Insta 138 User Manual
Contents
1. NalW1d LV3H 2 RASE NVI HOLIMS 5 MOTIZAN33Y9 _ o in gt gt 2 k 2 ANAL 4 009 3 2 Q ma m Gia i 1 18 Joa Sail AdOUNS MOTTISA NSSYD 2 TOHINOI 8 z Z LAdNI 3d08N3 318 FANIVSZANL ina A 3 gt 7 2 40 I dO tie k E 6 G je ee yovid m o YAWYOASNVYLL M9079 m TWNINYSL 7109 AV ON O NYL 13GON MODEL 138 mT aan MODEL 138 1209 ODE x Ji 590155 590155 CREW HD 5 16 18 75 LG PHIL SH METAIMHSP5161834 INSULATION FIBERGLASS 15X20 90158 TRAIN RELIEF CABLE MPS90014 INSULATORS SHROUD SET 4 90156 OST GUIDE MPP90000 ENSOR TEMP REPLACEMENT KIT MPPS210 CREW SET 3 8 16 x 50 LG MHSST381612 CREW SOCKET HD 5 16 18UNC x 750 LG MHS2. V RE E Secos IN SEE KE 5 A 7 EN Sii 7 ES 2 LASS SASS SEL BL Bg 5528 A NAN AN A odaga LSS AI AA IIMS I ISI IMAI IN OL SL f LEE EG CRE 2
3. a mt nl yk AIS FAS NN SN fit E i SSE A Ey 4 SS DLL 85 LLL BIA I LIL ED A ul 7 7 7 ZA N Z SA lt le ER gt lt NN 7 gt AAS i a E my O Pi E NS Aid 64499 L PIS L gt NA YN lt LE s VVV 24 u Vids of 2 7 NNN BBX E NAN LINIERS Z x WSIS AAA A A AIS SAI I ALDI SL 3 f OT RA NES AN AAA P FOR USE BY QUALIFIED PERSONNEL ONLY Safety Summary PP bb WARNING In case of power cord damage do not attempt to repair or replace the power cord Contact the manufacturer or the local distributor WARNING Hot Surface Avoid contact CAUTION During normal operation the base of the machine needs to be installed or placed above the wall socket CAUTION The machine is to be operated by one person only CAUTION To reduce the risk of electric shock and injury to persons disconnect from power supply before servicing and or cleaning International Symbols O P O P P Power Otf Power On Hot Surface Risk of Electrical Shock Protective Earth Terminal Ground Caution Warning FOR USE BY QUALIFIED PERSONNEL ONLY Congratu
4. 22 23 24 25 26 _ 20 31 44 MODEL 138 1209 DIE 45 MPT90003 46 46 7 2 53 54 56 56A 56B 58 59 63 64 65 7 7 73 74 75 76 1 PLATEN HEAT ASS Y MPP1381A MPP1382A 2 PLATEN HEAT WIRING ONLY MPP1381W MPP1382W PLATEN LOWER ASS Y MPP90160 MPP90160 A4 SPRING COUNTERBALANCE ASS Y 590000 90000 AAA 45 46 _ 46 53 54 56 _ 56 56B 58 _ 59 60 63 64 65 _ 68 _ 69 73 74 E 2065 MODEL 138 1209 FOR USE BY QUALIFIED PERSONNEL ONLY SSS AAS SISA SASS SAAN LS BESS NN N N A NANA N NINIAN NOK NA N LAS ed NN LILI ELSA AIS ILA AS SSI SI AS SS I AENEA A AMAS AAA AA ACR II ITI IOI r P e III I fa Ya fs SIS NNNNNNNN AR NX ALL ISI j K AA KNK NX a uA 4 A f y A i j re Z E Y Y f Z IN a 4 7 Z a y y a IN N ME E fof BE EEI _ r li 35323 F 12 8 39 5 N q ui 5 E lt 2 CA
5. away from the silicone rubber pad 4 To prevent soiling of substrate periodic wiping of the entire exterior machine including platens with a clean rag is recommended If necessary use mineral spirits for cleaning a cold machine Since mineral spirits are flammable use precautions and keep away from sparks flame or hot heat platen 5 Occasionally apply a few drops of light machine oil such as 3 IN ONE to the moving parts and pressure adjustment screw NOTE Wipe off any excess oil Replacement of Silicone Rubber Pads 1 Make sure heat platen is cool 2 Use a tube of MPPC006 silicone adhesive sealant to bond the silicone rubber pad to the metal platen NOTE Read instructions on the tube package 3 sure that the surface of the silicone platen is clean Use a mild solvent such as mineral spirits 4 The pad and metal must be thoroughly dry and clean before starting the bonding operation 5 Apply adhesive sealant to the metal platen Spread a thin even coat and apply pad immediately Apply pressure and position pad making sure that there is no air entrapment NOTE A serrated blade such as used for laying down rubber floor tiles would be helpful 6 Allow to cure overnight under low pressure at normal room temperature FOR USE BY QUALIFIED PERSONNEL ONLY Notes 9060 DNIJIM BEL TIDOM 3 ame LL O MOTIJANISIS gt 21 Li Pe
6. ERSONNEL ONLY Temperature NOTE Fahrenheit Centigrade Celsius Conversion The temperature controller can be programmed to display either F or C To change Press the MODE button until the temperature is displayed then push and hold the SET button for 10 seconds Timer controller has a count down timer that automatically activates a buzzer at the completion of the application e Timer display is minutes seconds Range is 00 00 to 99 59 Colons flash while timer is running Counter The controller has a built in cycle counter e Press MODE button until the counter is displayed Counter display range is 0000 to 9999 reset the cycle counter display the counter reading then push and hold both UP T and DOWN 4 arrow buttons for seconds until the counter resets to zero 0000 on the display FOR USE BY QUALIFIED PERSONNEL ONLY Preventive Maintenance Suggestions The Insta heat seal machines are relatively maintenance free For long trouble free life the following preventive maintenance should be followed 1 Do not heat seal items such as buttons pins snaps or zippers which tend to cut the silicone rubber pad or scratch the Teflon heat platen 2 Periodically clean the Teflon coated heat platen with a non abrasive piece of cloth Stubborn stains may be cleaned when platen is cool with mineral spirits 3 When the heat platen is hot and not in use keep in open position
