D1 ADO In Out 12 C2 AD1 In Out 12 D2 5V Power C3 AD4 In Out 12 D3 AD3 In Out 12 C4 GND Power D4 AD6 In Out 12 C5 AD8 In Out 12 D5 GND Power C6 AD10 In Out 12 D6 M66EN GND C7 GND Power D7 AD12 In Out 12 C8 AD15 In Out 12 D8 C9 D9 PAR In Out 12 C10 D10 C11 LOCK PU 10k D11 GND Power C12 GND Power D12 DEVSEL In Out 12 C13 IRDY In Out 12 D13 C14 D14 C BE2 In Out 12 C15 AD17 In Out 12 D15 GND Power C16 GND Power D16 AD19 In Out 12 C17 AD22 In Out 12 D17 C18 IDSEL1 AD13 D18 IDSEL2 AD14 C19 VI O 3 3V Out D19 IDSEL3 AD15 C20 AD25 In Out 12 D20 GND Power C21 AD28 In Out 12 D21 AD27 In Out 12 C22 GND Power D22 AD31 In Out 12 C23 REQ14 In D23 VI O 3 3V Out C24 5V Power D24 GNTO Out 12 C25 GNT2 Out 12 D25 GND Power C26 GND Power D26 CLK1 Out 12 C27 CLK3 Out 6 D27 GND Power C28 5V Power D28 RST Out 12 C29 INTB In D29 INTC In C30 GNT3 PU 10K D30 GND Power LC Load Capacity CPC306 User Manual 2012 Fastwel v 002a E Functional Description Fastwel TS CPC306 3 2 12 2 A ISA H
12. nee nn rr e eene anette een nnnm nn nera nrnnnmen ise n ennt nennen ne enin 12 2 Technical Specifications eeeeseeeeeeeeee iie eeiiieeeeeeees een ee nennen nnns nanus sanant tnn aaa nnmnnn nnna 13 2 1 Cc o E E A E E E E E E E 13 2 2 MPowerhedquireimients iei seed ese nec a aaaea ot Dun Ee ta eaa ea aaa eoe ud sa bu 15 2 9 Environmental ssr esci etx COR SER CRAXEAE RAN dng NER CREARE A a 16 2 4 Ml qe eee 16 2 5 Dimensions and Weight eicere teer EA NR eR e DER Tu AR DER 17 MEM IUD MODE 18 3 Functional Description eeseieeeeeeeeeeeeeeeeeeeeeee nennen nnne nnne nnnt nnn ash n nasse nnn tenta nnmnnn nnnm nnmnnn 19 3 1 Structure and Layout o aae Lr b o ei DL ie neil 19 3 2 Functional Description ito e ine e ra aa EE EE re Lo ch assi SEE eU Re REESEN dees AEN 24 3 2 1 Mortex86DX LEE 24 3 2 2 SDRAM up EE 25 3 2 3 WECM ACS ees c mm 25 3 2 4 GompactFlash iii adn ds et ia 26 3 2 5 ATA Flash ET 27 3 2 6 PS 2 Keyboard and Mouse Interface 27 3 2 7 Optoisolated Reset IRQ Input 28 3 2 8 Bizizaintzire c 29 3 2 9 Fast Ethernet Interface coccion 29 3 2 10 Serial zt 30 23101 COMA and COM 30 3 2 10 2 COMGS and COMA eene enne in nmn nennen nennen rennen nnn 33 3 2 11 Parallel Printer Port PT 34 3 2 12 Expansion Buses ISA and POI nennen nennen nennen 35 RK DEN e Ee p Ee 35 3 2 122 ISA Header eoe EP OUR PUPPI Hd E iE 37 3 2 13 Redundan
13. External Interrupt Reset 5 4 D10 XP29 c gt WDI WDO oH gt Reset 5V 5 MR RST gt PWGD 2 O SS IOCHK PFO GPIO1 0 B gc 0 1 27K Supervisory Circuit M ADM706T Analog Devices R56 499 Rog 100K GND 3 2 20 GPIO Ports Vortex86DX SoC includes three general purpose UO ports available via internal registers Each port consists of 8 programmable input output lines TBA GPIO1 is used for watchdog timer WDT2 control for switching on off the ATA flash disk controller for processing of external interrupt reset signals and for detection of the type of the module in use GPIO 2 is not available for the user programs and can not be controlled by application software TBA 3 2 21 Configuration Jumpers XP3 XP7 XP22 XP23 XP24 XP28 XP29 XP30 XP35 XP43 and XP45 jumpers description TBA CPC306 User Manual 43 2012 Fastwel v 002a E Functional Description Fastwel T CPC306 3 2 22 Diagnostic LEDs CPC306 has four diagnostic LEDs HL1 HL4 The following table describes the function of these LEDs Table 3 18 CPC306 Diagnostic LEDs Function HL1 Green 5V presence HL2 Green LAN1 Duplex mode indication HL3 Red FPGA analog IO User LED 1 HL4 Green FPGA analog IO User LED 2 Moreover XP9 connector PLS2 40 14 is used fo
14. Table 5 2 Table 5 3 Table 5 4 Table 5 5 Table 5 6 Table 5 7 Table 5 8 Table 5 9 Table 5 10 Table 5 11 Table 5 12 Table 5 13 Table 5 14 Table 5 15 Table 5 16 Table 5 17 Table 5 18 List of Figure 1 1 Figure 2 1 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figures CPOSO06VersiollS coitu S M OIM LA UITAE I LA D EE 11 GPE306 SUPpliCd Set iiss Em 11 CPC306 Additional ACCESSOLICS A 12 Power Supply Heouiremente ANEN 15 IDE Channel Devices Connection Variants sssssseen nnnm 25 XP17 Connector Pinout D I 25 XP34 CompactFlash Socket Pinot 26 XP27 lu CR a LEET 27 XP19 Connector Pinout USB critt dtc edi La Lane eL ec ctae abad ut Pu Et edu 29 XP15 Ethernet Header Pinout sss nennen nnne nnn nnn 30 XP8 COM1 and XP4 COM2 Pin Assignment c cccceeseeceeeeeeeeeeeeeneeeeeeeaeeeeseeaeeetssneeeeeeaes 30 XP3 and XP7 Pinpads Jumpers nemen nenne nnne ne nennt nnne nnne 31 XP193 and XP14 Pin Assignmgetis oco idet piden ne ie EOD FERES FH Peta bx Rau EE PL FR EF Rada 33 XP11 LPT Connector PInoUt uccic rescindere torte ea Eo oou nna 34 XS1 Connector Contacts Designation Rows A B 35 XS1 Connector Contacts Designation Rows C Di 36 ISA XS2 Connector Rows A and B Contacts Designation oooocccnnncnonicoccccncncconananancccnanorananan cnc 37 ISA XS2 Rows C and D Contacts Designation ens 38 AE EH eege oU MEI EM 40 Ogden 40 XP26 P
15. s Si O oo oo oo 0000000 D00 DH n drai E oo oo o000000 CNX TT OLI 1 loa oo oo opopo O gt B spsfepsye CELO CE CACO Er Optional Power SELI XP KPIS IPI 33 1P31 1P05 Connector b JN YP 6 1227 The layout may slightly differ for various versions of the module CPC306 User Manual 22 2012 Fastwel v 002a E Functional Description Fastwel Xy CPC306 Figure 3 3 Bottom Side Connectors and Main Components Layout O 6 4406 670 mend ee eee ee DEOR ee 4060600000 4 09 E ED 6 0 0 EE EE EB E E E RE E EN E PEN E E E EE 00 0 1 _ E amp p e BP aos a ef ee AAR eR BHA RDA fr c m f pne BA m E tj Ej ti LH EP EB Eh ER CD ER pp gg pp DEP GD UD E gpgpp Lb Dp EH TI T gt a o LO DI DI DI EI EI e uu J nfja o o nja ENE nu op pa Oj O ofofolla nnn ala au n ollo ollo appappojjaO olfollo a niai uiu n a na m n aj a m n ajajm n ajajn o fo jo ja o fo jofja ollollo a ollollo a oJlo jo ja g alfo fa olfollollo The layout may slightly differ for various versions of the board CPC306 User Manual 23 2012 Fastwel v 002a E Fastwel ZE Functional Description CPC306 3 2 Functional Description 3 2 1 Vortex86DX SoC DM8P V
16. FPGA 24 Discrete 1 0 Redundancy xP2 MAX 5V ISA Es 3 4866LEUT ILS Ext JTAG LEDs lUXPS header Reset 5V In SW1 Optional PC 104 Connector ISA Power CPC306 User Manual 19 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 CPC306 includes the following main functional units DM amp P Vortex86DX SoC 256 MB soldered DDR2 SDRAM system memory IDE port with support for up to two UltraDMA 100 devices primary channel only CompactFlash socket for Type I II cards ATA flash disk controller onboard NAND flash disk 1 GB PS 2 keyboard mouse port Optoisolated 500V remote Reset interrupt input Four USB 1 1 2 0 channels Two Fast Ethernet controllers 10 100 Mbit s 500V isolation Serial ports COM1 COM2 RS422 485 up to 115 2 Kbaud 500V isolation COM3 COM4 RS232 up to 115 2 Kbaud complete n Console operation via COM1 COM4 Universal parallel port LPT SPP ECP EPP compatible PCI and ISA expansion buses Redundancy support Analog input port 8 channels 12 bit resolution E Voltage measurement ranges 0 5 V 0 10 V 5 V 10 V max permissible basic reduced error within operating temp range 0 396 Current measurement ranges 20 mA 0 20 mA max permissible basic reduced error within operating temp range 0 3 E Hardware averaging for 1 4 8 or 16 samples Min conversion time for one ADC channel 12 5 us N Input resistance of a channel
17. Fastwel Lee CPC306 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 3 14 Figure 3 15 Figure 3 16 Figure 3 17 Figure 3 18 Figure 3 19 Figure 3 20 Figure 3 21 Figure 3 22 Figure 3 23 Figure 3 24 Figure 3 25 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 5 5 Figure 5 6 Figure 5 7 Figure 5 8 Figure 5 9 Figure 5 10 Figure 5 11 Figure 5 12 Figure 5 13 Figure 5 14 Figure 5 15 Figure 5 16 Figure 5 17 Figure 5 18 Figure 5 19 XP17 IDCA44 Pins Numbering 2 c cerete toc iectesounencicileoasavasedictleddandeciaadlieantdedearlasneice 25 XP27 Connector Contacts Numberimg nennen nnne nnn 27 bidon euo m 28 Discrete Input Optoisolation and Reset or IRQ Source Gelecton 28 APG CONNECCION tL EE 29 EIERE nda 30 XP8 and XP4 Piris Nurberlng eiie ete inei dee baden pet e padece a Pu dial 30 A EE EN RS485 422 Transmitter with Bias Elements and Terminating Resistors AAA 31 Connection of Several Devices in R8422 Mode 32 Connection of Several Devices in R8485 Mode 32 IDOTO Pins Nurriberirig s seo ren e Pariter ti 33 Pipes ed 34 XS1 Connector Contacts Layout 35 ISA Header Contacts Layout nennen nennen enne nnne nre enitn nnns 37 Redundancy Pi
18. 002Eh 002Fh Reserved No access 0030h 003Fh ISA bus External bus access 0040h 0043h 8253 Programmable Timer 0044h 0047h ISA bus External bus access 0048h 004Bh Reserved No access 004Eh 005Fh ISA bus External bus access 0060h 0064h 8042 Keyboard Controller 0065h WDTO 0066h ISA bus External bus access 0067h 006Dh WDT1 OO6Eh 006Fh ISA bus External bus access 0070h 007Fh RTC NMI Mask Register 0080h 009Fh DMA Page Registers 00A0h 00B1h 8259 Slave Interrupt Controller 00B2h 00BFh ISA bus External bus access 00COh 00DFh 8237 DMA Controller 2 00E0h 01EFh ISA bus External bus access 01FOh 01F8h Primary IDE Controller 01F9h 0277h ISA bus External bus access CPC306 User Manual 45 2012 Fastwel v 002a E Functional Description Fastwel Lee CPC306 02B0h 02BFh 0278h 027Fh Nopt LPT possible designation I O ports of matrix keyboard LEDs analog I O and internal S 0280h 028Fh control registers realized in XCS05 FPGA CPC306 01 0290h 029Fh 02A0h 02AFh Discrete I O ports UNIO realized in XCS20 FPGA CPC306 01 02C0h 02E7h ISA bus External bus access 02E8h 02EFh Serial Port 4 possible designation 02FO0h 02F7h ISA bus External bus access 02F8h 02FFh Serial Port 2 poss
