warning - Keba AG
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1. Enabling wan a he Home position enabling 7 home position 1 2 3 ZT gt Circuiti OFF ON Enabling Evaluation Circuit 2 OFF ON switch electronics l 123 Z ZT lt y 123 a Circuit 1 OFF f ON ZTael g Circuit 2 OFF ON x L Left or R Right Contact travel diagram for enabling Panic The pushing of the actuating elements into the panic position is evaluated in a way that the enabling position is skipped when the actuating elements are released ES fu WV eh Home position enabling panic home position 1 3 ZT Circuit 1 OFF OFF Enabling Evaluation Circuit 2 OFF OFF switch electronics i 123 ZT f EAN g ZT 123 x Circuit 1 OFF OFF APT E Circuit 2 OFF OFF OFF x L Left or R Right Contact travel diagram for panic User s Manual version 1 6 material no 61160 19 KEBA 2005 KEBA Safety Elements KeTop T40 Example of Connection with PILZ PST1 Control Relay KeTop 2 enabling switches with 3 positions and 2 circuits each A ist t ZT A SE Kar DC DC Evaluation electronics converter Circuit 1 Circuit 2 K3 r6 7 IN F2 3 4 Connection cable KeTop TTxxx Control cabinet T K1 2 7 8 12 17 17 pin gt coninvers Ki 12 17 jack N E Intermediate cable KeTop ICxxx K3 PU X1 X22. or__ During operation the numerical values are displayed in the variable fields If the value of the variable is too long so that it cannot be displayed in the programmed field characters will be displayed e g 2 digit output field value to be displayed 100 gt output Variables may be configured with a maximum of 7 decimal places User s Manual version 1 6 material no 61160 41 KEBA 2005 JC EG Configuration of KeTop KeTop T40 Defining Variables 42 For input and output fields in a text line the corresponding variable must be defined by a variable number a data type the format and the I O type Variable number The value range depends on the type of coupling and is described in the corresponding user s manual For the KEBA Standard Protocol and for the Serial MMI COM Coupling the value to be entered must range be tween 100 65535 exception STRING variable 0 255 Data word Data words must only be specified at Siemens and NAIS couplings The data word contains the PLC variable and corresponds to the input field Variable number at other couplings Data type Selection possibilities Data type Length Value range UINT8 1 byte 0 255 SINT8 1 byte 128 4127 UINT16 2 bytes 0 65535 SINT16 2 bytes 32768 32762 UINT32 4 bytes 0 4294967295 SINT32 4 bytes 2147483648 2147483647 FLOAT32 4 bytes 9 4 10 43 4 10 STRING n bytes
3. J N N N A PIN PIN PIN A O O 4 P 5 XY N N P E N N Y WA wo Hi D D L ma Dimensions of labels in mm scale 1 1 36 User s Manual version 1 6 material no 61160 KEBA KEBA 2005 Handheld Terminal Configuration of KeTop 8 Configuration of KeTop For setting the configuration of the device and for generating texts and the keypad layout a configuration software executable under MS Windows 95 NT 2000 XP is supplied This software provides functions for creating configuration data editing text lines and the keyboard layout and loading the program The operation of the software is menu driven Hardware Required For creating the device configuration the following hardware components are required e KeTop T40 e Configuration PC with KeTop configuration software KeTop PS 040 e 24V DC power supply unit for the KeTop e Download cable KeTop XD 040 connection cable between the serial port connector S2 in the cable entrance area of the KeTop and a free serial interface COM1 COM2 on the configuration PC For connecting the KeTop the connection box KeTop CB 111 can be used alternately KeTop Configuration Software KeTop PS 040 The configuration software under Windows is supplied on a CD Installation gt Insert the CD into your configuration PC and invoke the automatic installation program SETUP EXE under Windows User s Manual version 1 6 material no 61160 37
4. the enabling switch is allowed to work in the dangerous area Notice e At the KeTop the enabling switches always feature two circuits Risk Assessment of Machinery For the risk assessment the following standards must be applied EN 292 General principles for design of machinery EN 1050 Principles for risk assessment of machinery User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal Safety Precautions EN 954 1 Safety related parts of control systems ANSI RIA 15 06 1999 For Industrial Robots and Robot Systems Safety Requirements Section 9 The safety categories B 1 2 3 4 which finally affect the design of the safety related parts of a machine result from this risk assessment e The connections with two different control relays on page 20 and 22 show how the safety category 3 can be fulfilled with the KeTop and its safety related parts The entire concept of the machine must be laid out according to the principles of safety category 3 User s Manual version 1 6 material no 61160 15 KEBA 2005 KE BA General Instructions KeTop T40 3 General Instructions Intended Use of KeTop Waste disposal The KeTop may only be used for the purposes mentioned in this manual also refer to chapter Brief Description on page 5 Observe the national regulations when disposing of electronic components Handling of KeTop 16 You h
5. Notice e Since fatal errors are not stored in the device please note the complete text displayed and contact a service engineer from KEBA e Jfa system error occurs in the KeTop the KeTop will no longer respond to incoming packets To correct this error turn the KeTop off and then on again User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal Accessories 10 Accessories Wall bracket KeTop WB090 and KeTop WB095 The powder coated black wall bracket is used for stationary operation or storage of the KeTop Two types of wall brackets are available KeTop WB090 KeTop WB095 Wall bracket without cable suspension Wall bracket with cable suspension EE Height adjustment plate CARPE Carrier Wall bracket KeTop WB100 and KeTop WB110 with KeTop User s Manual version 1 6 material no 61160 55 KEBA 2005 KEBA Accessories KeTop T40 Dimensions mm sm ke z mM 1 t Detail J 100 226 Detail K Wall bracket KeTop WB090 front view 118 39 6 T o oO Wall bracket KeTop WB095 rear and side view 56 User s Manual version 1 6 material no 61160 JC EG KEBA 2005 Handheld Terminal Accessories Wall Bracket KeTop WBxxx The powder coated black wall bracket is used for stationary operation or storage of the KeTop The carrier is adjustable in 8 positions over a heigh
6. RS 422 A The communication takes place via the COM module connector S6 in the cable entrance area of the KeTop The RS 422 A interface assigned to the COM 5 interface port is in the soft ware The interface parameters are set via the WIN32API in the Windows operating system Connection diagram KeTop Connection cable Intermediate cable S19 K3 KeTop TTxxx Ki Ki KeTop IC2xx K2 al 6 pink 1h 1 pink Lee lk black 2 112 black Bee 8 brown green KR brown green 3h weii H white green 4m A white green 4a 10 grey pink Bee rey pink 5 al 11 red blue 6m 8 red blue D eil 1 brown Taa brown L Zoe 2 yellow CRE yellow 8 ma ma green 12 12 green SEI grey Le 17 grey Ak 5 violet 11 111 violet EM 9 9 CR ol 10 10 wiel S6 K2 A TXD Ve blue 13 13 blue 13 B TXD 2 white d4 0 14 white 14 am A RXD Ve orange 15 al 15 orange 15 mk ka Ai 16 h16 red 16 ma RH B RXD ef red es RH i Sch Dip switches for RS 422 A 1 2 1 2 oe CI B1 B2 Connection box KeTop CB211 K1 x1 1 24V DC 1 24 VDC 2 GND 2 GND_IN 3 E STOP_ES1 31 Emergency stop circuit 1 4 E STOP_ES1 al Emergency stop circuit 1 5 E STOP_ES2 pl Emergency stop circuit 2 6 E STOP_ES2 el Emergency stop circuit 2 7 ENABLE_ED1 D Enabling switch circuit 1 pos 8 ENABLE_ED1 al Enabling switch circuit 1 neg 12 ENABLE_ED2 al Enabling switch circuit 2 po
7. Functions of Configuration Software Selection of Protocol Before starting the configuration the requested coupling must be selected The following protocols are available Serial KEBA standard protocol This protocol is used for serial communication See User s Manual KeTop T40 KEBA Standard Protocol Serial Gateway MMI COM This protocol is used for the connection to serveral bus systems via the gateway boxes KeTop CB23x See User s Manual KeTop T40 Serial Gateway MMI COM Coupling Serial MMI COM This protocol is used for serial communication See User s Manual KeTop T40 Serial MMI COM Coupling Serial S5 CP RK512 For the connection to Siemens S5 communication processors See User s Manual KeTop T40 Siemens S5 Coupling Serial S7 CP RK512 For the connection to Siemens S7 communication processors and for the connection via Gatewaybox KeTop CB236 See User s Manual KeTop T40 Siemens S5 Coupling Serial S5 PG AS511 For the connection to Siemens S5 central processors via the programmer port See User s Manual KeTop T40 Siemens S5 Coupling Serial NAIS FP1 PG Matsushita Serial T Flex See User s Manual KeTop T40 T Flex Coupling Bitmap Memory Up to 1000 bitmaps can be stored in the bitmap memory of the KeTop These bitmaps can displayed by a simple PLC command For displaying the bitmaps take into account the following points e Maximum memory for the 1000 bitmaps 320 kB Bitmaps fi
8. 24V leno L GND ZC i 02 Terminal block socket K3 on connection box Male connector X1 on connection box Connection box Male connector X2 on conncection box Terminal block socket K4 Ei J ED2 LEE on connection box K4 24 VDC Feedback DAT control loop At Xt x2 131 23 Sit L1 L2 L3 K1 ee KA ad Enabling of l PILZ dangerous movement PST1 B A K2 l BE A9 14 24 23 M KA KB GND GND GND Note All contacts of KA and KB must be forced guided Suggested wiring of enabling switches to fulfill safety category 3 with PILZ control relay Also follow the instructions described in the PILZ operating manual about the PST1 device 20 User s Manual version 1 6 material no 61160 JC EG KEBA 2005 Handheld Terminal Safety Elements Functional procedure Only if both channels are activated simultaneously by pressing one of the enabling switches both output relays K1 and K2 will energize and the output contacts 13 14 and 23 24 will close The output relays K1 and K2 will not energize if e only one enabling channel is activated in case of a defect e the tolerance value for the simultaneity period is exceeded e the feedback control loop X1 X2 is open If one enabling channel is deactivated after being simultaneously acti vated by releas
