ACS580, catalog - Cloudfront.net
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1. RO 303 11 9 125 4 9 210 8 3 4 5 9 9 R1 303 WL 125 4 9 223 8 8 4 6 10 R2 394 15 5 125 4 9 227 8 9 7 5 16 6 R3 454 17 9 203 228 14 9 32 8 R5 726 28 6 203 283 11 1 23 50 7 R6 726 2816 252 99 369 14 5 45 992 RY 880 34 6 284 11 2 370 14 6 55 121 3 R8 965 38 300 diie 393 15 5 70 154 4 RY 955 37 6 380 15 418 16 5 98 216 1 Front height of the drive with glandbox RO 303 11 9 125 4 9 222 8 74 5 1 117 R1 303 MES 125 4 9 233 S 5 1 11 7 R2 394 15 5 125 4 9 239 9 41 8 0 17 64 R3 454 17 9 203 8 281 9 33 15 4 33 95 R6 126 28 6 252 9 9 380 14 96 45 5 100 31 R7 880 34 6 284 VEE 381 15 59 5 12236 R8 965 38 300 11 8 452 17 8 72 158 76 RQ 955 37 6 380 15 477 18 78 100 220 5 Front height of the drive with glandbox Catalog ABB general purpose drives ACS580 15 Ratings tyoes and voltages 0 75 2 0 de 0 75 2 9 0 55 1 8 ACS580 01 02A6 4 RO 1 1 3 3 4 7 dad 3 1 0 75 2 6 ACS580 01 03A3 4 RO 1 5 4 5 9 1 5 3 8 1 1 3 3 ACS580 01 04A0 4 RO Zi 5 6 di 2 2 5 3 10 4 ACS580 01 05A6 4 RO 3 R2 10 1 3 6 8 22 5 0 ACS580 01 07A2 4 R1 4 9 4 13 4 89 3 ez ACS580 01 09A4 4 Ri 5 9 1256 14 1 5 5 12 4 9 4 ACS580 01 12A6 4 R1 7 5 17 22 7 7 5 16 2 5 5 12 6 ACS580 01 017A 4 R2 11 25 30 6 11 23 8 FO 17 ACS580 01 025A 4 R2 15 32 44 3 15 30 4 dl 24 6 ACS580 01 032A 4 R3 18 5 38 56 9 18 5 36 1 152. 16 ABB general purpose drives ACS580 Catalog Ratings tyoes and voltages 2 9 2 1 1 6 075 ACS580 01 02A6 4 RO 3 6 3 1 5 2 1 1 ACS580 01 03A3 4 RO 5 4 3 4 2 3 1 5 ACS580 01 04A0 4 RO 6 1 4 8 3 3 4 2 ACS580 01 O5A6 4 RO 2 6 3 4 3 ACS580 01 07A2 4 RI 8 6 7 8 5 4 8 3 ACS580 01 09A4 4 R1 11 4 11 Co jo 5 ACS580 01 12A6 4 R1 19 8 14 10 11 1 6 ACS580 01 017A 4 R2 25 2 21 15 14 10 ACS580 01 025A 4 R2 3168 2 20 21 15 ACS580 01 032A 4 R3 48 6 34 25 Zi 20 ACS580 01 038A 4 R3 62 40 30 34 25 ACS580 01 045A 4 R3 76 0 52 40 40 30 ACS580 01 061A 4 R5 104 65 50 52 40 ACS580 01 072A 4 R5 122 77 60 65 50 ACS580 01 087A 4 R5 148 96 75 m 60 ACS580 01 105A 4 R6 178 124 100 96 3 ACS580 01 145A 4 R6 247 156 125 124 100 ACS580 01 169A 4 R7 287 180 150 156 125 ACS580 01 206A 4 R7 350 240 200 180 150 ACS580 01 246A 4 R8 418 260 200 240 150 ACS580 01 293A 4 R8 542 361 300 302 250 ACS580 01 363A 4 R9 542 414 350 361 300 ACS580 01 430A 4 R9 Maximum output current Available for 2 seconds at start then as long as allowed by drive temperature Continuous current allowing 110 4 for 1 minute every 10 minutes at 40 C Typical motor power in light overload use Hd Continuous current allowing 150 for 1 minute every 10 minutes at 40 C P Hd Typical motor power in heavy duty use The ratings apply for the frames RO to R3 up to
3. p p t nn nnn nn aa S Low voltage AC drives ACS580 0 75 to 250 KW Catalog What does all compatiole mean for you The idea behind all compatible is simple the better a drive The ACS580 is part of ABB s all compatible drives portfolio fits to your processes users and business and environmental The ACS580 and other all compatible drives share the same goals the faster you start enjoying the benefits it brings architecture and user interfaces yet there is an optimal drive for virtually any application During drive selection you save time as the drives have many built in features simplifying the selection process Once you have used one all compatible drive you can A broad range of options provides easy extension to the use them all Your knowledge accumulates with each new drive s functionality The simplicity carries on to the drive installation resulting in more efficient processes and business setup and commissioning With a state of the art user interface and drive design installation and setup is made That s it In short all compatible means better business easy and optimal sense The total cost of ownership and your impact on the environment is lower with the drives ensuring your processes run efficiently and reliably The control panel and PC tool enable you to monitor and analyze the drives As a result you can fine tune them to get more out of the drives and process using l
4. 50 C and the frames R4 to R9 up to 40 C For derating at higher altitudes temperatures or switching frequencies see the user s HW manual document code 3AXD50000018826 Catalog ABB general purpose drives ACS580 17 standard interface and extensions for plug in connectivity The ACS580 drives offer a wide range of standard interfaces In addition the drive has two option slots that can be used for extensions including fieldbus adapters and input output extension modules that allow external 24 V supply with the frames RO to RS For further information please see the ACS580 user s manual max 500 ohm ie SS PANEL PORT i ed We rom T Liner i Tra i nn i i 18 ABB general purpose drives ACS580 Catalog Default factory I O connection diagram SL Z JT EE me Terminal Meaning Default macro connections S1 Alt U I Voltage Current selection for analog input S2 Al2 U I Voltage Current selection for analog input XI Reference voltage and analog inputs and outputs 1 SCR Signal cable shield screen 2 All External frequency reference 1 0 to 10 V 3 AGND Analog input circuit common 4 10V Output reference voltage 10 V DC 5 Al2 Not used 6 AGND Analog input circuit common 7 AO1 Output frequency O to 20 mA 8 AO2 Output current O to 20 mA 9
