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regenerative battery pack test system model 17020

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1. 8 CH 16 CH 48CH 692XX INTERFACE Model 69206 60 8 1 Channel No 10 Temperature Meas Terminal 2 Charge Status Indicator 11 Voltage Meas Terminal 3 Discharge Status Indicator 12 Charge Discharge Output 4 UUT Connection Indicator Input Connector 5 Parallel Indicator 13 Charge Output Connector 6 Failure Indicator 14 Controller Connector 7 Power Switch 15 DC BUS Terminal 8 Channel DIP Switch 16 AC Input 9 Parallel Connector Front site Back site SPECIFICATIONS Model 69206 60 69212 20 4 69212 60 4 69225 60 4 69225 100 4 69225 200 4 4 4 4 4 4 Channel 8 Voltage Range 0 60Vdc OV 20Vdc OV 60Vdc OV 60Vdc OV 100Vdc OV 200Vdc Maximum Current 13A 65A 62 5A 62 5A 50A 30A Max Power 600W 1250W 1250W 2500W 2500W 2500W Charge CC mode accuracy 0 1 stg 0 05 F S Discharge Current Resolution 1mA 5mA 5mA 5mA 5mA 5mA Mode CV mode accuracy 0 1 stg 0 05 F S Voltage Resolution 1mV 0 5mV 2mV 2mV 3mV 5mV CP mode accuracy 0 2 stg 0 1 F S Power Resolution 0 1W 0 1W 0 3W 0 3W 0 5W 0 5W Voltage range 0 60V 0 20V 0 60V 0 60V 0 100V 0 200V Voltage accuracy 0 02 rdg 0 02 F S Voltage resolution 1mV 0 5mV 2mV 2mV 3mV 5mV Current range 4 8A 13A 24A 65A 24A 62 5A 24A 62 5A 20A 50A 12A 30A Current accuracy 0 05 rdg 0 05 rng Current resolution 1mA 5mA 5mA 5mA 3mA 3mA Measurement Power range 0 600W 0 1250W 0 1250W 0 2500W 0 2500W 0 2500W Power accuracy 0 12 rdg 0 07 rng Power resolution 0 1W
2. BMS by charge discharge profile Data Communication unit A692000 A692001 It supports SmBus and E Data logger Temperature or voltage data record Cut off and CAN bus The data can be set the conditions for cut off or protection protection conditions setting during testing CHROMA Data logger 51101 provides 3 CHI pne synchronized sampling with constant data acquisition rate CH3 rus Minimun 200 ms BMS 17020 system Chamber Data logger Interface Ethernet FLEXIBLE SYSTEM CONFIGURATION 17020 Regenerative Battery Pack Test System can be configured to specified requirements and expandable to 60 channels 1 Battery Charge Discharge Controller Model 69200 1 2 DC AC Bi directional Converter Model A691101 3 Regenerative Charge Discharge Tester Model 69200 series 4 Data logger option Model 51101 64 5 BMS data communication unit W Support B E J K N R S and T type thermal couples with Terminals V sense ITS 90 defined temperature range W Individual channel cold junction compensation with lt 0 3 C accuracy E Temperature resolution up to 0 01 C error down to 0 01 of reading 0 3 C The driving cable can connect the front panel or rear outlet E Voltage full range 10VDG resolution 10uV users can choose their own error down to 0 015 of reading 100uV E No matter how many channels are active the data rate can be as fast as 5 samples per second per channel
3. 0 1W 0 3W 0 3W 0 3W 0 3W Temperature range 0 90 C Temperature accuracy O Temperature resolution 0 1 C Protection UVP OCP OPP OTP FAN Others Efficiency Typical 85 90 E Voltage Current 50ppm C 177 x 428 x Dimensdon HxWxD 600 7mm 6 9 x 177 x 428 x 700mm 177 x 428 x 700mm 177 x 428 x 700mm 177x428 x 700mm 177 x 428 x 700mm A Siow oars 6 9 x 16 9 x 27 5inch 6 9 x 16 9 x 27 5inch 6 9 x 16 9 x 27 5inch 6 9 x 16 9 x 27 5inch 6 9 x 16 9 x 27 5inch Weight 38 6kg 85lbs 37kg 82lbs 37kg 82lbs 37kg 82lbs 37kg 82lbs 37kg 82lbs Voltage Range 1G 200 240V 5 47 63Hz Current Range 45A Current THD Power Factor lt 5 gt 0 9 at rated power Protection UVP OCP OPP OTP FAN Short Dimension H x W x D 83 94 x 425 8 x 696 mm 3 3 x 16 8 x 27 4 inch Weight 25kg 55 2lbs Data Acquisition Rate to PC minimum 40ms 4CH independent 10ms 4CH parallel 600ms 60CH independent 100ms 60CH parallel PC Interface Ethernet Dimension H x W x D 88 1 x 428 x 420mm 3 5 x 16 9 x 16 5inch Weight 9 4kg 21lbs General Specifications e Operation oC 40 C Storage 40 C 85 C Safety amp EMC CE Input AC Power Voltage range 1 100 240V 10 47 63Hz All specifications are subject to change without notice Please visit our website for the most up to date specifications Note 1 The output range of voltage is referred by the cabling The connection between the device and battery is 3 meters long as standard accessory
