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1. aaa aaa aaa aaa aaa 6 5 STARFUP O 6 5 1 CONNECTION TO CONTROL BOARD 5 aaa owe wawa a W kaka w dk 5 2 ADJUSTING THE TRANSMITTED 6 5 3 ADJUSTING THE TRAVEL LIMIT SLOW nen seeeeeeeeeeaaaaaaaneaaeseeseesessaaaaaaaaaaneeeeesessesaaaaaas 6 5 4 AUTOMATED SYSTEM TEST O PRA A owa w ddd 7 6 MANUAL MODE OPERATION n n s ail sin l 7 7 RESTORING NORMAL OPERATION MODBE 88888822 aaa aaa rre 7 8 MAINTENANCE oi A a aAa i 7 8 1 TOPPING UP OL o ee 7 6 2 BLEEDING OPERATION HSLL 7 0000000000 0000000 8 10 CHANGING THE RH LH VERSION OF THE BARRIER INTO THE LH RH VERSION 8 11 AVAILABLE ACCESSORIES 8 12 DETAILED TECHNICAL SPECIFICATIONS sasz y Adi 10 FAAC ENGLISH pa 9 10 11 12 13 FAAC ENGLISH Manufacturer Address Declares that CE DECLARATION OF CONFORMITY FOR MACHINES DIRECTIVE 98 37 EC FAAC S p A Via Benini 1 Barrier m
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4. PREPARATIONS standard system iH HHH F H BE 1 Hi T Ay H H IHH HH Ej Hi H Hi Barriers mod 620 640 642 2 Photocels 8 Key push button Radio receiver 10 Flashing light Magnetic loops Fig 3 FAAC ENGLISH Notes 1 To lay cables use adequate rigid and or flexible tubes 2 Always separate connection cables of low voltage accessories from those operating at 230v To prevent any interference whatever use separate sheaths 3 BARRIER DIMENSIONS 3 1 BARRIER 620 Dimensions are in mm 3 2 BARRIERS 640 642 Dimensions are in mm Fig 5 4 INSTALLING THE AUTOMATED SYSTEM 4 1 PRELIMINARY CHECKS To ensure safety and an efficiently operating automated system make sure the following conditions are observed When moving the beam must not on any account meet any obstacles or overhead power cables e soil must permit sufficient stability for the foundation plinth e There must be no pipes or electrical cables in the plinth excavation area e if the barrier body is exposed to passing vehicles install if possible adequate means of protection against accidental impact e Check if an efficient earth socket is available for connecting the upright 4 2 MASONRY FOR FOUNDATION PLINTH I WALL
5. Cooling fan 1 36 sonly 620 rapid 640 and 642 2 3 35 4 34 5 e Go Fig 2 6 N E H 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS 7 33 8 32 TAB 1 Technical specifications 2 31 mewa Ton w s de 2 230 k 10 _60 gt aj 2 Absorbed curen a TC 13 i 27 bsorbed 77 A s 25 26 e 16 1 17 gi 22 18 21 um 2 24 Anti crushing system standard by pass valves 1 2 Travel limit mechanical stop device 20 Foundation plate 3 Drive transmission unit 21 Hole for cables RH 4 Adjustable travel limit cam RH 22 Earth connector securing screw 5 duis travel limit com LH 23 Cable routing sheath For more details about the selected barrier model 6 Rocker 24 Electronic control board refer to chapter 12 7 LH travel limit device 25 Feeder pipe RH 8 Ol filing plug 26 Manual release 9 Breather screw 27 Spring support position length 460 mm 10 Cooling fins 28 Protective grid for air intakes 11 Piston bleed screw LH 29 Plunging piston RH Power supply Vac 6 10 Hz 12 Plunging piston LH 30 Spring support postion length 400 mm Absorbed power W 13 Hydraulic control unit 31 Balancing spring support 14 Feeder pe LH 32 Boloncing sping Absorbed current A 15 CLOSING by pass screw 33 Piston bleed screw RH 16 OPENING by pass screw 34 Travel limit device R 17 Upright 35 Balancing adjustment ring nut TECHNICAL DETAILS 2800 rpm ELECTRIC MOTOR 18 Hole for cables LH 36 Travel limi
6. FAAC FAAC ENGLISH ENGLISH INDEX CE DECLARATION OF CONFORMITY FOR MACHINES ooooococcococococccccccccnoconannnnccccncnnncnnnannnrc cnn nn 2 WARNINGS FOR THE INSTALLER 5 wciccccvciescnssinzersenssssenneesieseeavavacendneyecedesanvesdnabinesceadeyseeinadsenaeneaduzeenndeitieiertepeesaanieedeeadens 2 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS 22222 cccceeeeeeeeeenaeeeeeeeeeseneaaaaeeeeeeneesaanaaaaeaeeeeeeesensaaaaeeeeeeesenes 3 1 1 MAXIMUM USE CURVE Gl aa a a o da 4 2 ELECTRIC PREPARATIONS standard system V iii 2222234333 3333333333 3333333 4 3 DIMENSIONS ccoo AAA A AAA AA AAA AAA aaaea 4 3 1 BARRIER 620 ici iii 4 3 2 BARRIER 640 642 ii tlo sp b 4 2 4 INSTALLING THE AUTOMATED SYSTEM scssvivessscnasenciesastansenniezscncesyecesenesteseetsivacseaneso cdezrszeseoaninaceeaiei eeasaieatencactezssasdeive 4 0 4 1 PRELIMINARY CHECKS coin n m l g l a s ODAS GO ae ds 4 Z 4 2 MASONRY FOR FOUNDATION PLINTH 8888888888888 8833 aaa aaa aaa wama aaa nnna 4 4 3 MECHANICAL INSTALLATION 5526 A AA AAA TAL YAYA AAA A nennen iii 5 4 3 1 20 5 4 3 2 BARRIER 640 d2 u oi do a a ECO 4 4 ADJUSTING THE BALANCING SPRING
