Jumbo Series User Manual - Vacuum
Contents
1. a Place the vacuum applicator over the valve of the container and slide the sliding valve towards the lid to open the valve f E e 6 Pressthe Key The vacuum pump starts to run and the container is vacuumed J E aa 7 When the vacuum meter reaches 1 then the container is fully vacuumed A gt 8 Press the Key to stop the vacuum pump 9 The vacuum applicator can now be removed from the lid by sliding back the slider 10 The container is now ready for cool storage 11 If the machine needs to be used for normal applications then the hose can be removed from the extraction opening and the normal program mode can be selected by pushing twice the SELECTOR key Version 06 03 JUM EN 30 gt HENKELMAN vacuum systems NOTES MAINTENANCE SCHEDULE Version 06 03 JUM EN 31 USER MANUAL JUMBO SERIES H N El N AN Removal tools front panel With every machine we ship out we enclose two special tools to make it possible to remove the front panel The tools slide in the slots at the bottom side of the front panel Now lift it a little and pull it towards you Version 06 03 JUM EN 322. A IMPORTANT BEFORE AND DURING MAINTENANCE The machine must always be completely voltage free before any maintenance is carried out on it Always remove the plug from the wall socket fthe machine is not functioning properly or if it produces strange noises turn it off immediately with the ON OFF switch and contact the supplier or Henkelman BV When cleaning transparent lids NEVER use cleaning agents containing solvents Check at least once a week if there are cracks in the lid In case of cracks turn off the machine immediately and contact the supplier or Henkelman BV High pressure cleaning is not permitted for cleaning the machine High pressure cleaning can cause considerable damage to electronic and other parts of the machine Water may never be permitted to enter either the extraction nozzle of the chamber or the blow off hole of the pump This would cause irreparable damage to the pump Larger services must always be carried out by an authorised supplier The JUMBO machines are designed for a maximum of 5 hours per day The supplier or Henkelman BV cannot be held responsible for any malfunctions or defects if these operating limits are clearly exceeded without consultation machine must be moved or transported in an upright position The machine may NOT be tilted as this can cause damage to the pump The supplier or Henkelman BV cannot be held responsible for any malfunctions or defects if the maintena
3. 1 Remove the sealing bar from the holders by unscrewing the screws 2 Remove the teflon tape from the sealing bar 3 The old sealing wire can be removed by unscrewing the clamp bands and pulling the wires from the plate or groove 4 Degrease the sealing bar with a clean cloth 5 Cut anew piece of sealing wire to the length of the sealing bar plus about 15 cm 6 inches 6 Push one end of the wire through the clamp plate or grooves on the side or bottom of the sealing bar and screw down Unscrew and remove sealing wire 7 Clamp the sealing bar with the top facing down in a vice and pull the sealing wire through the clamp plate or groove on the other side of the sealing bar 8 Pull the wire taught with a pair of pliers and screw it down at the same time Ensure that the wire is pulled tight and straight prior to screwing down the wires 9 tis handy to use a pair of pliers as a lever for optimal wire tension Grip the end of the sealing bar in a vice and tension the wire by pressing the bar down Screw sealing wire down 10 Cut the protruding wire ends off on both sides directly past the screws under a clamp plate Cut a piece of teflon tape as long as the sealing bar plus about 5 cm x 2 inches Stick new teflon tape straight over the new sealing wire Ensure that the teflon is straight on the sealing bar and that the sticky part is stuck on the side Ensure that the teflon is stuck on the bar smoothly an
4. vacuum systems USER MANUAL JUMBO SERIES HENKELMAN BV Adress Veemarktkade 8 D 9 5222 AE s Hertogenbosch The Netherlands Postal Address Box 2117 5202 CC s Hertogenbosch The Netherlands Tel 31 0 73 621 3671 Fax 31 0 73 622 1318 E mail info henkelman com Internet http www henkelman com Version 06 03 JUM EN This manual is for the JUMBO series The general instructions apply to the models in this category Henkelman B V cannot be held responsible for any damage caused by deviating machine specifications This manual has been compiled with the utmost of care Henkelman B V accepts no responsibility for any errors in this manual and or the results of misinterpretation of this manual Henkelman B V is not liable for damages and or problems that arise from using spare parts that are not supplied by Henkelman B V Henkelman B V reserves the right to change specifications and or spare parts without prior notification All rights reserved No part of this publication may be reproduced by photocopy printing or in any other way without prior consent from Henkelman B V LIABILITY 1 We exclude all liability in so far as it is not provided for by law 2 Our liability shall never exceed the total amount of the order in question 3 Barring the generally applicable legal rules of public order and good faith we are not liable to pay for any damage of any sort whatsoever directly or indir
