Revo M 3PH - CD Automation
Contents
1. G ML ah i 7 M1 12345678910112 py Ol da Old A PT ESA COMI i DI 2 TA 1 TA m DI1 CZ yr CZ Control Input HI 10 V Out 2 E HB RELAY ALARM neyo RS 485 al Re Ac See Sena ae see enon ee eee ERE M2 L1 L2 N AUX Voltage Supply See order code for the Value TI Jura T3 N Fan Su pply See order code Note Aux Voltage and Load Voltage must be syncronized L1 L2 L3 Y TO LOAD 1 A suitable device must ensure that the unit can be electrically isolated from the supply this allows the qualified people to work in safety 2 See par Heater Break alarm and SCR short circuit HB Option Load Type T1 T2 T3 T1 T2 T3 L1 L3 L2 T1 T2 T3 T1 T2 T3 N NA NA NA Y Y V V V NA y y Delta Open Delta Star Star Neutral CD Eng REVO M 3PH 60 210A Thyristors Units 22 CD Automation srl REVO M User s Manual 12 Control Panel The Control Panel is placed on the front of the thyristor unit on his display you can visualize the alarms the input and output signals and all the configuration parameters L I EE Y A Down Up Key Key The function keys are the following The Function key F is used to scroll the parameter R u P The UP key and DOWN key are used to set the parameters in the menu and to change data The L R key is used to2. Default Min Max Min Max Parameter Parameter Contents UM Value Value Value Value Value par Display Name UM DEC DEC um um TYPe Hb_S HB sensitivity 100 0 100 0 100 R W Set HB Delay This parameter set a delay to have HB alarm active Default Min Max Min Max parameter HE Contents UM Value Value Value Value Value Els Pisplay Name UM DEC DEC um um TYPe Hb_S HB delay sec 20 0 255 0 255 R W Set FeedBack type This parameter selects the Feed back type Default Min Max Min Max pila ELMO Contents UM Value Value Value Value Value Bob DISPISY Name UM DEC DEC um um YP Feed back FEEd Selection SW 1 0 1024 0 1024 R W Default Value if not specified in the Order Code Sample Values and Note 0 v2 Ue 1 NO Feed Back noonE 32 Voltage V U 64 Current I l 128 Power V X I P CD Eng REVO M 3PH 60 210A Thyristors Units 28 CD Automation srl REVO M User s Manual Ramp Up Settings The Cycle Time is the time which the Thyristor modulates to obtain the power demand Parameter Display Default Min Max Min Max a Contents UM Value Value Value Value Value heats UM DEC DEC UM um UP ctiN Cycle time peri 60 0 25 0 255 R W Cycle Time Sample Values and Note Only with Fir Zero Crossing Cr With a Cycle time at 4 sec 25 gt 1se
3. Default Min Max Min Max Parameter Parameter Par Display Name Contents UM ola Ve Bre VALE POLE Type Addr Address Add 1 1 255 1 255 R W 12 5 Control Panel Led LED 1L R LED 4 Alarm BA oca Digital Alarm Active Settings Flashing E No Alarm g Remote Analog Value Reading LED 2 Enable JM Enable ON E Enable OFF LED 3 Not Used 12 6 Displayed Alarms Description Short Circuit on SCR Heater Break Alarm CD Eng REVO M 3PH 60 210A Thyristors Units 33 CD Automation srl REVO M User s Manual 13 Input output signal 13 1 Digital Input The REVO M thyristor unit has 2 digital inputs opto isolated to 24Vdc 5 MA You can activate the inputs with the internal supply or with an external source for example the PLC 13 1 1 Start Stop Terminal 3 of M1 This is the start command Enable of the REVO M If you Remove the Start command the REVO M thyristor unit will be stopped and the output will return at zero 13 1 2 Configurable Input Terminal 4 of M1 This digital input is configured by the parameter Cd 1 and could perform different functions Enable This function forces the output at zero Feed Back Selection With this function when you active the input the feed back setted in the parameter FEEd change in Voltage Feed Back V e Analog Digital Setpoint Local Remote With this function when you active the input the setpoint reference change from Analog input t
4. gt 260 g5 7165 05 129 TS ac 5 5 on ge 3 8 j i o Ko N E Ae M 5 5 CD Eng REVO M 3PH 60 210A Thyristors Units 16 CD Automation srl REVO M User s Manual 11 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply for this reason in accord to the fundamental practices rules is opportune take some precautions e The coil contactor the relays and other inductive loads must be equipped with opportune RC filter Use shielded bipolar cables for all the input and output signals e The signal cables must not be near and parallel to the power cables e Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only 11 1 Power cable torque suggested T Connector Torque Wire Range MAX Current Wire Terminals ype Type Lb in N m mm2 AWG Terminals UL Listed ZMVV a Screw M6 70 8 8 0 1 150 Fork Spade Terminal 120 i C
5. Analogic input V 0 10Vdc impedance 15 K ohm Analogic input A 4 20mA impedance 100 ohm POT 10 K ohm min Digital Input 4 24Vdc 5mA Max ON gt 4Vdc OFF lt 1Vdc 9 3 Output features power device Nominal Repetitive Max peak Isolation a olin Ue Uimp A V 480V 600V mAeff sas maeff fP 40mse Hz TRE Vac 60 24 600 1200 1600 450 1000 15 4750 4770 195 2500 90 24 600 1200 1600 450 2000 15 19100 4770 252 2500 120 242600 1200 1600 450 1540 15 11300 47 70 414 2500 150 24 600 1200 1600 450 2000 15 19100 47 70 486 2500 180 24 600 1200 1600 300 4800 15 108000 47 70 534 2500 210 24 600 1200 1600 300 5250 15 128000 47 70 606 2500 9 4 Fan Specification 60 90A Supply 230V Standard Power 32W 16W for 2 Fan Supply 115V Option Power 28W 14W for 2 Fan 9 5 Fan Specification 120 210A Supply 230V Standard Input Power 48W 16W for 3 Fan Supply 115V Option Input Power 42W 14W for 3 Fan CD Eng REVO M 3PH 60 210A Thyristors Units 14 CD Automation srl REVO M User s Manual 9 6 Environmental installation conditions 0 40 C at nominal current Over 40 C use the Ambient temperature derating curve Storage temperature 25 C a 70 C Don t install at direct sun light where there are Installation place conductive du
