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SIMATIC HMI HMI device KTP400 Basic, KTP600 Basic, KTP1000

1. If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The device system may only be set up and used in conjunction with this documentation Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Proper use of Siemens products Trademarks Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use
2. Channel 1 Se Serial X Enable Channel PROFIBUS Enable Channel J Remote Control 1 Press the Transfer button to open the Transfer Settings dialog If the HMI device is interconnected with the configuration PC via PC PPI cable activate the Enable Channel check box in the Channel 1 field If the HMI device is interconnected with a programming device via PROFIBUS activate the Enable Channel check box in the Channel 2 field Press the Advanced button to open the MPI Profibus Settings dialog Verify the PROFIBUS parameters in this dialog A description of the MPI Profibus Settings dialog is provided in chapter 5 3 Changing MPI DP settings Page 55 Close the dialog and save your entries with OK Note Automatic transfer is activated be setting the Remote Control check box If automatic transfer is activated the HMI device can be set remotely to transfer mode by a configuration PC or programming device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 61 Configuring the operating system 5 9 Enabling a data channel Enabling a data channel Basic Panels PN 1 Press the Transfer button to open the Transfer Settings dialog Control Panel 2 Select the Enable Channel check box in the Channel 1 field Press the Advanced button to open the Profinet Settings dialog
3. When the restore is successfully completed the data backed up on the PC is now on the HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 75 Commissioning a project 6 6 OS update Basic Panel DP 6 6 6 6 1 OS update Basic Panel DP Overview Updating the operating system 76 A compatibility conflict may occur when transferring a project to the HMI device This is caused by different versions of the configuration software used and the HMI device image available on the HMI device If there are different versions the transfer is aborted A message indicating a compatibility conflict is displayed on the configuration PC There are two ways to match the versions e Update the HMI device image if the project was created with the most recent version of the configuration software e Transfer a matching version of the HMI device image if you do not want to adapt the project for the HMI device to the most recent version of the configuration software for the project NOTICE Data loss All data on the HMI device such as the project and licenses will be deleted when you update the operating system Note Calibrating the touch screen After the update you may have to recalibrate the touch screen KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6
4. Invisible buttons The focus of invisible buttons is by default not indicated following selection No optical operation feedback is provided in this case The configuration engineer may however configure invisible buttons so that their outline appears as lines when touched This outline remains visible until you select another operator control I O fields A screen keyboard appears as visual feedback after you touched an O field for example to enter a password Depending on the HMI device and the configured operator control the system displays different screen keyboards for entering numerical or alphanumerical values The screen keyboard is automatically hidden again when input is complete Note Description of all operator controls A comprehensive description of all operator controls for your HMI device is provided in the WinCC flexible Online Help in the section System alarms Operating function keys The function keys can be assigned global or local functions 46 Function keys with global function assignment A function key with global function assignment always triggers the same action on the HMI device or in the PLC regardless of the currently displayed screen An example of such an action is the activation of a screen or the closing an alarm window Function keys with local function assignment A function key with local function assignment is screen specific and is therefore only effective within the ac
5. Required clearance around the HMI devices KTP400 f SON KTP600 All dimensions in mm A ie eE KTP400 15 40 10 KTP600 15 40 10 KTP1000 15 50 10 TP1500 15 50 10 S WAAAANATATAATTATATATTATD AMIN tLIITrt tT 3 1 5 Making the mounting cut out NOTICE Stability of the mounting cut out The material in the area of the mounting cut out must provide sufficient strength to guarantee the enduring and safe mounting of the HMI device The force of the clamps or operation of the device may not lead to deformation of the material in order to achieve the degrees of protection described below Degrees of protection The degrees of protection of the HMI device can only be guaranteed if the following requirements are met e Material thickness at the mounting cut out for IP65 degree of protection or for enclosure type 4X type 12 indoor use only 2 mm to 6 mm e Permitted deviation from plane at the mounting cut out lt 0 5 mm This condition must be fulfilled for the mounted HMI device e Permissible surface roughness in the area of the seal lt 120 um Rz 120 A clamping frame is additionally available for mounting the KTP 1000 Basic to panels with a material thickness lt 2 mm at the mounting cut out The frame enables you to achieve IP65 degree of protection or the protection class for enclosures type 4X type 12 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instru
6. Wait approx 5 minutes until the Cut out the labeling strip Cut off the corners of the labeling Slide the labeling strips into the Edit the template on the PC The template is available in the CD_3 Documents lt language gt Slid es directory on the WinCC flexible DVD Print the edited template on foil labeling strips fixing spray is dry and smear proof strips at an angle of 45 to make it easier to insert them slot up to the end of the guide The labeling strips will protrude approximately 3 cm out of the guide The template dimensions for the labeling strips are designed so that the labeling is correctly placed for the function keys It is not necessary to secure the labeling strip KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 27 Mounting and connecting 3 2 Mounting the HMI device 3 2 Mounting the HMI device Required tools and accessories Before beginning mounting have the following tools and accessories at hand S Slotted screwdriver size 2 Mounting clamps e KTP400 Basic 5 e KTP600 Basic 6 e KTP1000 Basic 12 e TP1500 Basic 14 Inserting the HMI device 1 If necessary insert the mounting seal in the groove on the back of the HMI device front panel Ensure that the mounting seal is not twisted A correctly inserted mounting seal is required to ensure IP65 degree of protecti
7. You need the PC PPI cable to update the operating system with reset to factory settings You can also use the cable for data transfer Connect the PC PPI cable to the RS 422 485 port The cable converts the input signals to RS 232 signals Order no 6ES7 901 3CB30 0XA0 Note Set a lower bit rate if the connection is lost during the operating system update If you use a higher bit rate you must use the PC PPI cable version 3 or higher The version code is printed on the cable E stand 3 for example corresponds to version 3 USB PPI cable You need the USB PPI cable to update the operating system with reset to factory settings You can also use the cable for data transfer Connect the USB PPI cable to the RS 422 485 port The cable converts the input signals to USB signals Order no 6ES7 901 3DB30 0XA0 90 elbow adapter You can use an elbow adapter at the RS 422 RS 485 interface to cope with confined spaces Order no 6AV6 671 8XDO00 0XA0 PROFIBUS bus connector We recommend using straight PROFIBUS bus connectors Order no 6GK1 500 0FC10 PROFINET RJ45 plug connector The connection of the Basic Panels PN to PROFINET requires the RJ45 plug connector IE FC RJ45 Plug 2 x 2 Order no 6GK1901 1BB10 2AA0 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 19 Overview 7 10 Commissioning the HMI device Clamping frame A clamping frame is available to r
8. img under Image path The HMI device image files are available under WinCC flexible Images in the WinCC flexible installation folder or on the WinCC flexible installation CD The output area provides information on the version of the successfully opened HMI device image file Switch into Transfer mode on the HMI device If you have activated automatic transfer mode for the HMI device the device automatically switches to Transfer mode when an update is initiated Select Update OS n the PC to run the operating system update Follow the instructions in ProSave A progress bar indicates the progress of the operating system update A message is displayed when the operating system update is successfully completed The HMI device no longer contains any project data KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 83 Commissioning a project 6 7 OS update Basic Panel PN 6 7 5 Resetting to factory settings with WinCC flexible Requirement e No project is open on the configuring PC in WinCC flexible e The HMI device is connected to this configuration PC over the standard Ethernet cable e Have the MAC address of your HMI device s Ethernet interface to hand The MAC address is displayed briefly when the HMI device is turned on The MAC address is displayed in the Profinet dialog of the Device tab in the Control Panel Procedure for setting
9. 54 Overview The following table shows the functions available in the Control Panel for configuring your HMI device Symbol aif Function Changing MPI DP settings Page 55 Changing the network configuration Page 56 Changing monitor settings Page 57 Displaying information about the HMI device Page 58 Calibrating the touch screen Page 59 Displaying licensing information for the HMI device Page 60 Changing password settings Page 63 a E Enabling a data channel Page 61 Setting the Screen Saver Page 64 i WE Setting acoustic signals Page 64 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Contiguring the operating system 5 3 Changing MPI DP settings 5 3 Changing MPI DP settings Note The settings for MPI or PROFIBUS DP communication are defined in the HMI device project Edit the transfer settings only in the following situations e Initial transfer of a project e Changes made to the project are activated at a later time 1 Press the MPI Profibus Settings button to open the MPI Profibus Settings dialog Control Panel 2 Deactivate the Panel is the only master on the bus check box if additional masters are connected to the bus gs OK Station Parameters X Panel is the only master on the bus Address 4 3 Enter the bus a
10. 67 71 With ProSave Restoring With WinCC flexible 73 RS 422 to RS 232 converter RS 422 485 interface Configuring S S7 200 Active node Safe electrical isolation Safety Standards Safety instruction Compatibility conflict Data channel 77 81 Data loss 76 80 Electrostatic charging Equipotential bonding cable General 22 High frequency radiation Observe grounding measures 112 Power failure Preventing inadvertent operation 89 Storage 94 Transport 94 unauthorized cleaning products 89 Unintentional response Working on the control cabinet Safety regulations 21 Screen keyboard Alphanumerical 49 Key assignment 49 KTP400 Basic 48 KTP600 KTP1000 TP1500 Basic Numerical 50 Screen saver 54 Screen settings Editing 54 Service In the Internet 6 Service technicians Shutting down HMI device 43 Sound Settings 54 125 Index Storage conditions Strain relief 43 Stripping 34 Supply voltage KTP1000 TP1500 Basic KTP400 KTP600 Basic 106 Switching on HMI device System alarms in the online help 113 Parameters T Technical iima Display 105 Input device 105 106 108 105 107 Interfaces Memory Supply voltage Technical Support Test Electromagnetic Compatibility Power supply 9 Testing HMI device Trademarks Training Center 6 Transfer 65 66 Automatic Manual 67 Transfer settings Transferrin Project Transport
11. KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 9 Functional Scope with WinCC flexible 8 9 Functional Scope with WinCC flexible The following tables show the objects that can be integrated in a project for a Basic Panel Alarms Object Specification Basic Panels Alarms Number of discrete alarms 200 Number of analog alarms 15 Length of the alarm text 80 characters Number of tags in an alarm Max 8 Display Alarm window alarm view Acknowledge error alarm individually Yes Acknowledge multiple error alarms simultaneously 16 acknowledgment group acknowledgement groups Edit alarm Yes Alarm indicator Yes Alarm buffer Alarm buffer capacity 256 alarms Simultaneously queued alarm events Max 64 View alarm Yes Delete alarm buffer Yes Tags values and lists Object Specification KTP400 Basic KTP1000 Basic KTP600 Basic TP1500 Basic Tags Quantity 128 256 Limit value monitoring nput output Yes Linear scaling nput output Yes Text lists Quantity 150 Screens Object Specification Basic Panels Screens Quantity 50 Fields per screen 30 Tags per screen 30 Complex objects per screen for example bars 30 Template Yes KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 109 Technical specifications 8 9 Funct
12. 2 Notes about usage 2 2 Notes about usage Industrial applications The HMI device is designed for industrial applications It conforms to the following standards e Requirements of the emission standard for industrial environments EN 61000 6 4 2007 e ESD immunity requirements to DIN EN 61000 6 2 2005 Use in residential areas Note The HMI device is not intended for use in residential areas Operation of an HMI device in residential areas can have a negative influence on radio TV reception If the HMI device is used in a residential area you must take measures to achieve Limit Class B conforming to EN 55011 for RF interference A suitable measure for achieving the RF interference level to Limit Class B includes for example the use of filters in power supply lines Individual acceptance is required Notes on communication NOTICE Communication errors caused by address conflict Communication errors can occur if several devices in a network share the same bus address or IP address Make sure that your HMI device is assigned a unique address in the network Note Updating tag values following a communication error If communication between an HMI device and PLC is interrupted all tag values displayed on the HMI device will be replaced by a hash mark When the communication between the HMI device and PLC is restored all tag values will be updated immediately The cycle time for updating t
13. 3K7 for storage e IEC 60721 3 2 Class 2K4 for transport Mechanical requirements conform to EC 60721 3 2 Class 2M2 Type of condition Permitted range Drop test in transport package lt 1m Temperature From 20 to 60 C Atmospheric pressure From 1080 hPa to 660 hPa corresponds to an elevation of 1000 to 3500 m Relative humidity From 10 to 90 without condensation Sinusoidal vibration in accordance with 5 to 8 4 Hz 3 5mm IEC 60068 2 6 8 4 to 500 Hz 9 8 m s Shock conforming to IEC 60068 2 29 250 m s2 6 ms 1000 shocks NOTICE Ensure that no condensation dewing develops on or inside the HMI device after transporting it at low temperatures or after it has been exposed to extreme temperature fluctuations The HMI device must have acquired room temperature before it is put into operation Do not expose the HMI device to direct radiation from a heater in order to warm it up If dewing has developed wait approximately 4 hours until the HMI device has dried completely before switching it on Proper transport and storage installation and assembly as well as careful operation and maintenance are required to ensure trouble free and safe operation of the HMI device The warranty for the HMI device will be deemed void if these stipulations are not heeded KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 4 Condi
14. 6 OS update Basic Panel DP 6 6 2 Resetting factory settings See also In ProSave or WinCC flexible you can perform an operating system update with or without reset to factory settings e Updating the operating system without reset to factory settings First switch into Transfer mode on the HMI device or use the automatic transfer function if the project is active Then start the operating system update in ProSave or WinCC flexible Updating the operating system with reset to factory setting NOTICE Data channels When resetting to factory settings all data channel parameters are reset The transfer can only be started following reconfiguration of the data channels Note You have to perform an operating system update with reset to factory setting if the HMI device does not yet have an operating system or if the HMI device s operating system is corrupt First start the operating system update in ProSave or WinCC flexible and switch the power on the HMI device off and on again when prompted Data transmission options Page 67 6 6 3 Updating the Operating System using WinCC flexible Requirement The HMI device is connected to a configuration PC No project is open in WinCC flexible When updating the operating system without reset to factory setting only The data channel is configured on the HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009
