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ControlWave Micro Quick Setup Guide (D5124)

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1. E M Communications Interfaces for Non OE Users E ObjectServer Q Ubieclereoer Database Q Objets erer Client H webT oolkit Figure 2 1 Selecting Software Packages 2 2 Installing ControlWave Designer Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 8 Once you make your choices click Next 9 On the next screen you can specify the user files folder The system stores user files such as ControlWave projects recipes and network files in sub folders of this folder Note If User Account Control UAC is enabled in Windows you must have write access to this folder The default is C OpenBSI Use the default or use Browse to specify a different user files folder When finished click Next 10 This is your last opportunity to make any changes prior to starting the installation If you want to make changes you can click Back to go back to earlier pages If you want to read the printed release notes for this version of OpenBSI check the View the Release Notes box 11 If you are ready to perform the installation click Install and the installation process starts Be patient as it may take several minutes to install all of the different utilities depending upon which you choose 12 When the installation completes re boot your computer when prompted This must be done in order for OpenBSI to function properly If you choose not to re boot now you must do so before running OpenBSI Click Finish and the installat
2. and choose Insert gt Program Instance from the pop up menus The Insert dialog box opens E ight click on the T1 task and choose B S ATULRESOURCE Contra avei Insert gt Program Instance from the pop up GE Tasks menus ile evel d Global Vanable Insert Description worksheet IO_Confiquratior Delete Delete Task ao Cut CHL Program instance Figure 3 17 Inserting a Program Instance 7 Enter P1 as the Program instance name then click OK Enter P1 for the name of the Program instance then click OK Insert Program instance Figure 3 18 Naming the Program Instance 3 11 Compile the program To compile the program click the Make icon You should see a message saying there were 0 Errors in the Build window at the bottom left of the screen Disregard any warnings you see at this time 3 10 Creating a Simple Project Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Click the Make icon to compile the program DRAI CDEN O01 WATER LO START PUMP Figure 3 19 Compiling the Program 3 12 Download the project into the ControlWave Micro A Never attempt to download an untested program into an RTU Warning currently running an industrial process or plant Prior to downloading isolate the RTU from the process and disconnect I O Failure to take such precautions could result in injury to persons or damage to property 1 Right click
3. communication ports on the ControlWave Micro Note Later in this chapter yov ll need to know the baud rate of the ControlWave Micro serial port See Table 4 1 in CI ControlWave Micro for details on factory default baud rates for the ControlWave Micro serial ports 3 2 Start ControlWave Designer Click Start gt Programs gt OpenBSI Tools gt ControlWave Tools gt ControlWave Designer A If this is the very first time ControlWave Designer has been started on Caution this particular computer you will be reminded to register the software Otherwise the software can only be used for a maximum of 60 days For more information on the registration process see Chapter 2 of the OpenBS Utilities Manual D5081 Revised Nov 2010 Creating a Simple Project 3 1 ControlWave Micro Quick Setup Guide D5124 3 3 Open a New Project 1 Click File gt New Project lick File gt New Project ControlWave Designer et Edit View Project Build Online Extras 7 New Project CAN sl Open Project Unzip Project Chr Figure 3 1 Create a New Project 2 Double click on the CWMicro icon to select a CWMicro template Double click on CWMicro New Project Hee General Jeb EN Cw Micra Project Wizard Contro awe Figure 3 2 CWMicro Template The left window pane of ControlWave Designer fills with a structure called the project tree 3 4 Insert a new logical program organization
4. you can remove them from their cartons configure them and install them now otherwise skip to the next step See Section 2 5 of Cl ControlWave Micro for information on Expansion Communication Modules The first expansion communication module must reside in ControlWave Micro base housing slot 3 If you have a second expansion communication module it must reside in ControlWave Micro base housing slot 4 Note You cannot install Expansion Communication Module s in the expansion housing only in the base housing 10 Remove any I O Modules from their cartons and install them into the appropriate housing slots See Chapter 3 of CI ControlWave Micro See the table below for information on which slots to use Table 1 1 Housing Slots Which Can Hold I O Modules Housing Type Slots which can hold I O Modules 3 slot base housing Slot 3 if not occupied by an expansion communication module SAEEUEODeeneaeeeeeeseaeeeseeeeneseeeeseseeeeseseeeseSOSeSSOSOSOSSESESEESSEOESESOSOSSESOSOESSSOESESESOSSESESS Mmeseceneseeenesnececesesceceeenseeeneceseeecesseneneeceneceseececseceeceeseueveeesveseecenssesusssseseaussescecsseeuensesseseseseesesessesesececesesessesescssesesceseseecesesecssesesessessessssscecsseececssteneceseecesesteee 4 slot base housing Slot 3 and Slot 4 if they are not occupied by expansion communication modules 8 slot base housing Slot 3 and Slot 4 if they are not occupied by expansion communication modules Slot 5 Slot 6 Slot
5. 1 and 2 See Section 2 4 1 of Cl ControlWave Micro Now you must set CPU module DIP Switches Notes CPU Module DIP Switches must be configured before the CPU module has been installed into the base housing See Section 2 4 2 of Cl ControlWave Micro For the initial configuration activities described in this manual we recommend you leave the CPU switch settings in their default positions as set at the factory as follows o Switch bank SWI all switches in the OFF position o Switch bank SW2 all switches in the ON position except for SW2 4 which should be OFF Install the CPU module into base housing slot 2 which is the second slot from the left end of the installed unit For the configuration activities described in this manual we will use RS 232 serial communication port 2 Comm Port 2 on the ControlWave Micro which is configured by default for 9600 baud For more information on RS 232 serial communication ports see Section 2 4 3 of Cl ControlWave Micro Plug one end of an RS 232 null modem cable into one of your PC communication ports Note See Figure 2 17 in Cl ControlWave Micro for a wiring 8 diagram of an RS 232 null modem cable Plug the other end of the RS 232 null modem cable into serial communication port 2 Comm Port 2 of the ControlWave Micro Setting Up the Hardware Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 9 If you purchased any Expansion Communication Module s
6. 2 hazardous locations where there could be explosive vapors or other dangerous substances you MUST observe and follow all regulations and warnings about proper installation use and repair in these environments Failure to follow these instructions could result in an explosion injury or death Carefully review ALL warnings in the Cl ControlWave Micro hardware manual especially those from Underwriter s Laboratories see Appendix A of Cl ControlWave Micro Before You Begin V ControlWave Micro Quick Setup Guide D5124 yi How to use this guide This guide is intended to help you get up and running with a minimal amount of effort Chapter 1 talks about setting up the hardware and the remaining chapters talk about installing and using ControlWave Designer software and about how to configure certain parameters See this For information on Gaff Setting up the hardware Chapter 2 reg Software installation Chapter 3 SCH Creating a ControlWave project in ControlWave Designer Chapter 4 Setting uo RTU parameters This guide does NOT however tell you everything you need to know about setting up and configuring a ControlWave Micro We have included references throughout this book to other places in the documentation set where you can get more details on a particular subject If you need help If you re having problems setting up and configuring your ControlWave Micro please call our ControlWave Applicati
7. Node Addressing EBSAP EBSAP adds a level of complexity to network configuration and is only necessary in very large networks where more than 127 slave controllers are defined underneath a given master controller and for whatever reason BSAP communication is required instead of IP communication For more information about Expanded Node Addressing see the Contro Wave Designer Programmer s 414 Configuring RTU Parameters _ Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Soft Switch GER e ale You can specify the On oWHCKES Forts IF Parameters Application Parameters Archive Audit IF Routes 5 BSAP local address Local Address i here It must range from een 1 to 127 The factory default is 1 EBSAP Group If you re not using EBSAP you mus leave this at 0 Figure 4 15 Soft Switches tab 4 3 1 Saving Changes When You Finish Click Write To RTU and the utility sends the new configuration parameter values to FLASH memory in the ControlWave Micro Depending upon which parameters you change you may need to reset the unit for the changes to take effect 4 4 Setting Up a BSAP Slave Port You can configure any of the ControlWave Micro s serial COM ports as a BSAP Slave port BSAP stands for Bristol Synchronous Asynchronous Protocol It is a protocol used for communication by ControlWave and Network 3000 controllers You can use a BSAP Slave Port to c
8. Protocol BSAP F Use the factory Local Address Selection default local address of 1 NE N iD f Specify Local Address i ll E Be Ask for Local Address at startup Choose the Auto Detection communication port 14 on the PC workstation eh i What port would you like to use COM not on the ControlWave Specify the baud rate SS A 8 Advanced Communication Parameters Click Next Cancel Help Figure 4 7 Communication Setup in TechView What baud rate would you like to use 9600 5 Choose CWave_Micro as the Node Type then click Next Revised Nov 2010 Configuring RTU Parameters 4 5 ControlWave Micro Quick Setup Guide D5124 Node Setup Choose CWave_Micro G Node Type Cwave_Micro 3205 3310 3330 EES e Control Strata 2208 ae Browse Controis Web Access Pal 10 SS GC kopenbaeial D 20 kim Browse CA ave EFM CA ave Esp Cwave GFC Setup Click Next SE TO Folate SEC lt Back Cancel Help Figure 4 8 TechView Node Setup dialog box 6 In the Calibration Setup dialog box specify 1 for the number of transmitters TechView assumes you have at least one transmitter Then click Finish Calibration Setup Target Node CMfaye Micro Select Transmitter Access e Local C Remote First specif e Tmt tem 4 for the wok ams aman tarnsmitters does the application nl Tree ku A up Fe Bee Wet ends and eutemms transmitters CT Do not as
