Neutralizer®AC User Manual
Contents
1. _ N enina LY LUZERN AC Ionizing Blow Gun Model 6500 Principle of Operation NRD s electric static eliminators operate on the principle of corona discharge This type of ionizer is simple to use and very efficient for removing static charges which can attract and hold onto dust and debris Corona ionization occurs when an electrical voltage is placed on a sharp point called an emitter pin In a properly designed AC alternating current ionizing device both positive and negative ions are produced making it capable of neutralizing either polarity on a statically charged object or surface Contents of Package e One 1 Neutralizer AC Model 6500 Ionizing Blow Gun e Two 2 Emitter Pins 1 installed e One 1 Battery Charger e Two 2 Safety Keys 1 installed e Two 2 Trigger Lockout Clip 1 installed 2937 Alt Boulevard PO Box 310 Grand Island NY 14072 0310 PHONE 716 773 7634 FAX 716 773 7744 EMAIL Sales nrdinc com WEB www theneutralizerac com ADVANCED STATIC CONTROL Original Instructions INSTNeutralizerAC 09 15 Symbol Explanations A Caution read the guidelines and precautions for the safe use of your Neutralizer AC Electrical Shock Hazard read the guidelines and precautions for the safe use of your Neutralizer AC General Guidelines and Precautions 1 Read this instruction manual before installing or op erating equipment 2 Ifthe Neutralizer AC is used in2. a manner not speci fied in this user manual the protection provided by its design may be impaired 3 Charge battery completely before using the Neu tralizer AC Ionizing Blow Gun for the first time 4 Connect ionizer to a supply of clean dry com pressed air 5 Keep water oil grease and other contamination away from ionizer at all times 6 CAUTION Insert the safety key into the battery jack and attach the trigger lockout clip behind the trigger before performing any maintenance 7 CAUTION Keep away from strong magnetic fields 8 Do not operate device in excess of specifications 9 AX CAUTION Electrical shock hazard Do not touch the emitter pin or insert objects into the outlet of the ionizer when the power is energized 10 A Fire hazard Do not install or operate equip ment in close proximity to any flammable solvents or in explosive atmospheres 11 A Always wear safety glasses or goggles and hearing protection when operating the Neutral izer AC Ionizing Blow Gun 12 Do not submerge in water If water enters the Neutralizer AC allow it to thoroughly dry before using again 13 Do not leave the Neutralizer AC near a heat source ADVANCED STATIC CONTROL Original Instructions 14 Do not disassemble or modify the Neutralizer AC except to change the emitter pin or filter High voltage internal parts can cause electrical shock 15 The operating and storage environmental
3. condi tions are Temperature 32 F to 104 F 0 C to 40 C Relative humidity 80 maximum Operat ing altitude 3000m maximum 16 The internal lithium ion battery might present a fire or chemical burn hazard if mistreated 17 Use only the lithium ion battery that NRD specifies Contact NRD for battery replacement 18 When storing for two 2 weeks or longer insert the safety key into the battery jack 19 Do not operate the Neutralizer AC without it being completely assembled This includes the air noz zle and filter 20 Do not point the nozzle at other people or toward your face Even with the filter installed small par ticulate can get caught in the entrained air and be blown out the front 21 Battery should be fully charged at least once every 60 days when in storage When in use charge dai ly 22 Clean the Neutralizer AC with a clean soft and dry cloth on the exterior surfaces only Charging the Battery The Neutralizer AC contains a lithium ion battery The lithium ion battery might present a fire or chemi cal burn hazard if mistreated Do not crush puncture or disassemble the lithium ion battery WARNING Only use the included battery charger The included battery charger is designed specifically for the battery used in the Neutralizer AC Ionizer Using a different charger could damage the Ionizing Blow Gun or cause a fire voiding the warranty The battery should be charged comp