19. 1 3A 5 6A Polarity reversal and connector overvoltage protection 26V Important A Please find important notes on power supply in subsection 3 2 17 of this document CPC306 User Manual 15 2012 Fastwel v 002a E Technical Specifications Fastwel Ley CPC306 2 3 Environmental m Operating temperature range 40 C to 85 C Storage temperature 55 C to 90 C m Relative humidity 5 to 90 at 25 C noncondensing Note Protective coating of CPC306 versions makes them resistant to damp heat cyclic exposure at temperatures up to 55 2 C and relative humidity of up to 93 396 2 4 Mechanical Vibration 5 50 Hz 1 mm amplitude Vibration 50 2000 Hz 10g Single shock peak acceleration 150 g Multiple shock peak acceleration 50 g Important If CPC306 is operated in rugged environment it is recommended to additionally fasten counterparts on connectors CPC306 User Manual 16 2012 Fastwel v 002a E Technical Specifications Fastwel LE CPC306 2 5 Dimensions and Weight P Weight CPC306 01 0 150 CPC306 02 0 135 E Dimensions max 103 5 x 115 8 x 23 7 mm 4 07 x 4 56 x 0 93 dimensions may differ within PCB manufacturing tolerance 0 8 mm Figure 2 1 CPC306 Overall and Mounting Dimensions
20. 3 22 Interrupt Settings IRQ Lines System Units 7 8 System timer PS 2 keyboard PS 2 mouse Cascading COM1 COM2 COM3 COM4 LPT RTC Ethernet1 Ethernet2 USB Co Processor IDE Primary Channel WDTO WDT1 SoC WDT2 ADM706 External isolated Reset IRQ ADC DAC Ready Discrete IO PC104 ISA PCI104 PCI Legend E Not allowed NN Possible e Default Ce Via IOCHK amp t signal of ISA bus Hardware IRQ assignments changes are made by means of BIOS only IRQ 3 7 IRQ 9 12 and IRQ 14 15 lines are routed to PC 104 connector CPC306 User Manual 47 2012 Fastwel v 002a E Functional Description Fastwel T CPC306 3 3 4 DMA Channels Table 3 23 DMA Settings DREQO DREQ1 o DREQ2 o DREQ3 o DREQS DREQ6 DREQ7 Legend NEM Not allowed EN Possible Default DMA assignments changes are made by means of BIOS only DREQ O 3 and DREQ 5 7 lines are routed to PC 104 connector CPC306 User Manual 48 2012 Fastwel v 002a E External Connections Fastwel Lee CPC306 4 External Connections The following precautions must be observed to ensure proper installation and to avoid damage to the module other system components or harm to personnel 4 1 Safety Regulations The following safety regulations
21. D12 In Out 16 D15 DRQ7 In C16 SD13 In Out 16 D16 45V Power C17 SD14 In Out 16 D17 MASTER In C18 SD15 In Out 16 D18 GND Power C19 KEY D19 GND Power CPC306 User Manual 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 Note AK In two tables above Not used Power supplied to the stacked modules In Out column shows the data transfer direction for a processor module being the bus master 3 2 13 Redundancy CPC306 supports redundancy connection To do so connect the main and the reserve modules in PC 104 stack with no connection via XS1 PCI connector Make connection between XP1 COM9 and XP2 Redundancy Connector pinpads according to the figure below Additional information on redundancy arrangement is available upon request Figure 3 20 Redundancy Pinpads Connection CPC306 CPC306 COMS9 signals for redundancy function support are routed to XP1 connector This connector is not installed on the module its installation is ordered separately The place for installation of this connector PLS2 40 5 is reserved onboard Figure 3 21 XP1 Pinpad 1 5 H d S a 600000 XP1 is a 1 row 5 pin 2 mm pitch pinpad IDC5 Recommended counterpart Leotronics 2018 3051 socket with 2023 2000 contacts CPC306 User Manual 39 2012 Fastwel v 002a E Fastwel Lee CPC306 Functional Description Table 3 15 XP1 Pinout 1 RX 4 2 TX 5 3 GND
22. Fastwel TES CPC306 5 3 2 1 Primary IDE Master On selection of this item the following screen is shown Figure 5 5 Primary IDE Master Screen Image niran Mans EI 1 9can Megatrends The following table presents Primary IDE Master settings Primary IDE Slave menu is identical to Primary IDE Master menu Table 5 5 Primary IDE Master Items TBA CPC306 User Manual 60 02012 Fastwel v 002a E AMI BIOS Fastwel EEN CPC306 5 3 3 Remote Access Configuration On selection of this item the following screen is shown Figure 5 6 Remote Access Configuration Screen Image Remote Access Enabled Amer an Vith rends The following table presents explanations on Remote Access Configuration menu screen Table 5 6 Remote Access Configuration Items TBA CPC306 User Manual 61 2012 Fastwel v 002a E AMI BIOS Fastwel Xy CPC306 5 3 4 USB Configuration On selection of this item the following screen is shown Figure 5 7 USB Configuration Screen Image cu USB Sum USB 2 0 Controller Mode HiSpeed S EHCI Hand Off Enabled The following table presents explanations on USB Configuration menu screen Table 5 7 USB Configuration Items TBA CPC306 User Manual 62 2012 Fastwel v 002a E AMI BIOS Fastwel TE CPC306 5 4 Advanced PCI PnP Settings PCI Plug and Play menu screen is shown below Figure 5 8 PCI Plug and Play Menu Screen BIOS S
23. in voltage measurement mode Rin 200 kohm Shunt resistor for current measurement Rsyunt 249 ohm 0 05 Overvoltage protection 16 5 V 500V isolation Analog output port B 2 channels 12 bit resolution 7 Output ranges 0 5 V 5 V 0 10 V max permissible basic reduced error within operating temp range 0 6 a Conversion time for one DAC channel 10 us max Min output load 2 kohm 500V isolation Universal discrete I O port 72 CMOS TTL lines Output capacity Log 0 Log 1 12 0 mA 4 0 mA z Output capacity for opto modules w o keeping signal level 20 mA max In system programming 5 71 48 lines can be used as a matrix keyboard and LCD port CPC306 User Manual 20 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 W X Three watchdog timers j One with fixed timeout period of 1 6 s n Two integrated in Vortex86DX with programmable timeout period E Flash memory based reserved BIOS 256 KB integrated in controller reserve z 512 KB on flash memory chip connected to ISA bus main In system modification Auto loading from reserve copy if loading from the main failed E Real time clock with Li battery backup L CMOS memory and non volatile FRAM 256 Kbit for BIOS configuration storage Layouts of main CPC306 components and connectors on top and bottom sides are presented in Figures 3 2 and 3 3 respectively External connections are illustrated in Chapter 4
24. 048 04 2 mm pitch two row contact holder socket for 10 26 20 44 contacts respectively Recommended counterpart for IDC headers of the module ACS00049 ACS00049 01 ACS00049 02 Set of contacts for contact holders sockets ACS00047 and ACS00048 Set of contacts 10 pcs One contact crimped on MGTF 1x0 14 wire 1 m length Contact crimped on MGTF 1x0 14 wire 1 m length 5 pcs CPC306 User Manual 2012 Fastwel 12 v 002a E Technical Specifications Fastwel Ley CPC306 2 1 Technical Specifications General Form factor PC 104 Plus CPU Integrated in DM amp P Vortex86DX SoC 600 MHz 32 bit x86 compatible core 16 bit memory bus Math coprocessor 32 KB L1 256 KB L2 cache 7 6 stage pipeline System memory 256 MB soldered DDR2 SDRAM DDR333 IDE port 7 One IDE channel Primary Support for up to two UltraDMA 100 IDE devices with NAND Flash disabled in BIOS Setup and if the CompactFlash socket XP34 is not populated CompactFlash socket z Type I II 7 Bottom side location Solid State Disk n Soldered n 1 GB NAND flash IDE interface Can be used as bootable device UltraDMA 100 support PS 2 PS 2 keyboard and mouse interface Remote Reset IRQ Discrete remote reset interrupt input 7 500V optoisolation USB Four USB 2 0 channels One device can be connected to each channel CPC306 User Manual 13 2012 Fastwel v 002a E Technic
25. 06 BIOS U 2 00 PU VortexB6DX A91Z1 Speed 600MHz Press DEL to run Setup F4 on Remote Keyboard ress F11 for BBS POPUP F3 on Remote Keyboard Initializing USB Controllers Done 128MB OK Auto Detecting Pri Master IDE Hard Disk Pri Master 1024HMB ATA Flash Disk ADAA4OBJ Auto detecting USB Mass Storage Devices 00 USB mass storage devices found and configured CPC306 User Manual 55 2012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 To start BIOS Setup press Del key on a keyboard after the message Hit Del if you want to run SETUP appeared on the screen This will lead you to the Main Menu screen shown in the Figure below Attention A In remote console mode the BIOS Setup utility is started by F4 on the keyboard of a remote PC with Console Redirect option enabled Figure 5 1 Main Menu Screen Image BIOS SETUF UTILITY fiduanced PCIPnP Boot Security Chipset Exit System Overview Use ENTER TAB or SHIFT TA B to ANIBIOS select a field Version 08 00 15 Build Date 09 23 10 Use or to ID SBABTOOO configure system Time Fastwel FPGA Firmware XC395 Rev 7 8 20 Rev 2 9 CSZ0 ID 1n00n00n00 Processor Vortex A9121 Select Screen Speed 600hHz Select Item Change Field System Memory Select Field Size 256MB General Help Save and Exit 36 01 Exit System Date Thu 1072172009 v02 61 C Copyright 1985 2006 American Megatrends Inc The Main Men
26. AO 3 DD7 14 DD13 25 IORD 36 DA2 4 DD8 15 DD1 26 GND 37 CS0 5 DD6 16 DD14 27 IOCHRDY 38 CS1 6 DD9 17 DDO 28 GND 39 DASP 7 DD5 18 DD15 29 DACK 40 GND 8 DD10 19 GND 30 GND 41 5V 9 DD4 20 31 IRQ 42 5V 10 DD11 21 DRQ 32 CS16 43 GND 11 DD3 22 GND 33 DA1 44 CPC306 User Manual 25 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 The ACS00010 FC44 cable allows direct connection of a 2 5 HDD to the XP17 connector Other IDE devices 3 5 HDD CD ROM having 40 contact 2 5 mm pitch connector can be connected to CPC306 via the CDMO2 469535 023 adapter This adapter is plugged directly to the 40 contact connector of the IDE device and with ACS00010 cable is connected to XP 17 connector of CPC306 The operation modes of external IDE devices are set using jumpers on these devices 3 2 4 CompactFlash One CompactFlash Type I II card can be connected to CPC306 using XP34 socket on the bottom side 3M N7E50 M516RB 50 The socket is connected to Primary IDE channel Booting from CompactFlash is available Master mode is enabled by closing contacts 2 and 3 at XP28 connector Slave mode is enabled if these contacts are open jumper removed Table 3 3 XP34 CompactFlash Socket Pinout 1 GND 26 CD1 2 D03 27 D11 3 D04 28 D12 4 D05 29 D13 5 D06 30 D14 6 D07 31 D15 7 CS0 32 CS1 8 A10 not used 33 VS1 9 A
