USER MANUAL
Contents
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3. 50 SunStar Option type Name Option 1 Option 2 Option 3 Option 4 Option 5 Option 5 1 Option 6 Presser ES foot I OI a soj Left 22 119A 120H 22 121A 120H 22 126A 120H 22 135A 120H 22 141A 120H 22 502A 120H 22 144A 120H Right 22 120A 120H 22 122A 120H 22 127A 120H 22 136A 120H 22 142A 120H ASS y 22 145A 120H Feeding plate 22 129A 120H 22 130A 120H 22 128A 120H 22 030A 120M 22 143A 120H 22 147A 120H Name Option Lengthwise Option Half moon Option Circle Presser foot K Left 22 123A 120L 22 131A 120H 22 231A 120H 22 138A 120H 22 238A 120H 22 539A 120H Right 22 124A 120L 22 132A 120H 22 232A 120H 22 139A 120H 22 239A 120H ASS y Without Knurling Ni 9 N Feeding plate 22 134A 120H 22 234A 120H 22 140A 120H Finger guard 22 125A 120H 22 125A 120H 51 O SPS D B1201M BA Option Type Work Clamp Foot Feed Plate SPS D B1201M BA i Standard 7 GP 023923 00 GP 023321 00 gt Lo 10 Option Small Size fa PH 24 8 S GP 022563 00 GP 023321 00 Option f T Large Size 27 27 4 Nu I GP 023921 00 GP 023887 00 52 SunStar Circ
4. gad Trimming Rotary Link Thread Trimmer Shaft Figure 75 F Adjusting the movable and the fixed blades When the needle bar stops in the high position use a trimming lever screw to set a clearance A between the thread separation point of the movable blade and the needle plate hole as described in the table below Adjust the clearance B between the fixed blade and the needle plate cover with a fixed blade screw as indicated in the table below 2 Start trimming operation manually to check the position of the blades after adjustments E i Caution Elf the positioning is not appropriate trimming may not function or the remaining thread quantity may not be sufficient A B 4 5mm 0 5mm Figure 76 37 9 Adjustment of the main thread adjustment device A To increase tension of the upper thread turn the nutD of the thread control device in a clockwise direction and turn it counterclockwise to lower the tension Adjust the tension depending on various sewing conditions e g sewing materials threads number of stitches etc For controlling tension of the thread take up lever spring use a driver to turn the groove on the edge of the thread tension control device 2 clockwise for more tension on the spring and counterclockwise for less tension on the spring Normally it moves 6 8mm and has tension of 30 50g 10 Adjustment of the bobbin vvinder 38 A Use the
5. pa i Warning E SENE Sl The machine is set to be in optimal condition when it is shipped out from the factory Do not make arbitrary adjustments to the machine and replace only with standard OEM parts approved by SunStar 1 E A A 4 1 Adjustment of the needle bar height Hood Fi Di Unfasten the needle bar holding screw when the needle bar is at its lovvest position Fit the upper carved line one that is suitable for the needle used vvith the lovver side of the needle bar bushing to adjust the height as shown in the Figure Firmly tighten the screwO aftenvards Figure 59 2 Adjustment of the needle and the shuttle A At the lowest point of the needle bar fit the lower carved line one that is suitable for the needle used with the lower side of the needle bar bushing as shown in the Figure Needle Bar Lower Bushing Figure 60 B After loosening the shuttle driver screwO open the inner hook pressure bare left and right to take the shuttle race ring out from the shuttle large C Make sure the shuttle hook point is parallel to the needle center Be sure to press the needle and the front side of the shuttle driver firmly together to prevent the needle from bending Then tighten the shuttle driver screw firmly D Unfasten the shuttle large screw Turn the large hook control shaft left and right then adjust the front back position of the shuttle large
6. G Safety label It describes cautions during operating the machine Thread take up cover It prevents from any contact between body and take up lever Motor Cover D Series It prevents from insertion of hands feet or clothes by Motor Belt Cover C Series It prevents from insertion of hands feet or clothes by V belt Motor Label for voltage specification Safety instructions to prevent possible electric shocks Voltage and Hz Finger guard It prevent from contacts between a finger and needle Cf Safety plate It protects eyes against needle breaks 1 1 6 Location of Caution mark A ra Do not operate without guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch toj Bot ow OAS U d BARE HEA F Hao AANE H SAAS SA gol HEHA A SE EN Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord I Neo oja DHE Your AWE a q Nas uel Ae S45 61 U U 30421 TICE S GAS S Caution mark is attached on the machine for safety Read the directions of the Caution mark carefully before running the machine Location of caution mark te AB Sunfitar K 9 7 G EN 1 7 Contents of Caution mark Caution Caution 1 A CAUTION a 1 Do
7. Structure 1 Names of each machine parts x Arm 7 ir A I CH Thread Spool Stand Br Operation Box Power Switch o vi T dao NS 10 SunStar KEKEK KKK KKK KEK Installation 1 Machine installation conditions A Do not use the machine where the voltage is over or under 10 of the rate current to prevent accidents B For safe operation use the machine under the following conditions C gt Room temperature when the machine is in use 5 C 40 C C gt Room temperature when the machine is notin use 10 C 60 C C Humidity 20 80 relative humidity 2 Electric installation conditions A Voltage e The voltage must be between within 10 of the rated current e The frequency must be within 1 range of the rated current frequency 50 60Hz B Electromagnetic waves Use separate power for products with strong electromagnetic waves or high frequency Keep the sewing machine away from them C Always use low voltage when mounting accessories or supplementary devices on the control box D Do not spill water or coffee into the control box or motor E Do not drop the control box or motor 3 Safe installation of the tables A Fix the oil tub holder oil tray control box and B Attach the bed cushion rubber to the table power switch onto the table Figure 1 Figure 2 C In case of SPS D B1201 series attach the safety switch supporting
