repair parts catalog for sunnen® cnc vertical honing machine
Contents
1. SV25615 CODD i ped ped e Ed ped fro 8 8 8 506 501 508 502 GND 8 ollo olo 9 8 6 8 6 6 8 8 8 6 9 9 9 9 8 gle a 888888 WW2 98 6 6 6 6 6 6 65 5 fe 0 4 k 11 ej Eat ww3 m E2. FRACTION MILLIMETER DECIMAL MILLIMETER enacrioN DECIMAL MILLIMETER 003937 0 1000 9 32 281250 7 1438 656250 16 6688 007874 0 2000 19 64 296875 7 5406 ze Rus 669291 17 0000 011811 0 3000 5 16 312500 7 9375 671875 17 0656 015625 0 3969 314961 8 0000 687500 17 4625 015748 0 4000 21 64 328125 8 3344 703125 17 8594 019685 0 5000 11 32 343750 8 7313 eta 708661 18 0000 023622 0 6000 354331 9 0000 718750 18 2563 027559 0 7000 23 64 359375 9 1281 734375 18 6531 031250 0 7938 3 8 375000 9 5250 748031 19 0000 031496 0 8000 25 64 390625 9 9219 750000 19 0500 035433 0 9000 393701 10 0000 765625 19 4469 039370 1 0000 13 32 406250 10 3188 781250 19 8438 046875 1 1906 27 64 421875 10 7156 787402 20 0000 062500 1 5875 25044 433071 11 0000 796875 20 2406 078125 1 9844 7 16 437500 11 1125 812500 20 6375 078740 2 0000 29 64 453125 11 5094 826772 21 0000 093750 2 3813 15 32 468750 11 9063 828125 21 0344 109375 2 7781 Sent 472441 12 0000 843750 21 4313 118110 3 0000 31 64 484375 12 3031 859375 21 8281 125000 3 1750 1 2 500000 12 7000 866142 22 0000 140625 3 5719 511811 13 0000 875000 22 2250 156250 3 9688 33 64 515625 13 0969 890625 22 6219 157480 4 0000 17 32 531250 13 4938 905512 23 0000 171875 4 3656 35 64 546875 13 8906 906250 23 0188 187500
3. 18252201 6 a a He pierce ot 1 i i 4 o L QNOD oA wg 3 03 8 8 ee 4 d b i 1 1 10118 85 WW101 e bbb b b VA bbs 22940 FIGURE 3 COLUMN ELECTRICAL PANEL ASSEMBLY Page 46 3 ELECTRICAL PARTS LIST COVERING FIGURE 3 A ITEM NO 101 102 103 104 105 106 107 108 108 109 110 111 112 113 114 116 117 118 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 ORDER PART NUMBER 5 22940 SV22981 PED3169 171 PED3172 WDB0345 WCB0345 154 PED3173 PED3174 PHSM440 WDA0225 WCA0225 PEM496 621 DRB0125 PEM919 PHSM438 PED3184 PED3185 PED3178 PED3176 1201 910 25035 WD3B0550 WCB0550 PEM246 61 1309 421 175 1105 5769 1207 QTY DESCRIPTION Column Electrical Enclosure Panel includes EN Electrical Panel Motion Contoller
4. Bearing 2 436 4 2 2 Nut M6 x 1 0 3 571 Dowel Pin 4 PHSM447 T Screw M10 x 1 0 20mm SHCS 5 5 448 Screw M10 1 5 30mm SHCS 6 515 11 Screw 1 25 x 25 SHCS 7 PHSM534 18 Screw M6 x 1 0 x 20mm SHCS 8 PHSM607 4 aus Screw M6 1 0 x SHCS 9 PHSM965 6 Screw 8 1 25 20mm SHCS 10 509 18 Lockwasher M6 11 531 8 Flatwasher M10 12 570 4 n Lockwasher M6 13 571 17 oue Flatwasher 8 14 1003 1 1 Motor 15 SV26205 1 e Head Stock Bracket 16 SV26206 Bearing Retainer 17 SV26207 Tail Stock Spindle 18 SV26208 T Washer 19 5 26210 T Cradle 20 SV26211 1 21 SV26215 1 Stock Bracket 2 Fixture Support Assembly includes 22 PHSM809 6 Screw M12 80mm SHCS 23 408 6 Lockwasher M12 24 PHWM549 6 Flatwasher M12 25 5 21102 2 Fixture Support 26 SV21103 2 ess Fixture Anchor N S indicates Not Shown Note Indicates items required to mount SV26200 but not part of kit Page 55 SECTION 4 ACCESSORIES 8 OPTIONAL COMPONENTS 4 FIGURE 4 0 MPS DRVIE ADAPTER OPTIONAL PARTS LIST COVERING FIGURE 4 0 ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY SV23610 MPS Drive A
5. Line Module 20 Single Motor Module 30A Wiring Duct 2 345mm 2 Wiring Duct Cover 345mm Wire amp Cable Marking Label 500 Labels Per Roll Single Motor Module m Double Motor Module 3A Post Process Gage Option ONLY M Screw M4 X 0 7 X 12mm PPHTCS Wiring Duct 225mm Wiring Duct Cover 225mm Duct Mounting Clip Elapsed Time Meter Din Rail 125mm 4 6mm Block iui Screw M5 X 0 8 X 12mm PPHTCS 0435 CF With Multi Axis And 3 Safety Licenses 0435 w Multi Axis 8 4 Safety Licenses Post Process Gage Option ONLY eves Terminal Module TM54F i Sensor Module SMC30 3 Pole Jumper Bar 4 Pole 6mm Ground Block SANE 2 Inch Wide X 3 Inch Tall Wire Duct 550mm Long re Wiring Duct Cover 550 Wire Duct Clip CR Profibus Connector Sees Phoenix 2 Terminal Jumper 3 81mm UN 8 Position Modular Plug ue Terminal Board TB30 Linear Feed ONLY Opto Relay Socket unies Opto Relay es Surge Suppressor N S indicates Not Shown Page 47 SECTION 3 ELECTRICAL
6. Operator Station Hinge Plate 38 SV24500 1 Operator Station Enclosure Assembly see Figure 3 B 39 SV34724 T Back Plate N S indicates Not Shown Page 33 SECTION 2 BASIC MACHINE COMPONENTS V 536 300 RPM 1 1000 RPM 50 53600 i a p 4 7 SN ee wer d 7 ad 53600 FIGURE 2 SPINDLE ASSEMBLY Page 34 SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE 2 A ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 53600 Spindle Assembly includes 1 F4891 1 Spherical Bearing 2 F4895 T Spherical Roller Bearing 3 G16A143 2 ugs Reversing Key 4 G200B679 T see Spindle Nut 5 G35B1061 T Sleeve Lock 6 232 Sprocket 600 RPM 7 234 2 Bushing 8 232 1 ome Sprocket 1200 RPM 9 234 1 Bushing 10 235 To sa Sprocket 300 RPM 11 416 4 xu Spring Pin 12 PHS652 2 Screw 1 4 20 x 1 2 BSHCS 13 PHSM498 4 Screw M8 1 25 30mm HHCS 14 PHSM795 4 Screw 15 407 4 inu Lockwasher M8 16 408 4 seo Lockwasher M12 17 532 4 Flatwasher 8 18 294 2 cue Swivel Elbow 19 10 Spindle Shaft 20 SV53002 T Spindle Housing 21 SV53017 1 Screw Dog Point 22 SV53050 1 Linear Feed Syste
7. Right Side Guard Carriage serves Left Side Guard Carriage N S indicates Not Shown Page 19 SECTION 1 BASIC MACHINE SV52605op60 FIGURE 1 8 MACHINE COLUMN ASSEMBLY 6 OF 6 Page 20 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 1 B ITEM NO 10 ORDER SV526050p60 MSV46010 MSV46011 MSV46012 PHNM502 PHSM456 PHSM578 PHWM552 PHWM554 02121 SV02122 QTY i000 gt t Machine Column Assembly 6 of 6 includes Column Shipping Skid Nailing Ledge Nailing Ledge Locknut M16 x 2 0 Screw M6 2 0 60mm SHCS ES Screw M16 x 2 0 x 45mm BSHCS Lockwasher M16 Flatwasher M16 ere Washer Plate Lifting Tube N S indicates Not Shown Page 21 SECTION 1 BASIC MACHINE Page 22 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 1 C ORDER BY PART DESCRIPTION NO NUMBER QTY SV54430 1 Guard Set 1 of 4 includes 1 89089 2 wes Gasket 2 AN13B 78 Flatwasher 3 ECA7954 4 Handle 4 F2855 Conduit Hanger 5 PDL237 s
8. 1 Inch Wide X 3 Inch Tall Wiring Duct 420mm Long 3 WCA0420 1 1 3 1 Inch Wide X 2 Inch High Wire Duct Cover 420mm Long 4 0880775 1 775 5 F750 2 n Small End Fuse GY Cover Section 6 PEM675 T4 ue Fuseholder 7 154 67 Wire amp Cable Marking Label 500 Labels Roll 8 5 440 36 Screw M4 X 0 7 X 12mm PPHTCS 9 PEM919 34 4 Pole 6mm Block 10 F5035 4 10 2 11 1152 2 End Section 12 PEM1356 3 2 Surge Protection Plug 13 PEM1194 1 1 Busbar Terminal Package of 4 14 931 l 15 246 20 Wire Duct Clip 16 PEM755 17 Ultrasafe Class CC Fuseholder 17 WD3B0845 T 2 Inch Wide X 3 Inch Tall Wire Duct 845mm Long 18 WCB0845 1 2 Inch Wide X 2 Inch High Wire Duct Cover 845mm Long 19 WD3B0770 1 s 2 Inch Wide X 3 Inch Tall Wire Duct 770mm Long 20 WCB0770 T 2 Inch Wide X 2 Inch High Wire Duct Cover 770mm Long 21 955 1 f 3 Pole Distribution Block 22 PEM1020 1 Distribution Block Cover 23 PEM496 2 ces Duct Mounting Clip 24 2135 T sa RFI EMI AC Line Filter 500V 50A 25 5 438 29 Screw M5 X 0 8 X 12mm PPHTCS 26 1329 T Fuseblock 600V 60A 27 PEM760 Protective Fuse Cover 28 WD3A0180 14 1 Inch Wide X 3 Inch Tall Wiring Duct 180mm Long 29 WCAO0180 1 Inch Wide X 2 Inch High Wire Duct Co