15. A5E02421799 01 77 Commissioning a project 6 6 OS update Basic Panel DP Procedure Proceed as follows 1 When updating the operating system with reset to factory setting only Switch off power to the HMI device 2 On the configuration PC select the Communication settings command in the menu Project gt Transfer in WinCC flexible The Communication Settings dialog opens Select the type of HMI device Select the type of connection between the HMI device and the configuration PC then set the connection parameters Close the dialog box with OK Select the OS Update command from the Project gt Transfer menu in WinCC flexible Select whether to update the operating system with or without restoring the factory settings by setting the Reset to factory settings check box accordingly 8 Select the HMI device image file img under Image path The HMI device image files are available under WinCC flexible Images in the WinCC flexible installation folder or on the WinCC flexible installation DVD The output area provides information on the version of the successfully opened HMI device image file 9 When updating without reset to the factory settings only Set Transfer mode on the HMI device If automatic transfer mode is enabled on the HMI device the device automatically sets Transfer mode when an update is initiated 10 In WinCC flexible select Update OS on the configuration PC to run the operating system u
16. HMI device the HMI device automatically sets Transfer mode when a backup is initiated 7 Start the backup operation in ProSave with Start Backup Follow the instructions in ProSave A progress bar opens to indicate the progress of the operation Result The system outputs a message when the backup is completed A backup copy of the data is now available on the PC KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 74 Operating Instructions 01 2009 A5E02421799 01 Commissioning a project Procedure restore 6 5 Backup and restore Proceed as follows 1 Result Go to the Windows Start menu and start ProSave on the PC 2 Select the HMI device type in the General tab 3 Select the type of interconnection for the HMI device and the PC 4 5 Select the psb backup file to be restored from the Restore tab Set the connection parameters You can see the HMI device for which the backup file was created and the type of backup data the file contains Select one or several CSV files from the source folder to restore the recipes from CSV files Set Transfer mode on the HMI device If automatic transfer mode is enabled on the HMI device the device automatically sets Transfer mode when a restore operation is initiated Start the restore operation in ProSave on the PC with Start Restore Follow the instructions in ProSave A progress bar indicates the progress of the operation
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18. by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG A5E02421799 01 Copyright Siemens AG 2009 Industry Sector 01 2009 Technical data subject to change Postfach 48 48 90026 N RNBERG GERMANY Preface Purpose of the operating instructions These operating instructions provide information based on the requirements defined by IEC 62079 for documentation This information relates to the HMI device its storage transportation place of use installation use and maintenance These operating instructions are intended for a variety of target groups The following table shows the sections of these operating instructions that are of particular importance for the respective target group Target group Section All Safety instructions Operators Overview The operator operates and monitors the system Operating a project during the process control phase Commissioning engineers All sections The commissioning engineer integrates the HMI Depending on the use of the HMI device device into the system and ensures the operating certain
19. chapters may not be of relevance to the capability of the HMI device for the process control commissioning engineer e g the section phase Maintenance and servicing Service technicians All sections Service technicians rectify faults that occur during Depending on the use of the HMI device the process control phase certain sections may not be of relevance to the service technicians e g the section Maintenance and servicing Maintenance technicians Maintenance and care Maintenance technicians carry out servicing and maintenance work during the process control phase The help integrated in WinCC flexible the WinCC flexible Information System contains detailed information The WinCC flexible Information System contains instructions examples and reference information in electronic form Scope of the operating instructions The operating instructions apply to the HMI devices KTP400 Basic KTP600 Basic KTP1000 Basic and TP1500 Basic in combination with the WinCC flexible software package Basic knowledge required Knowledge of automation technology and process communication is necessary to understand the operating instructions An understanding of the use of computers and operating systems is also required KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 3 Preface Photos Photographs are sometimes used to illustrate the HMI devices in thes
20. conditions pl U UL approval Update Using ProSave 79 83 Using WinCC flexible 78 Updating Operating system 76 Usage Conditions With additional measures 95 USB PPI cable Use In residential areas Industrial 126 V Vibrations 95 W Weight KTP1000 TP1500 Basic 107 KTP400 KTP600 Basic Working on the control cabinet 21 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01
21. device requires the RJ45 plua connector IE FC RJ45 Plug 2 x 2 You can find ordering information in the Accessories Page 19 section Basic Panels PN can be connected to the following SIMATIC PLCs e SIMATIC S7 200 e SIMATIC S7 300 400 e SIMATIC S7 with PROFINET interface The connection is set up via PROFINET LAN PROFINET LAN mel PROFINET LAN anm ooo om om SIMATIC S7 200 SIMATIC S7 300 400 See also Connecting the equipotential bonding circuit Page 32 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 41 Mounting and connecting 3 4 Switching on and testing the HMI device 3 4 Switching on and testing the HMI device Switching on the HMI device Switching on the power supply The screen lights up after power is switched on A progress bar is displayed during startup If the HMI device fails to start you have probably crossed the wires on the mains terminal Check the connected wires and change their connection The Loader opens after the operating system has started Loader e Press the Transfer button to set the HMI device to Transfer mode The transfer mode can only be activated when at least one data channel has been enabled for the transfer e Press the Start button to start the project on the HMI device If you do not perform an operation the project on the HMI de
22. different versions of the configuration software e WinCC flexible Runtime refers to the runtime software that can run on HMI devices Note information highlighted as follows Note A note contains important information on described products and their handling or on a section of this documentation Trademarks Names labeled with a symbol are registered trademarks of the Siemens AG Other names used in this documentation may be trademarks the use of which by third parties for their own purposes could violate the rights of the owner e HMI e SIMATIC e SIMATIC HMI e SIMATIC ProTool e WinCC e SIMATIC WinCC flexible KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 5 Preface Additional information You can find additional information about products described in the manual under Contact in the following table Request Contact Contact persons and office locations http www siemens com automation partner Additional technical documentation http www automation siemens com portal index htm Online support request form http Awww siemens com automation support request KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 6 Operating Instructions 01 2009 A5E02421799 01 Table of contents PROTACG EEA ces cannvesivesscsastevgecugeesnes iodsstendetnacesnis qs Cocasionsedndp teiaten tounati dna vebtsne
23. or automatically on the HMI device Transferred data is written directly to internal flash memory of the HMI device Parameterize a corresponding data channel before you start the transfer 6 4 2 Starting manual transfer Introduction You can manually switch the HMI device to Transfer mode as follows e At runtime using a configured operator control e Inthe Loader of the HMI device Requirements e The hmi project is open in WinCC flexible e The HMI device is connected to a configuration PC e The data channel is parameterized on the HMI device e The HMI device is in Transfer mode KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 67 Commissioning a project 6 4 Transfer Procedure Result 6 4 3 Introduction 68 Proceed as follows 1 On the configuration PC select the Transfer settings command from the Project gt Transfer menu in WinCC flexible The Select devices for transfer dialog opens 2 Select the HMI device in the left area of the dialog 3 Select the type of interconnection for the HMI device and the configuration PC Set the connection parameters 4 Set the transfer parameters in the right area of the dialog 5 Start the transfer in WinCC flexible by selecting Transfer The configuration PC checks the connection to the HMI device The project is transferred to the HMI device An error message is displayed on the configur
24. product catalog the new Basic Panels offer proven SIMATIC quality and regardless of their display dimensions numerous standard software functionality for example an alarm system recipe management trend functionality and language switching Users therefore profit from the advantages of visualization such as improved process quality even with simple applications KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 11 Overview 7 2 Design of the KTP400 Basic 1 2 12 Design of the KTP400 Basic Recesses for mounting clamps Display touch screen Mounting seal Guide for labeling strips Function keys Connection for functional ground PROFINET interface Power supply connector Rating plate 00000 Interface name KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Overview 7 3 Design of the KTP600 DP Basic 1 3 Design of the KTP600 DP Basic Display touch screen Rating plate Interface name DIP switch Guide for labeling strips Recesses for mounting clamps Mounting seal Function keys RS 422 485 interface Power supply connector 0000A Connection for functional ground O eEGO amp OOLO KTP400 Basic KTP600 Basic KTP1000 Basic TP 1500 Basic Operating Instructions 01 2009 A5E02421799 01 13 Overview 7 4 Design of the KTP600 PN Basic 1
25. running on your HMI device AXDANGER Incorrect operation A project can contain certain operations that require in depth knowledge about the specific plant on the part of the operator Ensure that only trained professional personnel operate the plant Operating the touch screen CAUTION Damage to the touch screen Pointed or sharp objects can damage the plastic surface of the touch screen Always operate the touch screen with your fingers or with a touch pen only Triggering unintended actions Touching several operator controls at the same time can trigger unintended actions Touch only one operator control on the screen at a time Operator controls are touch sensitive symbols on the screen of the HMI device They are basically operated in the same way as mechanical keys You activate operator controls by touching them with your finger Note The HMI device returns a visual feedback as soon as it detects that an operator control has been touched The visual feedback is independent of any communication with the PLC The visual feedback signal therefore does not indicate whether or not the relevant action is actually executed KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 45 Operating the user interface 4 1 Overview Examples of operator controls Buttons Buttons can assume the following states Untouched Touched E
26. the PC interface 1 Select Start gt Control Panel gt Set PG PC interface on the configuration PC 2 Select S7ONLINE STEP7 gt TCP IP from the Application access point area 3 Select the interface which is connected to the HMI device from the Interface parameterization used area 4 Confirm your entries Procedure for resetting factory settings Proceed as follows 1 On the configuration PC select the Communication settings command in the menu Project gt Transfer in WinCC flexible The Communication Settings dialog opens 2 Select the HMI device type from the General tab and select Ethernet from the Connection area 3 Enter an IP address Note Possible address conflicts with incorrect IP address Do not use a dynamic IP configuration for Reset factory settings Specify a unique IP address in which the configuration PC is located For the duration of the update process the HMI device is automatically assigned to the specified address If the HMI device has already been used with WinCC flexible or ProSave you can use the existing IP address for Reset factory settings 4 Confirm your entries KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 84 Operating Instructions 01 2009 A5E02421799 01 Commissioning a project Result 10 6 7 OS update Basic Panel PN Select the OS Update command from the Project gt Transfer menu in WinCC flexible Select the R
27. the WinCC flexible installation CD The output area provides information on the version of the successfully opened HMI device image file Switch into Transfer mode on the HMI device If you have activated automatic transfer mode for the HMI device the device automatically switches to Transfer mode when an update is initiated In WinCC flexible select Update OS on the configuration PC to run the operating system update Follow the instructions in WinCC flexible A progress bar indicates the progress of the operating system update A message is displayed when the operating system update is successfully completed The HMI device no longer contains any project data Procedure 1 2 3 4 5 6 7 8 9 10 Result 82 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6 7 4 6 7 OS update Basic Panel PN Updating the operating system using ProSave Requirement Procedure Result The HMI device is connected to a PC on which ProSave is installed The data channel is configured on the HMI device Proceed as follows Oona A OUN Go to the Windows Start menu and start ProSave on the PC Select the HMI device type in the General tab Select the type of connection between the HMI device and the PC Set the connection parameters Select the OS Update tab Select the HMI device image file We
28. the WinCC flexible online help e Offline testing of the project on the HMI device Offline testing means that communication between the HMI device and PLC is down while the test is being carried out e Online testing of the project on the HMI device Online testing means that the HMI device and PLC communicate with each other during testing KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 69 Commissioning a project 6 4 Transfer Perform the tests starting with the Offline test followed by the Online test Note You should always test the project on the HMI device on which the project will be used Check the following 1 Check the correct layout of the screens 2 Check the screen navigation 3 Check the input objects 4 Enter the tag values The test increases the certainty that the project will run error free on the HMI device Requirements for offline testing Procedure e The project has been transferred to the HMI device e The HMI device is in Offline mode In Offline mode you can test individual project functions on the HMI device without them being affected by the PLC PLC tags therefore are not updated Test the operator controls and visualization of the project as far as possible without connecting to the PLC Requirements for online testing Procedure 70 e The project has been transferred to the HMI device e The
29. the password in the Confirm Password text box Close the dialog and save your entries with OK Procedure Deactivating password protection Control Panel Password Settings Password Confirm password l 7 Press the Password button to open the Password Properties dialog Delete the entries in the Password text box Delete the entries in the Confirm Password text box Close the dialog and save your entries with OK KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 63 Configuring the operating system 5 17 Setting the Screen Saver 5 11 5 12 64 Setting the Screen Saver NOTICE Burn in effect The screen contents may leave a faint version ghost of the image in the background if they appear for too long The ghost will disappear automatically after some time The longer the same content is displayed on the screen the longer it will take for the burn in effect to disappear The screen saver helps to prevent burn in Always use the screen saver 1 Press the Screensaver button to open the Screensaver Settings dialog 2 Enter the number of minutes before the FA 7 screen saver is to be activated Touch the text box to do this You can enter values from 5 to 360 minutes Entering 0 disables the screen saver WA 3 Close the dialog and sa