9. The way you start the Flash Configuration Utility varies depending upon whether you use Local View NetView or TechView to communicate with the ControlWave Micro 4 1 1 Method 1 Starting from within LocalView 1 Click as follows Start gt Programs gt OpenBSI Tools gt LocalView 2 Choose Local for the mode enter a name for the Local View file and click Create First choose Local Next enter a name for this Finally click Create as the mode LocalView file New View Mode Name mylocal Cancel feo Ce Flash 7 Hele Location Ss Contigure c hopenbsit Browse 25 IP Comm Figure 4 1 LocalView Local Mode Revised Nov 2010 Configuring RTU Parameters A1 ControlWave Micro Quick Setup Guide D5124 3 Choose the communication port on the PC workstation which you will use to communicate with the ControlWave Micro Then specify the baud rate for that port and click Next Communication Setup Step 1 x Choose the SF communication port on the PC workstation What pork would you like to use not on the ControlWave Si PS Specify the baud rate What baud rate would you like to use org for the port Advanced Parameters Finally click Next Figure 4 2 Communication Setup in LocalView 4 Turn off auto local address detection by answering No to the question Then specify 1 as the local address and CWave_Micro as the RTU type Finally click Finish RTU Setup Ste
10. entries you made in the Flash Configuration Utility for the current controller into the current NETDEF file This avoids the need to re enter the same configuration information in NetView Note Only choose this option if you start the Flash Configuration utility from within NetView or TechView or if you specify an NDF file in LocalView Configure mode Don t choose this if you are running LocalView in other modes Flash IP Comm Local because LocalView uses its own temporary NETDEF file which only exists during the LocalView session and disappears on program exit Close Click here to shut down the Flash Configuration Utility The various configuration settings are separated into different pages of the utility You can access them by clicking on the tab for a particular page The different pages include Soft Switches the most important of these is the BSAP local address of the controller Ports this includes all communication ports on the ControlWave Micro up to eleven serial ports COM 1 through COM11 and one or two Ethernet IP ports Note The number of ports varies depending upon the type of CPU module you purchased and whether or not you purchased expansion communication modules for your ControlWave Micro IP Parameters if this controller performs IP communications certain parameters such as the IP address of the Network Host PC NHP UDP socket numbers and the address of the default gateway must be configure
11. switch to the LOCAL position or set the PSSM s Mode Switch to Local mode which is SW1 1 on PSSM UP Open and SW1 2 on PSSM DOWN Closed 17 Apply power to the ControlWave Micro controller 18 When the ControlWave Micro completes its power on sequence status LEDs 5 and 6 on the PSSM module should be ON This indicates the ControlWave Micro does not have any application program loaded If you see other LEDs lit see Table 5 2 of manual Cl ControlWave Micro which has a list of LED status codes and their meanings Figure 5 5 of CI ControlWave Micro shows how the various LED patterns correspond to the status codes LEDs 5 and 6 should be lit Si 5 6 3004 1502 Figure 1 3 PSSM LEDs on Initial Power Up You hardware is ready Now you can install ControlWave Designer software on the PC to create a project which you can download into the ControlWave Micro 14 Setting Up e Hardware Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Chapter 2 Installing ControlWave Designer Software on the PC Note This chapter outlines the basic steps in installing ControlWave Designer software For more detailed instructions see Chapter 2 of the OpenBSI Utilities Manual D5081 2 1 1 Recommended Requirements for the OpenBSI Workstation To run ControlWave Designer your PC workstation must meet the following minimum system requirements 1 GHz processor at least 200 MB free disk space for use by Ope
12. table below describes the meaning of each privilege Table 5 3 User Privileges Privilege Description Read Data Value Allows this user to read data values from this controller Update Data Value Alows this user to change data values in this controller Read Flash Files via FTP Allows this user read access using File Transfer Protocol to files stored in this ControlWave s flash memory This includes the ControlWave boot project source files ZWT etc Change Del Flash Files via Allows this user using File Transfer FTP Protocol to change or delete files stored in the ControlWave s flash memory This could include the ControlWave boot project source files ZWT etc Read Historical Data Allows this user to view historical data Audit Archive information from the controller using either web pages or DataView Change Last Read Pointers in Allows this user to delete audit records Audit Info from the controller Add New Historical Definitions Allows this user to create new archive file definitions and or to set up the alarm and event buffers for audit configuration using the Flash Configuration Utility E Change Delete Historical Allows this user to change or delete Definitions historical definitions via the Flash Configuration Utility E Add Change Del User Allows this user to add change or delete Security Info security configuration information via the Flash Configuration Utility security pag
13. time without notice All sales are governed by RAS terms and conditions which are available upon request 2010 Remote Automation Solutions division of Emerson Process Management All rights reserved EMERSON
14. to know in order to get a ControlWave Micro up and running The OpenBSI Utilities Manual D5081 includes more detailed instructions for using the Flash Configuration Utility Certain options in the Flash Configuration utility don t require you to establish communications with the RTU for example writing flash data to the NETDEF file If while the utility begins to establish communications you decide you want to use the utility offline you can click Cancel Initialization and Continue to do that If for some reason the utility cannot establish Configuring RTU Parameters 4 7 ControlWave Micro Quick Setup Guide D5124 communications you can shut down the utility 1f you click on Cancel Initialization and Abort Flash Configuration RTU Initializing Please wait Cancel Initialization and Abort Cancel nitilization and Continue Figure 4 12 Cancel Initialization dialog box Once the Flash Configuration utility establishes communication with the RTU you can optionally specify the source for the initial parameters displayed in the utility Figure 4 13 This prompts you to log into the RTU The utility then loads the current parameters from Flash Configuration Loading Options the RTU into the Flash Configuration utility pages Select where flash configuration parameters will be loaded from This prompts you to specify the location ane filename of a Flash Configuration Profile FCP file FCP files are files
15. wi Number of Users Import from Security File Export to Security File Figure 4 19 Security Tab 4 7 1 Adding a New User A ControlWave Micro controller can support up to 240 different users To add a user enter the user s name up to 16 characters long in the Username field and enter a password up to 16 characters long for the user in the Password and Verify fields The password will not appear as you type it Note Some OpenBSI programs such as DataView Downloader and others which communicate with the ControlWave Micro only support shorter usernames and passwords ten characters or less for the username six characters or less for the password so you may want to reduce the length of each username and password to conform to these limits Also to communicate with this ControlWave using these programs passwords must be UPPERCASE Revised Nov 2010 Configuring RTU Parameters 4 23 ControlWave Micro Quick Setup Guide D5124 4 24 Next select the privileges for this user by clicking Custom and then select the individual privileges in the Privileges list box so they are highlighted Alternatively you can choose Operator Engineer or Administrator for a particular user which automatically highlights privileges associated with those user categories The tables on the next page show the privileges associated with these user categories and list what all the various privileges me
16. within NetView ControlWave Micro Already in a Network Note This method assumes that the ControlWave Micro already exists in an OpenBSI network within the NetView program and that it is configured to communicate over that network s communication line as described in the OpenBSI Utilities Manual D5081 1 Click as follows Start gt Programs gt OpenBSI Tools gt NetView 2 Right click on the CWave_Micro icon in the NetView network tree and choose RTU gt RTU Configuration Parameters from the pop up menus 3 The Flash Configuration Utility opens See Using the Flash Configuration Utility later in this chapter Revised Nov 2010 Configuring RTU Parameters 4 3 ControlWave Micro Quick Setup Guide D5124 ic UST P430 Sa IP_NET Right click on the controller name then CWM7 choose RTU gt RTU Confiauration ET gn cwm2 Add m DT Delete gr CU Properties gr CAE Change Local Address Group Number gr Ain Download ae ENET Signal Extractor Dataview Communication Statistics WebPage Access RTU Configuration Parameters Figure 4 5 Calling Up the Flash Configuration Utility 4 1 3 Method 3 Starting from within TechView Note This method assumes that the ControlWave Micro already exists in an OpenBSI network within the NetView program and that it is configured to communicate over that network s communication line as described in the OpenBSI Utilities Manual D5081 1 Click as follows Start gt
17. 00 rs i SIDOR mz These are socket numbers used for IP Any messages with destination IP communications All controllers and OpenBSI addresses not reachable within this workstations on the network which are to network are automatically sent to communicate with one another must share the default gateway address the same IBP and Time Synch numbers This is a security feature so we recommend you alter the defaults shown here Figure 4 18 Specifying IP Parameters Field Description NHPs The Network Host PC NHP is any PC workstation running OpenBSI Version 3 0 or newer which has a network of one or more controllers A controller on an IP network will only accept time synchronization messages node routing tables NRT and alarm destinations from its NHP s IP addresses Revised Nov 2010 Configuring RTU Parameters 4 21 ControlWave Micro Quick Setup Guide D5124 IP ADDR A This is the primary IP address of the Network Host PC NHP which has the network which includes this controller E a a IP address that address may be entered here in case the primary connection is broken Alternatively if there is a redundant backup NHP its address should be entered here If neither of these cases apply IP ADDR B should be left at all zeroes UDP Ports UDP ports sometimes referred to as sockets have nothing to do with physical communication port hardware They actually refer to entry points within the UDP communication protocol