9. 467 6 Nut Insert M8 1 8 9 PHSM490 2 Screw 0 7 x 12mm SHCS 10 PHSM654 6 Screw M10 x 12mm SHSS 11 PHSM662 2 Screw x 0 5 x 8mm FSHCS 12 PHSM697 2 Screw M8 x 1 25 x 50mm SHCS 13 PHSM699 1 Screw x 0 8 x 20mm FSHCS 14 PHSM749 23 Screw M6 x 1 0 x 12mm BSHCS 15 407 2 Lockwasher 8 16 SV24149 6 Trolley Spacer 17 SV24152 1 Door Window 18 5 24155 1 Window Retainer Assembly 19 5 24157 1 Splash Guard 20 SV24158 1 Support Plate 21 SV24169 1 Handle Extension 22 5 24176 1 Magnet Housing 23 SV24183 1 Nut Tag 24 SV24181 1 Side Back Panel 25 SV24192 1 26 SV24205 6 Roller Assembly N S indicates Not Shown Page 41 SECTION 2 BASIC MACHINE COMPONENTS TA amp SV24465 FIGURE 2 E DOOR ASSEMBLY RIGHT PANEL ONE Page 42 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE 2 ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY SV24465 Door Assembly Right Panel One includes 1 89089 1 Gasket 2 515 7 Rubber Recessed Bumper 3 PHM758 2 Plug 4 425 7 Nut Insert M4 1 8 5 436 25 Nut Self Clinching M6 x 1 0 6 467 6 Nut Insert M8 1 8 7 PHSM490 7 Screw 0 7 x 12mm SHCS 8 5 511 4 Screw Black Oxide 9 PHSM554 4 Screw 6 1 0 30mm FSHCS 10 PH
10. AE Wm 623 foes foed foes rcd focs focs fo fosa focs ped fo oed e fone fone _ gi 2 A e 0229 210 O 66 62 n gt 0 0 dut 417 ol 34 11 0 5 88 8 81823181 g 8 88 8 8 8 3 9 2022 2821 20121108 622242 28 2 2 8218 6 e at 602 21515 FIGURE 3 BASE ELECTRICAL PANEL ASSEMBLY m 9 5 9 9 o m bbs ss e 222 QQQ al 584515 3353318 91479761 558 ECCE EE
11. Screw M5 x 0 8 x 20mm SHCS 22 406 4 he Lockwasher 5 23 509 uus Lockwasher M6 24 517 12 Lock Washer M4 25 518 6 Flatwasher M6 26 519 4 uns Flatwasher M5 27 533 6 Lockwasher 28 555 8 Flatwasher 29 995 1 1 3 Servo Motor With Absolute Encoder 30 SV33683 1 Ball Screw Coupling 31 SV53010 T Feed Rod Coupling Assembly 32 1 Feed Unit Adapter 33 SV53042 Top Feed System Housing 34 SV53043 1 Gear Reducer 35 SV53045 1 sse Ballscrew Assembly 36 SV53046 1 Ball Nut Housing 37 SV53047 T Piston 38 SV53049 i 39 SV53051 sa Ring 40 SV53052 2 41 SV53054 T Bearing End 42 SV53056 Cable Carrier 43 SV53057 T es Cable Carrier Base 44 SV53058 1 Rod Assembly 45 SV53059 1254 Right Angle Gearbox 46 SV53061 1 oue Cable Shield 47 SV53062 1 Feed System Cover 48 SV53063 1 owes Bearing Housing 49 SV53064 Seed Bearing End Cap 5 indicates Not Shown Page 37 SECTION 2 BASIC MACHINE COMPONENTS SV24450 FIGURE 2 C DOOR ASSEMBLY LEFT PANEL ONE Page 38 SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE 2 ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY SV24450 Door Assembly Left Panel One includes
12. i 1 Inch Wide X 2 Inch High Wire Duct Cover 140mm Long 56 PED2139 1 Remote Coupler 57 PEC361 1 Profibus Connector 58 PED2140 1 Remote Power Terminal Block 59 PED2141 9 Remote I O Electronic Terminal Block 60 PED3031 1 Remote Power Module 61 PED3032 6 Remote Digital Input Module 62 3 Remote Digital Output Module 63 PEM911 1 End Section For 4 Pole Ground Block 64 PED2788 1 Phoenix Quint 10A 3ph Power Supply 65 PED2838 1 Phoenix Quint 20A 3ph Power Supply 66 WD3A0265 67 WCAO265 68 DRBO0650 69 WD3A0215 70 WCA0215 71 PEM1357 1 Inch Wide X 3 Inch Tall Wiring Duct 265mm Long 1 Inch Wide X 2 Inch High Wire Duct Cover 265mm Long Din Rail 650mm iss 1 Inch Wide X 3 Inch Tall Wiring Duct 215mm Long 1 Inch Wide X 2 Inch High Wire Duct Cover 215mm Long T Type 2 Surge Protection Base Element COLUMN MOTION If equipped Control Unit Sinamics CU305DP ska Profibus Connector om Power Module A Sinamics PM340 TT Screw M4 X 0 7 X 12mm PPHTC Wire amp Cable Marking Label 500 Labels Roll m Ultrasafe Class Cc Fuseholder 5110 MMC w Safety License SERVO CRADLE If equipped Control Unit Sinamics CU305DP m Profibus Connector Power Module A Sinamics PM340 Wire amp Cable Marking Label 500 Labels Per Roll Screw M4 X 0 7 X 12mm PPHTC is
13. 66 6 5 6 9 000909 Bae BE 65585555555 eoo lo sale o oleae 9 1 1000 ag T gee lau LEE FS BRE TS RAE FS ERE CE 9 9 Q 9 A WW7 d 2 5 5 di CONNECTOR xxl 9 2 5 5 8 pe 9 9 6 DISCARD EXTRA PSR TBUS CONNECTOR FUSECHART PROFIBUS ADDRESS D P SWITCH SETTINGS DESIGNATOR AMPERAGE PARTNUMBER IDIG 2018 1OODIG 1FU 50A PEF 147 64 1 640 NI UM m D m D OVERLOAD SETTING 2 CIC DESIGNATOR SETTING PARTNUMBER su 8 PA PES 733 602380 _ PEF25 j E m m 0 m TIFU 10 4A 35 345A PEF 216 0N gt co EN 5A PEF 16 TI U PEF 192 1WFU 22FU24FU 63A PEF M6 Page 48 3 ELECTRICAL PARTS LIST COVERING FIGURE 3 B ORDER BY HEM PART DESCRIPTION NO NUMBER QTY SV25615 Base Electrical Panel Assembly includes 1 SV55919 1 Electrical Subpanel 2 WD3A0420 A
14. 1 A ORDER BY PART DESCRIPTION NO NUMBER QTY SV2560 Ref CNC Vertical Honing Machine 1 of 5 includes Column amp Riser see Figure 1 A 3 of 5 Base see Figure 1 A 4 of 5 Guard Sets see Figure 1 A 4 of 5 Guard Rear see Figure 1 A 5 of 5 1 1 1 N S indicates Not Shown Page 2 SECTION 1 BASIC MACHINE 23 bes a 5 KU gt lt E 5 VI GN 1 A x le 2 SN Fs Q 11 41 s SC lo SV2560 3 FIGURE 1 CNC VERTICAL HONING MACHINE 2 OF 5 PARTS LIST COVERING FIGURE 1 ORDER BY DESCRIPTION NO NUMBER QTY SV2560 3 CNC Vertical Honing Machine 2 of 5 includes 1 AN13B 12 Flatwasher 257 ID x 750 OD x 065 2 436 26 Nut Self Clinching M6 x 1 0 3 5 405 12 aee Screw M6 1 0 x 16mm SHCS 4 PHSM749 14 Screw M6 1 0 12mm BSHCS 5 PHSM965 26 Screw M8 x 1 25 x 20mm SHCS 6 407 26 Lockwasher M8 7 509 12 Lockwasher M6 8 530 14 Washer Fender M6 9 PHWM532 19 Flatwasher M8 10 SV24286 T Drip Edge 11 SV54023 26 Washer 12 SV54430 117 Guard Set Assembly see Figure 1 N S indicates Not Shown Page 3 SECTION 1
15. 2 e Conduit Connector 8 PEC318 0 Frame 9 46 25 Resistor 12 5 Ohm 420 W 10 PEM251 1 Sealing O Ring With Retainer 11 1 2 Locknut 12 PEM655 1 Outlet Filter 13 810 1 Filter Fan 14 PFC175 an Metering Valve 15 PHNM405 8 xs Nut Hex M5 x 0 8 16 PHNM407 4 Nut Hex M6 x 1 0 17 PHNM419 4 Nut Hex M10 x 1 5 18 434 2 Nut Insert M5 x 1 8 19 436 6 Nut Self Clinching M6 x 1 0 20 5511 4 2 Screw 10 24 x 3 8 BSHCS 21 5 405 4 ue Screw M6 1 0 16mm SHCS 22 PHSM432 4 Screw M5 x 0 8 x 12mm BSHCS 23 PHSM438 12 Screw 5 x 0 8 12mm PPHTCS 24 5 535 2 Screw M6 1 0 12mm SHCS 25 406 4 suni Lockwasher M5 26 509 14 Lockwasher M6 27 518 2 Flatwasher M6 28 519 4 x Flatwasher M5 29 PHWM521 4 as Lockwasher M10 30 529 8 Washer Fender M5 31 531 4 n Flatwasher M10 32 534 4 Flatwasher M6 33 PHWM541 4 cas Flatwasher M6 34 PNP299 2 Decal Electrical 35 430 1 E Nipple 36 449 5 x Hex Socket Pipe Plug 37 470 3 Compression Bushing 38 PPPM471 3 gt Compression Sleeve 39 472 3 xe Tubing Insert 40 SV02202 T Pressure Switch Assembly 41 5 02910 1 5 Column Electrical Enclosure 42 SV02925 1 4 Door