5. 21 6 ACS580 01 038A 4 R3 22 45 ers Ze 42 8 18 5 ar ACS580 01 045A 4 R3 30 61 76 30 58 22 44 6 ACS580 01 061A 4 R5 37 72 104 37 68 4 30 61 ACS580 01 072A 4 R5 45 87 122 45 82 7 37 T2 ACS580 01 087A 4 RS 55 105 148 55 100 45 87 ACS580 01 105A 4 R6 jo 145 Wigs S 138 55 105 ACS580 01 145A 4 R6 90 169 247 90 161 15 145 ACS580 01 169A 4 R7 110 206 287 110 196 90 169 ACS580 01 206A 4 R7 ie 246 350 132 234 110 206 ACS580 01 246A 4 R8 160 293 418 160 ZS 132 246 ACS580 01 293A 4 R8 200 363 498 200 345 160 293 ACS580 01 363A 4 R9 250 430 617 200 400 200 363 ACS580 01 430A 4 R9 Rated current available continuously without overloadability at 40 C Typical motor power in no overload use Maximum output current Available for 2 seconds at start then as long as allowed by drive temperature Continuous current allowing 110 4 for 1 minute every 10 minutes at 40 C Typical motor power in light Benen use Continuous current allowing 150 for 1 minute every 10 minutes at 40 C Continuous current allowing re a for 1 minute every 10 minutes at 40 C Continuous current allowing 125 for 1 minute every 10 minutes at 40 C Pigs Typical motor power in heavy duty use The ratings apply for the frames RO to R3 up to 50 C and the frames R4 to R9 up to 40 C For derating at higher altitudes temperatures or switching frequencies see the user s HW manual document code 3AXD50000018826
6. R6 die el 4546 435 256 67 125 gG oO UL Class T ACS580 01 145A 4 R6 1476 5041 435 250 67 160 gG 200 UL Class T ACS580 01 169A 4 R7 1976 6748 450 265 67 250 gG 225 UL Class T ACS580 01 206A 4 R7 2346 8012 550 324 67 375 gG 300 UL Class T ACS580 01 246A 4 R8 3386 11393 550 324 65 359 gG 350 UL Class T ACS580 01 293A 4 R8 3936 13442 11450 rr 65 425 gG 400 UL Class T ACS580 01 363A 4 R9 4836 16516 1150 677 68 500 gG 500 UL Class T ACS580 01 430A 4 R9 6036 20614 1150 677 68 700 gG 600 UL Class T The maximum noise level at full fan speed When the drive is not operating at full load and at maximum ambient temperature the noise level is lower For detailed fuse sizes and types please see ACS580 user s manual document code 3AUA0000076333 Catalog ABB general purpose drives ACS580 27 Need a motor This is our offering From standard induction to high efficiency IE4 motors our wide range of IEC low voltage motors offers you a solution for all purposes Combining the best available materials with superior technology the motors are designed to operate reliably and efficiently no matter how challenging the process or application The motors fulfil all national mandatory efficiency regulations We can help you choose both the motor and drive ensuring you will get the optimal performance reliability and efficiency throughout the life cycle of the motor drive system ABB motor offering can be divided into four main categories St
7. a MK ze f on s aa Da uk Falla EJ a E WO nin Seen Tap PER 12 ABB general purpose drives ACS580 Catalog The versatile drive for a broad range of applications The wall mounted ACS580 general purpose drive is designed to control a broad range of variable and constant torque applications such as pumps fans conveyors and mixers as well as for process control in different industries The drive is equipped with built in features that simplify ordering and delivery and reduces commissioning costs since everything is provided in a single compact and ready to use package All the essential features built in The drive provides reduced harmonics with built in second generation swinging choke technology in a smaller and lighter design Other built in features include C2 category EMC filter brake chopper up to frame R3 Modbus RTU fieldbus interface and dual channel SIL3 safe torque off STO The drive and all options have coated circuit boards as standard improving durability in harsh environmental conditions Easy to use control panel and PC tool The control panel and PC tool provide easy drive setup commissioning and maintenance The control panel s settings menu with many built in assistants soeed up commissioning while the Drive composer PC tool offers extensive drive monitoring and process tuning capabilities Boosting energy efficiency The built in energy efficiency calculators including used and sav
8. feature means safety for machine operators The technology should adapt to your needs not the other way round 8 ABB general purpose drives ACS580 Catalog What do we mean by plug in ready compatibility Exactly what it says Buy it plug it in and run it Process all compatible The ACS580 drives are ready for a broad range of standard drive applications and all essential features for soeed and torque control applications are built in as standard The power range reaches up to 250 kW covering a broad range of applications The wide range of fieldbus adapter options allow communication with all of the major industrial automation networks If the application requires more than a general purpose drive the common drives architecture enables the smooth transition to other all compatible drives in the ABB portfolio such as the ACS880 industrial drive Catalog ABB general purpose drives ACS580 9 The greenest energy is the energy that you do not use That is what the ACS580 allows you to do Energy savings up to 70 Optimize process by removing mechanical control Maintain ABB Built in Energy investment and life cycle energy savings availability services optimizer up to 10 Built in energy l l The latest efficiency Drive with technology calculators lE2 class and design Know your energy savings Compatible with IE4 high efficiency motors Minimized energy consumption Environment a
