Logix5000 Controllers Nonvolatile Memory Card
Contents
1. Project that is currently on the memory card of the controller if any project is Project that is currently in the user memory RAM of the controller there Image in Nonvolatile Memory Controller Name L 5_Controller Name L 5_Controller Type 1756 L75 ControlLogix5575 Controller Type 1756 L75 4 ControlLogix5575 Controller Revision 18 4 Revision 18 4 Load Image On Power Up Load Image On Power Up v Load Mode Program Remote Only Load Mode Program Remote Only v Image Note Image Note amaie Automatic Enable and Store Files to Image Firmware Update Enabled Firmware Update Stored 5 12 2010 12 52 06 PM A dialog box asks you to confirm the load 5 To load the project from the memory card click Yes Rockwell Automation Publication 1756 PM017E EN P November 2012 19 Chapter1 Store and Load a Project By Using a Memory Card If using CompactFlash Card The table describes the events that occur depending on which memory card is being used And the load Then the OK status indicators display Does not include firmware Solid red gt solid green Includes firmware Flashing red gt solid red gt solid green SD Card Does not include firmware OK status indicator is solid green SD status indicator flashes green Status Display reads LOAD See the illustration Includes firmware OK status indicator flashes red SD status indicator flashes green2. Status Display reads UPDT See the illustration Load and Update Examples on the Status Display Logix557x Logix557x pot Status Display mm E RUN FORCE SD OK mm E RUN FORCE SD OK REM pN Pp oe a 32050a M Logix Designer application goes offline When the load is finished you remain offline 20 Rockwell Automation Publication 1756 PM017E EN P November 2012 Store and Load a Project By Using a Memory Card Chapter 1 Check for a Load When the controller loads a project from a memory card it e logsa minor fault type 7 code 49 e sets the FAULTLOG object MinorFaultBits attribute bit 7 If you want your project to flag that it loaded from a memory card use this logic On the first scan of the project S FS is on the GSV instruction gets the FAULTLOG object MinorFaultBits attribute and stores the value in minor_fault_bits If bit 7 is on the controller loaded the project from its memory card S FS 0 Get System Value Class name FAULTLOG Instance name Attribute Name MinorF aultBits Dest minor_fault_bits 2 0000_0000_0000_0000_0000_0000_0000_0000 minor_fault_bits 7 NVM_load 1 _ _ A Sos 42867 Minor_fault_bits Tag that stores the FAULTLOG object MinorFaultBits attribute Data type is NVM_load Tag that indicates that the controller loaded the project from its memory card Rockwell Automation Publication 1756 PM017E EN P November 20
3. 12 21 Chapter1 Store and Load a Project By Using a Memory Card Clear a Memory Card 22 Follow these steps to remove a project from a memory card 1 Go online with the controller 2 On the Online toolbar click the controller properties icon Rem Prog DI E Program Mode gt E Controller OK E Battery OK No Edits le ne ae f iow No Forces 42869 TIP For 1756 L7x controllers only Energy Storage instead of Battery OK appears adjacent to the controller properties icon Refer to the ControlLogix System User Manual publication 1756 UM001 for information on the Energy Storage Module 3 Click the Nonvolatile Memory tab General Major Faults Minor Faults Date Time Advanced SFC Execution File Redundancy Nonvolatile Memory Memory Image in Nonyolatile Memory Name L 5_Controller Type 1756 L75 ControlLogix5575 Controller Revision 18 4 gt Load Image User Initiated Load Mode Program Remote Only Image Note Stored 5 11 2010 4 29 57 PM 4 Is the Load Image option set to User Initiated Go to Change the Load Image Option on page 22 Yes Go to Clear the Project from the Controller on page 23 Change the Load Image Option 1 Click Load Store 2 From the Load Image drop down menu choose User Initiated 3 Click lt Store IMPORTANT Store is not active if a SD card is locked A dialog box asks you to confirm the store Rockwell Aut