7. RH LH VERSION OF THE BARRIER INTO THE LH RH VERSION Procedure for converting an RH LH version barrier into an LH RH version 1 Release the barrier as shown in Chap 6 2 Position the beam in opening position and remove it from the pocket as shown in Fig 10 or Flg 11 3 Re lock the barrier as shown in Chap 7 4 Screw the bleed screw on the control unit Flg 9 5 Fully loosen the spring adjustment ring nut Fig 19 s ref 8 2 BLEEDING OPERATION 6 Detach the feed pipes Fig 19 ref and from the If beam movement is incorrect air must be bled from the two pistons and plug the unions aL hydraulic system 7 Remove the two pistons Fig 19 ref and from the V Procedure upper and lower fittings and reverse their position taking Hil 1 Make sure that the bleed screw was eliminated Fig 9 the rocker Fig 18 ref against the opening travel limi 0 2 Activate the beam electrically mechanical stop 7 during opening slightly loosen and re screw the bleed 8 Remove the pinion pocket and re install it to set the screw of the piston with the balancing spring Fig 1 ref 33 barrier at opening as in figure 19 during closure slightly loosen andre screwthebleedscrew 9 Fit the feed pipes as shown in Fig 19 according to the of the piston without the balancing spring Fig 1 ref 11 configuration of the barrier RH or LH 3 If necessary repeat the operation several times until you 10 Reverse th
8. THE FOUNDATION PLATE TO ALLOW EASY ACCESS TO THE BARRIER HATCH ENGLISH ENGLISH FAAC ENGLISH 1 2 3 Assemble the foundation plate as in fig 6 ref Make a foundation plinth as shown in fig 4 ref referred to clayey soil Wall the foundation plinth as shown in fig 6 ref supplying one or more sheaths for routing electrical cables Using a spirit level check if the plate is perfectly level Wait for the cement to set FAAC ENGLISH C O Fig 8 Du When the barrier is open the spring MUST NOT be compressed Fig 7 1 Fasten the upright on the foundation plate using the four supplied nuts fig 8 and checking the configuration of the barrier as in figure 7 Remember that the hatch of the upright should normally face the building Set the operator for manual operation as described in chapter 6 Remove and store the breather screws as shown in Fig 9 Assemble the beam using the supplied screws as shown in figures 10 or 11 The rubber profile of the beam must face in closing direction Adjust the opening and closing travel limit mechanical stops as per fig 12 and verify beam balancing following the instructions in paragraph 4 4 Fig 10 FAAC FAAC ENGLISH ENGLISH 4 3 1 BARRIER 640 642 cS For the electrical connections refer to the dedicated instruc
9. arily Transit is permitted only when the automated system is idle The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only Maintenance check at least every 6 months the efficiency of the system particularly the efficiency of the safety devices including where foreseen the operator thrust force and of the release devices Anything not expressly specified in these instructions is not permitted ENGLISH FAAC FAAC ENGLISH ENGLISH AUTOMATED SYSTEM 620 640 642 The automated system consists of a white beam in aluminium lt N with reflex reflectors and a steel upright The operator is located inside the upright and consists of a hydraulic control unit and two 37 plunging pistons which by means of a rocker rotate the beam The beam stays balanced thanks to a balancing spring assembled 38 on one of the plunging pistons The electronic control unit is also housed in the upright inside a waterproof compartment The system is supplied with an adjustable anti crushing safety 39 device It also includes a device stopping and locking the beam in any position and a handy manual release for use in case of power cuts or faults T The 620 640 642 automated systems were designed and built 40 to control vehicle access Do not use for any other purpose 0 37 Lock 4 38 Hatch LJ 39 Protective grid for air intakes 40
10. e travel limit connectors on the control unit obtain correct beam movement 11 Remove the bleed screw Fig 9 and carry out the air bleed operations as indicated in paragraph 8 2 12 Check the balance of the spring as indicated in 9 REPAIRS paragraph 4 4 For any repairs contact FAAC s authorised Repair Centres 1 SE n A i 4 1 WHEN THE BARRIER IS OPEN THE SPRING MUST NOT BE COMPRESSED 5 5 2 2 3 6 3 Fig 19 L YN 0 2 m FAAC ENGLISH 11 AVAILABLE ACCESSORIES ANTI VANDAL VALVE Fig 200 It protects the hydraulic system if the beam is forced AUTOMATIC EMERGENCY RELEASE Fig 20b During a power cut the automatic emergency release allows you to manually lift the beam without accessing the release lever of the hydraulic control unit A hydraulic system guarantees that the beam is stopped in opening position A SKIRT KIT The skirt kit increases visibility of the beam It is available in lengths 2m and 3m IMPORTANT If a skirt kit is installed the balancing spring must be adapted if possible ARTICULATION mod 620 only The articulation kit makes it possible to articulate the rigid b