4. Note 2 20us sampling rate for calculating battery capacity and energy Note 3 The maximum discharge current will derate at low voltage range between 2V to OV please refer the user s manual for the detail V I curve ORDERING INFORMATION 17020 600W 60V 13A per channel 8 56CH 17020 1250W 20V 65A per channel 4 60CH 17020 1250W 60V 62 5A per channel 4 60CH 17020 2500W 60V 62 5A per channel 4 60CH 17020 2500W 100V 50A per channel 4 60CH A170201 IPC for battery pack test system A692000 Data communication unit 4CH A692001 Data communication unit 8CH A692003 Thermal sensor and extension cable 51101 64 Data logger max 64 channels Developed and Manufactured by CHROMA ATE INC AR STAB RAG CHINA JAPAN U S A CHROMA SYSTEMS HEADQUARTERS CHROMA ELECTRONICS CHROMA JAPAN CORP CHROMA ATE INC U S A SOLUTIONS INC 66 Huaya 1st Road Guishan SHENZHEN CO LTD 472 Nippa cho Kouhoku ku 7 Chrysler Irvine CA 92618 19772 Pauling Foothill Ranch Taoyuan 33383 Taiwan Tel 886 3 327 9999 Fax 886 3 327 8898 http www chromaate com E mail info chromaate com 8F No 4 Nanyou Tian An Industrial Estate Shenzhen China PC 518052 Tel 86 755 2664 4598 Fax 86 755 2641 9620 Yokohama shi Kanagawa 223 0057 Japan Tel 81 045 542 1118 Fax 8 1 045 542 1080 http www chroma co jp E mail info chromaate com Tel 1 949 421 0355 Fax 1 949 421 0353 Toll Free 1 800 478 2026 http www chromaus co
5. Regenerative Battery Pack Test System Model 17020 Features W Regenerative battery energy discharge Energy saving Environment protection Low heat generate Channels paralleled for higher currents W Charge discharge mode CC CV CP Constant current Constant voltage Constant power W Driving cycle simulation W High precision measurement accuracy Fast current conversion W Smooth current without over shoot W Testing data analysis function W Data recovery protection after power failure independent protection of multi channel REGENERATIVE BATTERY PACK TEST SYSTEM MODEL 17020 Chroma s 17020 is a high precision system specifically designed for secondary battery modules and pack tests Highly accurate sources and measurements ensures that the test quality is suitable to perform repetitive and reliable tests this is crucial for battery modules packs for both incoming and outgoing inspections as well as capacity performance production and qualification testing Chroma s 17020 system architecture offers regenerative discharge designed to recycle the electric energy sourced by the battery module either back to the channels in the system performing a charging function or to the utility mains in the most energy efficient manner This feature saves electricity reduces the facilities thermal foot print and provides a green solution Chroma s 17020 system is equipped with multiple independent ch
6. annel independently B k i u Chroma J i Li a DZE kE Regenerative battery Pack Fest System e Ea EE a e es F 2 a p E B m s H g n li E So i Recipe editor MB 255 charge discharge conditions W Sets dual layer loops cycle amp loop with 9999 loops per layer E Able to edit dynamic charge discharge waveform with fee pee E 10ms current switching speed L p m E Testing Step CV CC CP CC CV Waveform current DCIR a b fat mt a ot E Cut off conditions Se pate ede a time current capacity cut off voltage cut off current etc Sete eee x E Next Step Next End Jump Rest es Fae eo pretest e e e a E Testing Data Cycle Life Testing Capacity Measurement E Generate the detailed report and step report E rae E Customized report format E Exports test reports in PDF CSV and XLS 100 E Graphical report function W Report analysis Function Users can create customized reports such as life cycle report Q AH V V report V V I A T C time report etc through the user defined X and Y axis parameters W Real time browsing test reports of each channel 3 02 EN nS OE Product A ProductB Product C Cycle Number Capacity W Diversified reports amp charts Real time report Cut off report X Y scatter chart report Software integration E Thermal chamber Synchronize temperature control with W BMS data record Software setting to read data from