4. requires a minimal amount of maintenance Each application and environment in which static control is required is dif ferent making it difficult to state accurately how often cleaning or maintenance is needed After a period of use a small sphere of dust will accu mulate on the emitter pin Do not allow this accumula tion to continue indefinitely Although an ionizer may continue to perform satisfactorily when it is dirty gross contamination will degrade its efficiency The Neutralizer AC Ionizing Blow Gun is designed with a replaceable emitter pin and comes with one 1 replacement pin NRD recommends that the emitter pin be replaced every three months Emitter pins may need to be replaced more often depending on the amount of use Additional replacement emitter pins are available by contacting NRD or order online at www theneutralizerac com This ionizer is categorized as non shockless This means there is a High Voltage Shock Hazard Insert the safety key into the battery jack and attach the trigger lockout clip behind the trigger while maintenance is performed Also use caution whenever handling ion izers since the emitter pin is sharp and can cause punc tures or scratches if mishandled tease e oo t f D gt za raa I BES f HIEI Ei J E j Ay 4 a A E non Trigger lockout clip ADVANCED STATIC CONTROL Original Instructions Replace the emitter pin as follows Turn
5. able by Remove Hlisramedia and serecn contacting NRD or order online at www theneutralizerac com 3 Place screen and new filter media in back cavity N awe 4 Attach the back cap to the Neutralizer AC Ionizing i _ Blow Gun Cap to be hand tight do not over tight ee p 8 8 IOD YVANA Z P fi Ns NH Note If the air directional cylinder falls out during the CS r PSP fs cia F i x T S UNL filter change put the cylinder back in with the arrow Back cap L Ja for air flow pointing toward the front of the blow gun Screen i As Z N Trouble Shooting Guide Probable Cause Corrective Action LED is not lighting Static charges are not eliminated Air flow is reduced Battery is not charging Battery does not have sufficient charge Emitter pin is old or degraded Ions generated are being recombined before they reach the charged surface Supply line filter s are plugged Neutralizer AC air filter is plugged Air supply pressure is low Battery charger is not recognizing the presence of a battery Recharge battery Replace emitter pin The Neutralizer AC air nozzle needs to be closer to the charged surface Replace supply line filter s Replace Neutralizer AC air filter Increase air supply pressure Unplug battery charger from AC power source for a few seconds this will Reset the charger NOTE If you are having a problem other than listed above or the corrective action is not
6. correcting the problem contact NRD for further assistance Device disposal K ADVANCED STATIC CONTROL Original Instructions The Neutralizer AC device should not be placed in household waste bins Please check local regulations for information about the disposal of electronic products in your area 2937 Alt Boulevard PO Box 310 Grand Island NY 14072 0310 PHONE 716 773 7634 FAX 716 773 7744 EMAIL sales nrdinc com wEB www theneutralizerac com INSTNeutralizer AC 09 15 Compliance Information FCC compliance statement United States FCC Class A Part 15 This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Industry Canada compliance NRD LLC Model 6500 This Class A Digital Apparatus Complies with Canadian ICES 003 EU regulatory conformance NRD LLC hereby declares that this Neutralizer AC model 6500 device is in compliance with the essential requirements and other relevant provisions of EMC Directive 2004 108 EC Australia and New Zealand regulatory conformance NRD LLC hereby declares that this Neutralizer AC model 6500 device is in compliance with the essential requirements and other relevant provisions of Australian and New Zealand Standard AS NZS CISPR 11 2004 Additional reg
7. e the safety key Do not discard save to use later Note the Neutralizer AC will not func tion with the safety key installed 5 Squeeze trigger to begin air flow and activate the Neutralizer AC Ionizing Blow Gun Green LED on top of Ionizing Blow Gun will be lit to verify the air ionizer circuitry 1s activated 6 Move the Ionizing Blow Gun in a slow sweeping path at a distance of 12 covering the entire part A powerful stream of ionized air will flow over objects and quickly neutralize electrostatic charg es remove dust and other foreign particulate cling ing due to static attraction Note Any contact such as additional tacking after the surface has been cleaned and ionized may result in re charging the surface with static We recommend that you repeat the cleaning of the part with the Ionizing Blow Gun This ensures the static charges have been removed Green LED t g K iss AY gt ny Yh a ATA k AN z AAN ks Tab AA S Air nozzle Trigger Ring A 1 4 NPT 7 When the Neutralizer AC Ionizing Blow Gun is not in use use the ring to hang it from a hook 2937 Alt Boulevard PO Box 310 Grand Island NY 14072 0310 PHONE 716 773 7634 FAX 716 773 7744 EMAIL Sales nrdinc com wEB www theneutralizerac com INSTNeutralizer AC 09 15 Maintenance The Neutralizer AC Ionizing Blow Gun is designed to be durable dependable and trouble free It
