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Yokogawa UP55A Profile Controller Installation and

1. 4 I I I I I I l L I l i i I I I I I I I I I Fo 4 I I I I l l l LI l l l l l l L l l l LI l l da Minimum value of PV input range Minimum value of PV input scale ya i i ee a ee a ae Si ee i aM ys Are Cy SM ee sn ht ln star hime a eG mt i i lm fmm mt yr rej ally n ne te yt Sly Parameter Segments Se a e Sa a Sa We sp Finaltargetsetpoint S S T T T T S S T T S S Tsp Finaltargetsetpointfor Program pattem 2 retransmission Jo o o Soo T T S S S S S T T S S mme Segmenttme setina Et IMRT Segmentramp rate setting S S T T T S S S T T S S SPID Segment PID number selection To o So S T T S T S S S T T S e se m ioncos o d S S S S T T S S S S T T S S eyyi PVeventttype ooo d S S S S T T T S T S T T S S PvEvai PVevent1 setpoint ooo d S S S T T T T T T S T S S S Pvz Pveven2ype oo e S S S T E S T S T O S T S e PvEv2 PVevent2setpoit S T E T T S T S T T S S evmys Pvevensyee oo d S S S T T T S T S S T T S e PVEVS PVevent3 setpoint ooo d S S S S T T T T S S T T S S T S Pvrya Pveventsyee ooo G S S T T S S T T T
2. Faulty FRAM Darwin siono FRAM e inposib n Sr repar Esterminal aisa OFT LL DI OF oTa DO External contact input y g g p ji No voltage contact Transistor contact _ i External contact input External contact output transistor UE COM vamma Normal indication LADDER lamp blinks Setup parameter LA ER Corrupted ladder program Bade program ts corrupied Download the ladder program again No voltage contac c CUP Common P COM 309 f indication Operates without ladder program E2 term i nal area Transistor contact T COM 4 DI2 5V Common 301 COM 301 PV ey ouput Bove Factory default No function 0 310 DI26 310 6f Normal 0 000 00000 a A K D112 5V r r indication Decimal point on the left of Setup parameter OP ER User profile error User profile is corrupted Download the user profile again Factory default No function Oo 302 D111 302 5V PV event 7 output DO14 302 isai rating 12 V DC 10 mA or more Pinedo panoe assigici the Symbol display blinks Factory default No function L o 303 DI12 303 pe 5y PV event 6 output D013 303 Aux analog input a with no DI132 J i 7 Factory default No function 9 O 304 D113 304 PV event output DO12 304 On Operations 13 Troubleshooting E Errors during Operation Factory default No function amp o 3051DI14 i 305 214F n aei Do range of 15V DG L The errors shown below may occur during oper
3. Change the control period or reduce the number of steps for the ladder program Load factor over 100 Normal indication LADDER lamp blinks Setup parameter LA ER Data signal pc or an active Blink Active negative data recive transmit terminator 3 z Unlit Link failure DGND Signal ground SEP SHIELD Shield ground REE ERO RS485 LED Lit Unit RS 485 Suffix code Type 2 2 CHK red User profile error Normal lt SDB 1501 407 Normal No electricity or i i lees Communicating Communication SDA 1502 WWeacimal pomi om the leitor successfully failure 408 the Symbol display blinks ERR Not connected or N i sG 1503 e Se a e Normal indication DeviceNet communication with Modbus master CC Link communication with Modbus master VAT E Normal indication o QCAN_H DNET o QDA CC L _ o 1210 Suffix code Type 3 5 o CHK 1100 Suffix code Type 3 3 Suffix code Type 2 4 o CHK O CAN_L except Type 2 3 0 ODB except Type 2 3 Aux analog input Contact input AIN4 O If the UP is located at the OLERR If the UP is located at External contact input end of a segment for the o MNS aa g O L RUN aes k k No voltage contact Transistor contact communication wiring communication wiring Common COM Signal name PeScHpuGN terminating resistors are T
4. Transistor contact rating 24 V DC 50 mA OT Font resistance load Feedback input OUT2 Current voltage pulse output de output 15 V DC loop power supply Heater current detection input Default Undefined Current mA 51 0 511 510 input m 430 ma BE i a mA DE on 14 5 18 0 V DC 51 ay CT1 Zo 511 Voltage pulse 12V 20 m Max 21 mA DC 511 Pm OR ORE a 51 2 l Default 4 20 mA DC ji 512 COM When feedback input is current IM 05P02C41 11EN page 3 14 m UP55A Continued from page 3 Operations 13 Troubleshooting E Errors at Power On The errors shown below may occur in the fault diagnosis when the power is turned on For details of Setpoint display and input output action when each error occurs see User s Manual CD ROM Beery Setpoint display Status indicator Parameter that displays error Display Operation Display Operation Display details Error description Cause and diagnosis 307 312 E2 Terminal Area 301 306 E4 Terminal Area E4 terminal area E1 terminal area Operation Suffix code Type 2 1 or 4 Suffix code Type 2 1 or 4 Indication off Indication off Faulty MCURAM MCUROM MCU RAM MCU ROM are failed auty pi ee
5. 1 l l 1 l l 1 l l l l l l l l l l l t t t t t t i Unit I I I I I I 1 I I 1 I I I I I I I I I I I Fo 4 I L l l l I I LI L I L L l L l l l l l l l F 4 I I I I I I l I I I I I I L I I I I I I I Fo 4 A program pattern can be drawn in the right table 1 l l 1 l l 1 l l 1 l l l l l l l l l l l k t 1 l L I l I I l I L I I I I I I I I I I I I k 4 I I I I I I I I I I I I I I I I I I I I I Fo
6. Operation uP55A UT Advanced Program Controller Operation Guide for Single loop Control IM 05P02C41 11EN Installation and Wiring YOKOGAWA Yokogawa Electric Corporation 2nd Edition Jan 2011 This operation guide describes installation wiring and other tasks required to make the controller ready for operation Contents Safety Precautions Model and Suffix Codes How to Install Hardware Specifications How to Connect Wires Terminal Wiring Diagrams SOL Introduction Thank you for purchasing the UP55A Program Controller This operation guide describes the basic operations related to the single loop control function of the UP55A The guide should be provided to the end user of this product Be sure to read this operation guide before using the product in order to ensure correct operation For details of each function refer to the electronic manual contained in the provided CD ROM Before using the product refer to the table of Model and Suffix Codes to make sure that the delivered product is consistent with the model and suffix codes you ordered Also make sure that the following items are included in the package e Program Controller the model you ordered ccccccssssessseeeeeeeeeeeeeees x1 Set of Brackets reas pecan caus asa cacuadaaeeann ens 2244s aneeccunssesararediunnnauongsa anise x1 e Unit Label L4502VZ cascancccscssstacabeeenteccedeecescaassistcanadceecdccewsanseccdeaneeecated x1
7. gt parameters for segment 1 and the Left Right arrow keys to move between each segmets L_ Set the final target setpoint Segment 2 Continues the TSP of segment 1 V Press the Down arrow key Set the segment time Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow keys to increase and decrease the value and the Left Right arrow keys to move between digits 26 e Segment time 30 minutes Press the Down arrow key Set the segment PID number Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow keys to increase and decrease the value e Segment PID number 2 V Press the Down arrow key Set the junction code In this case the former segment is left unchanged Set the PV event 1 type Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow keys to increase and decrease the value and the v Left Right arrow keys to move between digits T j V Press the Down arrow key _ 31 e PV event 1 type PV high limit V Press the Down arrow key a Set the PV event 1 setpoint Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow keys to increase and decrease the value and the Left Right arrow keys to move between digits e PV event 1 setpoint 110 0 C V Press the Down arrow
8. with Modbus master function Enon E O leema O ooo a po Frenh oo O French spanish SOS o white Light gray Case color a Black Light charcoal gray Fracos o oo as SSCSCS S Additional direct input TC 3 wire 4 wire RTD and current input to Remote 1 additional aux analog input 1 DI to be deleted 3 Heater break alarm 4 Power supply 24 V AC DC Coating 5 14 When 3 is specified for the Type 2 code only 0 can be specified for the Type 3 code 2 English German French and Spanish can be displayed as the guide display 3 When any of 1 or 4 is specified for the Type 2 code the DR option can be specified 4 When 0 is specified for the Type 1 code the HA option can be specified 5 When the CT option is specified the UP55A does not conform to the safety standards UL and CSA and CE marking Optional suffix codes m Accessories sold separately The following is an accessory sold separately e LL50A Parameter Setting Software Model Suffixeode Desoipton LL50A ooo Parameter Setting Software e Brackets Part number L4502TP 2 pcs for upper and lower sides m Waste Electrical and Electronic Equipment WEEE Directive 2002 96 EC This is an explanation of how to dispose of this product based on Waste Electrical and Electronic Equipment WEEE Directive 2002 96 EC This directive is only valid in the EU Marking This prod
9. 0 0 OLc output low limit Cooling side ON OFF 0 0 to 100 0 0 5 control hysteresis hc HY5c HYSc Output dead band in db Heating cooling al DB or Position proportional control 0 0 to 999 9 When 0 0 is set it operates as 0 1 5 0 Heating side ON OFF control applies when 0 0 in Heating cooling control 60s In Heating cooling control 0 1 to 100 0 105 0 OL lt OH 5 0 to 104 9 OL lt OH SD Tight shut o In Heating cooling control 0 0 to one 104 9 OL lt OH Enabled when integral time is OFF 50 0 OFF Disable 1 to 6000 s OFF Disable 1 to 6000 s 4 9 to 105 0 OL lt OH The manual reset value equals the output value when PV SP 5 0 to 105 0 EASY ON OFF control 0 5 of PV input In ON OFF control 0 0 to 100 0 of 28 PV input range span EUS p In Heating cooling control or Position ee I proportional control 0 0 to 100 0 ng cooling control or Position proportional control 0 5 0 0 to 100 0 of PV input range span EUS RVS Reverse action DIR Direct action D 0 0 to 999 9 Cooling side ON OFF control ap 5 0 plies when 0 0 in Heating cooling i control EASY In Heating cooling control 100 0 to 50 0 In Position proportional control 1 0 to 10 0 3 0 In RESET mode fixed control output can be generated In Position propor tional control Valve opening can be set 5 0 to 105 0 In RESET mode cooling side fixed
10. 0 5 to 0 6 N m AC Relay Wiring External AC power supply UP55A UP s contact Relay CR filter Use one with a relay coil Mount it directly rating less than the UP s to the relay coil contact rating terminal socket UP s contact Relay Mount it directly Use one with a relay coil rating to the relay coil Equipped Da as standard scala RET Equipped as standard Relay contact output type is undefined In Heating cooling control Nc 11011 relay contact output is TF heating side output No 102 Factory default Control 303 com 103 output is relay T Contact rating 250 V AC 3A 30 V DC 3A resistance load RTD input Retransmission output 15 V DC loop power supply Can be used for 15 V DC loop power supply when not used for A 201 PRE retransmission output 205 _ 205 b 202 020 MADE T Ti X 206 h06 B 203 Load resistance 600 Q or less Default 4 20 mA DC Voltage mV V input pC 202 07o Kolti OUT Suffix code Type1 0 1 or 2 L 203 Current voltage pulse output Retransmission output 15 V DC loop power supply Default Undefined
11. Equipped m 203 er Na ALM l standard Q External contact output relay 204 7 lo No i PV event 3 output aia 104 E4 terminal area Common 105 __ 101 501 512 PV event 2 output 106 Oo AL2 Common 107 PV event 1 output 108 lo No AL1 Common 103 Wiring direction Relay contact rating 240 V AC 1 A 30 V DC 1 A resistance load g e 100 240 V AC power supply 24 V AC DC power supply 10 110 a 111 ON MIA 112 co 112 a Allowable range 100 240 V AC 10 free voltage 50 60 Hz shared 24 V AC DC power supply Optional suffix code DC Suffix code Type1 1 peers cane near anewnm nes E1 terminal area 301 401 412 401 BAAR e Reon awmaae E3 terminal area Suffix code Type 1 2 MTOM NRO IEIMR iO Ne VA LV oolinNg SiQe control outp Relay contact output Feedback input Relay ponian output OUT2 a External contact output transistor NC 1507 Factory default Cooling side control output is CUP recy 207 510 relay Heater break alarm 1 HA 1 507 direct fee output No 508 0o Can be used for retransmission output or 15 V rere AS 2 oy DC loop power supply when current voltage Heater
12. FREQ ML Pi ibli Bit 0 of PID number Set an relay number of contact input PN BO Set OFF to disable the function Ph fh 1 f IMEI I Bit 1 of PID number Standard terminals PN B1 DI1 5025 DI2 5026 DI3 5027 Py lh J f moc Bit 2 of PID number E1 terminal area PN B2 DI11 5041 DI12 5042 DI13 5043 Parameter Name of Parameter Setting Range Initial Display symbol value level Register the operation parameter except the Operation Mode that is i frequently modified to display it in the Pos SELECT Display In 5 Operation Display L registiaven OFF 2201 to 5000 CS1 to CS5 For the setting range see User s 5 Ito MCM Di 5 l Quick setting mode a ON QSM Enabie ome J D114 5044 D115 5045 D116 5046 9600 9600 bps Manual CD ROM f Nbg Bit 3 of PID number LENF ae ENG English Depends on EASY bPS a l PN B3 E2 4eimihall rea LANL Guide display FRA French the model Baud rate 19200 19 2k bps 38400 Use the following table to record SELECT Display setting value DI26 5062 LANG language GER German and suffix aii Scan pa A a FI L Profile number 0 11 to 15 oces oo OS MM 1 l D141 5089 D142 5090 D143 5091 PASS Password setting 0 No password to 65535 FILE MPL Bit 1 of manual preset pI44 5092 DIAS 5093 DI46 5094 PASS i gt output number 15094 D55093 9 m Key Lock Setting Parameter MP B1 m CC Link Communication Setting Parameter E3 terminal Area
13. Menu symbol VL L L KLoc MP Bit 2 of manual preset m Error and Version Confirmation Parameter for display only MP B2 output number Menu symbol p FA VER Menu symbol _ CC L ee Name of Parameter Setting Range mane E ead Parameter Initial Display m AL1 AL3 Function Registration Parameter symbol Name of Parameter Setting Range gains level COMH Communication write ENET OE en OFF F COM W enable disable E aia Menu symbol All ALM OFF dALA Front panel parameter ecard Name of Parameter Setting Range ae zi ay DATA data V A key lock aye Welle eve 156K 156k bps A 625K 625k bps b Baud rate 2 5K 2 5k bps 10M i aay nA Set an relay number For the items ps RUN k nu oo panel RUN key HL 6 Aa tinction aclechon oo see User s Manual roe Adk Address 1 to 64 1 EASY ele Ex Set the number 4353 for AL1 S ADR STD E PV color change high Set a display value when in PV limit Standard terminals PEH or SP deviation A PROG LOCAL LSP DI1 5025 DI2 5026 DI3 5027 19999 to 30000 Set a value within Switch Parameter symbol Name of Parameter Status record eee Cc P HE R Parameter error status PA ER NOC OPE h Option error status OP ER f Ad IE A D converter error status 1 AD1 E Adct AD2 E A D converter error status 2 to use the alarm 1 Set OFF to disable the function PE Nf AL2 function selection eas takes to 6304 4802 WW Front panel PTN key lock o function PTN PV e
14. P TAIE PTNO 01 to 30 gt SF GNO SEGNO 00 Gop Starting target 0 0 to 100 0 of PV input range EU PR SSP setpoint Setting range P RL to P RH SSP Program operation begins with the starting target setpoint RAMP Ramp prioritized PV start TIME Time prioritized PV start LSP Local mode start RSP Remote mode start STC TIME cannot be selected when the parameter SEG T is TM RT Start code Wait function OFF Disable ON OFF 1 to 5 ON Enable Upper side wait zone 1 to 5 0 0 to 10 0 of PV input range EU Lower side wait zone 1 to 5 OFF No function 0 00 to 999 59 hour minute or minute second Available only for the wait time at the segment switching Use the parameter TMU to set the time unit Common in the instrument Wait time 1 to 5 Number of 0 to 999 CONT limitless number of repeat cycles times Repeat cycle start segment number 1 to 99 REND Repeat cycle 1S R STRT lt R END lt 99 wa end segment R END number When the program pattern 2 retransmission is selected PT2 G ON the second loop is also displayed for the parameter SSP LP2 lamp is lit Wait function related parameters are displayed in order of the 1st group WT SW1 WT TM1 WZ UP1 Z LO1 the 2nd group the 3rd group and so on E Program Setting Parameter Menu symbol PRL PROG gt P THE PTNO 01 to 30 gt SF DNO SEGNO 01 to 99 Parameter Name of Setting Range Ranae Initi
15. on Setpoint display Program pattern display can be scrolled using Up Down Left Right arrow keys Soak and ramp can be displayed coo After showing the Program Pattern Display press the DISPLAY key to show the fol lowing displays conditionally For details see User s Manual CD ROM Standard Position Proportional and Heating Cooling Types SELECT Displays 1 to 5 which appear when registered Analog Input Display display only factory default non display Position Proportional Computation Output Display display only factory default non display PID Number Display display only factory default non display Alarm 5 to 8 Status Display which appear when registered Heater Break Alarm 1 Current Display display only for heater break alarm option only Heater Break Alarm 2 Current Display display only for heater break alarm option only Event Display Time event TME PV event PVE and alarm AL are displayed on the Bar graph display and the Event Indicator factory default setting _ Alarm 1 to 4 2 ia TME SE ALS 9 10 11 12 13 14 15 16 3 4 PV event 1 to 8 Time event 1 to 16 Operation Display Switching Diagram Hold mode operation Local mode Operation 4 5 mam Remote mode 6 operation Reset 2 5 t 2 1 Press RUN key for 1 s ove 2 Press RST key for 1 s 1 For another operation when select 3 Press MODE key select HOLD ON and press SET E