11. eam to a maximum ceiling height of 3 2 m IMPORTANT If the articulated kit is installed the balancing spring must be adapted if possible Fig 21 gt C Fig 22 END FOOT The end foot allows the beam to rest when closed and thus prevents the profile bending downward IMPORTANT If a foot is installed the balancing spring must be adapted if possible FAAC ENGLISH A FORK SUPPORT The fork has two functions itpreventsthe beam when closed from bending and splitting if its end is stressed by extraneous forces it allows the beam to rest when closed and thus prevents the profile bending downward de To position the fork support foundation plate refer to fig 23 where P1 barrier foundation plate P2 fork support foundation plate L beam length in mm A Distance between foundation plates Fig 24 NB Dimensions are in mm 620 360 R 71 5 L A 1 450 0 Fig 25 ENGLISH ENGLISH TECHNICAL SPECIFICATIONS 12 HSTIONA oo o o 2 00 oo U x SUI SALDIIPU uN 2NbIO XOWN r or cow EE OL 0083 20 9182 GIEL 91 SL 0006 09 2 0 04 0071 rz 9182 4281 0 007 L Ea GL8 9281 oz owi Lt 07 Z 7 0091 oz owi soez stel uru 1
12. eam of the system 4 5 6 7 8 9 20 21 22 23 24 25 26 27 Make sure that the earthing systemis perfectly constructed and connect metal parts of the means of the closure fo it The automated system is supplied with an intrinsic anti crushing safety device consisting of a torque control Nevertheless its tripping threshold must be checked as specified in the Standards indicated at point 10 The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing Use of at least one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 16 FAAC declines all liability as concerns safety and efficient operation of the automated system if system Components not produced by FAAC are used For maintenance strictly use original parts by FAAC Do not in any way modify the components of the automated system The installer shall supply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product Do not allow children or adults to stay near the product while it is operating Keep radiocontrols or other pulse generators away from children to prevent the automated system from being activated involunt
13. em operate the release device with the supplied key The supplied release key can be triangular Fig 17 ref or customised Fig 17 ref optional Insert the release key in the lock and turn it anti clockwise through one complete rev as shown in Fig 17 Open or close the barrier manually 7 RESTORING NORMAL OPERATION MODE To prevent an involuntary pulse from activating the gate during the manoeuvre cut power to the system before activating the locking system triangular release key standard turn the key clockwise until it stops and remove it Fig 17 ref O customised release key optional turn the key clockwise until the point where it can be removed fig 17 ref BLOCCA LOCK BLOQUE VERRIEGELT BLOQUEAR VERGRENDEL U H do DEBLOQUE ENTRIEGELT DESBLOQUEAR ONTGRENDEL o Fig 17 8 MAINTENANCE Whenever doing 6 monthly maintenance always check correct settings of the by pass screws system balancing and efficiency of safety devices 8 1 TOPPING UP OIL Periodically check the quantity of oil inside the tank An annual check is sufficient for low to medium use frequency for heavier duty check every 6 months The level must not drop below the notch of the control stick Fig 18 ref To top up unscrew the filling plug fig 18 and pour in oil up to correct level Use FAAC HP OIL and no other FAAC FAAC ENGLISH ENGLISH 10 CHANGING THE
14. he slow down angle take the cam close to the relevant travel limit device To reduce the slow down angle take the cam away from the relevant travel limit device 2 Set the slow down time of the control unit by adjusting the dedicated parameters 3 Relock the system see chap and run a few operational tests to verify correct registration of the travel limit devices of spring balancing and of the adjustment of transmitted force a N Fig 12 5 START UP 5 1 CONNECTION TO CONTROL BOARD IMPORTANT Before attempting any work on the control board connections maintenance etc always turn off power R Fig 14 FAAC ENGLISH RIGHT BARRIER OPENING TRAVEL LIMIT DEVICE CLOSING TRAVEL LIMIT I DEVICE 0 Z W LEFT BARRIER OPENING TRAVEL LIMIT DEVICE CLOSING TRAVEL LIMIT DEVICE 5 4 AUTOMATED SYSTEM TEST After installation apply the danger sticker on the top of the upright Check operating efficiency of the automated system and all accessories connected to it 7 Fig 16 FAAC ENGLISH cS Hand over the User manual to the customer as well as the documentation required by current laws and illustrate the correct operation of the barrier pointing out the potential danger zones 6 MANUAL MODE OPERATION If the barrier has to be moved manually due to a power cut or fault of the automated syst