9. KEBA 2005 KE BA Configuration of KeTop KeTop T40 Data Transmission from and to the KeTop 38 The configuration software provides several functions for transmitting data from or to the KeTop Data transmission from or to the KeTop is only possible in the loading mode Program loader ready For that purpose hold the following keys pressed when turning on the KeTop until Program loader ready appears on the display Key combination when turning on the KeTop for the access to the loading mode Program loader ready The following mask is displayed KEBA KeTop VAE It Program loader ready U VVVVV WWWWW X y Z version of boot software number of interface port 1 or 2 interface type RS 232 C 20 mA CL baudrate parity data bits stop bit The KeTop is in the loading mode now and the data transmission can be activated via the configuration software Depending on the transmission di rection the following data are displayed KEBA KeTop Vie ait version of boot software down load PC gt KeTop or up load PC lt KeTop Kaia rotating bar during transmission or OK when the transmission has been completed successfully Once the data have been transmitted successfully to the KeTop the device performs a reset and starts the cyclic execution of the user program User s Manual version 1 6 material no 61160 KEB KEBA 2005 Handheld Terminal Configuration of KeTop
10. e ul E 28 Cable Entrance Area s c 8ccascartdnevasecctasneesacaasansacatcutes sanecausdanmiadawstnnaianncecenatseeettneatiae 28 Cable Routing in Cable Entrance Area 29 lee 30 PS AAP EE 31 Connection En E 31 General information about the RS 422 A interface 32 ee 33 Connection A EE 33 Serial port female connector S2 for Debug Interface RS 232 C eee 34 7 Labeling Ot KeYS 888 connec ccavestene aandaa au cectue eda vecteececteectuevdesiacancventecetue 35 H Configuration otketopetetesgieetugeete dee aaiae a aa ea nee ele e end s nur ie remonte 37 User s Manual version 1 6 material no 61160 5 KEBA 2005 KEB Contents KeTop T40 PRUE FSU E 37 KeTop Configuration Software KeTop PS 040 37 Data Transmission from and to the KeTop NEEN 38 Functions of Configuration ZS IWEEE egeteg dieses ege 39 Selection of eet 39 Bitmap Memory E 39 TEOMA EE E nue 41 Keypad Aseigmment 44 Hr Basic FUNCOMS A eaan aeaaaee ae eao ne dde ta biens dete cd vai cue eect panes eee aaa 47 Power On Sl TOS a coe tattssoe nn nlede eue teo ete tendre its iel taie 47 MR RE a 49 Main Mem 50 Diagnosis SNE cosa Deter Seis cece een ees 50 Setup M nages eee Nana tt 53 Info Menu siens 53 System Reset EE 53 Eeer 54 10 2 25 ed chee eecdeam Aaa a a aap aa Edan 55 Wall bracket KeTop WB090 and KeTop WDOOn oo ee eeennee etree eeeeeentneeeeeeees 55 Dimensions MM EE 56 Wal
11. 6 material no 61160 KEBAN KEBA 2005 Handheld Terminal Basic Functions 9 Basic Functions Power On Self Test The KeTop performs a power on self test The safety functions are not tested in this case If no error occurs the test steps marked by will be carried out one after the other in brief sequences gt The internal signal buzzer of the KeTop triggers a short audible signal gt The program is checked Normally the following message is displayed KEBA KeTop T40 VX X Selftest 1 EE DEN e rE OK x version of boot software The message KEBA KeTop T40 Vx x Selftest 1 progran ee error will be displayed for 2 s if an error has been recognized in the program or if the program is not available in the KeTop Then the device changes to the loading mode the display indicates Program Loader ready See also chapter Data Transmission from and to the KeTop The following messages are only displayed in case of errors The ROM contents are checked The message KEBA KeTop T40 VX X Selftest 1 SERA OK will be displayed if a ROM error has been recognized The device remains in this error condition A new start is only possible after turning off and on the device User s Manual version 1 6 material no 61160 47 KEBA 2005 KEB Basic Functions KeTop T40 gt The FLASH type is checked The message KEBA KeTop T40 VX X Selftest y MILASINCWS E ong OK
12. A 1or2 will be displayed if an unkown FLASH type is entered in the configuration data The device remains in this error condition new start is only possible after turning off and on the device gt The configuration data checksum is checked The message KEBA KeTop T40 Ven Selftest y Configuration OK will be displayed for approx 2 s if the checksum is not correct The device changes to the Configuration Loader mode A new start is only possible after turning off and on the device gt The keypad matrix for pressed keys is checked The message KEBA KeTop T40 VxX X Selftest 2 keyboard kren error will be displayed if one or more pressed keys have been found during test ing The device remains in this condition as long as the keys remain pressed After the keys are released the KeTop continues performing the self test gt After the flash memory test the system program is invoked What will be displayed further depends on the program 48 User s Manual version 1 6 material no 61160 KE B IA KEBA 2005 Handheld Terminal Basic Functions Menu To access the main menu press the keys 1 and 2 after turning on the KeTop and the application MAIN MENU appears in the first line of the display After you release the keys the menu itself will be displayed Key combination when application is already running for access to Main Menu Notice e The access to the main menu can also b
13. Examples of Function of Variable Editor in the KeTop Example 1 TI DEL EN oe or ED i ee Example 2 7 ESC BN Kent ne 788 il Example 3 Ki ESC 2 ENTER 357 35 gt __ 35 _ 8 Example 4 DEL 8 ENTER 456789 _45678 e _456788 456788 Example 5 Password entry data type STRING format INVISIBLE SR 2 3 ENTER fe BR r KENE User s Manual version 1 6 material no 61160 45 KEBA 2005 KEBI Configuration of KeTop KeTop T40 Display Character Set The following list shows the ASCII characters which can be displayed on the handheld terminal ar tl ei kr tm 1 15 ee ee ee oe D T vi zl Oh Li BE Lea bd Lat Led Ga Lei Lei Le VU HKA Re Ar zl Ch Le Zb Lei Jl ss SC DS sl Ch L BL LU bd bd L EE ni 15 15 1 ty 19 19 19 15 1 15 De nae Le a La Le Le Le OH BL hw Lei wn Ow x WT IV IF OTM BB GO D DO CAMA IHR sini ken Lo JO ko ds Les am LE Le Can ken IA 15 y ta k iv kl La Po fn ta ta fatal sco Un k n gt MRC LISE r en D i r d GI E Lin O OT ES CD 9 DD A A D D 0 0 d 19 F A b 4 t i q H DH t l 3 t G H 4 y D 8 sei et A LE ze ECL ANS AANO D Be KO re nr aD DO Ty ON TI Ne ee oO IDM C0 D ke T Ee ME E be a a e dl lks l nr NN tn Lon Let Luz Lon Lon des IS AY ee ME ET ED O a DI rap MeO ien p pp A Dw CH 46 User s Manual version 1
14. Format Selection possibilities Format Description DEC decimal 0 9 HEX hexadecimal 0 9 A F BIN binary 0 1 BCD Binary Coded Decimal 0 9 INVISIBLE Entry of passwords Each character entered is displayed as i possible with I O type IN and data type STRING only TEXT The variable format TEXT enables calling a text from the internal text memory via variables Depending on the text number the data type UINT 8 16 or 32 must be used only allowed with I O type OUT If the data type STRING is used the contents of the variable will be displayed read in on the KeTop as ASCII character string and transmitted to the control after pressing the Enter key User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal Configuration of KeTop 1 O Typ OUT output The variable is read from the PLC or written by the PLC and dis played in the corresponding variable format The output field must be identi fied by the character IN input An empty input field is displayed Pressed keys appear on the dis play one after the other After pressing Enter the key string entered is evaluated and transmitted to the PLC Pressing the Esc key cancels the editing process and the value in the PLC remains unchanged The input field must be identified by the Character IN OUT combination of input and output The variable can be written by the PLC b
15. In all situations where faults occurring on the automation system could cause personal injury or significant damage to machinery and equipment additional external safety measures must be taken in order to ensure the system as a whole remains in a safe operating condition even in the event of a fault e The functionality of the emergency stop switch must be tested regularly e The functionality of the emergency stop switch must also be tested after strong shocks e g device falls to ground e Ifthe plant is operated with the KeTop take care that at this time the operation is only possible with the KeTop and not from any other point of the plant cf ANSI RIA 15 06 e Ifthe plant is operated with the KeTop in the manual mode e g teaching of robot take care that the robot moves with slower speed cf ANSI RIA 15 06 Notice e Measures must be taken to ensure that in the event of power dips or power failures an interrupted program can be properly restarted User s Manual version 1 6 material no 61160 11 KEBA 2005 JC EG Safety Precautions KeTop T40 Power Supply The device meets the safety class Ill in accordance with EN61131 2 and EN50178 The 24V power supply for the equipment must be guaranteed through safe isolation of the extra low voltage circuits from dangerous contact voltage circuits e g by safety transformers or similar facilities The power supply circuit must be p