16. when the control period is 100 ms Within 1 s when the control period is 200 ms 63 of analog output response time when a step change of 10 to 90 of input span is applied E Relay Contact Output Specifications e Contact type and number of outputs Control output contact point 1c 1 point Cooling side control output of Heating cooling type contact point 1c 1 point Event output contact point 1a 3 points common is independent e Contact rating Contact point 1c control output 250 V AC 3 Aor 30 V DC 3A resistance load Contact point 1a event output 240 V AC 1A or 30 V DC 1 A resistance load e Use Time proportional output event output alarm output FAIL output etc e Time resolution of control output 10 ms or 0 1 of output whichever is larger Note This cannot be used for a small load of 10 mA or less E Position Proportional Output Specifications e Position signal input Slide resistance 100 Q to 2 5 KQ of total resistance 100 side and slide line with disconnection detection 0 side without disconnection detection Current input 4 to 20 mA with disconnection detection e Sampling period 50 ms e Measurement resolution 0 1 of input span e Position proportional relay output Contact point 1a 2 points 250 V AC 3 Aor 30 V DC 3A resistance load Note This cannot be used for a small load of 10 mA or less E Retransmission Output Specifications e Number of outputs Retransmission output 1 shared with
17. 15 V DC loop power supply e Current output 4 to 20 mA DC or 0 to 20 mA DC load resistance of 600 Q or less e Current output accuracy 0 1 of span 5 of span for 1 mA or less The accuracy is that in the standard operating conditions 2342 C 55 10 RH and power frequency at 50 60 Hz E 15 V DC Loop Power Supply Specifications Shared with retransmission output e Power supply 14 5 to 18 0 V DC e Maximum supply current About 21 mA with short circuit current limiting circuit E Contact Input Specifications e Number of inputs See the table of Model and Suffix Codes e Input type No voltage contact input or transistor contact input e Input contact rating 12 V DC 10 mA or more Use a contact with a minimum on current of 1 mA or more e ON OFF detection No voltage contact input Contact resistance of 1 kQ or less is determined as ON and contact resistance of 50 kQ or more as OFF Transistor contact input Input voltage of 2 V or less is determined as ON and leakage current must not exceed 100 uA when OFF e Minimum status detection hold time Control period 50 ms e Use PTNO switch operation mode switch and event input E Transistor Contact Output Specifications e Number of outputs See the table of Model and Suffix Codes e Output type Open collector SINK current e Output contact rating Max 24 V DC 50 mA e Output time resolution Min 100 ms m Heater Break Alarm Specifications e Number
18. 19999 to 30000 Set a decimal point p ig position using a Parameter Set P01 to P10 ting Software P01 to P10 parameter m 10 segment Linearizer 1 2 Setting Parameter Menu symbol PHG pys1 PYE Pysz2 OFF Disable PV PV analog input RSP RSP analog input AIN2 AIN2 analog input AIN4 AIN4 analog input PVIN PV input OUT OUT analog output OUT2 OUT2 analog output RET RET analog output 10 segment linearizer 66 7 to 105 0 of input range EU input 1 Output linearizer 5 0 to 105 0 10 segment linearizer bias 66 7 to 105 0 of input range span EUS 10 segment linearizer approximation 66 7 to 105 0 of input range EU Output linearizer 5 0 to 105 0 10 segment linearizer selection 10 segment linearizer output 1 10 segment linearizer input 2 to 11 10 segment linearizer output 2 to 11 I be to b i i Same as A1 and B1 A2 to A11 B2 to B11 0 10 segment linearizer bias 1 10 segment linearizer approxima tion 10 segment linearizer mode Use the following table to record the 10 segment linearizer input and output setting values Pam a a CS PR a Setup Parameters Hold down the PARAMETER key and Left arrow key simultaneously for 3 seconds to move from the Operation Display or Operation Parameter Setting Display to the Setup Parameter Setting Display Press the DISPLAY key once to return to the Operation Display Operation Dsipaly
19. 2 8 2 te LGE IC fier Hu L 1 f 5 v vi r 0 I 3 if IN IL I IL THe IL I qf aL e Slag agate e Seaepdso 6 12 8 fs 6 7 8 PVE 6 Cu SA PARAMETER Displays PV PV display Displays an error code if an error occurs white or red Displays the scrolling guide in the Menu Display and Parameter Setting Display when the guide display ON OFF is set to ON Group display pattern 1 to 30 represent pattern numbers in the Operation Display Displays a group number 1 to 8 or R and terminal area E1 to E4 in the Parameter Setting Display Symbol display orange Displays a parameter symbol Data display orange Displays a parameter setpoint and menu symbol Displays the event status and the segment position in the Operation Display Default values Time event status Alarm status Displays control output value OUT and measured input value PV The data to be displayed can be set by the parameter orange Event displays can be set by the parameter tor green is possible Displays the setting conditions of the parameter display level func tion Parameter display level _ Parameterdisplaylevel EASY PRO indicator green Professional setting mode Displays the status of increment constancy and decrement of the program setpoint ar graph display event alarm orange Program monitor Lit when a program setpoint is increasing green mum Lit when a program setpoint
20. 255 255 2 1 to 2 4 2 1IP1 2 IP2 2 1P3 2 IP4 1 IP1 to 1 1P4 255 255 255 255 O 2 IP1 to 2 1P4 Setting this parameter to ON en Ethernet setting switch ables the Ethernet communication EF parameter settings M i Mi II to 5M4 Subnet mask 1 to 4 SM1 to SM4 m PROFIBUS DP Communication Setting Parameter E3 terminal Area Menu symbol PIRI PROF PAi Name of Parameter Setting Range Initial Bicelay symbol value level 9 6K 9 6k bps 19 2K 19 2k bps 93 75K 93 75k bps 187 5K 187 5k bps 0 5M 0 5M bps bF Baud rate 1 5M 1 5M bps AUTO BR 3M 3M bps 6M 6M bps 12M 12M bps AUTO 45 45K 45 45k bps EASY Ue e ADR ps 9600 9600 bps b Baud rate 19200 19 2k bps 38400 BPS 38400 38 4k bps FILE Jeo IL Profile number 0 11 to 15 FILE IM 05P02C41 11EN page 13 14 m DeviceNet Communication Setting Parameter E3 terminal Area m SELECT Display Setting Parameter FEBS B5 numper Menu symbol gE DNET Menu symbol L BEL CSEL Parameter Name of Parameter Setting Range Initial Display symbol value level bP 125K 125k bps Baud rate 250K 250k bps 125K BR 500K 500k bps AdF Address 0 to 63 63 aai EASY Set preset output value when the input burnout or ADC error occurs Manual output is priori Input error preset tized when the input burnout occurs in MAN STD output 0 Preset output 1 0 output 2 100 output m FREN Power frequency AUTO 60 60 Hz 50 50 Hz AUTO
21. Defaut tSv oC Note When an error occurs in input shown in Analog input display Operation display Setpoint display shows the same symbol as the PV display Critical link failure red lit No electricit Communication timeout red y No carrier flashing L RUN Normal detected At power on Communication green Communicating successfully Connection faulted green red flashing timeout IM 05P02C41 11EN page 4 14 Operation UP55A UTAuvanced Guide Program Controller Operation Guide for Single loop Control _Initial Settings YOKOGAWA Yokogawa Electric Corporation This operation guide describes basic settings and operations of the UP55A For details of each function see the electronic manual contained in the provided CD ROM The scrolling guide is displayed on PV display in the Parameter Setting Display This guide can be turned on off with the MODE key Names and Functions of Display Parts Setup Procedure Quick Setting Function Setting of Input and Output Adjusting Valve Position Automatically for a Position Proportional Type Controller Only Setting Alarm Type Setting Alarm Setpoint oe oh 1 Names and Functions of Display Parts PY YOKOGAWA lt gt oll AE PITTA vf LY LLY ePT io SEG No
22. For the connection see 6 Terminal Wiring Diagrams in Installation and Wiring and for the manual mode see 5 Switching between AUTO and MAN in Opera tions The automatic adjustment can be done in program pattern operation local operation and remote operation YOKOGAWA L OLI Show the Operation Display PARAMETER Hold down the keys for 3 seconds 2 When a password is set PASS is displayed If the correct password is not entered setup parameters cannot be changed vs CTL menu is displayed Press the Right arrow key until OUT menu appears 3 emm OUT menu is displa Press the SET ENTER key 4 The parameter V AT automatic valve y position adjustment is displayed Press the SET ENTER key 9 OFF blinks Press the Up arrow key 6 ON is displayed Blinks during the change Press the SET ENTER key T 7 CO ON has been registered and the automatic E00 adjustment of the valve position starts V AT blinks during the automatic adjustment After the adjustment is completed press the DISPLAY key or DISP key once to return to the Operation Display e When the adjustment is completed normally the indication automatically returns to OFF e When VAT E appears on PV display it indicates an error Check the wiring for feedback input and perform the automatic adjustment again To perform a valve adjustment manually see User s Manual 5 Setting Alarm Type
23. Hold down PARAMETER key and Left arrow key simultaneously for 3 sec TT Hien gt Liens gt Liens lt gt 2 ey SET ENTER key lt Bkey PARAMETER key DISPLAY key Menu Display and Parameter Setting Display are changed ina circular pattern V key Parameter END Move to the Operation Parameter Setting Display Hold down the PARAMETER key for 3 sec Operation for Setting To select the parameter setting displayed as the initial value press the Down arrow key to move to the next parameter To change and set the parameter setting press the SET ENTER key to start the set point blinking The blinking state allows you to make changes setting mode Use the Up Down Left Right arrow keys to change the setpoint Press the SET ENTER key to register the setting Note that there are some parameters which are not displayed depending on the Model and Suffix codes control mode CTLM control type CNT etc The parameters for professional setting mode LEVL PRO are not described in this manual See User s Manual E Control Function Setting Parameter Menu symbol L E CTL Parone Name of Parameter Setting Range Initial Aen symbol value level Control mode Control type Zone PID selection SELE Segment setting method SEG T When using the controls other than Single loop control see User s Manual CD ROM SGL Single loop control CAS1 Cascade primary loop control CAS Cascade control
24. Local event 3 and so on The parameters for professional setting mode LEVL PRO is not described in this manual See User s Manual E Alarm Setpoint Setting Parameter Menu symbol fff AL These alarms work irrespective of the operation mode Alarm 1 to 8 Set a display value of setpoint of PV alarm SP alarm deviation alarm output alarm or velocity alarm 19999 to 30000 Set a value within the input range Decimal point position depends on the input type Hi tod A1 to A8 setpoint Use the following table to record SP and alarm setpoints E SP related Setting Parameter Menu symbol GPS SPS Parameter Name of Parameter Setting Range Initial value symbol mM K 15 Remote input method E M ie a ter input RMS la communication PFI WL Remote input filter OFF 1 to 120s RFL A SP Remote input x RT Re f Remote input ratio RT RbS mote input bias 0 001 to 9 999 Remote input bias 0 0 of PV input range span 100 0 to 100 0 of PV input range span EUS Tracking is performed when the mode changes from Program or Remote to Local The local set point keeps track of the program or remote setpoint OFF ON 0 00 to 999 59 hour minute or minute second common use of instrument Use the parameter TMU to set the time unit OFF Not cleared ON Cleared Set the program No before Program pattern number restart program operation clearance The controller rese
25. PC link communication PCLSM PC link communication with checksum LADR Ladder communication CO M Coordinated master station MBASC Modbus ASCII MERITU MBRTU Modbus RTU CO M2 Coordinated master station 2 loop mode P P Peer to peer communication 600 600 bps 1200 1200 bps pc 2400 2400 bps 4800 4800 bps b 9600 9600 bps 19200 19 2k bps ps oc rate 38400 38 4k bps we Bey The baud rate for RS 485 is up to 19 2 k bps in E4 terminal area PR NONE None EVEN Even 1 J 7 J PRI scala o SEP Stop bit 1 1 bit 2 2 bits 1 STP cll ny Liv Data length 7 7 bits 8 8 bits DLN Ad Address 1 to 99 1 ADR m Ethernet Communication Setting Parameter E3 terminal Area Menu symbol EE HF ETHR Pareet Name of Parameter Setting Range Dun symbol value HGA High speed response OFF 1 t08 HSR mode bPS Saudia 9600 9600 bps 19200 19 2k bps 35400 BPS 38400 38 4k bps l PRI NONE None EVEN Even 0 to 255 1 I F i to i PY IP address 1 to 4 Initial value IP1 IP2 IP3 IP4 See left t IP1 tolP4 192 168 1 1 0 to 255 Tbb Initial value SM1 SM2 SM3 See left iow SM4 255 255 255 0 ul LI Default gateway 1 to 4 Initial value DG1 DG2 DG3 See left DG1 to DG4 DG4 0 0 0 0 O i 0 to 255 J Permitted IP address Initial value 1 1 to 1 4 1 1P1 1 IP2 1 1P3 1 1P4 See left Permitted IP address 255 255
26. PVSW Loop control with PV switching PVSEL Loop control with PV auto selector PID PID control PID ONOF ON OFF control 1 point of or hysteresis H C ONOF2 ON OFF control 2 points of for hysteresis Heating H C Heating cooling control Cooling type 0 Segment PID selection 1 Zone PID selection selection by PV 2 Zone PID selection selection by target SP 4 Zone PID selection selection by SP 5 Local PID selection If set to Segment PID selection allows PID constants to be selected for each segments If set to Zone PID selection automatically selects PID constants according to the range set in the Reference point If set to Local PID selection local PID is selected irrespective of the operation modes TIME Segment time setting TM RT Segment ramp rate setting Note A change of setting deletes a program pattern Mit TILI Program time unit See nour minute HH MM TMU SS minute second PEEL Program pattern 2 PT2 3 retransmission OFF Not used ON used The controller can serve as a program pattern generator Retransmission output types RTS O1RS or O2RS need to be set to SP2 7 GMP Input sampling period 499 499 ms 200 200 ms 200 SMP control period m PV Input Setting Parameter Menu symbol PY Pv paloneted Name of Parameter Setting Range Initial arpay symbol value level a i PV input unit Maximum value of PV input range M
27. Parameter Menu symbol M A MPV Parameter Name of Parameter Setting Range Initial Display symbol value level LINI LINI Control PV input unit P UNI Control PV input decimal point position Maximum value of control PV input range Minimum value of control PV input range SP high limit SP low limit No unit C Degree Celsius No unit No unit No unit F Degree Fahrenheit 0 No decimal place 1 One decimal place 2 Two decimal places 3 Three decimal places 4 Four decimal places Depends on the 19999 to 30000 P RL lt P RH input type P RH PRL lt 30000 Depends on the input type 0 0 to 100 0 of PV input range EU SPL lt SPH Place limits on the program setpoints or the local setpoints when the con troller is in program operation Places the limit on the program setpoint local setpoint or remote setpoint during program operation When LP2 lamp is on SPH and SPL limit the program setpoint for program pattern 2 retransmission Output Setting Parameter Menu symbol Gs OUT Parameter Name of Parameter Setting Range Initial symbol value Output type selection ue T OT Upper two T ait dgis Lower two digits Control output cycle time Ek Heating side control CT output cycle time in Heating cooling control Eec Cooling side control CTc output cycle time Control output or Heating side control output Lower two digits 00 OFF 01 O
28. S S S T S S S PvEv4 PVevent4setpoint TE T S T E S S S T T S S S S pvtys Pveventsyee oo S S S E T T S T E T S S T T S S S S PVEVS Pvevent5setpoit ooo d S S E T T S T T S S T T S S S S pvtye Pveventsyee ooo S o S T S T T S T S E T S T T T S Pveve PVevents setpoint ooo d o S S S T T T T T S T T S S T S pputy7 Pveventzyee ooo d S S S S E T T T T E T T S S T Pvevwz PVeventz setpoint oo d S S S S T T T S T S S T S S T S pvtye Pveventsyee oo d S S S T E T T T T S T T S S T S Pv vs PVevents setpoint TE T T T T T T E T T S S T S TME1 Startconaitionof ime event ooo o S e S T S T T T S T S e S S Toni Ontmeoftmeevet S o S S S T T T T T T e T T S S T TOF Oftmeoftmeevetd o o o S S S T T S T T S T T S S T S TMEZ __ Startconditionoftimeevent ooo o S S T S T S T T S S T S S T S onz Ontime oftimeevent2 oo T S S S T S S T T T T T S S T Torz otmeoftmeevet2 Too To S S T T T T T T S T T S S T TMES Startcondiionofime events oo o S S T T T T T T S T S S S T S Tons Ontmeoftmeevet3 o o S S S T T T T T e T T S S T S TOFS Offtimeoftimeevent3 o o S S S T T T T T E T T S S T S TME4 Startcondiionofimeevent4 oo o S S S T T T T T E T T S S T S Tons Ontmeoftmeevet4 EE S T T T S S S T T S S TOF Offtime oftimeeventa o o o S S S T T S T S S T T S S TMES Start condition oftimeeventS ooo EE T T T S S S T T S S Tons OntimeoftimeeventS o o S S S T T T S S S S T S e TOFS Oftmeoftmeevets o o S S T T T T T T T T T S S T TME6 Startcondition oftimee
29. SL j soo PV input scale Note 1 SDP SH and SL are displayed only for voltage current input Note 2 W W 5 Re W 26 Re Hoskins Mfg Co ASTM E988 Output Function Parameter Symbol Name of Parameter Setting Range Control output or Heating Cooling side control output side control output Lower Upper two digits two digits Output type selection 00 OFF 00 OFF 01 OUT terminals voltage 01 OUT terminals voltage E A 02 OUT terminals current 02 OUT terminals current Upper two digits 03 OUT terminals relay 03 OUT terminals relay Lower two digits 04 OUT2 terminals voltage 04 OUT2 terminals voltage pulse pulse 05 OUT2 terminals current 05 OUT2 terminals current 06 OUT2 terminals relay 06 OUT2 terminals relay Control output cycle time Heating side control output cycle time in Heating cooling 0 5 to 1000 0 s control CTe Cooling side control output cycle time 4 Adjusting Valve Position Automatically for a Position Proportional Type Controller Only The following operating procedure describes how to input feedback signals from the control valve and adjust the fully open and fully closed positions of the control valve automatically The fully open and fully closed positions of the valve can be adjusted automatically by inputting feedback signals from the valve To adjust the valve posi tion you need to carry out the connection and bring the controller into manual mode