16. 25 eu Nut Insert x 1 8 5 PHSM490 2 Screw 0 7 12 SHCS 6 SV24265 1 Post Assembly 7 SV24580 1 1 22 Operator Station Assembly see Figure 1 N S indicates Not Shown Page 26 SECTION 1 BASIC MACHINE SV54420 4 FIGURE 1 6 GUARD SET 4 OF 4 PARTS LIST COVERING FIGURE 1 C ORDER BY DESCRIPTION NO NUMBER QTY 5 54430 4 Guard Set 4 of 4 includes 1 SV24450 T Left Door Assembly Panel One see Figure 2 0 2 SV24460 4 Left Door Assembly Panel Two see Figure 2 0 3 SV24465 1 Right Door Assembly Panel One see Figure 2 4 SV24470 1 Right Door Assembly Panel Two see Figure 2 F N S indicates Not Shown Page 27 SECTION 1 BASIC MACHINE SV52930 Page 28 FIGURE 1 D COLUMN ELECTRICAL ENCLOSURE ASSEMBLY SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 1 0 ORDER BY ITEM PART NO NUMBER QTY BESCRITHON SV22930 Column Electrical Enclosure Assembly includes 1 CK6172 2 Enclosure Hinge Half 2 809 1 3 2643 2 Hold Down Bracket 4 HBS2644 2 Clip Bolt 5 HBS2646 2 Clip Spring 6 PEC127 Conduit Connector 7 PEC128
17. 4 7625 551181 14 0000 921875 23 4156 196850 5 0000 9 16 562500 14 2875 937500 23 8125 203125 5 1594 37 64 578125 14 6844 9448682 24 0000 218750 5 5563 590551 15 0000 953125 24 2094 234375 5 9531 19 32 593750 15 0813 968750 24 6063 236220 6 0000 39 64 609375 15 4781 984252 25 0000 250000 6 3500 5 8 625000 15 8750 984375 25 0031 265625 3 1446 629921 16 0000 1 000000 25 4000 275591 41 64 640625 16 2719 1 062500 26 9880 FORMULAS MULTIPLY TO GET MULTIPLY BY TO GET INCHES in MILLIMETERS mm MILLIMETERS mm x 0 03937 INCHES in FEET ft METERS m METERS m x FEET ft SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY Fur AP BELGIUM SUNNEN BENELUX BVBA Sunner reserves the right to change or Phone 32 38802800 Fax 32 3 844 39 01 revise specifications and product design SUNNEN Co LTD in connection with any feature of our WUN EN 9990 products contained herein Such changes B6 21 5813 2209 shsunnen sunnensh com Su N S R O 383 376 317 420 383 376 316 do not entitle the buyer to corresponding SUNNEN PRODUCTS COMPANY wwwsunnencz aas e mail sunn n sunnen cz changes improvements additions or 7910 Manchester Road St Louis MO 63143 U S A Phone 33 0 1 69 30 00 00 Fax 133 091 69 30 11 11 replacements for equipment sup
18. PHSM534 16 Screw M6 x 1 0 x 20mm SHCS 10 555 1T Screw 1 25 x 12 CPSHSS 11 407 51 Lockwasher M8 12 509 16 Lockwasher M6 13 518 16 Flatwasher M6 14 532 50 Flatwasher M8 15 572 16 Lockwasher M10 16 573 4 Lockwasher 12 7 17 SV02008 2 Ges Column Side Rail Support 18 5 05001 1 SV Column AG 19 5 05009 2 cakes Column Vertical Guide 20 SV22044 1 si Ball Nut Carriage 21 SV22063 1 Lower Proximity Switch Bracket 22 SV32062 1 se Upper Proximity Switch Bracket 23 SV52061 2 Overtravel Stop Bar 24 SV52301 T SV Carriage Aluminum Large Column N S indicates Not Shown Page 11 SECTION 1 BASIC MACHINE SV526050p20 FIGURE 1 B MACHINE COLUMN ASSEMBLY 2 OF 6 Page 12 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 41 ORDER BY PART DESCRIPTION NO NUMBER QTY SV526050p20 Machine Column Assembly 1 of 6 includes 1 F2760 4 Dowel Pin 2 PBR310 1 Angular Thrust Contact Bearing 3 PBR316 1 Needle Roller Bearing 4 PHM568 1 Bellow
19. Weldment 43 SV02931 esses Braking Resistor Holder 44 V22923 1 ose Grease Unit Bracket 45 V22932 Braking Resistor Cover 46 SV22940 1 Electrical Panel see Figure 3 47 SV31201 Grease Pump 48 SV31209 Grease Distribution Block 49 SV55953 1 Energy Chain Support Bracket 78156 30 Nylon Tubing 5 32 OD N S indicates Not Shown Page 29 SECTION 1 BASIC MACHINE Y SV55980 FIGURE 1 E BASE ELECTRICAL ENCLOSURE ASSEMBLY Page 30 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 1 ORDER BY PART DESCRIPTION NO NUMBER QTY SV53940 Base Electrical Enclosure Assembly includes 1 CK6172 2 Enclosure Hinge Half 2 HBS2643 2 Hold Down Bracket 3 HBS2644 2 aue Clip Bolt 4 HBS2646 2 Clip Spring 5 LTA1015 1 Label Patent 6 18 1 5 7 71 22 Conduit Connector 2 8 460 1 Panel
20. and description of each part desired obtained from this parts catalog 2 The quantity of each part desired 3 The voltage frequency and phase when ordering electrical parts 4 The model and serial number of the machine obtained from the name plate where there is any question concerning a part HOW TO USE THIS PARTS LIST Step 1 Locate desired part on illustration Note item number Step 2 Locate item number in the parts list Step 3 If the item has part number listed order by part number and the description A part number in light face type indicates that it is a component of the last preceding part number in bold face type Step 4 If no number is listed order the part number of the unit of which the desired part is a component ORDER ONLY BY PART NUMBER AND DESCRIPTION NOT by item number NOTE In this manual parts may be followed by For CE Machines or For Non CE Machines to denote domestic machines from exported machines The CE version is constructed to meet the requirements of the European market and is available to any customer Step 1 ORDER BY PART DESCRIPTION NO NUMBER QTY Step 2 1 MVH 4499A 1 Spindle Cap includes SHCS 16 1 EN IU 22 Screw M6 Step 3 3 354 3 Washer M6 4 MVH 4422 1 Inner Spindle Nose 14 PEM 870A 1 Cable Carrier includes E qd xis Cable Carrier Bracket Step 4 PEM 872
21. or random voltage spikes or drops gt Incorrect air supply volume and or pressure and or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment Storm lightning flood or fire damage Failure to perform regular maintenance as outlined in SPC manuals gt Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of non SPC machines tooling abrasive fixturing coolant repair parts or filtration Incorrect software installation and or misuse Non authorized customer installed electronics and or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND EXPRESS OR IMPLIED WHETHER AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS SPC SHALL NOT BE LIABLE FOR DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE REVENUE OR PROFIT SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER SPC s LIABILITY IF ANY FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS AND BUYER S SOLE AND EXCLUSIVE REMEDY THEREFORE SHALL IN ALL EVENTS BE LIMITED