9. level of operation momentarily eg level or pressure of fluid just before turning to sleep mode This prolongs the time spent in sleep mode and saves energy Optimize energy use The ACS580 drives come with features that help you save and manage energy The energy optimizer feature operates both in scalar and vector control modes ensuring maximum torque per ampere and reducing energy drawn from the supply You can monitor the hourly daily and cumulative energy consumption via kWh counters When the drive replaces other control methods eg direct online control you can follow the saved energy CO emissions or money and see how fast the drive brings you a return on investment Easy diagnostics for trouble free operation The control panel s diagnostics menu enables you to effectively analyze and resolve issues You can quickly analyze why the drive is performing as it is running stopped or running at the present speed Active faults warnings and event logs are shown in the menu The menu shows if there are any active limitations to the drive operation and gives instructions on how to resolve them The Drive composer PC tool offers more detailed diagnosis and signal monitoring The entry level PC tool is available for free via the ABB website Catalog ABB general purpose drives ACS580 19 HY 20 ABB general purpose drives ACS580 Catalog Effortless drive commissioning and use with control panel Almost anyone can set
10. lk t 1 TYE TES j _ I a a i id a F Fy i Remote monitoring With a built in web server and standalone datalogger NETA 21 enables worldwide and secure access to drives Startup and maintenance tool Drive composer PC tool for startup configuration monitoring and process tuning PC tool is connected to the drive s control panel via USB interface Communication with all major automation networks Optional fieldbus adapters enable connectivity with all major industrial automation networks Input output extensions In addition to the standard interfaces the drive has built in slot for additional input output extension modules Some of the extension modules allow for an external 24 V supply to be used Catalog ABB general purpose drives ACS580 7 Human all compatible Through drive selection installation commissioning and use the drive is designed save your time and energy with effortless simplicity When using the drive you don t have to know all of the parameters or use any programming language Primary settings menu with assistants and ready made application macros provide you a smart way to set up the drive quickly One glance at the control panel s editable home view will show you the status of the drive and process The Drive composer PC tool provides extensive drive monitoring and process tuning capabilities The integrated and certified safe torque off
11. types and voltages v ACS580 01 02A6 4 3 phase U 440 460 480 V ACS580 01 03A3 4 Maximum Light overload use Heavy duty use Type designation Frame size modeme i ACS580 01 04A0 4 A A hp A hp 29 24 1 1 6 0 75 ACS580 01 02A6 4 RO ACS580 01 05A6 4 38 3 15 24 1 ACS580 01 03A3 4 RO 54 34 2 3 15 ACS580 01 04A0 4 RO Ba 28 3 EN 2 ROSSO 010564 Fo ACS580 01 07A2 4 72 6 3 4 3 ACS580 01 07A2 4 Ri 86 76 5 48 3 ACS580 01 09A4 4 RI 11 4 ui 75 76 5 ACS580 01 12A6 4 RI ACS580 01 09A4 4 19 8 14 10 11 75 ACS580 01 017A 4 R2 25 2 21 15 14 10 ACS580 01 025A 4 R2 ACS580 01 12A6 4 378 27 20 21 15 ACS580 01 032A 4 R3 48 6 34 25 27 20 ACS580 01 038A 4 R3 61 2 40 30 34 25 ACS580 01 045A 4 R3 ACS580 01 01 7A 4 76 0 52 40 40 30 ACS580 01 061A 4 RS 104 65 50 52 40 ACS580 01 072A 4 RS ACS580 01 025A 4 122 77 60 65 50 ACS580 01 087A 4 RS 148 96 75 77 60 ACS580 01 105A 4 RG 178 124 100 96 75 ACS580 01 145A 4 RG ACS580 01 032A 4 247 156 125 124 100 ACS580 01 169A 4 R7 287 180 150 156 125 ACS580 01 206A 4 R7 350 240 200 180 150 ACS580 01 246A 4 RB ACS580 01 038A 4 418 260 200 240 150 ACS580 01 293A 4 R8 542 361 300 302 250 ACS580 01 363A 4 Ro ACS580 01 045A 4 542 414 350 361 300 ACS580 01 430A 4 RO ACS580 01 061A 4 Maximum output current Tess Maximum output current Available for 2 seconds at start then as long as allowed
12. up and commission the drive using the assistant control panel You do not need to know any drive parameters as the control panel helps you to set up the essential settings quickly and get the drive into action Effortless drive setup The primary settings menu with embedded assistants orovides a smart and quick way to set up the drive Each setting is clearly named by its function such as motor ramp or limit settings Effortless process monitoring One glance at the control panel s editable home view will show you the status of the drive and process It offers many data visualizations including bar charts histograms and trend graphs See how the electrical terminals are configured what is the actual status and get a quick access to the related settings from the I O menu Add information eg to VO signals customize fault and warning messages or give the drive a unique name with the panel s text editor Connect the PC tool to the drive through the USB connector on the control panel Effortless drive maintenance Faults or warnings are quickly resolved as the help key provides context sensitive guidance and troubleshooting instructions Powerful manual and automatic backup and restore functions with name date and content Control panel options Assistant control panel ACS AP S is included as standard in the delivery unless otherwise specified Option code Description T
13. 0 C with derating The speed controlled fans cool the drive only when needed which reduces overall noise level and energy consumption Cooling air flow and recommended input protection fuses for 380 to 415 V units Cooling air flow 380 to 415 V units Recommended input protection fuses for 380 to 415 V units Type designation ie Heat dissipation Air flow Max IEC fuses UL fuses noise level W BTU Hr m h ft min dBA A Fuse type A Fuse type ACS580 01 02A6 4 RO 45 155 TBA TBA TBA 4 gG 6 UL Class T ACS580 01 03A3 4 RO 55 187 TBA TBA TBA 6 gG 6 UL Class T ACS580 01 04A0 4 RO 66 224 TBA TBA TBA 6 gG 6 UL Class T ACS580 01 O5A6 4 RO 84 288 TBA TBA TBA 10 gG 10 UL Class T ACS580 01 07A2 4 R1 106 362 TBA TBA TBA 10 gG 10 UL Class T ACS580 01 09A4 4 R1 163 454 TBA TBA TBA 16 gG 15 UL Class T ACS580 01 12A6 4 R1 174 593 TBA TBA TBA 16 gG di UL Class T ACS580 01 017A 4 R2 228 TIT TBA TBA TBA 20 gG 20 UL Class T ACS580 01 025A 4 R2 322 1100 TBA TBA TBA 32 gG 30 UL Class T ACS580 01 032A 4 R3 430 1469 TBA TBA TBA 40 gG 35 UL Class T ACS580 01 038A 4 R3 SES 1791 TBA TBA TBA 50 gG 45 UL Class T ACS580 01 045A 4 R3 619 214 TBA TBA TBA 63 gG 50 UL Class T ACS580 01 061A 4 R5 1153 3938 280 165 62 80 gG 80 UL Class T ACS580 01 072A 4 R5 1193 3938 280 165 62 100 gG 90 UL Class T ACS580 01 087A 4 R5 1156 3948 280 165 62 100 gG 110 UL Class T ACS580 01 105A 4