5. then the settings can be changed again per second Sealing function The seal function setting can be increased or decreased with a maximum of 6 0 sec and a minimum of 0 5 sec If while changing the seal function setting the STOP VACUUM or STOP key is held down then the first 0 5 seconds will be incremented or decremented per 0 1 second Then intervals of 1 0 second will appear If the key is released then the settings can be changed again per 0 1 second Service programs control panel The control panel is also equipped with a number of service programs that can be useful during regular maintenance or repairs The conditioning program for the pump is the most used service program see explanation on page 15 Contact the supplier or Henkelman BV for more information about the use of other service programs Version 06 03 JUM EN 13 MACHINE MAINTENANCE GENERAL Regular thorough maintenance is essential for extending the machine s life for preventing malfunctions and for achieving an optimal packaging result If the machine is used intensively more than 5 hours per day then it is a professional service is recommended every 6 months In other cases one complete service per year is sufficient depending on location environment and products There are however also small maintenance activities that must be carried out more regularly and that the user can do himself The following page contains an overview of these activities
6. are part of the general terms and conditions of sale which will be sent to you if requested Version 06 03 JUM EN 2 CONTENT USER MANUAL INTRODUCTION LIABILITY GUARANTEE d 9 CONTENT USER MANUAL ____ nnne MACHINE REGISTRATIE gt IMPORTANT FOR INSTALLATION READ THIS FIRST IMPORTANT FOR INSTALLATION READ THIS FIRST WARNING LABELS IMPORTANT MACHINE PARTS 0 0 2 2 2 2 24 4 STARTUP AND OPERATION 14 2 ON OFF switch Start the machine Standard user operations OPERATING PANEL Control panel version Control panel layout Control panel use MACHINE MAINTENANCE General Important before and during maintenance Standard maintenance schedule Vacuum pump maintenance Seal system maintenance Silicone holder and lid gasket maintenance List of maintenance parts TECHNICAL SPECIFICATIONS ELECTRICAL DIAGRAMS gt eee nnn nnn Error code PNEUMATIC DIAGRAMS 1 22 PROBLEM SOLVING J SPECIAL APPLICATIONS Packaging liquid products External vacuuming of food containers MAINTENANCE SCHEDULE NOTES _ menn REMOVAL FRONT Version 06 03 JUM EN aon O FP N 23 24 26 27 29 R I NAL 5 cuum system USER MANUAL JUMBO SE
7. level indicator sticker Oil types and amounts It is important to use the correct type and quantity of oil for the pump The wrong type or too much oil could damage the pump The ambient temperature where the machine is operated is also important for the type of oil See amounts and types with related ambient temperatures in the table on the next page Examples of supplier brands for the standard types of oil are Shell Vitrea Aral Motanol GM BP Energol CS or Texaco Regal R O with related viscosity numbering If the machine is used outside normal specifications regarding ambient temperature contact the supplier or Henkelman BV Version 06 03 JUM EN 16 Ambient temperature Machine Type Pump Filling Standard Cold Hot Capacity litres Cil type Cil type Cil type 10 30 5 10 30 40 MINI JUMBO 004m h 0 05 Viscosity VG 22 VM 22 VS 22 JUMBO PLUS 008 m3 h 0 2 Viscosity VG 32 VM 32 VS 32 JUMBO 35 JUMBO 42 016 m3 h 0 3 Viscosity VG 32 VM 32 VS 32 Machines are supplied with standard type oll Inspect and change oil exhaust filter There is an oil exhaust filter in the pump that absorb and filter oil vapours The filter will become saturated after a period of time and needs to be replaced This is on average between 9 and 18 months When the filter is saturated it is no longer possible to achieve maximum vacuum and the machine starts smoking Oil exhaust filter housing types Filter housings are at the rear of the
8. machine MINI JUMBO JUMBO PLUS JUMBO 35 42 oil exhaust filter MINI JUMBO JUMBO PLUS MINI JUMBO JUMBO PLUS Take care that the filter gasket does not remain behind when removing the filter Take care that the filter gasket is correctly placed on the new filter Open the back Remove the old filter from the housing Slide the component board to the back Place the new filter in the housing Unscrew the filter Screw the filter on again Version 06 03 JUM EN 17 Change oil exhaust filter JUMBO 35 JUMBO 42 Unscrew the cover from the filter housing Open the rear of machine for the pump Remove tensioner and filter from the housing Release the tensioner with a spanner The filter is visible clamped behind a tensioner Position and clamp the new filter ensure that the seal ring is in position in the housing Screw the cover back onto the housing Screw the back plate back onto the machine Ensure that the sealing ring does not remain behind when removing the filter Pumps and housing can have a different appearance but the principle of replacing them remains the same Take care that the correct type of filter is used for the pump type see page 29 for correct type of filter for the type of pump It is advisable to have the suppler do this service SEAL SYSTEM MAINTENANCE y The seal system for the JUMBO series is a single 3 5 mm convex sealing wire The seal quality is partially dep
9. manual contains relevant information and instructions for starting up maintenance and applications If problems arise with the machine that could have been avoided by referring to this manual then the guarantee expires Henkelman BV wishes the customer lots of pleasure for an extended period from the purchase of the machine If there are any problems or questions then the customer can always approach the supplier or Henkelman BV ENVIRONMENT The machine must be moved or transported in an upright position The machine may NOT be tilted as this can cause damage to the pump Place the machine on a flat level floor This is essential for problem free operation of the machine Enough space must be left around the machine for good ventilation The space must be at least 5 centimetres The ambient temperature in which the machine is operated must be between 5 C and 30 C When operating the machine in other ambient temperatures the user must contact the supplier or Henkelman BV for advice NEVER place the machine directly next to a heat source or a steaming device for example a combo steamer dishwasher or stove POWER EARTH Check that the voltage stated on the machine tag is the same as the mains voltage Always connect the machine correctly to an earthed socket to avoid danger for fire or electrical shocks earth connection is green yellow The power cable must always be free and nothing may be placed on it Replace the power cable
