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Linear Actuators and Electronics_ver_T_eng.indd

1. 10K Page 66 of 72 Figure 6 continued 13 Pin connection for Mini fit plug valid for 13 and 14 Mini Fit Connector Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Connector front view PCBA Header top view 0273011 with O ring WITHOUT FEEDBACK LA27 Mini fit plug cable LA27 standard Valid for LA27 article numbers 2 0 CH1 4 MiniFit When a channel is operated UP 3 Brown Motor connections 6 Yellow 5 Orange UP End of stroke switches 4 Red DOWN 2 Black COMMON Not Used 1 No Connection end of stroke EOS LA23 LA31 LA34 BL1 BL4 Mini fit plug cable LA27 Mini fit plug cable Analog encoded without Hall without Feedback without Feedback Article numbers 2 7 EOS Switch EOS Switch Pin 1 Switch com GND Switch com GND Pin 2 Vbus Vbus Pin 3 M Motor Power M Motor Power Pin 4 EOS out EOS out Pin 5 EOD in EOD in Pin 6 M Motor Power M Motor Power WITH FEEDBACK LA23 LA31 LA34 LA44 BL1 Mini fit plug cable LA27 Mini fit plug cable with Feedback with Feedback Article numbers 2 Pin 1 Hall GND Hall com GND Pin 2 Vbus Vbus Pin 3 Motor Power Motor Power Pin 4 Hall A EOS analog Pin 5 Hall B Hall Pin 6 M Motor Power M Motor Power LA34 LA44 Min
2. dtt ne dd i dI E Citi 13 11 116 18 211 B sare ecce rece md eq eaa tetra S rad er d edem dd werde E REINS Lying es padded Gd durch 14 Environmental COnditiONS Perm cote Aust a amend tht ate B tli GAB eGR AURA 14 P M 15 Key TO sU mbols ees itor o c otii Beute be ns a a ek edebat ebd aa era eoe 15 18 gro EE 4 17 Gonheculg 18 JUMBO system special information oda Wc 19 2 information on start up de installation and operation 21 Troubleshooting Actuators Lifting COlUMNS 22 54 44 S obedit fte xu qose e 22 11 51 811518 8 61 Electronics See ser cA uas eese Te uae a 23 3 Information on specific actuators 0 0001 eee 24 4 Information on Specific columns ES SOR KE ERO RO 37 5 Information on specific controls boxes 41 6 Information on specific controls 2 en 47 7 Information on specific JUMBO es 52 8 Information on specific accessories
3. 55 9 Repair and disposal ass oer RUE RUE C cR IN es 57 Main groups OT 62056 ee weet tl nim opa deed Ba hud oe 58 Practical anformation uum eae Ne ere US WURDE 2 cakes 60 DiaWINGS AE xt Ms mutis ame 62 Adresses Lon c oc a a du mp oA LENS dud AM LLL rt M AE S 72 Page 3 of 72 Preface Dear User We are delighted that you have chosen a product from LINAK LINAK systems are high tech products based on many years of experience in the manufacture and development of actuators electric control boxes controls and chargers This User Manual will tell you how to install use and maintain your LINAK electronics We are sure that your LINAK system will give you many years of problem free operation Before our products leave the factory they undergo full function and quality testing Should you nevertheless experience problems with your systems you are always welcome to contact your local dealer LINAK subsidiaries and some distributors situated all over the world have authorised service centres which are always ready to help you LINAK provides a warranty on all its products This warranty however is subject to correct use in accordance with the specifications maintenance being done correctly and any repairs being carried out at a service centre which is auth
4. cut off will LAC switch off the power supply to the transformer for 3 4 hours following which it will CAML switch on the mains supply approx 3 sec It will then be switched off qC Q again for 3 4 hours If the control box has an internal external battery the supply to the transformer will not be switched off until the battery is fully charged CB9 with mains cut off After 4 5 days with the mains connected but without activating any functions it may be necessary to switch of the mains for a couple of minutes and then switch it on again Each time the mains is switched off on this period resets The unique feature of the mains cut off is that it can also be switched on in building installations where for example the meter cupboard contains an electronic circuit which switches off the mains The mains cut off in the meter cupboard monitors the power consumption and disconnects the power supply when consumption is below a certain minimum In such installations the CB9 s own mains cut off can typically be activated 4 5 days after the last activation If this period is exceeded the mains will have to be started by another load e g a lamp to charge the capacitor in the control box following which the control box can be activated Page 43 of 72 Microprocessor control boxes with a microprocessor must be initialised before start up A description of
5. We do not recommend using an actuator which has been damaged Valid where nothing otherwise is stated under the specific products in a later section Page 14 of 72 Insulation class LINAK control boxes are available in insulation class 1 and insulation class 2 Class 1 means with earth connection Class 2 means without earth connection When measuring the resistance in the earth connection in LINAK Control Boxes class 1 it is recommended to use equipment delivering a test current of no less than 5A The resulting voltage will correspond to the resistance in the earth connection Test currents below 5A would yield no exact measurements Key to symbols The following symbols are used on the label on the LINAK products Type B equipment as per EN 60601 1 Lock function Protection against contact foreign Release function IPXX matter first character and water second character as per EN60529 Class 2 equipment 5 For indoor use Charge indicator Safety switch enable button Safety isolating dh Protective earth r 3 P ep Alternating Current Direct current Attention consult accompanying documents Page 15 of 72 APPROVAL V94265 APPROVAL NO 97122 CS95145V El LISTED Demko approval Fimko approval Australian approval mark Australian approval mark Recognised Component Mark Canadian Recognised Component Mark Recognised
6. 1 Nm If the seal is damaged it must be replaced by a new silicone string LINAK article no 0008004 for a roll of 100 metres Disposal The batteries which are lead acid batteries can be returned to LINAK or disposed in the same way as car batteries Warnings battery room is supplied with ventilation that ensures correct and necessary airing of the battery room This airing must not be blocked or covered as a positive pressure may occur with risk of explosion If the product has been exposed to mechanical overload lost on the floor collision squeezing in the application or a powerful stroke the product must be sent to an authorised workshop for control of the hermetic separation between the battery and electronics rooms Page 41 of 72 1 CB6 HOMELINE E WE YOUR LIFE liemi 1 444001 Bata 2UGDRCETS SC TESA3 230 V in 1 Amp Ui ut i 24 imi lt a AE Ls HISHEEERI PEREIM x cce 1455 0001 FRE E LR DENMAN The CB6 control box has been specially developed for use together with LA27 actuator in the care and rehab industry The control box is designed to be mounted on the actuator LA27 as with the CB9 and LA31 system The CB6 control box has a LED power ON indicator detachable mains cable and strain relief for all cables The control box CB6 communicates with the LA27 actu
7. Check that all plugs are well connected and firm pushed into the connection plug Due to the fact that control boxes are designed for a high IP degree a firm force can be required Connect the mains cable The actuators can now be operated by pushing a button on the handset Use only one button at the time If the control box is equipped with a special software an initializing process might be necessary This process is described in the software specification LINAK handset LINAK actuator or lifting column LINAK control box Attention should be paid to the following e Control boxes must only be connected to the mains voltage specified on the label All DIN jack or minifit plugs from the CB6S CB12 CB14 CB16 CB20 IPX6 Washable should be locked by using a LINAK locking mechanism e The control box must be connected in such a way that the cables are not trapped exposed to tension or sharp objects when the application is moved in different directions Prior to first use of LINAK batteries please make sure that they are being charged 24 hours in order to reach proper function and prolong the lifetime of the batteries If the customer uses a non LINAK battery it is important to check that the current is not reversed plus and minus swapped over This applies to both control boxes which always run off battery and control boxes with battery backup Contact your nearest LINAK dealer for specification of type size etc The contr