16. Linz Tel 43 732 70 90 0 Fax 43 732 73 09 10 E Mail keba keba com www keba com KEBA GmbH Ulmer Stra e 123 D 73037 G ppingen Tel 49 7161 97 41 0 Fax 49 7161 97 41 40 KEBA Corp 100 West Big Beaver Road Troy MI 48084 Tel 1 248 526 0561 Fax 1 248 526 0562 E Mail schr us keba com Handheld Terminal Contents History Modification Date Modified Description Author from to pages V1 0 July02 First edition sam V1 0 V1 1 July 02 28ff The chapter Shielding has been added sam The diodes and the resistors has been replaced by a motor V1 1a V1 2 2 8 02 11 Chap Hardware sam The RS 232 C has beend added to the interfaces 13 Chap Power supply sam V1 1 V1 1a 02 7 17 Chap Example of Connection with PILZ PST1 Control Relay sam The item Maximum interruption time of supply voltage has been added 31 Chap Cable Entrance Area The drawing has been changed sam 33 Chap Cable outlet The drawing has been changed sam 34 Chap RS 422 A has been changed Dip Switches external sam device general information 36 Chap RS 232 C has been added sam ae a Chap Labelling of keys sam The drawing Inserting of a paper label has been added Se ENEE Chap Labelling of keys sam The drawing Dimensions of labels has been changed 42 Chap Selection of protocol Other protoco
17. available at KEBA KeTop TTxxx KeTop ICxxx Ke Top XD040 KeTop CD040 guarantee a proper shield connection At the cables you produced yourself the following conditions for shielding the data lines must be fulfilled e Provide a large contact surface area at each connector DSUB or RJ 45 when connecting the cable shield to the connector housing User s Manual version 1 6 material no 61160 25 KEBA 2005 JC EG Shielding KeTop T40 Peo DSUB connector RJ 45 connector lasse Metallized or metallic housing Dieu Provide large contact surface area Correct shield connection at DSUB and RJ 45 connector e Pig tails to connect the shield to the pins or terminals are not suitable The inductivity of such pig tails represents a high ohmic resistance for high frequency interferences This seems to interrupt the cable shield In this case interferences are not absorbed any more but directly affect the inner lines No pig tails Insufficient connection of cable shield 26 User s Manual version 1 6 material no 61160 KEBA KEBA 2005 Handheld Terminal Shielding Shielding inside the Control Cabinet In many cases several interference sources exist in the control cabinet such as servo drive modules transformers contactors and relays Therefore it is necessary to continue the cable shield from the connector shell control cabinet up to the PLC continuous conn
18. e 8data bits e 1 stop bit e No parity e No handshake The debug interface is assigned to the COM 1 interface port in the soft ware 34 User s Manual version 1 6 material no 61160 KEBE KEBA 2005 Handheld Terminal Labelling of Keys 7 Labelling of Keys Since different functions can be assigned to the keys of the KETOP you have the possibility to label the operator panel according to your specific requirements Drawing foils or paper strips are suitable for that purpose The desired symbols are drawn onto the visible fields Notice e Paper labels We recommend using paper with a size of 115 g m e Foil labels We recommend using the following products by Folex X 350 wo white opaque suitable for color copier 100 um X 360 wo white opaque suitable for color copier 125 um BG 32 wo white opaque suitable for ink jet printer 100 um Inserting of a paper label TIP To facilitate the inserting of the label insert also a foil e g company logo below the label step by step Once the label is completely inserted remove the foil When removing the foil press on the membrane keyboard to avoid that the label is removed as well User s Manual version 1 6 material no 61160 35 KEBA 2005 JC EG Labelling of Keys KeTop T40 Yi wo p PIN Y oo i fv N J PIX I i oo SE 4 a N D S N ZL SS A Y 4 A E N J oo oo P P NI N N X Dy yo
19. now in UNPRESSED or ENABLED position If the enabling switch is in the panic position enabling switch completely pressed the following message appears on the display Switch is now in PANIC Poslc ion COM Test 50 User s Manual version 1 6 material no 61160 KE B IA KEBA 2005 Handheld Terminal Basic Functions All interfaces available in the KeTop can be selected for testing They can be tested without being connected to the PLC COM Test COM1 RS232 COM2 RS232 RS422 At the interface to be tested the transmitter and the receiver must be linked together e g directly at the connectors in the cable entrance area or on site at the end of the signal lines The terminal and signal designations of the following drawings refer to the connectors in the cable entrance area KETOP S2 3 TXD 5 RXD Ree Interface test COM 1 RS 232 C debug interface KETOP S6 1 A 2 As 2 B 6 B Interface test COM 2 RS 422 A KETOP S6 1 DD al RxD Interface test COM 2 RS 232 C User s Manual version 1 6 material no 61160 51 KEBA 2005 KEBA Basic Functions KeTop T40 The interface test is performed on the basis of the interface parameters set during programming Factory set interface parameters the interface pa rameters can also be checked in the menu Info gt COM Parameter 9600 Baud no parity 8 data bits 1 stop bit
20. ta ble preferable on ESD pad and take care not to damage the KeTop and its operating elements e For opening and closing the cable entrance area use the following type of screwdriver Phillips size 2 Instructions for modifications in the cable entrance area e Unplug the main connector S19 by pulling on its wires with your fin gers Do not use any sharp objects e Forunplugging the RJ 45 jack S4 S6 actuate the locking lever l 4 ees S4 S6 Pa e S S19 19 L e Make sure that the connectors S19 and S6 correctly snap in when you plug them in Otherwise the emergency stop functionality S19 or the correct shield ing S4 S6 might not be given any more User s Manual version 1 6 material no 61160 29 KEBA 2005 KEBI Connection KeTop T40 Instructions for closing the cable entrance area Make sure that e the sealing is clean not damaged and correctly positioned in the cable entrance area no cables are squeezed in e the cover of the cable entrance area is attached again with all 6 screws torque 0 4 bis 0 5 Nm Otherwise the protection degree cannot be guaranteed Cable outlet Cable outlet on left and right sight with data and control lines 30 User s Manual version 1 6 material no 61160 KEBAN KEBA 2005 Handheld Terminal Connection
21. 997 Safety of machinery Electrical equipment of ma chines Part 1 General requirements General standards UL 508 2001 CSA C22 2 No 14 Industrial Control Equipment EN 50178 1997 Electronic equipment for use in power installations 72 User s Manual version 1 6 material no 61160 KEBA KEBA 2005 Handheld Terminal CE conformity and standards EN 61131 1 1994 IEC1131 1 EN 61131 2 1994 IEC1131 2 EN ISO 9241 10 1996 Use of robots with the KeTop UL 1740 1998 ANSI RIA R15 06 1999 CSA Z434 94 ANSI RIA R15 02 1 1990 ISO 10218 1992 Use of the KeTop in machining centers ISO 11161 1994 EN 12417 2001 EN 14070 2001 User s Manual version 1 6 material no 61160 Programmable controllers Part 1 General infor mation Programmable controllers Part 2 Equipment re quirements and tests Ergonomic requirements for office work with visual display terminals VDTs Part 10 Dialogue princi ples Industrial Robots and Robotic Equipment ANS for Industrial Robots and Robot Systems Safety Requirements ANS for Industrial Robots and Robot Systems Hand Held Robot Control Pendants Human Engineering Design Criteria Manipulating industrial robots Safety Industrial automation systems Safety of integrated manufacturing systems Basic requirements Machine tools Saftey Machining centres Safety of machine tools Transfer and special purpose machines 73 KEBA 2005 KE BA CE
22. Accessories Technical Data of Connection Box KeTop CB211 General data Nominal supply voltage Supply voltage range Maximum interruption time of supply voltage Power consumption with KeTop without KeTop Inrush current Safety class Environmental conditions Housing Accessories Operating temperature Storage temperature Relative humidity non condensing Vibration resistance operation Shock resistance operation Construction Flammability class Dimensions Width Height Depth Protection degree Weight Display Intermediate cable KeTop IC220 KeTop IC240 Download cable KeTop XD040 DIN Rail Holder Mounting Set KeTop DR200 User s Manual version 1 6 material no 61160 24 V DC Safety extra low voltage 18 V DC to 32 V DC lt 10 ms It IEC 31131 3 6 W 200 mA at 18 V DC 150 mA at 24 V DC 10 8 W 600 mA at 18 V DC 450 mA at 24 VDC max 5 6 A with limitation of current Ill in accordance with EN 61131 2 and EN 50178 0 to 50 C 32 F to 122 F 20 C to 70 C 4 F to 158 F 5 to 95 IEC 60068 2 6 5 lt f lt 9Hz 7mm 9 lt f lt 150 Hz 2g 0 0044 pound 15 g 0 033 pound 11 ms IEC 60068 2 27 Double walled ABS housing Withstands grease oil lubricants alcohol etc UL94 VO 160 mm 140 mm 70 mm IP65 500 g 1 1 pound Status LEDs Connection box to connection cable 2m 6 56ft 4m 13 12 ft 4 m 13 12 ft For downloadin
23. During the interface test the selected interface appears on the display COMx y Transmit a Receive b Ese Eeer interface 1 or 2 Y aisar interface type RS232 or RSxx2 for RS232 R8422 Transmit The KeTop sends the ASCII characters 0 30H to z 7AH one after the other at intervals of one second The characters sent are displayed at the position a Receive The characters just sent are received one after the other and displayed at the position b If the send receive line or the interface is defective nothing will be displayed LED Test The LEDs are flashing at one second intervals The corresponding status is displayed Display Display of all characters which can be displayed Software Certain warnings are logged for diagnostic purposes and assist KEBA s service engineer in analysing errors Normally the display indicates the message No warnings The entries in this message storage are only for information Most warnings refer to handling errors caused by the user 52 User s Manual version 1 6 material no 61160 JC EG KEBA 2005 Handheld Terminal Basic Functions Setup Menu The setup menu is a submenu of the main menu and provides the following functions SETUP MENU Program Loader Parameter Program Loader This function is used to set the parameters of the interface via which the program is loaded from the PC into the KeTop These parameters are only relevant during the loading proces