10. the display could read OIL This means that the operating hours counter is turned on and the set number of operating hours has elapsed The hour counter is turned off by default but the client supplier can use it as a reminder for regular maintenance activities When Oil is displayed the machine can be still be used as usual but it is advisable to either turn off the hour counter or to reset it Contact the supplier or Henkelman BV for more information about setting or turning off the operating hours counter Version 06 03 JUM EN 9 STANDARD USER OPERATIONS FOR THE MACHINE 1 Turn the machine on with the ON OFF switch Warm the pump up with the condition programme if the machine has stood idle for some time instructions page 15 Fill the vacuum bag with product Select the correct format bag that easily fits around the product but is not too large for the product Ensure hygienic conditions during this operation Packaging materials product and hands must be clean and if possible dry Lay the vacuum bag in the chamber The open side must be laid over the sealing bar The bag may however not extrude from the chamber If the product is a lot lower than the height of the sealing bar then insertplates that are supplied standard with the machine can be used This makes the operation easier and reduces the cycle time The vacuum bag must be placed over the sealing bar without any folds Multiple vacuum bags can be placed over the s
11. 03 JUM EN 8 iS m ms A Pe E dm ORIGINAL USER MANUAL JUMBO SERIES H NKE MAN V y 5 STARTING AND OPERATING THE MACHINE ON OFF SWITCH The ON OFF switch is used to turn the machine on and off before and after operation CAUTION The ON OFF switch does not completely remove all power from the machine The power cable must be unplugged from the wall socket to remove all power from the machine Ensure that the machine is completely without power during maintenance and repair activities is When the machine is turned on with the ON OFF switch then the pump only runs during the vacuum cycle START MACHINE When the machine is connected then the machine can be turned on using the ON OFF switch When starting the machine two codes first appear in succession on the display before control switches to user mode The first code indicates the control software version The second code indicates the machines active options Note both codes on page 4 of this manual as they are important for the supplier or Henkelman BV when making enquiries and or if any problems arise After switching to user mode the machine is ready for use If the machine is new or has not been used for an extended period then it is important to run the conditioning program for the pump 15 minutes to maintain the pump For instructions on the conditioning programme see page 15 After switching to the user mode
12. CAL DIAGRAMS Control Current Diagram 24 VOL NO FUSE F1 MICROSWITC SWITCH Cc CH C WITCH K1 K1 NJ Volt TAL PA CTIO N DIAGRAM NEL V D rvang van u R GC NA E i E 2 HENKELMAN Artikel nummer acuum systems 4 Verval voor Main Current Diagram A BROWN NSIC Datum olt E T nummer 5 MIB ra Diagrams are shown for standard configurations Version 06 03 JUM EN 24 List of fuses Fuses have been placed where the power comes onto the component board Fuses have been placed on transformers control and seal Two fuses have been placed on the control circuit Due to different mains voltages and machine models there is a variety of fuse types that can be present in the machine Refer to the specifications of the relevant component for the correct types and values of fuses for replacement or contact the supplier or Henkelman BV always be of the same type with the same value as the fuses being replaced Caution to avoid fire and or other irreparable damage to the machine replacement fuses must Spanning Caution the maximum allowable
13. RIES EJH A PRIOR TO STARTING TO USE THE MACHINE MACHINE REGISTRATION TO BE COMPLETED BY THE USER Register the machine using the following data This information is necessary if the supplier or Henkelman BV is contacted concerning questions or references about the specific machine DATA ON MACHINE TAG Relevant data for answering questions can be found on the machine tag The machine tag is located at the rear of the machine Note down the following data es EN KELMAN C 1 MACHINE TYPE vacuum Conformite Europeene Henkelman B V Telephone 31 0 73 621 3671 Box 2117 Fax 31 0 73 622 1318 5202 CC s Hertogenbosch E mail vacusys henkelman com The Netherlands Internet http www henkelman com 2 MACHINE NUMBER MACHINE NO MACHINE TYPE JUMBO 42 Machine no 123456789 Tension 230V 1 50Hz Year 2004 Current 4 5 amps Power 0 6 kW 3 VOLTAGE TENSION CONTROL PANEL DATA When starting the machine two codes first appear on the display in succession before control switches to user mode The first code indicates the software version of the control software and the second code indicates the options active Write both codes in the space below CODE 1 AG d 5 NNNM Version 06 03 JUM EN 4 A IMPORTANT FOR INSTALLATION READ THIS FIRST GENERAL First read this manual carefully before the machine is put into operation This