6. Set Password 2 PASS Set Password 10 PASS Set password 5 PASS by arrows F 0002 by arrows KF 00 10 by arrows UN 0005 CD Eng REVO M 3PH 60 210A Thyristors Units 23 LE F CD Automation srl REVO M User s Manual 12 1 Scroll the parameters Operator Menu oPEr Setup Menu SEL Hardware Menu HArd MIN yla AAEN AEA seme oueN MAMAN se Fie MABAN Set eraoo AL ln ES Output i Firing type ir a input type s LA MN MN Ta Read ARAN Set HB a Hb_S ARAN Set Min value I L A I Power Output gt Sensitivity T_T Input 1 EAN FN MN MN Set Max Value Bl id o E El pp Bl gt Set HB Delay Input 1 Read Current Output El Els El E El El El gt F MAN ES ext overage ue ESEAFN seso A GM spor ETA A MN KAN mun ME U oP BON ct B a n ESK4FN sapos a a LF v 4 tt Ala SMV Ea bF nm GMA scx Ea cdo KAN MN ME EN ooe noe dll BA ss LRD ERAN core a MA MD KARN i F Digital input 2 die GMD Proportional I Pb IM Serial Port Addr vja MA MA Analogic Dig fi d IM Set Integral E 1 ee i OG KAN Mn BM
7. clm Primary Input calibration procedure When you change the hardware setting is necessary make the Input calibration procedure To make the Input calibration procedure follow these steps e Give the power supply e With Control Panel go in the Hardware menu PASS 5 e Set the input signal to the min value ex OV for 0 10V or 4MA for 4 20mA e Set the parameter LA 1 Press ENTER key e Setthe input signal to the max value ex 10V for 0 10V or 20mA for 4 20mA e Set the parameterH R 1 Press ENTER key The Input calibration procedure is done CD Eng REVO M 3PH 60 210A Thyristors Units 35 CD Automation srl REVO M User s Manual 14 Heater Break alarm and SCR short circuit HB Option Caution to work properly the load must be powered at least about 160msec The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer C T to calculate the resistance V I Minimum current is 10 of the current transformer size If load current is below this value the Heater Break Alarm doesn t work properly 14 1 Heater break Calibration procedure An automatic function sets the Heater Break Alarm when write in the parameter R_Lo the load current and in the parameter U_oP the load voltage If the load resistance increases due to a partial or total load failure the HB alarm become ON and alarm relay change status You can Adjust the
8. Change the fuse Load connection interruption Check the wiring Check the load Change the thyristor module Thyristor unit doesn t work properly Auxiliary voltage supply out of limits Wrong input signal selection Wrong input signal calibration out of range Verify the auxiliary voltage supply Control input signal setting Check input setting 20 2 Warranty condition CD Automation gives a 12 months warranty to its products The warranty is limited to repairing and parts substitution in our factory and does exclude products not properly used and fuses Warranty does not include products with serial numbers deleted The faulty product should be shipped to CD Automation at customer s cost and our Service will evaluate if product is under warranty terms Substituted parts remain of CD Automation property CD Eng REVO M 3PH 60 210A Thyristors Units 41 CD Automation srl REVO M User s Manual CD Eng REVO M 3PH 60 210A Thyristors Units 42
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10. UM YP ti Proportional 4 29 4 255 1 255 R W Band Start Up Displayed Parameter This parameter select the default output value displayed at the start up of the unit Parameter Display Default Min Max Min Max asi Contents UM Value Value Value Value Value Laga UM DEC DEC um um YP ti Proportional sy y 0 104 0 1024 R W Band Sample Values and Note 81 Voltage output 82 Current output 128 Power V X I CD Eng REVO M 3PH 60 210A Thyristors Units 30 CD Automation srl REVO M User s Manual 12 4 Hardware Menu HArd e Push simultaneously L R and F for few seconds to access to the menu enw flashing Select by arrows UP and DOWN HArd then press F Select by arrows UP and DOWN 5 as password then press F e You have access to the parameter on HArd menu e Select by arrows UP and DOWN the required parameter If the parameter is Write Read W R press F parameter flashing then select by arrows UP and DOWN the required velue press F to set the new value e Push simultaneously L R and F for few seconds to Exit from the menu Set Analog input Value Default Min Max Min Max Paramete parameter Contents UM Value Value Value Value Value Bar Display Name UM DEC DEC
11. um um TYPe A in Input type V 3 0 255 0 255 R W Sample Values and Note O SSR Input SS 1 0 10 Vdc 0 10 2 4 20 mA 4_20 3 0 20 mA 0 20 Set Minimum inputi value Default Min Max Min Max Paramete paramere Contents UM Value Value Value Value Value has Display Name UM DEC DEC um um TYPE Save value L A1 Minimum Sw 0 0 1 0 1 R W input 1 Sample Values and Note Default Value dEF Save Value SALE Only with AL In Analog Input Value 0 10 4_20 0 20 Set Maximum inputi value Default Min Max Min Max Parameter palo Contents UM Value Value Value Value Value Bab Bey Name UM DEC DEC um UM Pe Save value HiA1 Maximum Sw 0 0 1 0 1 R W input 1 Sample Values and Note Default Value Save Value Only with der SALE AL In Analog Input Value 0 10 4_20 0 20 CD Eng REVO M 3PH 60 210A Thyristors Units 31 CD Automation srl REVO M User s Manual Digital input 1 configuration This parameter selects the function of digital input Default Min Max Min Max patel ee Contents UM Value Value Value Value Value oe Pay UM DEC DEC UM UM YP Digital input 1 CDi1 configuration SW 0 0 3 0 3 R W Sample Values and Note 0 Enable EnAb 1 Change To V FeedBack Fbtr 2 L R Enable irl 3 Change Firing PA xx F il U Digital input 2 configuration This parameter selects the func