4. 14 Load a Projecti condis uee a e a E a a E cle 18 Check fora Load sodir ra va e A A cepa A A 21 Clear a Memory Card asksins i e r E A EA a 22 Change the Load Image Option sss sesesersrrrrerereerer 22 Clear the Project from the Controller asvuseidivgeetedebeices 23 Store the Empty Image 25 4 253s E E EEEE ETATS 23 Chapter 2 jeita Te TAn o EETA E wale as Sale as re Se aan Ns 25 Change Which Project Loads 05 5 95 45 vanes eaauandysees cow oan 25 Change the Load Patametctss ayectsswses caves tunic bowamewancemtents 26 Other Uses for a Memory Card 2 teeta cacao eee mesa 27 PE E A A A T 29 Rockwell Automation Publication 1756 PM017E EN P November 2012 5 Table of Contents 6 Rockwell Automation Publication 1756 PM017E EN P November 2012 Preface Studio 5000 Engineering and a AN aa Engineering and Design near ar a a and design elements into acommon environment The first element in the Design Environment and Studio 5000 environment is the Logix Designer application The Logix Designer Logix Designer Application application is the rebranding of RSLogix 5000 software and will continue to be the product to program Logix5000 controllers for discrete process batch motion safety and drive based solutions Rockwell Software Studio 5000 Create Open xplore New Project Existing Project Help rom Import Sample Project Release Notes m Sample Project From Upload About Recent Projects Pic_Destination2
5. 6 L75 ControlLogix5975 Controller Revision 18 4 Load Image On Power Up Load Mode Program Remote Only Image Note Automatic Firmware Update Enabled Stored 5 12 2010 12 52 06 PM Choose when under what conditions to load the project back into the user memory RAM of the controller Project that is currently in the user memory RAM of the controller Controller Name L 5_Controller Type 1756 L75 4 ControlLogix5575 Controller Revision 18 4 Load Image On Power Up E a Load Mode Program Remote Only v Image Note Automatic Enable and Store Files to Image Firmware Update 16 If using CompactFlash Card Ifyou choose On Power Up or On Corrupt Memory you must also choose the mode you want to controller to go to after the load e Remote Program e Remote Run In the Automatic Firmware Update box use the default disable or choose the appropriate firmware supervisor For details on the firmware supervisor options see the ControlLogix System User Manual publication 1756 UM001 Click lt Store IMPORTANT Store is not active if a SD card is locked A dialog box asks you to confirm the store To store the project click Yes The table describes the events that occur depending on which memory card is being used This happens during the store e On the front of the controller the OK status indicator displays the following sequence flashing green gt
6. 7 1784 CF64 Industrial CompactFlash card format 12 storage of firmware 13 1784 SD1 Secure Digital card format 12 storage of firmware 13 A automatic firmware update inhibit 15 options 16 C clear nonvolatile memory 22 project 22 configure load from nonvolatile memory 14 18 ControlFlash Secure Digital unlock precaution 13 controller nonvolatile memory 9 10 25 update firmware during load from nonvolatile memory 13 fault during load from nonvolatile memory 11 GSV instruction 21 firmware update load from nonvolatile memory 13 format CompactFlash card 12 Secure Digital card 12 inhibit automatic firmware update 15 L L7x controller status display 20 load change image 22 change projects 25 controller check 21 controller mode 16 example options 14 image 14 prevent major fault 11 project 18 Index SD card 17 set parameters 26 status display 20 M memory cards additional uses 27 firmware update 13 guidelines 9 load status indicators 20 Logix5000 controllers 10 parameters 9 sample code 11 save status indicators 16 use of reader 25 nonvolatile memory check for a load 21 clear 22 fault during load 11 load a project 18 load image options 14 overview 9 25 store a project 14 supported controllers 10 25 P parameters memory card 9 22 project load 18 load from nonvolatile memory 14 18 nonvolatile memory 9 25 store 14 store in nonvolatile memory 14 remove SD card 17 SD c
7. L75 OB AppFrame_TestwareL75 sampleonEventStopc The Studio 5000 environment is the foundation for the future of Rockwell Automation engineering design tools and capabilities It is the one place for design engineers to develop all the elements of their control system In This Manual This manual shows you how to access and use a memory card in Logix5000 controllers This manual is one of a set of related manuals that show common procedures for programming and operating Logix5000 controllers For a complete list of common procedures manuals see the Logix 5000 Controllers Common Procedures Programming Manual publication 1756 PMO001 The term Logix5000 controller refers to any controller that is based on the Logix5000 operating system such as e CompactLogix controllers e ControlLogix controllers e DriveLogix controllers e SoftLogix5800 controllers Rockwell Automation Publication 1756 PM017E EN P November 2012 7 Preface Additional Resources These documents contain additional information concerning related Rockwell Automation products Resource Description Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications
8. Programming Manual Allen Bradley Logix5000 Controllers Nonvolatile Memory Card Catalog Numbers 1756 ControlLogix 1768 CompactLogix 1769 CompactLogix PowerFlex with DriveLogix IENE Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automatio
