Manual - Goldair
Contents
1. Assembly Procedure Step 5 Connect the end of the regulator hose to the bottom of the burner gas inlet thread tighten with a spanner and conduct a leak test Procedure located on Page 2 of this manual Fix the burner base to the post by 4x M6 x10mm bolts w r Bolts nm Check whether the connection of vertical post and burner are assembled as instructed and all bolts and nuts are tightened Put the flat washer onto the top of each burner reflector support bolts M8 thread Reflector flat washer Assembly Procedure Step 7 Lay out the 4x pieces of Reflector part 4 as shown Step 8 Secure the Reflector pieces one by one with M5 bolts and nuts Step 9 Once all four Reflector pieces are together install a M6 bolt and nut with 2x washers in the centre Step 10 i Put the Reflector on top of the Burner and insert 4x burner reflector support bolts Assembly Procedure Step 11 Put the Reflector on top of the Burner and insert 4x Burner Reflector support bolts Fit washers into each support bolt and tighten each by M8 castle nut Step 12 Attach the Wheels by lining up holes in Wheel Bracket with corresponding holes in base Be sure that the Wheel Assembly is parallel to the base and fully tighten the bolts Assembly Procedure Step 13 The Patio Heater is intended to be used with a standard 9kg LPG cylinder This is the type of cylinder that can be refilled2. at petrol station or swapped for similar cylinder Place the cylinder in position into the stand ensuring that the cylinder sits flush on the ground inside the unit Take the hose that came with the Patio Heater check that it has a rubber seal on the regulator end of the hose and connect this end to the gas cylinder ensuring that the hose is not twisted You won t need a spanner here Just turn the fitting in an anti clockwise direction and hand tighten as much as you can This should seal it sufficiently It is important to conduct a leak test prior to use Follow leak test procedure Procedure located on Page 2 of this manual Important The hose must not be kinked or twisted Gas Tank md k Regulator Operating your Patio Heater Page 17 If the burner makes hissing sounds when lit it may be burning inside Turn burner off allow it to cool and try again Close the gas cylinder valve after each use Never use the Patio Heater in strong winds Never lay the gas cylinder down always keep upright Never allow the flexible gas supply hose or any electrical cord to come in contact with any heated surface of the Patio Heater Operating your Patio Heater Page 18 Lighting the Patio Heater Lighting the Patio Heater is easy but must be done with due care Make sure that the gas is turned on at the cylinder Purging the Gas Line If a new tank has just been connected please allow at least one minute for the
3. technicians Your Patio Heater should be serviced annually by a certified gas service agent The pressure regulator and hose assembly supplied with the Patio Heater must be used Replacement pressure regulator and hose assembly must be those specified by the manufacturer Replacement parts may be obtained from the manufacturer or your local Patio Heater retail specialist Storage of this Patio Heater indoors is permissible only if the cylinder is disconnected and removed from the Patio Heater The Patio Heater is for portable outdoor use and is not intended for permanent installation or installation in vehicles or boats Maintenance Page 21 Storing your Patio Heater Your Patio Heater is designed to be used outdoors However just like a car you will prolong the life of the Patio Heater if you store it out of direct exposure to the elements when not in use This can be done in many ways e Move the Patio Heater to a covered location If you are storing it in a closed room eg shed or garage you should keep the cylinder away from any other cylinders or any cars boats motorcycles or any other petrol engines e If you dont intend to use it for a few months lightly spray all the surfaces with canola oil or rust protectant This will help protect against corrosion Rust on your Patio Heater from misuse or lack of protective agents are expressly excluded from Warranty Maintenance Page 22 On going Maintenance Your Pat
4. Operating Instructions Outdoor Patio Heater Model GGOH100 GGOH200 Read Me First Outdoor Patio Heater Please read these instructions amp user manual carefully o Take extra care when unpacking and assembling your Goldair Patio Heater Some edges may be sharp from the manufacturing process and may result in cuts if not handled with care o Before attempting to assemble your Goldair Patio Heater ensure all parts are correct and contained within the box as per the components list o Goldair suggests laying out all components on a large flat surface and removing any plastic or protective material before assembling your Patio Heater o Itis vital for optimum use of the Patio Heater that you Purge the gas line prior to attempting to ignite the Patio Heater 7 Yj J J f f f o Do not dispose of packaging until completely satisfied with assembly of your 7 Patio Heater 7 7 Yj G i Please refer to your user manual for operating instructions further information or trouble shooting before you call the Customer Service number listed within the user manual If your Patio Heater has any Stainless Steel please note the following Note Stainless Steel will rust Failure to store clean amp maintain your Patio Heater regularly will result in Stainless Steel tea staining amp rusting Consequently it will not be covered by the warranty Goldair recommends the use