30. The following operating procedure shows an example of changing the alarm 1 type factory default PV high limit alarm to PV low limit alarm setpoint 02 These alarms work irrespective of the operation mode 1 YOKOGAWA JC Cy COL Show the Operation Display PARAMETER Hold down the key for 3 seconds rPTNow SEG No m rPTNo m SEG No m ow keys to display the parameter needs to be changed The parameter AL1 alarm 1 type is displayed Gorn re PTNo r SEG No m lN Av Change the setpoint using the Up Down arrow keys lt gt to increase and decrease the value and the Left Right arrow keys to move between digits Press the SET ENTER key lt T The alarm 1 type setpoint 02 PV low limit is registered After the setup is completed press the DISPLAY key once to return to the Operation Display Stand by action Energized De energized Latch action e To change the alarm type change the last 2 digits of the 5 digit value e Stand by action and excitation are turned on or off by selecting 1 or 0 See Setting Display of Alarm Type e For the latch action see User s Manual CD ROM Alarm Type Alarm Setpoint Alarm Action Energized Alarm Action De energized No alarm 00 PV high limit 01 Hysteresis Hysteresis Analog input PV high limit 19 Open Analog input RSP high limit 21 unlit Analog input AIN2 high limit 23 AIND Alarm setpoint AIND Al
31. Time event 10 output DO35 407 SDAG No voltage contact Tranaistor contact av B OUT Normal indication Note eAIN4 input E4 terminal area Time event 9 output DO34 408 Common 501COM l aG Bit of T piaig PV input burnout error Loop 1 Time event 8 output DO33 409 a A o 1502 D141 a Setup parameter PV1 E PV2 E Loop 2 Burnout of analog input connected to PV Bit 1 of D1424 Time event 7 output DO32 410 O 503 D142 Universal input terminal RJC error Setup parameter AD1 E ePV input Universal input terminal RJC error RSP input E1 terminal area Normal indication Note Check wiring and sensor Error indication is erased in normal operation Check wiring and sensor of connected analog input terminals Error indication is erased in normal operation PV input is out of 5 to 105 Also occurs when the data out of range which is the ladder calculation result is input Check analog input value or ladder program Setup parameter PV1 E PV2 E program pattern number at5V Bit 2 of DI43 PV input over scale Time event 6 output DO31 411 gt program pattern number o 504 D143 gy OVER Bit 3 of DI44 Normal indication Common COM 412 program pattern number o 505 D14
32. a te 53 2 09 145 5 71 f M N stands for the number of controllers to be gaas l installed 3 62 0 However the measured value applies if N25 4 Normal tolerance value of JIS B 0401 1998 tolerance class IT18 2 4 Hardware Specifications This instrument is for Measurement Category CAT I Do not use it for measurements in locations falling under Measurement Catego ries Il Ill and IV WARNING Internal Wiring i of ra lI T y ntrance a a a Cable Outlet Category Measurement Description category CAT For measurements performed on circuits not directly connected to MAINS For measurements performed on circuits di Appliances portable equip CAT II rectly connected to the low voltage installation ment etc For measurements performed in the building Distribution board circuit CAT III i installation breaker etc For measurements performed at the source of Overhead wire cable IV CAT IV the low voltage installation systems etc E Input Specifications eUniversal Input Equipped as standard e Number of inputs 1 e Input type instrument range and measurement accuracy See the table below Instrument Range He a a a cares 270 0 to 1370 0 C 450 0 to 2500 0 F 0 1 of instrument range 1 digit for K 270 0 to 1000 0 C 450 0 to 2300 0 F 9 C or more 5 zc 0 2 o
33. by Action C Normal Abnormal Treated lt ___ gt as normal The alarm output turns on PV low limit Alarm type alarm setpoint Without 0 or With 1 Stand by action The alarm output does not turn on in this region even if the PV valule Energized 0 De energized 1 is below PV low limit alarm setpoint Latch action 0 1 2 3 4 See User s Manual CD ROM Time Power on Note that the SP in reset mode is SSP Starting target setpoint 6 Setting Alarm Setpoint The following operating procedure shows an example of setting the alarm 1 setpoint to 180 0 These alarms work irrespective of the operation mode Before setting the alarm setpoint check the alarm type To change the alarm type see 5 Setting Alarm Type 4 Show the Operation Display 2 Display MODE menu with the same procedure as described in Setting Alarm Type gt Press the Right arrow key coo a own 2 a uM 15 48 mw UPSA e Te a B ENTER LJ 4 PARAMETER v a The parameter A1 is displayed A1 to A8 represent the alarm 1 to 8 setpoints Each parameter can be changed in the Parameter Setting Displays of alarms using arrow keys AV Up Down arrow keys changing parameters Display the parameter that need to be changed Press the SET ENTER key ePTNo SEG No m Change the setpoint using the Up Down AV arrow keys to increase and decrease the value and the L
34. display 3 z f AMM AUTO MAN switch DZS ZOS Initial value DO11 4805 DO12 4806 anne DO13 4807 DO14 4809 BAR1 registration Deviation d J6 D013 D023 D0383 func i i Table uo DO15 4810 DO21 4817 left TD Loop 2 OUT Loop 2 heating side OUT AE Auie nmg STARTTE DO3 S tion selection oe N eee Loop 2 cooling side OUT AT switch i Active color PV display FF Time event 13 4838 Time event 14 4839 FF Time event 15 4841 Time event 16 4842 Alarm 1 4353 Alarm 2 4354 Alarm 3 4355 Alarm 4 4357 Alarm 5 4358 Alarm 6 4359 Alarm 7 4361 Alarm 8 4362 AUTO ON MAN OFF status 4177 Program RESET status 4181 Program RUN status 4182 Local operation status 4183 GRAES OUT2 relay function Remote operation status 4185 6 OR2 S selection HOLD mode status 4189 Program advance status 4187 Pattern end signal 1 second 4265 Pattern end signal 3 seconds 4266 ELI J LU ECU 3 version E3 terminal area ECU3 ig ry EL LI ECU 4 version E4 terminal area ECU4 PAFA Parameter version PARA Hy ER Product version H VER Pattern end signal 5 seconds 4267 Wait end signal 1 second 4257 Wait end signal 3 seconds 4258 Wait end signal 5 seconds 4259 Output tracking ON switching signal 4186 FAIL Normally ON output 4256 Serial number 1 SER Serial number 2 SER2 z o M3 MAC address 1 E3 terminal area MAC1 MA A TWIL MAC address 2 E3 termi
35. e ae and without optional suffix code DR and with optional suffix code DR Equipped as standard however suffix code Type 2 except 4 acacia acacacatd aria ae ene Contact us for repair External contact input TC input RTD input External contact output No valiage contae ene aia A 301 Time event 5 output po25 3 a7 oe SYS PAR 0004 User parameter default value User parameter is corrupted for user default value error only error Initialized to factory default value PAR 0010 Setup parameter error Setup parameter data is corrupted Check and reconfigure the initialized for setup parameter error only Initialized to user default value setting parameters Error indication is Setup parameter PA ER Time event 4 output DO24 308 Time event 3 output DO23 309 a Time event 2 output DO22 310 i operation when DI16 switches from OFF to ON 0000O Common 303 COM 303 AT Start of remote mode p I D1164 ie ame o 304 DI16 304 303 Contact rating 12 V DC 10 mA or more a 305 4 wire PAR 0020 ERR 90000 ION PEE Operation parameter data is corrupted erased when the power is turned on p p Initialized to user default value again Remote
36. erase the error indication Setup parameter AD2 E Normal indication Checksum error PC link communication with Recovery at normal receipt checksum Hold down any key to stop blinking CRC check error Modbus RTU LRC check error Modbus ASCIl Decimal point on the left of Setup parameter OP ER Neen the Symbol display blinks R5485 Communication 5V 0 000 00000 Decimal point on the left of Normal indication Setup parameter OP ER User profile error User profile is corrupted Download the user profile again the Symbol display blinks 7 Aux analog input DeviceNet power supply common DB RX TX signal f f UN T DA RX TX signal ae Normal indication A rene a Setup parameter PA ER Faulty FRAM Writing storing data to FRAM is impossible Faulty Contact us for repair IVfiasning nit 505 x LED Lit Unlit Specify within a F It MCU DCU Normal Communicating red a pape 29S Normal paoor A506 ROM RAM error corrupted successfully green I L ERR Communication failure CRC Not connected green flashing red error CRC Normal
37. holdup time 20 ms for 100 V AC drive e Withstanding voltage Between primary terminals and secondary terminals 2300 V AC for 1 minute Between primary terminals 1500 V AC for 1 minute Between secondary terminals 500 V AC for 1 minute Primary terminals Power and relay output terminals Secondary terminals Analog I O signal terminals contact input terminals communication terminals and functional grounding terminals Power terminals for 24V AC DC models are the secondary terminals e Insulation resistance Between power supply terminals and a grounding terminal 20 MQ or more at 500 V DC e Isolation specifications PV universal input terminals Remote universal input terminals with direct input Remote input terminals Aux analog AIN2 input terminals Aux analog AIN4 input terminals Control retransmission analog output terminals not isolated between the analog output terminals Valve position feedback input terminals Control relay contact point c output terminals Internal circuits PV event 1 relay contact point a output terminals PV event 2 relay contact point a output terminals PV event 3 relay contact point a output terminals Position proportional relay output terminals Contact input terminals all RS 485 communication terminals 2 ports Contact output transistor terminals Ethernet communication terminal PROFIBUS DP DeviceNet CC Link communication terminals Current transformer input
38. input PAR 0040 Program pattern data is corrupted Current mA input Voltage mV V input for program pattern error only Program panem emor All program patterns are deleted __ gt J305 ee A P Inconsistence of system data and Specify within a 5 aie eV mo 302 Common COM 312 A iaai Nonresponding hardware of hardware of extended function Faulty 306 Gane i l e j 304 303 en ETN hardwaren Eito E4a4emninal Setup parameter OP ER extended function E1 to E4 Nonresponding communication between Contact us for repair terminal areas hardware of extended function E1 to E4 terminal areas Rightmost decimal point E Initialized to calibrated default value because Calibration value error Normal ee on PV display blinks of corrupted factory default value Faulty eye ast Normal indication f gt Setup parameter PA ER indication Rightmost decimal point on Symbol display blinks Default 1 5 V DC Function can be changed areas 0000000000 0O OOO GOOO OOO OO OO GO O OOG8O Suffix code Type 2 4 ENO ee lirclecemiluimmeciiciamietima AINZ Suffix code Type 2 2 Suffix code Type 2 3
39. key until TIM1 appears Time event 1 starts from the Off state Set the time event 2 Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow keys to increase and decrease the value e Start condition of time event 2 ON start A V Change the Up Down arrow keys to move the lt gt parameters for segment 1 and the Left Right arrow keys to move between each segmets e Settings for the segment 3 to 6 can be done similarly e For programming and the settings for Wait and Repeat actions see User s Manual Doa Press the DISPLAY key once to return to the rc by H Operation Display MAN UP55A 12345 6 7 8 PVE A r T 3 E IM 05P02C41 11EN page 7 14 3 Program Pattern Setup Charts You can register max 99 program segments with the UP55A controller Create as many copies of the chart as necessary emm S O e pom ee p The following parameters are necessary to be set before programming Note that the program is deleted if TMU or SEG T is changed after creating pro grams For the setting range see Parameters lt Setup Parameters gt m O emmen O S sect Seonentsetranetea S zn amemon Pze Prooampatemzreransmssen OOOO The following parameters are common parameters for the program pattern specified For the setting range see Parameters lt Program Pattern Data common parameter gt C sse sanina rset sewon or r
40. less Analog output 0 02 of F S C or less e Effect of power supply voltage fluctuation Analog input 0 05 of F S or less Analog output 0 05 of F S or less Each within rated voltage range 5 Howto Connect Wires e Wiring work must be carried out by a person with basic electrical knowledge and practical experience WARNING Be sure to turn OFF the power supply to the controller before wiring to avoid an electric shock Use a tester or similar device to ensure that no power is being supplied to a cable to be connected e As a safety measure always install a circuit breaker an IEC 60947 compatible product 5 A 100 V or 220 V AC in an easily accessible location near the instrument Moreover provide indication that the switch is a device for turning off the power to the instrument e Install the power cable keeping a distance of more than 1 cm from other signal wires e The power cable is required to meet the IEC standards concerned or the requirements of the area in which the instrument is being installed e Wiring should be installed to conform to NEC National Electrical Code ANSI NFPA 70 or the wiring construction standards in countries or regions where wiring will be installed e For control relay output alarm relay output and power terminal connections use heat resistant cables e Since the insulation provided to each relay output terminal is Functional insulation provide Reinforced insulation to the external of
41. of inputs 2 e Number of outputs 2 transistor contact output e Use Measures the heater current using an external current transformer CT and generates a heater break alarm when the measured value is less than the break detection value e Current transformer input resistance About 9 4 Q e Current transformer input range 0 0 to 0 1 Arms 0 12 Arms or more cannot be ap plied e Heater current setting range OFF 0 1 to 300 0 Arms Heater current measured value display range 0 0 to 360 0 Arms Note The CT ratio can be set CT ratio setting range 1 to 3300 e Recommended CT CT from U R D Ltd CTL 6 S H CT ratio 800 measurable current range 0 1 to 80 0 Arms CTL 12L 30 CT ratio 3000 measurable current range 0 1 to 180 0 Arms e Heater current measurement period 200 ms e Heater current measurement accuracy 5 of current transformer input range span 1 digit CT error is not included e Heater current detection resolution Within 1 250 of current transformer input range span e Break detection On time Min 0 2 second for time proportional output IM 05P02C41 11EN page 2 14 m Safety and EMC Standards e Safety Compliant with IEC EN61010 1 CE approved by CAN CSA C22 2 No 61010 1 CSA approved by UL61010 1 Installation category CAT II Pollution degree 2 Measurement category CAT Rated measurement input voltage Max 10 V DC Rated transient overvoltage 1500 V Note Note This is a reference safety stan
42. setting and storing parameters from a PC The LL50A Parameter Setting Software sold separately is required RUN key Press the RUN key for 1 second while an operation display is shown starts the program pattern operation RST key Press the RST key for 1 second while an operation display is shown stops the program pattern operation MODE key Presents a display for switching between the HOLD ADVANCE PROG RESET LOCAL REMOTE and AUTO MAN In order to change the operation mode press the SET ENTER key while the setpoint is blinking PTN key A program pattern number can be selected during the operation except the program pattern operation The program pattern number displayed on the Group display blinks When the PTN key is pressed while the program pattern number is blinking the blinking stops Users can assign functions to the key using parameters SET ENTER key Up Down Left Right arrow keys Note The communication connector maintenance port for LL50A Parameter Setting Software is on the top of the unit 2 Setup Procedure The following flowchart shows the setup procedure for UP55A Installation and wiring Install and wire a controller Power ON NO Quick function YES Control mode setup Control mode Single loop control only Control type setup Input setup Position proportional type NO Output setup Control type setup Input output setup Position proport
43. terminals The circuits divided by lines are insulated mutually Environmental Conditions Normal Operating Conditions Ambient temperature 10 to 50 C 10 to 40 C for side by side close mounting For the CC Link option 0 to 50 C 0 to 40 C for side by side close mounting Ambient humidity 20 to 90 RH no condensation allowed Magnetic field 400 A m or less Continuous vibration at 5 to 9 Hz Half amplitude of 1 5 mm or less 10ct min for 90 minutes each in the three axis directions Continuous vibration at 9 to 150 Hz 4 9 m s or less 1o0ct min for 90 minutes each in the three axis directions Short period vibration 14 7 m s 15 seconds or less Shock 98 m s or less 11 ms Altitude 2000 m or less above sea level Warm up time 30 minutes or more after the power is turned on Startup time Within 10 seconds The LCD a liquid crystal display is used for a display portion of this product The LCD has a Characteristic that the display action becomes late at the low temperature However the control function is not affected Transportation and Storage Conditions e Temperature 25 to 70 C e Temperature change rate 20 C h or less e Humidity 5 to 95 RH no condensation allowed Effects of Operating Conditions e Effect of ambient temperature Voltage or TC input 1 uV C or 0 01 of F S C whichever is larger Current input 0 01 of F S C RTD input 0 05 C C ambient temperature or
44. the device as necessary Refer to the drawing below o A safety S voltage circuit A 7 Functional _ Functional insulation insulation _ Functional _ insulation o Ahazardous voltage circuit k A Reinforced insulation e When connecting two or more crimp on terminal lugs to the single terminal block bend the crimp on terminal lugs before tightening the screw Note that the wiring of two or more crimp on terminal lugs to the single high voltage terminal of the power supply and relay etc does not comply with the safety standard CAUTION Provide electricity from a single phase power supply If the power is noisy install an isolation transformer on the primary side and use a line filter on the secondary side When measures against noise are taken do not install the primary and secondary power cables close to each other If there is a risk of external lightning surges use a lightning arrester etc For TC input use shielded compensating lead wires for wiring For RTD input use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires Since the control output relay has a life span resistance load of 100 000 times use the auxiliary relay to perform ON OFF control The use of inductance L loads such as auxiliary relays motors and solenoid valves causes malfunction or relay failure always insert a CR filter for use wit
