ASSEMBLY MANUAL FELIX 3.0
Contents
1. E L X Assembly Manual FELIX 3 0 V1 printers2. 15cm strip 1x 2cm strip 1x 6 cm strip dcm d i A Mox D gt 1x 28cm strip The following steps are to connect the cables to the electronic board 4x cable ties F E L X Assembly Manual FELIX 3 0 V1 printers Extr 0 7 X Y ii EMO GS Em e GS Connectors for display 1 I L j n Wiring diagram for the X Sensor single extruder Em ess Y Sensor e e o e Z Sensor SdJLNi d X 133 B Micro 5D USB Cable 1111 jl g Se ee ee e 4 Hot End 0 k a Fan 1 airduct Fan 2 Hot Ends AOvZz OLL Indu PowerSupply FELIX Assembly Manual FELIX 3 0 V1 printers Extr 1 Extr 0 z Y X FES Connectors for display i LETT Wiring diagram for the H X Sensor dual extruder YS ALS Y Sensor e c e Z Sensor 3931 89 1193 Micro SD m USB Cable 1111 4 l 17 Fan 1 airduct Fan 1 airduct Fan 2 Hot Ends AOvZ OLL 1nduJ PowerSupply FELIX Assembly Manual FELIX 3 0 V1 prin
3. axle carri r 1x Copper Nut for spindel 3x M4 T slot 1x Z axle rail 3x Bolt M4x20 10mm between rail and plastic H E 12mm from side rail to side frame F E L X Assembly Manual FELIX 3 0 V1 printers 2x Bolt M4x40 2x Locknut M4 Pull the Lochnuts in the plastic solid Remove the bolts M4x40 by tightening the bolts 2x Bolt M4x25 4x Bearing 4x Small washer M4 4x Bolt M5x16 4x Small washer M5 7 3 p E L IX Assembly Manual FELIX 3 0 V1 printers 4x CSK bolt M3x8 1x pulley 1x Motor 1x Set screw M3x4 Awe orientation Label end of the wire with the letter Y 1x Spindle 1x Set screw M3x4 E L X Assembly Manual FELIX 3 0 V1 printers 1x Bolt M4x20 1x Bolt M4x20 1x Small nut M4 1x Small washer M4 1x M4 t slot 3 The Z axle is finished E L X Assembly Manual FELIX 3 0 V1 printers MODULE 3 X AXLE 30 60 MINUTES Step 33 50 PPP A 1x Bolt M4x16 1x Small washer M4 5x Small washer M4 1x X axle motor bracket 1x X axle belt mount part 1x T slot M4 2x Large washer M4 1x Bearin 1x Bolt M4x40 IF E L IX Assembly Manual FELIX 3 0 V1 printers 1x T slot M4 Tighten the bolt loosely aina ond ofthe cable x 1x Bolt M4x16 2x Bolt M3x12 1x Small washer M4 1x Hiwin rail 3 1x T slot M4 2x T sl
4. 100 101 4 Axlesembled Hot end containing y 130 019 4 Hot End baxlee 1 75mm F2 O V4 130 021 4 Hot End peek isolation 1 75 2 O v4 130023 3 Hot End Heeted berrel 1 75 F2 O v3 150 013 0 Heater Cartidge incl 2m wires 150 014 0 Thermistor incl 2m 150 024 0 130 025 0 table_6mm_F3_O_v5 130 017 0 Trapezium spindle TRTOx2mm 330mm 130 017 0 Trapezium hexagon nut TR10x2 150 016 0 Kapton Foil Heater E L X Assembly Manual FELIX 3 0 V1 printers 130 011 0 Hiwin lineair ball bearing set MGN12H1RO300Z1HM 130 012 0 Hiwin lineair ball bearing set HGW15CC1R300ZO 110 026 0 strip for putting away cable pieces of 40 cm 105 016 0 Miscellaneous TT j 1 170 012 0 Kapton tape for heated bed 170 019 0 Piece of teflon tube 40cm 170 020 0 Bearing 25x32x7 used for filament holder 170 016 0 Piece of filament to start 5m 170 023 0 Filament dust cleaner Optional parts depending on region o mE L A BE BEES E L X Assembly Manual FELIX 3 0 V1 printers B a saa 150 022 0 Power Cable UK 100074 0 Upgrade kit single to dual head F3 0 io 026 0 1 oma 07 ren4oxoxo wintsmwies sn motor nema 17 short motor 15m wres fara 1 3 E L