30. to the HMI device The configuration software need not be installed on this PC Commissioning and recommissioning Initial and re start ups differ in the following respects e When the HMI device is commissioned there is no project at first The HMI device is also in this state after the operating system has been updated e When recommissioning any project already on the HMI device is replaced KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 65 Commissioning a project 6 2 Operating modes 6 2 Operating modes Operating modes The HMI device may be in the following operating modes e Offline e Online e Transfer Offline mode and Online mode can be set on both the configuring PC and the HMI device To set these modes on the HMI device use a corresponding operating element of the project Changing the operating mode The configuration engineer must have configured an appropriate operating element to allow a change of the operating mode on the HMI device during ongoing operation Further information on this may be available in your plant documentation Offline operating mode In this mode there is no communication between the HMI device and PLC Although the HMI device can be operated it cannot exchange data with the PLC Online operating mode In this mode the HMI device and PLC communicate You can operate the plant on the HMI device according to your syste
31. 0 Disturbance Pulse shaped Sinusoidal Documentation Additional 6 Conventions E EC Declaration of Conformity Elbow adapter 19 Electrical isolation Electrical potential difference Electrostatic charging Electrostatic discharge Electrostatic 111 Precautions 112 EMC directive 91 123 Index Emission 22 Enabling a data channel 54 Equipotential bonding Cable Connecting Requirements Wiring diagram ESD Abbreviations 411 Labeling F Factory setting With ProSave 86 With WinCC flexible Functional scope Alarm buffer Alarms Graphic objects Info text Language change Limit value monitoring 110 Safety 110 Scaling 109 Screen settings Screens Tags Text lists Text objects Trend views 1 H High frequency radiation HMI device Connecting EMC compatible installation Mounting 2 Shutting down Switching on Technical specifications 105 Testing 42 Information Additional Initial startup Input device 124 KTP1000 TP1500 Basic 107 KTP400 KTP600 Basic 105 Installation as intended 2 Insulation test 97 Interfaces KTP1000 TP1500 Basic 108 KTP400 KTP600 Basic 106 Internet Service L Labeling Approvals EC Declaration of Conformity Limit value check List of abbreviations M Maintenance 89 Maintenance technicians 3 Mechanical Ambient conditions Storage conditions Transport conditions Memory K
32. 00 Basic 20 Operating Instructions 01 2009 A5E02421799 01 Safety instructions and general notes 2 2 1 Safety instructions Working on the control cabinet WARNING Open equipment The HMI device is open equipment That is the HMI device may only be installed in cubicles or cabinets which provide front panel access for operating the device The cubicle or cabinet in which the HMI device is installed may only be accessed with a key or tool and only by trained authorized personnel Dangerous voltage Opening the cabinet will expose high voltage parts Contact with these parts could be fatal Always disconnect the cabinet from the mains before opening it High frequency radiation NOTICE Unwanted operating states High frequency radiation for example from cellular phones can trigger unwanted operating states Installation as intended A WARNING Installation only in machinery that conforms to the machinery directive It is not allowed to commission the HMI device unless it has been verified that the machine in which the HMI device is to be installed complies with Directive 98 37 EC The following applies as of December 29 2009 The machine in which the HMI device is to be installed must conform to Directive 2006 42 EC KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 21 Safety instructions and general notes 2
33. 1 2 Checking the operating CONITIONS eee ceeeeeeeeeeeeeeeteneeeeeseeeeeeteeeeeeseeeeeseeeaeeeteneaeeeeeaaeaeaeees 23 3 1 3 SEISCUNG A Mounting POSITION sssaaa nK A a Kaa Aa A A ANE tee 3 1 4 Checking clearancesS aesseeeerieeerrreeerrreserresinererdadterneatanddrtanadtenadttnandtdnadataaadttnaddtnnaattaaaeaadandanaaeaae 3 1 5 Making the mounting Cut Out sessies a Ea EE TE A E 3 1 6 Labeling the function Keys 2 cccic cccccisscccedesceees ses dacecevtsaneceteseceeetead ceedeececttsancdbasacdceusnseecuseaiietareeeviesed 3 2 Mounting the AMI deviled aaie anane Ea E EE N Ea aaan 3 3 Connecting the AMI CeViCe xcs c 2 ccctezetecedcied epvedex eet epeaneed eaucetianedaces edeces bedawend edteenn pecans ede ened 3 3 1 Connection SEQUENCE aniisi anisan aai dues vids tendo aA aaa diaaa aa aiaa ad aaea 3 3 2 Connecting the equipotential bonding circuit sessssesssrnessnreessnnsseennasennannnnnannanaanennaanannannnna anal 3 3 3 Connecting the power SUPDIY cccceeeeeeecceeeeeceeeeesececaeeeeeeeseceaeceeeeesesecaeeeeeeeesecsceeeeeeesaeeeeeess 3 3 4 Connecting a programming device eeeceeeeeseeeteeeeeseeeeeee tenes eeteeeeeeseeeeeeseeeeeeeseeeeeeseeeaeesenaeenaeens k 3 3 5 Connecting the Configuration PC 0 0 2 eceeeeeceeeeeeeeeeeeeeeeeeeeeeeeseeeeeeseeeeeeseeeeeseeeaeeeseneaeeeeeaeaeaeens k 3 3 6 Connecting the PLC o cesisroiirdniene nne E E EEE E ENEA ET EER 3 4 Switching on and testing the HMI device esseesssese
34. 4 Design of the KTP600 PN Basic Power supply connector Display touch screen Recesses for mounting clamps Rating plate Mounting seal Interface name Function keys Guide for labeling strips PROFINET interface 0000o e009 Connection for functional ground KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 14 Operating Instructions 01 2009 A5E02421799 01 Overview 7 5 Design of the KTP1000 DP Basic 1 5 Design of the KTP1000 DP Basic Display touch screen Rating plate DIP switch Interface name Recesses for mounting clamps Mounting seal Function keys RS 422 485 interface Power supply connector Fixing element Connection for functional ground e0000 Guides for labeling strips KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 15 Overview 7 6 Design of the KTP1000 PN Basic 1 6 16 Design of the KTP1000 PN Basic Display touch screen Rating plate Recesses for mounting clamps Interface name Mounting seal Fixing element Function keys PROFINET interface Power supply connector Connection for functional ground 0000A Guides for labeling strips KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Overview 1 7 Design of the TP 1500 Basic 1 7 Design of the TP1500 Basic Display touch screen R
35. HMI device is in Online mode In Online mode you can test individual project functions on the HMI device without them being affected by the PLC PLC tags are updated in this case You have the option to test all communication dependent functions for example alarms etc Test the operator controls and views of the project KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6 5 6 5 1 6 5 Backup and restore Backup and restore Overview Backup and restore You can back up and restore the following data in the internal flash memory of the HMI device with a PC e Project and HMI device image e Password list e Recipe data Use one of the following tools for backup and restore e WinCC flexible e ProSave General information See also NOTICE Power failure If a complete restore operation is interrupted due to power failure on the HMI device the operating system of the HMI device may be deleted In this case you have to reset the HMI device to its factory settings Compatibility conflict If a message is output on the HMI device warning of a compatibility conflict during the restore operation the operating system must be updated Note A data transfer can take several minutes depending on data volume and transmission rate Observe the status display Do not interrupt the data transfer Data transmissio
36. N ISO 13406 2 Backlighting CCFL 50 000 h Half brightness life time typical Input device KTP1000 Basic Color DP KTP1000 Basic Color PN TP1500 Basic Color PN Type Touch screen analog resistive Function keys 8 function keys No Yes No Labeling strips Memory Application memory KTP1000 Basic Color PN 1024 KB KTP1000 Basic Color DP TP1500 Basic Color PN KTP400 Basic KTP600 Basic KTP1000 Basic TP 1500 Basic Operating Instructions 01 2009 A5E02421799 01 107 Technical specifications 8 8 Specifications Interfaces 1 x RS 422 RS 485 KTP1000 Basic Color DP Max 12 Mbps KTP1000 Basic Color PN TP1500 Basic Color PN 1 x Ethernet RJ45 10 100 Mbps Supply voltage Rated voltage Range permissible KTP1000 Basic Color DP 19 2 to 28 8 V 20 20 KTP1000 Basic Color PN 24V DC TP1500 Basic Color PN Transients maximum permissible 35 V 500 ms Time between two transients minimum 50s Current consumption e Typical e Constant current maximum e Power on current surge It approx 600 mA approx 1000 mA approx 0 2 A2s Approx 800 mA Approx 1000 mA Approx 0 2 A2s Fuse internal Electronic Miscellaneous sss KTP 1000 Basic Color DP KTP1000 Basic Color PN TP1500 Basic Color PN Realtime clock Yes unbuffered 108 KTP400 Basic KTP600 Basic
37. SIEMENS SIMATIC HMI HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Preface Overview Safety instructions and general notes NO Mounting and connecting i Operating the user interface Configuring the operating ol n P D 3 O Commissioning a project Maintenance and care Technical specifications Appendix Abbreviations Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account
38. TP1000 TP1500 Basic 107 KTP400 KTP600 Basic 105 Mounting EMC compatible HMI device 28 MPI Profibus Settings 54 N Non isolated plant configuration O Office location 6 Offline Operating mode 66 Test Online Operating mode 66 Test OP properties Device 54 Display License KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Index Touch Operating instructions Purpose of Scope Operating mode 66 aka Operating system Update using ProSave 79 83 Update using WinCC flexible 78 Updating 76 Updating using WinCC flexible Opeon D P Package content Checking Password properties Password protection Activating Deactivating Password protection 53 54 PC PPI cable PELV Plant configuration Non isolated PLC Configuring the interface 40 Power failure 71 Precautions Electrostatic discharge Process control phase 65 Product illustrations PROFIBUS bus connector PROFINET RJ45 plug connector Profinet Settings 54 Project Offline testing 70 Testing online Transferring 65 Protection class 97 Protective foil 20 R Radiation High frequency 21 Radio interference 22 Emission 9 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Rated voltage Recommissioning Recycling Registered trademarks 5 Regulations for the prevention of accidents Restore
39. Verify the network parameters in this dialog A description of the Profinet Settings dialog is provided in chapter 5 4 qing the network hanging configuration Page 56 Ethernet X Remote Control X Enable Channel 3 Close the dialog and save your entries with OK Note Automatic transfer is activated be setting the Remote Control check box If automatic transfer is activated the HMI device can be set to transfer mode by a remote configuration PC or a programming device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 62 Operating Instructions 01 2009 A5E02421799 01 Contiguring the operating system 5 10 Changing password settings 5 10 Changing password settings Password protection prevents unauthorized access to the Control Panel NOTICE The password cannot contain spaces or special characters If the password is no longer available for the Control Panel you first have to update the operating system before you can make any changes in the Control Panel All data on the HMI device will be overwritten when you update the operating system Procedure activating password protection Control Panel Confirm password l kkk kKKJ 1 Press the Password button to open the Password Properties dialog Enter a password in the Password text box Touch the text box The alphanumerical screen keyboard is displayed Confirm
40. a controller without additional crossover cable Change to the Device tab Enter a network name for your HMI device The name must meet the following conditions Maximum length 240 characters Special characters only and Invalid syntax n n n n n 0 to 999 and port yxz x y Z 0 to 9 Close the dialog and save your entries with OK KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Contiguring the operating system 5 5 Changing monitor settings 5 5 Changing monitor settings NOTICE Orientation of the screen for KTP400 Basic and KTP600 Basic The screen orientation is defined by the configuration engineer in the course of project creation The appropriate screen orientation is set automatically when you transfer the project to the HMI device Do not make any changes to the screen orientation if a project exists on the HMI device The screen content may otherwise be truncated 1 Press the OP button to open the OP Properties dialog Control Panel 2 Basic Panels color Press the UP and DOWN buttons to adjust the screen brightness Basic Panels mono Press the UP and DOWN buttons to adjust the screen contrast ic Ae 3 Only for KTP400 and KTP600 e e Select the screen orientation Landscape for landscape Orientation _ _ 7 Landscape KTP400 Portra
41. aeaeeeeeesscauaeeeeeeeeeeeaaes A ADDONGIXi ts sctsteee ett S A fi editions eects ieee aes 111 A 1 ESD Quid Wine sic cccvustiiess tasde det uteacte A phd te tale gal andere dad hee eed ed ade 111 A 2 DYSTOM OVE IS oror NA saute vaste ida vibes vheden oh aadoe aaa eet abbdoles mate phe tae dad et tater 113 B ADDICVIAUOINS E EE S veaseeesstpusivenselshscalenvsaaysls aneevatsspshonsvs feu anvensshabiens ectphoevassesctetdacts CIOS SAY seas heck atts vatican zg E A paviesadabaneansanstaenangedee auientsaateateioaae MIEKE e E A NE suucensstenSavenceasiateusatelavecesvaieuse 600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 9 Table of contents 10 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Overview 1 1 1 Product Overview Focused on fundamentals the new basic panels Visualization is part of the standard repertoire for most machines these days The cost factor plays a crucial role in this case especially for small machines and simple applications HMI devices with basic functions are often fully sufficient for simple applications This is exactly the demand we intend to fulfill with our new SIMATIC Basic Panels By focusing on fundamentals the HMI devices of the Basic Line offers exactly those basic features that are demanded and with the right economic conditions A perfect cost to performance ratio As all devices in our
42. after which brightness is reduced to 50 of the original value The specified value depends on the operating temperature HMI devices are used to operate and monitor machinery and plants The machine or plant states are visualized on the HMI device by means of graphic objects or signal lamps The operator controls of the HMI device enable intervention in machine or plant processes and sequences HMI device image I O field 118 The HMI device image is a file that can be transferred from the configuration PC to the HMI device The HMI device image contains the operating system of the HMI device including the elements of the Runtime software required for the executable project file Enables the input or output of values on the HMI device and their transfer to the PLC KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Glossary Info text A configured info text provides information about objects within a project An alarm info text for example can contain information on the cause and troubleshooting of faults Object An object is a project element such as a screen or an alarm Objects are used to view or enter texts and values on the HMI device Operator control An operator control is a project component that is used to enter values and trigger functions A button is such an operator control Plant General term referring to machinery processing centers systems plan
43. and KTP600 Basic 8 8 Specifications KTP400 Basic Mono PN Weight without packaging Approx 320 g KTP600 Basic Mono PN KTP600 Basic Color KTP600 Basic Color DP Approx 1070 g PN Display KTP400 Basic KTP600 Basic KTP600 Basic KTP600 Basic Mono PN Mono PN Color DP Color PN Type LCD mono FSTN LCD TFT Display area active 76 79 mm x 57 59 mm 115 2 mm x 86 4 mm 3 8 5 7 Resolution pixels 320 x 240 Colors displayable 4 grayscales 256 Contrast control Yes No Pixel error class according Il to DIN EN ISO 13406 2 Backlighting LED CCFL Half brightness life time 30 000 h 50 000 h typical Input device KTP400 Basic KTP600 Basic KTP600 Basic KTP600 Basic Mono PN Mono PN Color DP Color PN Type Touch screen analog resistive Function keys 4 6 Labeling strips Yes Memory KTP400 Basic Mono PN Application memory KTP600 Basic Mono PN KTP600 Basic Color DP 512 KB KTP600 Basic Color PN KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 105 Technical specifications 8 8 Specifications Interfaces 1 x RS 422 RS 485 KTP400 Basic Mono PN KTP600 Basic Mono PN KTP600 Basic Color DP Max 12 Mbps KTP600 Basic Color PN 1 x Ethernet RJ45 10 100 Mbps RJ45 10 100 Mbps RJ45 10 100 Mbps Supply voltag