18. 06 for proper care and handling of ESD sensitive components Remote Automation Solutions A Division of Emerson Process Management 1100 Buckingham Street Watertown CT 06795 Telephone 860 945 2200 Emerson Process Management Training GET THE MOST FROM YOUR EMERSON INSTRUMENT OR SYSTEM e Avoid Delays and problems in getting your system on line e Minimize installation start up and maintenance costs e Make the most effective use of our hardware and software e Know your system As you know a well trained staff is essential to your operation Emerson offers a full schedule of classes conducted by full time professional instructors Classes are offered throughout the year at various locations By participating in our training your personnel can learn how to install calibrate configure program and maintain your Emerson products and realize the full potential of your system For information or to enroll in any class go to http www EKmersonProcess com Remote and click on Educational Services or contact our training department in Watertown at 860 945 2200 This page is intentionally left blank ControlWave Micro Quick Setup Guide D5124 Before You Begin Thank you for choosing ControlWave Micro Stay Safe A WARNING SHOCK HAZARD WARNING EXPLOSION HAZARD Revised Nov 2010 We hope you will find Control Wave Micro to be the best so
19. 7 Slot 8 2 slot expansion Both slots housing 4 slot expansion All 4 slots housing 8 slot expansion All 8 slots housing Note In ControlWave Designer s I O Configurator you must enter the I O slot number for each I O module and configure the module The I O Slot number is not the same as the housing slot number The housing slots which hold the power supply and CPU boards are not considered to be I O slots so the first I O slot C O slot 1 is typically the third housing slot housing slot 3 11 Install I O wiring to each I O module see Chapter 3 of CI ControlWave Micro 12 Install a ground wire between the housing ground lug and a known good Earth ground See Section 2 2 3 of CI ControlWave Micro 13 Install Watchdog MOSFET Switch wiring see Section 2 3 7 of Cl ControlWave Micro OPTIONAL perform this step only if you want to use this feature Revised Nov 2010 Setting up the Hardware 1 3 ControlWave Micro Quick Setup Guide D5124 14 Connect bulk DC power to the ControlWave Micro s PSSM module see Section 2 3 6 of CI ControlWave Micro Typical Configuration Bulk Supply 1 Pos Term zsm O14 VIN Bulk Supply 1 Neg Term mmm VIN Chassis Ground m a CHASSIS Figure 1 2 Wiring for Bulk DC Power Qe 15 Install the bezel s so the I O modules are covered See Section 2 6 of Cl ControlWave MICRO 16 Turn the RUN REMOTE LOCAL key
20. Coil 3 10 Create a task and associate the program with that task 1 Right click on the Tasks under RTU_RESOURCE in the project tree then choose Insert gt Task from the menu The Insert dialog box opens nder RTU_RESOURCE right click on Tasks and choose Insert gt Task 15 Globa D de Task IO_Cg p TOO Figure 3 14 Inserting a Task 2 Choose CYCLIC as the Task Type 3 Enter T1 in the Name field You could name it something else this is just the name we chose for this example 3 8 Creating a Simple Project Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 4 Click OK Choose CYCLIC as the Task type Enter T1 as the Name Click OK to exit the dialog box Insert Type nMesource Gei Task Frogram instance Ip mm n a ei P LS Lleszctphionp Mode Insert a noo pa If ol H Append Exclude from compilation Figure 3 15 Defining a Task 5 Accept the defaults in the Task settings dialog box and click OK Click OK to accept the defaults and exit the dialog box Task settings for ARM_L_40 Interval Watchdog Time Shack Uptions SMALL MEDIUM O LARGE LARGE F SAVE FPU BYPASS NO SUSPEND Figure 3 16 Task Settings dialog box Revised Nov 2010 Creating a Simple Project 3 9 ControlWave Micro Quick Setup Guide D5124 6 Right click on the T1 folder which is now in the project tree
21. ED UNUSED UNUSED IF UNUSED jE Specify the IP address and the IP mask Figure 4 17 Setting the IP Address and Mask for the Ethernet Port In Figure 4 17 the IP ADDR A for the port is 10 23 19 1 and the IP MASK is 255 255 0 0 This means that this port can send to any address in the format 10 23 y z where y and z are any integer from 0 to 255 So 10 23 127 76 and 10 23 35 93 would be valid destinations but 24 1 1 1 would not because the 255 in the IP MASK indicates that the corresponding portion of the IP ADDR A MUST be 10 Notes Leave the IP ADDR B field blank It is reserved for redundant operations which we will not discuss in this manual There are other restrictions for example the non zero mask entries must be all be in contiguous fields and must begin in the left most portion of the address More details on these subjects are included in the OpenBSI Utilities Manual D5081 In newer ControlWave units all Ethernet ports are pre programmed at the factory with an initial IP address and mask The optional Ethernet ports on the ControlWave Micro would default to the addresses shown below Port Default IP Address Default IP Mask ETH1 10 0 1 1 255 255 255 0 ETH2 10 0 2 1 255 255 255 0 Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Because each unit shipping from the factory will have these addressesinitially pre programmed you should only use these ad
22. Mode click the Debug on off icon To enter Debug Mode click the Debug on off icon DRAIM_OPEM O01 WATER Loy START PUMP Figure 3 28 Entering Debug Mode 2 Currently both contacts and the coil should have a value of 0 FALSE You can see the value by moving the cursor over the coil contact Also FALSE items are highlighted in and TRUE items are highlighted in RED Currently all three variables are 0 FALSE You can a see a variable s value by moving the cursor over it Figure 3 29 Viewing the Value of a Variable 3 Double click on either one of the contacts in this case we chose the WATER_LOW contact The Debug RTU_Resource dialog box opens 3 16 Creating a Simple Project Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 To force the value to true click on TRUE then click on the Overwrite button Debug RTU_RESOURCE Force Overwrite Breakpoint KS wann In O O Valuedisplay E Decimal Hexadecimal Binary REAL values Width Precision IEEE format JC e JC e Figure 3 30 RTU_RESOURCE Overwriting a Value 4 Click on TRUE for the Value 5 Click Overwrite 6 The START_PUMP coil should automatically turn TRUE VALUE of 1 based on the WATER_LOW contact being set to I TRUE To verify this move the cursor over the START_PUMP coil Another way to verify the change is to look and see that both these items appear highlighted
23. OK Contact Coil Properties Hame Definition scope WATER LOW w Data Tyner Local Variable Groupes Bot AA Usage Global Variable Groups Cer Initial vale WE H ap Die E Default iO add PSs Description Show all variables of worksheets Type S Enter a variable name WATER_LOW then click OK Figure 3 7 Contact Coil Properties dialog box New name for the contact a O01 WATER LC O01 Figure 3 8 Assigning a Name to a Contact Revised Nov 2010 Creating a Simple Project 3 5 ControlWave Micro Quick Setup Guide D5124 3 8 Insert a parallel contact below and define the DRAIN OPEN variable 1 Click the WATER LOW contact then click the Parallel icon This adds a new contact called C002 below the WATER LOW contact we defined earlier lick the WATER_LOW contact then click the Parallel icon Code UL WATER LO O01 Wie this adds a parallel branch contact below Figure 3 9 Adding a Parallel Branch 2 Double click on the new contact C002 to call up the Contact Coil Properties dialog box O01 WATER Lou CDU ouble click the C002 contact to call up the Contact Coil Properties dialog box Figure 3 10 Calling Up the Contact Coil Properties dialog box 3 Enter DRAIN_OPEN in place of C002 in the Name field of the Contact Coil Properties dialog box then click OK 3 6 Creating a Simple Project Revised Nov 2010 Contr
24. Programs gt OpenBSI Tools gt TechView 2 Specify a name for the session file The default if you have no session files is temp tvs Click Save Create Session File Save ini E openbzi E webGFC_CL cwaveTF tvs CS 2 WebPages cwaveXxPC tvs My Recent Dataview 9 WebTeleCorrector Telecorr tvs Documents O Downloads 9 WebTeleFlow TeleFlow tvs Specify a session file e Firmware QWebTeleFlowTwoRtun S TeleRecdr tvs 7 e oe e Harvester O webTeleRecorder 2 temp tys name then click Save Libraries 9 WebXFcC BE TFlow2Run tws C NetworkTemplates ZIPS EE 3508 tvs Mu Documents 2 i 3808 vs S ZS CTeleFlow tws Mu Computer ei Mu Network File name temp ys Places Save az hype Techwview Session Files tvs MM Cancel DE cwavecros BL cwaveGFC_CLtvs Figure 4 6 Create Session File dialog box in TechView 44 Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 3 Right click on the CWave_Micro icon in the NetView network tree and choose RTU gt RTU Configuration Parameters from the pop up menus 4 Inthe Communication Setup dialog box choose BSAP as the communication protocol and use the default local address of 1 Specify the COM port on the PC workstation and the baud rate used to communicate with the ControlWave serial port When you finish click Next Communication Setup Choose BSAP Select Communication
25. User Manual Document D5124 Part D301425X012 r November 2010 ControlWave Micro ControlWave Micro Quick Setup Guide Bristol Babcock Control MICRO s Remote Automation Solution EMERSSON www EmersonProcess com Remote Process Management IMPORTANT READ INSTRUCTIONS BEFORE STARTING Be sure that these instructions are carefully read and understood before any operation is attempted Improper use of this device in some applications may result in damage or injury The user is urged to keep this book filed in a convenient location for future reference These instructions may not cover all details or variations in equipment or cover every possible situation to be met in connection with installation operation or maintenance Should problems arise that are not covered sufficiently in the text the purchaser is advised to contact Emerson Process Management Remote Automation Solutions division RAS for further information EQUIPMENT APPLICATION WARNING The customer should note that a failure of this instrument or system for whatever reason may leave an operating process without protection Depending upon the application this could result in possible damage to property or injury to persons It is suggested that the purchaser review the need for additional backup equipment or provide alternate means of protection such as alarm devices output limiting fail safe valves relief valves emergency shutoffs emerg