24. KeTop T40 Handheld Terminal User s Manual V 1 6 IC E BA Automation by innovation Notes on This Manual At various points in this manual you will see notes and precautionary warn ings regarding possible hazards The meaning of the symbols used is ex plained below A DANGER e DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury e WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury e CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury e CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property injury This symbol reminds you of the possible consequences of touching electrostatically sensitive components Note Notes on use of equipment and useful practical tips are identified by the Notice symbol Notices do not contain any information that draws atten tion to potentially dangerous or harmful functions KEBA 2005 Specifications are subject to change due to further technical developments Details presented may be subject to correction All rights reserved Document version 1 6 material no 61160 Filename t40_en1 doc last saving on 1 12 2004 KEBA AG Postfach 111 Gewerbepark Urfahr A 4041
25. Linz Austria Standards EMC directives EN 61000 6 4 2001 Electromagnetic compatibility EMC Generic stan dards Immunity for industrial environments EN 61000 6 2 2001 Electromagnetic compatibility EMC Generic stan dards Emission standard for industrial environ ments IEC 61131 2 final draft chapters 7 8 Programmable Controllers Part 2 Equipment requirements and test Machinery directives EN 292 1 1991 Safety of machinery Basic concepts general prici ples for design Basic terminology methodology EN 292 2 1991 A1 1995 Safety of machinery Basic concepts general prin ciples for design Part 2 Technical principles and specifications EN 418 1992 Safety of machinery emergency stop equipment functional aspects principles for design EN 614 1 1995 Safety of machinery Ergonomic design principles Part 1 Terminology and general principles EN 894 1 1997 Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 1 General principles for human interactions with dis plays EN 894 2 1997 Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2 Displays EN 894 3 2000 Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3 Control actuators EN 954 1 1996 ISO 13849 1 1999 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 60204 1 1
26. a The storage temperature has been sam OLD 25 C to 70 C 13 F to 158 F NEW 20 C to 70 C 4 F to 158 F V1 4 V1 5 2002 al small changes sam V1 5 V1 6 12 2004 all new layout sam User s Manual version 1 6 material no 61160 3 KEBA 2005 JC EG Contents KeTop T40 4 User s Manual version 1 6 material no 61160 KEBE KEBA 2005 Handheld Terminal Contents Contents 1 Brief DesS riptiO M sssrinin EENEG 7 CONS TH e E 8 Ergonomic Ee 9 HOUSING E 9 Operating and Display Panel eee Rate 9 ges KEE 10 2 Safety Precautions cnoe ARA EARE EAER ARAARA EAEE 11 EE 12 Emergency Stop SWHCH ciicsccicssserdineexcedstenes edenastens Gnu ceyeutnenttexcedousitens A ERE 13 Enabling SW Ines ner Ne danse 13 EN 954 1 Safety related parts of control systems 15 3 General InStrUCtiONS 888 nimes a aa ere are node aaa 16 Intended Use of ING VOB dE 16 Waste DORA a ee ee eee 16 Handling of KeTOp E 16 Foreseeable Misuse of Enabling Switch 17 A gt Safety Elements e EEA E E AREE EE 18 Enabling NOR a A eee 18 FORMEN a a eee eee E 18 Example of Connection with PILZ PST1 Control Relay cccesseeeeeeeeeeeeeees 20 Example of Connection with ELAN SRB NA R C 27 S1 Control Relay 22 Technical Data of Switching Elements of Enabling Switches ee 23 Emergency Stop E nie rue eee 24 5 SNICIOINQ EE 25 Shield ConnectionS nu ner ee 25 Shielding inside the Control Cabinet ne 27 6
27. at is defined by means of the risk assessment To meet the safety category 3 in accordance with EN 954 1 1996 the ena bling switch must be realized with 2 circuits The EN 60204 describes the functioning of the enabling device Due to the latest findings of analyses of accidents and since technical solutions are User s Manual version 1 6 material no 61160 13 KEBA 2005 KEBA Safety Precautions KeTop T40 14 available the 3 position enabling switch became the state of the art The positions 1 and 3 of the enabling switch are OFF functions Only the central position is used for enabling The EN 60204 1 1997 is identical with the IEC 60204 1 So the 3 position enabling switch is of international rele vance Further the EN 60204 1 1997 prescribes that the enabling switches shall be connected to a category 0 stop or a category 1 stop e The enabling switch is only suitable as safety function if the operator activating the enabling switch recognizes the dangerous situation in time so that he can immediately take the necessary measures to avoid such situations As additional measure reduced speed of the movement can be necessary The allowed speed must be determined by means of a risk assessment e The enabling switch is only used to enable commands for performing danger ous movements The commands themselves must be activated by a separate operating element key on handheld terminal Only the person who operates
28. ave chosen a high quality KeTop that is equipped with highly sensi tive state of the art electronics To avoid malfunctions or damage through improper handling follow these instructions during operation Turn off the power supply before opening the cable entrance area of the KeTop Otherwise the components could be destroyed or undefined signals could oc cur Make sure that nobody can fall over the cable to avoid that the device falls to ground Take care not to squeeze and thus damage the cable with any object Do not lay the cable over sharp edges to avoid damaging the cable sheath If you do not use the device hang it into the wall bracket KeTop WBxxx pro vided for storage Do not lay down the device with the operating side facing down to avoid damag ing the operating elements Never lay the device onto unstable surfaces It could fall to ground and thus be damaged Never lay the device close to heat sources or into direct sunlight Avoid exposing the device to mechanical vibrations excessive dust humidity or to strong magnetic fields Never clean the device operating panel and operating elements with solvents scouring agent or scrubbing sponges For cleaning the device use a soft cloth and a bit of water or a mild cleaning agent User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal General Instructions Make sure that no foreign objects or liquids ca
29. c interferences may occur For this reason particular importance was attached to immunity to interfer ences and data security when the device was constructed e All shielding and filtering measures filtered supply voltage are directly realized in the KeTop e Due to its special construction the KeTop cable ensures immunity to in terferences in case of larger cable lengths l e the data lines communication signals are shielded and routed separately from the control lines power supply enabling switch E stop key switch etc in the KeTop cable e Normally the power supply lines in the control cabinet are not shielded Therefore they are routed outside the KeTop cable shield to avoid that the sensitive data lines are disturbed by the other lines e g power sup ply lines Shield Connections The cable shield of the KeTop cable can be considered as extension of the KeTop shield housing PCB to the shield housing of the communication partner e g PLC In this way the shield connections of the cable shield to the shields of the devices essentially contribute to the immunity to interfer ences of the KeTop Connections to ground are not required for shield con nections The shield connection in the KeTop is made via the RJ 45 connector in the cable entrance area The connection of the KeTop via the connection box e g CB211 guaran tees a reliable shield connection up to the communication partner All connection cables
30. conformity and standards KeTop T40 74 User s Manual version 1 6 material no 61160 KEBA KEBA 2005
31. e PC KeTop xxxx KeTop CB23x KeTop XD040 S2 Serial X6 S1 Description S2 9 pin Signals Signals port con Signals Serial male of signals DSUB female COMx nector port con connector connec nector tor 1 n c 1 1 lt gt 1 ActiveSync 2 n c 2 2 lt gt 6 ActiveSync TXD 3 TXD 3 3 lt gt 2 RXD CTS 4 n c 4 4 lt gt RXD 5 RXD 5 5 lt gt 3 TXD RTS 6 n C 6 6 lt gt 7 n c 7 7 lt gt 4 ActiveSync DC 8 n C 8 8 lt gt 9 GND 9 GND 9 9 lt gt 5 GND GND 10 n c 10 10 lt gt not used E 7 not used 8 not used au The pins 1 2 and 7 of the serial port connector S2 are short circuited directly on the CPU board of the KeTop If you produce the serial download cable yourself you will need these three wires in the cable for the ActiveSync signal aa reer One pin has been removed from the male connector prevents from incorrect plugging in si s2 VIEW PIN SIDE 9 pin DSUB female connector For serial serial port connector S2 to PC female connector on KETOP Pint 13 12 ft Download cable KeTop XD040 68 User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal Transport Conditions 11 Transport Conditions To avoid damaging the device during further or return transport the follow ing transport conditions must be fulfilled e Always use the original packaging for the transport e The environmental conditions for the dev