14. correct on the sealing bar correctly sealed The sealing time is too long or too short The silicone rubber in the silicone holder is damaged or worn The teflon tape is damaged The inside of the vacuum bag opening is contaminated or greased Place the vacuum bag neatly and smoothly on the sealing bar Ensure that the opening of the bag is always within the vacuum chamber Adjust the sealing time longer or shorter Replace the silicone rubber Replace the Teflon tape Clean the vacuum bag s opening In the case of other problems or questions contact the supplier or Henkelman BV Version 06 03 JUM EN 28 REMARKS ON SPECIAL APPLICATIONS PACKAGING LIQUID PRODUCTS The machines can be also used for packaging liquid products like soups or sauces During this process the vacuum process must be carefully monitored through the lid The STOP VACUUM key must be pressed as soon as bubbles appear in the product the saturation point same as boiling point has then been reached The saturation point of liquids is reached at a certain ratio of low pressures and high temperatures see the example table for water below The saturation point will be reached sooner in the vacuum process when packaging liquids with a high temperature the amount of vacuum will therefore be less Henkelman recommends therefore to first cool liquid products before packaging By so doing an optimal vacuum can be achieved for the product Saturation poi
15. d without folds Cut the teflon tape off so that the sticky part does not get stuck on the sides of the Pull the wire tight in clamps but that the teflon extends over the top of the clamps second clamp plate using a pair of pliers and a vice 4 Place the sealing bar back in the machine Ensure that the sealing bar is properly clicked onto the holders or that the screws are hand tight screwed in Cut off the ends of the sealing wire and stick teflon tape tightly on the beam without folds See page 22 for correct parts and quantities Version 06 03 JUM EN 19 Remove teflon tape Unscrew and remove sealing wires Replace the teflon tape Screw down new wires onto clamping plate Pull wires taught using a pair of pliers and a vice and screw the wires down on the clamping plate Version 06 03 JUM EN Remove the sealing bar from the holder by releasing the click system Remove the teflon tape from the sealing bar The old sealing wires and cut off wires if applicable can be removed by unscrewing the clamp see illustration and pulling the wires from the grooves Remove the teflon tape that is attached to the top of the sealing bar and stick a new piece of teflon tape to the bar of the same length after having degreased and cleaned the bar with a dust free cloth Cut a new peace of sealing wire or cut off wire to the size of the sealing beam plus about 15 cm x 6 inches If 2 sealing wire
16. ealing bar if the sealing bar is longer than the opening of the vacuum bag Vacuum bags may not however be laid on top of each other on the bar Set the correct value for vacuum and sealing functions See page 13 for setting the function values Close the lid and the machine automatically runs through the full cycle of installed functions The lid opens automatically when the last function ventilation has finished If necessary the cycle can be fully or partially interrupted by pressing the VACUUM STOP key or the STOP key The VACUUM STOP key interrupts the active function vacuum or sealing and automatically continues with the next function The STOP key interrupts the entire cycle and goes immediately to the ventilation function The packed product can be removed from the machine SAFETY and PRODUCT PROTECTION The packing process can be partially or fully interrupted at all times Stop active function press on VACUUM STOP key Stop full machine cycle press STOP key OPTIMAL AND EFFICIENT PACKAGING RESULT Use the correct format and good quality vacuum bags Maximum 75 product filling in vacuum bag Place vacuum bag fold free over seal beam use correct number in inlay plates in chamber Version 06 03 JUM EN 10 USER MANUAL JUMBO SERIES aH R KEI N CONTROL PANEL CONTROL PANEL VERSION Digitale time control The digital control is implemented with a function program that can be set with diffe
17. ectly including business losses to movable or immovable property or to persons either at the opposing party as at third parties 4 Wearein any case not liable for damages arising from or cause by the use of the product supplied or by the unsuitability of it for the goal for which the other party purchased it GUARANTEE 1 Subjectto the following limitations we give 12 months guarantee on the products supplied by us This guarantee is limited to manufacturing faults that occur and does therefore not cover breakdowns involving any parts of the supplied product that are exposed to any form of wear or usage 2 The guarantee on parts or additions provided from third party suppliers is limited to the guarantee provided us by the third party supplier 3 The guarantee expires if the other party and or third parties engaged by him use the supplied product incompetently 4 The guarantee also expires if the other party and or third parties engaged by him carry out activities on i e make modifications to the supplied product 5 If we replace parts in compliance with the obligations of this guarantee then the replaced parts become our property 6 Ifthe other party does not not sufficiently or not in a timely fashion fulfil any of the obligations arising from the agreement reached between the parties then we are not obliged to provide this guarantee as long as the situation Is occurring The stipulations of the guarantee and liability