22. ordering parts requesting information or technical assistance about your equipment please have the following information available Have ALL MANUALS on hand The Customer Services Representative or Technician will refer to it e Have Model Number and Serial Number printed on your equipment Specification Nameplate e Where Applicable Have Drive model and all nameplate data Motor type brand and all nameplate data For Troubleshooting additional information may be required e Power distribution information type delta wye power factor correction other major switching devices used voltage fluctuations e Installation Wiring separation of power amp control wire wire type class used distance between drive and motor grounding Use of any optional devices equipment between the Drive 4 motor output chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2878 Sunnen Industrial Customer Service toll free at 1 800 325 3670 Customers outside the USA contact your local authorized Sunnen Distributor Additional information available at htip www sunnen com or e mail sunnen sunnen com NOTE Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or accessories pr
23. 1 Right Enclosure Bracket 17 5 05012 1 1 3 Left Enclosure Bracket 18 5 22032 1 Energy Chain Support 19 5 22930 T Column Electrical Enclosure Assembly see Figure 7 0 20 SV32899 4 Enclosure Mount 21 SV52028 Energy Chain Holder N S indicates Not Shown Page 17 SECTION 1 BASIC MACHINE SV52605op50 Page 18 FIGURE 1 8 MACHINE COLUMN ASSEMBLY 5 OF 6 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 1 B ORDER BY ITEM PART NO NUMBER SV526050p50 1 AN13B 2 866 3 407 4 436 5 5 405 6 5 508 7 PHSM510 8 PHSM541 9 PHSM749 10 509 11 518 12 PHWM530 13 570 14 5 24101 15 SV24117 16 SV24118 17 SV54102 18 5 54104 19 V54112 20 5 54207 21 SV54208 DESCRIPTION Machine Column Assembly 5 of 6 includes ein Flatwasher NA Grommet 2 Nut Hex M6 x 1 0 m Nut Self Clinching M6 1 0 stress Screw M6 x 1 0 x 16mm SHCS aiu Screw M6 x 1 0 x 8mm BSHCS TN Screw M6 x 1 0 x 12mm BSHCS n Screw M6 x 1 0 x 16mm BSHCS E Screw M6 x 1 0 x 12mm BSHCS me Lockwasher M6 usd Flatwasher M6 iie Washer Fender A Carriage Cover Back 253 Linear Rails Cover Front Guard Section Strap
24. 1 Cable Carrier Bracket 17 PHSM 600 1 Screw M3 x 0 5 x 5mm FHCS GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment With proper and maintenance this equipment will give years of service THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING INSPECTING OR INSTALLING THIS EQUIPMENT IMPORTANT Read any supplemental instructions BEFORE installing this equipment These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment Sunnen Technical Service Department is available to provide telephone assistance for installation programming amp troubleshooting of your Sunnen equipment All support is available during normal business hours 8 00 AM to 4 30 PM Central Time Emergency breakdown support is available on a 24 hour 7 day basis Review all literature provided with your Sunnen equipment This literature provides valuable information for proper installation operation and maintenance of your equipment Troubleshooting information can also be found within the Instructions If you cannot find what you need call for technical support Where applicable programming information for your Sunnen equipment is also included Most answers can be found in the literature packaged with your equipment Help us help you When
25. 1 89089 1 Gasket 2 515 7 Rubber Recessed Bumper 3 PHM758 2 Plug 4 425 7 Nut Insert M4 1 8 5 436 25 Nut Self Clinching M6 x 1 0 6 467 6 Nut Insert M8 1 8 7 PHSM490 7 Screw 0 7 x 12mm SHCS 8 PHSM51 1 4 Screw Black Oxide 9 PHSM554 4 Screw 6 1 0 30mm FSHCS 10 PHSM654 6 Screw M10 x 12mm SHSS 11 PHSM749 33 Screw M6 x 1 0 12mm BSHCS 12 SV24148 1 Outer Track 13 SV24149 6 Trolley Spacer 14 SV24151 1 Spacer 15 SV24152 1 Window 16 SV24154 1 Splash Shield 17 5 24155 1 Window Retainer Assembly 18 5 24157 1 Splash Guard 19 SV24158 1 Support Plate 20 5 24159 1 21 SV24192 1 22 SV24193 1 Splash Shield 23 SV24205 6 Roller Assembly N S indicates Not Shown Page 39 SECTION 2 BASIC MACHINE COMPONENTS SV24460 Page 40 FIGURE 2 D DOOR ASSEMBLY LEFT PANEL TWO SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE 2 D ORDER BY PART DESCRIPTION NO NUMBER QTY SV24460 Door Assembly Left Panel Two includes 1 89089 1 Gasket 2 Coded Magnetic Actuator see Fig 1 3 PHM515 2 Rubber Recessed Bumper 4 PHM621 1 Magnetic Latch 5 PHM622 1 Cabinet Handle 6 PHNM434 1 Nut Insert M5 1 8 7 436 11 Nut Self Clinching M6 x 1 0 8
26. 53515 4 100mm Foot Assembly 19 SV53520 4 150mm Foot Assembly 20 SV53940 1 si Electrical Enclosure see Figure 21 V54035SV1052BH 1 1 Electrical Support Weldment SV500 22 V54037SV1052BH 2 Enclosure Riser Side Support SV26000 Nm Base Electrical Enclosure see Figure 1 E N S indicates Not Shown Page 5 SECTION 1 BASIC MACHINE 3 SV2560 4 6 FIGURE 1 A VERTICAL HONING MACHINE 4 OF 5 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 1 A ORDER BY PART DESCRIPTION NO NUMBER QTY SV2560 4 CNC Vertical Honing Machine 4 of 5 includes 1 CK1328 11 Pipe Hex Bushing 3 4 x 1 2 2 142 1 Barb Hose 3 21649 1 Valve Ball 4 22855 sas Conduit Hanger 5 73 1 Nipple 1 1 4 x 2 6 4573072 1 Check Valve 3 4 7 246959 11 Barb Hose 3 4 8 1079 2 Pipe Elbow 3 4 9 MB2228SF 2 Pipe Nipple 3 4 10 PHM464 25 Flexible Hose Segment 11 520 1 Loc Line Shut Off Valve 12 618 2 Hose Clamp 13 436 14 483 15 5 405 16 5 480 17 5 966 18 408 19 509 20 541 21 PHWM542 Nut Self Clinching M6 x 1 0 end Nut Knurled M6 x 10 Screw 6 1 0 1
27. 6mm SHCS ares Screw M12 x 1 75 x 65mm SHCS m Screw M6 x 1 0 x 25mm SHCS Lockwasher M12 Lockwasher M6 m Flatwasher M6 Washer Fender M12 22 PPP201 1 Pipe Tee 3 4 23 2 Pipe Nipple 3 4 x 6 24 PPP394 1 Pipe Nipple 3 4 x 22 25 PPP396 1 Pipe Nipple 3 4 x 2 26 PPP495 1 Nozzle 28 PPP7748V1052BH 1 Hose 29 775 1 Spray Nozzle 30 PPP776 1 Garden Hose Fitting 31 PPP779 1 Garden Hose Coupling Female 32 PPP780 1 Garden Hose Coupling Male 33 PPP784 1 Check Valve gis Level Limit Switch bes Pump Screen iren Level Switch Bracket n Pump Mounting Bracket Hanger Bracket M Sump Pump 34 SV21099 35 V21111SV2560 36 V24189 37 V24194 38 V24282 39 V51298 m nnn 5 0 5 indicates Not Shown Page 7 SECTION 1 BASIC MACHINE REUSE HARDWARE ON V 52605 9 5 5 55 9 5 1 PS 2560_2 FIGURE 1 A VERTICAL HONING MACHINE 5 OF 5 Page 8 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 41 ORDER BY PART DESCRIPTION NO NUMBER QTY SV2560 2 CNC Vertical Hon
28. 7 hel Shaft Extension 31 SV53019 1 ges Gearhead Housing 32 SV53021 1 owed Bearing Housing 33 5 53022 T mes Bearing Washer 34 SV53600 1 1 3 Spindle Assembly see Figure 2 A 35 5 57004 T Transducer Mount N S indicates Not Shown Page 15 SECTION 1 BASIC MACHINE SV52605op40 FIGURE 1 8 MACHINE COLUMN ASSEMBLY 4 OF 6 Page 16 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 41 ORDER BY PART DESCRIPTION NO NUMBER QTY SV526050p40 Machine Column Assembly 4 of 6 includes 1 PEM11631 1 1 2 Cable Carrier Assembly 2 PEM11632 1 Cable Carrier Assembly 3 PEM11633 1 Cable Carrier Assembly 4 419 4 Nut M10 1 5 5 436 4 aues Nut Self Clinching M6 x 1 0 6 PHSM512 4 Screw M6 1 0 16mm FSHCS 7 585 4 Screw M10 x 1 5 20mm HHCS 8 595 4 une Screw M10 x 1 5 x 45 HHCS 9 PHSM606 4 Screw M10 x 1 5 x 25mm SHCS 10 PHSM752 2 sai Screw M6 1 0 30mm HHCS 11 PHSM1089 2 us Screw M6 x 1 0 x 16mm HHCS 12 509 4 sae Lockwasher M6 13 521 Lockwasher M10 14 531 Flatwasher M10 15 534 4 xn Flatwasher M6 16 5 05011