27. Assignments 1 DCD 2 DSR 3 RXD 4 RTS 5 TXD 6 CTS 7 DTR 8 RI 9 GND 10 5V Important 5V lines are protected by 0 5A self resettable switch Recommended consumption current for connected external modules is 0 4A It is not recommended to power more than one external module via interface connectors in order not to overload power circuits of CPC306 CPC306 User Manual 33 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 11 Parallel Printer Port LPT LPT port is available via XP20 2 row 2 mm pitch IDC26 connector Leotronics 2073 3262 LPT port of CPC306 supports SPP EPP and ECP operation modes and has standard PC AT base addresses Base address and interrupt line are selected in BIOS Setup Figure 3 17 XP20 Connector 2 26 0000000000000 0000000000000 1 25 Recommended counterpart connector for making a custom adaptor cable is Leotronics 2040 3462 socket for ribbon cable ACS00040 03 set or Leotronics 2022 2462 socket ACS00048 02 with 2023 2000 contacts ACS00049 Important N 5V lines are protected by 0 5A self resettable switch Recommended consumption current for connected external modules is 0 4A It is not recommended to power more than one external module via interface connectors in order not to overload power circuits of CPC306 The table below describes pin assignments of XP20 connector Table 3 10 XP11 LPT Connector Pinout 1 S
28. B11 SMEMW Out 16 A12 SA19 Out 16 B12 SMEMR Out 16 A13 SA18 Out 16 B13 JON Out 16 A14 SA17 Out 16 B14 IOR Out 16 A15 SA16 Out 16 B15 DACK3 Out 8 A16 SA15 Out 16 B16 DRQ3 In A17 SA14 Out 16 B17 DACK1 Out 8 A18 SA13 Out 16 B18 DRQ1 In CPC306 User Manual 2012 Fastwel v 002a E Functional Description Fastwel Lee CPC306 A19 SA12 Out 16 B19 REFRESH Out 8 A20 SA11 Out 16 B20 BCLK Out 8 A21 SA10 Out 16 B21 IRQ7 In A22 SA9 Out 16 B22 IRQ6 In A23 SA8 Out 16 B23 IRQ5 In A24 SA7 Out 16 B24 IRQ4 In A25 SA6 Out 16 B25 IRQ3 In A26 SA5 Out 16 B26 DACK2 Out A27 SA4 Out 16 B27 TC Out A28 SA3 Out 16 B28 BALE Out 16 A29 SA2 Out 16 B29 5V Power A30 SA1 Out 16 B30 OSC Out 16 A31 SAO Out 16 B31 GND Power A32 GND Power B32 GND Power Table 3 14 ISA XS2 Rows C and D Contacts Designation CO GND Power DO GND Power C1 SBHE Out 8 D1 MEMCS16 In 8 C2 LA23 Out 8 D2 10CS16 In 8 C3 LA22 Out 8 D3 IRQ10 In C4 LA21 Out 8 D4 IRQ11 In C5 LA20 Out 8 D5 IRQ12 In C6 LA19 Out 8 D6 IRQ13 In C7 LA18 Out 8 D7 IRQ14 In C8 LA17 Out 8 D8 DACKO Out 8 C9 MEMR Out 16 D9 DRQO In C10 MEMW Out 16 D10 DACK5 Out 8 C11 SD8 In Out 16 D11 DRQ5 In C12 SD9 In Out 16 D12 DACK6 Out 8 C13 SD10 In Out 16 D13 DRQ6 In C14 SD11 In Out 16 D14 DACK7 Out 8 C15
29. CPC306 5 6 Security Settings Security menu screen is shown on the following figure Figure 5 12 Security Menu Screen Change Supervisor Password Change User C ye Password Copyright 1985 2006 Ame 5 erican Megatrends Table 5 11 Security Menu Items TBA CPC306 User Manual 67 2012 Fastwel v 002a E AMI BIOS Fastwel Xy CPC306 5 7 Chipset Menu The menu screen is shown in the figure below Figure 5 13 Chipset Menu Screen Image BIOS SETUP UTILITY Ce anced vOZ 61 This menu provides access to North and South Bridges configuration sections Table 5 12 Chipset Menu Items TBA CPC306 User Manual 68 02012 Fastwel v 002a E AMI BIOS Fastwel TE CPC306 5 7 1 NorthBridge Configuration On selection of this item the following screen is shown Figure 5 14 NorthBridge Configuration Screen Image BIOS SETUP UTILITY DRAM Timing Setting Val The following table presents explanations on NorthBridge Configuration menu screen Table 5 13 NorthBridge Configuration Items TBA CPC306 User Manual 69 02012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 5 7 2 SouthBridge Configuration On selection of this item the following screen is shown Figure 5 15 SouthBridge Configuration Screen Image BIOS SETUP UTILITY The following table presents explanations on SouthBridge Configuration menu screen Table 5 14 SouthBridge Configuration Item
30. ETUP UTILITY Main Advanced PCIPnP Boot Security Chipset Exit Advanced PCI PnP Settings Al Clear NURAM during System Boot WARNING Setting wrong values in below sections may cause system to malfunction Plug amp Play Dez No PCI Latency Timer 611 Allocate IRQ to PCI VGA No Palette Snooping Disabled PCI IDE BusMaster Disabled Off Board PCI ISA IDE Card Autol IRQ3 Reserved IRQ4 Reserved IRQS Available IRQ6 Available IRQ Available IRQI Available IRQ10 Available IRQ11 Available 1RQ12 Available IRQ14 Available IRQ15 Available DMA Channel 0 Available lt gt Select Screen DMA Channel 1 Available Select Item DMA Channel 3 Available Change Option DMA Channel 5 available Fi General Help DMNA Channel 6 Available Fi10 Save and Exit DMA Channel d Available ESC Exit Reserved Memory Size Disabled v02 61 C Copyright 1985 2006 American Megatrends Inc The figure shows the default settings TBA PCI Plug and Play menu items are described in the table below Table 5 8 PCI Plug and Play Menu Items TBA Remember Wrong or incorrect settings may lead to abnormal system performance To correct possible errors restart the BIOS Setup program and restore manufacturer s settings by selection of Reset CMOS to factory defaults command in Main menu CPC306 User Manual 63 2012 Fastwel v 002a E AMI BIOS Fastwel TE CPC306
31. Fastwel TS CPC306 PC 104 Plus Vortex86DX Based CPU Module User Manual Rev 002a E February 2012 Product Title CPC306 Document name CPC306 User Manual Manual version 002a E Ref doc v 2 1 R 467444 031 Copyright 2011 2012 Fastwel Co Ltd All rights reserved Revision Record 001 Initial preliminary version incomplete CPC306 PCB v 3 0 KIB386 August 2011 002 Functional description and BIOS sections added CPC306 PCB v 3 0 KIB386 October 2011 002a Dimensions corrected CPC306 PCB v 3 0 KIB386 February 2012 Contact Information Fastwel Co Lid Fastwel Corporation US Address 108 Profsoyuznaya st 45 Main Street Suite 319 Moscow 117437 Brooklyn New York 11201 Russian Federation USA Tel 7 495 232 1681 1 718 554 3686 Fax 7 495 232 1654 1 718 797 0600 Toll free 1 877 787 8443 1 877 RURUGGED E mail info fastwel com Web http www fastwel com Fastwel Lee CPC306 Table of Contents Table of Contents miii A aaa e 1 ister Tables 20 a 3 List O FIGUES reini e aeea aA ect ecedaciicecanducadedt vada taeda Ea ER Ea Eee 3 Nc 5 General Safety Precautions coincide e iege pa tan inanan ie aa deb ep rade ug RE dk pena RE E c aA 6 Unpacking Inspection and Handling 7 IIED ER E A 8 1 INTO Dee E 9 1 1 Module Intro Te Le TEE 9 L MCLLSCIU TRI CIETNEERETE m 11 1 3 Delivery Checklist EET 11 1 4 Additional Accessories 00
32. IOS Upgrade Reserved BIOS allows riskless upgrade of BIOS copies Both the main and the reserve BIOS copies can be upgraded using the utilities supplied with the module TBA 3 2 18 Power Supply The power is supplied to CPC306 via XS1 and XS2 connectors or via dedicated XP26 AMP 4 171826 4 connector from an external power source For XP26 polarity reversal and overvoltage 26 V protection is realized Figure 3 23 XP26 Power Supply Connector The main power voltage of the processor module is 5V 5 For stable operation of the module without external devices the external power supply unit should provide not less than 1 5 A 2 consumption current The following table gives assignments of XP26 contacts Table 3 17 XP26 Power Connector Pinout 1 5 V 2 GND 3 GND 4 _ For making a custom power cable it is recommended to use AMP 4 171822 4 socket with 170263 1 contacts sets ACS00038 or ACS00038 01 TBA CPC306 User Manual 42 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 19 Power Supply Supervisor CPC306 is equipped with ADM706T power supply supervisor If during the operation 5V voltage drops below 4 45V then PFO signal is generated This signal can be connected to different circuits using contacts 3 4 of XP29 pinpad and contacts 1 2 of XP35 If the voltage drops below 3 08V then hardware Reset is issued TBA Figure 3 24 Power Supply Supervisor Diagram
33. TA SEL 34 IORD 10 A09 not used 35 IOWR 11 A08 not used 36 WEZ 12 A07 not used 37 INT 13 VCC 3 3V 38 VCC 3 3V 14 A06 not used 39 CSEL 15 A05 not used 40 VS2 16 A04 not used 41 RESET 17 A03 not used 42 IORDY 18 A02 43 INPACK DRQ 19 A01 44 REG DACK 20 A00 45 DASP 21 DOO 46 PDIAG 22 D01 47 D08 23 D02 48 D09 24 10CS16 49 D10 25 CD2 50 GND CPC306 User Manual 26 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 5 ATA Flash Disk CPC306 has ATA flash disk controller connected to Primary IDE interface The capacity of the soldered on board NAND flash memory chip is 1 GB The system detects this controller as an IDE disk which can be used as bootable Closing contacts 1 2 of XP28 sets Master mode for the controller Slave mode is set by removing jumper from these contacts The controller can be disabled by closing contacts 4 5 of XP28 while jumper must be removed from contacts 1 2 of XP28 or in BIOS Setup gt Advanced 3 2 6 PS 2 Keyboard and Mouse Interface PS 2 keyboard and mouse interface is routed to XP27 6 pin 2 mm pitch IDC6 header JST B 6B PH KL Figure 3 6 XP27 Connector Contacts Numbering To make a custom cable it is recommended to use as a Counterpart ee connector JST PHR 6 socket with SPH 002T P0 5S contact set available for order as ACS00031 02 The following table shows pinout of CPC306 XP27 connector Table 3 4