8. and erect the sewing machine Insert the fixing bolt into the hinge hole at and fix it on the table Fixing bolt Figure 14 The machine has not been completely assembled When erecting the machine make sure to prevent the occurrence of a safety accident H Assemble the safety switch bracket on the bed as in the figure Move the safety switch bracket up or Table above down to adjust the safety switch support rubber to PA tightly press the safety switch and then fasten the O DG tightening screw c C Table below i Figure 15 15 Complete the cabling connection between the machine and the control box and fix the cables below the table as in the figure When the machine should be erected to fix the cables set the length of the cables considering the machine erection Table above Hinge _ t Table below Figure 16 5 The assembly of peripheral parts A Attach the motor cover to the top 2EA and bottom 2EA of the back side of machine and sides by using fixing bolts In case of C series attach the belt cover by using fixing screws for the rear 3EA and the side 2EA Fixing Screw Motor Cover Velt Cover D series C series Figure 17 Figure 18 I Caution For safety motor c
9. and of the connectors Figure 24 19 7 Installation and control of the option wiper HA type A Mount the wiper base plate with a screw as shown in the Figure Figure 25 B Fix the wiper base onto the opposite side with two fixing screws as shown in the Figure Figure 26 C Link the connector located at the solenoid with the connector from the arm Figure 27 20 SunStar D Un tighten a clamp screw of the wiper base plate When the wiper and the needle center are parallel move the wiper base plate up and down to give a clearance of 14 5 15 5mm between the needle plate and the wiper Fasten back the clamp screw afterwards Figure 28 E Unfasten the wiper crank screw Move the wiper crankG left and right to set a clearance of 25mm between the needle center and the wiper Tighten back the clamp screw after adjustments 25mm_ 20mm Figure 29 F After arranging the connectors as shown in the Figure use the wiper cover clamp screw to place the wiper cover i Caution To use the wiper solenoid set function code A 18 related to general sewing at 100 Da aaa S ot osi n t t aa SO n n O E E n tajna aul 21 8 Installation of the vent hole SPS D C B1201M HP A Loosen four clamp screws and take out the bed cover
10. ene eee des ee tete netet tete setet ete nete tee ee tet tere e e tete netet tete 8 2 Specifications dh hmmm 9 3 SHUCLUKe See eee E aE AE nm 10 1 Names of each machine parts seen 10 4 Installation sasis ori vecias ves ns vi i ns ro v re nd n d noi nd rs s nenit nan r n rad n r rr 11 1 Machine installation conditions teo2erero ee eter etera ee epet enen eee eee teen 11 2 Electric installation conditions sk saa nse nese nen nep eneve ne pene rete eper 11 3 Safe installation of the tables aa aaaaaaaaaaaa aaa nanen ee nenen eee enet teme ente tere ne see teres e tere ene tete eee ete teen tete ete nete 11 4 How to install the table BA type And una ede dhe Eko ah ESS SEES SENE SENE ESSENS ERE TERESE ERE 14 5 The assembly of peripheral parts sh sesccesccescccsc nore ete 16 6 Installation of air pressure specification HA type ES REE EEN SEVEN ne 17 7 Installation and control of the option wiper HA type e 20 8 Installation of the vent hole SPS D C B1201 M HP Ko e aie e ene ur ipae E REE 22 9 Installing the needle cooler 2 sana ssase ss enes sene s enes e ete rrene teste teme nese nene nenen enes tee e nene rene er ene r n se ERE ENS ER 23 5 Preparations before using the machine rn 2002022 cc 25 1 Lubrication ses aaae aaa ea nenen ae e eee ne teze e netet enen te tete nete ete netet tete ete tete tete tee ete te teen tete ete eter ee tet teke tete 25 2 Installation Of the needle 50
11. not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch ATE BSNL HAS 80 ZEH Ot N SAIS a H HETH SAMME BICAI aao AAE H FAAL aha CAUTION A 1 Hazardous voltage vvill cause injury Be sure to vvait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord ue ASO Woh AMS 4292 HH l AHS Hela Ad 2008 amp al T 3602472 JIC QAJA III TI IDI TI KEK SunStar a m m Specifications SPSID C B12011 HA JHABLJ H H BL M M BL L K M HP M BA X 40mm X 40mm Y 20mm Max 14 Y 20mm Max 2 200spm Max 2 700spm Max 2 000spm ae Max 2 700spm D 7 2 000spm 0 1 10mm Feeding by stepping pulse motor 41 2mm Standard Large Standard Large Standard Large shut hook lshue hook shutte hook shutte hook shut hook hut hook Sandara she NOAK DP x 5 16 DP x17 23 DP x17 19 DP x 5 16 14 DPx5 11 DP x5 16 14 Max 20mm Max 17mm Installed Optional Installed Max 10 000 stitches Max 99 patterns Standard 32 patterns P ROM 20 200 Direct drive AC Servo Motor 550W AC Servo motor 600VA 5 C 40 C 20 80 1 Phase 100 240V 3 Phase 220 440V 50 60Hz 0 49MPa i 5kgf crt 3 KE KERR KKK KKK
12. of air with the speed controller attached on the left part of the arm as shown in the figure Refer to the figure for adjustments SunStar Pin Plate Figure 88 Figure 89 Figure 90 41 l Cause of troubles and troubleshooting 1 Machine parts P Iosenit oF be ETS HS Oh Ol Adjust the belt tension or exchange the belt damaged belt Check the fuse shortage of the main shaft Fuse shortage in the main driving motor in the control box for replacement Abnormal operation or power or circuit driving of the machine Move the feed bracket to its normal position Deviation of the feed bracket within the range of the threshold switch from the X or Y threshold Control the belt tension Loose main driving belt Incorrect stop position i rel l Improper position of the synchronizer Adjust the position of the synchronizer Damaged needle bent needle cracks on the needle eye or the groove abrasion or distortion of the needle tip Replace the needle Needle breaks Wrong installation of the needle Install the needle correctly Needle contacting the shuttle Control the clearance between the needle and the shuttle Thread breaks Incorrect insertion of threads Wrong installation of the needle Needle Reinsert the needle height or direction Damaged needle bent needle cracks on the needle eye or the groove abrasion or distortion o