44. asic KTP1000 Basic TP1500 Basic 100 Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 7 Dimension drawings 8 7 3 Dimensional drawing of KTP600 PN Basic All dimensions in mm KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 101 Technical specifications 8 7 Dimension drawings 8 7 4 Dimensional drawing of KTP1000 DP Basic All dimensions in mm 275 247 335 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 102 Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 7 Dimension drawings 8 7 5 Dimensional drawing of KTP1000 PN Basic popogogogogopopogogonigopopopogogogogope pop joooodooodooooooood oo 6 i Q ORE Se OOO 309 All dimensions in mm 275 335 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 103 Technical specifications 8 7 Dimension drawings 8 7 6 Dimensional drawing of TP1500 Basic QOQD000000000000000000000 o00000o0tooood All dimensions in mm 400 310 104 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 8 Specifications 8 8 1 Weight Specifications of the KTP400 Basic
45. asic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 95 Technical specifications 8 4 Conditions of use Testing mechanical ambient conditions The following table provides information on the type and scope of tests for mechanical ambient conditions Tested for Vibrations Test standard Vibration test in accordance with IEC 60068 part 2 6 sinusoidal Comments Type of vibration Transitional rate of the frequency 1 octave minute 10 Hz lt f lt 58 Hz constant amplitude of 0 075 mm 58 Hz lt f lt 150 Hz constant acceleration 1 g Vibration duration 10 frequency cycles per axis at each of the three associated vertical axes Shock Shock test in accordance with IEC 60068 Part 2 27 Type of shock Half sine Shock intensity Peak value 15 g duration 11 ms Direction of impact 3 shocks in direction at each one of the three associated vertical axes Climatic ambient conditions The following table shows the climatic ambient conditions for operation of the HMI device Ambient conditions Temperature e Vertical mounting e Mounting at an angle Permitted range From 0 to 50 C From 0 to 40 C Comments Slope angle max 35 Relative humidity 10 to 90 without condensation Atmospheric pressure 1080 to 795 hPa Corresponds to an elevation of 1 000 to 2 000 m Pollutant concentration SO2 lt 0 5 ppm condensati
46. ating plate Recesses for mounting clamps Interface name Mounting seal PROFINET interface Power supply connector Fixing element 000900 Connection for functional ground KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 17 Overview 1 8 Product package 1 8 18 Product package The following components are included in the product package of the HMI device Name HMI device Figure Quantity 1 Installation instructions SIEMENS Mounting seal 1 Enclosed with KTP 600 and already glued in with all other HMI devices Clamps with stud bolts 5 KTP400 Basic 6 KTP600 Basic 12 KTP1000 Basic 14 TP1500 Basic Mains terminal KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Overview 7 9 Accessories 1 9 Accessories ailable for the HMI devices in the Internet at he following accessories are ava ttp mall automation siemens com The connector is not included in the scope of delivery of the HMI device RS 422 to RS 232 converter The converter is required for the connection of controllers of other manufacturers to Basic Panels DP Connect the RS 422 to RS 232 converter to the RS 422 RS 485 interface The converter converts the input signals to RS 232 signals Order no 6AV6 671 8XE00 0AX0 PC PPI cable
47. ation PC if the connection is either not available or disrupted The project is available on the HMI device after successful completion of the transfer The transferred project is started automatically Starting automatic transfer If automatic transfer is activated the HMI device automatically changes to Transfer mode at runtime as soon as a transfer is started on the connected configuration PC Note With automatic transfer the HMI device only changes into Transfer mode when the project is running on the HMI device Automatic transfer is particularly suited for the test phase of a new project since transfer is completed without interfering with the HMI device NOTICE If automatic transfer is activated on the HMI device and a transfer is initiated on the configuration PC the project currently running is automatically stopped The HMI device then automatically switches to Transfer mode After the commissioning phase deactivate the automatic transfer so that the HMI device cannot be inadvertently switched to transfer mode Transfer mode can trigger unintentional actions in the plant You can issue a password in the Control Panel to restrict access to the transfer settings and thus avoid unauthorized modifications KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6 4 Transfer Requirements e The hmi project is opene
48. ble release 3 or higher The version code is printed on the cable E stand 3 for example corresponds to version 3 Set the DIP switches 1 to 3 to the same value as in WinCC flexible DIP switches 4 to 8 must be set to 0 In the figure the bit rate is set to 115 2 kbps You can set the following bit rates Bit rate in kbps DIP switch 1 DIP switch 2 DIP switch 3 115 2 1 1 0 57 6 1 1 1 38 4 0 0 0 19 2 0 0 1 9 6 0 1 0 4 8 0 1 1 2 4 1 0 0 1 2 1 0 1 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 37 Mounting and connecting 3 3 Connecting the HMI device Connecting a configuration PC to a Basic Panel PN See also 38 CAUTION Data network security for communication via Ethernet End users are themselves responsible for ensuring security of their data network in Ethernet based communication such as PROFINET HTTP Sm rtAccess Sm rtService and OPC since operation of the device cannot be guaranteed if the device is subject to targeted attacks resulting in overload for example NOTICE RJ45 plug connector with 180 output required The connection of the Basic Panels PN to the HMI device requires the RJ45 plua connector IE FC RJ45 Plug 2 x 2 You can find ordering information in the Accessories Page 19 section 1 Shut down the HMI device 2 Connect one RJ45 conn
49. bonding conductors and the grounding protective conductor and protect these from corrosion Clamp the shielding of the data cable on the HMI device flush and near the equipotential rail using suitable cable clamps Route the equipotential bonding conductor and data cables in parallel and with minimum clearance between these NOTICE Equipotential bonding cable Cable shielding is not suitable for equipotential bonding Always use the prescribed equipotential bonding conductors The cross section of the equipotential bonding conductor must not be less than 16 mm Always use cables with an adequate cross section when installing MPI and PROFIBUS DP networks The interface modules may otherwise be damaged or destroyed KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting Procedure 3 3 Connecting the HMI device PROFIBUS PROFINET Connect the grounding cable of the Interconnect functional ground of the HMI device with an grounding cable cross section 4 mm2 HMI device to the equipotential bonding rail KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 33 Mounting and connecting 3 3 Connecting the HMI device 3 3 3 Stripping the cable Connecting the power supply aot S gS A S a NN Use power su
50. cally assigned to this device Obtain an IP address via DHCP Specify an IP address IP address 132 186 218 24 Subnet Mask 255 255 255 0 Al Def Gateway 0 0 0 0 R e Profinet Settings IP Address Mode Configure transmission speed Speed 10 Mbits s a Communication Link Half Duplex Full Duplex Profinet Settings IP Address Mode Device Enter Station Name not more than 240 characters Station Name IP Address 0 0 0 0 MAC Address 00 18 8B 1B EA DF 10 Press the Profinet button to open the Profinet Settings dialog Choose either automatic address assignment via DHCP or user specific address assignment If assigning a user specific address use the screen keyboard to enter valid IP addresses in the IP Address Subnet Mask text boxes and if applicable in the Default Gateway text box Change to the Mode tab Enter the transmission rate for the PROFINET network in the Speed text box Valid values are 10 Mbps and 100 Mbps Select Half duplex or Full duplex as the connection mode The following functions will be activated if the checkbox Auto Negotiation has been set Connection mode and transmission rate will be detected and set automatically in the PROFINET network The Auto Crossover function will be activated which means the HMI device can be connected to a PC or
51. ch is set at the factory to enable communication with the SIMATIC PLC via RS 485 Note Note the diagrams of DIP switch settings on the rear panel of the HMI device The following table shows the DIP switch settings The send and receive direction is toggled internally using the RTS signal Communication Switch setting Meaning DP MPI PPI No RTS signal on connector for data exchange between the SIMATIC PLC and the HMI device 4321 ON factory state RTS signal on pin 4 same as PLC 4321 for example for commissioning RTS signal on pin 9 same as for a programming device 4321 for example for commissioning on RS 422 485 RS 422 485 interface is active for example for 321 connecting PLCs of other manufacturers KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 40 Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 3 Connecting the HMI device Connecting the PLC to a Basic Panel PN CAUTION Data network security for communication via Ethernet End users are themselves responsible for ensuring security of their data network in Ethernet based communication such as PROFINET HTTP Sm rtAccess Sm rtService and OPC since operation of the device cannot be guaranteed if the device is subject to targeted attacks resulting in overload for example NOTICE RJ45 plug connector with 180 output required The connection of the Basic Panels PN to the HMI
52. ck Type 45 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 115 Abbreviations RTS Request to send RxD Receive Data SD Card Security Digital Card SELV Safety Extra Low Voltage SP Service Pack PLC Programmable Logic Controller STN Super Twisted Nematic Sub D Subminiature D plug TAB Tabulator TCP IP Transmission Control Protocol Internet Protocol TFT Thin Film Transistor TTY Teletype TxD Transmit Data UL Underwriter s Laboratory USB Universal Serial Bus UPS Uninterruptible power supply WINS Windows Internet Naming Service KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 116 Operating Instructions 01 2009 A5E02421799 01 Glossary Acknowledge Acknowledgment of an alarm confirms that it has been noted Alarm acknowledgment Acknowledgment of an alarm confirms that it has been noted Alarm activated Moment at which an alarm is triggered by the PLC or HMI device Alarm deactivated Moment at which the initiation of an alarm is reset by the PLC Alarm user specific User specific alarms report specific states of a plant that is interconnected with the HMI device via the PLC Automation system An automation system is a PLC of the SIMATIC S7 product line e g SIMATIC S7 300 Boot loader The boot loader is used to start the operating system and is started automatically after power on of the HMI device The Loader is displayed after the ope
53. ct is displayed on the configuration PC There are two ways to match the versions e Update the HMI device image if the project was created with the most recent version of the configuration software e Transfer a matching version of the HMI device image if you do not want to adapt the project for the HMI device to the most recent version of the configuration software for the project NOTICE Data loss All data on the HMI device such as the project and licenses will be deleted when you update the operating system Note Calibrating the touch screen After the update you may have to recalibrate the touch screen KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6 7 2 See also 6 7 OS update Basic Panel PN Resetting factory settings In ProSave or WinCC flexible you can perform an operating system update with or without reset to factory settings e Updating the operating system without reset to factory settings First switch into Transfer mode on the HMI device or use the automatic transfer function if the project is active Then start the operating system update in ProSave or WinCC flexible Updating the operating system with reset to factory setting NOTICE Data channels When resetting to factory settings all data channel parameters are reset The transfer can only be started following reconfigurat
54. ctions 01 2009 A5E02421799 01 25 Mounting and connecting 3 1 Preparations Mounting compatibility The mounting cut outs of the Basic panels are compatible with the mounting cut outs of the following SIMATIC HMI devices Mounting cut out for the Basic Panel Compatible to the mounting cut outs of the HMI device KTP400 TP 177B 4 KTP600 TP 177 A TP 177B 6 TP 177micro KTP1000 MP 277 10 Touch MP 377 12 Touch TP1500 MP 377 15 Touch Thin Client 15 Touch Dimensions of the mounting cut out Dimensions of the mounting cut out for the Basic HMI devices in horizontal mounting position 1 1 Wo h o KTP400 123 99 KTP600 197 141 KTP1000 310 248 TP1500 367 289 Dimensions of the mounting cut out for the Basic HMI devices in vertical mounting position 1 1 Wo h o KTP400 99 123 KTP600 141 197 All dimensions in mm See also Accessories Page 19 26 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 1 6 Labeling the function keys 3 1 Preparations Note Do not write on the keyboard to label the function keys Any printable and writable foil can be used as labeling strip The permitted thickness of the labeling strip is 0 15 mm Paper labeling strips are inappropriate Apply a fixing spray film to the
55. d in WinCC flexible e The HMI device is connected to a configuration PC e The data channel is configured on the HMI device e The automatic transfer is activated in the data channel for the transfer e The project is started on the HMI device Procedure Proceed as follows 1 On the configuration PC select the Transfer settings command from the Project gt Transfer menu in WinCC flexible The Select devices for transfer dialog opens 2 Select the HMI device in the left area of the dialog 3 Select the type of interconnection for the HMI device and the configuration PC Set the connection parameters 4 Set the transfer parameters in the right area of the dialog 5 Start the transfer in WinCC flexible by selecting Transfer The configuration PC checks the connection to the HMI device The HMI device shuts down the current project and automatically changes to Transfer mode The project is transferred to the HMI device An error message is displayed on the configuration PC if the connection is not available or disrupted Result The project is available on the HMI device following successful transfer The transferred project is started automatically 6 4 4 Testing a project Introduction You have the following options to test a project e Test the project on the configuration PC You can test a project at a configuration PC using a simulator For detailed information refer to the WinCC flexible user manual and to
56. ddress for the HMI device in the Address text box The bus address must be unique within the MPI PROFIBUS DP Time out zz N network SS eee Network Parameters Enter the time limit for PROFIBUS Transmission Rate 1500 kBaud f communication in the Time out Highest Station 126 text box Valid values are 1 s 10 s and Profile 100 s 4 Select the transmission rate from WY the Transmission Rate text box VW Enter the highest station address Profile oK on the bus in the Highest Station text box Valid range of values 1 to Tslot 415 tBit 126 eS aE Select the profile from the Profile Max Tsdr 400 tBit selection box Tset 12 tBit Press the Bus Parameters button to view the PROFIBUS Gap factor 5 tBit profile data Tqui O tBit Retry limit 2 tBit 5 Close the dialog and save your entries with OK KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 55 Configuring the operating system 5 4 Changing the network contiguration 5 4 56 Changing the network configuration NOTICE Communication errors caused by IP address conflicts address Communication errors can occur if several devices in a network share the same IP Assign each HMI device an IP address that is unique within the network 1 Control Panel Profinet Settings P Address Mode Device An IP address can be automati
57. device 2 Spray the cleaning solution onto a cleaning cloth Do not spray directly onto the HMI device 3 Clean the HMI device When cleaning the display wipe from the screen edge inwards KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 89 Maintenance and care 7 2 Recycling 7 2 Recycling Recycling and disposal The HMI devices described in these operating instructions can be recycled due to the low levels of pollutants Contact a certified disposal service company for environmentally sound recycling and disposal of your old devices KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 90 Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 8 1 Standards certificates and approvals Approvals CE approval caution The following overview shows possible approvals The HMI device itself is certified as shown on the rear panel labels CE The HMI device meets the general and safety related requirements of the following EC directives and conforms to the harmonized European standards EN for programmable logic controllers published in the official gazettes of the European Union e 2006 95 EG Low Voltage Directive e 2004 108 EC Electromagnetic Compatibility EMC Directive e Specific absorption rate to EN 50392 EC Declaration of Conformity The EC Declarations of Conformity are available to the relevant author