45. used in locations close to a strong electromagnetic field generating source the magnetic field may cause measurement errors Locations where the display is difficult to see The instrument uses an LCD for the display unit and this can be difficult to see from extremely oblique angles Mount the instrument in a location where it can be seen as much as possible from the front Areas close to flammable articles Absolutely do not place the instrument directly on flam mable surfaces If such a circumstance is unavoidable and the instrument must be placed close to a flammable item provide a shield for it made of 1 43 mm thick plated steel or 1 6 mm thick unplated steel with a space of at least 150 mm between it and the instrument on the top bottom and sides e Areas subject to being splashed with water Be sure to turn OFF the power supply to the controller before in stalling it on the panel to avoid an electric shock WARNING YOKOGAWA YOKOGAWA ELECTRIC CORPORATION Network Solutions Business Division 2 9 32 Naka cho Musashino shi Tokyo 180 8750 JAPAN YOKOGAWA CORPORATION OF AMERICA Head office and for product sales 2 Dart Road Newnan Georgia 30265 USA YOKOGAWA EUROPE B V Headquarters Euroweg 2 3825 HD Amersfoort THE NETHERLANDS www yokogawa com ns All Rights Reserved Copyright 2010 Yokogawa Electric Corporation IM 05P02C41 11EN page 1 14 E Mounting the Instrument Main Unit Provide an instru
46. 00 0 ON Manual preset output MPON number selection 4 Use manual preset output 4 output bump 5 Use manual preset output 5 output bump U to Manual preset output 1 5 0 to 105 0 m to5 j P However output is limited to the MPO1 to MPOS output high limit and low limit Use the following table to record the manual preset output setting value wa O O S o E Zone Control Parameter Menu symbol NE ZONE Param gier Name of Parameter Setting Range inital Display symbol value level Set reference points at which switch n ing is carried out between groups of Ry I to PID constants according to the given Ap F Reference point 1 to 7 a a an 0 to 0 o input range PU RP1 lt RP2 lt RP3 lt RP4 lt RP5 lt RP6 lt RP7 Hysteresis can be set for switching at a reference point 0 0 to 10 0 of PV input range span EUS Zone PID switching hysteresis Set a deviation from SP The PID for reference deviation is used if there is a larger deviation than the preset reference deviation OFF Disable 0 0 1 digit to 100 0 of PV input range span EUS Reference deviation For Zone control set the setup parameter ZON zone PID selection to Zone PID selection Use the following table to record the reference point setting value Dem m P Parameter for Ladder Program Menu symbol PPAF PPAR parameter Name of Parameter Setting Range Initial Pioplay symbol value level PL Ito
47. 00 0 mV e Set the temperature range that is Depends actually controlled RL lt RH onthe For voltage current input input type Set the range of a voltage cur rent signal that is applied The scale across which the voltage current signal is actually controlled Depends should be set using the maximum on the value of input scale SH and mini input type mum value of input scale SL Input is always 0 when RL RH 0 No decimal place E 1 One decimal place Depends 2 Two decimal places on the 3 Three decimal places input type 4 Four decimal places IM 05P02C41 11EN page 12 14 Setup Parameters Continued from page 12 E PV Input Setting Parameter Continued Maximum value of PV input scale Minimum value of PV input scale PV input burnout action PV analog input bias PV analog input filter Depends on the B input type 19999 to 30000 SL lt SH put typ EASY SH SL lt 30000 Depends on the input type OFF Disable Depends UP Upscale on the DOWN Downscale input type 0 0 of 100 0 to 100 0 of PV input range PV input STD span EUS range span EAR OFF 1 to 120 s W W 5 Re W 26 Re Hoskins Mfg Co ASTM E988 WRE W97Re3 W75Re25 E RSP Input Setting Parameter E1 terminal Area Menu symbol ASP RSP RSP remote input type RSP remote input unit Maximum value of RSP remote input range Minimum value of RSP remote input range RSP remote input scale decimal point po
48. 2300 0 C 32 to 4200 F PURIY PL2 0 0 to 1390 0 C 32 0 to 2500 0 F P2040 0 0 to 1900 0 C 32 to 3400 F WRE 0 0 to 2000 0 C 32 to 3600 F JPT1 200 0 to 500 0 C 300 0 to 1000 0 F JPT2 150 00 to 150 00 C 200 0 to 300 0 F PT1 200 0 to 850 0 C 300 0 to 1560 0 F PT2 200 0 to 500 0 C 300 0 to 1000 0 F PT3 150 00 to 150 00 C 200 0 to 300 0 F 0 4 2V 0 400 to 2 000 V 1 5V 1 000 to 5 000 V 4 20 4 00 to 20 00 mA 0 2V 0 000 to 2 000 V 0 10V 0 00 to 10 00 V 0 20 0 00 to 20 00 mA 1020 10 00 to 20 00 mV 0 100 0 0 to 100 0 mV No unit C Degree Celsius WNR PN IOpusUNI No unit No unit No unit F Degree Fahrenheit Depends on the input type Maximum value of For temperature input PV input range Set the temperature range that is actually controlled RL lt RH For voltage current input Set the range of a voltage current signal that is applied The scale across which the voltage current signal is actually controlled should be set using the maximum value of input scale SH and minimum value of input scale SL Input is always 0 when RL RH Minimum value of PV input range PV input scale 3 Three decimal places SDP decimal point 4 Four decimal places position 0 No decimal place 1 One decimal place 2 Two decimal places Maximum value of PV input scale 19999 to 30000 SL lt SH SH SL lt 30000 Minimum value of
49. 4 lt 5 5V OVER PV input under scale 2 pian o o 506 D145 ee PV values out of 5 to 105 Loop 1 Loop 2 Transistor contact rating 24 V DC 50 mA program pattern number N orma nee Contact rating 12 V DC 10 mA or more Function can be changed Normal indication PROFIBUS DP communication with Modbus master Ethernet communication with gateway function A program pattern is selected with the combination of ON and OFF of a contact input Normal RSP B OUT In the case of a pattern 5 ON 1 of D145 to D141 and OFF 0 is represented as a indication i Setup parameter PV1 E RSP input burnout error Loop 1 Burnout of analog input connected to RSP Speck wing ang etapa enor indication is erased in normal operation Burnout error when RSP input is Burnout of analog input connected to RSP Check wiring and sensor Error Setup parameter PV1 E df frol ii 1 hen RSP i df ial adication gi ti OVP PROF ETHR l a sae Seated used for control Loop 1 when is used for control computation indication is erased in normal operation 3900 Le a la ml ee a Check wiring of feedback input resistor o CHK pan Dan Suffix code Type 3 4 RJ45 connector Suffix code Type 3 2 The pattern 13 or later can be selected similarly g p Feedback input burnout current Error indication is erased in ORDY batal 2200 except Type 2 3 except Type 2 3 E normal operation O ERR line 5 f pO TEN lt
50. ASY BR por T 1 ML Ga Least significant digital OFF With least significant digit MLSD mask of PV display ON Without least significant digit STD m P PE bE Bit O of program pattern see PT BO number I Pa PEb i Bit 1 of program pattern Bas PT B1 number rebo call ponani See next table 5091 E P Eb J Bit 3 of program pattern a PT B3 number P ELH Bit 4 of program pattern aad PT B4 number EASY Ae M Set time between power on and the LII Restart timer instant where controller starts compu R TM tation 0 to 10 s IM 05P02C41 11EN page 14 14
51. Cooling side OUT low limit Add 100 for de energized For example when the PV high limit is de energized the setting is 101 See Pro Set a display value of setpoint of PV alarm SP gram alarm deviation alarm or output alarm ming PV event 1 to 8 19999 to 30000 Set a value within the input in this setpoint range manual Decimal point position depends on the input type VEV Ito Erg PV EV1 to PV EV8 TME IME 16 TME1 to Start condition of ON Start ON state time event 1 to 16 OFF Start OFF state On time of time event 1 to 16 Unregistered 0 01 to 999 59 hour minute or minute second Available only within the segment time OFF when the operation mode is changed to the mode except the program operation Use the parameter TMU to set the time unit Common in the instrument Off time of time TOF ia event 1 to 16 T OF16 PV event and Time event are available only during the program operation PV event parameters are displayed in order of PV event 1 PV TY1 PV EV1 PV event 2 PV event 3 and so on Time event parameters are displayed in order of Time event 1 TME1 T ON1 T OF1 Time event 2 Time event 3 and so on E Local erung Parameter Menu symbol LOC LOC Parameter Name of Settina Rande Initial Display symbol Parameter g g o level L GP Local target 0 0 to 100 0 of PV input range EU Setting LSP setpoint range P RL to P RH S
52. ER l t PARAMETER key key Parameter Menu Display and Parameter Setting Display are changed in a Parameter Parameter circular pattern END END Parameter Parameter V key V key Parameter END The parameter groups can be switched using lt 1 gt keys Move to the Setup Parameter Setting Display Hold down the PARAMETER key and the Left arrow key simultaneously for 3 sec Operation for Setting To select the parameter setting displayed as the initial value press the Down arrow key to move to the next parameter To change and set the parameter setting press the SET ENTER key to start the set point blinking The blinking state allows you to make changes setting mode Use the Up Down Left Right arrow keys to change the setpoint Press the SET ENTER key to register the setting Note that there are some parameters which are not displayed depending on the Model and Suffix codes control mode CTLM control type CNT etc The parameters for pro fessional setting mode LEVL PRO are not described in this manual See User s Manual E Operation Mode Menu symbol Mf JE MODE Parameter Name of Parameter Setting Range Initial Display symbol value level Display during program operation HOL Pause cancel release of ON Pause HOLD program operation OFF Cancel release Program opera tion restart Display during program operation A Set as ADV ON to advance from k Advance of segment ADV the
53. NT key ee ee 4 Press MODE key select HOLD OFF and SET ENT key ie ee ae a 5 Press MODE key select LOC ON and press SET ENT key is advanced 6 Press MODE key select REM ON and press SET ENT key 2 Performing Canceling Auto tuning Auto tuning should be performed after setting a program pattern Make sure that the controller is in automatic mode AUTO and in run mode RUN before auto tuning For setting to AUTO see 5 Switching between AUTO and MAN and for setting to RUN see 4 Switching between RUN and RESET If the setpoint is known in advance or auto tuning does not find any appropriate PID constants set the PID manually For setting the PID manually see User s Manual CD ROM Do not perform auto tuning for the following processes Tune PID manually e Processes with fast response such as flow rate control and pres sure control e Processes which do not allow the output to be turned on and off even temporarily e Processes which prohibit severe output changes at control valves or other actuators e Processes in which product quality can be adversely affected if PV values fluctuate beyond their allowable ranges CAUTION 1 Show the Operation Display a ne a coo PARAMETER TME 4t AL 4 EE O 1 12 13 14 MAN LELY 123 4 5 6 7 8 PVE rn C e SET ca f PARAMETER v The parameter HOLD Pause cancel release of program operation is displayed during pr
54. P Link to alarm 1 or 2 Alarm OFF Start of local mode red Alarm ON white operation switch PV limit Within range white Out n of range red REI l Switch to REMOTE PV limit Within range red Out of REM range white SP deviation Within deviation P F PROG RESET Switch white Our of deviation red P R Set an relay number of contact SP deviation Within deviation red input Out of deviation white u AcE 10 Link to DI ON red OFF white PH PROG HOLD Switch Set OFF to disable the function L P L ri the input range E1 terminal area E DO Setting Parameter E1 E2 E3 terminal Area LL PV color change low limit Decimal point position depends on a Switch to HOLD Start D111 5041 DI12 5042 DI13 5043 m PCL the input type of hold mode operation D114 5044 DI15 5045 D116 5046 Menu symbol dl DO P displ tt PTN Patt displ VV Parameter Initial Display reat ce isplay pattern ae E ee ey PTN Ho Advance of segment seul area symbol Name of Parameter Setting Range allie level 0 L m i are a dg tS poo 0es func ee QUT Heating side OUT Internal value WIT Wait ON OFF switch E4 terminal area DO1 S _ tion selection Same as AL1 S in Position proportional control WAIT oe 5089 Diaa 5090 Bian 5091 mI DO12 D022 D032 f Set OFF to disable the function Cooling side OUT g IM DI44 5092 DI45 5093 DI46 5094 dies i i unc See left LAR Upper bar graph
55. ROM Communication failure NOTE Yes Check the specifications of the controller Se eee ee OO Write down the settings of parameters for a ats repair request Yes m For the Errors at Power On Check the communication n and the Errors during Op Check the eration see Installation in this manual Check the specifications of communication devices No communication capabilit IM 05P02C41 11EN page 10 14 UP55A U TAtvanced Program Controller Operation Guide for Single loop Control YOKOGAWA Yokogawa Electric Corporation Operation Guide This operation guide describes the functions of parameters briefly The parameter symbols listed are in the order shown on the display in each group of menu symbols In addition each parameter table has a User Setting column where you can record your setpoints when setting them in the controller The scrolling guide is displayed on PV display in the Parameter Setting Display This guide can be turned on off with the MODE key Operation Parameters Program Parameters Hold down the PARAMETER key for 3 seconds to move from the Operation Display to the Operation Parameter Setting Display Press the DISPLAY key once to return to the Operation CAED Operation Dsipaly Dsipaly s down PARAMETER gee O o for 3 sec oe lt lt ee ee gt ey 4 abana PTNO i SETIENTER key SEGNO 0 1 to 99 Eon DISPLAY SET ENTER key PARAMET
56. SP AIN2 or AIN4 RTL 1 digit to 30000 19999 to RTH 1 digit Decimal point position When RTS PV1 SP1 or TSP1 decimal point position is same as that of PV input When RTS PV2 SP2 or TSP2 decimal point position is same as that of RSP input When RTS PV decimal point position is same as that of PV input scale When RTS RSP decimal point position is same as that of RSP input scale When RTS AIN2 decimal point posi tion is same as that of AIN2 scale When RTS AIN4 decimal point posi tion is same as that of AIN4 scale Same as RTS When O1RS PV1 SP1 PV2 SP2 TSP1 TSP2 PV RSP AIN2 or AIN4 O1RL 1 digit to 30000 19999 to O1RH 1 digit Decimal point position When O1RS PV1 SP1 or TSP1 decimal point position is same as that of PV input When O1RS PV2 SP2 or TSP2 decimal point position is same as that of RSP input When O1RS PV decimal point posi tion is same as that of PV input scale When O1RS RSP decimal point position is same as that of RSP input scale When O1RS AIN2 decimal point position is same as that of AIN2 scale When O1RS AIN4 decimal point position is same as that of AIN4 scale Same as RTS When O2RS PV1 SP1 PV2 SP2 TSP1 TSP2 PV RSP AIN2 or AIN4 O2RL 1 digit to 30000 19999 to O2RH 1 digit Decimal point position When O2RS PV1 SP1 or TSP1 decimal point position is same as that of PV input When O2RS PV2 SP2 or TSP2 decimal p
57. TNo SEG No m fo 7 E A mE ANA 13 14 15 16 a 12345 67 8 PVE SET ENTER PARAMETER MAN lamp is lit In Position proportional control Up arrow key opens the valve Down arrow key closes the valve Output only while pressing a key OUT valve opening 0 100 Output manipulation in Position proportional control is not restricted from output limiters OH OL Manual operation in Heating cooling control Heating side control output Symbol of heating side Cooling side control output Symbol of cooling side Program pattern PTNO number Up arrow key concurrently decreases cooling side control output and increases heating side control output Down arrow key concurrently increases cooling side control output and decreases heating side control output Either none of the heating side and cooling side outputs are presented or both of them are presented according to the dead band setting Actual output Actual output 100 100 Heating side y manipulated output N Cooling side manipulated output Heating side manipulated output Cooling side manipulated output 12 4 0 12 4 Control computation output Control computation output DB 24 8 Dead band Operation parameter DB DB 24 8 Manipulated output change when a dead band is positive Manipulated output change when a dead band is negative 7 _Enabling Disabling Hold Mode of Program Operation Enabling disabling
58. Tag Label L4502VE J ren reeni e EEEa EREE E x1 Only when ordered e Terminal Cover L4502XP caccosss5zccccensnscesadessicacsaasenaenceepepsareacssseieeletience x1 e Operation Guide for Single loop Control this document 0 x7 A3 size Installation and Wiring Initial Settings Programming Operations and Parameters e Users Manual CD ROM sccvcsccestecsssrancccctececeavy vseebateccesacccsaneveccdeesentteras x1 Target Readers This guide is intended for the following personnel e Engineers responsible for installation wiring and maintenance of the equipment e Personnel responsible for normal daily operation of the equipment 1 Safety Precautions The following symbol is used on the instrument It indicates the possibility of injury to the user or damage to the instrument and signifies that the user must refer to the user s manual for special instructions The same symbol is used in the user s manual on pages that the user needs to refer to together with the term WARNING or CAUTION Calls attention to actions or conditions that could cause serious or fatal injury to the user and indicates precautions that should be taken to prevent such occurrences Calls attention to actions or conditions that could cause injury to the user or damage to the instrument or property and indicates pre cautions that should be taken to prevent such occurrences AC DC Functional grounding termi