13. right from the bed as shown in the Figure Bed Cover right Figure 31 B Attach the vent hole device onto the bed and fix with 3 Table Cover four clamp screws as illustrated in the Figure Afterwards attach the table cover onto the vent hole device using two clamp screws Figure 32 C Securely tie the solenoid cable and the sensor cable of the vent hole device with X and Y motor cables as shown in the Figure Sensor Cable Solenoid Cable Figure 33 22 SunStar 9 Installing the needle cooler A Before installation check if all the parts are in place as described in the Parts Book B Insert the nozzle 5 8mm into the one end of the air hose as shown in the figure C Use the guide A O and guide B to fix the nozzle onto the guide bracket as illustrated in the figure and fix temporarily with a screw D Assemble the guide bracket assembled on the nozzle onto the lower fixing screw part of the faceplate using a screw Figure 36 23 E Use a screw to fix the speed controller onto the speed controller bracket Assemble it onto the arm afterwards i Be careful of the assembly direction of the speed controller i ET F Cut off the lower hose of the presser foot driving cylinder Connect it to the air hose of the needle cooler using the air fitting G Link the hose with the left
14. rubber to the table Figure 3 11 D Attach the hinge metal and the hinge rubber on the bed Insert a fixing bolt into the hinge metal hole at point and fix it onto the table i Danger i At least two or more people should move the i i machine for safety a ee ee ee a ee ee a E Set the machine in the upright position as described in the Figure Insert the fixing bolt into the hinge hole at point and fix it onto the table Danger i i Since the machine is not fully installed onto the table at i i this point pay extreme caution when you set the machine in the upright position u H H H H F In case of SPS D B1201 series assemble the safety switch bracket O on the bed as in the figure Move the safety switch bracket up and down to make sure that the safety switch supporting rubber is tightly pressed by the safety switch amp and then fasten the screw 12 PA T7 pj Q TI o 2 3 TU inge Rubber JE Hinge Figure 4 Fixing Bolt Figure 5 Figure 6 G While the machine is standing as shown in the Figure put the V belt between the pulley and the motor C Series H After connecting the V belt unfasten the fixing nuts and to give tension to the belt D by the weight of the motor C Then tighten the nut and consecutively C Series I Be sure to connect the gree
15. ss see onone Dodika EEN sie bitte DEERE SONS EAE OEE menn pao 26 3 Routing the upper thread sssssssssssesssnssennanensanannnnannananannarennannnnnsnnnannnannnnnsnnnnaanannnnnnannnnannananannunan 27 4 Placing the lower threads ra re o ENN E es 27 5 Installation and separation Of the bobbin CASE 2 sana aa aaa anen vene even even eee pere 27 6 Tension control of the upper and lower threads 5 5 saa a sana aaa nana nene nene nieri eee ne eee eee 28 7 VVinding the lower thread sk sssaa reece nenen eee netet 28 8 Operation of the pedal H M L K types ais rasp ae Ea AN E a a Ea a aa shin duachGuassadsacauaaaaans 29 9 Operation of the pedal HA type TNT 29 10 Disposal of the Waste oil sensi enne ase inr dtr t t resos i n s tr t eds ne n sis s vodimo lojalan Go alata nis n cases 29 11 Input of the compressed air and control of the air pressure HA type i 30 12 Control of the upper thread holding device optional Pradesh sea send nn ana e dual esse s e 30 6 Maintenance and repair dad ai medi cae su Ka s udh n v si adevet Fah si it onada usne qu h n n rne h ne 31 1 Adjustment of the needle bar height EET 31 2 Adjustment Of the needle and the shuttle saa sana aaa neneve pere eee ERE REEL ERE SELER ene 31 3 Adjustment of the lower shaft gear and the shaking Shaft gear 32 SunStar 4 Adjustment of the position of the shuttle upper spring NE E jaje r r d 32 5 Adjustment of the presser foot hei
16. to set a clearance of 0 05 0 1mm between the needle and the shuttle hook point E After adjusting the front back position of the shuttle adjust the rotating direction of the shuttle to set a gap of 7 5mm between the needle and the shuttle Fasten the shuttle screw tightly afterwards F Caution ERE EEE EEE Bm t For safety make sure to firmly tighten all the screws after shuttle large adjustments SS Se att ioe tot Soe CU eee eae Omm TD Figure 61 31 3 Adjustment of the lower shaft gear and the shaking shaft gear A Loosen the screws O Q and B While rotating the upper shaft move the shaking shaft gear towards the arrow direction to find a position where the gear moves smoothly without any load ICautioni i The machine may not operate if the shaking shaft gear is not in the right position b i i i i C Press the oscillator shaft collar right to the bed surface A firmly together and fasten the collar screw D With the oscillator shaft collar right stuck to the bed surface A turn the oscillator shaft collar towards the arrow direction Adjust it so that the end point of the shuttle driver rotates smoothly with less than 0 1mm of backlash Tej ni oj t t RENE SE SERENE ooh wed ir ot SEE SE t eee phonies Si SEE SE RSS ini om ij SE t t SE a nee ES REDE DES d e et termini a BENE SEES Caution i i If there is too much backlash th
17. upper thread Turn the nuts and of the main thread adjusting device and the auxiliary thread adjusting device in a clockwise direction for stronger tension of the upper thread Turn them counterclockwise for weaker tension of the upper thread B Tension adjustment of the lower thread Turn the screw of the bobbin case in a clockwise direction to increase tension or in a counterclockwise direction to reduce tension of the lower thread Figure 51 7 Winding the lower thread A Press SELECT in the operation box to select Dno B Insert the bobbin into the bobbin winder driving shaft of the bobbin winder base attached onto the upper cover C Place the bobbin winder lever tightly to the bobbin and step down on the pedal to start the machine D After the bobbin winder lever separates from the bobbin use the bobbin winder blade to cut the thread from the bobbin Figure 52 28 8 Operation of the pedal H M L K types A Install the pedal switch in the suitable position for your convenience B If you step on the pedal once the presser foot will go down and if you take your foot off the presser foot will go up C If you press down on the pedal switch consecutively sewing will start After sewing is finished the presser foot will go up 9 Operation of the pedal HA type A SPS D C B1201HA 20 Monolithic presser foot The same as the pedal operati