34. TB 2 AFD 3 PDO 4 ERR 5 PD1 6 INIT 7 PD2 8 SLIN 9 PD3 10 GND 11 PD4 12 GND 13 PD5 14 GND 15 PD6 16 GND 17 PD7 18 GND 19 ACK 20 GND 21 BUSY 22 GND 23 PE 24 GND 25 SLCT 26 5V CPC306 User Manual 34 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 12 Expansion Buses ISA and PCI The module is equipped with two interface expansion headers stipulated by PC 104 Plus specification 104 pin ISA and 120 pin PCI except for CPC30601 connectors They allow stacking up to four PC 104 or PC 104 Plus modules Up to four PC 104 Plus PCl master expansion modules are supported Both connectors are available as a socket at the top side of the module and as a pin array with organizer at the bottom side of CPC306 3 2 12 1 PCI Header PC 104 Plus standard specifies availability of 120 pin 80x4 2 mm header This interface header accepts up to 4 stackable PC 104 Plus PCI bus mastering modules and carries all of the appropriate 32 bit 33 MHz PCI signals PCI signals are available both via the socket at the top side of the module XS1 AMP 1375799 1 and via a pin array with organizer AMP 1375801 1 at the bottom side of CPC306 XS1 contacts designation and load capacity LC are shown in the following table Figure 3 18 XS1 Connector Contacts Layout
35. XP27 Contacts Designation 1 KBD CLK 4 GND 2 KBD DATA 5 5V 3 MOUSE CLK 6 MOUSE DATA CPC306 User Manual 27 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 7 Optoisolated Reset IRQ Input Figure 3 7 XP25 Connector 12 XP25 is a 2 pin 2 mm pitch IDC2 connector PLS2 40 2 that is intended for connection of a remote Reset IRQ signal source with voltage of 3 to 5 V The discrete input has 500 V optoisolation Recommended counterpart is Leotronics 2018 3021 socket ordering code ACS00047 and 2023 2000 contact set ACS00049 Figure 3 8 Discrete Input Optoisolation and Reset or IRQ Source Selection 3 3V A 43V 45V A External Reset 9 R172 XP29 y XP25 y oh ol Reset 1 2 R177 2 DA16 e PO XP35 470 e of 100 locu K vg gt M4 GPIO 0 V oce GND PFO 5 Supervisory Circuit Depending on position of jumpers of XP29 pin header the input is connected to different circuits W X Closing contacts 1 2 of XP29 enables Reset on input L Closing contacts 2 3 of XP29 connects input to line 0 of GPIO1 port Selection Reset function or IRQ line number is possible in BIOS Setup utility or by programming registers of GPIO1 port L Closing contacts 2 3 of XP29 and 1 2 of XP35 enables NMI interrupt generation on input This position of jum
36. al Specifications Fastwel Ty CPC306 El LAN j Two Fast Ethernet ports 10 100 Mbit s 7 500 V isolation W Serial ports Four serial ports High speed NS16C550 compatible COM1 COM2 RS422 485 up to 115 2 Kbaud 500 V isolation 5 COM3 COM4 RS232 complete up to 115 2 Kbaud Console operation via COM1 COM4 E Parallel port B SPP ECP EPP compatible E Expansion buses E PCI and ISA E Redundancy support Analog input port j 8 input channels n ADC resolution 12 bit Voltage measurement ranges 0 5V 5V 0 410V 10V Max basic reduced error 0 3 E Current measurement ranges 0 20 mA 20 mA Max basic reduced error 0 396 j Hardware averaging N 1 4 8 or 16 samples Conversion time for one ADC channel 12 5 us N Input resistance 200 kohm External shunt resistance current measurement 249 ohm E Overvoltage protection 16 5 V E Isolation voltage min 500 V E Analog output port 2 output channels E DAC resolution 12 bit E Output ranges 0 5V 5V 0 10V Max basic reduced error 0 6 E Max conversion time for one DAC channel 10 us Min output resistance 2 kohm n Isolation voltage min 500 V L Universal discrete I O port 72 CMOS TTL lines Output capacity of logic 0 logic 1 max 12 0 4 0 mA E Output capacity for opto modules 20 mA 5 In system programming The lines 71 48 can be programmed as LCD and matrix keyboard ports W X Three watchdog timers a One
37. any logos and trademarks which are registered trademarks and therefore are property of their respective owners Fastwel welcomes suggestions remarks and proposals regarding the form and the content of this Manual CPC306 User Manual 4 2012 Fastwel v 002a E Fastwel Lee CPC306 Notation Conventions Warning ESD Sensitive Device This symbol draws your attention to the information related to electro static sensitivity of your product and its components To keep product safety and operability it is necessary to handle it with care and follow the ESD safety directions Warning This sign marks warnings about hot surfaces The surface of the heatsink and some components can get very hot during operation Take due care when handling avoid touching hot surfaces Caution Electric Shock This symbol warns about danger of electrical shock gt 60 V when touching products or parts of them Failure to observe the indicated precautions and directions may expose your life to danger and may lead to damage to your product Warning Information marked by this symbol is essential for human and equipment safety Read this information attentively be watchful Note This symbol and title marks important information to be read attentively for your own benefit SE gt b gt CPC306 User Manual 5 2012 Fastwel v 002a E Fastwel Lee CPC306 General Safety Precautions This product was developed for fault free op
38. bles during all handling and maintenance operations with this module to avoid serious danger of electrical shock CPC306 User Manual 6 2012 Fastwel v 002a E Fastwel Lee CPC306 Unpacking Inspection and Handling Please read the manual carefully before unpacking the module or mounting the device into your system Keep in mind the following ESD Sensitive Device A Electronic modules and their components are sensitive to static electricity Even a non perceptible by human being static discharge can be sufficient to destroy or degrade a component s operation Therefore all handling operations and inspections of this product must be performed with due care in order to keep product integrity and operability a Preferably unpack or pack this product only at EOS ESD safe workplaces Otherwise it is important to be electrically discharged before touching the product This can be done by touching a metal part of your system case with your hand or tool It is particularly important to observe anti static precautions when setting jumpers or replacing components 5 If the product contains batteries for RTC or memory back up ensure that the module is not placed on conductive surfaces including anti static mats or sponges This can cause short circuit and result in damage to the battery and other components B Store this product in its protective packaging while it is not used for operational purposes Unpacking The product is care
39. cu elie 57 5 3 1 CPU Conflg ratlon iet ire cte ordei eret ended boxe Den o ta Pe eee edad ee La s babeo caa au a 58 5 3 2 IDE COMU zio EE 59 5 3 2 1 Primary IDE Master enemies nde aaia aahei 60 5 3 3 Remote Access Configuration eene nem nnne nnne nnns 61 5 3 4 USB Configuration 0 0 0 ee nr nnn eee nnne nn nena nnne nnne nnn nnns 62 5 4 Advanced PCI PnP Settings cnn nnn nnn enm enne nn n cnn nn nena nnns eren nnne nnne nnne 63 WR O E E E 64 5 5 1 BOO Settings e lr le LEE 65 5 5 2 BOOt DEVICE POM ys eer EE 66 5 6 Security ul le CEET 67 5 7 Chipset cem A 68 5 7 1 NorthBridge Configuration eiii iiic eee t eod ee b e vr ne Lu d nU Ede 69 5 7 2 SouthBridge Configuration cece nr eee aaa nennen nnnm nnne nennen nnn 70 5 7 2 4 ISA Config ration eicere timete tette Denn neni t errori tke niin 71 5 7 2 2 Serial Parallel Port Configuration seesssneenn nnn 72 5 7 2 3 WatchDog Configuration mene nnne nnn 73 GES GUTE 74 CPC306 User Manual 2 2012 Fastwel v 002a E Fastwel Lee CPC306 List of Tables Table 1 1 Table 1 2 Table 1 3 Table 2 1 Table 3 1 Table 3 2 Table 3 3 Table 3 4 Table 3 5 Table 3 6 Table 3 7 Table 3 8 Table 3 9 Table 3 10 Table 3 11 Table 3 12 Table 3 13 Table 3 14 Table 3 15 Table 3 16 Table 3 17 Table 3 18 Table 3 19 Table 3 20 Table 3 21 Table 3 22 Table 3 23 Table 4 1 Table 5 1
40. d to FRAM memory and automatically recovered in case of CMOS data loss This allows using the module without battery but system date and time are not stored in this case The capacity of the battery is 235 mA h The consumption current of the module in power off state is about 2 uA Expected life time of the battery is about 10 years at 23 C but it depends on operating or storage temperature and power off time It is recommended to replace the battery every 5 years Replacing the battery observe polarity is up Dispose of used batteries according to the local regulations CPC306 User Manual 41 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 17 3 FRAM FRAM is non volatile memory with SPI interface It serves as a back up storage for BIOS Setup parameters and for restoration of the CMOS memory except the time and date settings if an error is detected This feature enables the possibility to operate the module even when the battery is disconnected High FRAM memory units 7 KB are available to the user via INT17H BIOS extensions common with print service interrupt The lower 1 KB of FRAM is reserved writing to this area leads to operation instability FRAM can be addressed direcly via SPI registers for details please refer to Vortex86DX and FRAM descriptions supplied on CD in CPC306 Techinfo folder A sample is available in GPC306 Software SFRAMS307 zip file on the CD TBA 3 2 17 4 B