18. eek The oil inspection window serves this purpose Top up the oil level if it is too low Replace the oil if it is turbid Oil must be replaced at least once every 6 months 1 Oil fill plug 2 Oil drain plug 3 Oil inspection window Rear view MINI JUMBO Rear view JUMBO PLUS Side view JUMBO 35 JUMBO 42 after opening rear end after opening rear end Draining oil 2 is 4 rect If the oil is white or turbid when checked then it must be replaced Before draining off the oil let the conditioning program run a full cycle The dirt and moisture is absorbed by the oil and the oil becomes thinner making draining Beware of hot oil fumes easier during drainage After the program has ended the drainage plug can be removed CAUTION when unscrewing hot oil fumes can escape The oil now drains from the drain hole an oil pan must be placed underneath When the oil has drained tilt the machine slightly so that all residual oil can drain off After draining the oil drain plug is replaced Filling up oil After draining or if the oil level has dropped oil needs to be filled up The oil fill plug must be removed with the correct size spanner The pump can now be filled with oil Make sure that you add the correct amount see table on page 24 For the models MINI JUMBO and JUMBO PLUS slide the component plate backwards to facilitate filling TAKE CARE to fill with small amounts at intervals Fill the oil level to the top of the oil
19. elman Reference amount HENKELMAN PARTS SPECIFICATIONS REFERENCE QUANTITY length sealing bar 5 cm 1 wire length of sealing bar 15 cm 1 wire length of sealing bar 15 cm 1 wire length of sealing bar 15 cm 1 wire length of sealing bar 15 cm length silicone holder HENKELMAN MODELS REFERENCE LENGTHS PER MODEL in cm MINI JUMBO JUMBO PLUS MINI JUMBO JUMBO PLUS 0320100 JUMBO 35 JUMBO 42 0320215 JUMBO 35 42 Lengths specified are always a little longer and must be cut to the correct length Version 06 03 JUM EN 22 TECHNICAL SPECIFICATIONS MODEL VACUUM LID HOUSING DIMENSIONS PUMP FINAL CHAMBER VACUUM mm m h JUMBO SERIES MINI JUMBO Stainless steel Transparent Stainless steel 330 450 x 295 004 99 80 JUMBO PLUS Stainless steel Transparent Stainless steel 330 450 x 295 008 99 80 JUMBO 35 Stainless steel Transparent Stainless steel 450 x 525 x 385 016 99 80 JUMBO 42 Stainless steel Transparent Stainless steel 490 x 525 x 430 016 99 80 Specifications may deviate with optional models Standard ambient temperature 5 0C 30 C For deviating ambient temperatures see page 17 for special oil specifications Maximum use per day 9 hours Electricity Voltage see machine tag Frequency see machine tag Power see machine tag Electrical connection Maximum fluctuation 10 of the official registered voltage Sound level lt 70 DB Version 06 03 JUM EN 23 ELECTRI
20. endent on the maintenance of the sealing bar and silicone holder The main maintenance activities are the daily cleaning of the sealing bar and silicone holder with a SINGLE SEAL 1x 3 5 mm seal damp cloth and a weekly inspection of the bars with replacement of the sealing wire teflon tape or silicone rubber if irregularities appear on top of the bar or the seal quality is insufficient The models MINI JUMBO and JUMBO PLUS are equipped with a hard tissue sealing bar with clamps on both sides of the sealing beam The sealing bar is attached to the holders with screws d The models JUMBO 35 and JUMBO 42 equipped with anodised aluminium sealing bar with clamps on the bottom of the sealing bar The sealing bar is clicked to the holders The steps for replacing the sealing wire and teflon tape are described on the DOUBIE SEAL CUT OFF SEAL 2x3 5mm seal 1x 3 5 mm seal 1x 1 1 mm cut same following pages The appearance may differ but the procedure remains the The average maintenance cycle of the sealing bar teflon tape sealing wire is at least once every 3 months This indication refers to regular use of the machine and packaging standard products with standard vacuum packaging materials No rights can be derived from this indication Version 06 03 JUM EN 18 Ilf E ana ORIGINAL USER MANUAL JUMBO SERIES F H NKE MAN V y 5
21. he screws are firmly screwed in See page 22 for correct parts and quantities Cut off the ends of the sealing wire and stick Teflon tape over the sealing beam without folds 20 SILICONE HOLDER AND LID GASKET MAINTENANCE Replace the rubber silicone holder The silicone holder must be inspected weekly for roughness on the silicone rubber mainly caused by burning by the sealing wire If irregularities appear then the silicone rubber must be replaced Average maintenance cycle for silicone rubber is at least once every 6 months This indication refers to regular use of the machine with standard products No rights can be derived from this indication Remove the old silicone rubber from the holder Cut a new piece of silicone rubber the same size as the old one The same size is very important too short or too long will cause problems with sealing Place the new piece in the silicone holder Ensure that the silicone rubber is completely and evenly placed in the groove It is also important that the surface of the silicone rubber is smooth after it is in place and is shows no Appearance may differ per model signs of tension but principle remains the same Replace lid gasket The lid gasket ensures that the vacuum chamber is completely sealed during the machine cycle This is essential to achieve a maximum vacuum The lid gasket wears due to the extreme pressure differences and must be replaced regularly Inspect the lid rubber wee