9. and a PSK file Rockwell Automation Publication 1756 PM017E EN P November 2012 25 Chapter2 Use a Memory Card Reader Change the Load Parameters When you store a project to a memory card you define e when the project is to load On Power Up On Corrupt Memory User Initiated e the mode to set the controller if the keyswitch is in REM and the Load mode is not User Initiated To assign a different project to load from the memory card edit the Load xml file on the card by following the steps that match the numbers in the illustration N F Logix CurrentApp i Oj x File Edit View Favorites Tools Help Folders x wy Desktop H A My Documents E g My Computer H E CBLOW2K C3 amp Compact Disc D cS CB10W2K Es Card Reader 3 Removable Disk F Ca Logix Projects and Firmware Ey 1 To change the load parameters for a project use a text editor to open the XML file with the same name as the project a Executive bin Rev_12_Project_1 p5k Rev_12_Project_2 p5k Rev_12_Project_3 p5k kej Rev_12_Project_1 xml E Rev_12_Project_2 xml ke Rev_12_Project_3 xml FH EE lt xml versian 1 0 encoding UTF 8 gt lt Controller gt lt ExecutiveLoadOption gt lt ExecFile gt Logix CurrentApp Executive bin lt ExecFile gt lt ExecutiveLoadOption gt lt ProgramLoa
10. ard load 17 slot 17 Secure Digital card format 12 status display ControlLogix 1756 L7x controller 20 Secure Digital 16 status indicators load project 20 save project 16 store Rockwell Automation Publication 1756 PM017E EN P November 2012 29 Index project 14 update firmware with memory card 13 U status display 20 30 Rockwell Automation Publication 1756 PM017E EN P November 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwella
11. at Use only a Logix5000 controller to store a project on a CompactFlash card Store only a single project and no other data on a CompactFlash card When you store a project on a CompactFlash card you overwrite the entire contents of the card In other words you lose everything that is currently on the card 212 0 If the revision of your project is 2 18 0 The CompactFlash card uses the FAT16 file system If the card Then the controller Is already formatted for the FAT16 file Leaves existing data system e Creates folders and files for the project and firmware The CompactFlash card using the FAT16 file system stores multiple projects and associated firmware e ifa card already contains a project with same name a store overwrites the project on the CompactFlash card loads the most recently stored project With a revision gt 12 0 you can also use a card reader to read and manipulate the files on a memory card See Use a Memory Card Reader on page 25 Secure Digital Card Formatting A Secure Digital SD memory card catalog numbers 1784 SD 1 1 GB 1784 SD2 2 GB that uses the FAT 16 file system does not have to be formatted when storing a project to a controller Then The SD card uses the FAT16 file system 12 If the card Then the controller Is unlocked e Leaves existing data e Creates folders and files for the project and firmware Is locked e Does not allow writ
12. at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1756 PM017E EN P November 2012 Chapter 1 Store and Load a Project By Using a Memory Card Introduction A memory card stores the contents of the user memory at the time that you store the project IMPORTANT Remember these guidelines with a memory card e Changes that you make after you store the project are not reflected in the contents of the memory card e Ifyou make changes to the project but do not store those changes you overwrite them when you load the project from a memory card If this occurs you have to upload or download the project to go online e Ifyou want to store changes such as online edits tag values or a ControlNet network schedule store the project again after you make the changes You can store or load a project by using the memory card of a controller e Ifthe controller loses power and does not have enough energy capacity it loses the project in user memory e A memory card lets you keep a copy of your project on the controller The controller does not need power to keep this copy e You can load the copy from the memory card to the user memory of the controller on every powerup whenever there is no project in the controller and it powers up anytime through the Logi