8. Waxload Push 1500 4 e The LA27CS27 has no classification and is connected to a Power Rate M Vzz 3 5 e HB71 or HB72 The power supply is the TR6 or TR7 Duy IZED PER oe It is important that the supply voltage 24 VDC 5 connected Ceo correctly see Figure 6 7 otherwise the CS circuit may be destroyed 23456 0001 mane Ay LINAK DENMARK Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer Quick Release The LA27 with QR is designed to be used as a part of the backrest function in a Care Hospital bed The QR function allows a patient to be lowered manually to a flat position very quickly CPR in case of an emergency Functional test of QR To test a LA27QR it is necesarry to have the actuator built into an application The release cable has to be provided and mounted by the customer The necesarry force on the cable requiered to operate the Quick Release is approx 20 kg The necesarry force on the actuat
9. CARELINE 3m liem vin ens FOI 51755417 WI TC IE CFEHED 31 UA DRIED ee v Lalka 2 HE 19145 01811 4 ACM CARELINE 2 LIFE a Cina e n aen TONEY PNE SOTRA MOT TO DE OF ENED 3 UR DRESS PERS MES Mack Ev is ol ur 5 CARELINE LINAK fmd MER 30 E tA fe Oe a eh sce erat The OpenBus system makes it possible to use keypads as Attendant Controls Handsets integrated in the bed side rails The keypads are named ACK Attendant Control Keypads The protection class is dependent on customer design and testing The ACL Attendant Control Lock box is a one turn button box fitted to hospital and care beds for use where the patient positioning must be carefully controlled by the medical staff The ACL disconnects all functions on some handsets The ACM Mini Attendant Control box is fitted to hospital and care beds for use where patient positioning must be carefully controlled by the medical staff The compact design and simple operation makes it easy for the nursing staff to retain direct control over critical positioning functions whilst giving the patient a limited degree of adjustment The ACP Attendant Control P
10. Component Mark for Canada and the United States T Mark RW T v approval TUVRheinland TUV Product Service ETL 9 C ETL LGA UL Listing Mark C UL Listing Mark C UL US Listing Mark UL Listing Mark File E97199 File 175209 File E151104 113 k 16 72 UL file number UL file number UL file number CSA PSE Mark Product with a thermofuse For indoor use House Safety isolating transformer Electronics scrap Equipment Kl 2 Double square Patient part of type B Mand Patient part of type BF Earth protective Equipment class1 Earth CE Mark C TICK China RoHS Mounting Actuator Do not use any other screws for the mounting brackets than those recommended by LINAK If longer screws are used they will come into contact with the inner parts of the actuator This will result in an irregular operation or even damage the actuator During mounting the actuator must always be e Fixed to protect it against torque and bending See Figure 2 e Fixed so that it is restrained but free to move on its mountings See Figure 3 e Fixed in brackets which can take up the torque reaction See Figure 3 Mounted at right angles so that the right angle requirement is observed See Figure 4 Mounted with correct bolt dimension e Mounted with bolts and nuts made of high quality steel grade e g 10 8 No thread on bolt i
11. Duty Cycle 10 Max 2 min 18 min column to be operated either as single or parallel with up to a NOT BE OPENED BY UNAUTHORIZED PERSON va ZN maximum of four units and or with a memory function i 56 0001 mabe ay LIN AK AIS DENMARK Page 39 of 72 The LP2 lifting column is the ideal choice duties such as height adjustment on computer workstations work benches or a wide selection of other duties There are mounting holes in the end plates e The largest profile must be mounted uppermost Warning Do only use the column within specified working limits 6 LP3 MEDLINE CARELINE TECHLINE The LP3 is developed for vertical lifts and can resist a bending LI moment by virtue of the effective telescopic system WE IMPROVE YOUR LIFE The lifting column is designed for applications where a small lam No lt LPIEAROMOEDOSEO installation dimension is requested without compromising the Prod Date 2008 03 18 5 0 7654321 lifting capacity ne RA Nd fey The LP3 is characterised by having a lower installation Duty Cycle 10 Max 2 min 18 mm dimension proportional to the stroke length compared to the BE OPENED BY UNAUTHORIZED PERSOWNEL A LP2 The LP3 can also attain a higher speed than the LP2 56 0001 mane aY LNAK DENMARK The telescopic column is compatible with LINAK s control boxes and can run individually as 2 x LP3
12. Home system mount the control box on the application no mounting bracket is needed Only vertical mounting allowed connectors fwacing downwards Connect the handset to the control box The connection in the control box is marked with HB Connect the actuators to the control box Each channel is marked with a number e g 1 27 Channel 1 has always to be used for the High Low Lifting function The actuators can now be operated by pushing a button on the handset Use only one button at the time Example of JUMBO patient lift system Handset 4 Control box e Battery 5 Mains plug 3 Charger 6 Actuators System components Actuators types LA28 LA32 LA34 LA44 Control Box types CBJ1 CBJ2 CBJC Batteries types BAJ1 BAJ2 Handsets types HB5 HB7 HB8 Battery Charger CHO1 Page 19 of 72 Configuration of the JUMBO System 3 Light indication for mains connection 3 Control box 4 LCD display for battery 4 Light indication for charging 2 Output for hand condition G 6 Output actuator JUMBO Home System LAJI special Page 20 of 72 2 Information on start up de installation and operation Before installation de installation or troubleshooting Stop the actuator lifting column Switch off the power supply or pull out the mains plug and pull out the plug to the actuator lifting column Relieve the actuator lifting column of any loads which may be released during the w
13. LA23XXXXXXO 1 XXXXX LA23 with standard dual hall LA23 with dual hall PNP LA23XXXXXX02XXXXX LA23XXXXXX03XXXXX Page 26 of 72 LA23 with analog postion feedback potentiometer and potential free endstop M Brown Blue VEC White LAT Analog Violet GND Black Common Red A IN Yellow QuT Green LA23 with analog position feedback Hall potentiometer Note For actuators connected to LINAK CB s If reversed driving is wanted this have to be done with special cables Please concact LINAK if needed For actuators with hall analog or PWM positioning feedback Limit supply to 500 mA or 500 mA Fuse in case of wrong polarisation Page 27 of 72 4 LA27 MEDLINE CARELINE HOMELINE The LA27 actuator is a powerful actuator designed for LI applications such as furniture and care beds WE IMPEOVE YOUR LIFE Built in end stop circuit CS27 In the LA27 CS27 the actuator is switched off at the end Hem 273100 01405040 position There is no overload protection Prod Date 2008 0148 5 0 7 654321 TS
