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        Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board
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1.                                              J5 UART TSI IRDA selection 1 2 UART1 TXD signal is connected to primary  elevator A44   2 3 UART1 TXD signal is connected to U1 ICL3232   pin11   4 5 UART1 RXD signal is connected to primary  elevator A43   5 6 UART1 TXD signal is connected to U1 ICL3232   pin12   7 8 PTBO KBIOP4 RXDO ADP4 TSI2 pin is  connected to pin3 of J8   8 9 PTBO KBIOP4 RXDO ADP4 TSI2 pin is  connected to IRDA RX   10 11 PTB1 KBIOP5 TXDO ADP5 TSIS pin is  connected to pind of J8   11 12 PTB1 KBIOP5 TXDO ADP5 TSIS pin is  connected to IRDA TX   13 14 Open  14 15 IRDA RX is connected to PTA1 KBIOP1   FTMOCH1  ACMP1 ADP1 pin   J7 PTAO KBIPO FTMOCHO ACMPO  12 Potentiometer is connected to PTAO KBIOPO   ADPO Pin selection FTMOCHO ACMPO ADPO pin   open  J9 1 2 Slave Address  SAO   1  0011101  0x1D   2 3 Slave Address  SAO   0  0011100  0x1C   J12 1 2 KBIP4 pin PT60 pin44  is connected to  U2 MMA8451Q  pin11  J13 OSBDM Boot loader mode or 1 2 OSBDM IC in boot loader mode For OSBDM  debugger mode selection firmware reprogramming   open OSBDM IC in debugger mode  J15 KBIP4 Pin selection 1 2 KBIP4 pin PT60 pin44  is connected to  U2 MMA8451Q  pin11  J20 FTM2CH0 or TSI6 function 12 PTCO FTM2CHO ADP8 TSI6 pin is connected to  selection pin9 of J8   2 3 PTCO FTM2CHO ADP8 TSI6 pin is connected to  pin14 of J11   J21 FTM2CH1or TSI7 function selection 12 PTC1 FTM2CH1 ADP9 TSI7 pin is connected to  pin10 of J8   2 3 PTC1 FTM2CH1 ADP9 TSI7 pin is connected to  pin15 of J11   
2.    Freescale Semiconductor  User Guide    Document Number SO8PT60UG  Rev  0  02 2013    Sensorless BLDC Motor Control  Based on MC9S08PT60 Tower    Board    User Guide    1 Overview    This user guide describes the basic steps for getting started  with the sensorless BLDC motor control based on  MC9S08PT60 Tower Board demo  The basic board function is  described in this document     The whole system is composed of TWR SO8PT60 and TWR   MC LV3PH  3 phase low voltage motor control board      TWR S08PT60 is a low cost evaluation  demonstration and  development board that features the 8 bit MC9SO8PT60  microcontroller  The MC9SO8P series are members of the  low cost  high performance S08 family of 8 bit  microcontroller units  MCUs   The MC9S08PT60 has up to 60  KB flash memory  256 byte EEPROM  4 KB RAM  and has a  large set of peripherals including timers  3FTMs  2 MTIMs   3  SCIs  UARTs   2 SPIs  DC ADC  ACMP  KBI  TSI  and  others     The following figure presents the block diagram of  MC9S08PT60 Tower board     O 2013 Freescale Semiconductor  Inc     Contents  ON W aaaeaii aaeean naires niacin  Dono GES E  Hardware E  el  LEE An  SLL  System POWER ernro  PACS     FSGS AAA  ALS POE ia  ala   e a A  32 TWRE MC LVSP A sonic  32 1 Back EMP slanals   cornisas  3 2 2 DC_Bus voltage signals                   32 3 DC Bus current signals                    3 24 Jumper tables siss  PP ebe    Reference docena s  ccsccicsncicscterascesderacnuccucsuanueces    A  d       A  K      freesca
3.   Rev  0  02 2013  4 Freescale Semiconductor  Inc        Hardware feature    3 Hardware feature    3 1 TWR S08PT60    3 1 1 System power    The TWR SO8PT60 can be powered by the OSBDM circuit Mini B USB connector when running in standalone mode  When  assembled with the Tower System  the TWR S08PT60 is powered by the Tower System Elevators  The mini B USB  connector is no longer used as a power source and is only used for OSBDM debugging purposes     When working in standalone mode  short pins 2 and 3 on J25 and J26 jumper blocks as the default setting  When working  with the Tower System  short pins 1 and 2 on both J25 and J26 jumper blocks  as shown in the following figure     VDD_3P3  VDD_5    VDD_5V_ELEV PSY_TRG_USB VDD_3V3_ELEV       C14  0 