58. e Rated voltage Range permissible KTP400 Basic Mono PN KTP600 Basic Mono PN KTP600 Basic Color DP 24 V DC 19 2 to 28 8 V 20 20 KTP600 Basic Color PN Transients maximum permissible 35 V 500 ms Time between two transients minimum Current consumption e Typical e Constant current maximum e Power on current surge It approx 70 mA approx 150 mA approx 0 5 As 50s approx 240 mA approx 350 mA approx 0 5 A2s approx 350 mA approx 550 mA approx 0 5 A s Fuse internal Electronic Miscellaneous Realtime clock KTP400 Basic Mono PN KTP600 Basic Mono PN KTP600 Basic Color DP KTP600 Basic Color PN Yes unbuffered 106 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 8 2 HMI device Specifications of the KTP1000 Basic and TP1500 Basic 8 8 Specifications Weight without packaging KTP1000 Basic Color DP KTP1000 Basic Color PN Approx 2 65 kg TP1500 Basic Color PN Approx 4 2 kg Display KTP1000 Basic Color DP KTP1000 Basic Color PN TP1500 Basic Color PN Type LCD TFT Display area active 211 2 mm x 158 4 mm 304 1 mm x 228 1 mm 10 4 15 Resolution pixels 640 x 480 1024 x 768 Colors displayable 256 Brightness control Yes Pixel error class according ll to DIN E
59. e HMI device If the HMI device doesn t start up switch it off and then on again Note Calibrating the touch screen After the restore you may have to re calibrate the touch screen KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 87 Commissioning a project 6 7 OS update Basic Panel PN 88 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Maintenance and care r 7 1 Maintenance and care Introduction Requirements Procedure The HMI device is designed for maintenance free operation The touch screen and keyboard membrane should nevertheless be cleaned regularly Use a cleaning cloth dampened with a cleaning agent to clean the equipment Only use water with a little liquid soap or a screen cleaning foam NOTICE Unintentional response When cleaning the touch screen an unintentional response in the controller can be triggered by touching keys Switch the HMI device off before cleaning to prevent unintentional responses Damage caused by unauthorized cleaning products The HMI device may be damaged if compressed air steam jet air ejectors aggressive solvents or scouring powders are used for cleaning purposes Do not clean the HMI device with compressed air or steam jet blowers Do not use aggressive solvents or scouring powder Proceed as follows 1 Switch off the HMI
60. e conditions eee cece cece eneeceeeteetecaeeseeneenecnaecaeenesnecnsecaeesaneneaeeeseel 94 8 4 Conditions Of USC i ccce cessteed eeceeeeatentees eetteeeeeee a eeteens detiene si eaeeee eceees ee CENNE EANN ENNE NEEE EEEE 95 8 5 Information on insulation tests protection class and degree of protection ceeeeees 97 8 6 POWEP SUPP ycni i a EE A E A AT AeA a EEEa LSE E 98 8 7 Dimension drawings esenea R ae 8 7 1 Dimensional drawing of KTP400 BaSic ccececeeeeeeeeeeeeneeeeeeaeeeeeeeaeeeeeaaeeeseeaeeseeaeeeseeaneeeeee nna 8 7 2 Dimensional drawing of KTP600 DP BaSiC sssssursinnniii naaa niian KaTa ARES KE a 8 7 3 Dimensional drawing of KTP600 PN BaSic cccceceeeeeneeeeeeneeeeeeneeeeeeaeeeseeaeeessaeeeeeenaeeeeeaaes 8 7 4 Dimensional drawing of KTP1000 DP BaSic cccceeeeeeneeeeeeeeeeeeeeeeeeeeaaeeseeaaeeesteaeeeeeenaeeeeseaes 8 7 5 Dimensional drawing of KTP1000 PN BaSic cccceeeeeeeeeeeeeeeeeeeeeeaeeeeeeaaeeseeaeeeeeeeeeeeenaeeeeneaes 8 7 6 Dimensional drawing of TP1500 Basic 0 ceceeeeeeeeeeee sence eeeeeeeeeseeeeeeseeeeeeeseeeeeeseeeaeeeeeeeteeeees 8 8 Specification S ariiraa i a d a aaa aa enlace aaa 8 8 1 Specifications of the KTP400 Basic and KTP600 BaSicC cccccceccseetecteensecseetecnsetaeeseenees 105 8 8 2 Specifications of the KTP1000 Basic and TP1500 Basic 8 9 Functional Scope with WinCC flexible 0 cccceceeceeeeecee cece ceeceecaeceeeeeesece
61. e operating instructions Newer versions of the products may differ from the photographs Conventions The following graphical highlighting facilitates reading these operating instructions Graphical highlighting Description If the instructions involve several tasks the individual tasks are highlighted by an orange number circle A light blue highlight indicates components and tools that are required in the course of a task Safety instructions are highlighted by an orange frame KTP600 Basic as shown in the illustrations represents all HMI devices KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 4 Operating Instructions 01 2009 A5E02421799 01 Preface The following text highlighting facilitates reading these operating instructions Text highlighting Scope Add screen e Terms that appear in the user interface for example dialog names tabs buttons menu commands e Input values for example limits tag values e Path information File gt Edit Operational sequences for example menu commands shortcut menu commands lt F1 gt Keyboard operation Configuration and runtime software differ with regard to their names as follows e WinCC flexible 2008 for example refers to the configuration software The term WinCC flexible is used in a general context The full name for example WinCC flexible 2008 is always used when it is necessary to differentiate between
62. ector of the LAN cable to the HMI device 3 Connect the other RJ45 connector of the PROFINET LAN LAN cable to the configuration PC LAN PC Data transmission options Page 67 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 3 6 Connecting the PLC 3 3 Connecting the HMI device Connect the HMI device to the PLC if it contains an operating system and an executable project Connecting a PLC to a Basic Panel DP RS 422 485 PROFIBUS SIMATIC S7 200 SIMATIC S7 300 400 RS 422 485 Serial RS 232 _ Third party PLC You can interconnect Basic Panels DP via RS 422 485 port with the following SIMATIC PLCs e SIMATIC S7 200 e SIMATIC S7 300 400 You can interconnect Basic Panels DP with the following PLCs via converter from the accessories e Modicon Modbus e Allen Bradley DF1 For ordering information for the converters refer to chapter Accessories Page 19 If using the RS 422 485 port read the notes on configuration in the following section KTP400 Basic KTP600 Basic KTP1000 Basic TP 1500 Basic Operating Instructions 01 2009 A5E02421799 01 39 Mounting and connecting 3 3 Connecting the HMI device Configuring the RS 422 485 interface The DIP switch for configuring the RS 422 485 interface is installed on the rear panel of the HMI device The DIP swit
63. einforce the mounting cutout in case the material is not strong enough for the KTP1000 HMI device Order no 6AV6 671 8XS00 0AX0 Protective foil Protective foils are available for the HMI devices under the following order numbers e Protective foil for KTP400 Basic 6AV6 671 2ECO00 0AX0 e Protective foil for KTP600 Basic 6AV6 671 2XC00 0AX0 e Protective foil for KTP1000 Basic 6AV6 574 1AD00 4CX0 e Protective foil for KTP1500 Basic 6AV6 574 1AD00 4EX0 1 10 Commissioning the HMI device This section contains an overview of the tasks required for commissioning the HMI device Description Section 1 Familiarize yourself with the safety Safety instructions and general notes instructions Page 21 Prepare the HMI device for mounting Preparations Page 23 Install the HMI device Mounting the HMI device Page 28 Connect the equipotential bonding Connecting the equipotential bonding circuit Page 32 5 Connect the power supply Connecting the power supply Page 34 6 Connect a configuration PC Connecting the configuration PC Page 36 7 Enable sharing for data channel on the HMI Enabling a data channel Page 61 device 8 Transfer a project Starting manual transfer Page 67 9 After transferring the project disconnect the Connecting the PLC Page 39 HMI device from the configuration PC and connect the HMI device to the PLC KTP400 Basic KTP600 Basic KTP1000 Basic TP15
64. ences can lead to high equalizing currents over the data cables and therefore to the destruction of their interfaces Equalizing currents can develop if the cable shielding is terminated at both ends and grounded to different plant parts Differences in potential may develop when a system is connected to different mains supplies General requirements for equipotential bonding Differences in potential must be reduced by means of equipotential bonding in order to ensure trouble free operation of the relevant components of the electronic system The following must therefore be observed when installing the equipotential bonding circuit 32 The effectiveness of equipotential bonding increases as the impedance of the equipotential bonding conductor decreases or as its cross section increases If two plant parts are interconnected by means of shielded data cables and their shielding is bonded at both ends to the grounding protective conductor the impedance of the additionally installed equipotential bonding cable must not exceed 10 of the shielding impedance The cross section of an equipotential bonding conductor must be capable of handling the maximum equalizing current The best practical results for equipotential bonding between two cabinets have been achieved with a minimum conductor cross section of 16 mm Use equipotential bonding conductors made of copper or galvanized steel Establish a large surface contact between the equipotential
65. entified as ESDs Abbreviations The following abbreviation is commonly used for electrostatic sensitive devices e EGB Elektrostatisch Gefahrdete Bauteile Baugruppen Germany e ESD Electrostatic Sensitive Device internationally recognized term Labeling ESDs are labeled with the following symbol Electrostatic charging CAUTION Electrostatic charging ESDs may be destroyed by voltages far below the level perceived by human beings Voltages of this kind develop when a component or an assembly is touched by a person who is not grounded against static electricity Usually it is unlikely that damage to an ESD as a result of overvoltage is detected immediately but may become apparent only after a longer period of operation Prevent electrostatic charging of your body before you touch the ESD KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 111 Appendix A 1 ESD guideline Anyone who is not connected to the electrical potential of their surroundings is subjected to electrostatic charging The following figure indicates the maximum electrostatic charge anyone is subjected to when coming into contact with the materials shown These values correspond with specifications to IEC 801 2 A kV Voltage TE Om r r S 510 20 30 40 50 60 70 80 90 100 Relative humidity j aN AONO Synthetic materials Wool Antistatic mat
66. erials such as wood or concrete Protective measures against electrostatic discharge CAUTION Observe grounding measures When working with electrostatic sensitive devices make sure that the person the workplace and the packaging are properly grounded This helps to avoid electrostatic charging As a rule only touch the ESD if this is unavoidable for example for maintenance When you touch modules make sure that you do not touch the pins on the modules or the PCB tracks In this way the discharged energy can not affect the sensitive devices Discharge electrostatic electricity from your body if you are performing measurements on an ESD Do so by touching grounded metallic parts Always use grounded measuring instruments KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 112 Operating Instructions 01 2009 A5E02421799 01 Appendix A 2 System events A 2 System events System alarms on the HMI device provide information about internal states of the HMI device and PLC Note System alarms are only indicated if an alarm window was configured System events are output in the language currently set on your HMI device System event parameters System events may contain encrypted parameters which are relevant to troubleshooting because they provide a reference to the source code of the runtime software These parameters are output after the text Error code System alarms in the online help A list
67. eset factory settings check box A text box opens where you can enter the MAC address Enter the HMI device s MAC address in the text box We Select the HMI device image file img under Image path The HMI device image files are available under WinCC flexible Images in the WinCC flexible installation folder or on the WinCC flexible installation DVD The output area provides information on the version of the successfully opened HMI device image file In WinCC flexible select Update OS on the configuration PC to run the operating system update Follow the instructions in WinCC flexible on the configuration PC A progress bar indicates the progress of the operating system update A message is displayed when the operating system update is successfully completed The HMI device no longer contains any project data The factory settings are reset Note If you can no longer call the Control Panel on the HMI device as the operating system is missing switch off the HMI device Then reset to factory settings and restart the HMI device If the HMI device doesn t start up switch it off and then on again Note Calibrating the touch screen After the restore you may have to re calibrate the touch screen KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 85 Commissioning a project 6 7 OS update Basic Panel PN 6 7 6 Resetting to factory settings
68. eys lt N Z gt and lt A M gt Use the lt Shift gt key to enter lower case letters Press lt Return gt key to confirm your entries or cancel them with lt ESC gt Either action closes the screen keyboard KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 49 Operating the user interface 4 3 Entering data on the KTP400 Basic Entering numerical values eee ee E 1 a val BLT fst E E S Slot el el e Ejea Touch the desired operator control on the screen The numerical screen keyboard opens Enter the value Depending on the settings the HMI device outputs an audible signal You can change the view of the screen keyboard for entering numbers with hexadecimal notation using the lt N Z gt and lt A M gt keys Press lt Return gt key to confirm your entries or cancel them with lt ESC gt Either action closes the screen keyboard Checking numerical value limits Tags can be assigned limit values Any entry of a value outside this limit is rejected If an alarm view is configured a system event is triggered and the original value is displayed again Decimal places of numerical values The configuration engineer can define the number of decimal places for a numerical text box The number of decimal places is checked when you enter a value in this type of I O field e Decimal places that exceed the
69. f the HMI device see Conditions of use Page 95 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 23 Mounting and connecting 3 1 Preparations 3 1 3 Selecting a mounting position Select one of the approved mounting positions for your HMI device The approved mounting positions are described in the following sections Horizontal mounting positions All Basic HMI devices are suitable for horizontal mounting positions The following Basic HMI devices are also suitable for vertical mounting positions e KTP400 Basic e KTP600 Basic Vertical mounting positions The Basic HMI devices are self ventilating C Vertical and angled mounting is permitted in 0 C e Mounting cabinets e Control cabinets e Switchboards e Consoles 40 C 0 C caution Exceeding the ambient temperature Forced ventilation is required if the maximum permitted ambient temperature for operating the HMI device is exceeded The HMI device can otherwise be damaged and its approvals and warranty will be void See also Conditions of use Page 95 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 24 Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 1 Preparations 3 1 4 Checking clearances The following clearances are required around the HMI device to ensure sufficient self ventilation
70. following position Connect an RS 485 PROFIBUS connector to the HMI device Connect an RS 485 PROFIBUS connector to the programming device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 35 Mounting and connecting 3 3 Connecting the HMI device 3 3 5 Connecting the configuration PC A configuration PC provides the following options e Transferring projects e Transferring device images e Resetting HMI device to factory settings Connecting a configuration PC to a Basic Panel DP 1 Shut down the HMI device 2 Connect the RS 485 connector of the PC PPI cable to the HMI device 3 Connect the RS 232 connector of the PC PPI cable to the configuration PC You can also use the USB PPI cable from the accessories instead of the PC PPI cable You can find ordering information in the Accessories Page 19 section RS 232 PC KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 36 Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting Configuring the PC PPI cable 3 3 Connecting the HMI device Configure the transmission speed using the DIP switches of the PC PPI cable if using the PC PPI cable to interconnect the HMI device with the configuration PC Note Set a lower bit rate if the connection is lost during the operating system update If you use a higher bit rate you must use the PC PPI ca