14. WIT a P MADE By LAC TENA DIN plugs Furthermore the box is constructed so that all channels for connetion xa piace on the same side ot the box w This gives the box a clean design and makes it easy to mount e g in a bed frame Page 55 of 72 4 MJB MEDLINE CARELINE The MJB Modular Junction Box is designed for use together with the CB20 and LINAK 5 3 other OpenBus control boxes vesiu LUPE trie The MJB makes it possible to connect handsets attendant controls and ariet sam 4 accessories with the CB20 CB6S CB16 The CB20 has 2 modular jack interfaces nra WEG but by using the MJB the connection possiblities are greatly increased One FG gg diri hae modular jack channel is used for connecting to the control box 5 SLS MEDLINE CARELINE 111111 LINAK has designed a switch that be mounted in connection with the 24V ape 1 actuators LA12 LA22 LA28 LA28S LA31 LA32 LA34 and a control box on LINAK 77 e g a bed frame HI Poa LIT POS ERI 1100 De H SETTE EL GFESED 28 74252 WADE Ex BO The Safety Limit Switch 515 The 515 Switch is primarily used as Limit Switch in systems consisting of a control box LA28 28S and or LA32 As an example the SLS can be installed on the actuator cable where it disc
15. attestation of compliance with the EMC Directive 2004 108 EC the systems are designed to meet all requirements of applicable standards and have been tested to such requirements It is unlikely that the user will encounter problems with the Actuator System because of inadequate electromagnetic compatibility However electromagnetic immunity 15 always relative and standards anticipate environments of usage If the user notes unusual behaviour of the Actuator System in particular if such behaviour is intermittent and associated with the standing right next to mobile phones microwaves and radio broadcast masts this could be an indication of electromagnetic interference If such behaviour occurs try to move the Actuator System further away from the interfering equipment Electromagnetic emission is evaluated on a system level with the actuator either connected to a LINAK Control Box and accessories or to some customer built electronic control circuitry If used in other constellations and with external power supply precautions may be taken to avoid conducted emission Warning If the actuator or lifting column is used for pull in an application where personal injury can occur the following is valid It is the application manufacturer s responsibility to incorporate a suitable safety arrangement which will prevent personal injury from occurring if the actuator should fail Page 6 of 72 Residual risk Some of the products contains software base
16. dependent on the pattern of use Frequent and high powered discharges reduce the battery life For an optimum lifetime the product must be connected to the mains voltage as often as possible The batteries must be charged at least every 3 month otherwise they will be damaged in due to self discharge It is recommended to test the battery function at least once every year Replacement of batteries The batteries must only be replaced by the same type of batteries or mechanical and electrical equivalent types The batteries must be new or maintained by means of charging at least every 35 month The batteries which make a set must be supplied with identical production codes Mismatching of production codes may lead to a severely reduced life time expectancy Before mounting ensure that the battery set is correctly connected compare with the drawing in the battery room and check that no connectors are loose Warnings AN From the factory the battery room is hermatically separated from the electronics room When replacing the batteries this separation must not be damaged or modified as this may allow penetration of battery gas into the electronics room with risk of explosion When replacing batteries in waterproof products IPX5 and IPX6 precautions must be taken that the sealing material silicone ring or joint filler is not damaged and that it is correctly placed in the groove Hereafter the screws in the cover are to be fastened with appox
17. info linak ca yyw linak ca CZECH REPUBLIC C amp S S R O Phone 420581741814 Fax 420581702452 E mail ponizil amp linak cz linak cz DENMARK Danmark A S Phone 445 86 80 36 11 45 86 82 90 51 E mail linak amp linak silkeborg dk wewwilinak dk LUNAK OY Phone 358 10 841 8700 Fax 358 10 841 8729 E mail linak amp linak fi vwwwwlinak fi FRANCE LUNAK France Phone 33 0 2 4136 3434 Fax 33 0 24136 3500 E mail linak linak fr fr GERMANY UNAK GmbH Phone 49 6043 9655 Q Fax 49 6043 9655 60 E mail info linak www linak de INDIA LINAK A S Asian Representative Office Phone 91 120 4797013 E mail info linak In ww linak in NETHERLANDS LNAK ActuatorSystems B V Phone 31 76 5 42 44 40 Fax 37 76542 6 10 E mail info amp limak nl ww nl NEW ZEALAND LIN AK New Zealand Ltd Phone 64 9580 2071 Fax 64 9580 2072 E mail nzsales linakicom au www nz NORWAY LIN AK Norge AS Phone 17 32 82 90 90 Fax 47 32 82 90 98 E mail info linak no POLAND LIN AK Pobka Phone 4448 22 500 28 74 Fax 448 22 500 28 75 E mail dkreh linak dk pl SPAIN LIN AK Actua dores S L u Phone 4 34 93 588 27 77 Fax 34 93 588 27 85 E mail linakact linakes www linak es SWEDEN UNAK Scandinavia Phone 448 8 732 20 00 Fax 448 8 732 20 50 E mail info linak
18. not properly pushed into control box Push actuator plug properly into control box Actuator defective Replace actuator Control box defective Replace control box Control box okay apart from one direction on one channel Handset defective Control box defective Send handset for repair Send control box for repair Page 23 of 72 3 Information on specific actuators 1 LA12 TECHLINE LINAK WE IMPROVE YOUR LIFE Item No 121000 11002400 Prod Data 2008 07 01 0 7654321 MaxLoad Push750 Pull T5ON Power Rata 24 Ve 223 aak Max 10 E OPENED BY UNAUTHORIZED PERSONNEL 123456 0001 MADE BY LINAK DENMARK Thanks to the small size and outstanding performance the LA12 actuator provides a practical and cost effective alternative to traditional pneumatic systems and gear motors The LA12 is ideal for automating industrial and agricultural machines feeding ventilation systems troughs and many other applications requiring short linear movement Installation instructions The actuators model LA12 must be installed in a fixed position Reed switch Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per s
19. of battery Only an authorised LINAK service centre should change a battery in a CBJH If a CBJH is opened and a battery changed by an unauthorised personel there is a risk that it may malfunction at a later date Mounting of CBJH only vertically Page 53 of 72 6 COBO20 MEDLINE The COBO20 makes increased battery power available compared to BA20 It is designed to be used with CU20 together with or BAJ2 12V 2 9 AH It is also possible to use other battery types 20 with internal charger has a green and a yellow light Green is ON when the 20 is connected to mains and the yellow is ON when charging The yellow light shines constantly until the batteries are fully charged The COBO20 has an EMC approval Mounting of COBO20 e COBO2O as to be mounted vertically to insure the IP protection roin e The cable from COBO20 has to be mounted into the power input at CU20 Recommendations e f own battery package is used a10A fuse must be added e t is recommended that the COBO20 is serviced according to the relevant national norms for the applications in which it is used however all electrical parts must be checked at least once a year e The 20 should be cleaned regularly in order to maintain good hygiene It is not allowed to use chemicals to clean the box e Choose CU200Xxxxx2xxxx if positioning memory is to be used e Only use COBO20 together with CU20 e After activation of
20. risk that the inner tube may be unscrewed Hall The Hall principle is very similar to the Reed principle It is a control box which based on Hall signals can decide whether the actuator runs out or in Hall however can detect whether the actuator runs in or out The number of pulses is like Reed Hall and Reed are placed opposite the potentiometer on the actuator s worm wheel Therefore it is not suitable for use in quick release free wheelingactuators see figure 10 Potentiometer The potentiometer function is mechanically attached to the spindle and registers the number of spindle Page 33 of 72 revolutions The signal from the potentiometer is measured in Ohm where the lowest value is measured when the actuator has been run into inward switch stop The potentiometer is a 10 turn and therefore it is dependent on the stroke length spindle pitch see figure 6 5 Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push See Figure 8 Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer Electrical splines In the rear fixture on the