26. an When you have selected all desired privileges click the Add button to add the user to the system Note Every ControlWave Micro has a special user called RDB_Max This user account defines the maximum privileges allowed for RDB protocol messages coming into the ControlWave Micro Programs such as DataView the Harvester and others use RDB messages to communicate You cannot delete the RDB_Max user or rename it but you can change its privileges The table below shows the privileges associated with the Operator Engineer and Administrator categories The table below shows the privileges associated with the Operator Engineer and Administrator categories Table 5 2 Standard User Privileges Privilege Operator Engineer Administrator Read Data Value S S S Update Data Value EZE EE J Read Flash Files via FTP ooo o d i Change Del Flash Files via ww FTP Read Historical Data SE E J Change Last Read Pointers in Audit Info E Change Delete Historical E o ooo Definitions 3 Add Change Del User S Security Info E Modify Soft Switches ee we Bun Diag to read Memory jg EE BEE EE Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Privilege Operator Engineer Administrator Read Stat Diag Info v v v Read Stat Crash Blocks oe wl J Read Application Values fh 4 E Write Application Values Full Application Access a a ff Add New Historical Definitions Gf a The
27. d Some of the parameters on this page are outside the scope of this manual Application Parameters Most of these are tuning parameters which govern how the ControlWave Micro executes its application project A discussion of application parameters is outside the scope of this manual Archive Archive data is one portion of the historical capabilities of the ControlWave MICRO controller It allows snapshots of many variables to be saved at the same instant to provide a detailed historical record of process variables at a particular moment in time The archive data is saved at the controller in structures called archive files and is configured in part using the ARCHIVE function block in your Control Wave project Archive files may be collected by OpenBSI Utilities such as DataView or the Harvester A discussion of archive configuration is outside the scope of this manual Revised Nov 2010 Configuring RTU Parameters 4 13 ControlWave Micro Quick Setup Guide D5124 Audit Audit data is one portion of the historical capabilities of the ControlWave MICRO controller It allows records to be kept of when certain variables change value as well as recording all alarms in the system The Audit page specifies various parameters used to set up the Audit system Configuration is also performed in part using the AUDIT function block in your ControlWave project A discussion of audit configuration is outside the scope of th
28. dresses for bench testing and configuration Each address must be changed before putting the Control Wave unit on an actual network since an address conflict would exist as soon as the second ControlWave unit was placed online 4 At this point you can proceed to configure other ports or go to other pages of the Flash Configuration Utility 4 5 1 Recommended Ranges for IP Addresses Revised Nov 2010 If you are intend to connect your controller network directly to the global world wide Internet you must obtain a range of IP addresses from your Internet service provider ISP or from an Internet governing body such as the Internet Assigned Numbers Authority IANA If you have no plans to connect your network to the global Internet there is no restriction on your choice of IP addresses however the Internet Engineering Task Force recommends that IP addresses for private networks should be assigned from the following ranges 10 0 0 0 to 10 255 255 255 172 16 0 0 to 172 31 255 255 192 168 0 0 to 192 168 255 255 Note For information on the Internet Engineering Task Force recommendation see Rekhter et al Best Current Practice memo Address Allocation for Private Internets Internet Engineering Task Force RFC 1918 February 1996 The full text of this memo is available at http www ietf org These particular ranges of Internet addresses are reserved for private networks Most Internet Service Providers ISP reco
29. e SAENCEeeauececeacaceseacececeaueceaeaceceseacecesaceceseaceceseaeeseneececesensesenenseseececeseeceseeeecnseseesesescecesescecesescecesescecesescecesesceceses Modify Soft Switches Allows this user to change soft switch Revised Nov 2010 Configuring RTU Parameters 4 25 ControlWave Micro Quick Setup Guide D5124 Privilege Full Application Access Description values in the soft switches page of the Flash Configuration Utility Allows this user to run diagnostics to read memory at the controller Allows this user to run diagnostics to write to memory at the controller Allows this user to view communication statistics and other information on the Statistics web pages Allows this user to reset statistics and crash block areas on the Statistics web pages Allows this user to read values using the ControlWave Designer OPC Server Allows this user to modify values using the ControlWave Designer OPC Server Allows this user full privileges to perform debugging operations in ControlWave Designer 4 7 2 Modifying the Privileges of an Existing User To change the privileges of an existing user 1 Select the user s name from the list of Usernames 2 Select de select privileges for that user in the Privileges list box 3 When you finish making sel ections click Modify to store the modified privileges for that user 4 7 3 Deleting an Existing User To delete a user from the system sel
30. ect the user s name from the Usernames list and click Delete Note You cannot delete the RDB Max user You also cannot delete any user who is currently signed into the ControlWave Micro 4 7 4 Saving Changes When You Finish Click Write To RTU and the utility sends the new configuration parameter values to FLASH memory in the ControlWave Micro Depending upon which parameters you change you may need to reset the unit for the changes to take effect 426 22 Configuring RTU Parameters Revised Nov 2010 4 8 What s Next Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Unlike many of the other pages in the Flash Configuration Utility once you click Write To RTU the changes take effect immediately Note When you have finished configuring all of your user accounts you should make sure the default switch SW2 3 is turned ON otherwise the special default security account SYSTEM remains active Now that you have completed your initial configuration you can begin developing a real ControlWave project for your particular industrial automation control application configure historical data parameters etc The table below lists other places in the documentation set where you can find more information For more information on Please refer to Installation of other kits such as Chapter 2 of the OpenBSI Utilities OpenBSI Network Edition Manual D5081 OpenBSI Harvester Creating a project in C
31. eeeeceeceesseneeeesscoesses 4 20 AG A IF ENEE Eege Sue 4 21 4 6 1 Saving Changes When You Finish 22 s lt ceccsescesseeeseecescesseeeecenceeccssseneeeeescousees 4 22 4 7 Configuring Usernames and Hasoworde 4 23 A71 e ere New NEE 4 23 4 7 2 Modifying the Privileges of an Existing User 4 26 4 7 3 Deleting an Existing User 4 26 4 7 4 Saving Changes When You Fmeh 4 26 eases ence ve heeds reese vrata ee retest eee pr inte mete eee nee 4 27 Appendix A Troubleshooting Tips A 1 Issued Nov 2010 Contents vil This page is intentionally left blank ControlWave Micro Quick Setup Guide D5124 Chapter 1 Setting up the Hardware Note Depending upon how you order it your ControlWave Micro may ship from the factory already assembled or as a separate housing and modules you must install yourself If you order it pre assembled you can omit those portions of this chapter that discuss installation of individual modules Hardware setup involves unpacking the ControlWave Micro hardware mounting the housing installing I O modules wiring I O terminations making proper ground connections connecting a communication cable to the PC workstation and setting switches The figure below shows the base housing with the Power Supply Sequencer Module PSSM two different models shown CPU Module and six I O modules with bezels installed Your unit may have different options The full hardware installation process is described in d
32. een fully tested and debugged 9 Log into the ControlWave Micro by entering the username SYSTEM and the password 666666 in response to the Login prompt then click OK The download proceeds Sign In Required COM1 Login is now Required Figure 3 25 Sign In dialog box Creating a Simple Project Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Note SYSTEM is a default security account which is included in the ControlWave Micro when it ships from the factory so that you can access the ControlWave Micro during initial configuration before any other user accounts have been defined After you complete your configuration activities you should change the SYSTEM password since anyone reading this manual would know it 10 Look at the LEDs on the Power Supply Sequencer Module PSSM At this point status LED 6 should be the only status LED lit indicating that a project has been downloaded but is not running yet Ep 6 should be lit indicating that an application project is loaded gt 5 6 3004 1002 Figure 3 26 LEDs on PSSM 11 Click Cold to start the newly downloaded project all six status LEDs should now be OFF indicating that the project is now running RTU_RESOU E lick Cold Figure 3 27 Cold Start Revised Nov 2010 Creating a Simple Project 3 15 ControlWave Micro Quick Setup Guide D5124 3 13 Test the logic of the program in Debug Mode 1 To enter Debug
33. ency switches etc If additional information is required the purchaser is advised to contact RAS RETURNED EQUIPMENT WARNING When returning any equipment to RAS for repairs or evaluation please note the following The party sending such materials is responsible to ensure that the materials returned to RAS are clean to safe levels as such levels are defined and or determined by applicable federal state and or local law regulations or codes Such party agrees to indemnify RAS and save RAS harmless from any liability or damage which RAS may incur or suffer due to such party s failure to so act ELECTRICAL GROUNDING Metal enclosures and exposed metal parts of electrical instruments must be grounded in accordance with OSHA rules and regulations pertaining to Design Safety Standards for Electrical Systems 29 CFR Part 1910 Subpart S dated April 16 1981 OSHA rulings are in agreement with the National Electrical Code The grounding requirement is also applicable to mechanical or pneumatic instruments that include electrically operated devices such as lights switches relays alarms or chart drives EQUIPMENT DAMAGE FROM ELECTROSTATIC DISCHARGE VOLTAGE This product contains sensitive electronic components that can be damaged by exposure to an electrostatic discharge ESD voltage Depending on the magnitude and duration of the ESD this can result in erratic operation or complete failure of the equipment Read supplemental document S140