41. eader Note In two tables above Not used Power supplied to the stacked modules In Out column shows the data transfer direction for a processor module being the bus master XS2 header mounted on CPC306 allows connection of PC 104 expansion modules via ISA bus 8 16 bit 8 3 16 6 MHz DMA support Master mode is not supported ISA signals are available both via the socket at the top side of the module AMP 1375795 5 and via a pin array with organizer AMP 1445251 1 at the bottom side of CPC306 The contact configuration of XS2 header is shown in the figure below The tables following the figure presents the designation of its contacts and load capacity Figure 3 19 ISA Header Contacts Layout B1 m Hw A1 LE 0 De pd e Du CO El C19 DO D19 Table 3 13 ISA XS2 Connector Rows A and B Contacts Designation B32 A32 A1 IOCHK B1 GND Power A2 SD7 In Out 16 B2 RESET Out 16 A3 SD6 In Out 16 B3 5V Power A4 SD5 In Out 16 B4 IRQ9 In A5 SD4 In Out 16 B5 5V Power A6 SD3 In Out 16 B6 DRQ2 In A7 SD2 In Out 16 B7 12V Power A8 SD1 In Out 16 B8 OWS In A9 SDO In Out 16 B9 12V Power A10 IOCHRDY In 16 B10 KEY A11 AEN Out 16
42. emperatures from 40 C to 85 C CPC306 User Manual 9 2012 Fastwel v 002a E Introduction Fastwel dE CPC306 Figure 1 1 CPC306 Module Appearance The appearance may vary for different versions of the module CPC306 User Manual 10 2012 Fastwel v 002a E Introduction Fastwel TE CPC306 1 2 CPC306 Versions At the present time the CPC306 module is manufactured in two versions differing in interface capabilities Table 1 1 CPC306 Versions CPC306 CPC306 01 Analog and discrete input output II SSES CPC306 02 No analog and discrete input output Other options include COATED protective coating CE Windows CE 5 preinstalled LNX Linux 2 6 preinstalled QNX QNX 6 4 1 preinstalled 1 3 Delivery Checklist Table 1 2 CPC306 Supplied Set CPC30601 CPC306 processor module CPC30602 ACS00023 DSUBO9M to IDC10 2 mm adapter cable for connection to COM port 68561 1 082 Mounting standoffs kit Jumpers set Antistatic bag and consumer carton box Note AK Keep the antistatic bag and the original package at least until the warranty period is over It can be used for future storage or warranty shipments CPC306 User Manual 11 2012 Fastwel v 002a E Fastwel TS Introduction CPC306 1 4 Additional Accessories Peripheral devices are attached to the module directly or via additional accessories and cables listed in the
43. eration Its design provides conformance to all related safety requirements However the life of this product can be seriously shortened by improper handling and incorrect operation That is why it is necessary to follow general safety and operational instructions below A A A Warning All operations on this device must be carried out by sufficiently skilled personnel only Warning When handling this product special care must be taken not to hit the heatsink if installed against another rigid object Also be careful not to drop the product since this may cause damage to the heatsink CPU or other sensitive components as well Please keep in mind that any physical damage to this product is not covered under warranty Note This product is guaranteed to operate within the published temperature ranges and relevant conditions However prolonged operation near the maximum temperature is not recommended by Fastwel or by electronic chip manufacturers due to thermal stress related failure mechanisms These mechanisms are common to all silicon devices they can reduce the MTBF of the product by increasing the failure probability Prolonged operation at the lower limits of the temperature ranges has no limitations Caution Electric Shock Before installing this product into a system and before installing other devices on it always ensure that your mains power is switched off Always disconnect external power supply ca
44. f its suitability for any specific purpose This information has been thoroughly checked and is believed to be entirely reliable and consistent with the product that it describes However Fastwel accepts no responsibility for inaccuracies omissions or their consequences as well as liability arising from the use or application of any product or example described in this document Fastwel Co Ltd reserves the right to change modify and improve this document or the products described in it at Fastwel s discretion without further notice Software described in this document is provided on an as is basis without warranty Fastwel assumes no liability for consequential or incidental damages originated by the use of this software This document contains information which is property of Fastwel Co Ltd It is not allowed to reproduce it or transmit by any means to translate the document or to convert it to any electronic form in full or in parts without antecedent written approval of Fastwel Co Ltd or one of its officially authorized agents Fastwel and Fastwel logo are trademarks owned by Fastwel Co Ltd Moscow Russian Federation Ethernet is a registered trademark of Xerox Corporation IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc Intel is a trademark of Intel Corporation Geode is trademark of AMD Microsoft is a trademark of the Microsoft corporation In addition this document may include names comp
45. following table Additional accessories are not supplied with the CPU module are ordered separately Table 1 3 CPC306 Additional Accessories KIB386 01 Interface module with installed standard PC interface connectors CDMO02 Adapter module for connection of 3 5 HDD or CD ROM drive 469535 023 ACS00010 FC44 cable for 2 5 HDD connection to 44 contact header ACS00031 01 PHR 5 connector set Includes JST PHR 5 socket and a set of contacts SPH 002T P0 5S for connection to XP4 or XP8 headers of the module ACS00031 02 PHR 5 connector set Includes JST PHR 2 socket and a set of contacts SPH 002T PO0 5S for connection to XP27 header of the module ACS00038 Connector set for connection of a power supply unit to the module Includes AMP 4 171822 4 socket and a set of contacts 170262 1 for connection to XP26 power connector of the module ACS00040 01 ACS00040 03 ACS00040 04 ACS00040 05 IDC2 socket for ribbon cable with 10 26 20 44 contacts respectively Recommended counterpart for IDC2 headers of the module ACS00042 Null modem cable ACS00043 PS 2 cable Cable length 200 mm Connectors PS 2 and JST PHR 6 socket Recommended counterpart for XP27 header of the module ACS00047 2 mm pitch one row contact holder socket for 2 6 14 contacts respectively ACS00047 03 ACS00047 05 Recommended counterpart for XP1 XP9 XP25 XP33 headers of the module ACS00048 ACS00048 02 ACS00048 03 ACS00
46. fully packed in an antistatic bag and in a carton box to protect it against possible damage and harmful influence during shipping Unpack the product indoors only at a temperature not less than 15 C and relative humidity not more than 70 Please note that if the product was exposed to the temperatures below 0 C for a long time it is necessary to keep it at normal conditions for at least 24 hours before unpacking Do not keep the product close to a heat Source Following ESD precautions carefully take the product out of the shipping carton box Proper handling of the product is critical to ensure correct operation and long term reliability When unpacking the product and whenever handling it thereafter be sure to hold the module preferably by the front panel card edges or ejector handles Avoid touching the components and connectors Retain all original packaging at least until the warranty period is over You may need it for shipments or for storage of the product Initial Inspection Although the product is carefully packaged it is still possible that shipping damages may occur Careful inspection of the shipping carton can reveal evidence of damage or rough handling Should you notice that the package is damaged please notify the shipping service and the manufacturer as soon as possible Retain the damaged packing material for inspection After unpacking the product you should inspect it for visible damage that could have occurred dur
47. ible designation 0300h 0377h ISA bus External bus access 0378h 037Fh Nopt LPT possible designation 0380h 03AFh ISA bus External bus access 03BOh 03BBh MDA Adapter possible designation 03BCh O3BFh Nopt LPT possible designation 03COh 03CFh EGA VOA Adapter possible designation 03DOh 03DFh CGA Adapter possible designation O3EOh 03E7h ISA bus External bus access 03E8h OSEFh Serial Port 3 possible designation OSFOh 03F7h Floppy Controller 1 possible designation 03F8h 03FFh Serial Port 1 possible designation 0400h 04CFh ISA bus External bus access 04DOh 04D1h Reserved No access 04D2h 0777h ISA bus External bus access 0778h 077Fh Reserved No access 0780h OCF7h ISA bus External bus access CF8h OCFFh Host PCI controller configuration registers 0DO0h EDFFh ISA bus External bus access EE00h EF3Fh Reserved No access EF40h FBFFh ISA bus External bus access FCOOh FCODh Reserved No access FCOEh FFEFh ISA bus External bus access FFFOh FFFFh Reserved No access CPC306 User Manual 46 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 3 3 Interrupt Settings By default interrupts are generated by the devices belonging to the CPC306 module The table below presents interrupt settings Interrupt request configuration is performed in BIOS Setup Table