21. the JUMBO system The battery packs are easy to exchange through an integrated snap system The battery packs are easily mounted on the JUMBO mounting brackets A customised front cover is possible The BAJ2 can be charged as the BAJ1 but can also be charged through an integrated DC plug for use with charger CHO8 The BAJ2 is ventilated through a breather hole on the backside of the housing 3 CBJ1 CBJ2 MEDLINE CARELINE The control boxes CBJ1 and CBJ2 are part of the 400 240 V 0 0 24 Vie 2 1 LINAK lin 400 RCE OE JUMBO system JUMBO is a modular system combining U Our M ma 280 VA AL C ham 88 MAN ccce t9 an actuator a control box CBJ1 CBJ2 a battery BAJ1 CHR ms AR ON BAJ2 and a charger CHJ2 in a flexible solution MANUI VY BE OPENED BY UNAUTHORIZED PERSONNEL A i specially developed for patient lifts LINAK Un Wc MOV somray CCS The complete system is medically approved and Tye cumosupwza Pre repe SU Cm nimm contains a series of features which meet the patients Ln 3000 1 14 9 0 OH 111111 a ke need for a safe and comfortable lift e g CBJ1 and tonnes CAUTION NOT TO BE CPENEC BY UNAUTHORIZED PERSONNEL CBJ2 are equipped with a soft start stop function emergency lowering function etc Mounting of CBJ1 and CBJ2 The CBJ1 and CBJ2 with internal chargers are IPX
22. the actuator with TO EE E7 LMAUTHORTED FSIGCHAEL which it is to be used pp AO ed ceo The CS16 should be connected between the linear actuator and the power supply where it will switch off the power when the actuator reaches end position or if the actuator is overloaded As the CS16 are open PCB s they have to be installed in an encapsulation to prevent damage LINAK offers one type of encapsulation for CS16 Adjustment of CS16 The CS16 has a rotary potentiometer for adjusting the value of the cut off current To obtain the correct cut off current connect the CS16 and turn the potentiometer as far as it will go anticlock wise to set the maximum cut off current Then subject the actuator to the maximum load it will be exposed to in the application At the same time turn the potentiometer clockwise reducing the cut off current until the actuator stops not in end position Then turn the potentiometer approx quarter of a turn anti clockwise and the system is ready for use As the CS16 is a open PCBs it have to be installed in an encapsulation to prevent damage LINAK offers one type of encapsulation 3 DJB MEDLINE CARELINE The DIN Junction Box is designed for use where there is need for more than 1 or UT hie RV TRU 2 controls to be connected to a control box The DIN Junction Box is constructed for connection of up to 4 controls with 8 pin
23. the electrical parts must be at least 300 mm e The handset and motor plug must be pushed right in The water temperature must not exceed 65 in max 3 minutes e Cooling with cold water is not permitted To avoid degreasing of the piston rod the actuator should be retracted to minimum stroke before washing Warning The systems must not be sprayed directly with a highpressure cleaner Warning Interconnecting cables must remain plugged in during cleaning to prevent the ingress of water Warning Cleaning with a steam cleaner is not permitted gt gt gt 110172 washing procedure for IPX6 Washable products Reference The LINAK washing procedure is defined to duplicate the washing process of a hospital using a wash tunnel This washing process has been chosen as it sets a high standard regarding the sealing effectiveness of the products Chemicals Use the Ecolab product Sekumatic FRE or a similar product with corresponding properties as detergent Use the Ecolab product Sekumatic FKN or a similar product with corresponding properties as softener Design The LINAK washing machine is built with a large washing chamber containing more shelves onto which the test products can be placed Each shelf is surrounded by sprayjet rotor they spray the test products from above and below so that all surfaces of the test products are sprayed upon For more details see the picture below Data for the LINAK developm
24. the handset to move and result in damage if the cable is getting squeezed somewhere The force of the magnet depends on thickness of the lacquering the lacquering type stickers steel thickness etc It is the responsibility of the customer to verify that the holding force on the application is acceptable For handsets with magnet hook It is the responsibility of the user operator to evaluate any possible risk caused by use of permanent magnets Recommendation e t is recommended to check the handset and cable for damage and holes made by violent handling before washing the bed or at least once a year For handsets with magnet it is recommended to have a parking place for the handset in the application where customer ensures that the handset does not fall off Do not submerge the handset under water except IPX7 Unless otherwise specifi ed or agreed by LINAK the handset is only intended to be used on LINAK systems Do not sit or lie on the handset It can cause unintended movement of the application When changing handsets for OpenBus systems the power must be switched off If handsets with magnet are attached to a narrow surface a movement or twisting of the cable for example during transport can cause the handset to move and result in damage if the cable is squeezed The force of the magnet depends on the thickness of the lacgering the lacgering type stickers steel thickness etc It is the responsibility of the customer to v
25. the initialisation procedure can be obtained from your LINAK dealer If an actuator is replaced the micro processor always has to be initialised before use actuators with reed hall If re programmed please ensure that the correct software is used External battery charger If anything other than a LINAK charger is used it must conform to the following specifications Charging voltage 27 6 VDC 296 Charging current 300 mA 7 CB12 MEDLINE The CB12 product range features three standard versions which are ideal LINAK for vast number of medical and industrial applications WE IMPROVE TOUR LIFE In general the CB12 is a transformer operated control unit which can liam CEd200003A 01524 Dux control up to 4 actuators The control box features a range of built in Uim 100 V safety devices increased current cut off EAS Electronic Arc Suppression and other options such as battery backup earth outlet wet alarm etc REA 24 Y mar TB Ipsa UR MH CB12F with mains cut off am B SE OAR KK In standby mode the CB12F with mains cut off will typically switch off TTA TET the power supply to the transformer for 3 4 hours following which it will p mite edm SEA 5 Switch on the mains supply for approx 3 sec It will then be switched off again for 3 4 hours If the control box has an internal external battery the power supply to the transformer will n
26. 100 0115005A retracted and at the same time independent of the stroke length Prod Date MOS OTE 8 0 7 5412 Reed switch Maxload Push 1000 Power Rale M Va I 35 e The Reed switch gives a number of pulses for each rotation of Duy Dee 10 Max 2 min 18 min a the motor These pulses are used to calculate the position as OPENED UNAUTHORIZED PER C 5 well as to control several actuators running in parallel illl Your nearest LINAK dealer can inform the number of pulses per P 0 123456 0001 AY LINAR AIS DENMAPRE stroke length Regarding Reed switch connection see Figure 6 10 Hall The Hall principle is very similar to the Reed principle A Hall sensor is based on a magnet that rotates Two hall sensors are placed close to the magnet field The control box CB20 CB6S OBF CB16 OBF CBDA CBD5 can detect whenever the magnetic field changes direction The two Hall sensors are placed close to each other but with a small displacement This distance leads to a timing difference between the two pulses Whichever one of them comes first indicates the direction of movement Therefore there will be no error summary as with the reed switch Hall is therefore a very precise system Hall is not suitable for use in quick release actuators see figure 10 Built in end stop circuit The end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch i