18. will go down and to the B direction the height will go up After fine tuning the height securely tighten the screws E E Figure 64 i Fasten all the screws tightly after adjusting the height of the presser foot B For air pressure type HA type Unfasten the cylinder knuckle nut attached to the left and right cylinder of the feed bracket 0 When you turn the cylinder axis to move the cylinder knuckleG up towards the A direction the height of the presser foot will decrease and when you move it down towards the B direction the height will increase After adjustments securely fix the cylinder knuckle nutG Figure 65 T 14 15 16 17 18 SSS re ee See SS SS SST ESTE 1 Caution When adjusting the presser foot height over the maximum value 14mm be sure to remove the wiper unit 6 Adjustment of thread release related parts A Setting the position of the thread release notch Place the notch so that the right side of a slot of the thread release notchOD touches the circumference of the notch screw and fix with a screw i Caution If the positioning is not correct the remaining length of i i the thread may be too short or inconsistent and or the i i thread may come out of the needle when sewing starts i Lo otet io E SS SS SS SS SS SS Thread Trimmer Cam Figure 66 3
19. 0M 22 034A 120L 22 135A 120K without Knurling without Knurling No Rites SPS D B1201M BA 17mm 18mm 27mm 16 Presser foot GP 023923 00 GP 023563 00 GP 023921 00 17 Feed plate GP 023321 00 GP 023337 00 NOTE Common use with SPS B A 1306H types Heavy materials Common use with SPS B Medium materials A Common use with SPS B vV Common use with SPS B 1306G types 1306 S types Standard stitch A A A A 1306 P types Perfect stitch at ai K 49 ceccooooooooooooooo Option list O Standard type Name SPS C D B1201 LI HA Pneumatic pressure H Heavy materials M Medium materials Presser foot Ass y Ass y 22 501A 120H Left U 22 601A 120H D 22 602A 120H 22 019A 120H 22 021A 120M Right U 22 603A 120H D 22 604A 120H 22 020A 120H 22 022A 120M Feeding plate 22 143A 120H 22 029A 120H 22 146A 120H 22 030A 120M Name SPS C D B1201 L For light materials K For knitted materials Presser foot Without Knurling Without Knurling Left 22 023A 120L 22 023A 120K 22 123A 120K Right 22 024A 120L 22 024A 120K 22 124A 120K Feeding plate Without Knurling t 0 8 24 t 0 8 Without Knurling Without Knurling 22 033A 120L 22 034A 120L 22 035A 120L 22 035A 120K 22 135A 120K
20. 1 35 B Adjusting the link stopper screw When the needle is at its lowest position push the trimmer driving link in the arrow direction within the moving range of the trimmer cam Check if there is enough room between the trimming cam roller and both ends of the trimmer cam i If there is an insufficient clearance between the trimming cam roller and both ends of the trimmer cam trimming may i not perform correctly or the machine could be jammed at the beginning or at the end of sewing or trimming ii i mn tt t tt tt it i sti i tc il With the trimming cam roller inserted into the moving range of the trimmer cam adjust the end of the link stopper screw to touch the trimmer connecting bar Then tighten the nut afterwards If the positioning is not correct returning to the previous position after trimming could be delayed and the first stitch i i may not be tight enough i 1 i PA E E A A A E E E EAE A E AE e i E t AES AES S E S S E je ns je EI J i i H Trimmer Driving rs Clearance Cam Roller lt lt Link Stopper Screw Trimmer Connecting Bar Trimming Drive Link Figure 72 C Setting the position of the trimming shaft Loosen screws of the trimmer driving link and the trimming shaft collar Bring the trimming shaft tip to fit with the side of the arm Fasten the screws afterwards i ICautioni If the positioning is not appropriate trimming may not perform correctl
21. 3 B Setting the position of the thread release stopper Remove the thread release return spring Loosen the thread release stopper screw and set a clearance between the trimming drive link and the thread release lever pin at 0 3mm Push the stopper to the right to narrow the clearance and to the left to widen the clearance between the trimmer driving link and the thread release lever pin Replace the thread release return spring PREPIR EEE TETE ecto oleate eee coon seca cane eee eee te cio see bees ce seca T T EET EA EEA een be kat eee SS S SS Caution i For safety use a tool when removing or attaching the thread release return spring E E H H H H Thread Trimmer Thread Release Return Spring Thread Release Lever Pin Driving Link Screw Thread Release Stopper mm Figure 67 C Adjusting the opening of the thread guide disk Loosen the screw of the thread release control plate Start trimming to open the thread guide disk Adjust the opening at 0 6 0 8mm for general materials and at 0 8 1mm for thick materials Widen the angle between the thread release control plate to increase the opening and narrow the angle to reduce the opening After adjustments fasten the screw SS eee Re or ER fees T see eee cee cee Caution i If the opening is not appropriate the amount of the remaining thread may not be sufficient or consistent and or the disk i i may not close completely i e
22. ASA ANARE P H H H H Opening Amount Pio anemia Tovvards The Thread Tension Control Device Tovvards The Thread Release Link Figure 68 34 SunStar 7 Adjustment of wiper related parts Unfasten the screw of the wiper base plate When the wiper and the needle center are parallel to each other move the wiper base plate up and down to give a Clearance of 14 15mm between the needle plate and the wiper Tighten the screw afterwards Loosen the screw of the wiper rod Adjust the wiper connecting rod up and down to set a clearance of 25mm between the needle center and the wiper when the wiper is running at its maximum Fasten the wiper rod screw afterwards If the wiper is not positioned properly the wiper may collide with the presser foot or the needle and or the wiper may not i move correctly En R H H H H Figure 69 Figure 70 8 Adjustment of trimming related parts A Setting the position of the trimmer cam Set the upper shaft collar and the trimmer cam 1 7mm apart from each other Place the trimmer cam where its carved line fits with that of the upper shaft Fasten the screwO afterwards F Caution EEE EEE t If the trimmer cam is not positioned correctly trimming may not function properly or the machine could be jammed Trimmer Cam Carved Line Carved Point Upper Shaft pp Upper Shaft Upper Shaft Collar Figure 7