7. annels to support dedicated charge discharge tests on multiple battery modules packs each with discrete test characteristics The channels can easily be paralleled to support higher current requirements This feature provides the ultimate flexibility between high channel count and high current testing The 17020 advanced hardware design can create seamless transitions between maximum charge and maximum discharge or maximum discharge and maximum charge with a rapid 50 ms conversion This feature allows for charge discharge modes for simulating real world scenarios Chroma s 17020 system has flexible programming functions and may be operated with Chroma s powerful Battery Pro software Battery Pro utilizes the system to create cycling tests from basic charge or discharge to complex drive cycle testing for each channel or channel groups A thermal chamber control can be integrated into a profile and triggered by time or test results yielding a dynamic profile Battery Pro s features allows for quick and intuitive test development to eliminate the need of tedious scripting or programming by a software engineer There are multiple safety features including Battery Polarity Check Over Voltage Protection Over Current Protection check and Over Temperature Protection to ensure protected charge discharge testing In the unlikely event of power or computer communication loss the data is securely stored in the system on a non volatile mem
8. m E mail info chromaus com CA 92610 Tel 1 949 600 6400 Fax 1 949 600 6401 http www chromausa com E mail sales Chromausa com Email idm idm instrumentos es Web www idm instrumentos es C Septiembre 31 28022 Madrid Tel 913000191 Fax 91 388 54 33 Worldwide Distribution and Service Network 17020 E 201501 PDF
9. oltage limit current mode CC CV W Waveform current mode E DCIR mode E Rest Cut off conditions E Time s W Capacity Ah W Voltage V E Current A E Temperature C W Channel data in data logger Option Protection conditions W Over voltage protection V W Under voltage protection V W Over current protection A E Over temperature protection C W Over capacity protection Ah W Wire loss protection AV W Channel data in data logger Option E AV AV protection V E Al1 Al protection A W Delta Protection Protect internal short of battery cell Testing data record E Independent testing data W Detail report STEP TEST TIME TEST TIME ID Cycle Loop STEP MODE STEP TIME pons V CURRENT A CAPACITY Ah Energy Wh TEMPERATURE C Data Logger Channel Option E STEP STEP NO LOOP CYCLE STATUS STEP START TIME STEP MODE CUT OFF VOLTAGE V CUT OFF CURRENT A CUT OFF CAPACITY Ah DCIR mOhm Energy Wh TEMPERATURE C Data Logger Channel Option Compact Size E The dimensions of a regenerative system is smaller compared to a system that has to dissipate energy Continuous transition E Continuous charge and discharge transition No time delay to transit from charge to discharge The user can verify the battery pack for a design limit E Continuous CC CV transition No overshoot current or voltage to damage the battery when transiting CC CV Respon