22. immediately if damaged Always disconnect the power if there are problems with the machine or during maintenance prior to starting work on the machine If the machine is stationary for long periods then the power should always be disconnected Version 06 03 JUM EN 5 VACUUM PUMP Check before starting the machine if there is oil in the pump see page 16 NEVER start the machine without oil in the pump Use the right type of oil for the pump see page 17 After moving and or transporting the machine always first check the oil level before re starting operation When starting the machine for the first time or after a lengthy idle period first run the conditioning programme before operating the machine see page 15 AN IMPORTANT FOR OPERATION READ THIS FIRST GENERAL Never pack products that can be damaged during or after vacuum packaging Live oats may never be vacuumed Refer to this manual if in doubt as to the operation and or functioning of the machine If the manual does not offer a solution consult the supplier or Henkelman BV The guarantee and or liability expires if damage is caused by repairs and or changes made by you In the case of malfunctions contact the supplier or Henkelman BV In the case of malfunctions always stop the machine and remove the power cable from the wall socket GENERAL MAINTENANCE It is essential that the machine is serviced regularly to guarantee operation and to keep the machine
23. in optimal condition The maintenance schedule is clearly defined on page 15 The guarantee automatically expires due to overdue or sloppy maintenance Always remove the power cable from the wall socket for maintenance work the machine must be completely disconnected If there are doubts about the maintenance activities or if the machine fails to work correctly always contact the supplier or Henkelman BV Version 06 03 JUM EN 6 TRANSPARENT LID Never locate the machine near a heat source This can cause damage to the lid cracks Never place hot sharp or heavy objects on the lid These can cause damage to the cover cracks in the long run Always clean the cover with solvent free cleaning agents Solvents can damage the lid Check at least once a week if there are cracks in the lid If cracks are visible in the lid then the machine must IMMEDIATELY be turned off and not used again until the lid has been replaced Continuing to work with a cracked lid can cause the lid to implode All guarantees and or liability expire in the case of accidents and or damage caused by working with a cracked lid Replace the transparent cover every 4 years as a precautionary measure as a standard maintenance interval VACUUM PUMP Regularly check the level and quality of the oil in the pump If too little oil or the quality of the oil is bad turbid replace or top up the oil before operating the machine see page 16 Let the pump conditioning pr
24. kly for tears or damage Average maintenance cycle for silicone rubber is at least once every 6 months this indication refers to regular use of the machine on average 5 hours a day and with standard products No rights can be derived from this indication Ensure that the ends of the lid The length of the new lid gasket is measured against the old rubber If the lid gasket line up accurately gasket is too short or too long it can cause problems closing the lid or leak Lid rubbers can vary per model see page 21 The gasket must be placed evenly and without tension in the holder The ends must be cut straight and must be laid tightly against each other to avoid leakage Version 06 03 JUM EN 21 LIST OF SERVICE PARTS VACUUM PUMP PARTS BUSCH VACUUM PUMPS 004m h 008 m h 016 m3 h BUSCH Type 004 m3 h VG 22 008 m h VG 32 016 m3 h VG 32 SEAL SYSTEMS Teflon tape Single seal Mini Jumbo Jumbo Plus Double seal Jumbo 35 Jumbo 42 Cut off seal Jumbo 35 Jumbo 42 Silicone Rubber LID GASKET HENKELMAN MODELS MINI JUMBO JUMBO PLUS JUMBO 35 42 STANDARD OIL Henkelman Reference Litres 0439501 0 05 0439510 0 20 0439510 0 30 46 mm teflon tape 1 x 3 5 mm round wire 2 x 3 5 mm round wire 1 x 3 5 mm round wire 1 x 1 1 mm round wire Silicone 17 x 8 50 60Hz 50 60Hz 50 60Hz 0305515 0305000 0305000 0305000 0305010 0320200 0939000 0939001 0939003 OIL EXHAUST FILTER Henk
25. lay decrementing time per 0 1 second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same 5 Ventilating function After ending the seal function the ventilating function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Display lines moving up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid opens automatically 6 The product is packed and ready to remove Version 06 03 JUM EN 12 Set change function values The following steps must be followed to change the function values for vacuum and or seal Press the FUNCTION SELECT Key to select the required function The function light will light up when the function is selected Press the STOP VACUUM or STOP keys for incrementing or decrementing the function values respectively It takes 0 5 seconds before the value begins to change After changing the value s the machine must run through the cycle once see previous page to record the values Vacuum function The vacuum function value can be incremented or decremented per second with a maximum of 99 seconds and a minimum of 2 seconds If while changing the vacuum function setting the STOP VACUUM or STOP key is held down then the first 5 seconds will be incremented or decremented per second Then intervals of 10 seconds will appear If the key is released