34. es to take effect 4 5 Setting Up an Ethernet Port A ControlWave Micro can contain zero one or two Ethernet Ports depending upon which communication options you Revised Nov 2010 purchase 1 Click the Ports tab if you haven t already 2 Choose the Ethernet port ENET1 3 Specify an IP ADDR A and IP MASK for this port IP addresses must be unique within your network Conversely IP masks are typically the same for all devices in the same portion of a network Together the IP Address and IP Mask define a range of addresses to which this port can send messages See 4 5 1 Recommended Ranges for IP Addresses Basically a non zero value in any of the IP MASK fields indicates that the corresponding IP ADDR A field is specifying a portion of the IP address which must be identically matched with every destination IP address to which this port will send messages A zero value in any of the IP MASK fields means that this communication port can send messages to addresses in which any integer from 0 to 255 is considered valid for that corresponding portion of the destination IP address Configuring RTU Parameters 4 17 ControlWave Micro Quick Setup Guide D5124 4 18 Scroll down and select the ENET1 port Soft Switches Ports IF Parameters Application Parameters Archive Audit IF Routes gaf Deet Sl Ra fio Ja n bh UNUSED wuer eo fr eo Wu UNUSED Aspekt zz les co UNUSED UNUSED UNUS
35. etail in Chapter 2 and Chapter 3 of Cl ControlWave Micro An overview of the steps is included below Chassis Slot RUN REMOTE Serial Ports Numbers LOCAL Switch COM1 RS 232 COM2 Ke RS 232 IDLE and ar Watchdog LEDs Red Status LEDs Red SW1 MODE Switch J1 Display Inftf Connector TB1 Input Power TS Connector TB2 E Watchdog Connector I O Modules PSSM Module PSSM B with with Bezel with Mode Switch RUN REMOTE LOCAL switch CPU Ethernet Port NOTE Two different variations Module of the PSSM Module are shown here Figure 1 1 ControlWave Micro with two different PSSM types shown RevisedNov 2010 Settingupthe Hardware A ControlWave Micro Quick Setup Guide D5124 1 Remove the base housing from its carton and install it at its assigned work site See Section 2 2 of Cl ControlWave Micro Remove any expansion housing units from their cartons and attach them to the base housing See Section 2 2 of CI ControlWave Micro Remove the Power Supply Sequencer Module PSSM from its carton See Section 2 3 of Cl ControlWave Micro Set jumpers based on your power DC power requirements see Section 2 3 3 of Cl ControlWave Micro Install the PSSM into base housing slot 1 that is the first slot from the left end of the installed unit Remove the CPU module from its carton See Section 2 4 of Cl ControlWave Micro Enable the backup battery by installing backup battery board jumper JP8 onto pins
36. ges to the NETDEF files The Flash Configuration utility contains several buttons primarily for read write file operations Some of these operations prompt you to sign on to the ControlWave before you can proceed The Flash Configuration utility buttons include Button Apply New Node Description Use this button only when you start the Flash Configuration utility from within NetView since you cannot access other nodes in the Select New Node dialog box within LocalView or TechView Revised Nov 2010 Configuring RTU Parameters 4 9 ControlWave Micro Quick Setup Guide D5124 Read From RTU 4 10 Select New Node Cancel Descriptor This option allows you to close the session with the current controller and then select a different controller for configuration in the Select New Node dialog box without reinitializing the values in the pages of the utility A definition for the new controller must exist within the NETDEF files One application of this is for you to open a session with a new node and then load configuration information from the NETDEF file s for a different node via Read From NDF This is useful if you want multiple nodes to share similar configurations you can load the common configuration into the utility and then you only need to modify the portions unique to each individual controller You must use this to sign on to the controller with a username and password prior to reading or wri
37. gnize any messages coming from these addresses as coming from private networks and filter these messages out This helps avoid addressing conflicts should an accidental connection occur between a private network and the global Internet Devices e g controllers workstations in our controller networks always use fixed IP addresses This causes certain complexities if you choose to use Dynamic Host Configuration Protocol DHCP in your network Because DHCP assigns IP addresses dynamically as they are needed you must examine your DHCP server to determine the addresses which have been assigned for each controller or workstation and then manually enter those addresses in NetView You should then specify the longest possible lease Configuring RTU Parameters 4 19 ControlWave Micro Quick Setup Guide D5124 4 20 time for the addresses to help prevent the loss of a given address through a device failure It is also strongly recommended that you configure the DHCP server so that the addresses reserved for the controllers are permanently reserved by tying them to the RTU MAC addresses within the DHCP configuration or by having them in a totally different address range You should do the same when you configure RAS servers or other machines capable of providing dynamic addressing information Otherwise you could accidentally have duplicate IP addresses on your network 4 5 2 Other Port Types There are several other possible port ty
38. he Mode list box 4 Choose the desired baud rate from the Baud Rate field This must match the baud rate configured in whichever other software 1s communicating with this controller for example the BSAP communication line in OpenBSI the serial DLL in ControlWave Designer or the BSAP Master Port in another controller 5 At this point you can proceed to configure other ports or go to other pages of the Flash Configuration Utility Note In a multi level BSAP network if you define more than one BSAP Slave Port or one or more BSAP Slave Ports and one or more Ethernet Ports described later you should remember than only one of those ports is considered to be the network slave port The Network Slave Port is the only port among all the serial Slave Ports and Ethernet ports that serves as the upward route for message traffic to the Network Master To designate a port as the network slave port you must specify the proper port number in the _SLAVE_PORT system variable using the System Variable Wizard This subject is discussed in the ControlWave Designer Programmer s Handbook D5125 416 Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 4 4 1 Saving Changes When You Finish Click Write To RTU and the utility sends the new configuration parameter values to FLASH memory in the ControlWave Micro Depending upon which parameters you change you may need to reset the unit for the chang
39. in ag If the logic in the ladder diagram is working correctly the START_PUMP variable should now have a value of 1 dee ee UU H CC LOU AP Figure 3 31 Coil Changes to 1 Congratulations You ve just created and downloaded your first ControlWave project Note If you encountered problems and weren t able to get this far try to re trace your steps and see if you missed something To help you further isolate problems we have included some troubleshooting tips in an appendix at the end of this manual If after reviewing the troubleshooting tips you still encounter problems call our ControlWave Application Support Team for help Revised Nov 2010 Creating a Simple Project 3 17 This page is intentionally left blank ControlWave Micro Quick Setup Guide D5124 Chapter 4 Configuring RTU Parameters Note This chapter assumes you already have a communication cable connected between the OpenBSI workstation and the ControlWave Micro Now that you ve created a project and downloaded it successfully it s time to learn more about configuring the ControlWave Micro The configuration in this part is performed using the Flash Configuration Utility We re going to talk about using the Flash Configuration Utility to set your ControlWave Micro s soft switches configure its communication ports set IP parameters and configure security accounts for its users 4 1 Starting the Flash Configuration Utility
40. ion will be complete and re boot will proceed if you chose to do it now After re boot an OpenBSI Tools menu selection is added to your Windows Start Programs menu through which you can access the various OpenBSI utilities If you prefer you can create Windows shortcuts to the tools to provide access through icons on the desktop See your Windows documentation for information on how to do this Revised Nov 2010 Installing ControlWave Designer 2 3 This page is intentionally left blank ControlWave Micro Quick Setup Guide D5124 Chapter 3 Creating a Simple Project in Ladder Language LD Now let s create a very simple project to run in your ControlWave Micro Let s say we have a water tank when the water level in the tank goes below a certain level a WATER_LOW signal is turned ON and as a result aSTART_PUMP signal needs to be turned ON to refill the tank Similarly we want to issue a START_PUMP signal any time the drain valve for the tank is open Our project is so simple we aren t going to handle turning off the pump or what happens if the tank overflows we just want to show how either of two conditions cause the pump to be started Note We won t be defining the I O for this project we re keeping it as simple as possible 3 1 Connect the PC Workstation to the ControlWave Micro 1 Plug one end of a null modem cable into your PC serial port 2 Plug the other end of the cable into one of the RS 232 serial
41. is manual IP Routes Dynamic IP routes allow messages which cannot successfully reach a particular destination address to be re routed through a different path in the IP network A discussion of this subject is outside the scope of this manual Security This page allows configuration of user accounts and privileges 4 3 Setting Soft Switches The ControlWave Micro controller unlike earlier Network 3000 controller models does not have physical DIP switches for setting the BSAP local address or EBSAP group number Instead you configure these from the Soft Switches tab of the Flash Configuration Utility Field Description Local Address The default Local Address for a ControlWave Micro when it ships from the factory is 1 Local addresses are integer values from 1 to 127 and OpenBSI uses them to identify the location of a controller in a network The local address of a particular controller must be unique within the network The local address you enter here must match the local address you define in NetView note of the new address because you will need to know it to communicate with this ControlWave in subsequent communication sessions and if you want to include this ControlWave in a BSAP network If you re just setting up a single ControlWave Micro to experiment with you should leave the local address at the default of 1 EBSAP Group Leave the EBSAP Group number at 0 unless your network is configured for Expanded