12. Environmental installation conditions 15 9 7 Derating Curve 15 10 Installation UU iii 15 10 1 Fixing holes 16 11 Wiring instructions u usss asss s usa sauswwasuwaqaswakuwanakwaakayawuuwansaawakusspasusassawasakasuisusaskasuaasa 17 11 1 Power cable torque suggested 17 11 2 Cable dimensions of the Command Terminals 17 11 3 Cable dimensions of the Earth suggested 17 11 4 Terminals positions from 60 to 90 A 17 11 5 Terminals positions from 120 to 210 A 18 11 6 Power Terminals 19 11 7 Command Terminals 19 11 7 1 TERMINAL BLOCK MTS natan mau Shaan amaia 19 11 72 TERMINAL B OCK MZ a alqun dd a ic 19 11 73 TERMINAL BLOCK MB ea iii 19 11 8 Schematic 20 11 9 Connection Diagram for 3 phases from 60 to 90A 21 11 10 Connection Diagram for 3 phases from 120 to 210 A 22 12 Control Panel U u u u u 23 12 1 Scroll the parameters 24 12 2 Operator Menu oPEr 25 12 3 Setup Menu SEE 28 12 4 Hardware Menu HArd 31 12 5 Control Panel Led 33 12 6 Displayed Alarms 33 CD Automation srl REVO M User s Manual 13 Input output signal U U 34 13 1 Digital Input 34 13 1 1 START STOP CTERMINAL I OE MI q a ua iii ole e ee ERR apa ea 34 13 1 2 CONFIGURABLE INPUT TERMINAL 4 OF M1 ERE NERE REE RR nera EEE EEE EEE Enea 34 13 2 Digital Output terminal 9 10 of M1 34 13 3 Analog Inputs 35 13 3 1 PRIMARY INPUT TERMINALS 5 AND 6
13. OF M1 ccccseccecscncteee ii 35 13 3 2 PRIMARY INPUT TERMINALS DANDO OF M2 ii aaa 35 14 Heater Break alarm and SCR short circuit HB Option 36 14 1 Heater break Calibration procedure 36 14 2 HB alarm contact digital output 36 14 3 Relay Jumper configuration on JP3 36 15 Firing type ss una eee ee ESS an aaa aaa qa qa SEER SEE sau aaa asa TEE ES iii 37 15 1 Zero Crossing ZC Cr 37 15 2 Burst Firing BF BF 37 16 Feed back type U L u 38 17 RS485 Serial Port U eee iaia 39 18 PG Connector ull uui s eee eee eee eee eee 39 19 Internal Fuse iiaiai aama aa aa aa eee eee iene aeree iii n iii iii 40 19 1 Fuses Replacement 40 20 Maintenance 1 s r0 s000 U nese iii reni iii iii U 41 20 1 Trouble Shooting 41 20 2 Warranty condition 41 User s Manual CD Automation srl REVO M CD Automation s r Controllers Drives 8 Automation P TOMATION Via Picasso 34 36 20025 Legnano MI Italia SES P I 08925720156 Tel 0331 577479 Fax 0331 579479 Internet www cdautomation com E MAIL info cdautomation com Dichiarazione di Conformit C Declaration of Conformity PRODUTTORE PRODUCT MANUFACTURER CD Automation S R L INDIRIZZO ADDRESS Via Pablo Picasso 34 36 20025 Legnano Mi Italia Dichiara che il pr
14. Voltage to the load use an external transformer as designated CD Eng REVO M 3PH 60 210A Thyristors Units 20 CD Automation srl REVO M User s Manual 11 9 Connection Diagram for 3 phases from 60 to 90A Caution this procedure must be performed only by qualified persons L1 L2 L3 4 Control Input i SSRI0 10Vdc 4 20mA _ 10 V Out xa HB per C 1 ALARM NC NO ETT ET ET ETT JUUUTJUTULIUIJU x M2 EN m3 AUX Voltage Supply he Value Note Aux Voltage and Load Voltage must be syncronized L1 L2 L3 Top n ali Ca caj REVO REVO x F rT1 n T3 I I gt 2 gt 9 gt gt o 1 A suitable device must ensure that the unit can be electrically isolated from the supply this allows the qualified people to work in safety 2 See par Heater Break alarm and SCR short circuit HB Option Load Type T1 T2 T3 T1 T2 T3 L1 L3 L2 T1 T2 T3 T1 T2 T3 N V V V V V V V V Y Y NA Y Delta Open Delta Star Star Neutral CD Eng REVO M 3PH 60 210A Thyristors Units 21 CD Automation srl REVO M User s Manual 11 10 Connection Diagram for 3 phases from 120 to 210 A Caution this procedure must be performed only by qualified persons L1 L2 L3 x1
15. edit the parameters and to save the modified values The F L R is used for enter and exit from the menu The Control Panel have three menu and to enter in one of them you must set correctly the parameter PASS e Operator Menu PASS 2 This menu contains a reading parameters that give information on the state of the unit it include also the base parameters for quick start like the value of current and voltage load and the Set point data e Hardware Menu PASS 5 This menu contains all the configuration parameters for analogic and digital I O and the parameters to set the serial port like the address and the baudrate e Setup Menu PASS 10 This menu contains all the setting parameters to configure the thyristor unit like the firing type the current limit ecc OG gt Push L R to select N 7 Push F to select N the Analog reference the view of basic parameter read only lt r me parameter as voltage or digital led1 flashing current power and alarm an set it with arrows NA UP JUN j Push Simultaneously L R and F amp NEnu r few n h menu flashing Select ic by arrows nnnn UUUU MN oPEr SEL HArd 0000 Ne m Y Y y Operator Menu oPEr Setup Menu SEE Hardware Menu HArd Select men oPEr Select men SEL Select men HArd I Vani x Pal Sy rl D
16. input signal The benefits of thyristor units compared with elettromechanical contactors are numerouses no moving parts no maintenance and capacity to switch very fast Thyristors are the only solution to control transformers and special loads that chanae resistance with temperature and with aqe L1 Thyristor Load 4 Advantages compared with analog thyristor unit Communication RS485 is a standard feature of REVO M this allows the use of many information like current power load state and all the parameters for diagnostic and configuration Ulterior advantages of the digital system vs the analogical is the flexibility and the possibility of implement special characteristics without change the hardware Several strategies can be implemented and selected through the configuration parameters With CDA software configuration you can have access to the configuration parameters To connect the Thyristor unit to the computer use the USB TTL converter CD Eng REVO M 3PH 60 2 CD Automation srl REVO M User s Manual 5 Software Configurator CDA Thyristor configurator software fle settings Heb LLL FRA HOME Simple Test Unit Expert Scale Tet On line Manuals REMO M hbase omy REVO M 2 3PH i m Ext Input 0 10V CDA Thyristor configurator software is free and is possible download it fr