48. ing shipping or unpacking If damage is observed usually in the form of bent component leads or loose socketed components contact Fastwel s official distributor from which you have purchased the product for additional instructions Depending on the severity of the damage the product may even need to be returned to the factory for repair DO NOT apply power to the product if it has visible damage Doing so may cause further possibly irreparable damage as well as result in a fire or electric shock hazard If the product contains socketed components they should be inspected to make sure they are seated fully in their sockets CPC306 User Manual 7 2012 Fastwel v 002a E Fastwel Lee CPC306 Handling In performing all necessary installation and application operations please follow only the instructions supplied by the present manual In order to keep Fastwel s warranty you must not change or modify this product in any way other than specifically approved by Fastwel or described in this manual Technical characteristics of the systems in which this product is installed such as operating temperature ranges and power supply parameters should conform to the requirements stated by this document Retain all the original packaging you will need it to pack the product for shipping in warranty cases or for safe storage Please pack the product for transportation in the way it was packed by the supplier When handling the product
49. ive mode Thus the state of a network is not determined If the potential difference between RX and RX inputs of a receiver is less than 200 mA threshold level then the receiver output RX logical level will be equal to the last received data bit To provide proper voltage level in the network inactive state protective bias resistors are used To set the initial high voltage level at TX line a 4 7 kilohm bias resistor Rcm is installed To set the initial low voltage level at TX line a 4 7 kilohm bias resistor Rcm is installed as shown in the figure below Figure 3 13 RS485 422 Transmitter with Bias Elements and Terminating Resistors 5VA V Y vpamps RS 422 Converter for oo COM1 COM2 Ports Rem Rtt AA AN 4 7K 120 XP8 XP4 gl 1 TX E e T TX e e pe TX Tx J l Enable i gt e 3 RX RX e lt l TS E e 4 RX M SUM HF o Duplex l Rem Rtr lt 5 GNDA i 4 7K 120 RM GNDA ND GNDA A A XPTIXPS MAX1486EUB CPC306 User Manual 31 2012 Fastwel v 002a E Functional Description Fastwel 4
50. must be observed when installing or operating the module Fastwel assumes no responsibility for any damage resulting from infringement of these rules Warning When handling or operating the module special attention should be paid to the heatsink because it can get very hot during operation Do not touch the heatsink when installing or removing the module Moreover the module should not be placed on any surface or in any kind of package until the module and its heatsink have cooled down to ambient temperature ESD Sensitive Equipment This product comprises electrostatically sensitive components Please follow the ESD safety instructions to ensure module s operability and reliability il Use grounding equipment if working at an anti static workbench Otherwise discharge yourself and the tools in use before touching the sensitive equipment W X Try to avoid touching contacts leads and components Extra caution should be taken in cold and dry weather CPC306 User Manual 49 2012 Fastwel v 002a E External Connections Fastwel dE CPC306 4 2 Connection of Peripheral Devices Figure 4 1 External Devices Connection Reset LED indicators connection LEDs 2 4 Analo udis g I O port _PC i04 plus 0000000007 mode selector Two RS 485 422 ports Analog UO port 8 analog input lines 2 analog output lines mac eem J D MM a 4 Two RS 232 Ek bi ports Wee Two 10 100 Mbps
51. ne Ethernet controller is integrated in Vortex86DX SoC another Ethernet controller Intel LU82551IT is connected to PCI bus Both ports are not intended for use with network cables passing outside the building is available via XP8 connector on all versions of CPC306 except CPC30601 Ethernet controller is integrated in Vortex86DX SoC CPC306 User Manual 29 2012 Fastwel v 002a E Functional Description Fastwel T CPC306 Figure 3 10 XP15 Connector S Both Ethernet ports are routed to XP15 2 row 2 mm pitch IDC10 header Leotronics 2073 3102 Recommended counterpart 2040 3102 socket for ribbon cable ordering code ACS00040 01 or Leotronics 2022 2102 socket ACS00048 with 2023 2000 contacts ACS00049 Table 3 6 XP15 Ethernet Header Pinout 1 LAN1_TX 6 NC 2 LAN1 TX 7 LAN2_TX 3 LAN1_RX 8 LAN2 TX 4 LAN1 RX 9 LAN2_RX 5 NC 10 LAN2_RX 3 2 10 Serial Ports The CPC306 is furnished with four serial ports 22101 COM1 and COM Galvanically isolated COM1 and COM2 ports operate in RS485 422 mode and have standard PC AT base addresses IRQ line and base address selection is performed in BIOS Setup Figure 3 11 XP8 and XP4 Pins Numbering 1 5 COM is routed to XP8 connector COM2 to XP4 Both are single row 2 mm pitch IDC5 connectors JST B 5B PH KL Recommended counterpart is JST PHR 5 socket with SPH 002T PO 5S contacts orde
52. npad in this case it can not be enabled by a program Z state of line 2 of GPIO1 port should be enabled See also detailed description of GPIO ports in relevant subsection of this Manual TBA 3 2 17 RTC CMOS Serial FRAM and Reserved BIOS 3 2 17 1 Reserved BIOS The CPC306 takes advantage of flash memory based BIOS The main working copy of BIOS occupies 512 KB on a soldered chip Reserve BIOS copy occupies 256 KB of flash memory integrated in the controller and is used for emergency boot On power up the module is always booted using main BIOS copy If the timeout of WDT2 ADM706T is expired the module is rebooted using the reserve copy After that the module every time will be rebooted using the reserve copy To enable boot using the main BIOS copy do one of the following L Reset the module by pressing the SW1 RESET button E Reset the module by an external reset contacts 1 2 of XP29 should be closed el Set the GPIO1 port line 1 to 0 and then reset the module W X Swith the power off On power up the module will boot using the main BIOS copy WDT timeout expiry and the reserve BIOS copy use can be indicated by a LED connected to contacts 5 6 of XP9 BIOS settings can be changed only in BIOS Setup utility 3 2 17 2 RTC CMOS and Battery The supplied with CPC306 3 V lithium battery CR2032 is installed in X1 holder It is used to power the RTC and CMOS memory when the system power is off BIOS settings are duplicate
53. npads Connection eene nnne nnm nnns 39 EN PUMA vay cers E E 39 XP2 acm 40 XP26 Power Supply Connector iu died ski teda txt ca a Ee edu eir dba exa bna Le t EA E ed 42 Power Supply Supervisor Diagram eene nnne nnn nnns 43 External LEDs Connection PO 44 External Devices Connection ENEE 50 KIB386 01 CONNECUON Sii AA E ER 51 KIB386 01 DIMENSIONS ironia ad a TAE Dd 52 KIB386 01 Layout te DEE 53 KIB386 01 Layout Bottom 5 eret tpe tete ipe tret bane intet t Rr Dd e EAEE EENES 53 Main Menu Screen Image eene nennen nnns nennen nnne nennen nnns 56 Advanced Screen Image euet eed puduit A iiia 57 CPU Configuration Screen Image AAA 58 IDE Configuration Screen Image 59 Primary IDE Master Screen Image 60 Remote Access Configuration Screen Image 61 USB Configuration Screen Image 62 PCI Plug and Play Menu Screen EEN 63 Boot Menu Screen m 64 Boot Settings Configuration Screen Image ete e cette e eee e eee eeecaeeeeee ee teeccaaeeeeeeeeteenaaeees 65 Boot Device Priority Screen Image 66 Security Menu Screen AAA 67 Chipset Menu Screen Image 68 NorthBridge Configuration Screen IMage mnes 69 SouthBridge Configuration Screen Image 70 ISA Configuration Screen Image eee nennen nr narran enne nnns 71 Serial Parallel Port Configuration Screen Image een 72 WatchDog Configuration Screen Image 73 Exit Ese MMEeme m 74 All information in this document is provided for reference only with no warranty o
54. o o o COM4 oo oa na 12 Er Ifoo joo Joa ETT rt D Y E o a COMI Ga n Es jA l ge Analog I O 05 cit di ug a n Ly oop o e e Py El o COM2 oo a joo O 1321 O omm0m00000000000 Ol O O O O O CPC306 User Manual 53 2012 Fastwel v 002a E External Connections Fastwel ZE CPC306 The following interface connectors of KIB386 XP1 COM3 RS 232 XP2 COM4 RS 232 XS5 Ethernet 1 100 Mbps XS6 Ethernet 2 100 Mbps XS8 VGA RGB XS10 USB1 XS11 USB4 XS12 USB2 XS13 USB3 X816 LPT have standard pinouts for these types of connectors All interface connectors at bottom side as well as XP7 XP8 XP9 XP10 XP11 XP12 connectors of KIB386 01 module have the same layouts as the corresponding connectors of CPC306 Table 4 1 KIB386 01 and CPC306 Connectors Correspondence PS 2 XP27 XP3 XS7 COMA RS 232 XP14 XS2 XP2 COM3 RS 232 XP13 XS3 XP1 LAN1 2 100 Mbps XP15 XS4 XS5 XS6 USB1 2 3 4 XP19 XS9 XS10 XS11 XS12 XS13 Analog UO XP6 XS14 XP9 LPT XP20 XS15 XS16 Discrete I O C XP21 XS17 XP10 Discrete I O B XP18 XS18 XP11 Discrete I O A XP16 XS19 XP12 COM RS 422 485 XP4 XS20 XP7 COM1 RS 422 485 XP8 XS21 XP8 LED indication HL2 HL8 XP9 XS22 KIB386 01 has XP13 connector which can be used for power supply when the stack is installed inside a housing If the module is operated in rugged envi
55. ortex86DX includes the following main functional units 32 bit x86 compatible core operating at 600 MHz 32 KB L1 256 KB L2 cache Math coprocessor 16 bit DDR2 SDRAM memory bus IDE SD controller Five RS 232 serial ports Universal parallel port Four USB 2 0 ports PS 2 keyboard mouse port PCI ISA LPC and SPI bus controllers Two I2C interfaces Built in Ethernet 10 100 controller RTC CMOS memory for configuration storage Integrated flash memory for BIOS storage Integrated redundancy system Two programmable watchdog timers Figure 3 4 Vortex86DX SoC Block Diagram LAN DDR2 SDRAM BUS USB2 0 LPT A A Vortex86DX CPU North Bridge Vortex86 CPU South Bridge DDR2 SDRAM Controller FPU 10 100Mbit LAN LPC BUS 256 KB L2 Cache USB 2 0 GPIO 16KB 16KB DATA CODE Cache Cache le LPT REDUNDANCY COM9 Primary IDE SD controller WATCHDOG SPI Flash BIOS 256KB Internal SPI BUS COM 1 2 RS 232 422 Mode pt 2x 12C BUS COM 3 4 RS 232 Mode External SPI BUS Vcore Vio Vmem RTC I LPC BUS GPIO COM9 gt Rx Tx p RS 232 422 Mode COM 3 4 P RS 232 Mode gt Speaker Y JTAG Debug Port Ka IDE SD BUS Y v Y 12C BUS SPI BUS