23. Adjust the position of the trimmer cam 43 OGEKKKEKEKEKEKE KEE Straight line 20 36 25 25 35 11 Half moon 11 Vertical 10 2 36 16 2 5 Thick 10 2 and general materials 16 2 42 16 2 5 Thin materials Knitted materials Straight line Note 1 67 additional patterns available besides 32 basic patterns 2 Select a presser foot and a feeding plate appropriate for the sewing area of the pattern used 44 a LO dy 00 00 00 09 ocr 09 L Sy Y Y UONJES nu to 2 ea le E E PE DANILO NE A LE A_N gt KI aa di U Q i i ko s a S U i RE 1 SOZZ 7 ip i SBR PE ST seve i Po uesuj Jeqany uolusn 104 THY s S S6 1 u i i I i i z i Sik YE Bununojy 86UIH 104 i i i Gece l ne du S da 3108 9 56 90H S52 RT Pop N i i g 8dUIH pag JO 1 1 ty i 1 i U z2 019 vi Fal H I O i i i i i I I i i ka i se i i p IS SIN o n I
24. KEKERI Gauge list No Kane SPS D C B1201 HA Pneumatic H Heavy materials M Medium materials L Light materials K Knitted materials i V A EJ 08S001P 306H 08S001S 306H A 2 Link cam 02 102A 120H 0280028 306H 3 Thread guide of needle bar 04 007A 120H 04 008A 120M 4 Needle DP x17 23 DPx17 19 DPx5 16 DP x5 11 5 Shuttle race ring O 07 021A 120H carved H Me 07 023A 120L carved L 6 Shuttle To 07 028A 120H 07 029A 120M NS O 07 041G 120L fe Poneman eho 07S040S 306G 07 042G 120L 8 Thread tension control device S S0018 306H KA 18 3066 si 10A042S 811E 10 041A 120H 10 043A 120H 10 143A 120K 9 Needle plate cover 42 4 42 3 1 6 slit 1 6 ED 10 101A 10 Fixed blade SA 105045S 308H 10 101A 120H 11 Movable blade PR PO 10 106A 120H 12 Movable blade shoulder screw POE 10 048A 120H 13 Lifting lever spring A 22 016G 120H 22 016G 120M 14 Presser foot ass y 22 501A 120H 5 i 5 14 1 Presser foot left CL 22 601A 120H uppen 22 049A 120H 22 021A 120M 22 023A 1201 22 028A 120K E 22 602A 120H lower 22 123A 120K 14 2 Presser foot right aN 22 803A 120H upper 9 9 020A 120H 22 022A 120M 22 024A 1201 22 024A 120K amp 22 604A 120H lower 22 124A 120K et 22 033A 120L 22 035A 120K 15 Feeding plate NG D 22 143A 120H 22 029A 120H 22 030A 12
25. L Large Shuttle Hook C Upgraded Motor Belt Type Material Type D Upgraded Direct Drive Type H For Heavy Materials M For General Materials Name of Bar Tacking L For Thin Materials Sewing Machine K For Knit 2 VVith a pneumatic presser foot lifter SPS D B1201HA 000 D Sunstar D Hook Type Pattern BL Large Shuttle Hook System Q Series Classification A Motor Belt Type Options B Direct Drive Type W Electronic wiper C Upgraded Motor Belt Type TH Upper thread D Upgraded Direct Drive Type holding device GQ Name of Bar Tacking Sevving Machine Pneumatic Presser Foot Lifting System Classification of Presser Foot Lifting System 20 Monolithic Driven Presser Foot 22 Separate Driven Presser Foot Table of contents CO 00000 DO 00000 00000 000 0000 00000 1 Safety rules for machine 4 4 540e0eeee ere ee ere e ee ee rekete ket rekete oteo tete terene nee 6 1 1 Machine Transportation PO ETI 6 1 2 Machine Installation 5 asaaaaaaaaa ae ana ee ce cen nete reve nete rene e tere ce nete rene sete tee e e tete ten ete rene tet ete ee te tete s 6 1 3 Machine Repair E NS 6 1 4 Machine Operation e e 7 1 5 Devices for safety R 7 1 6 Location of Caution mark 5 aaaaaaaaaa aaa en pene teren eee teren es tete ee nete tete enet e tete tete tee te tee rene te tete netet 8 1 7 Contents Of Caution mark xi eee nene e eee
26. O HA Oe dat dat r n dv dd sales a 54 Safety rules for machine Safety instruction on this manual are defined as Danger Warning and Notice If you do not keep the instructoins physical injury on the human body and machine damage might be occurred Transportation DANGER This indication should be observed definitely If not danger could be happen during the installation conveyance and maintenance of machines WARNING When you keep this indication injury from the machine can be prevented CAUTION When you keep this indication error on the machine can be prevented 1 1 Machine Only trained and experienced people should treat the machine who are fully understand the safety rules For conveyance follow the below directions a More than two people to a minimum should convey the machine For a protection of safety accident wipe away the oil stained on machine Danger 1 2 Machine Owing to the improper environment for machine installation physical damages on the Installation human body and machine can be occurred Please follow below conditions a When you unwrap the packing of the machine try from above in order Especially careful of nails put into edges of wood box packing Since dust and humidity can cause pollution and abrasion you should install airconditioner with regular cleaning Caution Put in a place of no direct ray of light If the machi
27. and right side of the speed controller H Fix the nozzle as shown in the figure and fix it firmly with a screw 24 Figure 38 Figure 39 Figure 40 Preparations before using the machine 1 Lubrication A Check the amount of oil left in the oil tank installed on the arm before lubrication i Caution i i Be sure to supply oil if the machine is being used for the i i first time or has been left unused for a long time i SS SS SS SS SS SS SS SS SS SS SS REN E d Figure 41 B Check the remaining amount of oil from the gauge window of the oil tank on the bed then supply a sufficient level of oil through the lubrication hole on the bed cover Figure 42 C Pour oil into the lubrication hole in the upper part of the arm Figure 43 25 D Open the hook cover to supply oil until the shuttle race ring is covered with oil Place back the hook cover after lubrication ee a ae ae aa e a es a a a RS RES prid i Caution i For safety keep the hook cover on during machine operation E Supply silicon oil into the silicon oil tank mounted on the right side of the arm 2 Installation of the needle Loosen the needle fixing screw of the needle bar Then with the needle groove facing the front push the needle until its upper end touches the needle hole of the needle bar Fix th