17. sensibility of HB alarm by using the parameter Hb_5 This parameter is set between 1 and 255 of the nominal resistance This parameter is the maximum increment of the resistance Load to establish the HB Alarm There is also H8_d parameter to set a delay to have HB alarm active 14 2 HB alarm contact digital output The Revo unit with HB option is supplied with Heater Break alarm contact normally opened NO e In normal conditions without alarm and with auxiliary power supply the contact to the terminals has opened relay coil energized e In alarm condition or without auxiliary power supply the contact to the terminals is closed relay coil not energized This alarm can be configured in order to activate itself after that one of these alarms occours e HB and SC alarm are active e Only HB alarm is active e Only SC alarm is active e Disable the relay output 14 3 Relay Jumper configuration on JP3 Normally Close Ralay ES Nc Normally Open NO CD Eng REVO M 3PH 60 210A Thyristors Units 36 CD Automation srl REVO M User s Manual 15 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load The firing type has already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the firing type you can use the software configurator or the Control Pan
18. to 90A A To Current A Max 102 102 RAW Current 0 023 0 023 from 120 to 210A Digital Input 1 Default Min Max Min Max tet eee Contents UM Value Value Value Value Value hia UM DEC DEC UM um YP Dit Digital input1 SW 0 1 0 1 R Sample Values and Note Dil oFF Dil ON Digital Input 2 Default Min Max Min Max REI ai Contents UM Value Value Value Value Value saga Bay UM DEC DEC UM UM YP Di2 Digital input1 SW 0 1 0 1 R Sample Values and Note Di2 Di2 EL ori on CD Eng REVO M 3PH 60 210A Thyristors Units 26 User s Manual CD Automation srl REVO M Analog Digital Selection to set the main reference parameter taken from Analogic or Digital Input Default Min Max Min Max ita krise Contents UM Value Value Value Value Value nid BEY UM DEC DEC um UM YPE Analog Digital si A_d Selection SW Digital 0 1 0 1 R W Sample Values and Note A d 0 15 Digital A_d Find Analog Unit Enable Selection Default Min Max Min Max gg RAS Contents UM Value Value Value Value Value pal PAX UM DEC DEC um um YPE Unit Enable EnAb Selection SW Off 0 1 0 1 R W Sample Values and Note Enab oFf EnAb O Digital Set Point Default Min Max Min Max sy eri Contents UM Value Value Value Value Value nial p
19. Control Panel Caution this procedure must be performed only by qualified persons The Feed back type is defined by the parameter FEEd If the configurable digital input has set like Feed Back Selection it s possible to change the select Feed Back with the Voltage Feed Back V simply activating the input The feed back defines the Control Mode It s possible to have e SV Voltage feed back The input signal is proportional to the output voltage This means that input signal becomes a voltage demand This control mode compensates the voltage fluctuation of the incoming line supply e W Power feed back The input signal is proportional to the power output This means that input signal becomes a power demand The power remains constant also if voltage and load impedance change This control mode is used with silicon carbide elements that change its resistive value with temperature and with age In addition it compensates the voltage fluctuation of the incoming line supply e NO No Feedback Open Loop The input is proportional to the firing angle Also available for special application e I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes e V2 Square Voltage feed back The input signal is proportional to the output square voltage This means that input signal becomes a
20. I veneno NENAS E sys SEP mun o m LA BAN oe BP viaj UN mene pus a era FG m time both time both J CD Eng REVO M 3PH 60 210A Thyristors Units 24 CD Automation srl REVO M User s Manual 12 2 Operator Menu oPEr e Push simultaneously L R and F for few seconds to access to the menu enw flashing Select by arrows UP and DOWN GFEr then press F e Select by arrows UP and DOWN as password then press F You have access to the parameter on of r menu e Select by arrows UP and DOWN the required parameter e If the parameter is Write Read W R press F parameter flashing then select by arrows UP and DOWN the required velue press F to set the new value e Push simultaneously L R and F for few seconds to Exit from the menu Maximum output Its a scaling factor of the Input command signal Default Min Max Min Max AN fone Contents UM Value Value Value Value Value Pa UM DEC DEC UM UM YP Maximum 5 OutN output o 100 0 255 0 100 R W OUT Sample Values and Note Power Adjust 100 Power Adjust 40 Input Power output This parameter shows the Average power output Default Min Max Min Max pa fai Contents UM Value Value Value Value Value a UM DEC DEC UM um P P Power output 0 1023 0 100 R Current output This parameter shows the Average power o