56. ower Connector Pinot 42 CPC306 Diagnostic LEDs FuUNCHION occcooncconcccnnncconnnanancnnnncnnnnnnn nn nennen nnne nnn 44 XP9 Contacts Function nnne rennen nennen eren n nnne nnne nnn 44 Memory Address Mapping NENNEN 45 VO Address TEE 45 Interrupt Settings EE 47 DMA SAS aaa 48 KIB386 01 and CPC306 Connectors Correspondence seen 54 Maim Ment E 56 Advanced Menu EE 57 CPU Configuration MUS 58 IDE Configuration EE 59 Primary IDE Master HEr Siisti hea aa aaia adaa aa aaan nnne nnn nnn nnn nn cnn nn ad aaa aiaia 60 Remote Access Configuration Wems nenat 61 elle ie ML ITT 62 PCL Plug and Play Menu Items rrt Ferr e a cr Pine Pee PLE n ER Tere gen 63 Boot HUE 64 Boot Settings Configuration Wems mener nnn nnns 65 Security IBI HU EEEMMEEMEEMMMMMM 67 Chipset Menu Item ANEN 68 NorthBridge Configuration Items AAA 69 SouthBridge Configuration Hemstel 70 ISA Configuration HEMS cuicos deene 71 Serial Parallel Ports Getttngs enne rennen nennen nnn 72 WDTO and WDT1 Gettngs nennen nnn nnne nnns enn nnn nnnnnnr nnne n nnns 73 A ee Ee ee 74 CPC306 Module Appearance ue 10 CPC306 Overall and Mounting Dimensions A 17 CPC306 Block Diagram nnnm nn nnn ers n nnne nennen nnne 19 Top Side Connectors and Main Components Layout 22 Bottom Side Connectors and Main Components Layout 23 Vortex86DX SoC Block Diagram essseseseeseeeeeeeeennn nennen nennen nennen nnnm nennen 24 CPC306 User Manual 3 2012 Fastwel v 002a E
57. ower supply reversal misuse neglect accident or improper installation Returning a product for repair 1 Apply to Fastwel company or to any of the Fastwel s official representatives for the Product Return Authorization 2 Attach a failure inspection report with a product to be returned in the form accepted by customer with a description of the failure circumstances and symptoms 3 Carefully package the product in the antistatic bag in which the product had been supplied Failure to package in antistatic material will VOID all warranties Then package the product in a safe container for shipping 4 The customer pays for shipping the product to Fastwel or to an official Fastwel representative or dealer CPC306 User Manual 8 2012 Fastwel v 002a E Introduction Fastwel TE CPC306 1 Introduction This document presents general information on CPC306 CPU module the details of its proper and safe installation configuration and operation The issues of PC 104 modules and external devices connection are also considered This document applies to the module with PCB version 3 0 version is indicated on board 1 1 Module Introduction Fastwel CPC306 is designed for applications requiring high performance low power industrial controller being able to process a wide range of analog and discrete signals Fastwel CPC306 conforms to PC 104 Plus specification and is compatible with a large number of PC 104 and PC 104 Plus peripheral and
58. pers connects the input to IOCHK line of ISA bus XP29 pinpad also allows to set function of PFO signal Power Fail Output from Power voltage supervisor chip See also Configuration Jumpers Power Supply Supervisor and GPIO Ports sections of this document CPC306 User Manual 28 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 2 8 USB Interface The module is equipped with four USB 2 0 host ports routed to XP19 header USB 1 1 and USB 2 0 modes are supported Operation mode is selected in BIOS Setup Advanced Each channel has separate power control and protection circuit 5V 500 mA One USB device may be connected to each port USB drive boot is supported XP19 is a 2 row IDC20 pin header Leotronics 2073 3202 with 2 mm pitch Figure 3 9 XP19 Connector 2 20 0000000000 0000000000 1 19 USB devices can be connected to XP19 header using a custom adaptor cable with Leotronics 2040 3202 socket for ribbon cable order code ACS00040 04 or Leotronics 2022 2202 socket ACS00048 03 with 2023 2000 contacts ACS00049 Table 3 5 XP19 Connector Pinout USB EE ES 0 ESE 1 5V USB1 2 5V USB4 3 D1 4 D4 5 D1 6 D4 7 GND USB1 8 GND USB4 9 10 11 5V USB2 12 5V USB3 13 D2 14 D3 15 D2 16 D3 17 GND USB2 18 GND USB3 19 20 3 2 9 Fast Ethernet Interface There are two Fast Ethernet channels available onboard CPC306 O
59. please remember that the module its components and connectors require delicate care Always keep in mind the ESD sensitivity of the product Three Year Warranty Fastwel Co Ltd Fastwel warrants that its standard hardware products will be free from defects in materials and workmanship under normal use and service for the currently established warranty period Fastwel s only responsibility under this warranty is at its option to replace or repair any defective component part of such products free of charge Fastwel neither assumes nor authorizes any other liability in connection with the sale installation or use of its products Fastwel shall have no liability for direct or consequential damages of any kind arising out of sale delay in delivery installation or use of its products H a product should fail through Fastwel s fault during the warranty period it will be repaired free of charge For out of warranty repairs the customer will be invoiced for repair charges at current standard labor and materials rates Warranty period for Fastwel products is 36 months since the date of purchase The warranty set forth above does not extend to and shall not apply to 1 Products including software which have been repaired or altered by other than Fastwel personnel unless Buyer has properly altered or repaired the products in accordance with procedures previously approved in writing by Fastwel 2 Products which have been subject to p
60. power supply modules delivered by a wide range of manufacturers Based on x86 compatible Vortex86DX System on Chip SoC operating at 600 MHz the module bears 256 MB soldered DDR2 memory and wide range of input output interfaces CPC306 allows system designers simple programming and provides portability of previously developed libraries for x86 architecture with MS DOS 6 22 FreeDOS Windows CE 5 0 Linux 2 6 and QNX 6 4 support Integrated Ethernet channel four COM ports and large number of digital and analog input output ports give developers an excellent set of interconnects to the sensors slave devices and host systems Four USB 2 0 and LPT ports give CPC306 connectivity to various devices from PC environment Full 16 bit ISA bus support ensures expansion capability of CPC306 with legacy peripheral modules and power supplies while 32 bit PCI provides interconnect for mainstream expansion modules CPC306 has onboard CF and EIDE interfaces providing developers a choice of storage media to be used with With all components soldered on board CPC306 withstands vibration up to 10g shock up to 100g For debugging purposes or for applications requiring graphical interface CPC306 can operate together with Fastwel VIM301 graphics controller module providing VGA LVDS TFT and SGD interfaces KIB386 interface adapter module can be used for connection of external devices via standard interface connectors The module is designed for operation at t
61. r connection of external LEDs Recommended counterpart Leotronics 2018 3141 socket and 2023 2000 contacts set available for order as ACS00047 05 and ACS00049 sets Table 3 19 XP9 Contacts Function 1 2 R 510 U 5V LAN1 Ethernet Link Active 3 4 R 330 U 3 3V LAN2 Ethernet Link Active 5 6 R 160 U 1 8V WDT2 timeout expiry event 7 8 R 330 U 3 3V Power OK CPU_RESET 9 10 R 510 U 5V IDE ACT 11 12 R 510 U 5V User LED 1 13 14 R 510 U 5V User LED 2 Figure 3 25 External LEDs Connection XP9 1 3 5 7 9 11 13 3 2 23 Reset Button In the event of a contingency module hang up for example use the Reset button SW1 on the top side of the module to reset the system CPC306 User Manual 44 2012 Fastwel v 002a E Functional Description Fastwel Lee CPC306 3 3 Address Mapping 3 3 1 Memory Addressing Table 3 20 Memory Address Mapping 00000h 9FFFFh 640 KB System memory A0000h BFFFFh 128 KB PCI ISA VGA Graphics C0000h C7FFFh 32 KB VGA BIOS C8000h CFFFFh 32 KB Expansion Card Boot ROM D0000h EFFFFh 128 KB Not used F0000h FFFFFh 64 KB BIOS 3 3 2 UO Addressing Table 3 21 UO Address Space 0000h 001Fh 8237 DMA Controller 1 0020h 0021h 8259 Master Interrupt Controller 0022h 0023h Indirect Access WDTO 0024h 002Dh ISA bus External bus access
62. ring code for the set is ACS00031 01 Table 3 7 XP8 COM1 and XP4 COM2 Pin Assignments 1 TX TX 2 TX TX 3 RX RX 4 RX RX 5 AGND AGND Maximum transmission rate for these ports is 115 2 Kbaud these ports are fully compatible with UART 16550 The driver of RS485 422 lines is hardware controlled The receiver is constantly on providing echo in RS485 mode CPC306 User Manual 30 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 In RS485 mode half duplex operation of RS485 422 converter the lines TX and RX are connected in the driver as well as TX and RX lines at the side of interface connector In RS422 mode these lines are not connected and routed to the connector separately RS485 mode is enabled for COM1 by closing of TX and RX lines and TX and RX lines at XP8 connector for COM2 by closing the same lines at XP4 connector Figure 3 12 XP3 and XP7 Pinpads XP3 XP7 1234 1234 There is possibility to connect terminating resistors by setting appropriate jumpers at XP7 COM1 and XP3 COM pinpads The rating of these resistors is 120 ohm 5 Table 3 8 XP3 and XP7 Pinpads Jumpers XP7 1 2 Rtt for TX TX lines of COM XP7 3 4 Rtr for RX RX lines of COM1 XP3 1 2 Rit for TX TX lines of COM2 XP3 3 4 Rtr for RX RX lines of COM2 If RS485 network is inactive all drivers are switched to the third state therefore all nodes are in rece