59. UT terminals voltage pulse 02 OUT terminals current 03 OUT terminals relay 04 OUT2 terminals voltage pulse 05 OUT2 terminals current 06 OUT2 terminals relay Cooling side control output Upper two digits OFF OUT terminals voltage pulse OUT terminals current OUT terminals relay OUT2 terminals voltage pulse OUT2 terminals current OUT2 terminals relay Standard type 00 03 Heating cooling type 06 03 0 5 to 1000 0 s VAL Automatic valve position OFF Stop automatic adjustment v Mi A OFF V AT adjustment ON Start automatic adjustment VAS Valve position setting V RS reset Vi Fully closed valve posi V L tion setting VH Fully opened valve posi V H tion setting Setting V RS to ON resets the valve adjustment settings and causes the indication V RS to blink Pressing the SET ENTER key with valve position set to the fully closed position by Down arrow key causes the adjusted value to be stored When V L adjustment is completed V L stops blinking Pressing the SET ENTER key with valve position set to the fully opened position by Up arrow key causes the adjusted value to be stored When V H adjustment is completed V H stops blinking L L RE Valve traveling time 5 to 300 s 60 s TR T 1 M VIIL Valve adjusting mode V MOD Retransmission output type of RET 0 Valve position feedback type 1 Valve position feedback type moves to the estimating typ
60. V Change the setpoint using the Up Down arrow lt gt keys to increase and decrease the value and the Left Right arrow keys to move between digits 12 gt e Segment time 50 minutes Press the Down arrow key Set the segment PID number Keep the initial value Set the junction code Keep the initial value Set the PV event 1 type Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow lt keys to increase and decrease the value and the Left Right arrow keys to move between digits e PV event 1 type Deviation high limit V Press the Down arrow key Set the PV event 1 setpoint Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow keys to increase and decrease the value and the Left Right arrow keys to move between digits e PV event 1 setpoint 5 0 C V Press the Down arrow key until TIM1 appears Time event 1 starts from the Off state Set the On time Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow lt keys to increase and decrease the value and the Left Right arrow keys to move between digits Press the SET ENTER key On time 25 minutes V Press the Down arrow key There is no the Off time v V Press the Down arrow key until TSP appears A V Change the Up Down arrow keys to move the lt
61. a terminating resistors 503 COM Ss V DeviceNet power supply 24V separately needed Signa name Descniphon are ea needed Facio dora Nio finci 504 DI46 504 DI462 acto efault NO Tunction Oo CAN_H RX TX signal These are to be a Frame ground These are to be is DRAIN Shield Drain wire A by users 121 Shield prepared by users Contact rating 12 V DC 10 mA or more Function can be assigned to the CAN_L RX TX signal 1 pc p RX TX signal ground 110 Q 1 pc terminals with no function Normal indication RxD TxD N 0 000 00000 Check that the target devices are Setup parameter OP ER Peer to peer communication error Peer to peer communication error connected correctly Recovery at normal receipt Auto tuning time out Auto tuning does not end even when 24 Check the process Hold down any key to Soup parameter PVI EPA E Loop 1 Loop 2 hours have elapsed after the start of tuning erase the error indication Fully closed valve position is equal to or larger than the fully open valve position after automatic valve position adjustment is performed Framing parity error Buffer overflow 0 000 00000 Sannhicstionaner Inter character time out Check the communication parameters Valve position automatic adjustment error Check wiring and valve Hold down any key to
62. al Area Menu symbol A NZ AIN2 AIN2 AIN4 aux analog input type AIN2 AIN4 aux analog input unit Maximum value of AIN2 AIN4 aux analog input range Minimum value of AIN2 AIN4 aux analog input range AIN2 AIN4 aux analog input scale decimal point position Maximum value of AIN2 AIN4 aux analog input scale Minimum value of AIN2 AIN4 aux analog input scale AIN2 AIN4 aux analog input burnout action NH Aina parameter Name of Parameter Setting Range Initial symbol value 0 4 2 V 0 400 to 2 000 V 1 5 V 1 000 to 5 000 V 0 2 V 0 000 to 2 000 V 0 10 V 0 00 to 10 00 V 0 125 0 000 to 1 250 V No unit C Degree Celsius No unit C No unit No unit F Degree Fahrenheit Depends on the input type Depends on the input type Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled should be E set using the maximum value of input Depend scale SH and minimum value of nate input scale SL input type Input is always 0 when RL RH 0 No decimal place 1 One decimal place Depends 2 Two decimal places on the 3 Three decimal places input type 4 Four decimal places Depends on the 19999 to 30000 SL lt SH input type SH SL lt 30000 Depends on the input type OFF Disable Depends UP Upscale on the DOWN Downscale input type Display level E Input Range SP Limiter Setting
63. al Display z Parameter Setting Range g value level TG Final target 0 0 to 100 0 of PV input range EU Setting T at setpoint range P RL to P RH Unregistered 0 00 to 999 59 hour minute or minute second Segment time Setting available for the parameter SEG T TIME f Use the parameter TMU to set the time unit setting ve oramnion in the instrument If the setting is 0 00 TSP changes in stepwise after one control period See Unregistered Pro Ramp 0 0 to 100 0 of PV input range span gram Easy EUS 1 hour or 1 minute ming Soak 0 00 to 999 59 hour minute or minute second in this Segment Setting available for the parameter SEG T TM RT manual ramp rate Use the parameter TMU to set the time unit setting Common in the instrument Per 1 hour TMU HH MM Per 1 minute TMU MM SS If it is set to 0 0 of the input range span or the segment time 0 00 the program moves to the next segment after one control period Segment PID 1to8 number selection PID number can be set when the parameter ZON 0 CONT Switching for continuation HOLD Hold on switching the controller holds the end of segment setpoint when the segment is completed to perform control LOCAL Local mode switching the controller switches to a local setpoint when the segment is completed REM Remote mode switching the controller switches to a remote setpoint when the segment is completed See W SW1
64. alog input PV low limit Analog input RSP high limit Analog input RSP low limit Analog input AIN2 high limit Analog input AIN2 low limit AL8 Analog input AIN4 high limit l not Analog input AIN4 low limit displayed Feedback input high limit for Feedback input low limit factory PV velocity default Fault diagnosis FAIL Alarm 1 to 8 type Example Alarm 1 AL to Alarm Al A Latch action AL1 to AL8 Energized I fi vE i to PV velocity alarm time VEB setpoint 1 to 8 VT1 to VT8 Set a display value of setpoint of hysteresis HY to 19999 to 30000 Set a value within the input range HYA Aarm taS NYSIErESIS Decimal point position depends on the HY1 to HY8 input type When the decimal point posi tion for the input type is set to 1 the initial value of the hysteresis is 1 0 An alarm output is ON when the delay Alarm 1 to 8 On delay timer expires after the alarm setpoint is reached 0 00 to 99 59 minute second JUN Ito JHN timer DYN1 to DYN8 0 Always active 1 Not active in RESET mode 2 Not active in RESET or MAN mode Alarm mode IM 05P02C41 11EN page 11 14 For the alarm function setting parameter 4 alarms are displayed for the factory default The number of alarms can be changed by the setup parameter ALNO number of alarms To change the number of alarms see User s Manual CD ROM Pew _ n alarm number E PV related Setting Par
65. ameter Menu symbol PYS D PVS Parameter Name of Parameter Setting Range Initial Display symbol value level BS 100 0 to 100 0 of PV input range 0 0 of i PV input span EUS range rs EASY PV input filter OFF 1 to 120s i m PID Setting Parameter Menu symbol PI gf PID Parameter Name of Parameter Setting Range Initial Display symbol value level Proportional band p Heating side proportion P al band in Heating cool ing control l Integral time I Heating side integral time 1 in Heating cooling control f Derivative time o Heating side derivative time D in Heating cooling control Control output high limit g Heating side control OH output high limit in Heating cooling control Control output low limit Ot Heating side control OL output low limit in Heat ing cooling control J MR Manual reset MR Hysteresis in ON OFF control or Position proportional control Heating side ON OFF control hysteresis in Heating cooling control HYS HYS Upper side hysteresis in ON OFF control HLI HY UP Lower side hysteresis in ON OFF control df Direct reverse action DR switch Pr Cooling side propor Pc tional band Cooling side integral OFF Disable 240 s ps time 1 to 6000 s dc Cooling side derivative OFF Disable Dc time 1 to 6000 s m LHe Cooling side nonirol 0 1 to 105 0 OLc lt OHc 100 0 OHc output high limit Soo econ 0 0 to 104 9 OLc lt OHc
66. arget SP deviation high and 2 t a iation _ gt lt _ _ Deviation gt _ gt PV low limits 13 nei PY setpoint SP or Target SP Hysteresis Hysteresis lt P Deviation within high and low o rat pen Closed Open Closed Open l limits 08 U A pan unlit it w Target SP deviation within high at t 4 Erg and low limits 14 Deviation PV Deviation PV setpoint i setpoint SP or Target SP SP or Target SP SP or Target SP Hysteresis Hysteresis P gt Hysteresis Hysteresis ont Open unlit lit Output Alarm setpoint Output Alarm setpoint Control output high limit 15 Cooling side control output high limit 17 Hysteresis Hysteresis P q lt Control output low limit 16 Closed Open Open Cooling side control output T open it Sasi low limit 18 n a Alarm setpoint Output Alarm setpoint Output Fault diagnosis alarm 30 Burnout of PV input RSP remote input or AIN2 AIN4 auxiliary analog input ADC failure RJC error FAIL 31 Feedback input high limit 27 Feedback input low limit 28 For the factory default the contact output is turned ON in normal operation PV velocity 29 OFF at the time of FAIL Control output OFF or 0 Alarm output OFF Note 1 Open closed shows status of relay contact and lit unlit shows status of EV event lamp Note 2 Positive setpoint O Negative setpoint Setting Display of Alarm Type Stand
67. arm setpoint Analog input AIN4 high limit 25 PV RSP AIN2 at PV RSP AIN2 or AIN4 or AIN4 Closed Open Closed unlit lit ioe Hysteresis Hysteresis PV low limit 02 a Analog input PV low limit 20 Closed Open Open Closed Analog input RSP low limit 22 uy unlit lit unlit Analog input AIN2 low limit 24 Alarm setpoint TBV RSP AIN2 Alarm setpoint py RSP AIN2 Analog input AIN4 low limit 26 or AIN4 or AIN4 Hysteresis Hysteresis oO lt lt Closed Open unlit lit _ _ Alarm setpoint SP or Alarm setpoint Target SP Target SP SP high limit 03 Closed Target SP high limit 09 Hysteresis Hysteresis P P imi Closed O Open Closed SP low limit 04 lity unit it ose Target SP low limit 10 pra Alarm setpoint SP or Alarm setpoint SP or Target SP Target SP Hysteresis Hysteresis P Deviation high limit 05 Closed Closed Open Target SP deviation high lit unlit lit limit 11 sie l md nO PV A Deviation setpoint PV DE Deviation setpoint SP or Target SP SP or Target SP Hysteresis Hysteresis Closed Open Open Closed i Deviation low limit 06 unlit lit unlit Target SP deviation low limit 12 Deviation setpoint PV SP or Target SP a Deviation setpoint PV SP or Target SP Hysteresis Hysteresis Hysteresis Hysteresis q q lt P Deviation high and low Open Open Closed Open limits 07 tif cnt rife tity IORN it T
68. ation For input output action when each error occurs see User s Manual CD ROM E A e A 306 215 Pi PV display ae ae Factory default No function 3 Gaiman COM 306 Default 1 5 V DC Operation Setpoint display Status indicator Parameter that displays Error description Cause and diagnosis Remedy i Operation Display Operation Display error details Contact rating 12 V DC 10 mA or more Function can be assigned to the Display Transistor contact rating 24 V DC 50 mA Function can be changed terminals with no function Analog input terminal ADC error ePV input Setup parameter AD1 E RSP input E1 terminal area Analog input terminal AD value error eAIN2 input E2 terminal area AIN4 input E4 terminal area Faulty Contact us for repair AD ERR Normal indication Note Faulty Contact us for repair Set the parameter RJC to OFF to erase error indication RJC E Displays RJC E and PV 401 412 E3 Terminal Area 501 506 E4 Terminal Area alternately EAKA DO Suffix code Type 2 3 ECE RS485 Equipped as standard however suffix code Type 2 except 2 and 4 Analog input terminal burnout error External contact output Function can be changed RS 485 i DI PV input uP pues ea pie ai Sonera TE Setup parameter AD1 E RSP input E1 terminal area Analog input terminal sensor burnout lt _ SDB except type z External contact input AIN2 input E2 terminal area
69. cal vibration Horizontal location Mount the instrument horizontally and ensure that it is level with no inclination to the right or left Front panel gt gi Keep this angle of controller within 30 lt Rear of controller Note If the instrument is moved from a location with low temperature and low humidity to a place with high temperature and high humidity or if the temperature changes rapidly condensation will result Moreover in the case of thermocouple inputs measurement errors will result To avoid such a situation leave the instrument in the new environment under ambient conditions for more than 1 hour prior to using it Do not mount the instrument in the following locations e Outdoors Locations subject to direct sunlight or close to a heater Install the instrument in a location with stable temperatures that remain close to an average temperature of 23 C Do not mount it in locations subject to direct sunlight or close to a heater Doing so adversely affects the instrument Locations with substantial amounts of oily fumes steam moisture dust or corrosive gases The presence of oily fumes steam moisture dust or corrosive gases adversely affects the instrument Do not mount the instrument in locations subject to any of these substances Areas near electromagnetic field generating sources Do not place magnets or tools that generate magnetism near the instrument If the instrument is
70. control output can be generated 5 0 to 105 0 Preset output Heating side preset output in Heating cool ing control Cooling side preset output T n group number E Tuning Parameter Menu symbol ME TUNE Parameter Name of Parameter Setting Range Initial Display symbol value level OFF Disable 1 Overshoot suppressing function normal mode 2 Hunting suppressing function stable mode Enables to answer the wider characteristic changes compared with response mode 3 Hunting suppressing function response mode Enables quick follow up and short converging time of PV for the OFF EASY changed SP 4 Overshoot suppressing function strong suppressing mode Note Setpoints 2 and 3 must be used in PID control or PI control Disabled in the following controls 1 ON OFF control 2 PD control 3 P control 4 Heating cooling control Do not use the function for the control processes with response such as flow or pressure control Super function ALLY 0 Normal ATTY Auto tuning type 4 Stability a reset windup excess integration AUTO ae OFF Disable OPR Output velocity limiter 0 1 to 100 0 s prevention Select the output used in MAN mode when switched from AUTO to MAN mode OFF Hold the control output in AUTO mode bumpless 1 Use manual preset output 1 output bump 2 Use manual preset output 2 output bump 3 Use manual preset output 3 output bump AUTO 50 0 to 2
71. current segment to the next seg ment RESET Stop of program operation PROG Start of program operation LOCAL Start of local mode operation REM Start of remote mode operation Operation mode AUTO Automatic mode AUTO MAN switch MAN Manual mode Program pattern number 0 Not select program pattern selection 1 to 30 1 to 99 The setting value returns to 1 when the program operation PROG changes into RESET LOCAL or REM 1 Normal 2 Twice 5 Five times 10 Ten times Use this function when checking the program pattern setting Only Segment time and Time event can be faster The operation returns to the normal speed after fast forwarding OFF Disable 1 to 8 Perform auto tuning Tuning result is stored in the specified numbered PID R Tuning result is stored in the PID for reference deviation Start of program seg ment number Fast forwarding of program operation AUTO tuning switch The PID group number being selected is displayed 1 to 8 R PID group for reference deviation PID number E SELECT Parameter Menu symbol L 5 cs Paroman Name of Parameter Setting Range ininal Display symbol value level Registered pa SELECT parameter Setting range of a registered parameter rameter symbol 10 to 19 For details see User s Manual CD ROM For the registration of SELECT parameters see User s Manual CD ROM E Program Setting Parameter Menu symbol PRL PROG gt
72. dard value for Measurement Category of IEC EN CSA UL61010 1 This value is not necessarily a guarantee of instrument performance e EMC Conformity standards CE marking EN61326 1 Class A Table 2 For use in industrial locations EN61326 2 3 EN 55011 Class A Group EN 61000 3 2 Class A EN 61000 3 3 C tick mark EN 55011 Class A Group1 The instrument continues to operate at a measurement accuracy of within 20 of the range during testing Construction Installation and Wiring e Dust proof and drip proof IP56 for front panel Not available for side by side close mounting Material Polycarbonate Flame retardancy UL94V 0 e Case color White Light gray or Black Charcoal gray light e Weight 0 5 kg or less External dimensions mm 96 W x 96 H x 65 depth from the panel face Depth except the projection on the rear panel Installation Direct panel mounting mounting bracket one each for upper and lower mounting e Panel cutout dimensions mm 92 W x 92 H Mounting attitude Up to 30 degrees above the horizontal No downward titling allowed e Wiring M3 screw terminal with square washer for signal wiring and power wiring Power Supply Specifications and Isolation e Power supply Rated voltage 100 240 V AC 10 15 50 60 Hz 24 V AC DC 10 15 for DC option e Power consumption 18 VA DC 9 VA AC 14 VA if DC option is specified e Data backup Nonvolatile memory e Power