42. k user s permission when freezing Untreezing live values Enable As Found As Left Verificatan Functionality i Yernhication Signal Configuration a e Da CS e eg Calibration Signal Configuration Click Finish lt Back Cancel Help Figure 4 9 Calling Up the Flash Configuration Utility 7 Now log into the ControlWave Micro with your Username and Password 46 Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 SignOn to RTU It is recommended that you supply a username when signing on to Controlwave type devices Co Status Login required Username SYSTEM o Figure 4 10 Logging onto the ControlWave 8 Within TechView click the Access Flash FP icon to start the Flash Configuration Utility S JechView temp tvs Fie Configure Operations Config Pages wiew Help ek ae 2 W i amp is m RTU Click the Access Flash Ca icon Figure 4 11 Access Flash The Flash Configuration Utility opens See Using the Flash Configuration Utility 4 2 Using the Flash Configuration Utility Revised Nov 2010 You can start the Flash Configuration Utility through NetView LocalView or TechView It allows you to specify all the major configuration parameters for the ControlWave Micro As part of this manual we will only discuss those parts of the Flash Configuration Utility which are important for a first time ControlWave Micro user
43. lution for your process automation needs From the start we designed this unit to merge the simplicity and modularity of a programmable logic controller with the full communication and programming capabilities of a remote process controller The result the ControlWave Micro Process Automation Controller is a true PLC RTU hybrid incorporating the best features of both types of devices ControlWave MICRO features a low power modular design which supports all five IEC 61131 3 programming languages ladder logic LD sequential flow chart SFC function block diagram FBD structured text ST and instruction list IL A full suite of PC based configuration wizards and programming tools is provided Throughout your configuration activities please be aware of the following items Always follow accepted safety guidelines As with all electronic devices improper installation grounding or usage can cause an electrical shock If you have any doubts about how to install ground and use this product safely please consult a qualified electrician To ensure safe use of this product please review and follow the instructions in the following supplemental documentation Supplement Guide ControlWave Site Considerations for Equipment Installation Grounding and Wiring S1400CW RS ED Manual Care and Handling of PC Boards and ESD Sensitive Components S14006 Because ControlWave Micro is sometimes used in Class Division
44. n this manual or omissions from this manual RAS MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL RAS BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF THIRD PARTIES Bristol Inc Bristol Babcock Ltd Bristol Canada BBI SA de CV and the Flow Computer Division are wholly owned subsidiaries of Emerson Electric Co doing business as Remote Automation Solutions RAS a division of Emerson Process Management FloBoss ROCLINK Bristol Bristol Babcock ControlWave TeleFlow and Helicoid are trademarks of RAS AMS PlantWeb and the PlantWeb logo are marks of Emerson Electric Co The Emerson logo is a trademark and service mark of the Emerson Electric Co All other trademarks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability RAS reserves the right to modify or improve the designs or specifications of such products at any
45. nBSI 512 MB RAM more recommended CD ROM drive VGA Monitor minimum 256 colors 800x600 Optimal screen resolution for OpenBSI web pages is 1024 x 768 Mouse Communication cable s to connect the PC to the ControlWave Micro Microsoft Windows 2003 Server 2008 Server XP Professional 7 0 or Vista OpenBSI only supports 32 bit operating systems OpenBSI and ControlWave Designer do not currently support 64 bit operating systems We recommend you install the latest available service pack for your operating system Note Emerson only tests OpenBSI and ControlWave Designer on the following platforms Windows XP Professional Windows Vista 7 0 and Windows 2003 2008 Server including both dual core and dual core dual processor computers Microsoft Internet Explorer Version 5 or newer Required for ControlWave web pages Note If you use Microsoft Windows XP Service Pack 2 or Revised Nov 2010 newer you must change default operating system settings for certain OpenBSI features to work Please see the Using OpenBSI with Microsoft Windows XP Service Pack 2 notes in Chapter 2 of the OpenBSI Utilities Manual D508 1 Installing ControlWave Designer 2 1 ControlWave Micro Quick Setup Guide D5124 2 1 2 Before You Begin the Software Installation ControlWave Designer software is installed from within Windows We recommend that all other Windows application programs you have running should be shut down before begi
46. nning installation Note You must log in with Windows administrative privileges to install the software 2 1 3 Installing the ControlWave Designer Software 1 Log into the workstation with administrative privileges 2 Insert the OpenBSI CD ROM in your CD ROM drive 3 If your CD ROM drive has autorun enabled skip to the next step Otherwise use Windows Explorer to locate the file BROWSER EXE in the root directory of the CD Double click on BROWSER EXE When the CD browser screen appears choose the Install OpenBSI option 4 A screen reminds you to close all other programs and warns you that older OpenBSI versions will be removed Click Next 5 A license agreement screen opens Review the agreement using the scroll bar to bring it into view Click I accept the terms of the license agreement to proceed Then click Next 6 Now you must choose the installation directory on your computer for OpenBSI The default directory is Program Files Bristol OpenBSI Either accept the default or click Browse to specify a new directory Then click Next 7 On the next screen use the check boxes to select whichever package s you want to install As a minimum you must choose ControlWave Designer with ACCOL III E k Network Edition Se Netview Harvester B k Frogramming Software GL WorkBench ControM ave Designer with ACCOL III irtual Control ave security Vision E Setup amp Configuration Utilities Dal ont Remote I0 Tools
47. ntrolWave Micro you cannot use the same PC port simultaneously to communicate directly using ControlWave Designer You can however start ControlWave Designer from within NetView and let OpenBSI handle communications A 2 Troubleshooting Tips Revised Nov 2010 This page is intentionally left blank User Manual D5124 November 2010 ControlWave Micro Quick Setup Guide Emerson Process Management Remote Automation Solutions 1100 Buckingham Street Watertown CT 06795 Phone 1 860 945 2262 Fax 1 860 945 2525 www EmersonProcess com Remote Emerson Process Management Remote Automation Solutions 6338 Viscount Rd Mississauga Ont L4V 1H3 Canada Phone 905 362 0880 Fax 905 362 0882 www EmersonProcess com Remote Emerson Process Management SA de CV Calle 10 145 Col San Pedro de los Pinos 01180 Mexico D F Mexico T 52 55 5809 5300 F 52 55 2614 8663 www EmersonProcess com Remote Emerson Process Management Ltd Remote Automation Solutions Blackpole Road Worcester WR3 8YB United Kingdom Phone 44 1905 856950 Fax 44 1905 856969 www EmersonProcess com Remote Emerson Process Management AP Pte Ltd Remote Automation Solutions Division 1 Pandan Crescent Singapore 128461 Phone 65 6770 8584 Fax 65 6891 7841 www EmersonProcess com Remote NOTICE Remote Automation Solutions RAS division of Emerson Process Management shall not be liable for technical or editorial errors i
48. ocked by Switch message in the Sign On dialog box What does that mean This typically refers to the key switch which is just above COM port 1 on the ControlWave Micro In order to download a project you must set this switch to either the REMOTE or LOCAL position depending upon whether you are communicating serially or using TCP IP Serial communications from ControlWave Designer require the switch be in the LOCAL position TCP IP communications support either REMOTE or LOCAL OpenBSI downloads can occur with the switch in either the REMOTE or LOCAL position Sign In Required COM1 oy f you see this message Heer Hz check to see if the key P switch is in the RUN position If it is you Access Locked by Switc need to turn it to either LOCAL or REMOTE Password I am able to connect to the ControlWave Micro but Internet Explorer returns a 404 File Not Found error when I try to call up a web page Make sure you have the correct path and filename configured for the web page I tried to start ControlWave Designer to communicate with the ControlWave Micro but I got the message Could not attach to serial port What causes that Troubleshooting Tips A 1 ControlWave Micro Quick Setup Guide D5124 This can occur if some other program is already using the serial port on the PC For example while you run NetView to communicate with the Co
49. olWave Micro Quick Setup Guide D5124 Enter DRAIN OPEN as the variable name then click OK Contact Coil Properties Data Type BOOL ww Usage TEETAN Initial value PO Definition scope Cancel Local Varnable Groups Goo OOOO O Global Variable Groups Physical Hardware ee Cave Micra ss ATU_RESOURCE EI Default lO address po Description JPpp Jorc Show all variables of worksheets Contact Coil Contact T 8 e F O Cail a Figure 3 11 Naming the Contact 3 9 Define the START PUMP variable 1 Double click on the coil C001 to call up the Contact Coil Properties dialog box Double click on coil C001 to call up the Contact Coil Properties dialog box O01 WATER Loh DRAI CDEN Figure 3 12 Naming the Coil 2 Enter START_PUMP in place of C001 in the Name field then click on OK Revised Nov 2010 Creating a Simple Project 3 7 ControlWave Micro Quick Setup Guide D5124 Enter START PUMP for the variable name then click OK Contact Coil Properties Definition scope START PUMP NW Data Type Local Varable Groups Blbeat e Wetten Help Usage Global Variable Groups RETAIN Physical Hardware Initial value ER Dave Moo HIU HEGSOURLE EI Default LO address Description CIPE Jorc Show all variables of worksheets Contact Col O Contact Figure 3 13 Naming the
50. ommunicate with OpenBSI software on the PC such as NetView LocalView DataView and other programs communicate with ControlWave Designer software on the PC communicate with another controller on a higher level of the BSAP network which has a BSAP Master Port that addresses this controller To configure the BSAP slave port follow these steps 1 Click the Ports tab if you haven t already 2 Click the icon for the ControlWave Micro port you want to configure as a BSAP Slave Port Depending upon how many serial ports your ControlWave Micro has a valid choice could range from COM 1 through COM 11 Revised Nov 2010 Configuring RTU Parameters 4 15 ControlWave Micro Quick Setup Guide D5124 Soft Switches Ports IF Parameters Application Parameters Archive Audit IF Fioutes 54 d Physical Line Information Baud Hate ES Bits Per Char Stop Bits Parity Protocal COM4 UNUSED Ue J Mode ESAF Slave User Made BJACOMS UNUSED BJACOME UNUSED BJACOM7 UNUSED Acoma UNUSED Bfaqcoma UNUSED BJ coM10 UNUSED a IL i l el E ik EI SE lt UI Protocal UNUSED MACOM3 UNUSED First choose the serial port Choose BSAP Slave hoose the baud rate COM1 to COM11 you want to here it must match the configure as a BSAP slave baud rate used at the other end of the communication line Figure 4 16 Configuring a BSAP Slave Port 3 Choose BSAP Slave from t