71. he HMI device 3 3 1 Connection sequence Required tools and accessories Before beginning the connection of the HMI device have the following tools and accessories at hand Screwdriver e Slotted screwdriver size 2 e Philips screwdriver size 3 e Torx screwdriver size 3 Crimp pliers Mains terminal 24 VDC with sufficient amperage See Specifications Page 105 30 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 3 Connecting the HMI device Procedure Keep to the following sequence of tasks when connecting the HMI device 1 Connecting the equipotential bonding circuit Page 32 2 Connecting the power supply Page 34 3 Connecting the configuration PC Page 36 4 Connecting the PLC Page 39 NOTICE Strain relief Contacts can be broken or wires can be torn off if cables are not provided adequate strain relief Provide adequate strain relief for all cables See also Securing the cables Page 43 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 31 Mounting and connecting 3 3 Connecting the HMI device 3 3 2 Connecting the equipotential bonding circuit Differences in electrical potential Differences in electrical potential can develop between spatially separated plant components Such electrical potential differ
72. he tag values begins again at 0 Ethernet communication with Basic Panels PN Basic Panels PN support the following types of communication e PROFINET basic function for commissioning and diagnostics e Standard Ethernet communication KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 22 Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 3 1 Preparations 3 1 1 Checking the package contents Check the package content for visible signs of transport damage and for completeness NOTICE Damaged parts Do not install parts damaged during shipment In the case of damaged parts contact your Siemens representative The package content is described in section Product package Page 18 Keep the supplied documentation in a safe place The documentation belongs to the HMI device and is required for subsequent commissioning 3 1 2 Checking the operating conditions Note the following aspects before installing the HMI device 1 Familiarize yourself with the standards approvals EMC parameters and technical specifications for operation of the HMI device This information is available in the following chapters Standards certificates and approvals Page 91 Electromagnetic compatibility Page 92 Information on insulation tests protection class and degree of protection Page 97 Power supply Page 98 2 Check the mechanical_and climatic ambient conditions for operation o
73. ic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 97 Technical specifications 8 6 Power supply 8 6 Power supply CAUTION Safe electrical isolation Use only 24 VDC power supply units with safe electrical isolation in accordance with IEC 60364 4 41 or HD 384 04 41 VDE 0100 Part 410 e g to PELV standard The supply voltage must be within the specified voltage range Otherwise malfunction at the HMI device cannot be ruled out Applies to non isolated plant configurations Connect the connection for GND 24 V from the 24 V power supply output to equipotential bonding for uniform reference potential You should always select a central point of termination The following table shows the permitted rated voltage and the corresponding tolerance range Rated voltage Tolerance range 24 VDC 19 2 to 28 8 V 20 20 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 98 Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 7 Dimension drawings 8 7 Dimension drawings 8 7 1 Dimensional drawing of KTP400 Basic All dimensions in mm KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 99 Technical specifications 8 7 Dimension drawings 8 7 2 Dimensional drawing of KTP600 DP Basic All dimensions in mm 158 214 KTP400 Basic KTP600 B
74. image files are available under WinCC flexible Images in the WinCC flexible installation folder or on the WinCC flexible installation DVD The output area provides information on the version of the successfully opened HMI device image file When updating without reset to the factory settings only Set Transfer mode on the HMI device If automatic transfer mode is enabled on the HMI device the device automatically sets Transfer mode when an update is initiated Select Update OS on the PC to run the operating system update When updating with reset to the factory settings only Switch on the power supply to the HMI device Follow the instructions in ProSave A progress bar indicates the progress of the operating system update A message is displayed when the operating system update is successfully completed The HMI device no longer contains any project data KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 79 Commissioning a project 6 7 OS update Basic Panel PN 6 7 6 7 1 OS update Basic Panel PN Overview Updating the operating system 80 A compatibility conflict may occur when transferring a project to the HMI device This is caused by different versions of the configuration software used and the HMI device image available on the HMI device If there are different versions the transfer is aborted A message indicating a compatibility confli
75. ing of all system alarms for your HMI device is provided in the WinCC flexible Online Help in the section System alarms KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 113 Appendix A 2 System events KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 114 Operating Instructions 01 2009 A5E02421799 01 Abbreviations ANSI CPU CSV CTS DC DCD DHCP DIL DNS DP DSN DSR DTR ESD EMC PPI RAM PELV RJ45 American National Standards Institution Central Processing Unit Comma Separated Values Clear To Send Direct Current Data Carrier Detect Dynamic Host Configuration Protocol Dual in Line electronic chip housing design Domain Name System Distributed I O Data Source Name Data Set Ready Data Terminal Ready Input and Output Components and modules endangered by electrostatic discharge Electromagnetic Compatibility European standard Engineering System Components and modules endangered by electrostatic discharge Ground High Frequency Human Machine Interface International Electronic Commission Interface Internet Protocol Light Emitting Diode Media Access Control Metal Oxide Semiconductor Multipoint Interface SIMATIC S7 Microsoft Mean Time Between Failures Not connected Operator Panel Personal Computer Programming device Point to Point Interface SIMATIC S7 Random Access Memory Protective Extra Low Voltage Registered Ja
76. ion of the data channels Note You have to perform an operating system update with reset to factory setting if the HMI device does not yet have an operating system or if the HMI device s operating system is corrupt First start the operating system update in ProSave or WinCC flexible and switch the power on the HMI device off and on again when prompted Data transmission options Page 67 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 81 Commissioning a project 6 7 OS update Basic Panel PN 6 7 3 Updating the operating system using WinCC flexible Requirement No project is open on the configuring PC in WinCC flexible The HMI device is connected to this configuration PC The data channel is configured on the HMI device Proceed as follows On the configuration PC select the Communication settings command from the Projekt gt Transfer menu in WinCC flexible The Communication Settings dialog opens Select the type of HMI device Select the type of interconnection for the HMI device and the configuration PC Set the connection parameters Close the dialog box with OK In WinCC flexible select the command OS Update from the Projekt gt Transfer menu Select the HMI device image file img under Image path The HMI device image files are available under WinCC flexible Images in the WinCC flexible installation folder or on
77. ional Scope with WinCC flexible Recipes The specified values are maximum values and should not be used additive Specification Basic Panels Recipes Quantity 5 Elements per recipe 20 Data records per recipe 20 Safety Object Specification Basic Panels Safety Number of user groups 50 Number of users 50 Number of authorizations 32 Info texts Object Specification Basic Panels Info texts Length no of characters 320 For alarms Yes For screens Yes For screen objects for example for I O field switch Yes button invisible button Additional functions Object Specification Basic Panels Mono Basic Panels Color Screen settings Touch screen calibration Yes Yes Brightness setting Yes Contrast setting Yes Language change Number of languages 5 Graphic objects Vector and pixel graphics Yes Trend views Quantity max 25 Trends per view Quantity max 4 Text objects Quantity 500 1 Not for KTP600 110 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 01 2009 A5E02421799 01 Operating Instructions Appendix A 1 ESD guideline Definition of ESD All electronic modules are equipped with large scale integrated ICs or components Due to their design these electronic elements are highly sensitive to overvoltage and thus to any electrostatic discharge These electronic components are therefore specially id
78. it for portrait Portrait Oe O Delay 4 Set the delay time in the Delay time text oaee gt ime box The delay time in seconds defines the waiting time expiring between the appearance of the loader and the start of the project Valid range of values 0 s to 60 s 5 Close the dialog and save your entries with OK Note Immediate start of the project with a delay time of 0 seconds The project starts immediately if a delay time of 0 seconds is set It is then no longer possible to call the Loader after switching on the HMI device To handle this situation you need to configure an operator control with the Close project function KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 57 Configuring the operating system 5 6 Displaying information about the HMI device 5 6 Displaying information about the HMI device 1 Press the OP button to open the OP Properties dialog Control Panel 2 Change to the Device tab The License tab is used to display specific information on the HMI device You will need this information when contacting Technical Support Device HMI device name Flashsize Size of internal flash memory to which the HMI device image and project data are saved The size of internal flash memory is not equivalent to application memory available for a project Bootloader Boot loader ver
79. ities at the following address Siemens AG Industry Sector IA AS RD ST PLC PO Box 1963 D 92209 Amberg Marking for Australia n117 The HMI device fulfills the requirements of standard AS NZS 2064 Class A KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 91 Technical specifications 8 2 Electromagnetic compatibility UL approval Ou Underwriters Laboratories Inc to e UL 508 Industrial Control Equipment e CSA C22 2 No 142 Process Control Equipment IEC 61131 The HMI device fulfills requirements and criteria to IEC 61131 2 Programmable Logic Controllers Part 2 Operating resource requirements and tests 8 2 Electromagnetic compatibility Introduction The HMI device fulfills among other things the requirements of the EMC law pertaining to the domestic European market EMC compatible installation of the HMI device The EMC compliant installation of the HMI device and the application of interference proof cable is the basis for interference free operation The Directives for interference free installation of PLCs and the PROFIBUS Networks manual also apply for the installation of the HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 92 Operating Instructions 01 2009 A5E02421799 01 Technical specifications Pulse shaped disturbance 8 2 Electromagnetic compatibility The following table shows the electromagnetic compatibilit
80. limit are ignored e Unused decimal places are padded with 0 entries 50 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Operating the user interface 4 4 Entering data on the KTP600 KTP1000 TP1500 Basic 4 4 Entering data on the KTP600 KTP1000 TP1500 Basic Alphanumerical screen keyboard The screen keyboard appears on the HMI device touch screen when you touch an operator control that requires input 9 Numbers 5 eelef ele elel P el el E SEREH ls E AA JEE ye EET wae bh e t Note Job mailbox has no effect PLC job 51 Select screen has no effect while the screen keyboard is open Key assignment The alphanumerical keyboard layout is monolingual A language change within the project does not have any effect on the layout of the alphanumerical screen keyboard Entering alphanumerical values 1 Touch the desired operator control on the screen The alphanumerical screen keyboard opens 2 Enter the value Depending on the settings the HMI device AdE outputs an audible signal N o P R S i Use the lt Shift gt key to enter AEB Ba ea Q i lower case letters 3 Press lt Return gt key to confirm your entries or cancel them with i lt ESC gt 6 Either action closes the screen oni gt BSP esc q keyboard KTP400 Ba
81. m configuration Transfer mode In this mode you can transfer a project from the configuring PC to the HMI device or backup and restore HMI device data for example The following options are available for setting Transfer mode on the HMI device e When the HMI device starts up Start Transfer mode manually in the HMI device Loader e During ongoing operation Start the Transfer mode manually within the project using an operating element The HMI device toggles to Transfer mode when automatic mode is set and a transfer is initiated on the configuring PC KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 66 Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6 3 Data transmission options 6 3 Data transmission options Overview The following table shows the options for data transfer between the HMI device and configuration PC Type Data channel Basic Panels DP Basic Panels PN Backup restore Serial 1 Yes Operating system update MPI PROFIBUS DP Yes Project transfers PROFINET Yes Updating the operating system Serial Yes with Reset to factory settings MPI PROFIBUS DP 2 is PROFINET Yes 1 Applies for operations with PC PPI cable 6ES7 901 3CB30 0XA0 or USB PPI cable 6ES7 901 3DB30 0XA0 6 4 Transfer 6 4 1 Overview Transfer the executable project from the configuration PC to the HMI device You can start the Transfer mode manually
82. mation about the HMI GeVICE 0 esis eeeeee cette cece eeneeeettieeeeeteeeeteeeerenaeeeread 5 7 Calibrating the touch Screen sessir siceeawess gue ddeea pan ened ios eo ge ieee eee ead bee ace eas 5 8 Displaying licensing information for the HMI device eeeeceeeeeteeeeeeneeeeeteeeeeeseneeeeeteeeeetnaeeeeeaa 5 9 Enablingra data Channel ic s2 5 sks aavidesacede ceed vevesseaceveseaacdeeks E iad Oude bbe deaaees 5 10 Changing password SONOS scccevesseecesssnedeeveaedeeehsagauddeeejaduutens oo vanieweespicdesesandeesaneeban deen ieee anaes 5 11 Setting the Screen SAVE sis seceesk ge aetlad eats cadencchs aadaersa E 5 12 Setting ACOUSTIC SIQNAIS eee eeeeee ee eeee eect ee ettet ttuen teeta tn ee ee eaae eed eaaeeeeeeaaeeeeeaeeeeeeaeeseeiaeenaeeeesenaes 6 COMMISSIONING a project cccceeeessentteeeeeeestee eeseeneeeeeeeeeeseenseeeeeeeesseeeaeeeeeeeesseeeaeeeeeeeesnees tenseeaeeeeeenenes 6 1 OV SIV OW E acerca A cece eee ce eae A eens Sera E A eesti E EE A tones 6 2 Operating MOES eeeceeceeeeeeeeeeeeeeeeeee tees kinana EEEE TE ARAE EEEE EEEE ARAE Ea 6 3 Data transmission OPtiONS ceccececcceeeeeeeeeecaeeeeeeeeeceaeaeceeeeesesaaaeceeeeeeesecaeaeeeeeeeseseceeensenaeess 6 4 Tan oaa a A N E alt ls 6 4 1 e OW N E A AEA E I A E A E A I E N E 6 4 2 Staring manual Tansie sses E E saline cn adeeeea eeeeegia eetaenats 6 4 3 Starting automatic transfer sensisse iieiea eee gan el eee 68 6 4 4 Tsing a PrO
83. n options Page 67 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 71 Commissioning a project 6 5 Backup and restore 6 5 2 Backup and restore using WinCC flexible Requirement e No project is open on the configuration PC in WinCC flexible e The HMI device is connected to this configuration PC e The data channel is programmed on the HMI device Procedure backup Proceed as follows 1 On the configuration PC select the Communication settings command in the menu Project gt Transfer in WinCC flexible The Communication settings dialog box opens Select the type of HMI device w Select the type of connection between the HMI device and the configuration PC Set the connection parameters Close the dialog with OK Select the Backup command in the menu Project gt Transfer in WinCC flexible The Backup settings dialog opens Select the data to be backed up We Select a destination folder and a file name for the psb backup file OOO NOON a Set Transfer mode on the HMI device If automatic transfer mode is enabled on the HMI device the HMI device automatically sets Transfer mode when a backup is initiated 10 Start the backup operation in WinCC flexible with OK on the configuration PC 11 Follow the instructions in WinCC flexible A status view opens to indicate the progress of the operation Result The system o
84. n the configuration PC Project files have the extension hmi Project file compressed Compressed format of the project file The compressed project file can be transferred in addition to the executable project file to the corresponding HMI device The upload function must be activated accordingly on the configuration PC at the time of the transfer The compressed project file is usually saved to an external memory card A compressed project file has the extension pdz Project file executable An executable project file is generated from the project file for a specific HMI device in the course of engineering The executable project file is transferred to the associated HMI device where it is used to operate and monitor plants An executable project file has the extension fwx Recipe A recipe represent a combination of tags that form a fixed data structure The configured data structure can be assigned data in the configuration software or on the HMI device and is then referred to as a data record The use of recipes ensures that all data assigned to a data record is transferred synchronously to the PLC Runtime software The Runtime software is a process visualization software which can be used to test projects on a configuration PC Screen Mode of visualization of all logically associated process data of a plant Visualization of the process data can be supported by means of graphic objects Screen object Refers t