32. e deactivated if required For details about the deactivation please refer to the manual dealing with the specific coupling For the following menus the keys of the first row are available as softkeys The last line of the display shows what functions are assigned to the keys of the first row Assignment of softkeys to keys In all menus the key 11 is the ESC key Apart from few exceptions the keys 12 13 are used to move up and down the brackets gt lt that iden tify the function to be selected The key 14 Ok is used to confirm the se lection User s Manual version 1 6 material no 61160 49 KEBA 2005 KEBI Basic Functions KeTop T40 Main Menu The main menu provides the following functions MAIN MENU Diagnosis Setup Info System Reset Diagnosis Menu The diagnosis menu is a submenu of the main menu and provides different test functions Keyboard Test Buzzer Test Enabling Swi Test COM Test LED Test Display Software Keyboard Test Tests the keypad of the KeTop All keys pressed from 2 to 32 are displayed one after the other in the line Pressed Key The key 11 is the ESC key Buzzer Test The buzzer remains turned on until you quit the menu by pressing ESC Enabling Switch Test The state of the enabling switch will be displayed If the enabling switch is in the home position or enabling position the following message appears on the display Switch is
33. eactivated and simultaneously activated once again In this way the enabling switches avoid that one single error makes the safety function inoperational A single error will be recognized at the next cycle at the latest Technical Data of Switching Elements of Enabling Switches Nominal voltage Nominal current Short circuit current 24 V DC typ 32 V DC max 500 mA typ circuit 1 max 1 9 A circuit 2 max 600 mA Max inductive load at 500 mA circuit 1 max 1H Max capacitive load circuit 2 max 320 mH circuit 1 no limit since the transistor is protected thermally circuit 2 max 500 UF The switching elements of the enabling switches are protected against re versed polarity The outputs of both circuits are protected against short cir cuits and excess load Circuit 1 thermal protective circuit Circuit 2 fold back line User s Manual version 1 6 material no 61160 23 KEBA 2005 KE BA Safety Elements KeTop T40 Emergency Stop Switch The emergency stop switch used on the KeTop features two circuits The contacts are normally closed Connection values e Connection voltage 24 VDC e Maximum current 500 mA e Minimum current 10 mA 24 KE BA User s Manual version 1 6 material no 61160 KEBA 2005 Handheld Terminal Shielding 5 Shielding The KeTop is conceived for industrial applications In this environment considerable electromagnetic and electrostati
34. ection from handheld terminal up to PLC This continuous connection is realised through the connection of the con nector shell to the flange socket of the control cabinet and inside the con trol cabinet through the connection of the cable shield to the control cabinet using cable clips The smaller the distance between connection of con nector shell on the control cabinet and the cable clip of the control cabinet is the better the shield damping will be Control y Socket e g via KETOP junction box from KETOP to control 4 v me sa H HRS f Wall of control cabinet Grounding via connector housing Data cable to control 4 from KETOP M To the terminals for power supply enabling switches emergency stop switch Wall of control cabinet Connection with shield brackets The shield of the data lines are connected to the connector housing with shield brackets NOTICE The data lines and the control lines must be separated from one another at the shield bracket and the shield of the data lines must be attached using the cable clip Take care to provide a large contact surface area Shield connected to connector housing The shield of the data lines is directly connected to the housing of the connector The wires of the control and data lines can be separated from one another by using a KETOP junction box in the control cabinet Connectio
35. g software and for debugging via S2 For mounting on the rearside of a KeTop CB2xx gatewaybox 65 KEBA 2005 KE BA Accessories KeTop T40 Connection Cable KeTop TTxxx The standard KeTop handheld terminals are available with the following cables KeTop TT025 2 5 m KeTop TT050 5 m KeTop TT100 10 m KeTop TT150 15 m KeTop TT200 20 m The KeTop connection cable withstands water cleaning agents alcohol and tensides oil drilling oils grease and lubricants K3 K2 Connection cable K1 11 pin female 8 pin KeTop TTxxx 17 pin male Description of signal connector to S19 RJ 45 jack color of wires connector on the KeTo S6 RS 422 A in No 24 VDC 6 pink gt 1 GND_IN 7 black gt 2 E stop circuit 1 8 brown green gt 3 E stop circuit 1 9 white green gt 4 E stop circuit 2 10 grey pink gt 5 E stop circuit 2 11 red blue gt 6 enabling switch circuit 1 pos 1 brown gt 7 enabling switch circuit 1 neg 2 yellow gt 8 enabling switch circuit 2 pos 3 green gt 12 enabling switch circuit 2 neg 4 grey gt 17 not used n c 7 i 9 not used n c 5 10 not used 5 violet gt 11 TD CAN 1 blue gt 13 TD CAN 2 white gt 14 RD SGND 3 orange gt 15 RD not used 6 red gt 16 K1 17 pin circular connector Crimp contacts connec
36. gency stop circuit 2 5 grey pink lt 5 Emergency stop circuit 2 GND 6 red blue lt 6 GND_IN 2 black lt 2 TD tansmit blue TD transmit white RD receive orange RD receive red Powerfail 11 violet lt 11 Shielded signals TD TD RD RD K1 K2 ea ARS TTPINSASOOK view from view from connector side connector side TON ON Je e 2 12 1 d gt Crimp contacts Crimp contacts Omg 12 2 a o 16 4x female contacts DSUB 0 08 0 22 mm 4x male contacts DSUB 0 08 0 22 mm e JP 13 17 9 AMP 5 166052 1 AMP 5 166054 1 17 3 i 15 pin 13 to 16 according to the table pin 13 to 16 according to the table 8 14 ef 13x female contacts DSUB 0 2 0 56 mm 13x male contacts DSUB 0 2 0 56 mm S a AMP 66504 3 AMP 5 166053 1 J 5 Si other pins according to the table other pins according to the table 7 a et ae 45 Dust cover l L LI 2or4m 6 56 or 13 12 ft K1 17 pin coninvers jack female K2 17 pin coninvers jack male Intermediate cable KeTop ICxxx 67 KEBA 2005 KE BA Accessories KeTop T40 Download Cable KeTop XD040 The download cable XD040 is available with a length of 4 m 13 12 ft and plugged into the serial port connector S2 in the cable entrance area of the KeTop or into the X6 of the KeTop CB23x Gatewaybox The cable is used for downloading software and for debugging Handheld Terminal Gateway box Download cabl
37. grease and lubricants Twin shell extremely sturdy housing Drop tested on industrial flooring from a height of 1 5 m 59 in Operating and Display Panel Membrane keys with tactile feedback 2 status LEDs Buzzer in upper part of housing one LED per key for user guidance Backlit STN LC display with 128x64 pixels 20 columns 8 lines User s Manual version 1 6 material no 61160 9 KEBA 2005 KE BA Brief Description KeTop T40 Hardware e CPU Hitachi H8 2144 e Memory 1 MB flash 128 kB SRAM e Interfaces RS 422 A RS 232 C and RS 232 C debug 10 User s Manual version 1 6 material no 61160 KEBE KEBA 2005 Handheld Terminal Safety Precautions 2 Safety Precautions The device was developed manufactured tested and documented in ac cordance with the applicable safety standards If you follow the instructions regarding safety and use as described in this manual the product will in the normal case neither cause personal injury nor damage to machinery and equipment The instructions contained in this manual must be precisely followed in all circumstances Failure to do so could result in the creation of potential sources of danger or the disabling of safety features integrated in the handheld terminal Apart from the safety instructions given in this manual the safety precau tions and accident prevention measures appropriate to the situation in question must also be observed
38. ice see chapter Technical Data must also be fulfilled during transport User s Manual version 1 6 material no 61160 69 KEBA 2005 JC EG Technical Data KeTop T40 12 Technical Data General data Nominal supply voltage Supply voltage range Maximum interruption time of supply voltage Power consumption Safety class Environmental conditions Operating temperature Storage temperature Relative humidity non condensing Vibration resistance operation Shock resistance operation Housing Construction Flammability class Dimensions Diameter Total height incl handle Protection degree Weight Display Type Size Resolution Representation Background lighting Keypad Operating elements Processor and interfaces 24V DC 18 V DC to 32 V DC lt 10 ms It EN 61131 4 32 W 240 mA at 18 V DC 180 mA at 24 V DC Inrush current max 5 6 A with limitation of current Ill in accordance with EN 61131 2 and EN 50178 0 to 50 C 32 F to 122 F 20 C to 70 4 F to 158 F 5 to 95 IEC 60068 2 6 5 Hz lt f lt 9 Hz with 7 mm 0 276 in 9 Hz lt f lt 150 Hz with 2 g 0 0044 pound 25 g 0 055 pound 11 ms IEC 60068 2 27 Twin shell ABS housing UL94 VO 250 mm 9 84 in 125 mm 4 92 in IP65 approx 1000 g STN LC display 2 7 60 x 30 mm 128x64 pixels 20 columns 8 lines monochrome LED membrane keypad 32 key
39. ide of a KeTop CB2xx gatewaybox So the gatewaybox can be easily snapped onto a DIN rail DIN Rail Holder Mounting Set DIN Rail Holder fixed on the rear side of the gateway box DIN Rail Holder Mounting Set for gatewaybox User s Manual version 1 6 material no 61160 63 KEBA 2005 KEBA Accessories KeTop T40 Use of Connection Box Control cabinet Connection box KeTop CB211 Power supply E stop enabling switch ci Data line D Dust f cover A max wall thickness 5 mm 0 1969 in H gt a Ju AA du OW III _ H d KeTop IC240 or Opening for jack Ba KeTop1C220 p oa a Pa 1 Server 0 984 in 0 00394 in Connection box KeTop CB211 in control cabinet Minimum Bending Radius of Cable min 130 mm 5 118 in min 100 mm 3 937 in wt gt e y de K S N A 4 y K1 h 4 Required minimum distance outside and inside the control cabinet 64 User s Manual version 1 6 material no 61160 KEBAN KEBA 2005 Handheld Terminal