63. ronment it is recommended to additionally fasten mating parts of connectors 4 4 Software Installation The installation of the peripheral drivers is described in the accompanying information files For details on installation of an operating system please refer to the relevant software documentation CPC306 User Manual 54 2012 Fastwel v 002a E AMI BIOS gt CPC306 5 AMI BIOS The AMI BIOS in CPC306 is an adapted version of a standard BIOS for IBM PC AT compatible personal computers equipped with x86 compatible processors BIOS provides low level support for the central processing memory and UO system units System settings can be changed using the BIOS Setup program 5 1 BIOS Setup Program Introduction With the BIOS Setup program you can modify BIOS settings and control special features of the module The Setup program offers a convenient menu interface to modify basic system configuration settings and switching between the subsystems operation modes These settings are stored in a dedicated battery backed memory CMOS RAM that keeps the information while the power is switched off For extra safety the system settings are stored also in the nonvolatile serial FRAM 5 2 Main Menu To start the BIOS Setup program switch on the power or restart the system By default the startup screen looks like this AMIBIOS C 2006 American Megatrends Inc BIOS Date 10 07 09 16 09 14 Ver 08 00 15 Fastwel Adaptation CPC3
64. s TBA CPC306 User Manual 70 02012 Fastwel v 002a E AMI BIOS Fastwel Ley CPC306 5 7 2 1 ISA Configuration On selection of this item the following screen is shown Figure 5 16 ISA Configuration Screen Image BIOS SETUP UTILITY ISA Cl ock 8 3MHz 1 The following table presents ISA bus settings Table 5 15 ISA Configuration Items TBA CPC306 User Manual 71 02012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 5 7 2 2 Serial Parallel Port Configuration On selection of this item the following screen is shown Figure 5 17 Serial Parallel Port Configuration Screen Image SB Serial n Hecqatrenas The following table presents settings for serial parallel ports Table 5 16 Serial Parallel Ports Settings TBA CPC306 User Manual 72 02012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 5 7 2 8 WatchDog Configuration This menu item allows to make settings for WDTO and WDT1 watchdog timers On selection of this item the following screen is shown Figure 5 18 WatchDog Configuration Screen Image Op tions C Copyright 1 The following table presents settings for WDTO and WDT1 watchdog timers Table 5 17 WDTO and WDT1 Settings TBA CPC306 User Manual 73 02012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 5 8 Exit Menu The figure below presents the Exit menu screen Figure 5 19 Exit Menu Screen Image Advanced Save Changes and E
65. te 39 3 2 14 Analog Input OUtDUL rr pr acta che sadeaiananiaceah ede reia 40 3 2 15 Discrete Input Output UINIO 2 1 tiet idonee rera ete bcati etnia atte ea npe odas 40 3 2 16 Watchdog ulcp LE 41 3 2 17 RTC CMOS Serial FRAM and Reserved BIOG 41 32 171 Reserved BIOS eem ia 41 3 2 17 2 RTC CMOS and Battery nemen nnne nnn 41 CPC306 User Manual v 002a E 1 2012 Fastwel Fastwel Lee CPC306 32 17 89 ERA Md 42 3 2 17 4 BIOS Upgrade eee ete eem eripe EES EE 42 3 2 18 ewer Dh ao iaa 42 3 2 19 Power Supply SuperviSOl eene n nnnm nennen 43 3 2 20 GPIO POM cie nMm 43 3 2 21 Configuration Jumpers nme anar n nn nr nn rre nnn nn nn nn rr rare naar nnnern nnne nnn 43 3 2 22 Diagnostic GEET 44 3 2 23 A OA 44 3 3 Address Mapping irte did ia 45 3 3 1 Memory Addressing ei cer e e b ED cede EEN 45 3 3 2 VO Addressirig cett rede tesis Ie Coen sa Deed Eb tu coe pa a Ein a ut e aded 45 3 3 3 Interrupt Settings RT 47 3 3 4 DMA Channel Sis 48 4 External Duett ees EEN 49 4 1 Safety Requlations EE 49 4 2 Connection of Peripheral Devices AAA 50 4 3 KIB386 Interface Adapter Module A 51 4 4 Software instalation AAA 54 5 AMI BIOS EE 55 5 1 BIOS Setup Program Introduchon EEN 55 5 2 Main Menus iei ec bes ecelesia eie te Dat il 55 5 9 A etu e etude de d Tapa be D baee teta AOO Du pe
66. u items and their functions are described in the table below Table 5 1 Main Menu Items TBA Use Up and Down cursor keys or Tab key to move between menu items Enter selects the item and allows to proceed with the command or opens the submenu screen CPC306 User Manual 56 2012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 5 3 Advanced On selection of this Main menu item the following screen is shown Figure 5 2 Advanced Screen Image BIOS SETUP UTILITY Embedded NAND Enabled 1 The following table presents explanations on Advanced menu screen Table 5 2 Advanced Menu ltems TBA CPC306 User Manual 57 02012 Fastwel v 002a E AMI BIOS Fastwel Ty CPC306 5 3 1 CPU Configuration On selection of this item the following screen is shown Figure 5 3 CPU Configuration Screen Image BIOS SETUP UTILITY L1 Cache Enabled ache Enabled The following table presents explanations on CPU Configuration menu screen Table 5 3 CPU Configuration Items TBA CPC306 User Manual 58 02012 Fastwel v 002a E AMI BIOS Fastwel TES CPC306 5 3 2 IDE Configuration On selection of this item the following screen is shown Figure 5 4 IDE Configuration Screen Image The following table presents explanations on IDE Configuration menu screen Table 5 4 IDE Configuration Items TBA CPC306 User Manual 59 02012 Fastwel v 002a E AMI BIOS
67. um 8 76 mm component hight DA6 microcircuit is 8 9 mm high CPC306 User Manual 17 2012 Fastwel v 002a E Technical Specifications Fastwel Ley CPC306 2 6 MTBF H MTBF for CPC306 is 170000 hours The value is calculated according to Telcordia Issue 1 model Method Case 3 for continuous operation at a surface location at normal environmental conditions and at ambient temperature 30 C CPC306 User Manual 18 2012 Fastwel v 002a E Functional Description Fastwel LE CPC306 3 Functional Description 3 1 Structure and Layout Functional diagram of the CPC306 module is shown in Figure 3 1 Figure 3 1 CPC306 Block Diagram PC 104 plus Connector PCI DC DC Isolated 500V gn RS 485 MAX1486 1301 RS 485 MAX1486 ADuM 1301 PCI Isolated 500V LU82551 HX1188 Isolated 500V DC DC LAN 1 2 DC DC DC DC DC DC CR2032 3 3V 1 8V 1 2V Battery Holder DDRII HX1188 SDRAM Isolated 500V Compact 256 MB Vortex86DX SE Flash IDE SoC XCS05 Isolated 500V channel BIOS FPGA EEPROM ne 256KB DC DC AD7249 pin SST AAA 55LD019A 1GB ATA Flash SPI 2 ADuM NAND Flash Disk 1301 Analog yo RS232 ADM213E See SH RS232 ADM213E DC DC USB 4x USB 2 0 1 2 3 4 Speaker 24 Discrete UO fer LPT Spartan 24 SE ia Se PS 2
68. upplied without standard interface connectors on the top side and is intended for soldering interface cables directly to the PCB of the module Weight of KIB386 01 is 0 15 kg max KIB386 02 0 120 kg max KIB386 is not included in CPC306 supplied set and is ordered separately Figure 4 2 KIB386 01 Connections 0 Power connector lo lola fa e 0 Analog l O D eeeeee 8 inputs 2 outputs TR 2 RS 232 ports 0 VGA Qu CMS RS 485 COM4 RS 485 COM3 RS 232 COM4 RS 232 Analog I O Ethernet 1 10 100 Mbps Ethernet ports Discrete I O 72 channels Discrete I O channels 3 24 channel ports C SB2 USB3 USB4 USBI Discrete VO C PS 2 keyboard amp mouse Ethernet 2 LPT SPP EPP ECP aa 15mm e CompactFlash Type 1 2 Auxiliary power connector Dimensions of KIB386 may differ from the presented below within tolerance of PCB manufacturing 0 8 mm CPC306 User Manual 51 2012 Fastwel v 002a E External Connections Fastwel TE CPC306 Figure 4 3 KIB386 01 Dimensions 73 7 14 3 D
69. with fixed timeout period of 1 6 s Two integrated in Vortex86DX with programmable timeout period CPC306 User Manual 14 2012 Fastwel v 002a E Technical Specifications Fastwel Ty CPC306 E Flash BIOS Main BIOS 512 KB soldered ISA bus Reserve BIOS 256 KB integrated in the controller In system modification Automatic switching L RTC j On board real time clock with Li battery backup E Safety 5 System configuration settings stored in CMOS Serial FRAM 256 Kb Possibility of batteryless operation E Software support AMI BIOS 5 Software compatibility with FreeDOS MS DOS 6 22 Windows CE 5 QNX 6 4 and Linux 2 6 operating systems 2 2 Power Requirements The module can be powered via XS1 and XS2 connectors Additionally power can be supplied via XP26 4 contact AMP 4 171826 4 power connector by an external DC power source polarity reversal and overvoltage protection provided Power supply unit should provide starting current which is 5 6 A for 0 5 ms for CPC306 01 version and 4 2 A for 0 5 ms for CPC306 02 It is allowed to use power supply units with current limiting not less than 1 5 A Selecting a power supply unit the starting current should be considered as well as the consumption current of expansion modules Consumption current typical valuation is 0 6 A Table 2 1 Power Supply Requirements PC 104 and PCI 104 45V 4 75V to 5 25V 1 3A 5 6A XP26 auxiliary power 45V 4 75V to 5 25V
70. xit anges and Exi mal Defaults american Megatrends Table 5 18 Exit Menu Items Save Changes and Exit Save settings in CMOS and FRAM memory and leave BIOS Setup Discard Changes and Exit Leave BIOS Setup without saving changes in CMOS and FRAM Discard Changes Discard the changes of BIOS settings without leaving BIOS Setup Load Optimal Defaults Load optimal factory settings without leaving BIOS Setup CPC306 User Manual 74 02012 Fastwel v 002a E

CPC306 User Manual 002 E

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