85. nfiguration PC is now on the HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 73 Commissioning a project 6 5 Backup and restore 6 5 3 Backup and restore using ProSave Requirements e The HMI device is connected to a PC on which ProSave is installed e The data channel is parameterized on the HMI device Procedure backup Proceed as follows 1 Go to the Windows Start menu and start ProSave on the PC 2 Select the HMI device type in the General tab 3 Select the type of interconnection for the HMI device and the PC Set the connection parameters 4 Select the data to be backed up in the Backup tab Complete backup generates a backup copy of configuration data recipe data and the HMI device image to a file in PSB format Recipes generates a backup copy of the HMI device s recipe data records in PSB format Recipes CSV format saves a backup copy of the HMI device s recipe data records to a text file in CSV format The semicolon is used as column separator User management generates a backup copy of the HMI device s user data in PSB format 5 Select the folder and file name for the psb backup file When generating a backup copy of recipes in CSV format only select a folder A CSV file is generated for each recipe in this folder 6 Set Transfer mode on the HMI device If automatic transfer mode is enabled on the
86. o objects such as rectangles I O fields or alarm views which are configured for visualization or operation of the plant STEP 7 STEP 7 is the programming software for SIMATIC S7 SIMATIC C7 and SIMATIC WinAC PLCs KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 120 Operating Instructions 01 2009 A5E02421799 01 Glossary STEP 7 Micro WIN STEP 7 Micro WIN is the programming software for SIMATIC S7 200 PLCs Symbolic I O field Symbolic I O fields are used for the input and output of values A field contains a list of default entries from which one can be selected System alarms System alarms are assigned the System alarm class A system alarm reports internal states of the HMI device and of the PLC Tab order The tab order defined in the course of project engineering determines the sequence for activating objects by pressing the lt TAB gt key Tags A tag is a defined memory area that is used to read and write values Those tags can be accessed from the PLC or using the HMI device We distinguish between external tags process tags and internal tags depending on whether or not the tag is interconnected with the PLC Transfer Transfer of an executable project from the configuration PC to the HMI device Transfer mode HMI device operating mode for transferring an executable project from the configuration PC to an HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instruction
87. on 2 Insert the HMI device into the mounting cut out from the front Ensure that the protruding labeling strips are not caught between the mounting cut out and HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 28 Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 2 Mounting the HMI device Securing the HMI device 1 Insert the first clamp at the first position of the recesses on the back of the HMI device Set the clamp positions for your HMI device to match those of the figures in the following table row 2 Secure the clamps using a size 2 screwdriver The maximum permitted torque is 0 2 N m 3 Repeat steps 1 and 2 for all clamps required to secure your HMI device 5 7 KTP400 KTP600 ie A 9 10 17 18 24 25 a A SEES Jir JF 2 3 11 12 20 21 3 4 a e n E LE dH 23 io Br 10 11 TP1500 Bcl 5 J Tit To e 9 10 KTP1000 70 W 17 18 aol er T T 16 17 T Gbps pp ET Ee ID KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 29 Mounting and connecting 3 3 Connecting the HMI device 3 3 Connecting t
88. on Relative humidity lt 60 no Test 10 cm3 m3 10 days H2S lt 0 1 ppm condensation Relative humidity lt 60 no Test 1 cm3 m3 10 days 96 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Technical specifications 8 5 Information on insulation tests protection class and degree of protection 8 5 Information on insulation tests protection class and degree of protection Test voltages Insulation strength is demonstrated in the type test with the following test voltages in accordance with IEC 61131 2 Circuits with a nominal voltage of Ue to Test voltage other circuits or ground lt 50V 500 VDC Protection class Protection Class in accordance with IEC 60536 i e PE ground terminal to profile rail required Protection against foreign objects and water Degree of protection in accordance with Explanation IEC 60529 Front When mounted e IP65 e Enclosure Type 4X Type 12 indoor use only Rear panel IP20 Touch protection test with standard test probes There is no protection against ingress by water The degree of protection at the front can only be guaranteed if the mounting seal is installed flush to the mounting cut out Read the corresponding information in section Making the mounting cut out See also Making the mounting cut out Page 25 KTP400 Basic KTP600 Basic KTP1000 Bas
89. pdate 11 When updating with reset to the factory settings only Switch on the power supply to the HMI device 12 Follow the instructions in WinCC flexible A progress bar indicates the progress of the operating system update Result A message is displayed when the operating system update is successfully completed The HMI device no longer contains any project data KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 78 Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6 6 OS update Basic Panel DP 6 6 4 Updating the Operating System using ProSave Requirement e The HMI device is connected to a PC on which ProSave is installed e When updating the operating system without reset to factory settings only Procedure The data channel is configured on the HMI device Proceed as follows 1 11 Result When updating the operating system with reset to factory settings only Switch off power to the HMI device Go to the Windows Start menu and start ProSave on the PC Select the HMI device type in the General tab Select the type of connection between the HMI device and the PC then set the connection parameters Select the OS Update tab Select whether to update the operating system with or without restoring the factory settings by setting the Reset to factory settings check box accordingly We Select the HMI device image file img under Image path The HMI device
90. ppears on the HMI device touch screen when you touch an operator control that requires input The screen keyboard of the KTP400 features four views You can change the view while making entries using the buttons in the fourth row of the screen keyboard Button Changes to the view Entering text characters A to M Entering text characters N to Z Entering numbers 0 to 9 signed or unsigned and with or without decimal places Entering special characters Entering text shift to lower case letters eee ee Shift KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 48 Operating Instructions 01 2009 A5E02421799 01 Operating the user interface 4 3 Entering data on the KTP400 Basic Note Job mailbox has no effect PLC job 51 Select screen has no effect while the screen keyboard is open Key assignment The alphanumerical keyboard layout is monolingual A language change within the project does not have any effect on the layout of the alphanumerical screen keyboard Entering alphanumerical values aoe eee ae E A a a Ae a a a A a a E gt ejeje ADY T Ra eee af ojej eje ESEE Ke a an en 09 gjeje N Touch the desired operator control on the screen The alphanumerical screen keyboard opens Enter the value Depending on the settings the HMI device outputs an audible signal You can change the view of the screen keyboard using the k
91. pply cables with a maximum cross section of 1 5 mm2 1 Fix the cable sleeve onto the cable Strip the ends of both power supply cables to a length of 6 mm Insert the cable sleeve onto the bare cable ends ends using the crimp pliers Procedure CAUTION 24 VDC only An incorrectly dimensioned power supply can lead to destruction of the HMI device Use a 24 VDC power supply with adequate amperage see Specifications Page 105 Switch off the power supply Insert the two remaining cable ends Insert the two power cables into the mains terminal and secure them with a slotted screwdriver Connect the HMI device to the mains terminal into the power terminal and secure them with the slotted screwdriver Ensure correct polarity 34 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 3 4 Connecting a programming device A programming device provides the following options e Transferring projects e Transferring device images Connecting a programming device to a Basic Panel DP 3 3 Connecting the HMI device Note A programming device cannot be used to reset the HMI device to factory settings fe RS 422 485 PROFIBUS RS 485 PG o Shut down the HMI device Verify that the DIP switch on the rear panel of the HMI device is in the
92. r saved data Wait for 30 seconds to cancel saved data and keep the current setting Time limit 30 sec KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 59 Configuring the operating system 5 8 Displaying licensing information for the HMI device 5 8 Displaying licensing information for the HMI device Control Panel This device contains Software licensed j under a Free Software Licence These embedded free software files are protected NW by copyright Please find the licensing i information and source files of the open source software on the accompanying CD 1 Use the OP button to open the OP Properties dialog Open the License tab The License tab is used to display the licensing information for the software of the HMI device Close the dialog with OK 60 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Contiguring the operating system 5 9 Enabling a data channel 5 9 Enabling a data channel You must enable at least one data channel to transfer a project to the HMI device Note After having completed the project transfer you can protect the HMI device against unintentional overwriting of project data and of the HMI device image by locking all data channels Enabling a data channel Basic Panels DP Control Panel
93. rating system has loaded Configuration PC A configuration PC is a programming device or PC on which plant projects are created using an engineering software Configuration software The configuration software is used to create projects for process visualization WinCC flexible is such a configuration software for example Display duration Defines whether a system alarm is displayed on the HMI device and the duration of the display KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 117 Glossary EMC Event Field Flash memory Function key Electromagnetic compatibility is the ability of electrical equipment to function properly in its electromagnetic environment without influencing this environment Incoming events trigger defined functions Events can be configured Events which can be assigned to a button include Press and Release for example Area reserved in configured screens for the input and output of values Flash memory is a non volatile memory with EEPROM chips that is implemented either as mobile storage medium or as permanently installed memory module on the motherboard Function keys on the HMI device can be assigned user specific functions The functions assigned to those keys are defined in the engineering phase The function key assignment can be specific to an active screen or not Half Brightness Life Time HMI device Time period
94. rect IP address Do not use a dynamic IP configuration for Reset factory settings Specify a unique IP address of the subnet in which the configuration PC is located For the duration of the update process the HMI device is automatically assigned to the specified address of ProSave If the HMI device has already been used with WinCC flexible or ProSave you can use the existing IP address for Reset factory settings 4 Change to the OS Update tab 5 Select the Reset factory settings check box A text box opens where you can enter the MAC address Enter the HMI device s MAC address in the text box We img under Image path The HMI device image files are available under WinCC flexible Images in the WinCC flexible installation folder or on the WinCC flexible installation DVD The output area provides information on the version of the successfully opened HMI device image file Select Update OS on the PC to start the Reset to factory settings process Follow the instructions in ProSave A progress bar indicates the progress of the operating system update A message is displayed when the operating system update is successfully completed The HMI device no longer contains any project data The factory settings are reset Note If you can no longer call the Control Panel on the HMI device as the operating system is missing switch off the HMI device Then reset to factory settings and restart th
95. s 01 2009 A5E02421799 01 121 Glossary KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 122 Operating Instructions 01 2009 A5E02421799 01 Index A Accessories Ambient conditions Climatic Mechanical Test Approvals B Backup 67 71 74 With ProSave With WinCC flexible Basic knowledge Required C Care 8 CE P Checking Conditions of use Package content Standards and approvals Transport and storage conditions Clamping frame Climatic Storage conditions 94 Transport conditions 94 Clock KTP1000 TP1500 Basic KTP400 KTP600 Basic Commissioning engineers 3 Compatibility conflict Conductor cross section Equipotential we FS Configuration phase Configuring MPI Profibus Settings 55 Network settings 56 RS 422 485 interface 40 Configuring PC Connecting Configuration PC 36 Equipotential bonding KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 PLC i icc pills 35 Contact person Control cabinet Working on Control panel Opening 53 Password protection Control Panel Overview Converter PC PPI cable RS 422 to RS 232 USB PPI cable C Tick mark Australia D Decimal places 50 Degree of protection Protection against ingress of solid foreign bodies 97 Protection against water DIP switch Setting Display KTP1000 TP1500 Basic 107 KTP400 KTP600 Basic 105 Disposal 9
96. s ees sanceeeeaieeed apeeaniieesalinean aera tees eases 8 6 7 3 Updating the operating system using WinCC flexible o oo eee e cence erence ee eeteeeeeseeeeetnaeeeenea 8 6 7 4 Updating the operating system USING PrOSAVE eee cece eeeeee centr cece tenets stants eeeaeeeettaeeeeetneeeeeea 8 6 7 5 Resetting to factory settings with WinCC flexible sesseseeeseeeesesrrsseerrsrerrsserrrsserssterrsnrennsreenae 8 6 7 6 Resetting to factory settings With ProSave sesessserssssrresssnnersnneerennaaenndassnnaattnnatannaaeenndatanaaden ane 8 7 Maintenance and care cccccccesssenccceeeeeeeseeneeneneeeeeeeeessseeseeeeeseessaeaseeeeeseesnanaseeeseseeseeaeees saneseeeseeesenenaaes 7 1 Maintenance and Care ecccccececceeceseenceeeseeeeeeeeeeeeaeeeseeeeeeseeeaeeeseaaeeeseeaeeeseaeeeeeeaeeesssaeeeateeeneaaes 8 7 2 ROCYE IN erar ean rr E E A E EE r KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 8 Operating Instructions 01 2009 A5E02421799 01 Table of contents KTP400 Basic KTP 8 Technical specifications saiccactetaeassscacensccnesnsvaesannetencdeedscensanaevnearsensanedsiaussderecsaerideasanberndaanseeans E enasna 91 8 1 Standards certificates and approvals ccccccceeeeeeeeneeceeeeeeeeeeaeeeeeesesecacaeeeeeesecsncaeeeeeeseeeeees 91 8 2 Electromagnetic compatibility 0 cccccccccccessseececeesstiecersssccevssseeceessaneeessacceeteseecenssasecevasnecenecereaed 92 8 3 Transport and storag
97. s oP Password Settings tag Transfer Screensaver Sound Settings Basic Panels PN Control Panel Honn Profinet OP Password Ey E F al t tag Transfer Screensaver Sound Settings Open the Control Panel by pressing the Control Panel button of the Loader Configure your HMI device in the Control Panel You can make the following settings e Communication settings e Settings for operation e Password protection e Transfer settings e Screen saver e Acoustic signals The MPI Profibus Settings is only available on Basic Panels DP The Profinet is only available on Basic Panels PN Protecting the Control Panel with a password You can protect the Control Panel against unauthorized operation You can read the settings in the Control Panel without having entered a password however you are not allowed to edit the settings This prevents inadvertent operations and increases security for the plant or machine because the settings cannot be edited NOTICE If the password is no longer available for the Control Panel you first have to update the operating system before you can make any changes in the Control Panel All data on the HMI device is overwritten when you update the operating system KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 53 Configuring the operating system 5 2 Overview 5 2