40. ing the enabling switch or in case of a defect the out put relays K1 and K2 will return to their initial position again The forced guided output contacts 13 14 and 23 24 will open The out put relays will energize again only after both enabling channels have been deactivated and simultaneously activated once again In this way the enabling switches avoid that one single error makes the safety function inoperational A single error will be recognized at the next cycle at the latest User s Manual version 1 6 material no 61160 21 KEBA 2005 KE BA Safety Elements KeTop T40 Example of Connection with ELAN SRB NA R C 27 S1 Control Relay KeTop 2 enabling switches with 3 positions and 2 circuits each a lr ae bea Ll Evaluation electronics on connection box Male connector X1 on connection box Connection box X2 Male connector X2 on conncection box 24V Ke DS Ka ED2 ED2 24VDC L GND Rear side of component K4 L leno leon JEDI 7 KB Terminal block socket K4 on connection box L1 min 0 3 mm Cu 13 23 33 41 K1 Short circuit detection K2 S4 K3 K3 L14 14 24 42 KA KB Notes 1 All contacts of KA and KB must be forced guided 2 S4 and S1 on the rear side of the component must be se
41. l Bracket Ree E 57 Height adjustment de EE 58 te tee lee ET 59 Construction de dan se an a nn nennen 59 Interior view iii 60 Technical data of the connection terminals 61 Drilling template for wall mounting 62 DIN Rail Holder Mounting Set KeTop DR200 63 Use of Connection BOX sac escisssciines csssccesdsccadtneensncnsanvncenetanticobetcanisanedaidanssecsindsiened 64 Minimum Bending Radius of Cable 0 ceeceeceeeeeeeeeeeeeeneeeeeeeeaeeeeeeeneeeeeeeaes 64 Technical Data of Connection Box KeTop CB 65 Connection Gable KeTop LISER eege nn eege Edge 66 Intermediate Cable KeTop ICXxx su 67 Download Cable Ke op RR E EE 68 11 Transport Conditions ss cs 69 12 Technical DATA ee EE 70 13 CE conformity and standards 72 CE SD OS ee te 72 Standards EE 72 6 User s Manual version 1 6 material no 61160 KEB KEBA 2005 Handheld Terminal Brief Description 1 Brief Description The handheld terminal KeTop T40 is a portable operating and display panel for industrial application Thanks to its rugged design and optimized ergo nomical features it is suitable for a great variety of tasks e Operator panel for machines and plants e Teach and programming panel for robots e Start up device for drives e Handheld operating device for machine tools The configuration of the KeTop T40 i
42. lling the entire display 128 x 64 pixels require a memory of approx 1 kB If only bitmaps of this size are used it will not be possible to store 1000 bitmaps in the memory since the maximum storage ca pacity of 320 kB is exceeded User s Manual version 1 6 material no 61160 39 KEBA 2005 KEBI Configuration of KeTop KeTop T40 e Only uncompressed 2 color b w Windows bitmaps may be used 40 User s Manual version 1 6 material no 61160 KEBA KEBA 2005 Handheld Terminal Configuration of KeTop Texts Depending on the number of configured variable fields up to 8143 texts with a length of one line each can be defined These texts are stored in the KeTop and can later be displayed by means of a simple PLC command Textspeicher Projektierungssoftware Nr Text 0 Var Nr 100 1 Datentyp UINT8 2 Format DEC 3 VO Typ OUT 4 H he cm H he 1999 Text call from text memory Configuring Variables in a Text It is possible to configure several variables in a text line The positions of the variables must be identified by specific characters for input or output fields Representation on Field type I O type of variable Characters for fields KeTop display without numerical value Output field OUT H em Blank Input field IN ad 3 Input output field IN OUT Aa These alternative characters enable placing one variable field after the other e g
43. ls has been added sam LL 48 Chap Display character set has been actualized sam ns Chap Diagnosis Menu The items Display and COM Test has sam been added LL 55 Chap Setup Menu The item Parameter has been added sam 55 Chap Info Menu The item Software has been added sam LL 56 Chap System Errors The item Time has been added sam 60 Chap Connection diagram The drawing has been changed 1 sam LL 65 Chap 11 Transport conditions has been added sam Chap 12 Technical data sam GC Vibration resistance has been changed and the item Maximum interruption time of supply voltage zugef gt Interfaces RS 232 C has been added cable IC xxx has been corrected as follows S19 pin 6 red gt pink 19 pin 8 green brown gt brown green 19 pin 9 white grey gt white green V1 2 V1 3 1 10 02 The notes have been adapted to the ANSI 2535 4 standard in the sam entire document The new caution notes are shown and described on page 2 All notices and caution notes have been classified as DANGER WARNING CAUTION and CAUTION and are represented in the new layout The former CAUTION symbol does not exist any more The ESD note remains as before The Notice too remains and is of informative nature only pf The colors of the connection cable TT xxx and the Intermediate sam 65 Chap Technical Dat
44. mm mm 2 AWG 0 14 1 5 0 14 1 5 28 16 flexible with wire end ferrules without with plastic sleeve mm 0 25 1 5 0 25 0 5 Grid dimension 3 81 Insulation length mmz 7 Tightening torque Nm 0 22 0 25 PHOENIX order data User s Manual version 1 6 material no 61160 Gateway PHOENIX terminal block Type Part no X1 MCVR 1 5 6 ST 3 81 1827169 X3 MCVR 1 5 7 ST 3 81 1827172 X4 X4B MCVR 1 5 10 ST 3 81 1827208 Notice e Consider the connection capacity of the terminal blocks when selecting the connection cable e Use the following screwdriver to connect the wires to the terminal blocks Blade 0 4 x 2 5 x 80 mm Length 160 mm e Multi line connections 2 wires in one terminal are not allowed Use the X4B terminal block for continuing the field bus 61 KEBA 2005 KE BA Accessories KeTop T40 Drilling template for wall mounting 165 3 155 Drilling template for the Gateway box scale 1 1 62 User s Manual version 1 6 material no 61160 KE BA KEBA 2005 140 Handheld Terminal Accessories For wall mounting we recommend the following screws and materials e Chipboard screw 4 x 40mm Head form flat head Max head diameter 9mm e Recommended rawlplug 6 x 30mm DIN Rail Holder Mounting Set KeTop DR200 The DIN rail holder KeTop DR200 is available as accessory and will be mounted on the rears
45. n of cable shield in a control cabinet User s Manual version 1 6 material no 61160 27 KEBA 2005 KE BA Connection KeTop T40 6 Connection Cable Entrance Area Adhesive label with Dip switch settings for the data interface S6 LL Dip switches to select the RS 422 A or RS 232 C interface on the S6 factory setting RS 422 A H ec RS 422 A RS 232 C connector S6 for communication Main connector S19 Reset button male for rebooting for power supply and control lines d Blind plug Serial port female connector S2 must be used for debug interface RS 232 C fy to ensure for downloading software a impermeability Adhesive label lt for product identification 20004 20000 i Strain relief for connecting cable on left or right side ATTENTION Use blind plug on cable outlet not used and locating errors Anschlussschacht des KeTop T40 28 User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal Connection Cable Routing in Cable Entrance Area After opening the cable entrance area the connecting lines can be routed as described in the following chapters Before opening the KeTop please pay attention to the following safety instructions Instructions for opening the cable entrance area e Lay the KeTop with the display facing down onto a plane and clean
46. n penetrate into the device Check at regular intervals the protective covers of the device if all housing screws are firmly tightened and if the housing or the cable entry is damaged If the device shows any defect please send it including a detailed error de scription to your supplier or the relevant after sales service office When the cable entrance area is open the KeTop is sen sitive to electrostatic discharge Foreseeable Misuse of Enabling Switch Foreseeable misuse means the not allowed fixing of the enabling switch in the enabling position The foreseeable misuse of the enabling switch must be restricted The following measures causing the stop of the machine in the manual mode are recommended Inquiry of the enabling switch when turning on the machine plant and inquiry of the enabling switch when changing the operating mode from automatic to manual The enabling switch must not be in the enabling position The enabling switch must be released within a defined period and pushed into the enabling position again The length of the period must be defined according to the activity User s Manual version 1 6 material no 61160 17 KEBA 2005 KE BA Safety Elements KeTop T40 4 Safety Elements Enabling Switch The KeTop is equipped with two enabling switches one at the left and one at the right side of the device This allows a left and right hand operation of the enabling switch Both enabling s