7. SH5161834 PAD SILICONE 15 X 20 BLK 1 MPB90001 MHWSAE516 MHBH516181S MHWL516 MPP90003 MPSC240 MPL90000 MPP90001 MPB90164 MPW90133 MPC90129 MHBS1234 MPB90002 MHSST832516 MBAW90000 MHWS0136 MH5806282 MHBS1212 MHSP83238 MH110969111 MPC90003 MHNH632 MPL90005 MBAP90000 MPB90004 MPP90002 MPF90004 MPPR200 ART HROUD UPPER PLATEN 2 Op 7 OM o si BOLT HEX 5 16 18 X 1 LG STAIN 1 0 PIN BOTTOM PRESSURE E LINK LOWER PIN HANDLE PRESSURE RAME BASE ASSY WIRE HARNESS ASSY 22 CHANNEL HANDLE ASS Y 23 SCREW SHOULDER BOLT 500 13 x 750 LG 24 BLOCK PIVOT PRESSURE 25 SCREW SET 8 32UNC x 312 LG 26 WHEEL ADJUSTING ASS Y 3 2 1 0 x 031 THK 2 1 0 x 015 THK BOLT SHOULDER 1 2 1 2 CREW PAN HD 8 32 X 375 LG PACER NYLON 0 166 ID X1 4 LG 2 1 0 29 31 3 27 lt 99 gt gt 12121029 Dl mim mit 22 Dm QO o SZ lt O mim m al al A are 19 D m 0 de D m gt O E 07 aE 372 MO Y 0 gt T 2 LABEL CONTROLLER OVERLAY a lt O E gt 2 E m gt Op lt 2 00 E lt v m 20 20 lt T gt 2 m 2 E 2 gt lt lt 2 EET RUBBER 6 SET RELAY 2_ ET 8 9
8. chine to warm up until the selected temperature is reached 5 Set the desired pressure by adjusting the pressure adjust wheel located on the channel handle assembly To reduce pressure turn wheel to the right clockwise 6 Place the substrate on lower platen 7 Position transfer or lettering on substrate 8 Close machine by pulling handle down into the closed operational position 9 The timer will start automatically and a buzzer will beep at the end of the time cycle 10 At the end of the operational cycle lift the handle slowly and move upper platen to its full open position Operation Timer Temperature Control 2 LOWER agua _ Solid State Controller This controller has three 3 control features 1 Temperature Temperature may be set from 225 450 F 107 232 C 2 Time Time may be set from second to 99 59 minutes 3 Counter Cycle counter counts the number of applications from 1 to 9999 see additional Notes Counter Controller Operation 1 If the temperature is not being displayed press the MODE button until temperature is displayed 2 Push and hold SET button and simultaneously push UP or DOWN 4 arrow buttons to the desired temperature setting 3 Press the MODE button until time is displayed 4 Push and hold SET button and simultaneously push UP or DOWN J arrow buttons to the desired timer setting ADDITIONAL NOTES FOR USE BY QUALIFIED P
9. el 138 98 Pounds 44 5 KG Limited Machine Warranty Insta Graphic Systems warrants this heat seal machine when operated under normal conditions to be free from manufacturing defects in material and workmanship for a period of one year on parts lifetime on the upper heating element and 90 days on labor from the invoice date This warranty will be effective only when Insta authorizes the original purchaser to return the product to the factory in Cerritos California freight prepaid and only when the product upon examination has proven to be defective This warranty does not apply to any machine that has been subjected to misuse negligence or accident Insta shall not be liable for the injury loss or damage direct or consequential arising out of the use or the inability to use the product No claim of any kind shall be greater in amount than the sale price of the product or part to which claim is made This is the sole warranty given by the company it is in lieu of any other warranties expressed or implied in law or in fact including the warranties of merchantability and fitness for a particular use and is accepted as such by the purchaser in taking delivery of this product Operation 1 Turn the power by pressing the POWER button on the controller 2 Set the desired temperature and time See Solid State Controller Section 3 Lift handle so that the upper platen is away from lower platen 4 Allow the ma
10. lations Your selection of the Insta Graphic Systems heat seal machine is a sound business decision Insta equipment is the result of the highest quality engineering and time tested design Your new machine combined with Insta s reputation of innovation in the heat sealing field insures the continuing capability of delivering the best decorated substrates possible This manual describes installation operation and maintenance procedures for your new model 138 machine as well as easy to use instructions for on the spot maintenance Your model 138 machine will have a long trouble free life Read this manual Keep it with your machine it s your key to proper operation and lasting service Installation DOMESTIC Use a separate 15 amp AC circuit Only industrial extension cords with proper wire size should be used size 16 3 wire for distances up to 25 feet and size 14 3 for distances up to 50 feet INTERNATIONAL Use a designated 16 amp AC circuit Only industrial extension cords with proper wire size 2 5 sq mm shall be used IMPORTANT The appliance must be plugged into a proper receptacle of the proper size and rating Equally important the line voltage must be able to accommodate this appliance as well as other appliances operating on this circuit gt Specifications Voltage 120 Volts AC 50 60 Hertz Model 138 1750 Watts 14 6 Amps Voltage 230 Volts AC 50 60 Hertz Model 138 2200 Watts 9 6 Amps Weight Mod
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