29. BASIC MACHINE EUN IN l E 6 H VAN T 2 fp 22 43 H 2 5 5 9 5 gt 6 5 2560_1 FIGURE 1 A VERTICAL HONING MACHINE 3 OF 5 Page 4 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 41 ORDER BY PART DESCRIPTION NO NUMBER QTY SV2560 1 CNC Vertical Honing Machine 3 of 5 includes 1 86114SV460 1 Cable 2 HL639 4 ce Screw M12 x 1 75 x 30mm SHCS 3 406 6 Nut Hex M12 x 1 75 4 494 8 ase Nut Self Clinching M12 x 1 75 5 5 453 14 Screw M12 1 75 x 45mm SHCS 6 PHSM454 44 Screw M12 1 75 55 SHCS 7 PHSM480 6 Screw M12 x 1 75 x 65mm SHCS 8 PHSM684 Screw M12 1 75 35mm HHCS 9 PHWM408 14 Lockwasher M12 10 PHWM542 20 Washer Fender M12 11 PHWM573 12 Lockwasher 12 7 12 51001 1 sue SV310 Base 13 V51020SV2560 1 Riser Weldment SV360 SV2560 14 SV51061 1 Riser Support Plate 15 5 51062 1 Sear Riser Foot Plate 16 V51117 1 ae SV360 SV2560 T Slot Table 17 SV52605 Machine Column Module see Figure 1 B 18 SV
30. HH 32 ASIC MACHINE COMPONENTS i A Spindle Assembly 5 53600 34 2 B Linear Feed System SV53050 36 2 Door Assembly Left Panel One 8 24450 38 2 0 Door Assembly Left Panel Two 8 24460 40 2 Door Assembly Right Panel One 5 24465 42 2 F Door Assembly Right Panel Two 5 24470 44 ELECTRICAL 3 A Column Electrical Enclosure Assembly 5 22940 46 3 B Base Electrical Panel Assembly 5 25615 48 ACCESSORIES amp OPTIONAL COMPONENTS 4 A Fixture Optional SV21110 52 4 B Light Option Kit Optional SV35933 Nt 53 4 Rollover Cradle Assembly Optional 5 26200 54 4 G MPS Drive Adapter Optional 5 23610 56 SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY Copyright 2013 by Sunnen Products Company Printed in U S A Page 1 SECTION 1 BASIC MACHINE Cz gt 2 3 rn 2560_1 FIGURE 1 A VERTICAL HONING MACHINE 1 OF 5 PARTS LIST COVERING FIGURE
31. IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case of F O B Buyer s destination shipments SPC will not be liable for any settlement claims for obvious and or concealed shipping damages The customer bears the responsibility to unpack all shipments immediately and inspect for damage When obvious and or concealed damage is found the customer must immediately notify the carrier s agent to make an inspection and file a claim The customer should retain the shipping container and packing material SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you as user and licensee Licensee and Sunnen Products Company SPC with respect to preprogrammed software Software provided by SPC for use on SPC Equipment By using the Software you as Licensee agree to become bound by the terms of this Agreement In consideration of payment of the license fee License Fee which is part of the price evidenced by your receipt Receipt SPC grants to you as Licensee a non exclusive right without right to sub license to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software SPC reserves all rights including rights not otherwise expressly granted and retain title and ownership to the Software including all subse quent copies or updates in any media The Software and all accompa
32. Mount 9 461 T 10 Position Male Insert 10 462 10 Position Female Insert 11 982 Heavy Duty Hood With 10 Pin And Single Lever 12 991 T Disconnect Shaft 13 992 l xs Handle 14 402 4 Nut Hex x 0 7 15 PHNM419 Nut Hex M10 x 1 5 16 436 2 Nut Self Clinching M6 x 1 0 17 PHS511 4 Screw 10 24 3 8 BSHCS 18 PHSM510 2 Screw M6 1 0 12mm BSHCS 19 535 2 ues Screw M6 1 0 12mm SHCS 20 5 613 4 Screw 0 7 16 SHCS 21 509 2 Lockwasher M6 22 518 2 Flatwasher M6 23 521 4 Lockwasher M10 24 527 4 Washer Fender M4 25 528 4 Lockwasher 4 26 531 4 une Flatwasher M10 27 PNP299 1 Decal Elcetrical 28 PNP325 1 Label 29 529 Arc Flash Warning Label 30 SV25615 1 xx Base Electrical Panel Assembly see Figure 3 B 31 SV55925 T Door Weldment 1 32 SV55965 1 Base Electrical Enclosure N S indicates Not Shown Page 31 SECTION 1 BASIC MACHINE 330 8310 HLIM 3088 ONI SIHL NO SLNNOW QUYI 518 3088 FIGURE 1 F OPERATOR STATION ASSEMBLY Page 32 SV24580 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 1 ORDER BY PART DESCRIPTION NO NUMBE
33. Page 23 SECTION 1 BASIC MACHINE 54430 2 FIGURE 1 6 GUARD SET 2 OF 4 24 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 1 C ORDER BY HEM PART DESCRIPTION NO NUMBER QTY V54430 2 Guard Set 2 of 4 includes 1 AN13B 8 Flatwasher 2 PEM1168 2 xe 2 Inch Conduit Hanger 3 436 26 Nut Self Clinching M6 x 1 0 4 5 535 2 Screw M6 1 0 12mm SHCS 5 PHSM794 14 42 Screw M6 x 1 0 x 20mm BSHTS 6 5 971 12 Screw M6 1 0 16mm BSHTS 7 PHW393 12 ue Flatwasher 8 PHWM530 Washer M6 9 PHWMS70 14 Lockwasher M6 10 SV24162 25 Removable Side Panel 11 SV24283 1 ne Guard Bracket 12 SV24284 1 x Guard Bracket 13 SV241462 2 Side Panel N S indicates Not Shown Page 25 SECTION 1 BASIC MACHINE Hi E L 18 isi T 4 7 54430 3 FIGURE 1 GUARD SET 3 OF 4 PARTS LIST COVERING FIGURE 1 ORDER BY DESCRIPTION NO NUMBER QTY V54430 3 Guard Set 3 of 4 includes 1 86114SV54420 xe 2 Inch Non Metalic Liquidtight Conduit 2 71 1 2 Inch Conduit Connector Straight 3 515 2 ue Rubber Recessed Bumper 4 425
34. R BY PART DESCRIPTION NO NUMBER QTY SV21110 Fixture Frame Optional includes 1 PHSM452 4 Screw M12 X 1 75 X 35mm SHCS 2 PHSM809 6 Screw M12 X 80mm SHCS 3 PHWM408 6 Lockwasher 2 4 549 6 Flatwasher M12 5 5 21102 2 e Fixture Support 6 SV21103 2 Fixture Anchor 7 SV26093 2 s Rail N S indicates Not Shown Page 52 4 5 Hol vl M t o J i Y m 2 8 1 L 7 or FIGURE 4 8 LIGHT OPTION KIT OPTIONAL PARTS LIST COVERING FIGURE 4 ORDER BY PART DESCRIPTION NO NUMBER QTY SV21110 Fixture Frame Optional includes 1 PEM1081 2 ne Nylon Grip 2 PHNM441 2 Locknut M5 X 0 8 3 5 507 2 Screw M5 X 0 8 X 30mm SHCS 4 570 2 sns Lockwasher M6 5 VSS26161 1 oen Florescent Light Assembly includes N S PED3027 To Fluorescent Light N S PET747 Wire Pin 20 To 18 AWG N S indicates Not Shown Page 53 SECTION 4 ACCESSORIES 8 OPTIONAL COMPONENTS SV26200 Page 54 FIGURE 4 C ROLLOVER CRADLE ASSEMBLY OPTIONAL 4 ACCESSORIES 8 OPTIONAL COMPONENTS PARTS LIST COVERING FIGURE 4 ORDER BY PART DESCRIPTION NO NUMBER QTY SV26200 Rollover Cradle Assembly Optional includes 1 PBR275