21. Revo M 3PH USER S MANUAL Rev 04 2011 FROM 60 TO 90 A __ 120 To 210A 00015 CD Automation S r l UTOMA sas Via Picasso 34 36 20025 Legnano MI ITALY TION Tel 39 0331 577479 Fax 39 0331 579479 E Mail info cdautomation com WEB www cdautomation com CD Automation srl REVO M User s Manual CD Automation srl REVO M User s Manual 1 Important warnings for safety U U 6 2 NOte AT AT nr rl 7 3 Introduction s r0 s000s rece ninna ne sie ne nie ie A A 8 4 Advantages compared with analog thyristor unit 8 5 Software Configurator CDA Thyristor configurator software 9 6 Quick Start 2 10 s000 erre iene nere nie nena nen iii iii iii ieri iii 10 7 Basic Connections and sizing U U U 11 8 Identification and Order Code U U 12 8 1 Identification of the unit 12 8 2 Order Code 13 9 Technical Specifications U u 14 9 1 General features 14 9 2 Input features 14 9 3 Output features power device 14 9 4 Fan Specification 60 90A 14 9 5 Fan Specification 120 210A 14 9 6
22. Thyristor unit is subject to dangerous voltage don t open the Fuse holder module and don t touch the electric equipments A Caution The warranty of thyristor is null if no proper fuses are used See tab 19 1 Fuses Replacement Open the cover and remove the screws Open the cover and remove the screws CD Eng REVO M 3PH 60 210A Thyristors Units 40 CD Automation srl REVO M User s Manual 20 Maintenance In order to have a corrected cooling the user must clean the heat sink and the protective grill of the fans The frequency of this servicing depends on environmental pollution Also check periodically if the screw for the power cables and safety earth are tightened correctly See Connection Diagram 20 1 Trouble Shooting Small problems sometimes can be solved locally with the help of the below tab of trouble shooting If you don t succeed contact us or your nearest distributor Symptom front unit Indication on Possible reasons of the symptom Actions No Auxiliary Voltage No input signal Give auxiliary voltage supply See Connection Diagram Load current doesn t flow Green LED ON light ON Load failure The yellow led HB is light on with HB option Thyristor fault The red led SC is light on with HB option Green LED ON Provide to give input signal light OFF e Reversed polarities of input e Reverse the input signal polarity signal Fuse failure
23. arm relay output see HB Alarm contact for config 10 NC NO Normally Close Open contact alarm relay output see HB Alarm contact for config 11 RS485 A 12 RS485 B 11 7 2 Terminal block M2 Terminal Description L1 Aux Voltage Supply for elettronic boards and syncronizzation See order code for the Value Not Connected L2 N Aux Voltage Supply for elettronic boards and syncronizzation See order code for the Value 11 7 3 Terminal block M3 Terminal Description F1 Fan supply 230V standard 115V option F2 Fan supply 230V standard 115V option CD Eng REVO M 3PH 60 210A Thyristors Units 19 CD Automation srl REVO M User s Manual 11 8 Schematic Fan Supply 220 V Standard 110 V on request See Order Code uP J HB RELAY ALARM Conf Input Pot 10K Y Y Y 1H GND 10V TO LOAD Control Input NOTE e 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The semiconductor I2t should be 20 less than power controller I2t Semiconductor fuses are classified for UL as supplemetar protection for semiconductor They are note approved for branch circuit protection e 2 The auxiliary voltage supply of the Revo M unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply
24. c On 3sec off 50 gt 2sec On 2sec off 75 gt 3sec On 1sec off Ramp Cycle Burst Firing Time It defines the number of voltage cycles in ON condition at 50 of power demand Default Min Max Min Max la RO Contents UM Value Value Value Value Value asti bay UM DEC DEC UM um YP Burst Firing bF_n Cycles Cycle 4 1 255 1 255 R W Default Value if not specified in the Order Code Sample Values and Note Only with Fir Burst Firing bF Load Type Default Min Max Min Max pai ie aa Contents UM Value Value Value Value Value R ee rey UM DEC DEC um um YP dt Load Type SW 0 0 3 0 3 R W Sample Values and Note O STAR 1 STAR N 2 DELTA 3 OPEN DELTA CD Eng REVO M 3PH 60 210A Thyristors Units 29 CD Automation srl REVO M User s Manual Set Proportional Band This parameter is the gain of the feed back loop Parameter Display Set Integral Time This parameter is the integral time of the feed back loop Default Min Max Min Max are Contents UM Value Value Value Value Value men UM DEC DEC uM UM YP Ph Proportional 4 g 1 255 1 255 R W Band Parameter Display Default Min Max Min Max esa Contents UM Value Value Value Value Value Berg UM DEC DEC UM
25. control on three phases with REVO M 3PH P 1 73V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load _ P 1 73V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on three phases with REVO M 3PH CD Eng REVO M 3PH 60 210A Thyristors Units 11 CD Automation srl REVO M User s Manual 8 Identification and Order Code 8 1 Identification of the unit Caution Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered Ser No 12345 6789 001 Date 01 2009 C Mod REVO RM1030 41VZOYOL21 CD Automation s r l LI III III III ILL L THE RELAY EVOLUTION CD Eng REVO M 3PH 60 210A Thyristors Units 12 REVO M User s Manual CD Automation srl 8 2 Order Code aBuey 3829 04 Aeyixny p p l s u P3pPN DU aq ysnw 3Fezjoa peo1 z ajon Aoob vor X3 S 2 92e1q plsu peo JO 3BRYOA PUL JUALIN YA SIP 4391 YY 1 SION unejy 1P 1g 13J89H