13. ation are property of their respective companies Summary of Changes This manual contains new and updated information IMPORTANT RSLogix 5000 programming software is now known as Studio 5000 Logix Designer application a component of Studio 5000 Engineering and Design Environment The following controllers are no longer supported in the Logix Designer application version 21 Catalog Number Description 1756 L61 ControlLogix 5561 Controller 1756 L61S ControlLogix 5561S Controller 1756 L62 ControlLogix 5562 Controller 1756 L62S ControlLogix 5562S Controller 1756 L63 ControlLogix 5563 Controller 1756 L63S ControlLogix 5563S Controller 1756 L64 ControlLogix 5564 Controller 1756 L65 ControlLogix 5565 Controller 1768 L43 CompactLogix 5343 Controller 1768 L43S CompactLogix 53435 Controller 1768 L45 CompactLogix 5345 Controller 1768 L45S CompactLogix 5345S Controller 1769 L23E QBF1 CompactLogix 5323E QB1 Controller 1769 L23E QBFC1 CompactLogix 5323E QBFC1 Controller 1769 L23 QBFC1 CompactLogix 5323 QBFC1 Controller 1769 L31 CompactLogix 5331 Controller 1769 L32C CompactLogix 5332C Controller 1769 L32E CompactLogix 5332E Controller 1769 L35CR CompactLogix 5335CR Controller 1769 L35E CompactLogix 5335E Controller Changes throughout this revision are marked by change bars as shown in the margin of this page This table contains the changes made to this revisio
14. d Reader Introduction A sample controller project that reads and writes a memory card is available with the Logix Designer application In the application from the Help menu choose Vendor Sample Projects to display a list of available sample projects Change Which Project Loads A memory card can store multiple projects By default the controller loads the project that you most recently stored according to the load options of that project To assign a different project to load from the memory card edit the Load xml file on the card by following the steps that match the numbers in the illustration alo File Edit View Favorites Tools Help Folders x Currentapp wy Desktop a Load xml ay My Documents E g My Computer H E C810W2K C3 E amp Compact Disc D Sy CB10W2K Es Card Reader A E Removable Disk F Logix Folder _ 0 3 IRS J CurrentAapp io lt xml version 1 0 encoding UTF 8 gt lt CurrentApplication gt lt ControlFile gt Logix CurrentApp Rev_12_Project_2 xml lt ControlFile gt lt CurrentApplication gt IN 1 To change which project loads from the card use a text editor to open the Load xml file 2 Edit the name of the project that you want to load e Use the name of an XML file that is in the CurrentApp folder e Inthe CurrentApp folder a project is comprised of an XML file
15. dOption gt 2 _ lt ProgramLoadMode gt CORRUPT_RAM lt ProgramLoadMode gt lt LoadFile gt Logix CurrentApp Rev_12_Project_2 p5k lt LoadFile gt lt ProgramLoadOption gt lt ControllerModeOption gt lt ControllerMode gt RUN lt ControllerMode gt lt ControllerModeOption gt lt Controller gt 2 Edit the Load Image option of the project To set the Load Image option to Then enter On Power Up ALWAYS On Corrupt Memory CORRUPT_RAM User Initiated USER_ INITIATED 26 Rockwell Automation Publication 1756 PM017E EN P November 2012 3 Use a Memory Card Reader Chapter 2 Edit the Load Mode option of the project does not apply if the Load Image option is User Initiated To set the Load Mode option to Then enter Program Remote Only PROGRAM Run Remote Only RUN Other Uses for a Memory Card For these controllers you can use the memory card to store data in addition to controller projects 1756 ControlLogix controllers revision 13 and later 1756 L7x ControlLogix controllers firmware revision 18 and later 1769 L32E CompactLogix controllers serial number SSOQZ000 and later 1769 L35E CompactLogix controllers serial number SSOORIGE and later CompactLogix 5370 controllers revision 20 and later These are some examples A PanelView terminal changes tag values in a controller project If power to the controller is lost and the controller is not battery backed up the program
16. erties icon Rem Prog OU M Program Mode REM gt E Controller OK z M Battery OK 1 0 0K bo fl No Forces No Edits 42869 TIP For 1756 L7x controllers only Energy Storage instead of Battery OK appears adjacent to the controller properties icon Refer to the ControlLogix System User Manual publication 1756 UM001 for information on the Energy Storage Module 4 Click the Nonvolatile Memory tab and then click Load Store Controller Properties L75_Controller General Major Faults Minor Faults Date Time Advanced SFC Execution _ File Redundancy Nonvolatile Memory Memory Image in Nonvolatile Memory TEETE oa ore Name L75_Controller Type 1756 L75 ControlLogix5575 Controller IMPORTANT Atthe bottom of the Nonvolatile Memory tab a message appears if the CompactFlash card or SD card is empty A message also appears if the SD card is locked C Inhibit Automatic Firmware Update i No image in the nonvolatile memory 5 At the bottom of the Nonvolatile Memory tab check the Inhibit Automatic Firmware Update box if you do not want to automatically store an image during a Save or Load Rockwell Automation Publication 1756 PM017E EN P November 2012 15 Chapter1 Store and Load a Project By Using a Memory Card Project that is currently on the memory card of the controller if any project is there Image in Nonyolatile Memory 6 Name L 5_Controller Type 175