27. 4 when the shaver plug is connected Page 52 of 72 4 CBJC MEDLINE CARELINE The control boxes CBJC is a part of the JUMBO system emt fume ELE quant JUMBO is a modular system combining an actuator a rie uUo eee Control box CBJC CBJ1 CBJ2 a battery BAJ1 8AJ2 and a charger CHJ2 internal charger in a flexible fn CB 001016 41054 8 Vest nr WII A solution specially developed for patient lifts The complete system will be medically approved and contains a series of features which meet the patients need for a safe and comfortable lift e g CBJC is equipped with a soft start stop function emergency lowering function learn mode for current cut off service indicator and battery indicators Furthermore usage information is collected in the control box CBJC has to be mounted vertically to ensure the IP protection Notifications e As standard the service indicator will blink every 12 months after 8000 Cycles whichever comes first Other service intervals can be programmed e When one continues to use the application at the lowest battery level the diode will blink and start giving an audio signal At that time it will be possible to drive channel 1 lifting arm down but not up and leg spread is not possible It is not possible to use other battery types than BAJ1 BAJ2 with the Jumbo Care e The green battery indicator 10096 to 5096 capacity remainin
28. BL1 is a 3 part lifting column designed to be used for Li example in Hospital beds Nursing Home beds Treatment chairs Couches and Dental chairs WE IMEROVE YOUR LEE The lifting column is compact and has a long stroke length 2811411 01400 The 3 part guidance enables an overlap between the individual Prod Date 2009 07 18 5 0 7654321 profiles which ensures a high degree of stability Push 2000N IPXB The lifting column has an open spindle actuator with a chain Power Rate 24 V Max 4 8 Amp amp drive inside which is practically noiseless ui UE 10 Max 2 18 min BE OPENED BT UNAUTHORIZED PERSON I CC X 56 0001 mane LIN AK AIS DENMARK Usage e Duty cycle 1096 2 minutes continuous use followed by 18 minutes not in use e Usage temperature 5 C to 40 C e Storage temperature Max 50 C Compatibility CB6 OBL CB6 CB16 and CB20 e Approvals DS EN60601 1 Important If the actuator s are not connected to a LINAK control box the terminals of the motor must be short circuited to guarantee the self locking ability of the actuator Recommendations Max storage temperatures 50 BL1 is for use in push applications cable outlet from smallest profile When washing according to IPX6 parameters it is not allowed to splash water directly onto the plastic frames between the profiles Direct splashing is only permitted on t
29. HB80 MEDLINE CARELINE LINAKE The HB80 hand control has an optimised ergonomic design shaped for the hand WE IMEROVE YOUR LIFE The handset is suitable for all kinds of MEDLINE and CARELINE applications such as HEEMSVODSE 61 hospital beds patient lifts treatment and examination couches etc Fred Dales 2009 69 19 ZO T554321 s HB80 handset is available in versions with 10 or 12 activation buttons PADS BS Lia 45 p 0123351000 wee Usage Usage temperature 5 C to 40 C Storage temperature 10 to 50 Compatibility CB6 8 CB9 CB12 14 CBJH CB6S CB16 and CB20 Approvals DS EN60601 1 UL60601 1 The HB86 version has a shorter distance between the buttons and cannot be approved according to EN IEC60601 2 52 Application Environment 4 for care beds used in Domestic area or EN1970 HB80 is designed and tested according to IPX6 washable in conformity with EN60601 2 52 cl 201 11 6 6 101 Machine washable medical beds The HB80 must hang vertically from it s hook during the washing process Page 49 of 72 17 HL70 MEDLINE CARELINE item HL72400024 20500 123456 0001 5 0 7854321 MADE LINAK A S DENMARK The HL70 is handset with integrated locking function Date 2009 03 19 IPX4 where a selective locking of the different functions m Ex 15 available by use of a special k
30. LINEAR ACTUATORS AND ELECTRONICS WE IMPROVE YOUR LIFE Fvo Ca re To learn more about LINAK please visit i in WWW LINAK COM Phone 07 33558000 Fax 07 33555043 A gt UT 1 a 7 gt a d in LN T p e 2 9 4 P TN a 4 Di E 2 20172 Contents POE AGC e a ratos sen aede tq tace d d qu aces ted e 4 Valid TOR Mutter Kuna a added er beca abs sonet s 5 Important informati n potuit Y RARI Scena oa D edd we ott a E T ve SU d HS d d iis atas 6 Safety Instr ctlons z aod a C ce ba Non Pee V HEAD S AM P e ER C 6 Manufacturer s declaration ocu c RM a eet aad ese de can e Malasia a AU nab aed 8 1 System description 1 2229 x25 4 Mob ete ARCA 9 E gd ae CE qal 9 Fundamental actuator CONStrUCtION Sole HA M T tata 10 Warranty ARG senes Is cq ceca to d 11 owes 22062 ESSER RR ESE ag eae 11 washing procedure IPX6 Washable products 12 40513541
31. Valid for all LINAK actuators and lifting columns Actuators lifting columns must be inspected at attachment points wires piston rod cabinet and plugs as well as checking that the actuator lifting columns function correctly e To ensure that the pregreased inner tube remain lubricated the actuator must only be washed down when the piston rod is fully retracted Valid for all LINAK control boxes and handsets e Electronics must be inspected at attachment points wires cabinet and plugs e nspect the connections cables cabinet and plugs and check for correct functioning does not apply to battery versions e With the exception of the CS16 the control box is sealed and maintenance free e Inspect at regular intervals that the ventilation aperture on the external battery is positioned correctly and is intact throughout its length approx 20 mm see figure 1 Environmental conditions Storage and transport Operating Temperature 5 C to 40 C Relative humidity 20 to 90 30 C not condensing Atmospheric pressure 700 to 1060 hPa Storage Temperature 10 C to 50 C Relative humidity 20 to 90 30 C not condensing Atmospheric pressure 700 to 1060 hPa Transport If the actuator is assembled in the application and is exposed to push or pull during transportation the actuator can be damaged Do not drop an actuator or otherwise damage the housing during disassembly or transportation
32. ZED E desks etc It can also be used as a stand alone item for industrial applications WADE TY AS P 123455 OTT 8 Footswitch Consist of FS a pedal unit and FSE electronics unit which can activate one or more actuators The module system can max consist of two pedal units a FSR right pedal a FSL left pedal and one electronics box 10 FS2 MEDLINE CARELINE The FS2 Foot Switch is developed for use together with some of LINAK control LINAK T3 boxes and especially designed for mounting on a support plate hom The Foot Switch is available in a single and a double version 2008 03 30 PX 5 double version can be used on a bed where one Foot Switch will be mounted WT TC BE D EHEDN FHONEIDTERMNMR M noises PLI n OPAR H CE z 0124562004 on each side of the bed frame thus enabling operation from both sides 11 HB20 MEDLINE CARELINE HOMELINE LINAK EA The HB20 series combines ergonomic design with a wide range of functionalities such ec as memory and infrared communication The handset series is compatible the IRO I ms BEES ita ha et 0077010 Ver 1 15 with the OpenBus product assortment HB210C1 00003 717768 A Page 48 of 72 12 HB40 MEDLINE CARELINE TECHLINE HOMELINE The HBAO series handsets are designed for use with Kem HB41000 108142