14. 2A6 4 ACS580 01 03A3 4 ACS580 01 04A0 4 ACS580 01 05A6 4 ACS580 01 07A2 4 ACS580 01 09A4 4 ACS580 01 12A6 4 ACS580 01 017A 4 ACS580 01 025A 4 ACS580 01 032A 4 ACS580 01 038A 4 ACS580 01 045A 4 ACS580 01 061A 4 ACS580 01 072A 4 ACS580 01 087A 4 ACS580 01 105A 4 ACS580 01 145A 4 Effortless drive maintenance Faults or warnings are quickly resolved as the help key provides context sensitive guidance and troubleshooting instructions Powerful manual and automatic backup and restore functions with name date and content Control panel options Assistant control panel ACS AP S is included as standard in the delivery unless otherwise specified Option code Description Type designation J400 Assistant control panel ACS AP S 425 Assistant control panel ACS AP I J424 Blank control panel cover no control panel delivered GDUM 01 ACS580 01 169A 4 K450 Panel bus adapter no control panel delivered CDPI 01 ACS580 01 206A 4 3AUA0000108878 Control panel mounting platform flush DPMP 01 ACS580 01 246A 4 3AXD50000009374 Control panel mounting platform surface DPMP 02 ACS580 01 293A 4 ACS580 01 363A 4 ACS580 01 430A 4 SAXD50000010763 Combined panel bus adapter and panel platform kit CDPI 01 DPMP 02 Assistant control panel included as standard in the delivery unles
15. AGND Analog output circuit common S3 AO1 I U Voltage Current selection for analog output X2 amp X3 Aux voltage output and programmable digital inputs 10 24V Auxiliary voltage output 24 V DC VI DGND Auxiliary voltage output common DCOM Digital input common for all DI DIT Start Stop Activate to start DI2 Fwd Rev Activate to reverse rotation direction 19 DI3 Constant speed selection 16 DI4 Constant speed selection 17 DIS Ramp pair selection Activate to select second pair 18 DIG Not used X6 X7 X8 Relay outputs 19 RO1C Ready 20 RO1A 250 V AC 30 V DC 21 ROIB 2A 22 RO2C Running 22 RO2A 250 V AC 30 V DC 24 RO2B 2A 25 ROSC Fault 1 26 ROSA 250 V AC 30 V DC 2 RO3B 4 2A X5 EIA 485 Modbus RTU 29 B 30 A Built in Modbus RTU fieldbus interface 31 DGND S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch X4 Safe torque off 34 OUT1 oo OUT Safe torque off Both circuits must be closed 36 SGND for the drive to start The circuits are closed 37 INT with jumper wires in the standard delivery 38 IN2 X10 24 V AC DC 40 24V AC DC in Ext 24 V AC DC input to power up the control unit when the main supply is disconnected 41 24 V AC DC in Standard software with versatile features Commissioning easier than ever before The drive s assistant control panel has a clear and intuitive user interface as well as different assistants to make the drive simple to set up and use
16. AN 01 K451 DeviceNet TM FDNA 01 K473 EtherNet IP Modbus TCP FENA 1 1 PROFINETIIO K475 Two port EtherNet IP FENA 21 Modbus TCP PROFINET IO K469 EtherCAT FECA 01 K458 Modbus RTU FSCA 01 K470 PowerLink HERE 02 K462 ControlNet FCNA 01 24 ABB general purpose drives ACS580 Catalog Input output extension modules for increased connectivity Standard input and output can be extended by using optional analog and digital input output extension modules The modules are easily installed in the extension slots located on the drive The CMOD options also enable connection to an external 24 V supply which allows the control panel control board fieldbus and I O to stay on when mains supply is cut off With the external supply drive diagnosis and fault finding can still be carried out I O options ode Description CMOD 01 L501 External 24 V AC and DC 2 x RO and 1 x DO L523 External 24 V and isolated PTC CMOD 02 interface L512 115 230 V digital input CHDI 01 6 x DI and 2 x RO ae i Catalog ABB general purpose drives ACS580 25 Brake options Brake chopper Brake resistor The brake chopper is built in as standard for the ACS580 The brake resistors are separately available for the ACS580 frames up to Ra Braking control is integrated into the Resistors other than the standard option resistors may be ACS580 drives It not only controls braking but also used pro
17. This saves on commissioning and learning time Sophisticated process control The ACS580 drives offer sophisticated process control in scalar and vector control modes The drive supports a wide range of motors including induction and permanent magnet motors Many embedded protection and other features improve performance of the motor and process Flying start Flying start is available for both scalar and vector control modes Catching a running motor enabled by the flying start feature is often required in applications with long freewheeling times Load profile The load profile feature collects drive values such as current to a log The log shows how the drive is operating and enables you to analyze and optimize the application Reduce motor noise The drive reduces motor noise by spreading the switching frequencies over a user specified range User can define an allowed range of used switching frequency As a result the drive maximizes the actual used switching frequency based on thermal measurement The higher used switching frequency reduces motor noise at low load without limiting full current at maximum load N i B i ds id d y Ee N hen A M PID built in Built in and stand alone process PID makes the ACS580 a self governing unit that requires no external logic input from the control room but requires only an external process measurement The sleep mode with boost functionality elevates the required