5. ASSEMBLY MANUAL FELIX 3 0 Copyright Information This document contains proprietary information that is protected by copyright No part of this document may be photocopied reproduced or translated to another language without the prior L X written consent of FELIXrobotics BV t e S FelixRobotics BV Wapendragervlinder 17 3544DL Utrecht Netherlands Copyright 2013 FELIXrobotics BV INTRODUCTION Dear Customer First of all thank you for choosing FELIXprinters We advise you to follow this manual as carefully to get your FELIXprinter up and running as fast as possible When things are unclear or if you have any remarks please don t hesitate to contact us at support FELIXprinters com It is better to ask read twice than to wait a week for new parts Another great source of knowledge and information is our user Forum It is a nice place to share information and experiences 50 we definately recommend to get a forum account at www felixprinters com forum Before starting to build the kit it is recommended to check if all parts are present by comparing it witht he bill of materials at the ap pendix of this document Have fun building Kind regards Felixprinters team E L IX Assembly Manual FELIX 3 0 V1 printers INDEX Description Required tools Frame Z axle X axle Extruder Y axle and printbed Handle Electronicabox Wiring Bom Bill of Materials FELI
6. N 985 M3 140 031 0 Prevailing torque type hexagon nut DIN 985 O M4 140 032 0 Powersupply screw UNC 6 32 x Pozi steel 140 033 0 Penhead screw D 7981c 2 2 x 13 Phillips A2 110 020 0 t slot nut 5 ST TO 21 0 t_slot nut 8 ST M3 E L X Assembly Manual FELIX 3 0 V1 printers Electronics 1 0 ___ 150 014 0 Thermistor incl 2m Electronics board Felixprinters Cable ties for mounting cables on z bracket 170 022 0 cable tie stickers on extruder motor 105 015 0 Electronics 2 motors B BEEN E L X Assembly Manual FELIX 3 0 V1 printers 130 013 0 pulley motor HTD 130 014 0 Toothbelt HTD 3M 1 2m 130 015 0 Bearing 624 5x12x6 130 016 0 extruder insert piece 110 027 0 and 110 028 0 y axis mid table support 20x10 profile protective cap 110 012 0 40x40x400 profile incl 2xM8 110 013 0 40x40x400 profile incl 1xM8 1xD7 110 014 0 40x40x400 profile incl 3xD7 110 011 0 80x40x440 incl work IF E L X Assembly Manual FELIX 3 0 V1 printers 105 020 jFrme E 110 015 0 40x40 protective caps 4 110 016 0 80x40 protective caps 110 017 0 frame connector set 110 019 0 Protective cap handle 140 035 0 hex sockethead bolt M8x16 buttonhead 110 024 0 t slot nut 8 ST M8 110 022 0 t slot nut 8 ST M4 110 025 0 dampning feet E L X Assembly Manual FELIX 3 0 V1 printers
7. X printers Step 5 1 9 10 32 33 50 51 72 73 103 104 106 107 114 115 127 Page Assembly Manual FELIX 3 0 V1 Required tools v Va 21 L IX Assembly Manual FELIX 3 0 V1 printers MODULE 1 FRAME 10 30 MINUTES Step 1 9 Profile Tools Y Bolt M8 x 20 Frameconnector 7 2x Bolt 8 20 7 2x Bolt M8 x 20 2x Frameconnector 2x Frameconnector T profile 4 profile 1 Profile 4 Profile 1 4 D E L IX Assembly Manual FELIX 3 0 V1 printers e 2x Bolt M8 x 20 2x Frameconnector 1x profile 3 7 2x Bolt M8 x 20 2x Frameconnector 2x profile 2 Profile 2 Profile 3 Profile 2 4x End cap