26. el F m parameter on SEE menu Caution this procedure must be performed only by qualified persons 15 1 Zero Crossing ZC Cr ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage ONE OFF VOLTAGE SUPPLY V RARAAAARAAAAAAAAEA LOAD VOLTAGE V A A A a a a Ay u U VA B ATAY w w SSR from controller 15 2 Burst Firing BF bF The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 2 and 255 with input signal equal at 50 Burst Firing is a method zero crossing that it reduces the electromagnetic interferences because the thyristor switches at zero voltage crossing The example show the Burst Firing with Burst cycles bF_n 4 Lo OFF VOLTAGE SUPPLY V LOAD VOLTAGE V sn n n RA A fa w AAA A a RAARAAAARARAARAAA A CD Eng REVO M 3PH 60 210A Thyristors Units 3 7 CD Automation srl REVO M User s Manual 16 Feed back type The Feed back type has already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the Feed back type you can use the software configurator or the
27. ere is a dangerous tension Before working make sure that Only authorized personnel must perform maintenance inspection and replacement operations e The authorized personnel must read this manual before to have access to the unit e Unqualified People don t perform jobs on the same unit or in the immediate vicinities gt P P P P P P CD Eng REVO M 3PH 60 210A Thyristors Units 6 CD Automation srl REVO M User s Manual gt P gt P Important warnings Attention Avvertenze importanti During the operations with units under tension local regulations regarding electrical installation should be rigidly observed Respect the internal safety rules Don t bend components to maintain insulation distances Protect the units from high temperature humidity and vibrations Don t touch components to prevent electrostatic discharges on them Verify that the size is in line with real needs To measure voltage current etc on unit remove rings and other jewels from fingers and hands e Authorized personnel that work on thyristor unit under power supply voltage must be on insulated board This listing does not represent a complete enumeration of all necessary safety cautions Electromagnetic compatibility Compatibilit lectromagn tique Compatibilit elettromagnetica Our thyristor units have an excellent immunity to electromagnetic interferences if all suggestions contained in this manual are respected In res
28. lay UM DEC DEC UM UM YPE Digital SP SetPoint o 100 0 0 1023 0 100 R W Sample Values and Note Input 4mA Input 12mA P015 SP P015 SP 0 50 Input 20mA P015 SP 100 CD Eng REVO M 3PH 60 210A Thyristors Units 27 CD Automation srl REVO M User s Manual 12 3 Setup Menu SEE e Push simultaneously L R and F for few seconds to access to the menu enw flashing Select by arrows UP and DOWN SCE then press F Select by arrows UP and DOWN I as password then press F e You have access to the parameter on SEE menu e Select by arrows UP and DOWN the required parameter If the parameter is Write Read W R press F parameter flashing then select by arrows UP and DOWN the required velue press F to set the new value e Push simultaneously L R and F for few seconds to Exit from the menu Set Firing type Default Min Max Min Max EOS ito Contents UM Value Value Value Value Value esa UM DEC DEC UM UM Firing mode Fir Selection SW 2 0 1024 0 1024 R W Default Value if not specified in the Order Code Sample Values and Note 1 Zero Crossing Cr bF 2 Burst Firing Set HB sensitivity This parameter defines the threshold of resistance that activates the HB alarm This value is in percentage respect the nominal resistance load value
29. n it is supply the Thyristor unit is subject to dangerous tensions e Don t remove the protection Cover e Don t use these unit in aerospace applications and or nuclear The nominal current corresponds to use at temperature not superior to 45 C e The Thyristor unit must be mounted in vertical position and without obstruction above and below to allow a good flow ventilation e The hot air of one thyristor unit must not invest the unit positioned above e Forside by side placed leave a space of 15mm between the unit A suitable device must ensure that the unit can be electrically isolated from the supply this allows the qualified people to work in safety Protection Protection Protezione The unit have IP20 protection rating as defined by the specific international Is necessary consider the place of installation Earth Terre Messa a terra For safety the Thyristor unit with isolated heat sink must be connected to earth Earth impedance should be correspondent to local earth regulation Periodically the earth efficiency should be inspected The electronic circuit of the Thyristor unit must be supplied by dedicated voltage for all electronic circuits and not in parallel with coil contactors solenoids and other It s recommended to use a shielded transformer When the Thyristor unit is energized after the power supply is shut off wait least a minute for allow the discharge of the internal capacitors where th
30. o Digital value in bumpless mode setted in the parameter SP The parameter SP is not stored in memory 13 2 Digital Output terminal 9 10 of M1 The REVO M thyristor unit has 1 relay output on terminal 9 10 of terminal block M1 Max 500mA 125Vac The functionality of this output cane be setted with the parameter Co I This digital output can be configured in order to activate itself after that one of these alarms occours e HB and SC alarm are active e Only HB alarm is active e Only SC alarm is active CD Eng REVO M 3PH 60 210A Thyristors Units 34 CD Automation srl REVO M User s Manual 13 3 Analog Inputs 13 3 1 Primary Input Terminals 5 and 6 of M1 The REVO M thyristor unit has 2 configurable analog inputs 0 10V 4 20mA ecc The primary input for the analog setpoint the secondary input for the Current Profiler or Ext Feed Back 13 3 2 Primary Input Terminals 5 and 6 of M2 The primary input is already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the primary input ex from 0 10V to 4 20mA proceed as follows A o JP5 C A B JP6 C A B JP7 G 0 10 4 20 SSR sms A B A B B C B cm Type Input features ali 0 10V default Impedance 15KQ pape B C B C A B POT Impedance 10KQ min 4 20mA Impedance 1000 AM sm gt 7 B C A B