51. omplicated network configurations and to meet certain special IP security requirements Explanations are beyond the scope of this document 4 6 1 Saving Changes When You Finish Click Write To RTU and the utility sends the new configuration parameter values to FLASH memory in the ControlWave Micro 422 Configuring RTU Parameters _ Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Depending upon which parameters you change you may need to reset the unit for the changes to take effect 4 7 Configuring Usernames and Passwords The Security page of the Flash Configuration Utility allows you to create usernames and passwords for ControlWave Micro users and to define privileges for the users This allows you to restrict who has access to various features and functions of the ControlWave Micro To access the Security page click the Security tab Parts IF Parameters Application Parameters Archive Audit IF Routes Securty 4 d User Access Level Username ER ED Add AUB May Engineer SYSTEM Administrator Password Verity Ke Modify Privileges Read Data Value A Administrator Update Data Value E Update Signal Attributes _ Engineer Read Flash Files via FTP K Change Del Flash Files via FTP e Operatar Read Historical Data C Custom Change Last Read Pointers in Audit Info Change Delete Historical Definitions Add Change d Del User Security Info
52. on Support team at 860 945 2502 or 860 945 2286 for assistance Help is available Monday through Friday 8 00 AM to 4 30 PM Eastern Time excluding holidays and scheduled factory shutdowns Setting up the Hardware Before You Begin Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Contents Chapter 1 Setting up the Hardware 1 1 Chapter 2 Installing ControlWave Designer Software on the PC 2 1 2 1 1 Recommended Requirements for the OpenBS Workstation ccccccsseeseeeeeeeeeeees 2 1 2 1 2 Before You Begin the Software Installation cccccccsssseeeeeceeeseceeeceeeeceeseaseeeeessaaees 2 2 2 1 3 Installing the ControlWave Designer Software ccccccseecccceeeeeeeseeeeeeeeeesesaeseeeeeeeeeaas 2 2 Chapter 3 Creating a Simple Project in Ladder Language LD 3 1 3 1 Connect the PC Workstation to the ControlWave Micro 3 1 3 2 Start ControlWave Designer ccccccccccccccsseseeeeeeeeeeaeeseeceeeeeeeeeeseceeeseesseeaseeeeeeeessueasseeeeeeeesagas 3 1 3 3 Open a New PFC G vin initatinedsmeseatadwesiecdermesiniassteriisiassstinateusacpurscsties ones ectarsanibsstensiurarebederaiwesteenees 3 2 3 4 Insert a new logical program organization unit POU 2 0 0 eee ceeceseseeeeeseeeeeeeeeeesaeeeeeeeaees 3 2 3 5 Name the POU and specify it as a program in ladder LD ccccccsseeeeeeeeeeeeeeeeeseeeeeeeeeaes 3 3 3 6 Create a Contact Network ssnneaannnnnesseennnnnreosrrnnnrerss
53. on the RTU_RESOURCE in the project tree and choose Settings from the menu The Resource Settings dialog box opens 5 43 CWave_Micro ARM_L_40 eee PATU RESOURCE Corbrobh awe Tasks Insert TI CYCLIC Delete Delete ol F1 SIMPLE E Global_ anables ye cut Chr IO Conbouabon Sg Copy chrler d Expand ll Right click on the resource and choose Settings from the menu Exclude A ER go Create Global Variables From Externals Update External Variables From Globals Properties Fi Settings Figure 3 20 Specifying Resource Settings Revised Nov 2010 GreatingaSimpleProect Am ControlWave Micro Quick Setup Guide D5124 Choose DLL Choose Serial Specify the PC COM port baud rate and timeout in msec Click OK when finished 3 12 2 Inthe Resource settings dialog box choose DLL for the Port Choose Serial in the DLL list box 4 Inthe Parameter field specify the PC communication port e g COM 1 the baud rate and the timeout in milliseconds For this example we are using COM1 9600 baud 2000 millisecond timeout 5 Click OK Resource settings for ARM_L_ 40 Port COMA cOM2 cOM3 coM4 oo Stack check on PLC Array boundary check on PLC Gei BLL Force BOOLS for olean variables Generate boolgtoject during compile k Cancel Data area PLL OPC All global variables Marked varnableg Ma
54. ontrolWave Example in the Getting Started with ControlWave Designer Manual SE D5085 ControlWave Designer IEC 61131 Online help in ControlWave terminology Designer ACCOL3 Function Blocks Online help in ControlWave ER Designer I O Configurator Getting Started with ControlWave Designer Manual D5085 and the Contro Wave Designer Programmer s Handbook D5125 OpenBSI OpenBSI Utilities Manual D5081 Flash Configuration Utility Chapter 5 of the OpenBSI Utilities Manual D5081 Historical System audit archive ControlWave Designer Programmer s Handbook D125 Web page controls Web _BSI Manual D5087 ControlWave Micro hardware Cl ControlWave Micro Configuring RTU Parameters 4 27 This page is intentionally left blank ControlWave Micro Quick Setup Guide D5124 Appendix A Troubleshooting Tips Revised Nov 2010 Here are some common questions that arise when first using the ControlWave Micro I made changes to configuration parameters in the ControlWave Micro such as the port type or the local address but the old settings are still in effect How come For certain new settings to take effect you must first reset the unit turn the unit off then turn it back on The other reason this can occur is 1f you still have the default switch SW2 3 in the OFF position Changes to soft switches are ignored when SW2 3 is OFF When I try to download a project to the ControlWave Micro I get an Access l
55. p 2 of 3 hoose No to turn Ask user for local address at runtime off local address Would you like auto local address detection detection es please e No thank you what is the local address of the 1 se 1 as the local ATU that you like to connect to 7 address This is the what is the type of the RTU Tess sens taclory E Web Access Startup Page lcAopenbsiwebPages Web_BSI ht Browse NOOSE G YrAVE MIETO Control Strategy file name fil a refl Browse inally click Finish lt Back Finish Cancel Help Figure 4 3 Specifying Local Address and RTU Type 42 Configuring RTUParameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 5 At this point LocalView creates a temporary network with a single ControlWave Micro controller called generically RTU Right click on the icon then choose RTU gt RTU Configuration Parameters from the pop up menus E LISWAT P3430 Right click on RTU then choose RTU 5 G gt RTU Confiauration Parameters im CoM Properties Change Local Address Group Number Download Signal Extractor Dataview Communication Statistics WebPage 4ccess RTU Configuration Parameters ControlWwave Designer Controlyview Clear History Figure 4 4 Calling Up the Flash Configuration Utility 6 The Flash Configuration Utility opens See Using the Flash Configuration Utility later in this chapter 4 1 2 Method 2 Starting from
56. pes which can be configured PPP BSAP Master and others These subjects are beyond the scope of this manual See the online help in ControlWave Designer as well as Chapter 5 of the OpenBSI Utilities Manual D5081 for more information 4 5 3 Saving Changes When You Finish Click Write To RTU and the utility sends the new configuration parameter values to FLASH memory in the ControlWave Micro Depending upon which parameters you change you may need to reset the unit for the changes to take effect Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 4 6 Setting IP Parameters IP parameters determine how the ControlWave Micro communicates over an IP Internet Protocol network Enter the primary IP address for this controller s Network Host PC NHP If the same NHP has a second IP address or you have a redundant backup NHP enter the address here If neither of these situations apply leave this at all zeroes Soft Switches Ports F Parameters Application Parame re Archive Audit IF Routes 54 A NHFs PADDR A E Jon Ja hn papnppp 0 o qoo UDF Ports Gateway IBF 1 24 Time Synch 11235 Defaut Gwt f0 fo fo fo SNM Disable SNMP Processing F Frotocol do o 0 Exclusion ddr 0 fo fo fo Inclusion Mask oo i D l lo Exclusion sl D i oa Dynamic IP Routing Ping CHallenge Protocol ate Timeout Retries Default Usermame 300
57. rked variables se reseme All POUs O Marked POLs CO Figure 3 21 Resource Settings dialog box Creating a Simple Project Ho reserve Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 6 Click the Project Control Dialog icon and the RTU_RESOURCE dialog box opens O01 Click the Project Control dialog con WATER Loi START PURIP DRAIN OPEN Figure 3 22 Calling up the Project Control dialog box 7 Click Download in the RTU_RESOURCE dialog box The Download dialog box opens Click Download E Cold Wam Hot Figure 3 23 RTU_RESOURCE dialog box 8 Click Download in the Download dialog box Revised Nov 2010 Creating a Simple Project 3 13 ControlWave Micro Quick Setup Guide D5124 3 14 Click Download Download Project Dawnload Activate Delete on Target Include Bootproject Include Sources Include OPC data Download Source Include User Libraries Include Pagelayouts Include Backend Code Delete Source on Target Download File Figure 3 24 Download dialog box Note We could if we chose to also download the project into the bootproject area of memory by selecting Include Bootproject prior to clicking on Download That causes a copy of the project to be stored in FLASH memory where it would be preserved in case the unit suffers a power failure Normally you only do this when a project has b
58. rnnnrnrrossnnnnrrrrrossnnnrrrrerssnnnnrrrrennnnnnreenee 3 3 3 7 Define the WATER LOW variable 3 5 3 8 Insert a parallel contact below and define the DRAIN OPEN variable 0000nn000nnn000nnnan 3 6 39 Delne the START FRIEMER eee ee ee EE 3 7 3 10 Create a task and associate the program with that ask 3 8 Li ESCHER 2c 8 gt See ee ee er ce nena eon eae cee scene ence own eel rine he amet beet en ERE een 3 10 3 12 Download the project into the ControlWave Micro 3 11 3 13 Test the logic of the program in Debug Mode 3 16 Chapter 4 Configuring RTU Parameters 4 1 4 1 Starting the Flash Cr a sateen rasianenan naan 4 1 4 1 1 Method 1 Starting from within LocalView EE 4 1 4 1 2 Method 2 Starting from within NetView ControlWave Micro Already in a Network 4 3 4 1 3 Method 3 Starting from within TechView AAA 4 4 4 2 Using the Flash Configuration I oes Zegeeke pans dee Ae 4 7 A421 Flash Configuration Utility KEEN eut 4 9 i A E EE 4 14 43 1 Saving Changes When YOU FIGS ssssisncsssarsncncssiansrsneninarssasainaneinisvarssaesteveneiareasnenssagisi 4 15 E SC Se Pi EE 4 15 4 4 1 Saving Changes When YOU Finish siscisasssserseeesisisnaesieisravsicceinareietavaravecstavenetaverseansaadesi 4 17 Ty ENEP EEN 4 17 4 5 1 Recommended Ranges for IP ACreSS6S ccccesscccecesesseeeecsseseeesseauseeeesseaeeeeenias 4 19 Ee EE E Ee 4 20 4 5 3 Saving Changes When You Finish 2 ccccssscesseeceeeccscessene