47. reen weii 10 grey pink H rey pink 11 red blue 6 red blue ms s 1 brown 7 brown mo WR eer 2 yellow 8 yellow 3 green me 12 green grey 17 grey nr w i H violet i violet eE 9 mt J Sp K2 TxD mt blue WAAR blue 2 white 14 white s RxD orange WAAR orange P d 16 red a red A SH SH Dip switches for RS 232 C Connection box KeTop CB211 K1 x1 24 V DC 1 1 24 VDC GND 24 GND_IN E STOP_ES1 34 Emergency stop circuit 1 E STOP_ESi 41 Emergency stop circuit 1 E STOP_ES2 5 5 Emergency stop circuit 2 E STOP_ES2 6 Emergency stop circuit 2 ENABLE ED1 7 Enabling switch circuit 1 pos ENABLE _ED1 81 Enabling switch circuit 1 neg ENABLE ED2 91 Enabling switch circuit 2 pos ENABLE_ED2 10 Enabling switch circuit 2 neg L 3 X3 RS 232 C i External device RxD eal TxD zl 13 TxD 4 RxD 14 sl 15 D GND ip SHIELD E Connection diagram KeTop with RS 232 C via connection box CB211 User s Manual version 1 6 material no 61160 33 KEBA 2005 KE BA Connection KeTop T40 Serial port female connector S2 for Debug Interface RS 232 C This interface will be used for programming the KeTop T40 by the pro gramming software KeTop PS040 For that purpose the download cable KeTop XD040 is available The following interface parameters are defined and cannot be changed
48. rest emergency stop in case of danger This could have fatal consequences if the emergency stop did not function e Emergency stop facilities must remain operational in all operating modes Re setting an activated emergency stop facility must not result in uncontrolled start up of machines or installations e The emergency stop switch does not replace other safety facilities e The emergency stop switch on the handheld terminal does not replace the emergency stop switches to be mounted directly on the machine Enabling Switches Each machine features a normal operating mode and a special operating mode To guarantee the safety in the normal operating mode guards and or operative protection devices which prevent the access are used The special operating modes are used to maintain the normal mode In the special mode the safety must be guaranteed in another way since the op erator must enter dangerous areas of the machine and targeted move ments must be possible In this case a reduced speed of the machine must be defined by means of the risk assessment A movement will only be pos sible if an enabling device is actuated The user must be trained corre spondingly and he must know the details of the intended use according to the operating manual The safety related parts of the control for reducing the speed and for the enabling device must be constructed in a way that they meet the safety category according to EN 954 1 th
49. rotected with a fuse of a maximum of 3 15 A Notice When planning the power supply take into account the voltage drop on the KeTop TT xxx connection cable Specification of power supply lines in the KeTop TT xxx connection ca ble Cross section AWG24 0 24mm Material zinc coated copper strand Line resistance lt 90 Ohm km lt 145 Ohm mile The nominal supply voltage directly on the handheld terminal without KeTop TT xxx connection cable is 24 VDC supply voltage range 18 32 VDC Power consumption 4 32 W 240 mA at 18 V DC 180 mA at 24 V DC Maximum interruption time of supply voltage lt 10 ms It IEC 61131 12 User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal Safety Precautions Emergency Stop Switch The emergency stop switch of the KeTop meets the requirements of the EN 418 It must be designed as an emergency stop of category 0 or cate gory 1 see EN 60204 1 chapter 9 2 5 4 2 on the basis of the risk assess ment for the machine The connection of the positive break contacts to an appropriate monitoring system must meet the safety category which is de fined by means of the risk assessment in accordance with EN 954 1 of the machine e As long as the handheld terminal is not plugged to the machine store the handheld terminal on a place where the operator cannot see it Take into account that the operator would automatically activate the nea
50. s 17 ENABLE_ED2 101 Enabling switch circuit 2 neg Lt 11 not used os x3 RS 422 A External 10 not used 1 db device A RXD 2 A TxD B RXD 31 B TxD 13 A TXD al L A RxD 14 B TXD 5 B RxD 15 6 16 SHIELD SS Connection diagram KeTop with RS 422 A via connection box CB211 User s Manual version 1 6 material no 61160 KEBA 2005 KE BA Connection KeTop T40 General information about the RS 422 A interface e The A terminal of the generator shall be negative with respect to the B terminal for a binary 1 MARK or OFF state e The A terminal of the generator shall be positive with respect to the B terminal for a binary 0 SPACE or ON state To identify the lines the voltage between the lines A and B can be meas ured by means of a voltameter 32 User s Manual version 1 6 material no 61160 KEBA KEBA 2005 Handheld Terminal Connection RS 232 C The communication takes place via the COM module connector S6 in the cable entrance area of the KeTop The RS 422 A interface assigned to the COM 2 interface port is in the soft ware Connection diagram KeTop Connection cable Intermediate cable S19 K3 KeTop TTxxx K1 K1 KeTop IC2xx K2 wii H pink in 1 pink 7 black 2 black s mm en wl E brown green 3 brown green 9 white green 4 white g
51. s This menu item does not start the loading process To switch the KeTop over to the loading mode press and hold the keys 1 and 2 simultaneously when turning on the KeTop until the message Pro gram loader ready appears on the display Parameter No setting values at present Info Menu The info menu is a submenu of the main menu and provides the following functions INFO MENU Hardware Software COM Parameter Hardware Important data of the device hardware are displayed Software Version of software is displayed COM Parameter Set interface parameters System Reset The menu item System Reset included in the main menu restarts the Ke Top This process corresponds to a turning on and off of the device Press ing the two keys 1 and 2 switches the device to the loading mode User s Manual version 1 6 material no 61160 53 KEBA 2005 JC EG Basic Functions KeTop T40 System Errors 54 Fatal system errors can be caused by a defective hardware or an error in the system software no handling error In case a fatal error occurs the following will be displayed Error a b Selles gl lite 2 28 Joen 2E Time dd hh mm ss mse e component number Dies error number Cie module name RARE module revision Besse line number in source code gegen task name D EE additional information Time time between turning on of device and occurrence of error in days hours minutes seconds and milliseconds
52. s with tactile feedback Left right hand operation Customer specific keypad possible 2 status LEDs Two 3 position enabling switches twin circuit Processor Hitachi H8 2144 Memory Flash 1 MB SRAM 128 kB Interfaces RS 422 A or RS 232 C RS 232 C debug interface in the device 70 User s Manual version 1 6 material no 61160 JC EG KEBA 2005 Handheld Terminal Technical Data Accessories Wall bracket KeTop WBO90 KeTop WBO95 KeTop WB100 KeTop WB110 Connection cable KeTop TT025 KeTop TT050 KeTop TT100 KeTop TT150 KeTop TT200 Intermediate cable KeTop IC220 KeTop IC240 Download cable KeTop XD040 Connection Gatewax boxes KeTop CB211 KeTop CB230 KeTop CB232 KeTop CB233 KeTop CB234 KeTop CB235 KeTop CB236 Visualization software KeTop PT001 Start Kit KeTop SK001 Spare parts Service lid KETOP E SD050 User s Manual version 1 6 material no 61160 For stationary operation or storage of the KeTop Wall bracket without cable suspension Wall bracket with cable suspension Wall bracket with height adjustment and without cable suspension Wall bracket with height adjustment and with cable suspension Resistent to twisting bending and foot traffic with 17 pin circular conn 2 5m 8 2 ft 5m 16 4 ft 10 m 32 8 ft 15 m 49 2 ft 20 m 65 6 ft Connection box to connection cable 2m 6 56 ft 4m 13 12 ft not for KeTop T30 4 m 13 12 ft For do
53. s performed by means of the configura tion software included in the KeTop Startkit T40 available at KEBA User s Manual version 1 6 material no 61160 7 KEBA 2005 KE BA Brief Description KeTop T40 Construction Emergency stop switch with mechanical protection 7 Strain relief for connection cable delivered with STN LC display with 128x64 pixels 20 columns 8 the connection cable lines Q esisvevssccuevesiesi Run LED green Error LED red Q oisinn Two 3 position enabling switches left and right 32 keys with tactile feedback and a green LED per twin circuit key Multigrip handle D prisni Detachable cover for insertable labels Cable entrance area lid Gene 8 insertable labels for individual labeling below Blind plug for cable outlet not used label cover to guarantee the degree of protection IP65 Construction of KeTop T40 8 User s Manual version 1 6 material no 61160 KEBAN KEBA 2005 Handheld Terminal Brief Description Ergonomic Features Housing Multigrip handle Round housing Different holding positions Operation by right handed and left handed people Desk top operation Operation in wall bracket The cable outlet can be on the left or right side of the housing Easy to read display Vibration and shock resistance Housing made of non flammable material UL 94 VO impact resistant withstands water cleaning agents alcohol and tensides oil drilling oils
54. s with characters specified in Display Character Set and the fol lowing special keys can be configured Shift Selects a character of the 2 keypad layout level pressing Shift and the corresponding key simultaneously Shift Lock Switches over to the 2 keypad layout level and remains activated until the Lock key is pressed once again or another Lock key Ctrl Lock Alt Lock is pressed Ctrl Selects a character of the 3 keypad layout level pressing Ctrl and the cor responding key simultaneously Ctrl Lock Switches over to the 3 keypad layout level and remains activated until the Lock key is pressed once again or another Lock key Shift Lock Alt Lock is pressed 44 User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal Configuration of KeTop Alt Selects a character of the 4 keypad layout level pressing Alt and the cor responding key simultaneously Alt Lock Switches over to the 4 keypad layout level and remains activated until the Lock key is pressed once again or another Lock key Shift Lock Ctrl Lock Enter Takes over a variable entered following that the cursor jumps to the next input field The value is sent to the PLC ESC Deletes the current input The old contents of the field before the input are displayed again cursor remains in current input field Delete Deletes a character Kb fb Cursor control in case several input fields are available