18. andard low voltage motors Process performance and General performance motors up to 1 200 kW Motors for explosive atmospheres Available in all protection types up to 1 000 KW Frequency controlled motors Frequency controlled motors are used with a drive in variable speed use Includes synchronous reluctance motors permanent magnet motors roller table motors and high dynamic power motors Wide range of motors for other applications Low voltage motors are available for several other special applications like marine motors water cooled motors brake motors motors for high ambient temperatures smoke extraction motors traction motors 28 ABB general purpose drives ACS580 Catalog Catalog ABB general purpose drives ACS580 29 Taking care of your drives caring about your business Whether a drive is a part of the product you sell ora component in your production process reliable and efficient drive operation is key Our global life cycle services are designed to ensure that the drives keep running exactly as you expect wherever they are Installation and commissioning ABB together with authorized value providers offer accurate advice and timely support before and during installation ABB certified engineers or third party channel companies can adjust the drive parameters to meet the precise demands of the application We can help you better when we know where you are Register your drive at www abb com dri
19. ategories in EN 55011 and EN 61000 6 3 4 but not necessarily vice versa EN 55011 and EN 61000 6 3 4 do not specify cable length or require a motor to be connected as a load The emission limits are comparable to EMC standards according to the table below Comparison of EMC standards EMC according to EN 61800 3 EN 61800 3 EN 55011 product EN 61000 6 4 generic EN 61000 6 3 generic product standard product family standard for emission standard for emission standard for standard industrial scientific industrial environments residential commercial and and medical ISM light industrial environment equipment 1 environment unrestricted distribution Category C1 Group 1 Class B Not applicable Applicable 1st environment restricted distribution Category C2 Group 1 Class A Applicable Not applicable and environment unrestricted distribution Category C3 Group 2 Class A Not applicable Not applicable and environment restricted distribution Category C4 Not applicable Not applicable Not applicable 26 ABB general purpose drives ACS580 Catalog Cooling and fuses Cooling ACS580 drives are fitted with variable speed cooling air fans The cooling air must be free from corrosive materials and not Fuse connections Standard fuses can be used with ABB general purpose drives For input fuses see the table below above the maximum ambient temperature of 50 C for the frames RO to R3 and 40 C for the frames R4 to R9 5
20. by drive temperature een ACS580 01 072A 4 fa Continuous current allowing 110 I for 1 minute every 10 minutes at 40 C Pu Typical motor power inlight overload use ACS580 01 087A 4 Heavy duty use m Continuous current allowing 150 for 1 minute every 10 minutes at 40 C Ps Typical motor power in heavy duty use ACS580 01 1 O5A 4 The ratings apply for the frames RO to R3 up to 50 C and the frames R4 to R9 up to 40 C Fa i her os oe oon fa co he te a document ods 3AXD50000018878 ACS580 01 145A 4 ACS580 01 169A 4 ACS580 01 206A 4 ACS580 01 246A 4 ACS580 01 293A 4 ACS580 01 363A 4 Catalog ABB general purpose drives A0SS80 17 ACS580 01 430A 4 Pages 15 and 16 Catalog ABB general purpose drives ACS580 13 Technical data Mains connection Voltage and power range 3 phase U 380 to 480 V 10 15 0 75 to 250 kW Frequency 50 60 Hz 5 Power factor cos 0 98 Efficiency 98 at nominal power Motor connection Voltage O to Uy 3 phase Environmental limits Ambient temperature Transport Storage Operation area 40 to 70 C 40 to 70 C 15 to 40 C no derating required no frost allowed 40 to 50 C derating required see HW manual for more information Frequency 0 to 500 Hz Cooling method Motor control Scalar and vector control Torque control Torque step rise time lt 10 ms with nominal torque Non lineari
21. ed kWh CO reduction and money saved help users fine tune processes to ensure optimal energy use The energy optimizer control mode ensures the maximum torque per ampere reducing energy drawn from the supply The drive fulfills the highest IE2 drive EN 50598 2 energy efficiency class and is compatible with high efficiency IE4 motors further reducing total life cycle costs And the built in energy efficiency calculators help you to analyze and optimize processes How to select a drive It is very easy to select the right drive This is how you build up your own ordering code using the type designation key Start with identifying your supply Choose your options on pages 21 24 25 and 30 and voltage This tells you what rating table add the option codes to drive s ordering code to use See pages 15 and 16 Remember to use a mark before each option code Control panel options Effortless drive commissioning and use with control panel Choose your motor s power and current rating en CE nn J424 K450 Blank control panel cover no control panel delivered CDUM O1 CDPI 01 Almost anyone can set up and commission the drive using the assistant control panel You do not need to know any drive parameters as the control panel helps you to set up the from the ratings table on pages 15 and 16 Panel bus adapter no control panel delivered essent