28. e machine may generate much more noise than usual in operation and if there is too i i little the machine may not operate at all i i dh IE SEN RAA ERI SSL IEEE A ZE JE EM EEP Ea ST SE ER a IIA SERIE SEER PE O A ET a O SREBRENE a a SEE 2 VSSE SEE AZ NE ET SEBE SE BESS BASE PE RE F LGE SEENDE KOE Re i KAT KOJE DES SEEREN SE ERE MASE EI HSA PERA SRNE ET SR AA JE EVE RO NE PJENE J E Tighten the screws and p H H H i Oscillator Shaft Collar right Backlash 0 1mm or under Figure 62 4 Adjustment of the position of the shuttle upper spring Remove the lower feed plate and the needle plate from the machine and unfasten the screw of the shuttle upper spring Adjust the position of the shuttle upper spring to bring the backside of the needle to the point vertically and the needle center to the middle of the width horizontally Fasten the screws after adjustments i The thread may break or thread strands may unravel if there are scratches or the surface is rough around the groove of i i the shuttle upper spring Be sure to check the status of the spring surface before use i Figure 63 32 SunStar 5 Adjustment of the presser foot height A For general thick thin or knitted materials Unfasten the screws of the lift lever control plate on the left and right side of the feed bracket When you raise the control plate to the A direction the height of the presser foot
29. e needle in with the needle fixing screw 26 Hook Cover Figure 44 Silicon Oil Tank Figure 45 Needle Fixing Screw Needle Figure 46 SunStar 3 Routing the upper thread Place the thread take up lever at the highest position to hang the upper thread as shown in the Figure As for the thread guide of the needle bar hang the thread as shown in the Figure O for thick materials and the Figure for general and thin materials Figure Figure Figure 47 4 Placing the lower thread A Insert the bobbin into the bobbin case as illustrated in the Figure in i Caution i i Insert the bobbin to turn clockwise when seen from i i behind the bobbin case i e ee SELER B Pass the lovver thread through a crack in the bobbin case and then through a thread holeG C Let the lower thread hang about 25mm from the thread holeG 5 Installation and separation of the bobbin case Open the hook cover Hold the knobO of the bobbin case and push it into the shuttle until it makes a clicking sound SS SS SS SS Caution i Bobbin Case i If you start operating the machine with the bobbin case not fully installed threads can get tangled or the bobbin i Case can pop out 1 SS S SS J Figure 49 27 6 Tension control of the upper and lower threads A Tension adjustment of the
30. ed to with the quick joint plug mounted to the table B Open the finger valve to put in the compressed air Note When you close the finger valve after use the remaining air will be discharged automatically and the remaining pressure will be indicated as 0 MPa Okgf cm Figure 56 C Pull the control handle at the upper part of the filter regulator as shown above and turn it clockwise to increase pressure and counterclockwise to decrease pressure After setting the pressure at 0 49 0 54MPa 5 5 5 kgf cm as indicated on the pressure gauge press back and fix the control handle to its original position i Caution i If the air pressure drops under 4 kgf cm during use i the error sign Er07 will appear and the machine will i stop automatically i T 12 Control of the upper thread holding device optional Figure 57 A Check if the pin cylinder knuckle O and the cap of the upper thread holder are positioned at the center of the upper thread passage B If they are not at the center loosen two screvvs 4 of the pin cylinder bracket to bring them towards the center Fasten the screws afterwards C The recommended distance between the end point of the knuckle cap and the ARMO is 4mm D To adjust the clearance unfasten two pin cylinder nuts for adjustment and fasten them afterwards 30 Figure 58 SunStar KANE EKEKEKEKEKERI
31. es aa iv U RB en i k z 1 1 s ME Gi N Bi MR ae EEG eee ILI i H Zr i i BBR PE ST I I Puesuj segang uolusho 103 i I 7 f e je i Nis amp amp en S108 I orgao ke b i i i I uonisog Bununojy baj ajqe 1 L si E ze s 3 roy N ke vnu t i 2 u 1 i i i i 1 vodova ERE cf i I j 1 i au N 1 KP a a OF PHBA ST RR ly Ril ls youmg Alajeg seqang Noddns 104 s EJ re IN i E pa H an aie ae a lt j ov si 69 os 59 sg or z oT I ti 30H BR shtrue I 1 I SU PUBJS SPBOIY 104 O Sa Lo 1 D gt u I v I ka I vez S08 SLI or 061 Terr DOZI LOZI A A SAdS 1 buimeip side L eeccccccccccccocccecces Svs SBR 70 yeeu pusg epee 104 B i i 888 NRE Yi sa s408 Dupunow xog jonuoo 104 Mit nu 829 Old d 9498 9 SI8 9 I DE Bk dP G SBP We ST Iuesuj uojyend seqqny 204 i RR UUL ceo S dd 2408 9 S Sem et SH en xa Hog BujpioH peg 103 8 ny g Sra HS AM ve geo S6L V V NOLLO3S LOZLA IISAS Z 46 a 47
32. f the needle tip Replace the needle Insert the thread properly Excessive tension of upper and lower threads Control the tension Control the tension and stroke Excessive tension and of the thread take up lever spring stroke of the thread take up lever spring Cracks on the controlling hole of the Replace the shuttle surface spring shuttle surface spring Bent needle used Replace the needle Improper needle size for threads used Replace the needle Wrong installation of the needle Reinstall the needle Improper timing of the needle and the shuttle Adjust the timing of the needle and the shuttle Skipped stitches Wide clearance between the groove and the shuttle point Adjust the timing of the needle and the shuttle Adjust the tension and stroke of the thread take up lever spring Excessive tension and stroke of thread take up lever spring 42 SunStar Weak tension of the upper thread Adjust the tension of the upper thread Errors in thread tension Weak tension of the lower thread Adjust the tension of the lower thread Incorrect timing of the needle and the shuttle Adjust the timing of the needle and the shuttle Loose crossing tension between the movable and fixed blades Adjust the tension of the fixed blade Errors in trimming Abrasion of blade edges of the movable and fixed blades Replace the movable and fixed blades Wrong position of the trimmer cam
