Manual - Bio-Art
Contents
1. and stored e The cost of transportation to and from is paid by the customer The warranty excludes defects caused by e Natural wear of the parts e Misuse hits and accidental falls e Inappropriate Transport Repair by unauthorized personnel e Use notin compliance with the characteristics and purposes of the product e Wear by exposure to adverse conditions moisture intense cold or heat e Damages due to lack of cleaning or maintenance with unsuitable products Incase of doubts please consult the manufacturer gt EUROPEAN AUTHORIZED REPRESENTATIVE GEEN Obelis s a Boulevard G n ral Wahis 53 1030 Brussels BELGIUM Tel 32 2 732 59 54 Fax 32 2 732 60 03 E Mail mail obelis net p 5 lt bio art Bio Art Equipamentos Odontol gicos Ltda Rua Teot nio Vilela 120 Jd Tangar CEP 13568 000 S o Carlos SP Brazil Tel 55 16 3371 6502 Fax 55 16 3372 5953 Home Page www bioart com br E mail bioart bioart com br Rev CMAN1662 b Jul 20152. 0 of the rated voltage gt 1 lt gt INSTRUCTIONS FOR USE lt Plastvac P7 enables two plasticizing processes Conventional and Rotary 09 PlastVac P7Plus PlastVacP7 Figure 01 01 Heating unithandle 09 Shorter ring handle 02 Heating unit 10 Rotary lock screw 03 Vacuum activation handles 11 Lock side pins of shorter ring 04 Sheet support Larger ring 12 Shorter ring 05 Column 13 Digital Timer display 06 Double sided cast rack tray for bead andflatsurface 14 Control Panel digital timer 07 Vacuum chamber Only for PlastVac P7 PLUS model 08 Main switch CONVENTIONAL PLASTICIZING PROCESS 1 To start the process raise the sheet support up to the upper limit and turn the vacuum activation handle to the right in the clockwise direction to fasten the unit Then turn the heating unit 180 in the clockwise direction leaving itcompletely facing the posterior partofthe equipment 2 Putthe castinthe double sided castrack and then place the setinthe vacuum chamber 3 To position the sheet turn the shorter ring in the anticlockwise direction and remove it position the sheetandinvertthe process to fasten it 4 Return the heating unit to the initial position aligned to the sheet support and activate the main switch to start the heating process the red light of the main switch will go on 5 Plasticizing Point Due to the existence of several types of sheets the plasticizi
3. Disconnect the power cable from the outlet before replacing the fuse It is highly recommended to purchase a similar fuse for replacement Delayed actuation 5x20mm 12A 250V for 127V machines and 7A 250V for 220V machines gt TECHNICAL SPECIFICATIONS Gn Voltages Unique voltage 127V or 220V 50 60 Hz Consumption Power 925W Heating Power 450 W Motor Power 1400 W Sheet Dimensions Up to6 mm thick Round sheet from 0120 to 134mm Square sheet From 120x120mm to 130x130mm Dimensions WxDxH 180 x 230 x 290 mm without packaging 200 x 250 x 300 mm with packaging Weight 4 500 kg without packaging 5 235 kg with packaging Pollution Degree 2 Protection Degree IPX1 Protected againstsplatter Noise Level Motor 90 dB to 0 50M 4a gt WARRANTY AND TECHNICAL ASSISTANCE lt i i Bio Art Equipamentos Odontol gicos Ltda gives one 1 year warranty as from the date of purchase of the product purchase invoice The warranty is granted exclusively by the authorized distributor and includes any manufacturing defect provided through repairing of the unit and limited to the following requirements e The product was used correctly according to the instructions provided in the present manual The complaint is provided with the purchase invoice and registered within the warranty period followed by areport with description of the defect and serial number of the product The equipmentis carefully handled transported
4. PlastVac vacuum forming machine instructions manual Ex a n mo Pie EG ty bioart PlastVac P Plus PlastVacP7 bio art CE INDEX lt WV NOR MR ER COD DD EE SD OA RR DR E ER A RS TA 1 Rachada COMON r dep e 1 EE PEER AO RDI SO SR R A N E 1 TSC HONIS TOF USS omeen eee nenensted ne 2 TORES ROUN sia E SE 4 Maintenance and Cleaning n snennneoenneroenreoorrrrorrnrrorrnrrorrrrrrrnnrrornrrrrrrrrrornerroenrroernererenene 4 Technical SpeciNCaAUONS seneesa RE SOR RR A ae eee ene eee eee 4 Warranty and Technical ASSISIANC O sic crianiearecicidaestssaaostaneactaraaanestnsanabensasnacadeieaesanneancunsnenden 5 European authorized FEDTESCMTAUY 6 cco ccicenciesadoedacecnsnenacenunscusdeassuvevsnnddesesnadsdacetebacaseecssneeeoeds 5 gt INTRODUCTION lt Plastvac P7 Bio Art is multi application equipment that due to its easiness of use has become indispensable in laboratories and odontological offices gt PACKAGING CONTENTS lt Q Plastvac P7 1270r 220VAQ arene een ee eee eee iaae er ete een iaia 01 unit POW CT CADIS seio a moree E ER 01 unit Glass DEUS eee saad caeect nea A END RR RIR RES UERN DR Ra AAAA niia 2509 Allen VCC essipessi aee E EEEE EERE EE O aE EAO Ee EREE 01 unit Heating Unit pis 6 En 01 unit Double sided Cast AC EE 01 unit User ln a a R EAE EENE i 01 unit eS DIS PI E EEA E E TEA EAE RR AE E E 01 unit Rotary RICCO antas nd apa Deda iG a 01 unit Vacu