31. odotto Declare that the product RevoM 3ph da 60 a 210A SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 EN60947 4 3 2001 Specifica sulle emissioni EN60947 4 3 2000 Specifica sulle Immunit EN60947 4 3 2000 2008 FULFILS THE REQUIREMENTS OF THE STANDARD Electrical safety Standard EN60947 1 2008 EN60947 4 3 2001 Generic Emission standard EN60947 4 3 2000 Generic Immunity standard EN60947 4 3 2000 CDAutomation dichiara che prodotti sopra menzionati sono conformi alla direttiva CDAutomation declares that The products above mentioned they am conforming to the directive EMC 2004 108 CEE e alla direttiva Bassa Tensione low Voltage 2006 95 CEE DESCIZIONE DEL PRODOTTO Unit di controllo potenza elettrica PRODUCT DESCRIPTION Elettric power controll UTILIZZO Controllo processi termici SCOPE OF APPLICATION Thermal controll process Data di emissione 20 04 2010 Amministratore Unico e Issued on 20 04 2010 Legale Rappresentante Claudio Brizzi a CD Automation srl REVO M User s Manual 1 Important warnings for safety This chapter contains important information for the safety The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included The installation should be performed by qualified persons The Thyristor unit are integral part of industrial equipments Whe
32. om our site www cdautomation com If the Order Code is in line with requirement then REVO M has been already configured in Factory and it s ready to use You need the software only to modify the ordered configuration Anyway we suggest to check the unit on the machine with the Test unit section For install the software launch the program and follow the instructions on the screen Run the software configurator and set the serial port of the PC with con baudrate 19200 default and the address of Thyristor unit default 1 To connect the unit at the PC it s necessary use the USB TTL converter connected between the unit and the USB port of the PC USB TTL converter need a driver to work properly you can find it at www cdautomation com Is available a full programmer kit composed by e USB TTL converter Two cable e CDA Thyristor configurator software e USB driver With the CD RS serial converter is possible configure the Thyristor unit also through the RS485 For this solution the programming cable is not necessary CD Eng REVO M 3PH 60 210A Thyristors Units CD Automation srl REVO M User s Manual 6 Quick Start Attention this procedure must be carried out by skilled people only If your REVO M code is in line with what you really need then the main configuration is already done by CD Automation and you just need to do the following steps 1 Verify REVO M s current sizing Be sure that e the load c
33. opper Tube Crimp Lug 150 1 Copper wire 180 Screw M8 265 30 0 3 0 250 Compact Solid 210 Stranded 11 2 Cable dimensions of the Command Terminals 0 5mm2 AWG 18 11 3 Cable dimensions of the Earth suggested 16 mm2 AWG 6 up to 120A 25 mm AWG 4 up to 210A 11 4 Terminals positions from 60 to 90 A TOP VIEW L1 L2 L3 OK M1 DOWN VIEW CD Eng REVO M 3PH 60 210A Thyristors Units 17 CD Automation srl REVO M User s Manual 11 5 Terminals positions from 120 to 210 A TOP VIEW L1 L2 L3 CD Eng REVO M 3PH 60 210A Thyristors Units 18 CD Automation srl REVO M User s Manual Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources 11 6 Power Terminals Terminal Description L1 Line Input Phase 1 T1 Load Output Phase 1 L2 Line Input Phase 2 T2 Load Output Phase 2 L3 Line Input Phase 3 T3 Load Output Phase 3 11 7 Command Terminals Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources 11 7 1 Terminal block M1 Terminal Description 1 GND 2 COM I Common Digital Input 3 DI 2 Enable Digital Input 4 DI 1 Configurable Input 5 Control Input SSR 0 10Vdc 4 20mA 6 Control Input SSR 0 10Vdc 4 20mA 7 Output 10Vdc stabilized 1 mA MAX 8 Not connected 9 C Common contact al
34. pect to a good Engineering practice all inductive loads like solenoids contactor coils should have a filter in parallel Emissions Emission Emissioni All solid state power controllers emit a certain amount of radio frequency energy because of the fast switching of the power devices The CD Automation s Thyristor unit are in accord with the EMC norms CE mark In most installations near by electronic systems will experience no difficulty with interference If very sensitive electronic measuring equipment or low frequency radio receivers are to be used near the unit some special precautions may be required These may include the installation of a line supply filter and the use of screened shielded output cable to the load Warning This icon is present in all the operational procedures where the Improper operation may result in serious personal injury or death Caution This icon is present in all the operational procedures where the Improper operation can cause damage for the Thyristor unit CD Automation reserves the right to modify the own products and this manual without any C CD Eng REVO M 3PH 60 210A Thyristors Units 7 CD Automation srl REVO M User s Manual 3 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant parallel To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no