10. ory protecting against potential data loss and allowing for continuous flow after restart 4 enia N W BMS data recording W Thermal chamber control integration APPLICATIONS Battery Pack Application E EV battery module W Drive cycle simulator W Electric scooter bike W Learning test for manufactory E ups W Life cycle test W Electric gardening tools W Balance control test W Energy storage battery E DCIR test W Power tools W Capacity test H Car battery H Performance test W lead acid battery W Reliability test WE Over charge dischargetest W Thermal test REGENERATIVE ENERGY E Regenerative battery energy discharge W The PF is over 0 9 at rated power Direct recycle back to the battery unber charging W Return to factory directly Regenerate to grid W Low heat output E Reduce air conditioner power consumption MB The THD of 17020 system is under 5 at rated power AC line Efficiency 85 PARALLEL FUNCTIONS Parallel function HE i i ed et eo a fies IL Ba a i j d L 1 Set dip switches lt lt 2 Connect communication cables 3 Connect UUTs 4 Software automatic detection Multi channels sufficient for small capacity battery packs Using Chroma s systems W Supports various capacity batteries by paralleling customers test under individual channels or parallel to test higher E The system supports different capacity batteries from a base capacity battery packs sy
11. se time W The trip time between maximum charge and maximum discharge current is 50ms E Smooth current without overshoot for avoiding to damage the battery Temperature Measurement li Temperature measured for each channel within the range of 0 90 C 2 C E 4 sets of measurements Max per channel to measure the battery surface temperature j Thermal sensor Test for battery pack with split connections For some battery pack design the charge and discharge ports are split to two connectors Users can set 17020 software to select Charge discharge going through with a single connector or two connectors separately Discharge Charge Data Recovery Function E 60 min of temporary data storage when sampling time is 1 sec W Save the test settings to resume after power failure is recovered SOFTWARE FUNCTION The 17020 Test system is specifically designed to meet the various requirements for testing secondary battery packs with high safety and stability Charge and discharge protection aborts tests when abnormal conditions are detected Data loss storage and recovery are protected against power failure User friendly W Real time multi channel battery pack status browse E icon Manager Test status of each channel is managed through different icons easy to read and understand E Authority management It sets the user s authority for operation W Fault record tracking It records the abnormal state of each ch
12. stem configuration W Battery companies have various capacity configurations Some customers may purchase a high power system to test all capacity battery packs The downside is that measurements accuracy are not 10AH X 16 DRIVING CYCLE SIMULATION Driving cycle simulation The battery pack always is used at quick and un regular current condition The system simulates the real condition on battery pack by working condition simulator E Import dynamic charge discharge power or current waveforms to simulate the DRIVE CYCLE or the actual application W Support Excel xls format W There are 720 000 points of driving profile memory to save the waveform profile in each channel E Minimum At 10ms High accuracy capacity calculation Voltage current sampling rate of 50kHz used for calculations of capacity ratings in dynamic waveform mode W V I sampling rate 50KHz Minimum data acquisition 10ms W Integrate calculus For Capacity For V x Energy Sampling rate ANAHA M Mel aai h li I Lt 1 Feedback the V I pre 10ms Catch the V I pre 20us min rate m l ui nN 1 Ni Other Cycler Double Integrating Method 17020 FUNCTIONS Independent Channels E Independent channel operation E Independent testing data E Independent protection E Independent testing process Operating mode W Constant current CC mode E Constant voltage CV mode E Constant power CP mode E Constant v

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