5. e thermoformed Then turn the vacuum activation handle right in the anticlockwise direction only enough to release sheet support and lower the entire set completely through the two handles until itis inserted in the vacuum chamber and the vacuum is started automatically 4 Turn the heating unit again in the clockwise direction to the back part of the equipment and leave the vacuum motor on until the conformation process is complete which may take 10 to 20 seconds Warning Donotleave the motor on for more than 1 minute to avoid overheating 5 Turn off the main switch and allow the model to cool down 6 The digital timer is activated on off through the control panel so when the main switch is turned off the digital timer continues on The time entered is always memorized 7 Turn the shorter ring anticlockwise to release the model and remove it REMARKS Follow the manufacturer s instructions for adequate heating times of the sheets Attention to the sheet runoff since overheating can compromise the job and in extreme cases the material can seep inthe vacuum motor causing damages For heating both sides of the sheet using the timer keep in mind to set enough time to heat both sides ofthe material according to the manufacturer s instructions The sheet can be thermoformed at any time before or after the timer reaches zero Also it can be operated withoutthe timer thereby the plasticizing point and sheet runoff should be done vi
6. e turn the heating unit clockwise to the back part of the equipment and then rotate the larger ring 180 in the anticlockwise direction until you hear a click and with the other side of the sheet exposed upwards return the heating unit to the initial position and wait for the heating of this side of the sheet Attention Never lower the sheet support when itis rotating 4 Return the heating unit to the back part of the equipment and rotate the larger ring clockwise to the initial process position Leave the first heated side of the sheet to heata bit more 5 After heating is complete follow the step 6 of the conventional process to conclude PlastVac P7 PLUS enables two plasticizing processes conventional and Rotary monitored by a digital timer USING THE DIGITAL TIMER 1 Press the on off button in the control panel to turn on the Digital Timer Press set button once to modify timer setting then press adjust button repeatedly to change first digit of display Press set button to advance to next digit Repeat until time is correct then press set to confirm Abeep will signal that the timeris set and ready for operation 2 Return the heating unit to the initial position aligned to the sheet support and activate the main switch to start the heating process The red light of the main switch will go on and the timer will start to countdown 3 Once the timer reaches zero it will begin beeping indicating that the sheet is ready to b
7. in the anticlockwise is tight direction Turn off the machine and clean the column with a dry Vertical movement of the sheet support is Residues or dirt in the column cloth making vertical movements with the sheet very difficult support Overheated machine causing 3 excess expansion of the sliding oe bei for the machine to cool down and elements _ Motor housing is too hot be machine to cool down and Motor housing is too hot Check if th 5 5 Motor ventilation is blocked s e space between the support bases and cabinet bottom is not blocked Sheet loosens from the sheet support Insufficient tightening of the sheet Tighten a bit more and check the thickness of the during plasticizing through the lock ring sheet the machine accepts sheets up to 6 mm thick gt MAINTENANCE AND CLEANING lt Always keep the equipment clean and free from moisture especially the heating element located in the heating unit The heating element must not be touched by metallic tools or objects In case the heating element has to be replaced it must be performed preferably by an authorized technical service In case the power cable is damaged it must be replaced by another with the same characteristics and certifications The equipment column does not require lubrication only keep it clean and free from dust and residues To order spare parts consult the exploded drawing and inform the code and nomenclature of the desired part Fuse Replacement