22. ess energy Contents 4 The all compatible ACS580 general purpose drives 6 Switch on simplicity without trading off efficiency 8 Human all compatible 9 Process all compatible 10 Environment all compatible 11 Business all compatible 12 The versatile drive for a broad range of applications 13 How to select a drive 14 Technical data 15 Dimensions 16 Ratings types and voltages 18 Standard interface and extensions for plug in connectivity 19 Standard software with versatile features 21 Effortless drive commissioning and use with control panel 22 PC tool for drive monitoring and process tuning capabilities 22 Remote monitoring access worldwide 24 Flexible connectivity to automation networks 25 _Input output extension modules for increased connectivity 26 Brake options 26 EMC electromagnetic compatibility 27 Cooling and fuses 28 Need a motor This is our offering 30 Services Taking care of your drives caring about your business 32 Contact us 2 ABB general purpose drives ACS580 Catalog Energy savings that will bring a smile to your face Catalog ABB general purpose drives ACS580 3 The all compatible ACS580 general purpose drives The wall mounted ACS580 is an all compatible ABB general purpose drive It turns complicated to simple to control orocesses efficiently The drive controls a wide range of applications in different industries and yet it requires very little setting up or commissioning The con
23. ial settings quickly and get the drive into action 3AUA0000108878 Control panel mounting platform flush DPMP 01 N 8AXD50000009374 Control panel mounting platform DPMP 02 Effortless drive setup surface The primary settings menu with embedded assistants provides a smart and quick way to set up the drive Each setting is clearly named by its function such as motor ramp or limit settings 3AXD50000010763 Combined panel bus adapter and panel platform kit CDPI O1 DPMP 02 Assistant control panel included as standard in the delivery unless otherwise specified Assistant control panel also compatible with ACS880 drives Effortless process monitoring One glance at the control panel s editable home view will show you the status of the drive and process It offers many data visualizations including bar charts histograms and trend graphs See how the electrical terminals are configured what is the actual status and get a quick access to the related settings from the I O menu Add information eg to I O signals customize fault and warning messages or give the drive a unique name with the panel s text editor Connect the PC tool to the drive through the USB connector on the control panel Ratings types and voltages Vv 3 phase U 880 400 415 V Light overig Heavy duty use Type designation Pages 21 24 25 and 30 ACS580 01 0
24. ll compatible With ABB and the drives you are not only optimizing the energy consumption of an electric motor but also your whole process The drive itself helps you to use only the exact amount of energy needed to run your motor The energy optimizer feature ensures maximum torque per ampere reducing energy drawn from the supply The drive fulfills the highest IE2 drive EN 50598 2 energy efficiency class and is compatible with high efficiency IE4 motors further reducing total life cycle costs And the built in energy efficiency calculators help you to analyze and optimize processes With the help of our life cycle services you will be able to keep your process running reliably and efficiently throughout the life cycle of the drives 10 ABB general purpose drives ACS580 Catalog Business all compatible Usually any drive is a justified investment that gives a short payback time by lowering energy consumption and helping improve productivity of the processes When you choose an all compatible drive from ABB you get more than just a drive You get our wide range of products and services to support your business including our decades of experience in various industries ABB s local offices are in over 90 countries and our global value provider network members will be near to you New technology inside the whole ABB outside designed to support your business Catalog ABB general purpose drives ACS580 11 z pm i
25. mproving profit potential Simple is beautiful And now simple is also profitable Advanced energy efficiency with effortless simplicity Catalog ABB general purpose drives ACS580 5 Switch on simplicity without trading off efficiency Simple to select install and use Built in features such as an EMC filter a Swinging choke a Modbus RTU fieldbus interface and safe torque off functionality simplify drive selection installation and use Simplicity at your fingertips The control panel s straightforward primary settings menu with assistants help you set up the drive quickly and effectively EE SEE Pd ER se m A nn See ne Boosting energy efficiency Energy optimizer and energy efficiency information help you monitor and save the energy used in your process 6 ABB general purpose drives ACS580 Catalog The ACS580 general purpose drives are part of ABB s all compatible drives portfolio The drives promise you effortless energy efficiency throughout their whole life cycle The ACS580 drive practically guides you to set itself up With built in assistant functionality the user answers to questions in the selected language to set up the drive and then the drive is fully operational After commissioning the next time you will remember you own the drive is when you take a look at your new lower energy bill hx A 1 i i Wi lil Wi