15. is product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger FAAC declines all liability caused by improper use or use other than that for which the automated system was intended Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605 For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised or for any deformation that may occur during use The installation must conform to Standards EN 12453 and EN 12445 For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations Before attempting any job on the system cut out electrical power The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3mm or greater Use of a 6A thermal breaker with all pole circuit break is recommended Make sure that a differential switch with threshold of 0 03 A is fitted upstr
16. od 620 mod 640 mod 642 e is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 98 37 EEC and subsequent amendments 91 368 EEC 93 44 EEC and 93 68 EEC conforms to the essential safety requirements of the other following EEC directives 73 23 EEC and subsequent amendment 93 68 EEC 89 336 EEC and subsequent amendment 92 31 EEC and 93 68 EEC Furthermore the manufacturer declares that the machinery must not be put into service until the machine into which it will be integrated or of which it will become a component has been identified and its conformity to the conditions of Directive 89 392 EEC and subsequent modifications assimilated in Italian National legislation under Presidential Decree No 459 of 24 July 1996 has been declared Bologna 01 June 2007 The Managing Director 40069 Zola Predosa BOLOGNA ITALY a assi WARNINGS FOR THE INSTALLER GENERAL SAFETY OBLIGATIONS 1 ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people Carefully read the instructions before beginning to install the product Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Store these instructions for future reference Th
17. t mechanical stop device Power supply OGG TONE 230 50 Absorbed cent A FAAC ENGLISH 1 1 MAXIMUM USE CURVE The curve makes it possible to establish maximum work time T according to use frequency F E g Operators 620 rapid 640 642 R 40 and 642 70 can operate non stop at 100 use frequency as they are provided with a cooling fan Models 620 standard and 642 std 40 can operate non stop at 70 use frequency To ensure efficient operation operate in the work range under the curve Use frequency graph Percentuale Duty cycle Fr quence 10 Benutzungs Frecuencia 96 gebruiks di lav d utilisation frequenz de utilizaci n frequentie 100 A oaa 620 642 RAP 640STD to NL 620STD 642STD so so 40 30 zo 10 o 1 2 3 4 5 6 7 8 9 10 11 12 gt Tempo h Time h Temps h Zeit Std Tiempo h Werktijd h Important The curve is obtained at a temperature of 24 C Exposure to the direct sun rays can reduce use frequency down to 20 Calculation of use frequency The percentage of effective work time opening closing compared to total time of cycle opening closing pause times Calculation formula Ta Tc F X 100 Ta Tc Tp Ti where Ta opening time Tc closing time Tp pause time Ti interval time between one complete cycle and another 2 ELECTRIC
18. tions of the control board Observing the indications in fig 3 install the raceways and make the electrical connections from the electronic appliance to the selected accessories Always separate power cables from control and safety cables push button receiver photocells etc 5 2 ADJUSTING THE TRANSMITTED TORQUE To set the hydraulic system for controlling transmitted torque turn the two by pass screws Fig 13 The red screw controls closing movement torque The green screw controls opening movement torque To increase torque turn the screws clockwise To reduce torque turn the screws anti clockwise C Fig 11 4 4 ADJUSTING THE BALANCING SPRING IMPORTANT The barrier is supplied already balanced for the exact length of the beam indicated in the order The barrier is balanced when the beam stays idle in the 45 position For any fine tuning of barrier balancing proceed as follows 1 Make sure that the operator is released see chapter 6 2 If the barrier tends to close turn the spring pre loading ring nut Fig 12 ref clockwise if it tends to open tum it BY PASS Fig 13 anti clockwise ENGLISH A 5 3 ADJUSTING THE TRAVEL LIMIT SLOW DOWN IG For beams with a length of over 4 m we advise you not to set too brief a slow down b 1 Adjust the cams of the travel limit device as shown in Fig 14 ref by loosing the two Allen screws To increase t

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