8. letely prior to first use or if the green LED does not light when the trigger is depressed 2937 Alt Boulevard PO Box 310 Grand Island NY 14072 0310 PHONE 716 773 7634 FAX 716 773 7744 EMAIL Sales nrdinc com wEB www theneutralizerac com INSTNeutralizer AC 09 15 Charge the battery as follows e Remove the safety key Do not discard save to use later Note the Neutralizer AC will not func tion while charging Safety key Battery jack G e Connect the DC battery plug to the Neutralizer AC battery jack Connect charger to AC power source LED indicator is Red when charging and Green when charge is complete e When charging is complete disconnect charger from AC power source and then the Neutral izer AC When LED indicator is Green the battery charger will not over charge the battery Installation and Operation Warranty Note Failure to use clean dry filtered com pressed air will VOID warranty Air filters remove oil water and other debris from compressed air that could impede performance of the Ionizing Blow Gun ADVANCED STATIC CONTROL Original Instructions 1 Attach the Ionizing Blow Gun to a 1 4 NPT hose fitting Screw the fitting securely into the base of the handle Use thread sealant as needed 2 Connect and turn on compressed air to Ionizing Blow Gun 3 Regulate the air pressure to desired level Do not exceed an inlet pressure of 50 psig 4 Remov
9. off the compressed air 2 CAUTION To avoid shock hazard insert the safety key into the battery jack and attach the trigger lock out clip behind the trigger Carefully squeeze tabs together and slide the air nozzle off of the Neutralizer AC Ionizing Blow Gun Pin a holder Pull pin down Emitter pin 4 Using a pair of tweezers or pliers remove emitter pin from the pin holder then through the outlet hole of the ionizer Dispose of the emitter pin CAUTION do not bend the pin holder 5 Insert the new emitter pin using the tweezers or pliers Be sure to push the emitter pin in as far as it will go CAUTION do not bend the pin holder 6 Carefully slide the air nozzle back over the tabs and snap it into place 7 Remove the safety key and the trigger lockout clip Do not discard save to use later 8 Turn on the compressed air 2937 Alt Boulevard PO Box 310 Grand Island NY 14072 0310 PHONE 716 773 7634 FAX 716 773 7744 EMAIL Sales nrdinc com wEB www theneutralizerac com INSTNeutralizer AC 09 15 The Neutralizer AC Ionizing Blow Gun is designed Replace filter media as follows with a replaceable air filter NRD recommends replac ing the air filter every three months The air filter may 1 Remove the back cap of the Neutralizer AC Ioniz need to be replaced more often depending on amount of ing Blow Gun by turning it counter clockwise use Additional replacement air filters are avail
10. ulatory conformance e Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements included USA UL 61010 1 Canada CSA c22 2 EU BS EN 61010 IEC 61010 1 e Hand held non electric power tools Noise measurement code Reference number ISO 15744 e Hand Arm Vibration Measurement Reference number ISO 28927 e Limits for Air Contamination table Z 1 Ozone Reference number 29 CFR1910 1000 e Reduction of Air Pressure below 30 PSI for Cleaning Reference number 29 CFR 1910 242 b e EU RoHS Directive e EU REACH regulation e EU Packaging Directive e California Proposition 65 Specifications Mass 17 6 oz 520 g Gas Clean dry compressed air Pressure Maximum 50 psig 3 5 bar Temperature Maximum 104 F 40 C Line Connection 1 4 NPT female Sound Power Level 98 dBA 0 35 dBA within 0 66 confidence interval at 50 psig Vibration 0 021 m s2 0 004 m s2 within 0 66 confidence interval at 50 psig Ozone Level less than 0 01 ppm Outlet Air Pressure Pressure relief in gun body complies with OSHA requirements ce 2937 Alt Boulevard PO Box 310 Grand Island NY 14072 0310 PHONE 716 773 7634 FAX 716 773 7744 EMAIL Sales nrdinc com wEB www theneutralizerac com ADVANCED STATIC CONTROL Original Instructions INSTNeutralizerAC 09 15
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