33. a Ubillus Phone 51 99 883 9879 RUSSIAN FEDERATION 000 Phone 7 812 3319333 Fax 7 812 3271454 E mail purchase fam drive www fa m driveru SINGAPORE Seno Dynamics Pte Ltd Phone 65 6844 0288 Fax 65 6844 0070 E mail sen odynamics amp senro corm sg WwWw sen o comsg SOUTH AFRICA Industrial Specialised Applications CC Phone 27 11 312 2292 or 27 11 2077600 Fax 27 11 315 6999 E mail gartht isagroup co za SOUTH KOREA Unitek Phone 82 2 567 0888 Fax 82 2 3453 1177 E mail unitekeng unitekeng co kr UNITED ARAB EMIRATES Ivlechatronics Phone 49714 267 4311 Fax 4971 4 267 4312 E mail mechtron emirates net ae ani mechatronics ae For contact details on other countries please visit wwnwlinak com or contact LIMAK INTERNATIONAL Fax 445 74 45 90 10 E mail Info linak com Ww linak com Terms of use Prime Motion amp Control www primemotion com au West Vic Industrial Supplies Wi vuestvic corr au The user 15 responsible tor determining the suitability LINAK products for specific application LINAK takes great care in providing acqurate and up to date information on its products However due to continuous development in order to improve its products LINAK products are subject to frequent modifications and changes without prior notice Therefore UNAK cannot guarantee the correct and act
34. actuator a microswitch is fitted which turns off the motor if the actuator is exposed to pull forces Functional test of electrical splines It is important that the actuator is correctly fixed with regard to the section on page 11 For mounting see Figure 7 When the actuator is correctly fixed mounted the inward movement of the piston must stop when the actuator is pulled or the movement is blocked so that the back fixture is not put under undue stress tension Quick Release LA34 34xxxF H is equipped with a function which permits operation of the actuator should the power source fail Condition for functioning the actuator must be loaded in push direction LA34xxxF or pull direction LA34xxxsH Warning AN e f the actuator does not work as described above the risk of injury due to squeezing can arise There fore the actuator must be sent immediately for service at the nearest authorised LINAK workshop e The actuator must not be used in pull applications when the Quick Release is activated as the risk of personal injury can arise Do only use the actuator within specified working limits Activation of Quick Release Pull the release handle in the direction of the piston rod eye outwards the harder you pull the button the quicker the actuator runs down When releasing the button the emergency lowering stops immediately The emergency lowering is activated as long as the load on the actuator is above 100 150 kg The act
35. anel controller is fitted to advanced hospital and patient care beds for use where patient positioning must be carefully controlled by medical staff The ACP allows nursing staff to retain direct control over critical positioning functions while giving the patient a limited degree of adjustment 6 ACO MEDLINE CARELINE OpenBus WE maru op LIFE ligm 421010 00 30980 9 WT TC DE ENED 33 AAT FERSOM E WM 22 P O 1334550041 e The ACO Attendant Control OpenBus is a cost optimised and compact unit with up to 15 buttons that can be used as Handset keys or lock outs The lock out function can be made visable by using yellow 5 The ACO is compatible with control boxes that use an OpenBus interface i e CB6S CB16 and CB20 Page 47 of 72 7 DPH MEDLINE The DPH is a small two button panel for adjustment of different functions The DPH fits into a MJB with a modular plug and thereby compatible with OpenBus Usage e Ambient temperature 5 to 40 e DPH is compatible with the OpenBox control boxes via Modular Junction Boxes as follows Control Boxes CB6S OBL CB6S OBM CB6S OBF CB16 OBL CB16 OBF CB20 Modular Junction Box 5061101 00 e DPH1K10 21007 combined with MJB5061 101 00 creates the OpenBus codes Up Arrow HO Down Arrow H1 e Wrong mounting is not an issue with the MJB5061101 00 and the modular jack plug of the DPH cable The plug will only fi t into
36. ating on the label During operation Listen for unusual sounds and watch out for uneven running Stop the actuator lifting column immediately if anything unusual is observed If the control box makes unusual noises or smells switch off the mains voltage immediately and the external battery if any Take care that the cables are not damaged Unplug the mains cable on mobile equipment before it is moved Page 21 of 72 Troubleshooting Actuators lifting columns Symptom Possible cause Action No motor sound or movement of piston rod The actuator is not connnected to the control box Blown fuse in the control box Cable damaged Connect the actuator to the control box Fuse must be changed Send actuator for repair Excessive electricity Consumption Send actuator for repair Motor runs but spindle does not move Gear wheel or spindle damaged Send actuator for repair Actuator cannot lift full load Clutch is worn Motor is damaged Send actuator for repair Motor sound but no movement of piston rod Send actuator for repair No signal from Reed or Hall switch Send actuator for repair Motor runs and quick release does not function or is noisy Declutching arm turns less than approx 752 Adjust cable Piston rod will only move inwards and not outwards Safety nut has operated Send actuator for repair Motor runs too sl
37. ator by means of the built in end stop signal switches in the actuator Due to the signal switches the power to the motor will be cut off in the control box and not in the actuator This ensures that it is only possible to run in the opposite direction once the actuator has reached the end position 2 CB6S CARELINE 12 WE IMPROVE YOUR LIFE CB6404 00019 Date 2009 07 08 5 0 7654321 230 V 50 U Out 24 Ve IPX4 lin Max tA Int 10 Max 2 min 18 min Xia e EO 6 TO OPENED DY UNAUTHORIZED PERSONNEL 576 1 mane SY URAN Ars DENMARR Microprocessor CB6S is part of the LINAK OpenBus product range that provides more flexible solutions no matter which actuator concept is preferred LA27C LA31 LA34 BL1 BLA with mini fit plug and std end stop switch signal switch are all supported Please be aware the actuators must be used within their current limits in order to maintain proper use and full compatibility within a system Three versions are offered CB6 OBL CB6 OBM and CB6 OBF OBL OpenBus Light which is RELAY based and OBF OpenBus Full which is FET based OBM z OpenBus Medium which is RELAY based control boxes with a microprocessor must be initialised before start up A description of the initialisation procedure can be obtained from your LINAK dealer If an actuator is replaced the micro processor always has
38. bility If the actuator s are not connected to a LINAK control box the terminals of the motor must be short circuited to achieve the selflocking ability of the actuator Page 35 of 72 Manual lowering The following pictures illustrate a The manual lowering procedure and b How to fit and remove the plug connection using the Smart cable lock Fig 1 Manual Lowering In case of a power failure it is possible to mechanically lower a patient placed in a patient hoist When turning the manual lowering handle clockwise the actuator can be moved fully inwards Fig 1 Fig 2 Step 1 Step 2 Step 3 The three flanges in this position Position and press the Hold around the lock flanges and turn indicate that the smart cable locking cable plug into the the lock either clockwise or anticlockwise device is in the unlocked position socket The cable is fully locked when turned 90 Unlocking the plug smart cable lock Flanges in locked position Using a tool release the lock must be from the side shown by pushing the tap through the small slot in the side of the lock At the same time turn the lock 90 in either direction to release the plug connection Press here with tool No tap on this side Turn to open Warnings e The actuator must not be subject to a sideways load as this can cause bending It is also for this reason that the actuator should not be used as a handle e The actuator must not be subject to moment loa