5. air in the gas pipeline to purge out at the High position A 5 minute complete shut off period is necessary before lighting Spark Ignition Push the knob control in and turn it to the PILOT position While holding in the knob control press in the ignitor button You should hear clicking as the ignitor creates sparks to light the gas Once lit hold in the knob control for a further 15 seconds and then release Turn the control knob to the desired temperature position and the main burner will light Note It is recommended that after the Pilot flame lights that the knob control is positioned to low for the first 5 minutes prior to adjusting it to a higher heat setting if desired Difficulty lighting If the burner doesn t light first go check the gas controls and try a couple more times If the burner still does not light wait a few minutes to allow the gas to disperse before trying again If satisfactory operation cannot be achieved consult your retailer before proceeding Note Failure to follow the lighting procedures correctly can lead to a hazardous condition Controlling the flames The knobs have four basic positions Off Pilot High and Low You can achieve any flame height between low and high by rotating the Patio Heater control knob between these positions Checking the flame The Pilot flame can be watched and checked from the small round window with sliding lid located at the bottom of the flame screen to the left of r
6. aterials capable of being ignited and burned Parts Diagram Page 10 P ow d i d ha d a NI i gt i 4 i Gr M I lt Lac i y TE i Wd d i a a J P n ee a y un d a i OE w Reflector El gp _ 4 eis Flame Screen 3 Bumer Base Air Admittance Fences amp Gas Valve Controller Post Tank Housing Gas Regulator and hose Assembly Procedure Note Tools required for assembly 2 x adjustable spanners Medium Philips screwdriver Step 1 Put the 3x Support Posts part 9 in position on the Base part 10 Use 3x M8 x16mm bolts to join the Support Posts and Base Fo Fi gt Square metal support W Step 2 Put the Post part 7 onto the top of the 3x Support Posts part 9 Use 6x M6 x35mm bolts and nuts to connect the Post to the 3 fixed Support Posts and tighten the nuts bolts H Post Assembly Procedure Step 3 Insert gas regulator hose up through the Post with the regulator end at the bottom Put the Tank Housing part 8 through the Post part 7 Ensure the regulator does not fall back inside the Post Tank F housing AJ a r Step 4 Secure the reflector support bolts on the flame screen cap with 4x 60mm length bolts and 4x 8mm washers Connect the bolts and washers to the flame screen Tighten the bolts m E
7. ay still light but the obstruction does not allow full gas flow to the burners NOTE Complications arising from spider and insect webs built up inside gas lines are expressly excluded from Warranty Safety Guide GAS CYLINDER INFORMATION 1 This Patio Heater is designed to be used with a gas cylinder not exceeding 9KG 2 The gas cylinder supply valve must be turned off when the Patio Heater is not in use 3 Gas cylinders must be stored outdoors out of reach of children and must not be stored in a building garage or any other enclosed area 4 The gas cylinder used must incorporate a safety collar to protect the valve assembly 5 Any LPG cylinder not attached to the Patio Heater for use should be stored outdoors and well away from the Patio Heater IMPORTANT 1 When disconnecting and removing the gas cylinder for the purpose of refilling always follow these procedures 2 Ensure that all gas control valve on the Patio Heater and the gas cylinder are turned off before disconnecting the regulator from the cylinder 3 Do not smoke or use a naked flame near the Patio Heater or gas cylinder while disconnecting the gas line between the Patio Heater and gas cylinder 4 Remove the gas cylinder from the enclosure before disconnecting the regulator from the Patio Heater 5 Tighten all connections before placing the gas cylinder back in its enclosure 6 The gas leak testing procedure should be conducted every time the gas c
8. e heavy duty sponges or scouring pads on the exterior of your Patio Heater these products will begin to remove the stainless steel finish resulting in an uneven surface and faster rusting in the future Powder Coated Patio Heater s Overtime dirt and salt may build up on your heater To clean wash with warm hot soapy water Wash off soapy water with warm hot clean water leave to air dry Once dry apply a BBQ protector to stainless steel surfaces this will apply a protective coating on the exterior of the patio heater and assist in repelling the elements Always you use a soft cloth to clean your Patio Heater Never use abrasive heavy duty sponges or scouring pads on the exterior of your Patio Heater these products will begin to remove the powder coated finish resulting in an uneven surface and may result in rusting in the future Troubleshooting Page 23 PROBLEMS CHECK LIST PROBLEMS PROBABLE CAUSES Gas valve may be OFF Pilot will not light Opening blocked Loose connection Debris around pilot Loose connections Pilot will not stay on Thermocouple bad Gas leak in line Lack of fuel pressure Opening blocked Burner will not light ae Thermocouple bad Pilot light assembly bent Not in correct location Position properly and retry GOLDAIR One Year Warranty Your Goldair product has been inspected tested and is guaranteed subject to the following for a period to one year from the date of purchase against defects