35. R QTY SV24580 Operator Station Assembly includes 1 89089 7 T Gasket 2 HL497 8 Screw M6 1 0 10mm BSHCS 3 68 1 Profibus Connector With Pg Port 4 PED2166 1 T Sas Manual Pulse Generator Wheel 5 PED2166 2 1 Manual Pulse Generator 6 PED2168 1 Profibus Card 7 5 495 4 des Screw M8 1 25 x 20mm HHCS 8 PED3198 Phoenix Valueline 9 E x ws 10 PEM154LB 8 Wire amp Cable Marking Label 11 823 2 Knockout Plug 12 PEM961 5 Mounting Collar Die Cast 13 PEM966 1 Push Button Cap Flush Green 14 PEM967 1 Push Button Cap Flush Blue 15 PEM968 1 55 Push Button Cap Extended Red 16 PEM970 T Light Block Led White Screw Clamp Terminals 17 PEM1338 1 Enclosure Fan 24 18 PEM1339 1 oes Fan Outlet Grill 19 PEM1342 USB Connector 20 PES644 4 uas Contact No Screw Term 21 PES648 2 sen Contact Nc Screw Terminal 22 PES654 3 Pushbutton Head W O 23 PES655 1 Pushbutton Red Mushroom 24 PES656 1 Pushbutton Illuminated White 25 PHM633 1 1 Locking Hinge 26 6 4 Hinge 27 401 3 Nut Hex M8 x 1 25 30 PHSM738 3 Screw 31 407 3 sa Lockwasher M8 32 PHWM501 S Flatwasher M8 33 533 4 cua Lockwasher 34 PNP299 see Electrical Decal 35 93 1 Control Panel Overlay 37 SV24269 1
36. REPAIR PARTS CATALOG FOR SUNNEN CNC VERTICAL HONING MACHINE MODEL SV2560 SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD s ST LOUIS MO 63143 U S A PHONE 314 781 2100 X SV 5605 Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow instructions for operation of equipment INTRODUCTION Illustrations show all major components in exploded detail Item numbers on each illustration are keyed to the corresponding parts list providing a descriptive identification of each part The parts lists include assemblies as well as detail parts An item listed without a part number can be obtained as a component of the complete assembly of which it is a part Standard hardware items are listed with complete descriptions such as Item 29 below These may be purchased at your local hardware store but it is important to replace an item with one having the same dimensions as the original In some places brand names and part numbers are shown These may change depending upon availability Sunnen Products Company reserves the right to make changes without notice to materials specifications colors designs and accessories included with units HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts 1 The part number
37. SM654 6 Screw M10 x 12mm SHSS 11 PHSM749 33 Screw M6 x 1 0 x 12mm BSHCS 12 SV24148 1 Outer Track 13 SV24149 6 Trolley Spacer 14 SV24151 1 Spacer 15 SV24152 1 Window 16 SV24154 1 Splash Shield 17 SV24155 1 Window Retainer Assembly 18 5 24157 1 Guard 19 SV24158 1 Support Plate 20 SV24161 1 Stop 21 SV24191 1 22 SV24193 1 Splash Shield 23 SV24205 6 Roller Assembly N S indicates Not Shown Page 43 SECTION 2 BASIC MACHINE COMPONENTS 660 SV24470 Page 44 FIGURE 2 F DOOR ASSEMBLY RIGHT PANEL TWO 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE 2 F ORDER BY PART DESCRIPTION NO NUMBER QTY SV24470 Door Assembly Right Panel Two includes 1 89089 1 Gasket 2 Coded Magnetic Actuator see Fig 1 3 515 2 Rubber Recessed Bumper 4 PHM622 1 Cabinet Handle 5 PHNM434 1 Nut Insert M5 1 8 6 PHNM436 11 Nut Self Clinching M6 x 1 0 7 467 6 Nut Insert M8 1 8 8 PHSM490 2 Screw x 0 7 x 12mm SHCS 9 PHSM654 6 M10 x 12mm SHSS 10 PHSM662 2 Screw 0 5 8mm FSHCS 11 PHSM697 2 Screw 8 x 1 25 x 50mm SHCS 12 PHSM699 1 Screw x 0 8 x 20mm FSHCS 13 PHSM749 23 Screw M6 x 1 0 x 12mm BSHCS 14 407 2 Lockwasher 8 15 SV24149 6 Trolley Sp
38. TION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 41 ORDER BY PART DESCRIPTION NO NUMBER QTY SV526050p30 Machine Column Assembly 3 of 6 includes 1 PBR355 Self Aligning Ball Bearing 2 PDB343 1 Timing Belt 3 PED2191 TO Remote Electronic I O Terminal Block 4 PHM623 1 1 3 Gear Reducer 5 836 T snb Taper Lock Bushing 6 843 1 gian Poly Chain GT2 7 PHNM408 4 os Nut Hex Jam M10 x 1 5 8 PHRM316 1 Retaining Ring External 9 5 401 2 Screw M5 0 8 x 12mm SHCS 10 5 425 4 sane Screw M6 1 0 x 40mm SHCS 11 515 6 Screw 1 25 x 25mm SHCS 12 534 4 ux Screw M6 x 1 0 x 20mm SHCS 13 PHSM595 4 ens Screw M10 x 1 5 x 45mm HHCS 14 PHSM959 6 Screw 1 25 16m m SHCS 15 975 4 Screw M16 x 2 0 x 75 SHCS 16 PHSM976 1 Screw M10 x 1 5 x 70mm SHCS 17 PHSM1090 4 uns Screw M10 x 1 5 x 30mm HHCS 18 407 6 Lockwasher 8 19 PHWM501 6 Flatwasher 8 20 509 4 2 2 Lockwasher M6 21 521 8 Lockwasher M10 22 531 8 xs Flatwasher M10 23 552 Lockwasher M16 24 PMO1009 1 Servo Motor Blower Cooled 25 547 1 Elbow Male 26 PPPM618 Tl posee Elbow Male 27 SV53011 T Motor Bracket 28 SV53013 1 Tension Block 29 SV53014 2 Gear Reducer Spacer 30 SV53018
39. acer 16 SV24152 1 Window 17 SV24155 1 Window Retainer Assembly 18 SV24157 1 Splash Guard 19 SV24158 1 Support Plate 20 SV24169 1 Handle Extension 21 SV24177 1 Magnet Target 22 SV24184 1 Right 23 SV24187 1 Tag 24 5 24191 1 25 SV24205 6 Roller Assembly N S indicates Not Shown Page 45 SECTION 3 ELECTRICAL FEED amp SPINDL l m ER WW100 51 albea alba 8 555 5 8358 8888 eee 5 8 nm 1 oo Off 8 t
40. dapter Optional includes 1 CK1828 2 su i Flatwasher 317 Id x 780 Od x 059 Thk 2 MPS185 1 Universal Ring Assembly 3 PBR24 2 e Inner Bushing 4 441 4 Locknut M5 x 0 8 5 PHS522 2 zm Screw 5 16 24 x 1 BSHCS 6 PHSM534 5 Screw M6 1 0 20mm SHCS 7 PHSM783 Screw 4mm x 6g x 30mm HSSS 8 SV23111 1 Spindle Drive Yoke 9 SV23600 U Joint Assembly N S indicates Not Shown Page 56 WARNING An Arc Flash Hazard Exists Follow safe work practices and wear appropriate Personal Protective Equipment Follow proper lockout tagout procedures Failure to comply can result in death or injury Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow instructions for operation of equipment MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING UNITED STATES PATENTS 4 428 160 5 178 643 5 255 476 6 074 282 8 096 853 4 796 363 5 185 969 5 390 448 6 527 620 8 096 859 4 809 440 5 209 615 5433 656 6 780 084 8 277 280 4 866 355 5 222 625 5 443 417 7 371 149 8 348 718 4 993 189 5 234 295 5 663 886 7 575 502 8 538 575 5 022 196 5 243 792 5 707 278 7 727 051 OTHER U 5 AND FOREIGN PATENTS PENDING 77722 SUNNEN PROOUCTS COMPANY ST LOUIS U S A 57 FRACTION DECIMAL MILLIMETER EQUIVALENTS CHART
41. eviously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of Information arise Sunnen recommends that user verify the discrepancy with Sunnen before proceeding ESD PREVENTION REVIEW Let s review the basics of a sound static control system and its effective implementation First in the three step plan 1 Always ground yourself when handling sensitive components or assemblies 2 Always use a conductive or shielded container during storage or transportation These materials create a Faraday cage which will isolate the contents from static charges Open ESD safe containers only at a static safe work station At the static safe work station follow these procedures before beginning any work A Put your wrist strap or foot grounding devices B Check all grounding cords to make sure they are properly connected to ground ensuring the effective dissipation of sta tic charges Make sure that your work surface is clean and clear of unnecessary materials particularly common plastics Anti static bubble wrap has been included for use at the machine when an ESD safe workstation is not available You are now properly grounded and ready to begin work Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity When you are working wit