1 UF       J26    Figure 5  Power supply selection for standalone or Tower Elevator    The PT60 can be powered by 5 V or 3 3 V power supply which is configurable via jumper J27  To use 5 V power supply   short pins   and 2 and to use 3 3 V power supply  short pins 2 and 3  See the following figure     VDD_PULL  VDD_5 VDD_3P3       Figure 6  Power supply selection for 5 V or 3 3 V    Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board  Rev  0  02 2013    Freescale Semiconductor  Inc  5       AAA  gt    TWR S08PT60    In this application  VDD_3V3_ELEV is selected as power supply according to TWR MC LV3PH   s configuration  So  short  pins 1 and pin 2 of J26  and short pins 2 and 3 of J27     3 1 2 Push buttons    There are two
4.  Driver  amp   MOSFET  Encoder   Brake Power  HS Input Resistor Input    Figure 2  TWR MC LV3PH block diagram    Secondary Elevator Connection          Demo boards    The following figures depict the TWR SO8PT60 and TWR MC LV3PH demo boards labelled with the different components     Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board  Rev  0  02 2013       Freescale Semiconductor  Inc        Demo boards      WA ee  Primary   TA User Switch  conncector Dn E  Cat       Motor Control EK Si         gt  ane E 8    h 4  Daughter Card y A x    Socket Ep         AN i ce mn         HALA D AT  2  4       E  MC9S08PT60    Reset Switch     MAD EC HE E A SEL                 OSBDM Module   D  wel q   ae         Se    TT             USB Connector                       sos AHH Bi  AA a Be   BFW v30 7   T    Y d d H mun     j  conncector 4     E     E 1D    Ll MMM   T ait     Figure 3  TWR S08PT60 demo board    MOSFET H Bridge itl  IT 4                       o  DC BUS current  sample resistor   DC BUS half   ME   IM O A e  voltage sensing Power supply  header connector    s  DA  _ E A    acm gr pr a a a EE Phase current  e Y SE  e gem EC S sample resistor    Ee y Iz z    Encoder hall  sensor connector    DC BUS curent  sensing header       Aa eeeeeeesesesegsgest  HIT en       Brake resistor  connector          LEE       BEMF phase P EC  e  current sensing P IS AI ee  A RAT  header F    Figure 4  TWR MC LV3PH demo board    Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board
5.  For further information  see http   www freescale com or contact your Freescale   sales representative     For information on Freescale s Environmental Products program  go to  http   www freescale com epp     Freescale    and the Freescale logo are trademarks of Freescale Semiconductor  Inc   All other product or service names are the property of their respective owners     O 2013 Freescale Semiconductor  Inc     te       freescale       K    
6.  MC9S08PT60 Tower Board  Rev  0  02 2013    8 Freescale Semiconductor  Inc        AAA  TWR MC LV3PH       5V   DC Bus 2   18 15V      gt  gt V_SENSE_DCB_HALF    R79  1 50K    DC BUS Voltage sensing  Figure 9  DC_Bus voltage detect circuit    Figure 9 is DC_Bus voltage detect circuit     In this demo  short pins 2 and 3 of the jumper J14  otherwise  sample value is phase A current value instead of  V_SENSE_DCB_HALF     3 2 3 DC Bus current signals    1 DCB_N  A          R71 220 R73 7 5K     _SENSE_DCB1  gt      gt   SENSE_DCB   _SENSE_DCB2  gt     R75 220     _DCB_OUT_DRV  gt         0  placed by defaulf    1V65_REF Phase current sensing    DC Bus Current sensing  Figure 10  DC_Bus current detect circuit    Figure 10 is DC_Bus current detect circuit     Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board  Rev  0  02 2013    Freescale Semiconductor  Inc  9       Conclusions    In this demo  short pins 2 and 3 of the jumper J13  otherwise  sample value is phase C current value instead of  I_SENSE_DCB     3 2 4 Jumper tables  Table 2  TWR MC LV3PH jumper settings                                        J2 VDDA Source Select 1 2 Internal on board source of analog  3 3 V  2 3 Elevator source of analog 3 3  J3 VSSA Source Select 1 2 Internal on board source of analog  GND  2 3 Elevator source of analog GND  J10 AN2 Signal Select 1 2 Phase C current signal  2 3 Back EMF phase C  J11 AN1 Signal Select 1 2 Phase B current signal  2 3 Back EMF phase B  J12 ANO Signal Select 1 2