26. nded functionality Drive composer pro provides the same standard functionality as the free version and some additional features like graphical control diagrams The control diagrams save users from browsing long lists of parameters and help to set the drive s logic quickly and easily The tool has fast monitoring capabilities of multiple signals from several drives in the panel bus Full backup and restore functions are also included Remote monitoring access worldwide The remote monitoring tool NETA 21 gives easy access to the drive via the Internet or local Ethernet network NETA 21 comes with a built in web server Compatible with standard web browsers it ensures easy access to a web based user interface Through the web interface the user can configure drive parameters monitor drive log data load levels run time energy consumption I O data and bearing temperatures of the motor connected to the drive Remote monitoring option Ordering code Description Type designation 38AUA000009451 7 2 x panel bus interface NETA 21 2 x 32 max 64 drives 2 x Ethernet interface zo SD memory card USB port for WLAN 3G 22 ABB general purpose drives ACS580 Catalog Catalog ABB general purpose drives ACS580 23 Flexible connectivity to automation networks A fieldbus enables communication between drives and PLC systems I O devices and the process Fieldbus communication reduces wiring costs when compared with t
27. raditional hard wired input output connections Fieldbus systems also offer the ability to gather large amounts of data The general purpose drives are compatible with a wide range of fieldbus protocols The drive comes with Modbus RTU fieldbus interface as standard The optional fieldbus adapters can easily be mounted inside the drive Drive monitoring A set of drive parameters and or actual signals such as torque speed current etc can be selected for cyclic data transfer providing fast data access Drive diagnostics Accurate and reliable diagnostic information can be obtained through the alarm limit and fault words giving easy interfacing with plantwide HMIs Cabling Substituting the large amount of conventional drive control cabling and wiring with a single cable reduces costs and increases system reliability and flexibility Design The use of fieldbus control reduces engineering time at installation due to the modular structure of the hardware and software and the simplicity of the connections to the drives Commissioning and assembly The modular machine configuration allows precommissioning of single machine sections and provides easy and fast assembly of the complete installation Universal communication with ABB fieldbus adapters The ACS580 supports the following fieldbus protocols Fieldbus adapters Option code Fieldbus protocol Adapter K454 PROFIBUS DP DPVO DPV1 FPBA 01 K457 CANopen FC
28. rs Copyright 2014 ABB All rights reserved Specifications subject to change without notice Online manuals for the ACS580 drives Power and productivity for a better world 3AUA0000145061 REV D EN 29 10 2014 17313 AA HD ED FRED EP
29. s otherwise specified Assistant control panel also compatible with ACS880 drives Nominal ratings h Rated current available continuously without overloadability at 40 C Py Typical motor power in no overload use Maximum output current Kn Maximum output current Available for 2 seconds at start then as long as allowed by drive temperature Light overload use hs Continuous current allowing 110 for 1 minute every 10 minutes at 40 C Catalog ABB general purpose drives ACS580 21 Ps Typical motor power in light overload use Heavy duty use Continuous current allowing 150 for 1 minute every 10 minutes at 40 C Continuous current allowing 130 for 1 minute every 10 minutes at 40 C Continuous current allowing 125 for 1 minute every 10 minutes at 40 C Pra Typical motor power in heavy duty use The ratings apply for the frames RO to R3 up to 50 C and the frames R4 to R9 up to 40 C For derating at higher altitudes temperatures or switching frequencies see the user s HW manual document code 3AXD50000018826 16 ABB general purpose drives ACS580 Catalog Pages 15 and 16 Type designation ACS580 01 Product series Select your drive s ordering code from Types and construction the rating table based on your motor s Rating nominal power rating Voltage Options Type designation Ratings
30. trol panel s primary settings menu with assistants provide you a smart and quick way to commission the drive and get it into action All the essential features are built in as standard which reduces the need for additional hardware and simplifies drive selection The drive is ready to control pumps fans conveyors mixers and many other variable and constant torque applications The wall mounted drive is also available with IP55 UL Type 12 protection class which is designed for applications exposed to dust moisture vibrations and other harsh environments The very compact IP55 protection over the whole power range is optimized to match the size of IP21 drives with only depth increasing The robust and protective design ensures that no additional enclosures or components are needed which enables straightforward installation on to the wall The IP55 drive guarantees safety of the machines and personnel while leading to savings in space maintenance engineering material costs as well as in setup and commissioning time 4 ABB general purpose drives ACS580 Catalog What if you require even more sophisticated features You can choose the next member of the all compatible drives portfolio such as the ACS880 industrial drives The drives share the same user interfaces and options enabling you to use the knowledge you have gained with the ACS580 drives You increasingly keep saving time And saving time in business means saving money and i