17. f an axis IMPORTANT Make sure the SD card is unlocked if set to load On Power Up before using the ControlFlash software Otherwise the updated data may be overwritten by firmware on the SD card An error message appears Refer to the ControlLogix System User Manual publication 1756 UM001 before updating 1 Go online with the controller 2 Did this dialog box open Connected To Go Online x Options General Date Time Major Faults Minor Faults Nonvolatile Memory Condition The project file ACD was not found in your project directory Connected Controller Controller Name lt no name gt 42873 If Then No a Put the controller in Program mode Rem Program or Program b On the Online toolbar click the controller properties icon Yes Put the controller in Program mode Rem Program or Program Use either the e General tab of the Connected To Go Online dialog box keyswitch on the front of the controller 3 Click the Nonvolatile Memory tab and then click Load Store i Controller Properties 75 Controller General Major Faults Minor Faults Date Time Advanced SFC Execution File Redundancy Nonvolatile Memory Memory Image in Nonvolatile Memory Name L 5_Controller Load Store ore Type 1756 L75 ControlLogix5575 Controller 18 Rockwell Automation Publication 1756 PM017E EN P November 2012 Store and Load a Project By Using a Memory Card Chapter 1 4 Click Load gt
18. ing to the card The SD card using the FAT16 file system stores multiple projects and associated firmware e ifa card already contains a project with same name a store overwrites the project on the card loads the most recently stored project You also can use a card reader to read and manipulate the files on a memory card See Use a Memory Card Reader on page 25 One 1784 SD1 card ships with each 1756 L7x controller See page 17 for loading a SD card in the controller Rockwell Automation Publication 1756 PM017E EN P November 2012 If You meet all of these conditions e The controller has a memory card e The project on the memory card has a revision gt 12 0 The project on the memory card has a Load Image option On Power Up or On Corrupt Memory e Fora controller already in service revision gt 12 0 Store and Load a Project By Using a Memory Card Chapter 1 Perform Firmware Updates This table outlines the options and precautions for updating the firmware of a controller that has a memory card Then Update the firmware by using either memory card Logix Designer application ControlFlash software See Important Follow this procedure to update the firmware and load the project by using the memory card 1 Install the card in the controller 2 Ifthe Load Image option On Corrupt Memory and the controller contains a project before powering down disconnect the battery or dise
19. n Topic Page Added support for the ControlLogix 5370 series of controllers page 10 page 27 Removed support for the 1784 CF64 CompactFlash card page 10 page 12 The knowledge base article Working with the CompactFlash File System on page 27 Logix5000 Controllers has a new article number Rockwell Automation Publication 1756 PM017E EN P November 2012 3 Summary of Changes Notes 4 Rockwell Automation Publication 1756 PM017E EN P November 2012 Preface Store and Load a Project By Using a Memory Card Use a Memory Card Reader Index Table of Contents Studio 5000 Engineering and Design Environment and Logix Designer Ap plication issssaticusresnseconcea ea ue aaeh ak Sure svole Bs 7 AS M a a a a a 558 Git A ENNA 7 Additional Resouces icc ichouenog ona tacdesaunathnckd ogee ant adnansionn be 8 Chapter 1 Introd ction cake secre st Gir Hata atte ete A eae ea ten ere 9 Controllers with Memory Card Options 0 ee eee eee e eee 10 Prevent a Major Fault During a Load cs vise vs cutesan ates ee cuees 11 Read Write Card Data lt s ss Sana aapsasaes Winlen thea Ss ek eee oom 11 CompactFlash Card Forminatting ntvsacuinel ce nunnstheewsggrestres 12 Secure Digital Card Fotimattifigys jit isicasves coveew cue coats 12 Perform Firmware W pdatesso ci d au dried cecctuet ev eu eed 13 When to Load and mage acd 545 sano Reacnereyenwes ear anes 14 Store Pr JECU ic air mi CERCOS EAEE EAEE EE EE AE ETAS
20. n Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PIP gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation ControlLogix CompactLogix DriveLogix Logix5000 RSLogix 5000 ControlFlash SoftLogix5800 PowerFlex and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Autom