42. ew Decal 6 PEM1168 2 ue Conduit Hanger 7 PES812 2 Coded Magnetic Read Head 8 PHM620 45 Rubber Bumper 9 407 ms Nut Hex M6 x 1 0 10 425 4 2 2 Nut 1 8 11 436 90 Nut M6 x 1 0 12 5 405 4 Screw M6 1 0 16mm SHCS 13 PHSMB10 4 Screw M6 x 1 0 x 12mm BSHCS 14 5 520 4 Screw 0 7 10mm SHCS 15 5 534 15 Screw M6 1 0 x 20mm SHCS 16 5 535 9 Screw M6 1 0 12mm SHCS 17 5 661 12 Screw M6 1 0 x 25mm FSHCS 18 PHSM749 24 i Screw M6 x 1 0 x 12mm BSHCS 19 5 971 51 Screw M6 1 0 16mm BSHCS 20 509 Lockwasher M6 21 516 4 s Flatwasher M4 22 518 6 Flatwasher M6 23 528 4 Lockwasher M4 24 PHWM570 69 Lockwasher M6 25 SV24125 2 Frame 26 SV24127 2 Door Window 27 5 24128 2 Sliding Door Standoff 28 5 24129 2 Stationary Track 29 5 24130 2 Window Retainer Assembly 30 5 24135 1 ga Track 31 5 24136 1 Front Stationary Panel Left 32 SV24137 T sao Front Stationary Panel Right 33 5 24140 Te Left Gusset Assembly 34 SV24145 1 oue Right Gusset Assembly 35 SV24163 2 Side Panel 36 SV24164 2 n 37 5 24186 2 Switch Bracket N S indicates Not Shown
43. h ESD sen Sitive devices make sure you GROUND ISOLATE NEUTRALIZE SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries SPC warrant that all new SPC honing machines gaging equipment tooling and related equipment will be free of defects in material and or workmanship for a period of one year from the date of original shipment from SPC Upon prompt notification of a defect during the one year period SPC will repair replace or refund the purchase price with respect to parts that prove to be defective as defined above Any equipment or tooling which is found to be defective from improper use will be returned at the customer s cost or repaired if possible at customer s request Customer shall be charged current rates for all such repair Prior to returning any SPC product an authorization RMA and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer Warranty Limitations and Exclusions This Warranty does not apply to the following Normal maintenance items subject to wear and tear belts fuses filters etc Damages resulting from but not limited to Shipment to the customer for items delivered to customer or customer s agent F O B Shipping Point gt Incorrect installation including improper lifting dropping and or placement gt Incorrect electric power beyond 10 of rated voltage including intermittent
44. his machine like any equipment may be dangerous if used improperly Please read all warnings and instructions before attempting to use this machine Always disconnect power at main enclosure before servicing machine Always wear eye protection when operating this machine NEVER open or remove any machine cover or protective guard with power ON Always disconnect power at main enclosure before servicing this equipment DO NOT attempt any repair or maintenance procedure beyond those described in this book Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions Due to the wide variety of machine configurations all possibilities cannot be described in these instructions Instructions for safe use and maintenance of optional equipment ordered through Sunnen will be provided through separate documentation and or training provided by your Sunnen Field Service Engineer or Technical Services Representative DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment 1 WARNING DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished The capacitors are still charged and can be quite dangerous IMPORTANT NOTE The temperature requirements of Sunnen SV 2560 CNC Vertical Honing Machine have been established as 35 degrees C 95 degrees F Above this temperature an optio
45. ing Machine 5 of 5 includes 1 5 405 24 Screw M6 x 1 0 x 16mm SHCS 2 PHSM606 4 Screw M10 x 1 5 x 25mm SHCS 3 PHWM509 24 Lockwasher M6 4 518 4 Flatwasher M6 5 521 4 Lockwasher M10 6 531 4 sue Flatwasher M10 7 PHWM534 Flatwasher M6 8 SV24287 Base Cover Top 9 SV24288 dre Base Cover Bottom 10 SV54014SV2560 T Rear Guarding Upper Left 11 V54016SV2560 1 1 3 Rear Guarding Upper Right 12 SV54121 Left Guard SV2560 13 SV54122 1 Right Guard SV2560 14 SV54123 2 mus Guard Spacer N S indicates Not Shown Page 9 SECTION 1 BASIC MACHINE v A 2 23 0 SV526050p10 FIGURE 1 MACHINE COLUMN ASSEMBLY 1 OF 6 Page 10 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE 41 ORDER BY PART DESCRIPTION NO NUMBER QTY SV526050p10 Machine Column Assembly 2 of 6 includes 1 CBL511 1 1 Prox Cable Lower Limit 2 CBL512 1 Prox Cable Upper Limit 3 F1400 16 Screw M10 x 1 5 50mm SHCS 4 PBR309 C g y Runner Block 5 PES690 2 Proximity Switch PNP NC 6 5 444 50 Screw M8 x 1 25 x 40mm SHCS 7 5 453 4 Screw M12 1 75 x 45mm SHCS 8 5 466 T sa Screw M6 1 0 x CPSHSS 9
46. m see Figure 2 B 5 indicates Not Shown Page 35 SECTION 2 BASIC MACHINE COMPONENTS SV53050 Page 36 FIGURE 2 B LINEAR FEED SYSTEM PARTS LIST COVERING FIGURE 2 B SECTION 2 BASIC MACHINE COMPONENTS ORDER BY DESCRIPTION NO NUMBER QTY SV53050 Linear Feed System includes 1 PBR339 1 sa 4 Point Contact Angular Ball Bearing 2 PBR341 4 Single Row Angular Contact Bearing 3 PED3126 1 Slim Line Force Link 4 PEM11081 T Cable Carrier End Bracket Set 5 11082 1 Cable Carrier End Bracket Set 6 PEM1116 Cable Carrier 7 PHM737 1 1 3 Grommet 8 840 1 Sealing Ring 9 841 T Precision Locknut 30 x 1 5mm 10 436 2 Nut Self Clinching M6 x 1 0 11 5 401 Screw M5 0 8 12mm SHCS 12 5 426 6 Screw M6 1 0 50 SHCS 13 PHSM437 6 Screw 0 7 25mm SHCS 14 PHSM490 6 Screw 0 7 12mm SHCS 15 PHSM534 Screw M6 x 1 0 x 20mm SHCS 16 PHSM550 8 Screw M3 0 5 8mm SHCS 17 555 Screw 1 25 12 SHCS 18 574 Screw 0 7 SHCS 19 PHSM662 4 se Screw M3 x 0 5 x 8mm FSHCS 20 PHSM962 ZL Screw 0 5 12mm SHCS 21 PHSM963 20
47. nal cooler will be available to handle temperatures from 35 to 46 C 95 to 115 F IT IS NOT recommended that the SV Machine be operated at temperatures above 46 C 115 F Sunnen Products Company warrants the SV Machine for operating environments up to 35 C 95 F For operating environments of 35 to 46 C 95 to 115 F the warranty only applies if the optional cooler is installed on the Machine No warranty coverage is offered for operating environments above 46 C 115 F vi TABLE OF CONTENTS PAGE iii How Io Order pinea Lora E o eH inane iii How To Use This Parts iii General Information c a RE Rache iv ESD Prevention Review 2 2 1 nennen KH kh iv Limited Product Warranty V Sunnen Software License Agreement V General Safety vi Table of Contents 1 BASIC MACHINE 1 A Vertical Honing Machine 5 2560 2 1 B Machine Column Module 5 52605 10 1 C Guard Set Assembly 5954430 LH HH nh 22 1 D Column Electrical Enclosure Assembly SV22930 28 1 Base Electrical Enclosure Assembly SV53940 30 1 F Operator Station Assembly 8524580 LH HH