39. ce of strong solvents basic or alkaline liquids Non LINAK handsets LINAK handsets are designed specially for LINAK control boxes and they are designed to be highly reliable and flexible If the customer still wishes to use his own handset it is important to contact a LINAK sales person to find out the requirements with regard to the switches in the handset Poor switches can destroy the control box The duty cycle printed on the label of the control box must always be noted If this is exceeded there 15 a risk of the control box being overheated and damaged Unless otherwise specified on the label the duty cyde is max 1096 max 2 min in use followed by 18 min not in use Exceeding the duty cycle will result in a dramatic reduction of the product LINAK WF IMPROVE YOUR LIFE DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY A S Smedevaenget 8 DK 6430 and address of Ihe person aulnerized io compile the relevant technical documentation Jahn Kling Group Headquarters Gudarup DK 5430 Nordborg email ki linak cam Herewilh declares thai LINAK Actuators and Actuator Systems comply with the following paris of the Machinery Directive 2006 42 EC ANNEX Essential healt and safely requirements relaling to the dean and construction of machinery 1 5 1 Electriaty supply Orecive 2006 95 EC on the harronmzalion of Ihe laws of Member Sales relating to elactical equipment designed
40. d service life in a specific application is very dependent on how the products are used IP Protection degree The products can be cleaned as follows according to their IP protection which is stated on the product label The IP code specifies the degrees of protection provided by the enclosures For most products only the protection against ingress of water second characteristic numeral is specified ingress of solid foreign objects or dust first characteristic numeral is not specified and therefore replaced by the letter X in the code For some special industrial products both the first and second characteristic numerals are specified This is a demand from the marked and will only be specified if tested and approved IP protection Cleaning instructions IPXO Clean with a damp cloth IPX1 Clean with a damp cloth IPX2 Clean with a damp cloth IPX3 Clean with a damp cloth Clean with a damp cloth IPX5 Wash with a brush and water but not water under pressure IPX6 Wash with a brush and water The water can be under pressure but the system must not be hosed down directly with a highpressure cleaner Max 20 IPX6 Washable Clean by the use of wash tunnels IPX6 Washable according Clean by the use of wash tunnels according to IEC 60601 2 52 to IEC 60601 2 52 PX6 Washable products can be washed in wash tunnels according to the following guidelines e The distance between the nozzle and
41. d components LINAK has done various possible efforts to assure that the software is free of errors and that the software has been developed according to the rules of IEC 60601 1 4 software in Medical products That involves risk analysis which shows a small residual risk for unwanted unintended mow of actuators under specific conditions According to the above rules it must be informed and if nescessary considered in the risk analysis of the final application More details to residual risk can be provided by LINAK if nescessary Warning Note that during construction of applications in which the actuator is to be fitted there must be no possibility of personal injury for example the squeezing of fingers or arms Warning The plastic parts in the system cannot tolerate cutting oil Warning Assure free space for movement of application in both directions to avoid blockade Warning Uninstructed personell must not operate the application or the actuator Warning In the event of blockage by an obsticle when application is moving inwards removing the obsticle will cause the load to drop until spindle hits the nut Warning Do not turn outer tube Warning Do not use chemicals and inspect yearly for damage and wear Warnings LINAK s actuators and electronics are not constructed for use within the following fields e Planes and other aircrafts Explosive environments e Nuclear power generation Warning LINAK recommends tha
42. d the outer limit switch fails it will be possible to drive the actuator up to stroke of 52 mm before the mechanical end stop take effect Please make sure that the application can withstand this in a safe way When mounting the LA23 in the application ensure that the bolts can withstand the wear and that they are secured safely Do not place load on the actuator housing and do prevent impact or blows or any other form of stress to the housing Recommendations 13 Ensure that the cable lock is mounted correct Ensure that the duty cycle and the usage temperatures for LA23 actuators is respected Ensure that the cable cannot be squeezed pulled or subjected to any other stress If a cable lock has been removed it is recommended to check if it is has been damaged during removal If so it is recommended to replace with a new one Before mounting a cable ensure that the cable cable plug or o ring is not damaged If damage is observed the cable must be replaced with a new one Below you see an instruction in how to mount and remove the cable lock from LA23 a Mount a cable lock Push down until the cable lock click b Remove a cable lock Picture 1 Picture 2 Picture 3 Insert e g a screwdriver in a 45 Turn to release Remove by hand angle as illustrated on picture 1 Page 25 of 72 Connection diagrams Basic LA23 LA23XXXXXX00XXXXX LA23 with potential free end stop
43. ding as this can damage the actuator e The actuator must not be subject to impact or blows or any other form of stress to the casing e The actuator must not be subject to overload as this can reduce the lifetime of the actuator and in the worst case cause damage to the actuator e The LA44 must not be used in pull applications as this can cause collapse Do not hold the inner or outer tubes when the actuator is running due to danger of squeezing Do only use the actuator within specified working limits e t s not allowed to adjust the Build in dimension by turning of the inner tube This might cause collapse of the actuator Recommendations e t is recommended that the actuator is serviced according to the relevant national norms for the applications in which the actuator is used e Connection bolts must be dimensioned so that they have the necessary strength in order to obtain the minimum safety factor according to the requirements of the authorities e Connection bolts and brackets are to be inspected in connection with service and must be replaced if there are signs of wear and tear e The safety function Electrical Spline should be checked in connection with service The function is checked by applying a straight pull of max 100 N to the back fixture The actuator must not be able to run in an inward direction Hereafter press the back fixture against the housing and the actuator can run in an inward direction e Th
44. ding Reed switch connection Figure 6 8 LA28R Built in end stop circuit CS28 CS28S In the LA28 actuator with built in CS28 A B or C PCB the actuator is switched off at the end position or when overloaded LA28 actuator with e The CS28 A is standard IPX1 and is connected to a HB41 handset with a telephone plug e The CS28 B is standard IPX5 and is connected to a HB41 handset with a DIN plug CS32 B is also available in The CS28 C is standard IP51 and is connected to an external contact or control See figure 6 7 Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer AN Warning Do only use the actuator within specified working limits Page 29 of 72 6 LA29 HOMELINE The LA29 actuator is a HOMELINE actuator specially made for LI domestic applications like recliners WE IMPROVE YOUR LIFE The actuator has a very short installation dimension as the dis tance between the two fixing points is small when the actuator is 296
45. e actuator should be cleaned regularly in order to maintain a good hygiene e nspect the actuator minimum once a year for wear and jarring sound Page 36 of 72 4 Information on specific columns 1 BB3 MEDLINE CARELINE The BB3 3 part telescopic actuator is the ideal choice for vertical lift of beds where design and easy integration in the customer s guidance ensures optimum freedom of design WE IMPROVE YOUR LIFE The BB3 is a 3 part telescopic actuator designed to meet EN BB3810A03400345 1970 care beds which demands an adjustment range from Prod Dale 2009 03 18 5 0 7654121 350 t5 750 Load Push 1500 IP00 Power Rate 24 V 3 5 Amp is Read switch Duty Cycle 10 Max 2 18 BE OPENED B UNAUTHORIZED The Reed switch gives a number of pulses for each rotation of 1 the motor These pulses are used to calculate the piston position as well as to control several actuators running in parallel 56 0001 nant BY LIN AK WE DENMARK Your nearest LINAK dealer can inform you of the number of pulses per stroke length Regarding reed switch connection see Figure 6 10 e The columns must be securely mounted before operation no rotation must be possible e The motor housing must be mounted uppermost Warning Do only use the column within specified working limits 2 BL1 MEDLINE CARELINE The