73. duct names or brand names mentioned in this manual are GUID mae elspa Curae res Nels eey pcan eee ON STD m System Setting Parameter the trademarks or registered trademarks of Yokogawa Electric Corporation Menu symbol 545 sys e Adobe Acrobat and Postscript are either registered trademarks or trademarks of Adobe Systems Incorporated e Ethernet is a registered trademark of XEROX Corporation in the United States e Modbus is a registered trademark of Schneider Electric Parameter Name of Parameter Setting Range Initial value Display symbol level Set how the controller should recover from a power failure of 5 seconds or more CONT Continue action set before Restart mode power failure CONT MAN Start from MAN RESET Start from AUTO and RESET STD Outputs the preset output value e PROFIBUS DP is a registered trademark of PROFIBUS User Organization e DeviceNet is a registered trademark of Open DeviceNet Vendor Association e CC Link is a registered trademark of CC Link Partner Association e We do not use the TM or mark to indicate these trademarks or registered trademarks in this manual e All other product names mentioned in this manual are trademarks or registered trademarks of their respective companies OFF Disable ECG 1 Economy mode ON All indications LU except PV display OFF ECO Economy mode 2 Economy mode ON All indications OFF OFF 3 Brightness 10 whole indication bF Brightness Dark 1 to 5 Bright 3 E
74. e if a feedback input error or break occurs 2 Valve position estimating type OFF Disable PV1 PV SP1 SP OUT1 OUT Valve opening 0 to 100 in Position proportional control LPS 15 V DC loop power supply PV2 Loop 2 PV SP2 Loop 2 SP OUT2 Loop 2 OUT TSP1 Target SP HOUT1 Heating side OUT COUT1 Cooling side OUT MV1 Position proportional output internal computed value TSP2 Loop 2 target SP HOUT2 Loop 2 heating side OUT COUT2 Loop 2 cooling side OUT MV 2 Loop 2 position proportional output internal computed value PV PV terminals analog input RSP RSP terminals analog input AIN2 AIN2 terminals analog input AIN4 AIN4 terminals analog input Loop 2 setting values are unavailable in Single loop control Display level STD Maximum value of retransmission output scale of RET Minimum value of retransmission output scale of RET Retransmission output type of OUT current output Maximum value of retransmission output scale of OUT current output Minimum value of retransmission output scale of OUT current output Retransmission output type of OUT2 current output Maximum value of retransmission output scale of OUT2 current output Minimum value of retransmission output scale of OUT2 current output gu OUT current output OU A range OZA OUT2 current output OU2 A range RELA RET current output RETA range When RTS PV1 SP1 PV2 SP2 TSP1 TSP2 PV R
75. eft Right arrow keys to move between digits Press the SET ENTER key The setpoint has been registered After the setup is completed press rien mamm the DISPLAY key once to return to the Operation Display IM 05P02C41 11EN page 6 14 Operation UP55A UTAavanced Guide Program Controller Operation Guide for Single loop Control Programming YOKOGAWA Yokogawa Electric Corporation This operation guide describes basic program settings of the UP55A For details of each function see the electronic manual contained in the provided CD ROM The scrolling guide is displayed on PV display in the Parameter Setting Display This guide can be turned on off with the MODE key The scrolling guide is OFF when displaying the Program parameter setting display first 1 Overview of Program Patterns 2 Creating Program Patterns 3 Program Pattern Setup Charts 1 Overview of Program Patterns The programming example given here demonstrates how to do the tasks outlined below 1 Program the controller to start program operation at 50 0 C and raise the temperature up to 100 0 C in 50 minutes 2 When the temperature reaches 100 0 C keep it at this level for 30 minutes 3 Raise the temperature up to 200 0 C in 60 minutes 4 When the temperature reaches 200 0 C keep it at this level for 30 minutes 5 Lower the temperature to 50 0 C in 50 minutes 6 When the temperature reaches 50 0 C keep it at t
76. elf and or the design and installation of other protective and safety circuits are to be appropriately implemented as the customer deems necessary 3 Be sure to use the spare parts approved by YOKOGAWA when replacing parts or consumables 4 This product is not designed or manufactured to be used in critical applications that directly affect or threaten human lives Such applications include nuclear power equipment devices using radioactivity railway facilities aviation equipment air navigation facilities aviation facilities and medical equipment If so used it is the user s responsibility to include in the system additional equipment and devices that ensure personnel safety 5 Modification of the product is strictly prohibited 6 This product is intended to be handled by skilled trained personnel for electric devices 7 This product is UL Recognized Component In order to comply with UL standards end products are necessary to be designed by those who have knowledge of the requirements E Power Supply Ensure that the instrument s supply voltage matches the voltage of the power supply before turning ON the power Do Not Use in an Explosive Atmosphere Do not operate the instrument in locations with combustible or explosive gases or steam Operation in such environments constitutes an extreme safety hazard Use of the instrument in environments with high concentrations of corrosive gas H S SO etc for extended peri
77. et a PID group number to use LPI d PID number se 1 to 8 lection for local Available only for the L PID when ZON 0 or 5 L PID mode operation If set to Local PID selection local PID is se lected irrespective of the operation modes OFF Disable Energized 1 PV high limit 2 PV low limit 3 SP high limit 4 SP low limit 5 Deviation high limit 6 Deviation low limit 7 Deviation high and low limits 8 Deviation within high and low limits L EY to 9 Target SP high limit l uf Local event 1 to 10 Target SP low limit 8 type 11 Target SP deviation high limit UTY To 12 Target SP deviation low limit L TY8 Pies ae E 13 Target SP deviation high and low limits 14 Target SP deviation within high and low limits 15 OUT high limit 16 OUT low limit 17 Cooling side OUT high limit 18 Cooling side OUT low limit Add 100 for de energized For example when the PV high limit is de energized the setting is 101 Set a display value of setpoint of PV alarm SP alarm deviation alarm or output alarm iz y 7 19999 to 30000 Set a value within the input Levio eo range L EV8 Decimal point position depends on the input type Ley i to VA Local event 1 to When the program pattern 2 retransmission is selected PT2 G ON the second loop is also displayed for the parameter LSP LP2 lamp is lit Local event parameters are displayed in order of Local event 1 L TY1 L EV1 Local event 2
78. ey lock setting Completely inactive Check wiring of the power terminals Check the supply voltage Display failure Turn off power and then turn it on again The LCD a liquid crystal display is used for a display portion of this product The LCD has a characteristic that the display action Cancel the setting becomes late at the low temperature l Additionally the luminance and contrast degradation are caused due to aged deterioration However the control function is not affected Contact us for repair Problem solved I O signal failure Check the I O specifications of the controller __ Check the specifications and polarity of connected devices 12 Switching to Remote mode REM Operation Switching to remote mode can be performed using any of the following 1 MODE key user function key 2 Parameter 3 Contact input and 4 Commu nication The following shows an example of switching using the MODE key 1 Show the Operation Display coo MAN UPS5A RUN 4 JCO coo R SP is displayed when in CD remote mode operation Remedies if Power Failure Occurs during Operations e Instantaneous power failure within 20 ms A power failure is not detected Normal operation continues e Power failure for less than about 5 seconds or for about 5 seconds or more Affects the settings and operation sta tus For details see User s Manual CD
79. f instrument range 1 digit for 200 0 to 500 0 C 200 0 to 1000 0 F oc than 0 C 200 0 to 1200 0 C 300 0 to 2300 0 F 2 of instrument range 1 digit for 270 0 to 400 0 C 450 0 to 750 0 F less than 200 0 C of thermocouple K p 1 of instrument range 1 digit for 0 0 to 400 0 C 200 0 to 750 0 F_ less than 200 0 C of thermocouple T 0 15 of instrument range 1 digit 5 for 400 C or more OO to TROU eae 5 of instrument range 1 digit for less than 400 C gt na E 0 15 of instrument range 1 digit R 0 0to 1700 0 C 32to3100F 7 ge 1 dig 0 1 of instrument range 1 digit Thermo N 200 0 to 1300 0 C 300 0 to 2400 0 F 0 25 of instrument range 1 digit couple for less than 0 C 270 0 to 1000 0 C 450 0 to 1800 0 F 0 1 of instrument range 1 digit for 200 0 to 900 0 C 300 0 to 1600 0 F 9 C or more F oe 0 2 of instrument range 1 digit for 200 0 to 400 0 C 300 0 to 750 0 F less than 0 C o 7 oc 1 5 of instrument range 1 digit for 0 0 to 400 0 C 209 0 to 1000 0 F Jess than 200 0 C of thermocouple E 3 wW 0 0 to 2300 0 C 32 to 4200 F 0 2 of instrument range 1 digit Note 2 Platinel 2 0 0 to 1390 0 C 32 0 to 2500 0 F 0 1 of instrument range 1 digit 0 5 of instrument range 1 digit for PR20 40 0 0 to 1900 0 C 32 to 34009F 200S or more Accuracy is not guaranteed for less than 800 C Weed 0 0 to 2000 0 C 32 to 3600 F _ 0 2
80. h alternating current or a diode for use with direct current as a spark removal surge suppression circuit into the line in parallel with the load After completing the wiring the terminal cover is recommended to use for the instrument CAUTION e Recommended Crimp on Terminal Lugs d A A 5 5 3 3 t F Recommended tightening torque 0 6 N m Applicable wire size Power supply wiring 1 25 mm2 or more 6 Terminal Wiring Diagrams e Do not use an unassigned terminal as the relay terminal e Do not use a 100 240 V AC power supply for the 24 V AC DC model otherwise the instrument will malfunction CAUTION m UP55A Jeni OUT Suffix code Type1 0 or 2 Factory default PV input TC input PV input DC Relay Wiring less than the UP s contact rating terminal socket PV Applicable terminal lug Applicable wire size mm AWG pd A F e Cable Specifications and Recommended Cables Power supply relay contact outputs 600 V Grade heat resistant PVC insulated wires JIS C 3317 HIV 0 9 to 2 0 mm Shielded wires three four conductors UL2482 Hitachi Cable Dedicated cable for PROFIBUS DP Shielded two wires Dedicated cable for DeviceNet Shielded five wires Dedicated cable for CC Link Shielded three wires PROFIBUS DP CC Link Connector wiring side Part number A1987JT DeviceNet Connector wiring side Part number L4502BW Recommended tightening torque
81. his level for 30 minutes PV input ranges are following Maximum value of PV input range 250 0 C Minimum value of PV input range 0 0 C PV input unit C Zone PID selection ZON Segment PID selection 0 Segment setting method SEG T Segment time setting TIME Program time unit TMU hour minute HH MM Setpoint Seg 6 200g ea ae eel Segment ime 50min 30min 60min 30min 50min 30min Time Segment PID number l SPIN 1 ee 3 SE 5 6 PV event 1 Dev high 5 C PV high 110 C Dev high 5 C PV high 210 C Dev low 5 C PV low 10 C Timeevent1 Off On Off On Of Off On Off i Off Time event 2 Off On Off On f Off On The display symbols of the parameters TSP Final target setpoint TIME Segment time setting and S PID Segmet PID number selection are the same in each segment However the segment can be recognized by the number displayed on the Symbol display See User s Manual for the Wait and Repeat actions Zone PID Start of program operation Start code Changing operation mode at segment switching Junction code Local mode and Remote mode 2 Creating Program Patterns The following operating procedure describes an example of creating the program discussed in 1 Overview of Program Patterns Note that the program patterns are all deleted if the settings change after creating program patterns Be sure to check the PV input range Program
82. hold mode of program operation can be performed during pro gram operation using any of the following 1 MODE key 2 Parameter 3 Contact input and 4 Communication The following shows an example of switching using the MODE key 1 Show the Operation Display coo ee Press the MODE key The parameter HOLD Pause cancel release of program operation is displayed during program operation Displays HOLD ON in PROG mode Displays HOLD OFF in HOLD mode 4 JCO coo HLD lamp is lit in HOLD mode Rate gt The figure below is displayed while the right arrow key hold down L The number of segments included in the selected program pattern The segment number for which operation is in progress Other operating procedures for disabling the hold mode 1 Press the RUN key for 1 second during hold mode operation In this case the controller resumes program operation 2 Excute the Advance function during hold mode operation In this case the seg ment is advanced 8 Changing Program Setpoints when in Hold Mode The following operating procedures changes a program setpoint of soak segment during Hold mode operation The program operation is started when releasing the Hold after changing the pro gram setpoint coo 9 Executing Advance Function Advance can be performed during program operation using any of the following 1 MODE key 2 Parameter 3 Contact inpu
83. inimum value of PV input range PV input scale decimal point position No unit C Degree Celsius No unit No unit No unit F Degree Fahrenheit Depends on the input type For temperature input OFF Disable K1 270 0 to 1370 0 C 450 0 to 2500 0 F K2 270 0 to 1000 0 C 450 0 to 2300 0 F K3 200 0 to 500 0 C 200 0 to 1000 0 F J 200 0 to 1200 0 C 300 0 to 2300 0 F T1 270 0 to 400 0 C 450 0 to 750 0 F T2 0 0 to 400 0 C 200 0 to 750 0 F B 0 0 to 1800 0 C 32 to 3300 F S 0 0 to 1700 0 C 32 to 3100 F R 0 0 to 1700 0 C 32 to 3100 F N 200 0 to 1300 0 C 300 0 to 2400 0 F E 270 0 to 1000 0 C 450 0 to 1800 0 F L 200 0 to 900 0 C 300 0 to 1600 0 F U1 200 0 to 400 0 C 300 0 to 750 0 F U2 0 0 to 400 0 C 200 0 to 1000 0 F W 0 0 to 2300 0 C 32 to 4200 F OFF PL2 0 0 to 1390 0 C 32 0 to 2500 0 F P2040 0 0 to 1900 0 C 32 to 3400 F WRE 0 0 to 2000 0 C 32 to 3600 F JPT1 200 0 to 500 0 C 300 0 to 1000 0 F JPT2 150 0 to 150 0 C 200 0 to 300 0 F PT1 200 0 to 850 0 C 300 0 to 1560 0 F PT2 200 0 to 500 0 C 300 0 to 1000 0 F PT3 150 00 to 150 00 C 200 0 to 300 0 F 0 4 2V 0 400 to 2 000 V 1 5V 1 000 to 5 000 V 4 20 4 00 to 20 00 mA 0 2V 0 000 to 2 000 V BASK 0 10V 0 00 to 10 00 V 0 20 0 00 to 20 00 mA 1020 10 00 to 20 00 mV 0 100 0 0 to 1
84. ional type NO For Position proportional type Valve position adjustment Set the program pattern Set the other parameters as needed Adjust PID using auto tuning or manually for PID control Monitoring and control of regular operations 3 Quick Setting Function Setting of Input and Output The Quick setting function is a function to easily set the basic function of the control ler Turn on the controller to start the Quick setting function This function allows you to easily set the control type input and output and quickly start the control action The items parameters to be set by Quick setting function are as follows 1 Control type PID control Heating cooling control etc 2 Input function PV input type range scale at voltage input etc 3 Output function control output type and cycle time After turning on the controller first decide whether or not to use the Quick setting func tion The Quick setting function can be used only when the control mode is Single loop control For other control modes set the functions without using the Quick setting function Operation in Initial Display Press the SET ENTER key while YES is displayed to start the Quick setting function If you change YES to NO and press the SET ENTER key Operation Display will appear without starting the Quick setting function Operation for Setting To select the parameter setting displayed as the initial
85. is constant Lit when a program setpoint is decreasing Displays the operating conditions and control status Indicator Description Lit when in hold mode HLD Lit when in cascade mode CAS Lit when in program operation mode PRG Lit while the Starting time of program operation S TM is available Lit when in reset mode RST Lit when in manual mode MAN MAN Blinks during auto tuning Status indicator green and red Security indicator red Lit if a password is set The setup parameter settings are locked Lit while the ladder program operation is executed Lit when the control mode is Cascade control In the Operation Display the LP2 lamp is lit while the Loop 2 data Loop 2 indicator is displayed on Setpoint display LP2 lamp In the Parameter Setting Display the LP2 lamp indicates the green loop of displayed menu symbol or parameter symbol The LP2 lamp is lit while the Loop 2 menu symbol or parameter symbol is displayed Ladder operation indicator green PW YOKOGAWA lt gt 2 SL s LLY SSP ASO00 wo Lli 55 Gas O LPR 2 PREO LADDER 1 IL I I IL I I I I RSTO I I H I I I IL T ji m WNO LOCK PRO ESY AV lt D OQOO00000 UPSSA 123 485 6 7 8 PVE aug C SA Corgi 5 amp i Cno 1 wom Cm KSA Cowo 2 5 Noin tigwre name Description Used to sw
86. itch the Operation Displays Press the key in the Operation Display to switch the provided 1 DISPLAY key Operation Displays Press the key in the Menu Display or Parameter Setting Display to return to the Operation Display Hold down the key for 3 seconds to move to the Operation Parameter Setting Display Hold down the key and the Left arrow key simultaneously for 3 2 PARAMETER key seconds to move to the Setup Parameter Setting Display Press the key in the Parameter Setting Display to return to the Menu Display Press the key once to cancel the parameter set ting setpoint is blinking SET ENTER key Press the key in the Menu Display to move to the Parameter Setting Display of the Menu Press the key in the Parameter Setting Display to transfer to the parameter setting mode setpoint is blinking and the parameter can be changed Press the key during parameter setting mode to register the setpoint Up Down Left Right arrow keys Press the Left Right arrow keys in the Menu Display to switch the Displays Press the Up Down Left Right arrow keys in the Parameter Setting Display to switch the Displays Press the Up Down arrow keys during parameter setting mode setpoint is blinking to change a setpoint Press the Left Right arrow keys during parameter setting mode setpoint is blinking to move between digits according to the parameter It is the communication interface for the adapter cable used when 4 Light loader interface