98. seerrresrrueseereuesrunsrennarnnuestenaeaernenreanaarnnnerenneand 3 5 Securing the CADISS eneore na E be codes E ET EEEE E 4 Operating the user interface ccecseceeeeseeceeeeeeeeeee eee eeeee ne sgeeeeesaaeeeeaaeeseseaaeaeeseaeeeseaaeeeeseeseseeeenessnaess 4 1 CVEIVIGW asidinin aneian E E aguas E E eeeaaceued EA A A daavaesied a E a EA 4 2 General functions of the screen keyboard sssssessssrresrsrnessrnnnssnnaanennatennaneennnnnanaaennnaanannaaennaaa al 4 3 Entering data on the KTP400 Basie eirsosnanaoanssiins eaaa EEN aA AAAA AN SEERA 4 4 Entering data on the KTP600 KTP1000 TP1500 Basic ccccceeeeeeeceeceeeeeeseeneeeeeeeeeeeenaees KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 7 Table of contents 5 Configuring the operating system cccccceesseeeeesseeeeeeeeeaeeeeeeaaeeeeesaeeesesaaeeeeseaaeesesaaeeeesaaeeneese eesaaeeeensaaees 5 1 Opening the Control PaMmelecci cccctisssietiestieceusievisisihicingseeeiaiiceavie tease leedsladiialiediviedaanainle 5 2 OVERVIOW enri diet ithe A TT R N T 5 3 Changing MPI DP Setting iic csecisssceirietiastieeid a denna ik neasileeslsietiiaiiedaiiedivisnatic 5 4 Changing the network configuration eccceeeene nee eeeeneeeeeeeeeeeeaaeeeeeeaeeeseeaeeeseaeeeeseneeesenaeeeaes 5 5 Changing monitor Settings ctisisicissetsls cenivine cine EE ledelslediisl cadiviiearabasiiees 5 6 Displaying infor
99. sic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 51 Operating the user interface 4 4 Entering data on the KTP600 KTP1000 TP1500 Basic Entering numerical values 1 Touch the desired operator control on the screen The numerical screen keyboard opens 2 Enter the value Depending on the settings the HMI device 6 ae 2E 3 ONA outputs an audible signal 3 Press lt Return gt key to confirm EF your entries or cancel them with a JE a gea de aes 3 Either action closes the screen EJ E i gt Help Checking numerical value limits Tags can be assigned limit values Any entry of a value outside this limit is rejected If an alarm view is configured a system event is triggered and the original value is displayed again Decimal places of numerical values The configuration engineer can define the number of decimal places for a numerical text box The number of decimal places is checked when you enter a value in this type of I O field e Decimal places that exceed the limit are ignored e Unused decimal places are padded with 0 entries KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 52 Operating Instructions 01 2009 A5E02421799 01 Configuring the operating system Opening the Control Panel Loader 01 04 00 00_04 01 Start Control Panel Basic Panels DP Control Panel ci gt gt MPI Profibu
100. sion Flashsize Unknown Bootl Rel Date Release date of the Bootloader 14 boot loader Bool Rel Date 1970 01 01 Image Version of the HMI device image image 01 04 00 00_04 01 Display Device Touch License l Device VVIN32 simulation 3 Close the dialog with OK KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 58 Operating Instructions 01 2009 A5E02421799 01 Contiguring the operating system 5 7 Calibrating the touch screen 5 7 Calibrating the touch screen 1 Press the OP button to open the OP Properties dialog Control Panel 2 Change to the Touch tab 3 Press the Recalibrate button to open the calibration screen Display Device Touch License 4 Touch the cross in the screen center using the touch pen or your finger OP Properties If your device is not responding properly to Cy eee Cater 5 Use the touch pen recalibrate your screen 6 or your finger to touch the 7 crosshair handles in the corners To start tap Recalibrate 8 of the screen Recalibrate 9 Touch the cross in the screen center once again using the touch pen or your finger to confirm your entries te 10 Close the dialog and save your entries with OK Carefully press and briefly hold stylus on the center of the target Repeat as the target moves around the screen K New calibration settings have been measured Tap the screen to registe
101. sve E E 3 1 VOR WIG W rrii anara castes EEE EE EREE AR a cuss esecaaucesstessceteesshartewasscetessasesessbapeecsavetenssecssssctecsevaetevevaeccecs 1 1 Product OVOrVIOW sesimin saien os a S A E S S 1 2 Design of the KT P400 Basie isse eie aa A E E T rete aed 1 3 Designiof the KTP600 DP Basic veccccsisicedesvisctcasrinaciaes aa nace E ES AE AA RA 1 4 Design of the KTP600 PN BaSiC sssini as E E A RA A EESE 1 5 Design of the KTP 1000 DP BaSiCscssnunnsuinniin n en icien veda viene acliiel 1 6 Design of the KTP 1000 PN Basle oggi R EAAS AA E R 1 7 Design of the TP 1900 Basic cernere cni E E RE 1 8 Product package cccissteceisseccetistiats netternn erie een eeritl adh tba EENE E AE 1 9 ACCESSONES onn ar EERE eddy desl lc eee 1 10 Commissioning the HMI GeViCE 0 00 eeceeeee sence cece ceeeeeeeseeeeeseaeaeeeseeeeeeseeeeeeeseeeeeeseneaeesennaeenaeees 2 Safety instructions and general notes cceceesecnceeeeeeeeeeeseceeeessaeeeeesaeeeeesaeeeeesaaeeeeseaaeeeessaeenaeeeeesaaeees 2 1 palety INSIruClONS ss iiiccn giant eel odie eRe let a dot alee gieeidiedeeteeeeed 2 2 Notes about usagt esris aeae a A E aA eis aces ears Goede 3 Mounting and connecting ccccceetseeeeeeeesseneeeecneeeeeeeessseneeeeeeeeessseeneeeeeesessseeneeeeeeesessennseeeeqeaseeeeeeesssanaaes 3 1 Preparations msns a a a a ey ieate heyday 23 3 1 1 Checking the package COntents ccceeeceeeeeeeeeeeeeseeeeeeeeeeeeeeseeeeeseeeeeeseeeeeeseeeeeeeseeeaeeseeaeaeeeees 23 3
102. the range of 80 MHz to 1 GHz IEC 61000 4 3 with 3 V m in the range 1 4 GHz to 2 GHz with 1 V m the range 2 GHz to 2 7 GHz e 10 V m with 50 pulse modulation at 900 MHz 10 V m with 50 pulse modulation at 1 89 GHz RF interference current on cables Test voltage 10 V with 80 amplitude modulation 3 and cable shielding conforming to of 1 kHz in the 9 MHz to 80 MHz range IEC 61000 4 6 KTP400 Basic KTP600 Basic KTP1000 Basic TP 1500 Basic Operating Instructions 01 2009 A5E02421799 01 93 Technical specifications 8 3 Transport and storage conditions Emission of radio interference 8 3 The following table shows the unwanted emissions from electromagnetic fields in accordance with EN 55011 Limit Value Class A Group 1 measured at a distance of 10 m From 30 to 230 MHz lt 40 dB V m quasi peak From 230 to 1000 MHz lt 47 dB uV m quasi peak Additional measures To connect an HMI device to the public electric network you must ensure its compliance with Limit Value Class B to EN 55022 Transport and storage conditions Mechanical and climatic conditions for transportation and storage 94 The transport and storage conditions of this HMI device exceed requirements in accordance with IEC 61131 2 The following specifications apply to the transport and storage of an HMI device in its original packaging The climatic conditions conform to the following standards e IEC 60721 3 3 Class
103. tions of use 8 4 Conditions of use Mechanical and climatic conditions of use The HMI device is designed for use in a location protected from the effects of the weather The conditions of use are compliant with requirements to DIN IEC 60721 3 3 e Class 3M3 mechanical requirements e Class 3K3 climatic requirements Use with additional measures The HMI device should not be used at the following locations unless additional measures are taken e In locations with a high degree of ionizing radiation e In locations with difficult operating conditions for example due to Corrosive vapors gases oils or chemicals Electrical or magnetic fields of high intensity e In plants that require special monitoring for example Elevators Systems in especially hazardous rooms Mechanical ambient conditions The mechanical ambient conditions for the HMI device are specified in the following table in terms of sinusoidal vibration Frequency range in Hz Constant Occasional 10 lt f lt 58 Amplitude 0 0375 mm Amplitude 0 075 mm 58 lt f lt 150 Constant acceleration 0 5 g Constant acceleration 1 g Reducing vibrations If the HMI device is subjected to greater shocks or vibrations you must take appropriate measures to reduce acceleration or amplitudes We recommend fitting the HMI device to vibration absorbent material on metal shock absorbers for example KTP400 Basic KTP600 Basic KTP1000 B
104. tive screen The function assigned to a function key can vary from screen to screen The function key could be assigned only a single function within a screen only that is either a global or a local function Local function assignments override global function assignments KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Operating the user interface 4 2 General functions of the screen keyboard 4 2 General functions of the screen keyboard The following keys are available on the screen keyboard of all Basic HMI devices Cursor left Cursor right ly lt Delete character BSP Cancel input ESE Confirm input Display infotext This key only appears when an infotext has been configured for the operator control IL KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 47 Operating the user interface 4 3 Entering data on the KTP400 Basic 4 3 Entering data on the KTP400 Basic Due to the small display the screen keyboard and the input concept of the KTP400 Basic differs compared to other Basic HMI devices Text Text See er on iS Zz Bee AE o Shift nae E A 8 Le Le Le 2 AA A HE BSP m wo O Symbols IN Numbers n Zz n Fa aoe lele FEE FEE oo i al ly E E t ffl ye AI BSP ESC The screen keyboard a
105. ts and processes which are operated and monitored using an HMI device PLC PLC is a general term for devices and systems with which the HMI device communicates e g SIMATIC S7 PLC job A PLC job triggers a function at the HMI device Process visualization Denotes visualization of technical processes by means of text and graphic elements Configured plant screens enable intervention in runtime plant processes by means of data input and output Project A project is the result of a configuration using an engineering software The project usually contains several screens with embedded system specific objects basic settings and alarms A project configured in WinCC flexible is saved to a project file with the extension hmi There is a difference between an offline project on a configuration PC and an online executable project on an HMI device A project can be available in more languages on the configuration PC than can be managed on the HMI device The project on the configuration PC can also be set up for different HMI devices However on the HMI device you can only transfer the executable project that has been generated specifically for this HMI device KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 119 Glossary Project file Source file from which the executable project file for the HMI device is generated The project file is usually not transferred and is retained o
106. utputs a message when the backup is completed The relevant data is now backed up on the configuration PC KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 72 Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6 5 Backup and restore Procedure restoring Proceed as follows 1 Oona A OON Result On the configuration PC select the Communication settings command in the menu Project gt Transfer in WinCC flexible The Communication settings dialog box opens Select the type of HMI device Select the type of connection between the HMI device and the configuration PC Set the connection parameters Close the dialog with OK Select the Restore command in the menu Project gt Transfer in WinCC flexible The Restore Settings dialog opens Select the psb backup file to be restored from the Open field You can see the HMI device for which the backup file was created and the type of backup data the file contains Set Transfer mode on the HMI device If automatic transfer mode is enabled on the HMI device the device automatically sets Transfer mode when a restore operation is initiated Start the restore operation in WinCC flexible with OK on the configuration PC Follow the instructions in WinCC flexible A status view opens to indicate the progress of the operation When the restore is successfully completed the data backed up on the co
107. ve your entries with OK Wait time 0 Setting acoustic signals 1 Use the Volume Setting button to open the Control Panel Sound Settings dialog i 2 Select the Sound ON check box When ag the Sound ON check box is activated you get acoustic feedback in the following N cases Y Touch the touch screen A message is displayed EEEE oK 3 Close the dialog and save your entries with OK X Sound ON KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Commissioning a project 6 1 Overview Configuration phase A project the process image of the working process is produced during configuration to visualize automated working processes The process displays for the project contain displays for values and messages which provide information about process statuses The process control phase follows the configuration phase Process control phase The project must be transferred to the HMI device if it is to be used in process control Another precondition for process control is that the HMI device is connected online to a controller Current working processes operating and observing can then be subject to process control Transferring the project to the HMI device You can transfer a project to an HMI device as follows e Transfer from the configuring PC e Restore from a PC using ProSave In this case an archived project is transferred from a PC
108. vice is started automatically on expiration of a delay time e Press the Control Panel button to open the Control Panel of the HMI device You can make a variety of settings in the Control Panel for example the transfer settings 42 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Mounting and connecting 3 5 Securing the cables Shutting down the HMI Device 1 Close any active projects on the HMI device 2 Shut down the HMI device You have the following shutdown options Switch off the power supply Remove the mains terminal from the HMI device 3 5 Securing the cables The following HMI devices come equipped with a fixing element on the back for strain relief e KTP1000 Basic DP e KTP1000 Basic PN e TP1500 Basic After the power on test to ensure strain relief use cable ties to secure the connected cables to the marked fixing element Fixing element KTP400 Basic KTP600 Basic KTP1000 Basic TP 1500 Basic Operating Instructions 01 2009 A5E02421799 01 43 Mounting and connecting 3 5 Securing the cables 44 KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic Operating Instructions 01 2009 A5E02421799 01 Operating the user interface 4 4 1 Overview All Basic HMI devices feature a touch screen Certain Basic HMI devices feature function keys Use the touch screen and function keys to operate the Control Panel or the project
109. with ProSave Requirement e The HMI device is connected over the Ethernet to a PC on which ProSave is installed e Have the MAC address of your HMI device s Ethernet interface to hand The MAC address is displayed briefly when the HMI device is turned on The MAC address is displayed in the Profinet dialog of the Device tab in the Control Panel Procedure for setting the PC interface 1 Select Start gt Control Panel gt Set PG PC interface on the configuration PC 2 Select S7ONLINE STEP7 gt TCP IP from the Application access point area 3 Select the interface which is connected to the HMI device from the Interface parameterization used area 4 Confirm your entries Procedure for resetting factory settings Proceed as follows 1 Go to the Windows Start menu and start ProSave on the PC a SIMATIC ProSave Fie Language Help Backup Restore Options 0S Update Operator Panel Connection Ethernet v Connection parameters P address C Computer name 132 5159 E 0 Ethernet 2 Select the HMI device type from the General tab and select Ethernet from the Connection area KTP400 Basic KTP600 Basic KTP1000 Basic TP1500 Basic 86 Operating Instructions 01 2009 A5E02421799 01 Commissioning a project Result Select the HMI device image file 6 7 OS update Basic Panel PN Enter an IP address Note Possible address conflicts with incor
110. y of modules with regard to pulse shaped interference The precondition for electromagnetic compatibility is that the HMI device meets the specifications and guidelines for electrical installation high speed transient interference in accordance with IEC 61000 4 4 Pulse shaped disturbance Tested with Degree of severity Electrostatic discharge Air discharge 8 kV 3 in accordance with IEC 61000 4 2 Contact discharge 6 kV Burst pulses 2 kV power supply cable 3 2 kV signal cable gt 30 m 1 kV signal cable lt 30 m High power surge pulses in accordance with IEC 61000 4 5 external protective circuit required refer to the manual Automation System S7 300 Installation Lightning and overvoltage protection Sinusoidal interference section Asymmetrical coupling 2 kV power cable 3 DC voltage with protective elements 2 kV signal data cable gt 30 m with protective elements as required Symmetrical coupling 1 kV power cable 3 DC voltage with protective elements 1 KV signal cable gt 30 m with protective elements as required The following table shows the EMC behavior of the modules with respect to sinusoidal interference This requires the HMI device to meet the specifications and directives for electrical installation Sinusoidal interference Test values Degree of severity HF radiation in electromagnetic e 80 amplitude modulation at 1 kHz 3 fields in accordance with with 10 V m in

SIMATIC HMI HMI device KTP400 Basic, KTP600 Basic, KTP1000

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