8. ng pointis identified by changes in the sheet runoff or heating time Generally the ideal point is observed by changes or sheet runoff 10 to 12mm 6 Upon reaching the plasticizing point turn the vacuum activation handle right in the anticlockwise direction only enough to release sheet support and then lower the entire set completely through the two handles until itis inserted inthe vacuum chamber and the vacuum will start automatically 7 Turn the heating unit again in the clockwise direction to the back part of the equipment and leave the vacuum motor on until the conformation process is complete which may take 10 to 20 seconds Warning Donotleave the motor on for more than 1 minute to avoid overheating 8 Turn off the main switch and allow the model to cool down 9 Turn the shorter ring anticlockwise to release the model and remove it gt 2 lt ROTARY PLASTICIZING PROCESS 1 The equipment leaves the factory with the sheet support locked to avoid accidental rotation in the conventional process It is necessary to loosen the screw with the 4 mm Allen wrench item 10 provided with the equipment only enough to release the set Attention In this process just place the double sided cast rack into the vacuum chamber after the heating process is complete 2 After releasing the movement of the rotary system follow the steps described in the conventional system up to step 4 to heat one side of the sheet 3 To heat the other sid
9. sually Consult our website for more information on the plasticizing processes and details of the equipment www bioart com br 3 lt gt TROUBLESHOOTING lt Q PRUDLEWIS LIAELT VAUDE DULU 1 UIN Equipment does not start the main No power in the machine Check the electric power line power cable and switch light is off protection fuse Main switch starts but heating does not Heating element is burnt Replace the heating element call authorized technical work service Heating is normal but motor does not End of course pin with some Replace or adjust the end of course pin mperiton Replace or adjust the end oFcourse pin Eq s but heating and motor Internal wiring has problems Call authorized technical service Check if the vacuum chamber 7 Clean the holes with 1 mm metallic pin Weak suction insufficient plasticizing or Check the type of plaster Do not use resined plaster without defined contour High model hai ba ri cast rack on tray side or cut the Damaged double sided cast rack Replace the double sided cast rack Rotary movement of sheet support is Rotary lock screw istight Loosen the screw with the 4mm Allen wrench supplied Rotary lock screw is ight sith the equipment Rotary movement of the sheet support FE Adjust the pin through the screw according to the does not stop at the end of the course Misadjusted rotary pin exploded drawing Right cable of vacuum activation Loosen the cable half way
10. um Activation RANGE verster engana dois iiagni di aid ceia cd ai dana 01 unit gt INSTALLATION lt Plastvac P7 requires simple preparation and mounting before use Handles Thread the Vacuum Drive cables the larger ones with M10 thread by inserting the longer cable on the right side according to the scheme below The other cables the smaller ones with M6 thread should be threaded on the lower ring and the heating unit Note For fixing function of the vacuum drive unit in the column the action on the right cable does not require much strength tighten clockwise with a little effort enough to keep the drive unit in the heating position To release the drive unit so that it slides into the column justloosen the cable by spinning it half turn counterclockwise Installation The equipment must be installed in a ventilated area free from moisture and excessive heat and must be placed on a flat table or bench Do not place any material between the supporting base and the bottom of the machine to not interrupt the air outlet and compromise the equipment cooling Electric Cable Always check the correct equipment voltage before switching it on The protection grounding used must be according to standard NBR5410 Brazil or the current standard in the importing country Do not use the equipment on the same outlet where other products are plugged through any connections The voltage variation allowed for the equipment power supply is 1
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