31. ty 5 with nominal torque Air cooled Dry clean air Altitude Oto 1 000 m Without derating 1 000 to 4 000 m With derating of 1 100 m Relative humidity 5 to 95 no condensation allowed Degree of protection IP21 as standard IP55 as an optional variant Speed control Product compliance CE Static accuracy 20 of motor nominal slip Dynamic accuracy 1 seconds with 100 torque step Low Voltage Directive 2006 95 EC EN 61800 5 1 2007 Machinery Directive 2006 42 EC EN 61800 5 2 2007 EMC Directive 2004 108 EC EN 61800 3 2004 A1 2012 Quality assurance system ISO 9001 and Environmental system ISO 14001 Waste electrical and electronic equipment directive WEEE 2002 96 EC ROHS directive 2011 65 EU EAC EMC according to EN 61800 3 2004 A1 2012 Category C2 as standard 14 ABB general purpose drives ACS580 Catalog Functional safety Safe torque off STO according EN 61800 5 2 IEC 61508 ed2 SIL 3 IEC 61511 SIL 3 IEC 62061 SIL CL 3 EN ISO 13849 1 PLe Contamination levels No conductive dust allowed Storage Operation Transportation IEC 60721 3 1 Class 1C2 chemical gases Class 1S2 solid particles IEC 60721 3 3 Class 3C2 chemical gases Class 3S2 solid particles IEC 60721 3 2 Class 2C2 chemical gases Class 2S2 solid particles C chemically active substances S mechanically active substances Dimensions
32. vereg for extended warranty options and other benefits When registering a drive you get You will find support from your first meeting with ABB to the drive installation commissioning and maintenance all the way up to the eventual drive replacement and recycling With offices in over 90 countries we are well placed to offer you technical advice and local support AB rd Drive repairs or On line access to replacements product manuals 30 ABB general purpose drives ACS580 Catalog Free e learning material Extended warranty Three or five years warranty options are available to reduce risks associated with drives failure and to allow users to recover from equipment failures as quickly as possible Services are provided at a fixed cost and standard warranty terms and conditions applied Extended warranty Option code Extended warranty P931 to 3 years from delivery Extended warranty P932 to 5 years from delivery ABB drive care contract Through this service contract the full range of services are offered to you at a fixed price Our service contract is designed to satisfy your most demanding requirements ranging from technical support to maintenance and repairs Drive registration webpage www abb com drivereg benen pn i i Catalog ABB general purpose drives ACS580 31 Contact us www abb com ACS580 www abb com drives www abb com drivespartners www abb com motors amp generato
33. vided that the specified resistance value is within supervises system status and detects failures such as brake specified limits and that the heat dissipation capacity of resistor and resistor cable short circuits chopper short the resistor is sufficient for the drive application see user s circuit and calculated resistor over temperature manual No separate fuses in the brake circuit are required if the conditions for eg the mains cable is protected with fuses and no mains cable fuse overrating takes place EMC electromagnetic compatibility Each ACS580 drive is equipped with a built in filter to reduce Domestic environments versus public low voltage high frequency emissions The drive complies with C2 as networks standard 1 environment includes domestic premises It also includes establishments directly connected without an intermediate EMC standards transformer to a low voltage power supply network that The EMC product standard EN 61800 3 covers the specific supplies buildings used for domestic purposes 2 environment EMC requirements stated for drives tested with motor and includes all establishments directly connected to public low cable within the EU EMC standards such as EN 55011 or voltage power supply networks EN 61000 6 3 4 are applicable to industrial and domestic equipment and systems including components inside the drive Drive units complying with the requirements of EN 61800 3 are compliant with comparable c
34. ype designation J425 Assistant control panel ACS AP J424 Blank control panel cover no control panel delivered CDUM O1 K450 Panel bus adapter no control panel delivered CDPI 01 3AUA0000108878 Control panel mounting platform flush mounted DPMP 01 requires also panel bus adapter on the drive 38AXD50000009374 Control panel mounting platform surface mounted DPMP 02 requires also panel bus adapter on the drive S3AXD50000010763 Combined panel bus adapter and panel platform kit CDPI O1 DPMP 02 Also compatible with ACS880 drives Catalog ABB general purpose drives ACS580 21 PC tool for drive monitoring and process tuning capabilities The Drive composer PC tool offers fast and harmonized setup commissioning and monitoring for the whole all compatible drives portfolio The free version of the tool orovides startup and maintenance capabilities while the orofessional version provides additional features such as custom parameter windows control diagrams of the drive s configuration and improved monitoring and diagnostics The Drive composer tool is connected to the drive using the mini USB connection on the assistant control panel All drive information such as parameter loggers faults backups and event lists are gathered into a support diagnostics file with a single mouse click This provides faster fault tracking shortens downtime and reduces operational and maintenance costs Drive composer pro offers exte
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