square 1x End cap rectangle When all beams are properly aligned it s time to fasten the bolts tightly The frame is now finished Make sure everything is perpendicular and aligned F E L X Assembly Manual FELIX 3 0 V1 printers MODULE 2 Z AXLE 45 90 MINUTES Step 10 32 Example mounting T slots 7 4x CSK bolt M3x8 1x Motor 1x Z axle motor bracket Y 2x M4 T slot 2x Bolt M4x20 2x Small washer M4 Cable ori ntation Label end of the wire with the letter Z F E L IX Assembly Manual FELIX 3 0 V1 printers Make sure the plastic is good connect it to the frame Don t let the cart run off the rail 1x Z
8. icker from the fan is on the bottom The fan blows on the side of the sticker The fan blows on the side of the sticker Label end of the wire 1 Label end of the wire 1 F E L X Assembly Manual FELIX 3 0 V1 printers o A Label end of the hot endcable 0 1x Small nut M4 1x Bolt M4x40 Make sure the sticker from the fan is at the back The fan blaaxlet on the side of the sticker Mount the bolt loosly lock tightly at step 65 Label end of the wire 2 FELIX printers Q 2x Thin nut M4 2x Bolt M4x40 Make sure the sticker from the fan is at the back The fan blaaxlet on the side of the sticker Mount the bolt loosly lock tightly at step 65 Label end of the wire 2 Assembly Manual FELIX 3 0 V1 A Label end of the hot endcable 1 3 Align the printhead on the carrier Align the printhead on the carrier 2x Bolt M4x12 the bolt Tighten the bolts F E L X Assembly Manual FELIX 3 0 V1 printers 2x Bolt M4x12 2x Small screw 2 2 x 9 Opto sensor Label end of the wire X E L X Assembly Manual FELIX 3 0 V1 printers 2x Small screw 2 2 x 9 2x Thin nut MA Opto sensor 2x Small screw 2 2 x 9 Opto sensor p A A 4 L3 F LLL 1 Label end of the wire 7 Label end of the
9. ot M3 black 14mm from side rail to side frame 4x CSK bolt M3x8 Make sure the plasticgood connect it to the frame 1x pulley 1x Set screw M3x4 FELIX printers Assembly Manual FELIX 3 0 V1 1x Extruder base 4x CSK M3x6 1x Belt bracket 1x Thin nut M4 1x Bolt M4x25 The X axle is finished Belt should be taut but sled must run free Tension the belt Make sure you have room to give more tension F E L X Assembly Manual FELIX 3 0 V1 printers MODULE 4 EXTRUDER 1 30 90 MINUTES RED OPTIONAL Dual extruder Step 51 72 909996 1x Bolt M4x12 1x Extruder wheel 5x Large washer M4 1x Set screw M3x4 4x Chrinkled washer 3 4 1 1x Thin nut M4 LI Large washer M4 Z Chrinkeld washer Label end of the wire Ext 0 2x For dual head o 2x For dual head 8 end of the 2e motorwire Ext 1 o 2x For dual head F E L X Assembly Manual FELIX 3 0 V1 printers gt c X Qo Il 3x Bolt M3x16 e gt 5 c X o 25 Si 2 a LL o 2x Selflocking nut M4 2x Selflocking nut M4 2x Bolt M4x25 2x Bolt M4x40 3x Thin nut MA 3x Bolt M4x20 3x Thin nut MA 3x Bolt M4x20 3 7 3 7 4 2 I Make sure the sticker from the fan is on the bottom Make sure the st