9. ed or each time the gas hose and gas regulator have been disconnected Check all gas hose and line connections for damage cuts or cracks each time you use the Patio Heater If the hose shows signs of deterioration or damage complete a leak test to identify any leaks and if required replace the hose The hose must remain free of kinks and sharp bends Never puncture or put stress on the hose or fittings Hose connection is located at the lower front area on the right side wall of the main body of the Patio Heater Replacement hose and regulators can be purchased from your local BBQ retail specialist Leak Test procedure is located on Page 2 of this manual BURNERS The location of the tube burner to the jet is vital for safe operation Check to assure the jet is inside the burner tube before using the gas Patio Heater SPIDER AND INSECT WEBS Some times spiders ants and other insects climb into the tube burners gas lines and other areas of the Patio Heater The insects can spin webs build nests and lay eggs The webs or nests can be very small but they are very strong and can block the flow of gas To avoid this occurring clean burners prior to use after storing at the beginning of your Patio Heater season or after a period of one month with out use Guards are on the air intakes in an effort to reduce this problem but it will not eliminate it An obstruction can result in a flashback a fire in the burner tubes The burner m
10. f a value and with such features as we consider appropriate in the circumstances Goldair Ltd is not responsible for freight forwarding charges losses or damage in transit If service is required after the Warranty period has expired the product should be inspected by a qualified gas service technician Service outside of the Warranty period will be at your cost Consumers Guarantee Act 1993 In accordance with the above act consumers are advised that The manufacturer does not undertake that repair facilities and parts are necessarily available for this product If any of the provisions of the foregoing are contrary to any relevant legislation then that provision shall be deemed to be excluded from the Warranty and the rest of the provisions will continue to apply IMPORTANT Please retain this Warranty card TECHNICAL SPECIFICATION Model No GGOH100 GGOH200 Gas Type LPG Injector Size 1 9mm for Main Total Gas Consumption 14 0 kW Gas Pressure 2 75kPa GOLDAIR SUPPORT AND TECHNICAL ADVICE PO Box 100707 NSMC Auckland New Zealand Monday Friday 8am 5pm Phone 0800 232 633 Website www goldair co nz
11. ible explosion fire severe bodily harm or death Children and adults should be alerted to the hazards of high surface temperature burns and clothing ignition Never leave children unattended in the area where the Patio Heater is being used Do not store items of interest to children around below or in the shelf of the Patio Heater Never allow children to sit or stand on any part of the Patio Heater Safety Guide Always choose a safe location for the Patio Heater keeping in mind the safety precautions outlined Ensure all packaging has been removed from the unit before use NOTE This Patio Heater shall only be used in an above ground open air situation with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection Any enclosure in which the Patio Heater is used shall comply with one of the following An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover Refer to Figure 1 Within a partial enclosure that includes an overhead cover and no more than two walls Refer to Figure 2 and Figure 3 Within a partial enclosure that includes an overhead cover and more than two walls the following shall apply At least 25 of the total wall area is completely open refer to Figure 4 and e At least 30 of the remaining wall area is open and unrestricted refer to Figure 5 In the ca
12. ight side of the controller Look through the Patio Heater mesh so that you can see the flames They should be a soft blue colour with yellow tips If the flames are too yellow there is too much gas and not enough air The flame will be inefficient and will give off too much smoke If the flame is too pale there is too much air and not enough gas If either of these situations occur you may need to clean the burners Note Blowback is a situation where the flame burns inside the burner towards the top It can be recognised by a sharp roaring sound coming from the burner It is not dangerous unless it is allowed to persist If this occurs simply turn the burner off wait a few seconds then relight Operating your Patio Heater Page 19 Turning off To turn the Patio Heater off it is best to turn the cylinder off first and allow the gas left in the hose to burn off This will only take a couple of seconds Then press in knob control and turn to the OFF position If your Patio Heater is connected to piped LPG you can simply turn the burner controls off It s okay to leave the cylinder connected to your Patio Heater while it s not in use Note Failure to follow these shutdown procedures correctly can lead to a hazardous condition Maintenance Page 20 Do not perform any servicing on the Patio Heater yourself This includes internal adjustment of the regulator and gas valves Servicing can only be carried out by authorised