26. nce instructions in this manual are not followed Version 06 03 JUM EN 14 STANDARD MAINTENANCE SCHEDULE FOR THE MACHINE Daily Clean the vacuum chamber lid and housing after use with a damp cloth Be careful that no cleaning agents containing solvents are used Make sure that no high pressure cleaner is used Weekly Check the oil level and replace or top up oil if the oil is turbid or the oil level is too low For instructions see page 16 Activate the conditioning program for the pump at least once a week Check the seal beam for damage Replace teflon tape seal wire if the seal quality is no longer sufficient or if the teflon tape seal wire is no longer taught on the bar For instructions see page 18 19 Check the lid gasket and replace it if the gasket is damaged or stretched For instructions see page 17 18 Inspect the transparent lid for cracks If cracks are visible turn off the machine immediately and contact the supplier or Henkelman BV Every Six Months Replace oil at least once every 6 months Yearly Inspect the oil exhaust filter for saturation If saturated replace the filter For instructions see page 17 18 Contact the supplier for a professional service Four yearly Replace transparent lid and the gas springs Replace seal cylinder membranes VACUUM PUMP MAINTENANCE It is very important to regularly service the pump to ensure extended and correct operation The following activities are esse
27. nt of water relation between the pressure and temperature of the water Vacuum pressure mbar 1000 800 600 400 200 100 50 20 10 5 2 Boiling Point Temperature C 100 94 86 76 60 45 33 18 7 13 A handy tip when packaging liquid products is to use a liquid insertplate so that the product remains at the bottom of the packaging during the vacuuming process and there is less risk of liquid splashing out of the packaging Contact the supplier or Henkelman BV for more information about the liquid insertplate Version 06 03 JUM EN 29 USER MANUAL JUMBO SERIES aH NKEI NA N EXTERNAL VACUUMING OF FOOD CONTAINERS if applicable The JUMBO series can be equipped with an option for external vacuuming of special food containers This system can vacuum special dishes for longer storage life of the food products in the dish The dish has a special lid with valve Contact the supplier or Henkelman BV for more information about the dishes The system for the machine consists of a hose with vacuum applicator Operation External Vacuum Food Containers 1 Startthe machine 2 Place the hose connector over the extraction opening of the machine chamber of the machine 3 Check that the sliding valve on the vacuum applicator is on the side of the hose closed position rm _ 4 Press the conditioning key C appears in the display Press the SELECTOR key until E External vacuuming appears on the display Em f ensem N
28. ntial for correct maintenance If the machine is used regularly then it is advisable to have the pump fully inspected at least once a year by the supplier to ensure extended and problem free operation Contact the supplier or Henkelman BV for more advice and information Conditioning program The conditioning program ensures that the pump is thoroughly rinsed During the programme the pump and oil reaches operating temperature so that the oil can better absorb any moisture and contaminants and filter them The high temperature enables any moisture in the pump to evaporate minimising the risk for corrosion in the pump The program lasts 15 minutes and it is advisable to run it at least once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program the display will display moving dots The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance that the program completes a full 15 minute cycle and therefore advisable only to interrupt the cycle for something urgent It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil Version 06 03 JUM EN 15 USER MANUAL JUMBO SERIES e N ELMAN Changing Oil Filling Up The oil level and oil quality must be checked at least once a w
29. ogram run at least one full cycle before replacing the oil see page 15 Use the right type of oil for the pump when replacing or topping up see page 17 Use the conditioning program at least once a week to enhance correct and long lasting pump operation see page 15 A WARNING SIGNS ON THE MACHINE ONLY use the prescribed power supply voltage AUTION SHOCK HAZARD Insert the plug firmly into the mains wall socket Always connect the machine to an earthed wall socket Always remove the plug during maintenance or when the machine is not in use for extended periods Version 06 03 JUM EN 7 USER MANUAL JUMBO SERIES aH N ELN N IMPORTANT MACHINE PARTS Rear view MINI JUMBO Rear view MINI JUMBO JUMBO PLUS JUMBO PLUS underneath left cover removed 1 Sealing bar in vacuum chamber mounted sealing supports with a click system or screws 2 Silicone holder mounted on transparent lid 3 Lid gasket lid for hermetic seal 4 Gas springs for opening lid after machine cycle MINI JUMBO JUMBO PLUS 1 gas spring in the middle 5 Vacuum Ventilation opening 6 Control panel 7 8 Vacuum pressure meter ON OFF Switch 9 Oil drain plug 10 Oil fill plug 11 Oil inspection window 12 Power cable 13 Fuse holder with fuses 14 Machine tag 15 Warning stickers Appearance of parts and machines can deviate per model from illustrations P Fuse holder Power cable Version 06
30. plugged into the wall socket The main fuse is burnt The ON OFF switch s contact block has come loose The circuit board fuse is burnt The control transformer fuse is burnt The micro switch that is activated when the lid is closed is disordered or faulty There is an internal malfunction The gas spring is faulty The set vacuum time is too short There is too little oil in the vacuum pump The extraction hole at the back of the vacuum chamber is partially covered by the vacuum bag during extraction The lid gasket is worn The oil is contaminated The oil exhaust filter is saturated The pump s extraction filter is blocked The oil exhaust filter is saturated Plug the plug into the wall socket Replace the fuse Ensure the correct value Check this and if necessary re fasten it Disassemble the front panel and replace the fuse Check this and if necessary replace it The micro switch must be properly adjusted or replaced Consult the supplier Consult the supplier Extend the vacuum time Check the oil level and top up if necessary Note the type and quantity Place the vacuum bag closer to the sealing beam Replace the lid gasket Replace the oil Note the type amp amount Replace the oil exhaust filter Consult the supplier Consult the supplier Replace the oil exhaust filter Consult the supplier 27 The vacuum bag is The vacuum bag is being placed not properly and or in