87. mV mA and RTD input 10 V DC V input 20 V DC mA input 40 mA e Noise rejection ratio Normal mode 40 dB or more at 50 60 Hz Common mode 120 dB or more at 50 60 Hz For 100 240 V AC the power frequency can be set manually Automatic detection is also available For 24 V AC DC the power frequency can be set manually e Reference junction compensation error 1 0 C 15 to 35 C 1 5 C 10 to 15 C and 35 to 50 C e Applicable standards JIS IEC DIN ITS 90 for TC and RTD eAuxiliary Analog Input e Use Remote setpoint setting external compensating input auxiliary input for com putation etc e Number of inputs See the table of Model and Suffix Codes e Input type instrument range and measurement accuracy See the table below Input Type__ _Instrument Range 0 400 to 2 000 V 0 2 of instrument range 1 digit Standard signal 1 000 to 5 000 V 0 1 of instrument range 1 digit 0 000 to 2 000 V 0 2 of instrument range 1 digit DC voltage F PE 0 00 to 10 00 V 0 1 of instrument range 1 digit DC voltage for high input 0 000 to 1 250 V 0 1 of instrument range 1 digit impedance e Input sampling control period Same as universal input e Input resistance About 1 MQ However 10 MQ or more for DC voltage for high input impedance range e Burnout detection Functions at standard signal Burnout is determined to have occurred if it is 0 1 V or less eRemote Input with Direct Input e Number of i
88. mbol SSP coo te al 41 MAN 1234656 7 8PVE ENTER OOU Press RST key for 1 s RST lamp is lit When the controller is stopped input and outputs are as follows PV input Displays the PV value Control output When the zone PID selection parameter ZON is set to segment PID selection the preset output value for the PID group number 1 is output When the zone PID selection parameter ZON is set to other than segment PID selection the preset output value for the PID group number for which zone control is performed is output Event output Turns the output off in case of an event Alarm output Turns the output on in case of an alarm The MAN lamp goes off which means that the auto tuning completed normally Selecting Program Pattern Number PT No Program pattern number selection can be performed using any of the following 1 key 2 Parameter 3 Contact input and 4 Communication The following shows an example of changing the program pattern number PTNO to 1 using the key Program pattern number can be selected when the controller is in a RESET mode 1 Show the Operation Display 5 Switching between AUTO and MAN AUTO and MAN switching can be performed using any of the following 1 MODE E key 2 Contact input 3 Contact input and 4 Communication 2 e 1 The following shows an example of switching using the MODE key IL L es When AUTO and MAN switching function is assig
89. mented panel steel sheet of 1 to 10 mm thickness After opening the mounting hole on the panel follow the procedures below to install the controller 1 Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side 2 Set the brackets in place on the top and bottom of the controller as shown in the figure below then tighten the screws of the brackets Take care not to overtighten them Bracket top mounting hardware Direction to insert the controller Insert the controller into the opening at the front of the panel Insert a screwdriver into the brackets to tighten the screws Appropriate Bracket tightening torque bottom mounting hardware 0 25 Nem e Tighten the screws with appropriate tightening torque within 0 25 Nem Otherwise it may cause the case deformation or the bracket damage Make sure that foreign materials do not enter the inside of the instrument through the case s slit holes CAUTION E External Dimensions and Panel Cutout Dimensions UP55A 11 Unit mm approx inch 0 43 65 2 56 Bracket Terminal cover 96 3 78 dee Bracket 1 to 10 mm 0 04 to 0 39 inch panel thickness e Side by side close mounting e General mounting N 1 x96 92 9 117 4 61 min gt N 1 3 78 3 62 ee pa 92 5 J a 3 62 9 03
90. nal area MAC2 MAT J INIL MAC address 3 E3 terminal area MAC3 a k oOooNOoARAUON The parameters for Loop 2 are unavailable in Single loop control m Parameter Display Level Parameter Menu symbol pL LVL Display Pei Name of Parameter Setting Range initial symbol value level EASY Easy setting mode i Parameter display level STD Standard setting mode ST EASY l a DI Function Numbering Parameter pozs PRO Professional setting mode Bar graph deviation 0 0 to 100 0 of PV input range span Menu symbol oft NLO DO3 S ey eee ee For Professional setting mode see User s Manual CD ROM display band EUS past Parameter 2 Initial Display Name of Parameter Setting Range symbol value level 2 n i DO24 4821 DO25 4822 r as LAL oe JUS Feel a Tune DO31 4823 DO32 4825 See left 10 Loop 2 deviation LAT atch release DO4 S wi DO34 4833 11 to 16 Disable dHS5 0015 D025 D035 func 7 17 Feedback input valve opening roo LCD backlight ON OFF See left 18 PV terminals analog input CEO itch DORS Hemselecton i l LCD switc Lower par grapmuispiay n por terminals analog Input Use the following table to record DO setting value registration 20 AIN2 terminals analog input py py I 21 AIN4 terminals analog input W IIN PV red white switch 22 Segment progress PVRW E1 terminal Area E2 terminal Area E3 terminal Area 23 Time event and alarm status Trademarks a e Our pro
91. nals Do not use this terminal as a protective grounding terminal Note Identifies important information required to operate the instrument OJ o The equipment wholly protected by double insulation or reinforced insulation m Warning and Disclaimer 1 YOKOGAWA makes no warranties regarding the product except those stated in the WARRANTY that is provided separately 2 The product is provided on an as is basis YOKOGAWA assumes no liability to any person or entity for any loss or damage direct or indirect arising from the use of the product or from any unpredictable defect of the product E Safety Protection and Modification of the Product 1 In order to protect the system controlled by this product and the product itself and to ensure safe operation observe the safety precautions described in the user s manual Use of the instrument in a manner not prescribed herein may compromise the product s functions and the protection features inherent in the device We assume no liability for safety or responsibility for the product s quality performance or functionality should users fail to observe these instructions when operating the product 2 Installation of protection and or safety circuits with respect to a lightning protector protective equipment for the system controlled by the product and the product itself foolproof or failsafe design of a process or line using the system controlled by the product or the product its
92. ned to the contact input and the 3 contact input is ON the switching by key operation cannot be performed RST lamp Press the PTN key For details see User s Mafiual CD ROM is it 1 Show the Operation Display coo AV Press the Up Down arrow keys Press MODE key several times to display the required setpoint Blinks during the change 123 4 5 6 7 8 PVE CE PARAMETER Displays MODE MAN in AUTO mode Displays MODE AUTO in MAN mode 4 YOKOGAWA a 4 YOKOGAWA i 9 10 11 12 13 14 15 16 3 a UP55A 1234567 S PVE Ca ae ae Ee L LILI D MAN 1234567 8 PVE IO KR a 4 OO Q When AUTO is switched into MAN the control output value in AUTO mode is held The controller can be operated manually from the hold value If the manual preset output is set MPON parameter OFF the controller can be operated manually from the arbitrary output value MPO1 to MPO5 parameters IM 05P02C41 11EN page 9 14 6 Manipulating Control Output in Manual Mode NOTE In manual mode control output is manipulated by operating the keys the value is changed using the Up Down arrow keys then outputted as it is Even if the SET ENTER key is not pressed the control output value changes ac cording to the displayed value In stop mode when the RST lamp is lit control output cannot be manipulated Up arrow key increases control output zza Down arrow key decreases control output IE L L LILI P
93. ng Hold mode HOLD of Program Operation Changing Program Setpoints when in Hold mode HOLD 9 Executing Advance ADV Function 10 Switching to Local mode LOCAL Operation 11 Changing Setpoints during Local mode LOCAL Operation 12 Switching to Remote mode REMOTE Operation 13 Troubleshooting oe a oS ah Displays the measured input value on PV display SP Display Displays the target setpoint SP on Setpoint display Displays SSP during reset mode Displays L SP during local mode operation Displays R SP during remote mode operation TSP Display Displays the final target setpoint TSP on Setpoint display only during program operation Remaining Segment time Display Displays the remaining segment time R TIM on Setpoint display during program operation OUT Display Heating cooling OUT Display Displays the control output value OUT on Setpoint display Displays the control output values C H of heating and cooling sides on Setpoint display C H can be changed in manual mode Segment Number Display Displays the segment number SEG N for which operation is in progress the number of segments included in the selected program pattern Remaining Repetition Display Displays the number of remaining repetitions R CYC on Setpoint display This display is displayed only when the repeat function is set and the operation mode is PROG Program Pattern Display Displays the program pattern overview
94. nputs See the table of Model and Suffix Codes e Input type instrument range and measurement accuracy Same as universal input except the table below Instrument Range Input Type C Accuracy 200 0 to 500 0 C 300 0 to 1000 0 F re Cc of instrument range 1 JPt100 aaa 150 00 to 150 00 C 200 0 to 300 0 F 4 wire RTD 200 0 to 850 0 C 300 0 to 1560 0 F 0 1 of instrument range 1 digit Note 1 Pt100 200 0 to 500 0 C 300 0 to 1000 0 F ee C ornoen tanga 150 00 to 150 00 C 200 0 to 300 0 F ne C of instrument range 1 Note 1 0 5 C 1 digit in the range between 200 0 and 500 0 C 300 0 and 1000 0 F e Input sampling control period Same as universal input e Burnout detection Same as universal input E Analog Output Specifications e Number of outputs Control output 1 Cooling side control output of Heating cooling type 1 e Output type Current output or voltage pulse output e Current output 4 to 20 mA DC or 0 to 20 mA DC load resistance of 600 Q or less e Current output accuracy 0 1 of span 45 of span for 1 mA or less The accuracy is that in the standard operating conditions 2342 C 55 10 RH and power frequency at 50 60 Hz e Voltage pulse output Use Time proportional output On voltage 12 V or more load resistance of 600 Q or more Off voltage 0 1 V DC or less Time resolution 10 ms or 0 1 of output whichever is larger E Step Response Time Specifications Within 500 ms
95. ods of time may cause a failure Do Not Remove Internal Unit The internal unit should not be removed by anyone other than YOKOGAWA s service personnel There are dangerous high voltage parts inside Additionally do not replace the fuse by yourself Damage to the Protective Construction Operation of the instrument in a manner not specified in the user s manual may damage its protective construction WARNING This instrument is an EMC class A product In a domestic environ ment this product may cause radio interference in which case the user needs to take adequate measures CAUTION 2 Model and Suffix Codes m UP55A Style S2 Optional suffix Description Program Controller provided with retransmission output or 15 V DC loop power supply 8 Dis and 8 DOs Power supply 100 240 V AC 30 program patterns 300 program segments Max 99 segments per pattern of f Standardy S af f f Position proportionaltype 2 f Heatingcooingtye EE C E Remote 1 additional aux analog input 1 additional RS 485 communication Max 19 2 kpbs 2 wire 4 a J tO additional Os 3 additional aux analog inputs 2 Dis and 5 DOs to be deleted None eee None ees ee oe eee 2 Enemet communication with serial gateway function Type 3 Open CC Link ae networks with Modbus master function PROFIBUS DP communication with Modbus master function DeviceNet communication
96. oe ae HAL2 508 com 1509 pulse output is not used for control output bck en lee o E12 7 Current output range can be changed Corner com s09 Contact rating 250 VAC 3A Contact rating 250 VAC 3A Resistance 100 Q to 2 5 KQ 30 VDC 3A 30 V DC 3A resistance load 0 20 mA DC 207 PESENE lt 1 207 4 20 mA DC 0 20 mA DC cad 14 5 18 0 V DC Voltage pulse 12 V 4 20 mADC Max 21 mA DC een nal 222 Coa S aos Default 4 20 mA DC Can be used for retransmission output or 15 V DC loop power supply when current voltage pulse output is not used for control output Current output range can be changed In Position proportional type can be used for retransmission output or 15 V DC loop power supply 201 eL DI Equipped as standard External contact input Rice Sel CUP Transistor contact POP sv Start of local mode operation when o 1299 DI3 209 DI3 switches from OFF to ON 5V Stop of program operation when o 1210 DI2 210 ue DI2 switches from OFF to ON iG ey DI1 Start of program operation when oO 211 D11 211 DI1 switches from OFF to ON COM Common 212 COM 21 Contact rating 12 V DC 10 mA or more E2 terminal area Functions can be changed Optional suffix code HA ACEC CELE HBA
97. of instrument range 1 digit p T 200 0 to 500 0 C 300 0 to 1000 0 F 0 1 of instrument range 1 digit JPt100 Note 1 RTD 0 1 of instrument range 1 digit 0 1 of instrument range 1 digit Pt100 0 1 of instrument range 1 digit Standard signal 0 1 of instrument range 1 digit DC voltage current The accuracy is that in the standard operating conditions 2342 C 55 10 RH and power frequency at 50 60 Hz Note 1 0 3 C 1 digit in the range between 0 and 100 C 0 5 C 1 digit in the range between 100 and 200 C Note 2 W W 5 Re W 26 Re Hoskins Mfg Co ASTM E988 e Input sampling control period Select from 100 and 200 ms e Burnout detection Functions at TC RTD and standard signal Upscale downscale and off can be specified For standard signal burnout is determined to have occurred if it is 0 1 V or 0 4 mA or less e Input bias current 0 05 pA for TC or RTD e Measured current RTD About 0 16 mA e Input resistance TC or mV input 1 MQ or more V input About 1 MQ mA input About 250 Q e Allowable signal source resistance TC or mV input 250 Q or less Effects of signal source resistance 0 1 uV Q or less DC voltage input 2 KQ or less Effects of signal source resistance About 0 01 100 Q e Allowable wiring resistance RTD input Max 150 O wire The conductor resistance between the three wires shall be equal Wiring resistance effect 0 1 C 10 Q e Allowable input voltage current TC
98. ogram operation V Press the Down arrow key until the parameter AT appears 4 4 Switching between RUN and RESET RUN and RESET switching can be performed using any of the following 1 key 2 Contact input 3 Parameter and 4 Communication The following shows an example of switching using the key For details of other switching methods and the display appearing when the operation 5 is started see User s Manual CD ROM Display in RUN mode YOKOGAWA coo 6 M ER ee Program setpoint Current segment number and symbol SP i Press RUN key for 1 s The setting range is 1 to 8 represent group numbers or R PRG lamp is lit To perform auto tuning for the PID of group 1 set the parameter AT to 1 p Mii o To quit the auto tuning set the parameter to OFF gt The figure below is displayed while the right arrow key is held down Press the SETIENTER key a ao 7 YOKOGAWA The setpoint has been registered a ee nee ecubimiereeiecla mC This starts auto tuning PASV p l a CO The limiter can be set to the output during The segment number for which operation is in progress auto tuning lma For details see User s Manual CD ROM Display in RESET mode Re diate itera sone YOKOGAWA During auto tuning cho e The MAN lamp blinks Smet e The OUT symbol appears vse mae Starting target setpoint e The output values at 100 0 and 0 BONE YOKOGAWA appear alternately 8 v PP y Sy
99. oint position is same as that of RSP input When O2RS PV decimal point posi tion is same as that of PV input scale When O2RS RSP decimal point position is same as that of RSP input scale When O2RS AIN2 decimal point position is same as that of AIN2 scale When O2RS AIN4 decimal point position is same as that of AIN4 scale 4 20 4 to 20 mA 0 20 0 to 20 mA 20 4 20 to 4 mA 20 0 20 to 0 mA m Heater Break Alarm Setting Parameter Menu symbol HbA HBA HOLE UTES Name of Parameter Setting Range Sue symbol value Hb 5 Heater break alarm 1 HB1 S function selection Hb2eS Heater break alarm 2 HB2 S function selection Hh i Heater break alarm 1 HB1 current setpoint Hbe Heater break alarm 2 HB2 current setpoint E E ler CT1 T coil winding number ratio rea lor CT2 T coil winding number ratio Hell l Heater break alarm 1 HDN1 On delay timer HaN2 Heater break alarm 2 HDN2 On delay timer 0 Heater current measurement 1 Heater break alarm OFF 0 1 to 300 0 Arms 1 to 3300 0 00 to 99 59 m s ane In cases where the current transformers manufactured by U R D Co Ltd are used set the following value for the coil winding number ratio CTL 6 S H 800 CTL 12L 30 3000 E RS 485 Communication Setting Parameter E1 E3 E4 terminal Area Menu symbol RYAS R485 Parameter Name of Parameter Setting Range Initial Display symbol value level f P OL Protocol selection PSL PCL