13. in workmanship and materials During this period such defects will be rectified by repair or replacement of the product purchased Your Warranty becomes invalid if in our opinion the product has been misused incorrectly assembled tampered with connected to a gas supply not corresponding with the name plate specification or not regularly maintained as per the Maintenance notes at the end of this user manual The Warranty does not include any labour or other associated expense that may be involved in removal or installation of the product Normal wear amp tear and any issues involving spider insect web build up s inside gas lines are expressly excluded If your Goldair product fails to operate satisfactorily please contact Goldair via phone in the first instance To obtain a repair or replacement product under this Warranty you will need to produce satisfactory evidence of date of purchase The completed Warranty and purchase receipt must be presented with the product The Warranty should be filled out at the time of purchase It is in your interest to make sure this is done If the product is to be replaced cannot be repaired then that replacement will be of the same or similar product or accessory excluding packaging instruction card etc Where a replacement product is supplied this shall be guaranteed for the balance of the original Warranty period Any model that is no longer available will be replaced by a model o
14. io Heater requires regular maintenance interior and exterior The use on a Patio Heater cover in conjunction with the instructions below will help to ensure it remains in proper working order and maintains its appearance Exterior Stainless Steel Patio Heater s Overtime dirt and salt may build up on your heater To clean wash with warm hot soapy water Wash off soapy water with warm hot clean water leave to air dry Apply a stainless steel BBQ protector to stainless steel surfaces This will apply a protective coating on the exterior of the heater and assist in repelling the elements Stainless steel will rust if you do not look after it properly From time to time spotting may occur on the exterior of your Patio Heater This is normal and is due to moisture and or other elements building up it is highly recommended that all Patio Heater s are stored under an eve with a cover to protect against the harsh New Zealand elements any Patio Heater not stored and covered correctly will not be covered under Warranty To ensure that spotting and discoloration does not become worse and more visible resulting in permanent damage to your Patio Heater it should be cleaned and removed straight away This is best done with a stainless steel cleaner cutback solution or if the spotting is larger and harder to remove use a stainless steel metal polish and then a cleaner solution Always use a soft cloth to clean your Patio Heater Never use abrasiv
15. of stainless steel protectors amp cleaners to also pro ong the life of your Patio Heater Please refer to your user manual Read Me First Gas Leak Testin It is important that you leak test the Patio Heater before first use and every time the gas cylinder is refilled and reconnected to the Patio Heater To complete a Leak Test e Make sure all the control knobs are OFF e In a small container mix up a solution of water and detergent soap Mix the solution well about the same concentration as washing up water e Turn the cylinder ON by rotating the knob to the open position Using a brush or spray bottle apply the soap solution to the gas line and each join in the gas line including The gas connection at the inlet of the Patio Heater The gas hose he gas connection at the gas cylinder e f bubbles appear there is a gas leak e Ifthe leak is at the connection re tighten and re seal f the leak is anywhere else or you cannot resolve the leak by tightening the connection DO NOT PROCEED Replace gas hose and regulator Replacement hose and regulators can be purchased from your local BBQ 7 Yj f f retail specialist Yj 7 mu II OJ SS Read Me First Page 3 Purging The Gas Line It is very important to purge the line free from air to get the LPG to the head unit o Turn off LPG Cylinder o Disconnec t LPG Cylinder Turn the gas burner knob on for a minute or