31. rent function values per cycle to be able to pack different products A program cycle is the complete program of set functions vacuum and seal that the machine runs through to package a product The control panel is implemented standard with a conditioning program for the regular maintenance of the pump and two STOP keys for complete function interruption or for only active function interruption There are also a number of built in service programs Contact the supplier or Henkelman BV for more information about these functions The value of the functions can be set for a certain time period The vacuum function can be set to whole seconds with a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds 8 VACUUM e CONTROL PANEL LAYOUT Emm sn 4 1 Display Displays the status of the active function during the run of the program cycle or the set value of the selected function when machine is not running 2 FUNCTION SELECTION Key Select function vacuum or seal for viewing or changing function values The function is selected if the function light is on in front of the function description under the display 3 CONDITIONING PROGRAMME Key Start the conditioning program for pump duration 15 minutes For instructions on the program see page 15 4 FUNCTION Lights A light in front of the function indicates that the function is active during the program cycle or tha
32. s or an extra cut off wire is on the sealing beam then a second sealing wire or cut off wire must of course be cut Place the end of the wire or wires through the groove s on the side of the sealing beam and screw the wires to the bottom Place the sealing bar top down in a vice and pull the sealing wire or wires through the other side of the groove s on the sealing beam Pull the wires tight with a pair of pliers and screw them down at the same time Ensure that the wire wires is are pulled taught and straight with the help of a pair of pliers before the wires are screwed down It is handy to use a pair of adjustable pliers as a lever for optimal wire tension Place one end of the sealing beam in the vice and stretch the wire wires by pressing down the bar Cut off the extruding wire end s on both ends after having screwed it tight Cut a piece of teflon tape as long as the sealing bar plus about 5 cm 2 inches Stick the new teflon tape straight over the new sealing wire wires Ensure that the teflon is straight on the sealing bar and that the sticky part is stuck on the side Ensure that the teflon is stuck on the bar smoothly and without folds Cutthe teflon tape off so that the sticky part does not get stuck on the sides of the clamps but that the teflon extends over the top of the clamps Place the sealing bar back in the machine Ensure that the sealing beam is properly clicked onto the holders or that t
33. t the function is selected for view or change Version 06 03 JUM EN 11 9 STOP VACUUM Key Function during cycle Interruption of the active function during the program cycle The cycle immediately continues with the next function General function Increment the value of the selected function 6 STOP Key Function during cycle Terminates the program cycle completely The cycle immediately switches into the ventilation function General function Decrement the value of the selected function T Vacuum meter Displays the pressure in the vacuum chamber 8 ON OFF Switch The ON OFF switch is used to turn the machine on and off before and after operation The switch turns on all units in the machine Caution the switch does not completely remove all power from the machine CONTROL PANEL USE When the machine is turned on it is ready for use once the two operating codes have displayed Description of the program cycle for digital time control 1 Functions vacuum and sealing are set with the correct values See page 13 for settings 2 Close the lid 3 Vacuum function The machine starts to vacuum the chamber The light in front of VACUUM goes on Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts increasing to the left 4 Sealing function Once the vacuum function is finished the sealing function starts to seal the vacuum bag s The light in front of SEAL goes on Disp
34. voltage fluctuation is 10 of the official voltage stated on the type tag ERROR CODES The control is programmed with an error code This error code indicates there is a problem with the proper function of the lid switch of there is a user fault F1 This code indicates that the cycle lid switch will be interrupted prematurely Example the cover of the machine closes after starting but before sufficient vacuum is present to keep the cover closed the operator lets go of the cover The F1 code will now be shown on the display If this keeps happening please contact the supplier or your dealer Version 06 03 JUM EN 25 PNEUMATIC DIAGRAM Cl Seal cylinder Mi Vacuumpump Pl Vacuumgauge Y3 Seal valve YO Devoc valve H t Na B Jumbo Series M D F Pneumatic diagram E Mat u D Afm dwi a L Tekening nummer C Nabeh EE HENKELMAN A Tolerantie op vrije mater REV volgens Diagrams are shown for standard configurations Version 06 03 JUM EN 26 PROBLEM SOLVING Machine does not work Machine does not work Operating panel is on Transparent lid does not open automatically Final vacuum is insufficient The machine builds up a vacuum slowly Version 06 03 JUM EN The plug is not
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