33. ght deshe visit bee hh 33 6 Adjustment of thread release related parts seen nenet tete 33 7 Adjustment of vviper related parts e Wane e e PGA sy 35 8 Adjustment of trimming related parts Q dpoie h r ide pr t i dieu 35 9 Adjustment ofthe main thread adjustment OS 38 10 Adjustment of the bobbin winder sesa aaa aaa enen nenen eee penne enen enen 38 11 Positioning ofthe synchronizer C Series a r r E a 39 12 Installation and control of the direct drive motor D Series 39 13 Setting up the X Y origin ses ish din snk t n n svrs d shire shoh r r n K te 40 14 Adjustment of the vent hole device SPS D C B1201M HP serseri 41 15 When the vent hold device is not used SPS D C B1201M HP sesncc ane nes uc mace maceve zere 41 16 Adjusting and operating the needle cooler 5 sasa shan sva eneve eneve neve ere ene re nm eren e nenen meren ore nes teresine 41 7 Cause of troubles and troubleshooting E PE 42 8 Pattern lISH sec rei dele dal n t dodhur n 44 9 Table dravving ES EE SETAE E EEEE EE A E E E A ale EAEE 45 1 SPS D BA ZO teve e cee aerate ee eee veers eee ee eee ree er ee 45 2 SPS Ce B 207 fi cent SO bro 46 3 SPS D B1201M BA ss sssesssessststsesesetstetessssseeessssesesecsessseeesssssssesssesssseseessssssseeeecssseneeesseseeneaees 47 10 Gauge ST 49 11 Option list cent t e 50 12 Circuit diagram of air pressure system HA type 040 53 1 SPS D C B12OTHA 20 iiuna banede etna Aa 53 2 SPSIDIO BAZ
34. he screw of the carved N D sign left and right Position the screw at a point where the needle bar just starts to ascend from its lowest position Direction A Of ZA Aotation Lp G Q Figure 81 Figure 82 Figure 83 12 Installation and control of the direct drive motor D Series A To mount the coupling onto the Servo motor accurately Screw No 1 Sero Motet place the screw no 1 of the coupling on the flat surface area of the Servo motor Set a clearance between the coupling and the Servo motor at 0 7mm and then fasten Upper Shaft the screw B To mount the coupling onto the upper shaft accurately place the screw no 1 of the coupling on the flat surface area of the upper shaft and press it firmly towards the O ring of the upper shaft rear bearing leaving a clearance Upper Shaft of 2mm Then fasten the screw no 1 of the coupling Rear Bearing C When binding the two couplings together make sure that ARM each screw of the couplings is aligned with each other Figure 84 x If the coupling screws are not aligned with each other the needle will not stop in normal position O ring 39 13 Setting up the X Y origin A Setting up the X axis origin Remove the bed cover left Move the center of the presser foot towards the center of the X axis Loosen the screw of the X sensor plate as shown in the Figure Move the end of the X sensor plate towards the cente
35. n grounding conductor that links the motor to the machine Connect the grounding conductor wire between the control box and the motor C Series SunStar Figure 7 Figure 8 Grounding Conductor Figure 9 13 J After connecting the cables between the machine and the control box fix the cable wires under the table as described in the Figure Adjust the length of the wires to ensure that there is a sufficient length when placing the machine to the upright position Table Figure 10 4 How to install the table BA type A Fix the oil container support O the oil dish and the control box G on the table below B Fix the power switch on the table above C Assemble the bed cushion rubber on the table below D Assemble the safety switch support rubber on the table below Figure 11 E Fix the table above and below as in the figure 115mm high Table above Table below Figure 12 14 SunStar F Assemble the hinge and the hinge rubber on the bed and insert the adjusting bolt into the hinge hole at O Then fasten it on the table below as in the figure Figure 13 To prevent safety accident the machine should be carried by at least two people G Open the hinge area on the table above
36. ne is exposed in direct ray of light for a long time transformation of color and shape can be happened To get enough space in case of repair make the machine 50cm apart from the right and left and back side of wall to a minimum EXPLOSION HAZARDS Do not operate in explosive atmospheres To avoid explosion do not operate this machine in an explosive atomosphere including a place where large quantities of aerosot spray product are being used or where oxygen is being administered unless it has been specifically certified for such operation The machines where not provided with a local lighting due to the feature of machine Therefore the illumination of the working area must be fuifilled by end user Note Details for installation of machine is described in 4 Machine Installation 1 3 Machine Repair If you have any problems on the machine troubleshooting should be handled by the designated A S engineers Before cleaning and repairing machine cut off the main power and wait for 4 minutes until the machine comes to be completely discharged Danger You should not change the specification of machine and any part of machine without consulting with our company Those changes can threaten the safety of machine during the operation You should exchange from the used one into SWF guaranteed devices After finishing troubleshooting cover the all covers that are uncovered during repairing
37. o 3 GDJE sm MANUAL SunStar SPS D B1201 SERIES SPS C B1201 SERIES Electronically Controlled id Bar Tacking Sewing Machine Machine Parts 2 Keep this manual in a safe place for future reference in case the machine 1 For proper use of the machine thoroughly read this manual before use breaks down SUNSTAR MACHINERY CO LTD E MME 061221 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SUNSTAR MACHINERY CO LTD SunStar Models of bar tacking sewing machines 1 With an electronic presser foot lifter SPSID B1201H BA Sunstar Belt Loop el For Belt Loop Attachment ystem LG Hook Type QO Series Classification A Motor Belt Type B Direct Drive Type B
38. on method of electronic bar tacking machines Refer to the 8 Operation of the pedal as described above B SPS D C B1201HA 22 Separate driven presser foot Two footholds in the pedal switch Press the right pedal to lower the right presser foot and press the pedal again to lift the presser foot Press the left pedal once to lower the left presser foot and step off to lift the presser foot When you press down on the pedal consecutively sewing will start After sewing is done the presser foot will go up automatically As for how to select the separate driven pedal parameters refer to the page 27 of the electrical and electronic manual 10 Disposal of the waste oil When the oil fills up the waste oil drain located under the table remove and empty L Caution The oil may spill on the floor when you attach or remove the waste oil drain Be sure to place paper or cloth on the i floor beforehand i SunStar Figure 53 The location of sewing materials can be adjusted when only the right presser foot descends Left presser foot goes down upon one step operation Sewing starts upon two step operation Figure 54 Figure 55 29 11 Input of the compressed air and control of the air pressure HA type SS SS SS PERJE NE BRE PENIJA NE BRE SS SS SS ss A Connect the quick joint socket 0 where pressed air is connect