21. ngage the Energy Storage Module ESM from the controller 3 Turn on or cycle power to the controller Follow this procedure if you use the Logix Designer application or ControlFlash software to update the firmware 1 During the update the controller sets the Load Image option of the memory card to User Initiated To prevent this remove the card from the controller 2 After you update the firmware store the project again to the memory card This ensures that the revision of the project on the memory card matches the revision of the controller You do not meet all of the conditions listed above Update the firmware by using either Logix Designer application ControlFlash software See Important Take these precautions Before you update the firmware either remove the memory card from the controller check the Load Image option of the memory card If it is set to On Power Up or On Corrupt Memory first store the project with the Load Image option set to User Initiated Otherwise you may get a major fault when you update the firmware of the controller This occurs because the On Power Up or On Corrupt Memory options cause the controller to load the project from the memory card The firmware mismatch after the load then causes a major fault After you update the firmware store the project again to the memory card This makes sure that the revision of the project on the memory card matches the revision of the cont
22. nvolatile Memory Load Store x Image in Nonvolatile Memory Controller Name L75_Controller Name L75_Controller Type 1756 L75 ControlLogix5575 Controller Type 1756 L75 A ControlLogix5575 Controller Revision 18 4 Revision 18 4 Load Image User Initiated Load Image User Initiated v Load Mode Program Remote Only Load Mode Image Note Image Note Automatic Automatic Disable J Firmware Update Enabled Firmware Update V Sable wd Stored 5 11 2010 4 29 57 PM 4 Click lt Store IMPORTANT Store is not active if a SD card is locked A dialog box asks you to confirm the store 5 To store the project click Yes The table describes the events that occur depending on which memory card is being used If using This happens during the store CompactFlashCard On the front of the controller the OK status indicator displays the following sequence flashing green gt solid red gt solid green Logix Designer application goes offline A dialog box tells you that the store is in progress SD Card 6 Click OK On the front of the controller the SD and OK status indicators are flashing green The Status Display reads SAVE See Figure on page 17 Logix Designer application goes offline A dialog box tells you that the store is in progress When the store is finished you remain offline 24 Rockwell Automation Publication 1756 PM017E EN P November 2012 Chapter 2 Use a Memory Car
23. omation Publication 1756 PM017E EN P November 2012 Store and Load a Project By Using a Memory Card Chapter 1 4 To store the project click Yes A dialog box tells you that the store is in progress 5 Click OK 6 Wait until the OK status indicator on the front of the controller is steady green This indicates that the store is finished Clear the Project from the Controller If your application allows you to clear a project do these steps 1 With power still applied to the controller disconnect the battery or other energy storage module from the controller 2 Cycle the power to the chassis 3 Re connect the battery or other energy storage module to the controller For more information see these publications e ControlLogix Energy Storage Modules Installation Instructions publication 1756 ING616 e ControlLogix System User Manual publication 1756 UM001 Store the Empty Image 1 Go online with the controller The Connected To Go Online dialog box opens 2 Click the Nonvolatile Memory tab Controller Properties L75_Controller General Major Faults Minor Faults Date Time Advanced SFC Execution File Redundancy Nonvolatile Memory Memory Image in Nonvolatile Memory Load S Name L 5_Controller a Type 1756 L75 ControlLogix55 5 Controller Rockwell Automation Publication 1756 PM017E EN P November 2012 23 Chapter1 Store and Load a Project By Using a Memory Card 3 Click Load Store No