7.  Phase A current signal  2 3 Back EMF phase A  J13 AN6 Signal Select 1 2 Phase C current signal  2 3 DC Bus Current  J14 AN56 Signal Select 1 2 Phase A current signal  2 3 DC Bus Half Voltage                      In addition to the above mentioned  other jumpers  configuration is default  For more information  see TWR MC LV3PH  User   s Manual  available on freescale com     4 Conclusions    This document described the basic steps for getting started with the sensorless BLDCM control based on MC9SO8PT60  tower board and its demo suitcase     5 Reference documents  For the latest revision of all the Tower documents listed below  visit freescale com   e TWR SO8PT60 Design Package  e TWRSO8PT60QSG  TWR S08PT60 Quick Start Guide  e TWR S08PT60 LABS  TWR SO8PT60 Labs  e TWRSO8PT60UM  TWR SO8PT60 User Manual  e MC9SO8PT60RM  MC9SO08PT60 Reference Manual  MC9S08PT60   MC9SO8PT60 Series Data Sheet  e TWRMCLV3PHUG   TWR MC LV3PH User   s Guide  e TWR MC LV3PH Design Package    Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board  Rev  0  02 2013    10 Freescale Semiconductor  Inc        How to Reach Us     Home Page   www freescale com    Web Support   http   www  freescale com support    USA Europe or Locations Not Listed   Freescale Semiconductor   Technical Information Center  EL516   2100 East Elliot Road   Tempe  Arizona 85284    1 800 521 6274 or  1 480 768 2130  www freescale com support    Europe  Middle East  and Africa   Freescale Halbleiter Deutschland GmbH  Techni
8.  general purpose buttons which can be used to evaluate keyboard interrupts  and general switch inputs  SW2  and SW3  SW2 is connected to KBIPS pin of PT60 and SW3 to KBIP4 pin of PT60     In addition  there is a reset button  SW4  used to reset PT60 and a force BDM button  SW1  used to manually force PT60  into BDM upon power up or reset     In this application  SW2 is used to increase speed     3 1 3 Potentiometer    VDDA         lt   ADPO_ACMFX    Figure 7  TWR SO8PT60 potentiometer to ADC input    A potentiometer is connected to the ADC input channel ADPO through a jumper J7 as shown in Figure 7     In this application  the jumper J7 must be open  because DC_Bus current sample AD channel is conflicting with it     3 1 4 Jumper tables  The following table shows the jumper settings of TWR SO8PT60 demo board   Table 1  TWR SO8PT60 jumper settings                Ji UART2 selection 1 2 Connect RXD2 to OSBDM UART RX  J2 UART2 selection 1 2 Connect TXD2 to OSBDM UART TX  J3 ACMP1 Selection 1 2 ACMP1 is connected to Touch pad TWRPI pin18  of J8   2 3 ACMP   1 is optionally connected to motor control  TWRPI pin15 of J10   J4 UART transceiver loop 1 2 U1 ICL3232  pin 9 and pin 10 are shorted                       Table continues on the next page       Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board  Rev  0  02 2013    6 Freescale Semiconductor  Inc        EEE      TWR S08PT60    Table 1  TWR S08PT60 jumper settings  continued                                            
9. J22 ADP 15 Pin selection 1 2 ADP15 pin is connected to pin 7 of J8   2 3 ADP15 pin is connected to pin 17 of J8   J25 VDD_5 selection 1 2 Elevator  5 V is connected to VDD_5V  2 3 USB  5 V is connected to VDD_5V           Table continues on the next page       Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board  Rev  0  02 2013  Freescale Semiconductor  Inc  7       AAA  TWR MC LV3PH    Table 1  TWR S08PT60 jumper settings  continued              J26 VDD_3P3 selection 1 2 Elevator  3 3 V is connected to VDD_3P3    23   LDOU4 output voltage  3 3 V is connected to    VDD_3P3  J27 VDD_PULL selection 1 2 VDD_PULL is connected to  5 V   2 3 VDD_PULL is connected to  3 