59. s for different types of parameters To access them click on the tab for a particular page This is only useful when using NetView It allows you to close the session with the current controller while still leaving the current values on the various pages of the utility This allows you to configure a different controller without having to re enter values in all the fields Eg Click on any of these tabs to bring up other pages of the Flash Configuration utility Flash Configuration RTU Soft Switches Ports IF Parameters Application Parameters Archive Audit IF Routes 54 Local Address H EBSAP Group o Read Fror Write To AT Dead From FCF A Write To FEF Read From WO Write To HDF Close Help Status Data Loaded fram ATU This button shuts down the Flash Configuration utility Figure 4 14 Flash Configuration Utility ControlWave 4 2 1 Flash Configuration Utility Buttons You must click here to sign on with a username and password in order to access any flash parameters his button reads the current configuration from the controller into the utility his button saves ALL changes to the controller his button reads the current configuration from the Flash Configuration FCP file his button saves ALL changes to the FCP file his button reads the current configuration from the NETDEF files into the utility This button saves ALL chan
60. s not perform any validation A Caution checks on an FCP file when it opens it Therefore we recommend you do NOT attempt to edit the FCP file manually with a text editor because you could corrupt the profile file Recommended best practice is to edit the FCP only through the Flash Configuration utility Write To FCP Click here to copy all entries made in the Flash Configuration Utility for the current controller into the Flash Configuration Profile file FCP Read From NDF If you click here the utility reads the current configuration of this controller as specified in NetView s NETDEF files and copies it into the pages of the Flash Configuration Utility This can be particularly useful in a situation where the CPU board of a controller fails and you need to configure a replacement board This option allows you to call up the configuration from the NETDEF and subsequently copy it into the controller using the Write To RTU button Note Only choose this option if you start the Flash Configuration utility from within NetView or TechView or if you specify an NDF file in LocalView Configure mode Don t choose this if you are running LocalView in other modes Flash IP Comm Local because LocalView uses its own temporary NETDEF file which only exists during the LocalView session and Ain Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Write To NDF If you click here the utility copies all
61. software which is an industry standard Internet Protocol The underlying details of UDP are beyond the scope of this document but the parameters are included here as a security feature IBP IBP is the UDP port used by the IP driver software Every OpenBSI Workstation and controller in a given network which need to communicate via IP MUST share the same IBP UDP socket number For security purposes we recommend you change the IBP port number to something other than the default value shown This is particularly important if your network has a connection to the world wide BEE Internet Time Synch This is the UDP port used to send time synchronization messages to controllers Every OpenBSI Workstation and controller in a given network which needs to communicate via IP must share the same time synch UDP socket number For security purposes it is recommended that you change the IBP port number to something other than the default value shown This is particularly important if your network has a connection to the world wide Internet Gateway If this controller receives any messages for which it cannot locate a direct route to a destination address it sends them to the default gateway s IP address as specified in this field A default gateway is a device PC workstation remote process controller router which receives these messages and attempts to route them to their destination Default G W These IP parameters are used in more c
62. t 4 writing f Close dialog after a successful transfer Cancel After the write operation to the ControlWave completes the Flash Configuration Utility assesses whether or not the changes require you to reset the ControlWave If the utility determines that you must reset it prompts you to do so A During the reset process your controller performs no Warning measurement or control of your process Ensure you have backup control mechanisms in place during the reset process Failure to take such precautions could result in injury to persons or damage to property Revised Nov 2010 ConfiguringRTUParameters A1 ControlWave Micro Quick Setup Guide D5124 bsiflash e Some parameters written to the ATU s Flash reguire an RTU reset vs Warning The reset operation will stop the Rtu s Application Load Would you like to reset the ATU at this time Yes o Click Yes for OpenBSI to stop any currently running project and reboot the ControlWave unit immediately changes then take effect Click No if you want to manually reboot the unit later changes do not take effect until the reboot Read From FCP Click here to read the current configuration of this controller as specified in a Flash Configuration Profile file FCP and copy it into the pages of the Flash Configuration Utility You can then subsequently copy the configuration into the controller using the Write To RTU button The Flash Configuration utility doe
63. ting flash parameters Sign on to the RTU Username BE TEM Password Cancel Note If you do NOT sign on the first time you attempt a read write operation with the controller the system prompts you to sign on Click here to read the current configuration characteristics directly from the controller and copy them into the pages of the Flash Configuration Utility You can subsequently store these in the NETDEF using the Write To NDF button to avoid the need to re enter the same configuration details inside NetView Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 Retrieving Parameters from RTU Operation Retries Status Encryption Key Success Soft Switches Success IP Parameters Reading Close dialog after a successful transfer Cancel Note LocalView prompts you to sign on when you click this button if you did not sign on previously TTT Write To RTU Click here to save all entries in all pages of the Flash Configuration Utility to the controller The utility prompts you to confirm you want to write to the flash memory ida A Flash parameters in the ATU s Flash memory will be changed Would you like to proceed Ma The Flash Configuration Utility displays the progress of the save operation Sending Parameters to SLV1 Operation Retries Status Encryption Key Success Serial Port 1 Success Serial Port 2 Success Serial Port 3 Success Serial Por
64. unit POU Right click Logical POUs in the project tree and choose Insert gt Program from the pop up menus 3 2 Creating a Simple Project Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 B J Project C Documents and Settings 4ll Users4pplication DataBristol Control ave 2 Cl Libraries SS Us ACCOLF Right click on Logical POUs in the project tree then choose Insert D n PROCONOS gt Program Data Types J ogical Po Ug Physical Har Insert a Program a eri Ee Sc Function E ATU 7 a fe Function Black Expand All d POU group co Figure 3 3 Choose Program POU 3 5 Name the POU and specify it as a program in ladder LD 1 Enter the name SIMPLE 2 Choose Program as the type If not already chosen 3 Choose LD as the language 4 Click OK Enter a Name for the program EE x Ne Choose Program as the Type mes aa Cancel Program IL Specify LD as the language Function OST SFC FED LD mekan Black Use Reserve When finished click OK PLC type Processor type independent gt wi independent gt k Figure 3 4 Insert dialog box 3 6 Create a Contact Network 1 Double click on the third SIMPLE item in the project tree the code window Revised Nov 2010 Creating a Simple Project 3 3 ControlWave Micro Quick Setup Guide D5124 2 Click in the right most window pane hree new items sho
65. w in the in project tree Double click on the third SIMPLE item in the project tree then click in the right window pane Project Tree Window 3 e Project C Document and Settings 4ll Users4pplication Data D Sy Libraries Le ACCOL D PROCONGS Data Types a Logical FOU fu SIMPLE a Physical Hardware a CWave_Micro ADM L A0 Figure 3 5 Project Tree 3 Click the Network Wi icon Click the Network icon and a network of one contact and one coil shows in the right window pane 2 ControlWave Designer Untitled SIMPLE SIMPLE File Edit View Project Build Objects Layout Online Extras Window N4 Project Tree Window A ep SS Project C Documents and Gettngsh l Users4pplication Libraries L AccoL3 D PROCONOS C Data Types B 69 Logical POUs 0 SIMPLE i SIMPLET SIMPLE E SIMPLE cigi C001 oy gt te Double click the C000 contact to call up the Contact Coil Properties dialog box Figure 3 6 Creating a Contact Network Note You may need to scroll through the right pane to view the rest of the network 3 4 Creating a Simple Project Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 3 7 Define the WATER_LOW variable 1 Double click on the C000 contact to call up the Contact Coil Properties dialog box see Figure 3 6 2 Enter the variable name WATER_LOW in place of C000 in the Name field then click
66. you can use to store flash parameters on the OpenBSI workstation This simplifies your configuration because once you store these Load from device parameters in an FCP file you can optionally re use the FCP file to load the same flash parameters into a different RTU That way you don t have to re enter everything for each RTU This choice causes the utility to load flas parameters from the current NETDEF file into the pages of the utility Note Only choose this option if you start the Flash Configuration utility from within NetView or TechView or LocalView in Configure mode with a specific NDF don t choose this if you are running LocalView in other modes Local IP Comm Flash because LocalView uses its own temporary NETDEF file in those modes which only exists during the LocalView session y Load from Network Definition File DI Go Load from FCP file 4 Load defaults based on ATU type Dofiot show this dialog box again This choice causes the utility to copy some basic flash parameters into the pages of the Flash Configuration utility These basic parameters are based on default settings for the type of RTU Figure 4 13 Flash Configuration Loading Options dialog box After you click OK the utility loads initial parameters from your chosen source 48 Configuring RTU Parameters Revised Nov 2010 ControlWave Micro Quick Setup Guide D5124 The Flash Configuration utility includes different page

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