24. r On Corrupt Memory e For example if the battery becomes discharged or the ESM is disengaged and the controller loses power the project is cleared from memory When power is restored this load option loads the project back into the controller Aload from a memory card may also change the firmware of the controller For more information see Perform Firmware Updates on page 13 You can always use theLogix Designer application to load the project Only through the Logix Designer application User Initiated Here are some example uses for the different load options Table 2 Load Option Examples Example Load Image On Power Up Load Mode Program Description 1 You update the firmware of the controller to the desired revision 2 You store the project for the controller on the memory card 3 4 The controller remains in Program mode When you turn on power to the controller after installation the project loads into the controller Load Image On Corrupt Memory Load Mode Run Load Image On Power Up Load Mode Program Revision 2 12 0 OWPWN 1 2 You store the project for the controller on the memory card The major and minor revision of the firmware in the controller matches the major and minor revision of the project on the memory card If the battery becomes completely discharged or the ESM is disengaged and power to the controller is interrupted the project is cleared from con
25. roller IMPORTANT Make sure the SD card is unlocked if set to load On Power Up before using the ControlFlash software Otherwise the updated data may be overwritten by firmware on the SD card An error message appears Refer to the ControlLogix System User Manual publication 1756 UM001 before updating Also while it s not required for operation leave the SD card installed in the controller The SD card will save extended diagnostic information that can be sent to Rockwell Automation that provides enhanced diagnostics of the user s controller application and firmware should circumstances require this data Rockwell Automation Publication 1756 PM017E EN P November 2012 13 Chapter1 Store and Load a Project By Using a Memory Card When to Load an Image You have several options for when under what conditions to load the project back into the user memory RAM of the controller If you want to load it Whenever you turn on or cycle the chassis power Then choose Notes On Power Up During a power cycle you will lose any online changes tag values and network schedule that you have not stored on the memory card Aload from a memory card may also change the firmware of the controller For more information see Perform Firmware Updates on page 13 You can always use the Logix Designer application to load the project Whenever there is no project in the controller and you turn on or cycle the chassis powe
26. running in the controller along with any values that were changed by the PanelView terminal will be lost Use the memory card and logic in the project to store tag values as they change When the project reloads from the memory card it can check the memory card for any saved tag values and reload those into the project Store a collection of recipes on the memory card When you need to change a recipe program the controller to read data for the new recipe from a memory card Program the controller to write data logs at specific time intervals You can also read and write memory cards by using a memory card reader This method writes tag values in binary You can read the data with any text editor but the data displays as the ASCII equivalent of the binary data For more information see the sample projects available with the Logix Designer application In the application from the Help menu choose Vendor Sample Projects to display a list of available sample projects You can also see the 28539 Technical Note Working with the CompactFlash File System on Logix5000 Controllers from the MySupport Knowledgebase Access this database by clicking the Knowledgebase link from http www rockwellautomation com Rockwell Automation Publication 1756 PM017E EN P November 2012 27 Chapter2 Use a Memory Card Reader Notes 28 Rockwell Automation Publication 1756 PM017E EN P November 2012 Numerics 1756 L7x controller SD card 1
27. solid red gt solid green Logix Designer application goes offline e A dialog box tells you that the store is in progress Rockwell Automation Publication 1756 PM017E EN P November 2012 Store and Load a Project By Using a Memory Card Chapter 1 If using SD Card Rockwell Automation Publication 1756 PM017E EN P November 2012 This happens during the store e On the front of the controller the SD and OK status indicators are flashing green The Status Display reads SAVE See the illustration e Adialog box tells you that the store is in progress 10 Click OK When the store is finished you remain offline The illustration shows an example of the word SAVE on the controller s Status Display and the location of the SD card ControlLogix 1756 L7x Controller with SD Card Logix557x Status Display SD Card Inside the door there is text that instructs you to PUSH TO REMOVE the SD card 32054 M For procedures on loading and removing the SD card in the card slot refer to the ControlLogix System User Manual publication 1756 UMO001 17 Chapter1 Store and Load a Project By Using a Memory Card Loada Project Follow these steps to use the Logix Designer application to load the project from a memory card ATTENTION During a load all active servo axes are turned off Before you load a project make sure that this will not cause any unexpected movement o