3 V   J28 Reset signal for MC9SO8PT60 1 2 Reset signal is connected to RESET pin   J29 MC9S08PT60 Power Supply 1 2 VDD is connected to VDD_PULL                       In addition to the above mentioned  other jumper   s configuration is default  For more information  see TWRSO8PT60UM   TWR SO8PT60 User Manual  available on freescale com     3 2 TWR MC LV3PH    3 2 1 Back EMF signals    PHASE_A gt          R47  30 0K    TU Phase_A        gt  gt BEMF_SENSE_A    R48  3 0K    Figure 8  BEMF detect circuit for Phase A    Figure 8 is back EMF detect circuit of phase A  phase B  and phase C are the same     In this demo  short pins 2 and 3 of the jumpers J11  J12  and J13  otherwise  sample value is phase current value instead of  BEMF value     3 2 2 DC_Bus voltage signals    Sensorless BLDC Motor Control Based on
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11. cal Information Center  Schatzbogen 7   81829 Muenchen  Germany    44 1296 380 456  English     46 8 52200080  English     49 89 92103 559  German     33 1 69 35 48 48  French   www freescale com support    Japan    Freescale Semiconductor Japan Ltd   Headquarters   ARCO Tower 15F   1 8 1  Shimo Meguro  Meguro ku   Tokyo 153 0064   Japan   0120 191014 or  81 3 5437 9125  support japan Ofreescale com    Asia Pacific    Freescale Semiconductor China Ltd   Exchange Building 23F   No  118 Jianguo Road   Chaoyang District   Beijing 100022   China    86 10 5879 8000  support asia   freescale com    Document Number  SOBPT60UG  Rev  0  02 2013    Information in this document is provided solely to enable system and software  implementers to use Freescale Semiconductors products  There are no express or implied  copyright licenses granted hereunder to design or fabricate any integrated circuits or  integrated circuits based on the information in this document     Freescale Semiconductor reserves the right to make changes without further notice to any  products herein  Freescale Semiconductor makes no warranty  representation  or  guarantee regarding the suitability of its products for any particular purpose  nor does  Freescale Semiconductor assume any liability arising out of the application or use of any  product or circuit  and specifically disclaims any liability  including without limitation  consequential or incidental damages   Typical  parameters that may be provided in  Freesc
12. le    x6  so       Overview    Tower Elevator Expansion Connectors  FTIMER  SCI  SPI  IIC  ADC  KBI  ACMP  GPIO    8 MHz XTAL    USB  Mini AB GPIO   Interrupts    TSI  GPIO    2 5Pin Tower Plugin j  Tower Plug in  TWRPI   UART interface  TWRPI  Touch Sensor  Sensor Socket       A Freescale Silicon MN External Connectors     Interface Circuits MN Power  Figure 1  TWR SO8PT60 block diagram    The 3 phase Low Voltage Motor Control Board  TWR MC LV3PH  is a peripheral Tower System module  Figure 2 presents  the block diagram of TWR MC LV3PH     Following are the features of the TWR LV3PH   e Power supply voltage input 12 24 V DC  extended up to 50 V   e Output current up to 8 A  e Power supply reverse polarity protection circuitry  e 3 phase bridge inverter  6 MOSFETs   e 3 phase MOSFET gate driver with over current and under voltage protection  e 3 phase and DC bus current sensing shunts    DC bus voltage sensing  e 3 phase back EMF voltage sensing circuitry  e Encode   hall sensor sensing circuitry  e Motor power and signal connectors    User LED  power on LED  and 6 PWM LED diodes    Sensorless BLDC Motor Control Based on MC9S08PT60 Tower Board  Rev  0  02 2013  2 Freescale Semiconductor  Inc           Primary Elevator Connection       2 Demo boards                                  PWM LEDs Motor  User LED Connector  Motor  Phases  3 Phase MOSFET  H Bridge  ADC Signal Conditioning  Signals    Phase O GEMES  Power  Supplies   5V   3 3V  Analog Power  Supply  3 3V  Brake Control
    
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