16. se of balconies at least 20 of the total wall area shall be and remain open and unrestricted GL Figure 1 Enclosure with walls on all sides but no overhead cover Figure 2 Partial Enclosure with overhead cover and no more than two walls AS D Figure 3 Partial Enclosure with overhead cover and no more than two walls Figure 4 Open side at least 2596 of total wall area 30 or more in total of the remaining wall area is open and unrestricted Figure 5 Open side at least 25 of total wall area 3096 or more in total of the remaining wall area is open and unrestricted Safety Guide A strong gas smell or hissing sound of escaping gas indicates a serious problem with the Patio Heater or LPG cylinder Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious injury death or property damage e Shut off gas supply at cylinder Turn the control knob of the Patio Heater to the off position e Extinguish any open flame e Get away from the LPG cylinder e Do not try and fix the problem yourself e fgas odour continues or you cannot extinguish fire call fire brigade To prevent fire and smoke damage remove all packaging material before operating Patio Heater HOSE ASSEMBLY AND SAFETY A leak test Procedure located on Page 2 of this manual must be carried out prior to using the Patio Heater for the first time and each time the gas cylinder is refill
17. sor ing air from the line Turn off bur b Reconnect the LPG Cylinder Turn the al on the LPG Cylinder Ale n position Press the control knob in allowin HA o com sen and ble ed it a me ontrol knob in for not m ete ce ntil you smell as g O A fiv e minute complete shut off period is necessary before lighting N new tank has just been c cted plea oue st one minute for the in the gas pipelin BA A re gt five minute complete shut off period is sary before lighting wu QM N S S S S S S S S S S Safety Guide Do not operate this Patio Heater before reading the instruction booklet Do not place articles on or against this Patio Heater Do not use or store flammable or combustible materials chemicals or spray aerosols near your Patio Heater Do not operate this Patio Heater indoors the Patio Heater is for outdoor use only Do not obstruct any ventilation of the Patio Heater Do not light or operate with cover on Never store a spare LPG cylinder near your Patio Heater This could cause excess pressure to be expelled through the relief valve resulting in fire explosion or severe personal injury including death LPG gas is heavier than air and will collect in low areas proper ventilation is extremely important Keep the ventilation opening of the LPG cylinder enclosure free and clear from obstruction and debris Do not insert any foreign objects into the valve outlet Damage may result causing a leak poss
18. use a spanner to tighten all gas fittings Standard POL Regulator Pi Shutoff Valve Spanner wrench Tighten in this direction Y a Bleeder valve screw Regulator and hose Protector cap Safety Guide Proper clearance from combustible materials must be maintained at all times The minimum clearances is as follows Perpetual 700mm Ceiling 1500mm Turn off all gas valves including cylinder after use Do not allow build up of unburned gas Accessible parts maybe very hot Always wear protective gloves when handling hot components Never dismantle control valves Never modify the construction of the Patio Heater or the size of any burner injector orifice or any other components This will void your Warranty Never move the Patio Heater during use The use of unauthorised parts will void your Warranty and can create an unsafe environment and conditions of use Never disconnect any gas fittings while the Patio Heater is in use In the event that a burner goes out and gas escapes turn off the burner knob Wait 5 minutes before attempting to relight the Patio Heater Certain materials or items when stored under or near the Patio Heater will be subjected to radiant heat and could be seriously damaged Clothing or other combustible materials should not be hung from the Patio Heater or placed on or near the Patio Heater Combustible materials are considered to be wood compressed paper plant fibres plastic or other m
19. ylinder is refilled and reconnected to the Patio Heater prior to using the Patio Heater Procedure located on Page 2 of this manual For safe use of your Patio Heater and to avoid serious injury DO NOT let children operate or play near the Patio Heater KEEP Patio Heater area clear and free from materials that burn DO NOT block holes in bottom or back of Patio Heater Check burner flames regularly Use Patio Heater in well ventilated space NEVER use in enclosed spaces such as a carport garage porch covered patio etc DO NOT use charcoal or ceramic briquettes in a gas Patio Heater Safety Guide REGULATOR CONNECTION 1 Check that the control knob is in the Off position 2 Make sure the cylinder valve is off 3 Remove the protective cap from the cylinder if present 4 Leak test the connection with a soapy water solution Procedure located on Page 2 of this manual NOTE 1 Never use a rusty or dented gas cylinder with a damaged gas valve 2 Never fill the gas cylinder beyond 80 capacity 3 Always have the gas cylinder filled by an authorized LPG supplier 4 If you have any questions concerning assembly or operation consult your dealer or LPG Gas Company 5 When used always place the Patio Heater and cylinder on flat level ground 6 You will need to have the LPG cylinder serviced or replaced every ten years The date of the last service should be stamped on the neck of the bottle 7 Always
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