35. power demand The power remains constant if the load impedance doesn t change CD Eng REVO M 3PH 60 210A Thyristors Units 38 CD Automation srl REVO M User s Manual 17 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals On this port may be done a network up to 127 REVO M Terminal M1 Description 11 RS485 A 12 RS485 B 18 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable The programming cable is not included To Personal Computer USB port TTL PORT not USB THE RELAY EVOLUTION CD Eng REVO M 3PH 60 210A Thyristors Units 39 CD Automation srl REVO M User s Manual 19 Internal Fuse The thyristor unit have internal fuse extrarapid at low I2t for the thyristor protection of against the short circuits The Fuses must have I2t 20 less than thyristor s I2t The warranty of thyristor is null if no proper fuses are used Type Spare Part ARMS a sec use 060 100FE 100 2800 660 090 FEE200 200 11400 660 120 FEE200 200 11400 660 150 FEE200 200 11400 660 180 URB315 315 82000 660 210 URB315 315 82000 660 Caution High speed fuses are used only for the thyristor protection and can not be used to protect the installation Warning When it is supply the
36. st corrosive gas vibration or water and also in salty environmental Up to 1000 meter over sea level For higher Altitude altitude reduce the nominal current of 2 for each 100m over 1000m Humidity From 5 to 95 without condense and ice Pollution Level Up to 2nd Level ref IEC 60947 1 6 1 3 2 9 7 Derating Curve l Ion xk og o A T A EN Bla Ni 0 2 ccc A 40 50 60 70 80 C 10 Installation Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product Verify that the product is the same thing as ordered The Thyristor unit must be always mounted in vertical position to improve air cooling on heat sink Maintain the minimum distances in vertical and in horizontal as represented When more unit has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation CD Eng REVO M 3PH 60 210A Thyristors Units 1 5 CD Automation srl REVO M User s Manual REVO M 3PH 60 90A REVO M 3PH 120 210A 10 1 Fixing holes Size W mm D mm H mm Weight kg 3PH 60 90A 187 170 274 7 3PH 120 210A 281 170 274 10 6 REVO M 3PH 60 90A REVO M 3PH 120 210A A o JAD ADI
37. tion of digital input Default Min Max Min Max parameter ELIO CL Contents UM Value Value Value Value Value par pisploy Name UM DEC DEC um um Pe Digital input 2 CDi2 configuration SW 0 0 3 0 3 R W Sample Values and Note 0 Enable EnAb 1 Change To V FeedBack Fbtr 2 L R Enable irl 3 Change Firing PA xx F il Digital Output 1 configuration Default Min Max Min Max pl Paramete Contents UM Value Value Value Value Value ol Display Name UM DEC DEC UM um TYPE DigitalOut 1 CDo1 configuration SW 0 0 3 0 3 R W Sample Values and Note 0 Enable HB SCR ALEn 1 Disable HB SC IL 2 Disable SCR Hb IL 3 Disable HB SCR ILEn Serial port Baud Rate This parameter selects the Baud rate on the serial port Parameter Parameter Display Name Default Min Max Min Max Par Contents UM Value Value Value Value Value T e UM DEC DEC uM UM YP bAud Baud Rate SW 2 0 3 0 3 R W Sample Values and Note 0 4800 baud 4800 1 9600 baud 9600 2 19200 baud 1900 3 38400 baud 3840 CD Eng REVO M 3PH 60 210A Thyristors Units 32 CD Automation srl REVO M User s Manual Serial port Address This parameter selects the Address on the serial port for the thyristor unit
38. urrent is equal or less than the nominal one of REVO M e the main voltage is equal or less than the nominal voltage of REVO M Verify the Installation Verify the Wiring e all auxiliary connections must be done in line with wirings on this manual e verify that there isn t a short circuit on the load 4 Supply the auxiliary voltage of the unit Set the parameters U_OP Operative Voltage and A_Lo Nominal Current of the load using the frontal keypad or CDA Thyristor configurator software WN U_oP Operative Voltage v R W Function It s necessary to specify the operative voltage Min Max 24 1000V Default 230 Note With voltage up to 330V and over 600V REVO M needs hardware modifications specify this in phase of ordination Allo Load nominal current A R W Function It s necessary to specify the load current value at nominal voltage This current and voltage value are necessary to be able to read the power in engineering units Min Max 1 100 0 Ampere for size up to 100A Default Nominal REVO M current value if load current has not been specified If your REVO M code is NOT in line with what you really need use the enclosed configurator software tool to set up the unit Install the software on your PC select REVO M and click on test unit changing what you need CD Eng REVO M 3PH 60 210A Thyristors Units 10 CD Automation srl REVO M User s Manual 7 Basic Connections and sizing Star wiring with resistive load
39. utput Default Min Max Min Max di ARE Contents UM Value Value Value Value Value Leali play UM DEC DEC UM UM yp A Current A 0 1023 O 102 3 from 60 to 90A output 0 1023 0 1023 from 120 to 210A Average voltage output This parameter show the Average voltage output Default Min Max Min Max SAR RE Contents UM Value Value Value Value Value Leali play UM DEC DEC UM UM YP Average Vout voltage V _ 0 1023 0 1023 R W CD Eng REVO M 3PH 60 210A Thyristors Units 2 5 CD Automation srl REVO M User s Manual Operative Load Voltage This parameter is used to set in volt the operative voltage of the load Default Min Max Min Max RSI etla Contents UM Value Value Value Value Value ERE splay Name UM DEC DEC um um TYPe Operative V_oP Load Voltage V 229 0 1023 0 1023 R W Load nominal Current This parameter is used to set the Load nominal Current This parameter is necessary to have the correct rescaling inside the unit For this reason it s very important specify this value in the order code Min Max Min Max 5 i Contents UM OM Value Value Value Value Da de pay DEC DEC UM UM yP Load nominal UnitType 0 1023 0 102 3 from 60
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