100. orem paremzreraromisson se smes O O C SSS dSS e C SSS iSSS mm wae O S msma __ wettnein wore OOOO fwure_ Umperstewenzone SSS fwece_ lowerstewenzone SSSSCS iS fwrrwz weve SSSSCS S S fwrswe__ wettnein worms SSS dS fwaurs_ Umerstewenzones SSSCS iSSSSSCS e C SSSOSCS S S SS msm wawan O e O SSOS iSSSSS C C Sd fwaurs__ Umerstewenzones O O C SSS iSSSSSS C SSSOSCS S SS Reva remeras Cd faster repeat yae siart seareiro J Reno repeat erae era segmentne J Error Indication at Program Pattern Creation and Editing Error code Error information Cause of error Pattern creation or editing Deleting or copying of the program pattern or inserting ERRO1 is disable during program or deleting of the segment was executed during program operation operation ERR22 Segment write error The total number of segments exceeded 300 New segment cannot be inserted because the number of Segment insert error segments in a pattern exceeded 99 No pattern exists in the source specification error Panen ees tnaal Patterns already exist in the destination specification error Pattern delete error The pattern to be deleted does not exist Except the above errors there are some error codes in communication For details see User s Manual lt Program Pattern Data parameters for segments gt acm Maximum value of PV input range Maximum value of PV input scale
101. sition Maximum value of RSP remote input scale Minimum value of RSP remote input scale RSP remote input bum out action RTD wiring system 0 4 2V 0 400 to 2 000 V 1 5V 1 000 to 5 000 V 0 2V 0 000 to 2 000 V 0 10V 0 00 to 10 00 V 0 125 0 000 to 1 250 V For option DR RSP remote input type is same as PV input type No unit C Degree Celsius No unit No unit No unit F Degree Fahrenheit Depends on the input type For temperature DR option input Set the temperature range that is Depends actually controlled RL lt RH _ on the For voltage current DR option input input type Set the range of a voltage current signal that is applied The scale across which the voltage current signal is actually controlled should be set using the maximum value of input scale SH and mini mum value of input scale SL Input is always 0 when RL RH Depends on the input type 0 No decimal place 1 One decimal place Depends 2 Two decimal places on the 3 Three decimal places input type 4 Four decimal places Depends on the 19999 to 30000 SL lt SH input type SH SL lt 30000 Depends on the input type OFF Disable Depends UP Upscale on the DOWN Downscale input type 3 W 3 wire system 4 W 4 wire system The LL50A Parameter Setting Soft ware is required to use RSP terminals input as PV E AIN2 AIN4 Aux Analog Input Setting Parameter E2 E4 termin
102. ss the SET ENTER key while YES is displayed to start the Quick setting V Select NO with the Down arrow key and press the SET ENTER key First the control type parameter CNT is displayed Initial value PID PID control H C Heating cooling control for Heating cooling type unit V Press the Down arrow key The PV input type parameter IN is displayed Initial value OFF OFF blinks Blinking allows you to change the setting Select NO to return to the Operation Display K1 has been registered wn 2 un 8 PvE ry k 4 4 YX The PV input unit parameter UNIT is displayed Initial value C Degree Celsius V Press the Down arrow key The upper limit value of the setting range is displayed for the parameter RH maximum value of PV input range The last digit of the upper limit value blinks arrow keys to increase and decrease the value and the Left Right arrow keys to move between digits AV Change the setpoint using the Up Down lt gt The parameter RH maximum value of PV input range has been changed to 500 0 The setpoint for the parameter RH has been registered neu man 1234567 OME ry gt a gt O0 WO cw Follow the same procedure to set RL to 0 0 and OT to 00 02 Set other parameters as needed Finally EXIT is displayed Press the SET ENTER key to swtich to the setting mode Change NO to YES and press the SET ENTER key
103. t and 4 Communication The following shows an example of switching using the MODE key When executing the Advance function during hold mode operation the hold mode is disabled 1 Show the Operation Display 2 a ag erate ETE Press the MODE key The ADV Advance of segment is displayed during program operation ji A Ct coo TME 4 AL 1234 5 6 7 8 PVE A S a lq O amp The segment is advanced 10 Switching to Local mode LOCAL Operation Switching to loca mode can be performed using any of the following 1 MODE key user function key 2 Parameter 3 Contact input and 4 Commu nication The following shows an example of switching using the MODE key 1 Show the Operation Display 2 YOKOGAWA a coo a Press the MODE key several times 4 JCO coo 3 LSP is displayed when in local mode operation L LILI aa PTNo SEG No m sy fare fi Cth 3 Jt i L LILI s Blinks during the change 47 yo V press the SET ENTER key tap 4 ICA coo 13 Troubleshooting m Troubleshooting Flow If the Operation Display does not appear after turning on the controller s power check the procedures in the following flowchart If a problem appears to be complicated contact our sales representatives Is the controller defective Yes Key operation failure Check the k
104. the UP is located at the end Upper side LED Patid rate 1 2 33 4 5 6 78 Floating point computation for ladder Ladder calculation overflow E E Check the ladder program calculation is infinite o 3900 f t for th Col Amb es pee nue moer DI41 ON OFF ON OFF ON OFF oN OFF Computation does not end within the control period When the load factor is Lit 100M bps communication wiring Unit 10M bps DI42 OFF ON ON OFF OFF ON ON OFF 100 or more and the computation does not end within the control period Signal D ipti inati F terminating resistors are DI43 OFF OFF OFF ON ON ON ON OFF Load factor over 200 Computation does not end within the control Change the control period or reduce the Forced end period load factor is 200 or more number of steps for the ladder program VP 5V bus power separately needed Lower side LED link activity Download the ladder program again If Data signal These are to be prepared by Color Green DI44 OFF OFF OFF OFF OFF OFF ON RxD TxD P on positive data receive transmit users 390 Q 2 pcs 220 Q 1 Lit Linked DI45 OFFL OFF OFF OFF OFF OFF OFF Ladder program error Ladder program is corrupted the error indication is still not erased there is a fault Contact us for repair Feedback input resistor current burnout Normal OUT indication Setup parameter AD2 E
105. time unit TMU and Segment setting method SEG T before creating CAUTION Jt C7 coo Show the Operation Display DB ens RST lamp is lit SE 123 4 5 6 7 8 PVE s E sev JA DOOU Hold down the keys for 3 seconds Change the setpoint using the Up Down arrow la lt gt keys to increase and decrease the value and the Left Right arrow keys to move between digits 7 A PTNO 1 Press the SET ENTER key When SEGNO 0 set the common parameter for the pattern specified When SEGNO 1 to 99 set the parameter for the E oF W segment specified Pattern number SEGNO 0 v Press the SET ENTER key Set the common parameter of the specified pattern Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow lt gt keys to increase and decrease the value and the Left Right arrow keys to move between digits e Starting target setpoint 50 0 C V Press the Down arrow key until TSP appears STC SSP Starting target setpoint Keep the initial value Set the final target setpoint Press the SET ENTER key Blinks during the change A V Change the setpoint using the Up Down arrow keys to increase and decrease the value and the Left Right arrow keys to move between digits e Final target setpoint 100 0 C v V Press the Down arrow key Set the segment time Press the SET ENTER key Blinks during the change A
106. timeeventt4 T T T T e T T T E e T E S e e S e ToF14 Offtime oftimeeventt4 o S T S T E S T T S T S e T S e e TME15 Statcondiion oftmeevent15 Jooo EP S T S S T T S T S S S S Tonis Ontmeof meeventi5s o To S S T T T S S T S T S e T S Toras Offtime oftimeevent15 o o S S S T T S T T S T S e T S TMmE16 Startcondition oftimeevent16 Jooo o o T T T S T T S T S S T S Tonte Ontmeof meeventis Too Too S T T T T S S T S T S e T S Torie Offtime oftimeeventt6 Soo To S T T S T S S S S T S T S S IM 05P02C41 11EN page 8 14 Operation UP55A UTAavanced Guide Program Controller Operation Guide for Single loop Control YOKOGAWA Yokogawa Electric Corporation This operation guide describes key entries for operating the UP55A For operations using external contact inputs see DI of 6 Terminal Wiring Diagrams in Installation and Wiring If you cannot remember how to carry out an operation during setting press the DISPLAY key once This brings you to the display Operation Display that appears at power on The scrolling guide is displayed on PV display in the Parameter Setting Display This guide can be turned on off with the MODE key Contents Monitoring purpose Operation Displays Available during Operation Performing Canceling Auto tuning Selecting Program Pattern Number PT No Switching between RUN and RESET Switching between AUTO and MAN Manipulating Control Output in Manual Mode Enabling Disabli
107. to complete the setup of the basic function Operation Display appears The Quick setting function continues in the NO state A amp e e DI gonn la OO WY cx Operation Display SORES Displays the measured 705 input value PV Displays the starting target setpoint SSP Umcwoeo i hf Oe mt te am uPssA 6 7 8 PVE A co CEN LJ H 4 gt v IM 05P02C41 11EN page 5 14 Parameters to be set Control Type Parameter Symbol Name of Parameter Setting Range PID PID control ONOF ON OFF control 1 point of hysteresis ls SOs ONOF2 ON OFF control 2 points of hysteresis H C Heating cooling control Note Some setpoints may not be displayed depending on the model and suffix codes Input Function Parameter Symbol Name of Parameter Setting Range OFF Disable K1 270 0 to 1370 0 C 450 0 to 2500 0 F K2 270 0 to 1000 0 C 450 0 to 2300 0 F K3 200 0 to 500 0 C 200 0 to 1000 0 F J 200 0 to 1200 0 C 300 0 to 2300 0 F T1 270 0 to 400 0 C 450 0 to 750 0 F T2 0 0 to 400 0 C 200 0 to 750 0 F B 0 0 to 1800 0 C 32 to 3300 F S 0 0 to 1700 0 C 32 to 3100 F R 0 0 to 1700 0 C 32 to 3100 F N 200 0 to 1300 0 C 300 0 to 2400 0 F E 270 0 to 1000 0 C 450 0 to 1800 0 F L 200 0 to 900 0 C 300 0 to 1600 0 F U1 200 0 to 400 0 C 300 0 to 750 0 F U2 0 0 to 400 0 C 200 0 to 1000 0 F pynte W 0 0 to
108. to W SW5 Wait during switching between segments Pro W IV1 to W IV5 Wait within a segment interval gram Junoon godeg W SL1 to W SL5 Segment switching the controller switches GUNT ming SID to a local setpoint when the segment is completed after in this release 5 groups manual W SR1 to W SR5 Segment switching the controller switches to a remote setpoint when the segment is completed after release 5 groups PLK 1 to PLK 30 Linked to patterns 1 to 30 INS Allows a segment to be added to the end of a specified segment DEL Allows a specified segment to be deleted When the program pattern 2 retransmission is selected PT2 G ON the second loop is also displayed for the parameter SSP LP2 lamp is lit E Program Setting Parameter Menu symbol PAIL PROG gt P TIIE PTNO 1 to 30 gt GEGNI SEGNO 1 to 99 Parameter Name of Initial Display Setting Range symbol Parameter value level OFF Disable Energized 1 PV high limit 2 PV low limit 3 SP high limit 4 SP low limit 5 Deviation high limit 6 Deviation low limit 7 Deviation high and low limits 8 Deviation within high and low limits 9 Target SP high limit PV event 1 to 8 10 Target SP low limit 11 Target SP deviation high limit 12 Target SP deviation low limit 13 Target SP deviation high and low limits 14 Target SP deviation within high and low limits 15 OUT high limit 16 OUT low limit 17 Cooling side OUT high limit 18
109. ts clears the program pattern number on the operating display to 0 at the end of program operation SP tracking selection Starting time of program operation E Alarm Function Setting Parameter Menu symbol A RM ALRM FHY to The hysteresis setpoint of PV event or Local event is set to the parcentage of 0 0 E HYA Event 1 to 8 hysteresis to 100 0 EHY1 to The setting value is for the PV input EHY8 range span or output span These alarms work irrespective of the operation mode Set a 5 digit value in the following order AL3 Alarm type 2 digits see below PV high Without 0 or With 1 Stand by ac limit 01 tion Energized 0 or De energized without 1 Latch action 0 1 2 3 4 Stand For latch action see User s Manual by CD ROM action Alarm type 2 digits 0 Disable Ener PV high limit gized 0 PV low limit Latch SP high limit action SP low limit 0 Deviation high limit Deviation low limit Deviation high and low limits AL2 Deviation within high and low limits AL4 Target SP high limit PV low Target SP low limit limit 02 type Target SP deviation high limit Without Target SP deviation low limit De energize Target SP deviation high and low limits Stand by Target SP deviation within high action and low limits OUT high limit OUT low limit Cooling side OUT high limit Cooling side OUT low limit Analog input PV high limit An
110. uct complies with the WEEE Directive 2002 96 EC marking requirement This marking indicates that you must not discard this electrical electronic product in domestic household waste Product Category With reference to the equipment types in the WEEE directive Annex 1 this product is classified as a Monitoring and Control instrumentation product Do not dispose in domestic household waste When disposing products in the EU contact your local Yokogawa Europe B V office 3 How to Install E Installation Location The instrument should be installed in indoor locations meeting the following conditions Instrumented panel This instrument is designed to be mounted in an instrumented panel Mount the instrument in a location where its terminals will not inadvertently be touched Well ventilated locations Mount the instrument in well ventilated locations to prevent the instrument s inter nal temperature from rising However make sure that the terminal portions are not exposed to wind Exposure to wind may cause the temperature sensor accuracy to deteriorate To mount mul tiple indicating controllers see the external dimensions panel cutout dimensions which follow If mounting other instruments adjacent to the instrument comply with these panel cutout dimensions to provide sufficient clearance between the instru ments Locations with little mechanical vibration Install the instrument in a location subject to little mechani
111. value press the Down arrow key to move to the next parameter To change and set the parameter setting press the SET ENTER key to start the setpoint blinking The blinking state allows you to make changes setting mode Use the Up Down Left Right arrow keys to change the setpoint Press the SET EN TER key to register the setting m Making Settings Using Quick Setting Function Example Setting to PID control thermocouple type K range of 0 0 to 500 0 C and current control output For the detailed procedure and switching of displays see Flow of Quick Setting Function below For the parameters to set see the next page 1 2 3 4 5 6 7 8 Press the SET ENTER key while YES for QSM Quick setting mode is displayed Set the control type parameter CNT to PID PID control Set the PV input type parameter IN to K1 270 0 to 1370 0 C Set the PV input unit parameter UNIT to C Degree Celsius Set the maximum value of PV input range parameter RH to 500 0 Set the minimum value of PV input range parameter RL to 0 0 Set the output type selection parameter OT to OUT terminals current Finally EXIT is displayed Change NO to YES and press the SET ENTER key to complete the setup Operation Display appears m Flow of Quick Setting Function In Quick setting mode the parameter guide appears on PV display This guide can be turned on off with the MODE key Power on Quick setting starts Pre
112. vent Sooo So o T T T S T T S S T T S S S S S e Tone Ontmeoftmeevente Soo So T T T T S T T T S S T T S S S T S T TOF6 Oftmeoftmeevete tT TME7 Startcondition oftimeevent T S S T T S S S S S e TOoN7 Ontmeoftmeevet7 Td S T E T S LOFT ottmeoftmeevetz To o S T S T T S T S E S S S T S S TMES Start condition oftimeevent8 doo o S S S T T S T T T T T S S T S TONE Oontmeoftmeevets o o S S S T T T T T S T T S S T S Tors Oftmeoftmeevets o o S S S T T S T S T S S S TMES Startcondiionofimeevet9 o o S S S T T S T S T S S S TONS Ontimeoftimeevent o o S S S T T S T S T S S S TOFS Offtimeoftimeevent o o S S S T T S T S T T S S TME10 Startcondiion ottime event10 o S S S T T S T S S S S S gt a i ne SS N JTONI0 Ontimeoftimeeventt0 o o S T T e e T e S S e Torio Offtime oftimeeventt0 o o o T T S T e T T S S e TME Statcondition oftmeevent11 ooo ET TON Ontmeof meevent1t o o o T T S S e e T S S e Torn Offtime oftimeevent 14 o o So T T T e T T T S S e TME12 Statcondiion oftmeevent12 FP T S T S T S S e e Toni2 Ontmeof meeventi2 Too Too S T T T T S T T S T S e T S ToFa2 Oftmeoftmeeventi2 oo S T S T T S T T S T S S T S TMmE13 Startcondiion oftime event13 ooo oo o o T S T S S T S T S S T S e S S e Tonis Ontmeof meeventi3s o o o S T T T S T T S T S S T S e e S S ToFa3 Offtimeoftimeevent 13 o o o S T S T S T T S T S S T S e e S e TME14 Statcondiionoftmeevent14 Tonta Ontimeof
113. vent 1 4801 PV event 2 4802 ef PV event 3 4803 PV event 4 4805 PY IE Loop 1 PV input error status PV event 5 4806 PV event 6 4807 AL3 function selection PV event 7 4809 PV event 8 4810 4803 PV1 E p 9600 9600 bps b 5 Baud rate 19200 19 2k bps 38400 BPS 38400 38 4k bps Fil 0 11 to 15 I ILE Prene numat 0 11 Ver 1 10 12 to 15 Ver 2 00 MOJE Front panel MODE key MODE lock a Display Function Setting Parameter m DI Function Registration Parameter te es a O QE CO U cE Loop 2 PV input error status Time event 1 4817 Time event 2 4818 PV2 E a rr o LA ER MII IIL LI MCU version MCU Ladder error status I CO I CI Time event 7 4825 Time event 8 4826 enu symbo cl D DISP Menu symbol lal ol DI SL OUT relay function Time event 9 4833 Time event 10 4834 Time event 11 4835 Time event 12 4837 P t Initial Displ selection at el Name of Parameter Setting Range ee isp ay symbol value level 0 Fixed in white r F 4 Fixed in red PRL Switch to PROG Start C HH EEEO DCU III LLII ECU 1 version E1 terminal area ECU1 mg mg E LLLIL ECU 2 version E2 terminal area ECU2 Link to alarm 1 Alarm OFF white PRG of program operation Alarm ON red 3 Link to alarm 1 Alarm OFF red AGE Switch to RESET Stop Alarm ON white RST of program operation Link to alarm 1 or 2 Alarm OFF white Alarm ON red 1 or Switch to LOCAL LS

Yokogawa UP55A Profile Controller Installation and

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