48. nic Terminal Block 567 PEM154 5b oues Wire amp Cable Marking Label 500 Labels Per Roll OPTIONAL COLUMN 600 PED3032 4 s Remote Digital Input Module 601 PED2141 7 gi Remote Electronic MO Terminal Block 602 PED3138 l Aanalog Current Input Module 603 PEM154 7 ao Wire amp Cable Marking Label 500 Labels 608 PED3200 2 Analog Voltage Input Module 609 PET545 T Protective Earth Ground OPTIONAL BASE I O 604 PED3032 2 ens Remote Digital Input Module 605 PED3033 9 Remote Digital Output Module 606 PED2141 5b ues Remote Electronic MO Terminal Block 607 PEM154 5 Wire amp Cable Marking Label 500 Labels Per Roll OPTIONAL AUTOMATION PLC 620 PED2809 S7 315 2DP 256K Work Memory 621 PED2792 xa Siemens 512K Micro Memory Card 622 PEC361 T Profibus Connector 623 PED2782 1 si S7 Input Module 32PT 624 PEM1148 2 PLC Terminal Block 625 PED2783 1 S7 Output Module 32PT 626 PEM1149 T PLC Din Rail 627 5 438 4 s c Screw M5 X 0 8 X 12mm PPHTC 628 PEM154 1 Wire amp Cable Marking Label 629 F5035 3 10 2 Jumper Bar 630 919 6 4 Pole 6mm Block N S indicates Not Shown Page 51 SECTION IV ACCESSORIES amp OPTIONAL EQUIPMENT SV21110 FIGURE 4 A FIXTURE ASSEMBLY OPTIONAL PARTS LIST COVERING FIGURE 4 ORDE
49. nying written materials are covered by copyrights owned by SPC If supplied on removable media floppy disk you as Licensee may copy the Software only for back up purposes or you may request that SPC copy the Software for you for the same purposes All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement The Software and accompanying written materials including the user s manual if any are provided in an as is condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose even if SPC has been advised of this purpose SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct indirect consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use It is recognized that some states do not allow the exclu sion or limitation of liability for consequential or accidental damages and to the extent this is true the above limitations may not apply Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement GENERAL SAFETY INSTRUCTIONS READ FIRST T
50. plies or Phone 1 314 781 2100 Fax 1 314 781 2268 accessories previously sold Information U S A Toll Free Sales and Service 1 800 325 3670 contained herein is considered to be International Division Fax 314 781 6128 INNEN ITALIA S R L 9 02 Fax 39 02 383 417 50 e mail sunnen sunnenitalia com EN i POLBRA Sp 2 22 814 34 29 48 22 814 28 28 N H wv e mail sunnen sunnen pl accurate based on available information Russia Sunnen RUS at the time of printing Should any discrepancy of information arise Sunnen SWITZERLAND SUNNEN AG Phone X ra 649 33 33 Fax 41 71 649 34 34 w ch e mail info sunnen ch INEN LTD 4 442 39 39 39 Fax 44 1442 39 12 12 e mail hemel recommends that user verify discrepancy with Sunnen before proceeding http www sunnen com e mail sunnen sunnen com PRINTED IN U S A 1404 COPYRIGHT SUNNEN PRODUCTS COMPANY 2014 ALL RIGHTS RESERVED
51. s Coupler 5 569 1 Precision Locknut 6 PHM581 2 Lifting Eye Bolt 7 PHNM421 1 4 Nut Insert M10 x 1 8 8 PHRM321 1 Retaining Ring 9 PHSM443 1 Screw 1 25 x 35mm SHCS 10 PHSM458SF 11 5 474 12 5 496 13 5 498 14 5 775 15 5 965 16 PHWM407 17 521 18 PHWM532 19 PHWM552 20 554 21 1008 22 564 23 02011 2560 24 02071 25 05004 26 05013 27 V32069SV1052BH 28 V52056 29 V52070 satis Screw M16 x 2 0 x 50mm HHCS 221 Screw M8 1 25 x 45mm SHCS ies Screw M10 x 1 5 x 40mm HHCS stot Screw M8 x 1 25 x 30mm HHCS T Screw M8 x 1 25 x 55mm SHCS 2122 Screw x 1 25 20mm SHCS Lockwasher 8 e Lockwasher M10 mm Flatwasher M8 mE Lockwasher M16 du Flatwasher M16 21 Blower Cooled Servo Motor Straight Male Connector EN Floating Gearing Support Lube Adapter Support Plate X Axis Spacer Block 2 Stroker Motor Plate Special For SV1052BH abies Grease Deflector 2 Ballscrew Assembly 4 00 00 1 AL 5 indicates Not Shown Page 13 SECTION 1 BASIC MACHINE SV526050p30 Page 14 FIGURE 1 B MACHINE COLUMN ASSEMBLY 3 OF 6 SEC
52. se 110 MMC w Safety License 5525 Ultrasafe Class Cc Fuseholder Opto Relay Socket m Opto Relay Surge Suppressor 5110 With Safety License Drive Cliq Cable 1 2m SERVO INDEX TABLE If equipped Control Unit Sinamics CU305DP m Profibus Connector Me Power Module ei Wire amp Cable Marking Label 500 Labels Per Roll sa N 00 0 aS 500 PED2794 501 61 502 PED3179 503 PHSM440 504 PEM154 505 PEM755 506 PED3183 oOo 520 PED2794 521 PEC361 522 PED3133 523 PEM154 524 5 440 525 PED3183 526 PEM755 527 PEM1105 528 PES769 529 1207 530 PED3183 581 CBL1009 b b Q N A gt 540 PED2794 541 PEC361 542 PED3186 543 PEM154 5 indicates Not Shown A Page 50 3 ELECTRICAL PARTS LIST COVERING FIGURE 3 B ORDER BY ITEM PART NO NUMBER QTY 544 5 440 4 s n Screw X 0 7 X 12mm PPHTC 545 755 3 ue Ultrasafe Class Cc Fuseholder 546 PED3183 1 110 w Safety License FIXTURE I O If equipped 560 PED2139 T gi Remote Coupler 561 PEC361 Profibus Connector 562 PED3031 1 Remote Power Module 563 PED2140 1 oues Remote Power Terminal Block 564 PED3032 1 oes Remote Digital Input Module 565 PED3033 ses Remote Digital Output Module 566 PED2141 4 dis Remote Electro
53. ver 180mm Long 30 PNP299 1 Electrical Decal 31 PET545 4 Protective Earth Ground 32 0880500 1 1 3 Din Rail 500 33 PES686 1 Disconnect Switch 34 LSV101 1 Caution Label Electrical Panel 35 WD3B0900 2 2 Inch Wide X 3 Inch Tall Wire Duct 900mm Long 36 WCB0900 2 2 Inch Wide X 2 Inch High Wire Duct Cover 900mm Long 37 1102 1 Transformer 500 VA 38 PEM1090 Transformer Cover 39 WD3B0140 1 2 Inch Wide X 3 Inch Tall Wire Duct 140mm Long 40 WCB0140 T 2 Inch Wide X 2 Inch High Wire Duct Cover 140mm Long 41 0880625 Din Rail 625mm 42 PES710 1 9 Amp Contactor 24V Dc Coil 43 PES733 Manual Motor Starter amp Protector 44 PES741 1 Auxiliary Contact 45 5591 4 Relay Line 2NO 2NC 46 713 4 Diode For DC Contactor Coil 47 F5035 5 10 T 48 F5035 2 7 5 indicates Not Shown Continued on next page Page 49 SECTION 3 ELECTRICAL PARTS LIST COVERING FIGURE 3 ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 49 910 4 4 6mm Ground Block 50 709 12 Terminal Block 51 PED3189 1 Trisafe Digital MO Expansion 52 PED3188 1 Trisafe Modular Safety Controller 53 PED3191 1 Trisafe Termination Cover 54 WD3A0140 55 WCAO0140 1 Inch Wide X 3 Inch Tall Wiring Duct 140mm Long
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