10. taut but sled must run free 1x 13 cm Plastic U profile The y axle and the printbed are finished Ends of the plastic strip must cut slantwise IF E L X Assembly Manual FELIX 3 0 V1 printers MODULE 6 HANDVAT 5 10 MINUTES Step 104 106 Tools 2x T slot M5 1x Handle 2x Bolt M5x12 1x Handle cap Q 6x Demping feet 4 The handle is finished FELIX Assembly Manual FELIX 3 0 V1 printers MODULE 7 ELECTRONICABOX A 10 20 MINUTES Step 107 114 2 Powersuppleyscrew o 2 Powersuppleyscrew Pa way L IX Assembly Manual FELIX 3 0 V1 printers uu ee k Bal 9 ae 1 m a JA CEA L 2x Bolt 4 12 2x Small washer M4 T slot M4 The electronicabox is finished F E L IX Assembly Manual FELIX 3 0 V1 printers MODULE 8 BEKABELING 1 30 90 MINUTES Step 115 127 Next steps are made on the basis of the double extruder For a single extruder you only need to connect the existing cables Tools 1x cable tie 2x cable tie 1x cable tie sticker 1x cable tie 2x cable tie sticker 2x cable tie F E L X Assembly Manual FELIX 3 0 V1 printers 2x cable ties 4x cable tie 25cm cable spiral 1x
11. ters N Strip the ends of the cable 5mm Zo 8 Connecting the display cables Attach the display module to the frame L X Assembly Manual FELIX 3 0 V1 printers Attach the cover 4x Bolt M4x12 Congratulations you are finished with the assembly of the printer Please continue with the user manual E L X Assembly Manual FELIX 3 0 V1 printers Bill of Materials Prod Nr Description mae 105 018 0 Bolts amp Nuts set FELIX 3 0 140 036 0 Sat screw 92616 M3 x4 l BEEN Bolt 60 7991 M3 X CSK 140 012 0 140 013 0 140 015 0 Hexagon socket head cap screw DIN 912 M3 x 8 140 016 0 Hexagon socket head cap screw DIN 912 M3 x 12 140 017 0 Hexagon socket head cap screw DIN 912 M3 x 16 140 018 0 Hexagon socket head cap screw DIN 912 M4 x 12 140 019 0 Hexagon socket head cap screw DIN 912 M4 x 16 140 020 0 Hexagon socket head cap screw DIN 912 M4 x 20 140 021 0 Hexagon socket head cap screw DIN 912 M4 x 25 140 022 0 Hexagon socket head cap screw DIN 912 M4 x 40 140 023 0 Hexagon socket head cap screw DIN 912 M5 x 16 E L X Assembly Manual FELIX 3 0 V1 printers 140 024 0 WasherD 125A M3 140 025 0 WasherD 125A M4 140 026 0 WasherD 125A M4 140 O27 0 Crinkeled washer 140 028 0 Corrosserie ring M4 large washer 140 029 0 Prevailing torque type hexagon nut DI
12. wire Y The extruder is finished E L X Assembly Manual FELIX 3 0 V1 printers MODULE 5 Y AXLE EN PRINTBED 9 60 100 MINUTES Step 73 103 99999xT Q 4x Bolt M3x16 4x Smal washer M3 4x Self locking nut M3 f FE L IX Assembly Manual FELIX 3 0 V1 printers 1x Thin nut MA 1x Bolt M3x8 1x Small t slot M3 2 1x Bolt M4x25 L IX Assembly Manual FELIX 3 0 V1 printers Repeat this step until the upper side of the bed is completely plastered o Turn the bed L IX Assembly Manual FELIX 3 0 V1 printers 13x Large washer M4 10x Crinkled washer 3x Set screw M4x30 3x Thin nut MA 7 2 Large washerM4 __ Crinkled washer NM T nU Eu d BGC Washer 172 ae Crinkled washer Mas Toe 06 Washer et Han 2 d washes 7 crinkle keep the setscrew 0 5mm free of the plate 1x Large washer M4 2x Small washer M4 3x Thin nut M4 Tighten the nuts not fixed it must be able to suspens Assembly Manual FELIX 3 0 V1 FELIX printers 4x Bolt M3x16 4x Small washer M3 2x tie wrap 1x 25 cm Cable spiral A Mount the belt acourding to the arrows F E L X Assembly Manual FELIX 3 0 V1 printers 1x 25 cm Cable spiral 1x Clamp tierap Mount the belt acourding to the arrows A Belt should be
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