39. over and safety plate should be attached to the machine B Attach the safety plate to the backside of the arm Faceplate Safety Plate Assembly Figure 19 Figure 20 16 SunStar 6 Installation of air pressure specification HA type 1 How to assemble the filter regulator Attach the filter regulator to the right side of the table leg with the bolts as shown in the Figure Figure 21 2 How to assemble the solenoid valve Fix firmly the solenoid valve to a proper location under the table using the screws Figure 22 17 18 3 How to connect the air hose of the monolithic driven presser foot 1 Connect the filter regulator and the solenoid valve together with a hose 1 2 Insert the hoses with S3F and S4F labels into A and B as shown in the Figure Put in the hoses deeply 3 Use the quick couplings to connect S3L and S3R and S4L and S4R 4 Connect the solenoid and the power switch connector Figure 23 SunStar 4 How to connect the air hose of the separate driven presser foot ZA Hose _ Ap U 8 CORR Hose Nipple er Cap Net S 1 Connect the filter regulator and the solenoid valve together with a hose D 2 Assemble the hoses with S3L SAL S3R and S4R labels onto the solenoid parts as shown in the Figure 3 Connect the solenoid and the pressure switch connector Be sure to match the labels of the solenoid
40. r of the sensor and then tighten the screw with a screwdriver Sensor a Figure 851 B Setting up the Y axis origin Separate the bed cover right Move the center of the presser foot towards the center of the Y axis O Loosen the screw of the Y sensor plate as shown in the Figure Move the end of the Y sensor plate towards the center of the sensor and then tighten the screw with a screwdriver Y Sensor Plate Figure 861 40 14 Adjustment of the vent hole device SPS D C B1201M HP A Unfasten the screw of the pin plate AD With your finger push M part up and down to adjust the pin plate AD The pin AG should move vertically at the center of the needle plate groove Tighten with a screw afterwards 15 When the vent hold device is not used SPS D C B1201M HP A Check if the supporting plate of the stopper is facing inside Adjust the stopper up and down to lower the pin A below the needle plate Fix with a screw afterwards 16 Adjusting and operating the needle cooler The needle cooler moves simultaneously with the presser foot When the presser foot begins to descend operate the needle cooler and when the presser foot begins to ascend stop the needle cooler A Adjusting the nozzle Loosen two fixing screws only a little bit as shown in the figure Set the nozzle in an optimal position and firmly tighten it back with the screws B Adjust the amount
41. starting initial position of the vvinder control plate to adjust the vvinding capacity of the bobbin vvinder Unfasten the screw to turn the control plate in the A direction for a large vvinding capacity and turn it in the B direction for a small vvinding capacity B Set the thread winder driving wheel 4mm apart from the upper shaft busing front and tighten the screw Thread Take up Spring Figure 77 Bobbin Vet Bobbin Winder Control Plate Figure 78 Bobbin Winder Upper Shaft Driving Wheel 4mm Upper Shaft Busing Front Figure 79 SunStar 11 Positioning of the synchronizer C Series A Installing the synchronizer 2 5mm Pulley Mount the synchronizer onto the backside of the Bon Pull arm Upper Shaft LA B JA hent Set a clearance between the pulley and the synchronizer at 2 5mm and then fasten the screw Upper Shaft Magnetic Busing Rear Holder Synchronizer Figure 80 B Adjusting the position of the synchronizer position detector Turn the pulley to adjust the position of the thread take up lever as shown in the Figure At this point the white carved slot A of the pulley should be parallel to the white carved slot of the arm Adjust the screw on the carved N U sign in the pulley until the carved point of the pulley and the carved point of the arm meet and fasten the screw Unfasten and move t
42. uit diagram of air pressure system HA type 1 SPS D C B1201HA 20 Presser foot cylinder Right Presser foot cylinder Left Air pressure in 53 2 SPS D C B1201HA 22 Presser foot cylinder Right Presser foot Left a ac sf 9 D 9 D S34R S34L aN k ANIL JASNE L pe ea ee Su vs mee es oe REE mi aa SI Air pressure in oe RETA B N 54
43. y or the machine could be jammed Trimmer Cam Trimmer Driving Link Trimmer Shaft Collar Figure 73 36 SunStar D Setting the link stopper Loosen the screw of the trimmer driving link stopper while trimming is not in operation Set the trimmer driving link and the trimmer driving link stopper notch 0 3mm apart from each other DI Tighten the screw Link 0 3mm Screw FRPP SEANA Ee a Pg Pe EEN A BR i i Caution i i If the positioning is not appropriate trimming may not i 0 3mm Trimmer Driving Link Stopper i function correctly and the machine could be jammed ta fa Kir Figure 74 E Setting the position of the trimming solenoid Unfasten the screw of the thread trimming solenoid bracket and set the trimmer shaft and the trimming solenoid rotary link 0 5 mm apart from each other Tighten the screw afterwards Loosen the screw of the thread trimming solenoid rotary link Manually move the trimming solenoid rotary link to push the trimming shaft collar 6 8mm in the arrow direction Then fasten the screw Check if the trimming shaft collar returns to its place after the trimming solenoid rotary link returns SS E Caution Elf the positioning is not appropriate thread release may be delayed and result in poor sewing quality e S ss Thread Trimming Solenoid Bracket rimming Solenoid Screw Thread Trimmer Rotary Link LE ci PUUUUUUUUVUVUY
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