28. troller memory When power is restored the project automatically loads into the controller and the controller returns to Run mode The controller fails You remove the memory card You replace the failed controller with a new controller You replace the memory card When you turn on the power both the firmware and project load into the controller The controller remains in Program mode Load Image User Initiated Load Mode n a You want to load a different project into your controller Amemory card contains the desired project With the memory card installed in the controller you use the Logix Designer applicationto load the project into the controller Storea Project This section explains how you store a project on the memory card of the controller ATTENTION During a store all active servo axes are turned off Before you store a project make sure that this will not cause any unexpected movement of an axis 14 Rockwell Automation Publication 1756 PM017E EN P November 2012 Store and Load a Project By Using a Memory Card Chapter 1 Before you store the project e make all the required edits to the logic e download the project to the controller e schedule your ControlNet networks Follow these steps to store a project 1 Go online with the controller 2 Put the controller in Program mode Rem Program or Program 3 On the Online toolbar click the controller prop
29. utomation com support americas phone_en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F C
30. x Designer application A store or load from a memory card has these parameters Table 1 Memory Card Parameters Parameter Store and Load How much time does a store or load take Less than three minutes In what controller mode can store or load a project Program mode Can go online with the controller during a store or load No What is the state of the 1 0 during a store or load 1 0 remains in its configured state for Program mode Rockwell Automation Publication 1756 PM017E EN P November 2012 9 Chapter 1 Store and Load a Project By Using a Memory Card Controllers with Memory Card These Logix5000 controllers support a memory card for project storage Options Controller Type Catalog Number Firmware Revision Supports a 1784 CF128 CompactFlash Supports a 1784 SD1 or 1784 SD2 Secure Card Digital SD Card 1768 CompactLogix 1768 L43 15 x or later Yes No 1768 L45 16 x or later 1769 CompactLogix 1769 L31 13 x or later Yes No 1769 L32E 1769 L32C 1769 L35CR 1769 L35E 12 x or later CompactLogix 5370 1769 L16ER BB1B 20 x or later No Yes 1769 L18ER BB1B 1769 L18ERM BB1B 1769 L24ER QB1B 21 x or later 1769 L24ER QBFC1B 1769 L26ER BB1B 1769 L27ERM QBFC1B 1769 L30ER 20 x or later 1769 L30ER NSE 1769 L30ERM 1769 L33ER 1769 L36ERM ControlLogix 1756 L61 12 x or later Yes No 1756 L62 1756 L63 11 x or later 1756 L64 16
31. x or later 1756 L65 17 x or later 1756 L73 18 x or later No Yes 1756 L75 1756 L72 19 x or later No Yes 1756 L74 DriveLogix 5730 13 x or later Yes No 10 Rockwell Automation Publication 1756 PM017E EN P November 2012 Store and Load a Project By Using a Memory Card Chapter 1 Prevent a Major Fault During a Load If the major and minor revision of the project on the memory card does not match the major and minor revision of the controller a major fault may occur during a load The memory card stores the firmware for projects 2 12 0 Depending on the current revision of the controller you may be able to use the memory card to update the firmware of the controller and load the project Read Write Card Data Sample ladder logic code for the Logix Designer applicationis available for setting up and maintaining your file system on a Logix5000 controller to read and write data on a memory card These are the three files you need e CF Read _Write ACD e CF_Read_Write_Example ACD e Logix AP007B EN P pdf To access these files see http samplecode rockwellautomation com Rockwell Automation Publication 1756 PM017E EN P November 2012 11 Chapter1 Store and Load a Project By Using a Memory Card If the revision of your project is 11x CompactFlash Card Formatting The Logix Designer1784 CF128 CompactFlash card does not have to be formatted to store controller information Then The CompactFlash card uses a special form
32. yberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1756 PM017E EN P November 2012 Supersedes Publication 1756 PM017D EN P September 2010 Copyright 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
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