55. t of 320 mm 12 6 in Take care to hang up the carrier in all 4 points in the height adjustment plate The cable suspension must be mounted on the carrier using the screws delivered with the device Two types of wall brackets are available KeTop WB100 KeTop WB110 Wall bracket without cable suspension Wall bracket with cable suspension Wall bracket WB 110 and WB 100 User s Manual version 1 6 material no 61160 57 KEBA 2005 JC EG Accessories KeTop T40 Height adjustment plate For mounting the height adjustment plate use suitable screws not part of delivery 120 mm 4 724 in zE je ES ES el oN BA Gs es E o o Io TN ek 150 mm Pa ES 5 906 in at 22 mm 0 866 in Lge E ES om NS Height adjustment plate for wall bracket WB110 58 User s Manual version 1 6 material no 61160 KE B IA KEBA 2005 Handheld Terminal Accessories KeTop CB211 Connection Box The KeTop CB211 connection box is used for integration of the KeTop in the machine system It is suitable for wall mounting and can also be mounted on a mounting rail through the use of the mounting rail assembly kit KeTop DR200 The KeTop CB211 connection box has the following connections Construction Leger Status and error LEDs Bunn PG gland M20 for voltage supply enabling switch and emergency stop de PG gland M16 for separate func
56. t to the position 0 A DC DC converter Circuit 1 Circuit 2 S19 k L e L K3 T6 2 3 4 Connection cable KeTop TTxxx Ki 8 12 17 17 pin i coninvers _ 8 7 8 Control cabinet 1 8 12 17 jack Intermediate cable KeTop ICxxx Ka Terminal block socket K3 Enabling of dangerous movement _ J Suggested wiring of enabling switches for safety category 3 with the ELAN SRB NA R C 27 S1 control relay In addition follow the instructions of the operating manual about the SRB NA R C 27 S1 22 User s Manual version 1 6 material no 61160 KE BA KEBA 2005 Handheld Terminal Safety Elements Functional procedure Only if both channels are activated simultaneously by pressing one of the enabling switches both output relays K2 and K3 will energize and the output contacts 13 14 23 24 and 33 34 will close The output relays K2 and K3 will not energize if e only one enabling channel is activated in case of a defect e the tolerance value for the simultaneity period is exceeded e the feedback control loop S11 S12 is open If one enabling channel is deactivated after being simultaneously acti vated by releasing the enabling switch or in case of a defect the out put relays K2 and K3 will return to their initial position again The forced guided output contacts 13 14 and 23 24 will open The out put relays will energize again only after both enabling channels have been d
57. tional ground status as supplied with dummy plugs ds Coninvers female connector for KeTop T100 T50 and T40 connection cable Disses PG glands M16 for data lines Gi PG glands M16 for data lines status as supplied with dummy plugs View and device description of the Gateway box e The connection box and the handheld terminal meet the safety class Ill in ac cordance with EN61131 2 and EN50178 When connecting the handheld terminal make sure that all voltages connected to the handheld terminal are safety extra low voltages and isolated from the low voltage supply system by a safety transformer or a similar facility User s Manual version 1 6 material no 61160 59 KEBA 2005 KE B 1A Accessories KeTop T40 Interior view 17 pin female connector Coninvers for KeTop connection cable Terminal block for power and control lines enabling switch and emergency stop Terminal block for data lines Cable shield clamp with connection surface for cable shield of data lines not used for strain relief of the cable Interior view of connection box 60 User s Manual version 1 6 material no 61160 KE B 1A KEBA 2005 Handheld Terminal Accessories Technical data of the connection terminals The following technical data apply to the X1 and X3 connector terminal blocks already available in the Junction box Connection capacity rigid flexible wire gages
58. tor sie 4xSt contacts DSUB 0 08 0 22 mm _ 11 an AMP 5 166054 1 fie POs pin 13 to 16 according to the table 10 us nine other pins according to the table A ai e 11 pin t fem le connector 130 mm 5 12 in BR vi BT wn vi Glued cable bushing 17 pin circular connector Connect shield K2 N Shield es Ge gt Ethernet 150 mm 5 91 in le 5 10 15 or 20 m 16 4 32 8 49 2 65 6 ft Connection cable KeTop TTxxx 66 User s Manual version 1 6 material no 61160 KEBA KEBA 2005 Handheld Terminal A ccessories Intermediate Cable KeTop ICxxx The KeTop intermediate cable is used to the connect the connection box and the Coninvers jack in the wall of the control cabinet Cables with the following lengths are available e KeTop IC020 2 m e KeTop IC040 4 m User s Manual version 1 6 material no 61160 K1 Intermediate K2 17 pin female cable 17 pin male Description of signal connector ICxxx connector pin No color of wires pin No Enabling switch circuit 1 pos 7 brown lt 7 Enabling switch circuit 1 neg 8 yellow lt 8 Enabling switch circuit 2 pos 12 green lt 12 Enabling switch circuit 2 neg 17 grey lt 17 Not used 10 10 24 V DC 10 1 red lt 1 Not used 9 9 Emergency stop circuit 1 3 green brown lt 3 Emergency stop circuit 1 GND 4 white grey lt 4 Emer
59. ut also entered on the KeTop and transmitted to the PLC Pressing Enter completes the editing process and the value entered is transmitted to the PLC Pressing the Esc key cancels the editing process and the value in the PLC remains unchanged The field for the I O type IN OUT must be identified by the character _ Textspeicher Projektierungssoftware Nr Text Var Nr 4711 Datentyp UINT8 10 Ventil EZE Format TEXT O Typ OUT 100 Offen 101 zu SPS KETOP Display Ventil Text Nr 10 Ventil Offen Var Nr 4711 mit Wert 100 gt Ventil Zu Var Nr 4711 mit Wert os Display of text in an output field for variables User s Manual version 1 6 material no 61160 43 KEBA 2005 KE BA Configuration of KeTop KeTop T40 Examples of output fields for variables Output field Data type Format UO type eh vari Display for variables aD e decimal ER HH A UINT16 DEC OUT 1 00 0 05 OUT 0 01 FLOAT32 DEC E to 1 234 1 23 43 78 43 78 85 01010101 HHHH UINT16 31548 7B3C 45054 AFFE Keypad Assignment One two three or four codes may be assigned to each key Following the functionality of a PC keyboard one of the 32 keys must be assigned as Shift key in case of a double assignment In case of a triple assignment an additional Ctrl key must be defined If 4 codes are assigned to one key an additional Alt key is required Configurable Keys The key
60. witches are equivalent and parallel switched So for enabling only one of both enabling switches must be acti vated The electronic enabling switch realizes the enabling equipment as safety function for machines in special operating modes The enabling switch is only a part of this equipment The enabling switch consists of a 3 position operating element and a se perated evaluation electronics An essential feature are the continuous two channel circuits beginning from the actuating elements up to the connecting terminals For the evaluation circuits different technologies and circuits are used Due to the electronic switching contacts their lifetime does not de pend on the load provided the nominal values of the load ohmic inductive and capacitive are not exceeded Functioning The actuating element consists of two symmetrically arranged slides The position of these slides is detected by electrical switches and transmitted to the evaluation electronics Positions of enabling switch Position Function Enabling switch Contacts 1 home position is not pressed enabling outputs are open 2 enabling is pressed enabling outputs are closed panic is pressed strong enabling outputs are open 18 User s Manual version 1 6 material no 61160 KEB KEBA 2005 Handheld Terminal Safety Elements For the enabling switch the following switching sequences are possible
61. wnloading software and for debugging via S2 KeTop or via X6 KeTop CB23x KeTop CB23x not for KeTop T30 Connection box for separating the data and control lines Gateway box for connecting to CAN via the RS 422 A interface Gateway box for connecting to CANopen via the RS 422 A interface Gateway box for connecting to DeviceNET via the RS 422 A interface Gateway box for connecting to INTERBUS via the RS 422 A interface Gateway box for connecting to PROFIBUS DP via the RS 422 A Gateway box for connecting to PROFIBUS MPI via RS 422 A Only for KeTop T100 and KeTop T50 zenOn 5 50 Manuals English German on CD SDK for Windows CE Programming tool KeTop PS040 Demoapplication zenOn 5 50 Demoapplication PLC Service lid of cable entrance area with seal and attachment material 71 KEBA 2005 KE BA CE conformity and standards KeTop T40 13 CE conformity and standards CE conformity The CE marking indicates that this KEBA product complies with all applica ble directives of the European Community For this handheld terminal these are the EMC directive RL 89 336 EG and the machinery directive RL 98 37 EG As defined in the machinery directive this device is considered to be an safety component The standards used for presumption of conformity are contained in the next chapter A declaration of conformity in agreement with the above mentioned direc tives has been delivered and can be viewed at KEBA in
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