46. e opened since it is glued together When the cable has been cut off it is disposed of as steel scrap Cannot be opened since it is welded together The outer tube is glued in the motor base but it can be unscrewed with a pipe wrench in a vice The outer tube is glued in the motor base but it may be unscrewed with a pipe wrench in a vice LC2 2 uses an LA28 actuator and the LC2 5 uses an LA30 actuator LC2 uses its own limit switch end stop technology not the actuator current cut off end stop technology LC2 assemblies should not be repeatedly disassembled because the screws are self tapping and may compromise the fastener integrity Lifting columns with gas spring may only be opened when they have run out to full stroke They can be recognised by the 9 figure which is a G and by a warning label on the end plate Cannot be opened since it is welded together Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Page 61 of 72 Figure 1 Ventilation of external batteries BA18 Check at regular intervals that the ventilation stub is undamaged and Cop intact The construction of the ventilation stub permits battery gasses Ventilation stub to get out but it does not permit penetration of water Figure 2 Figure 3 Figure 4 max 1 5 L 1 1 5 620172 6 1 LA22 3 LA30 and 305 4 LA12 With reed switch Wi
47. emergency stop it can take up to 10 seconds before the system can be used again 7 1 MEDLINE CARELINE For charging the batteries of CBO8 XA and all JUMBO control boxes directly connected to the control box or via the handset HBAOA For charging of the batteries in battery box BAJ2 JUMBO system and CBJH 8 CHOw8 MEDLINE For charging of the batteries in the control box directly connected to the LINAK control box or the handset Tem CHOBDUSAD 20V VA For charging of the batteries in battery box BAJ2 JUMBO system and CBJH Cut 24V 7 220103 Le 2009 03 MI P C TII LINAK s product range covers several chargers The CHO8 can be used for the CBJH OX iA 9 CHJ2 MEDLINE CARELINE LINAK 900 000 ECG The charger CHJ2 has been specially designed for U Ook MS E PNIS use as a wall charger for the JUMBO system The 20018 2 charger is a Switch Mode Power Supply SMPS onm tnt HOT TO BE OPENED BY UNAUTHORIZED PERSE Z version which makes charging of the batteries more efficient The charging time for a BAJ1 or a BAJ2 battery pack is approx 4 hours Mains voltage from 100 V AC 240 V AC 50 60 Hz is possible on same charger 10 MBJ1 2 3 MEDLINE CARELINE Depending on of what your JUMBO system consists you need to use one of the following t
48. ent department s test washing machine Upper sprayjet rotor sprays downwards Middle sprayjet rotor sprays both up and downwards Lower sprayjet rotor sprays upwards Water volume Each of the sprays supplies approx 6 litres of water pr minute the equivalent of the test products on each of the shelves being sprayed with a totalt of approx 75 l min Both during the washing process and during the rinsing process Spray pressure Both during the washing process and the rinsing process the washing machine operates with a spray pressure of 0 4 bar overpressure Temperature The water temperature in both washing and rinsing is constant at 65 C During the first 2 minutes the products are washed with 65 warm water and are here warmed up After a few seconds the products are rinsed with 65 warm water for one minute and then cooled down in the ambient air temperature for about 15 minutes A total cycle lasts for about 20 minutes The diagram below is a graphic illustration of the process If LINAK products with the IP protection class IP66 Washable go through a washing process which differs considerably from the above there will be no guarantee for either the function or the life of the product Page 12 of 72 Comparison between temperature profile for LINAK and reference washing process from hospital with a washing tunnel 70 60 g E 5 4 Linak 5 3 B Reference E m 10 0 2 3 4 5 7 8 Time Mi
49. erify that the holding force on the application is acceptable For handsets with magnet hook It is the responsibility of the user operator to evaluate any possible risk caused by use of permanent magnets It is recommended to check the handset and cable for damage and holes made by violent handling before washing the application or at least once a year For handsets with magnet it is recommended to have a Pose place for the handset on the application where the customer ensures that the handset does not off 19 IRO MEDLINE CARELINE aps Duis 2000 02 10 FU WOT fr ED PERS DAE IN BV E AE Ceu UE TEG rP 1234 E DOD 1 20 LS TECHLINE LINAK T3 wr vales Lope Tyne TET E fg H m Ne XS E AZ Pmi 21551 319 E D 0655421 Be PELE d Wiaan IP MADE By 52 H Pec al RETE 21 LSD TECHLINE LINAK T3 WE Toile LIFE lam 5018 Prod Date 20000119 EE GPEMES ATHOS EED L5 DOVA PR F O 123456 D001 The IRO Infrared Receiver OpenBus has been developed as a part of the accessory portfolio to be available for the CB OpenBus family The receiver 15 fitted to the bed so that the bed movement can be controlled with signals received from a remote control C type Tran
50. ey The 170 is an HL ERR MI alternative to the 70 combined with an attendant Control Panel ACM ACL etc 18 HL80 CARELINE The HL80 is a new handset with an optimised ergonomic design and switch activations WE IMFRUVE YOUR LIFE iim Md amp The HL80 is a lockable handset which makes it possible to lock or unlock one or Pred Tales 2200 21 13 1754 5 O 54221 several functions TO RE vong Mr af TENA N TOEG 123450000 AN Warnings Warnings and Recommendation for HL80 HB80 and HD80 Clean the handset regularly to ensure good hygiene standards When a defective Hx80 is replaced check that the new 80 has exactly the same specification and functionality Violent use of the key on 180 can cause either damage to the keyhole the key itself When using the locking function on HL80 check that the handset switches are actually locked Locking function on 180 only locks the actual handset Do not submerge the handset under water except IPx7 Unless otherwise specified or agreed by LINAK the Handset is only intended to be used on LINAK systems Do not sit or lie on the handset It can cause unintended movement of the bed When changing handsets for OpenBus the power must be switched off If handsets with magnet are hooked on a slim surface a movement or oscillation of the cable for example during a transport can cause
51. for use within catan voltage limits 1 5 10 Radiation 1 5 11 External radiation Directive Z004 T0B EC on of ie laws oF Ihe Member States relalimmg fo electromagnetic campatibiify The relevant technical documentation is compiled in accordance wilh B af Annex Vil and that Ires documentation or part hereof will be transmitted by post or electronically to reasoned request by Ihe national authorities This partly completed machinery must not be put inte service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive where appropriate Date 2010 01 01 Signature 1 F s an p d ul C a f i i Jahn Kling Cerlilicalion and Regulatory Affairs Page 8 of 72 1 System description Usage type of applications LINAK actuators lifting columns and electronics have been developed for use in all places where a linear movement is required LINAK s products can for example be used for Adjustment of beds Adjustment of furniture Adjustment of table heights and angles Patient hoists within the care and hospital sector Adjustment of industrial processing machines Adjustment of agricultural machines Adjustment of ventilation systems Adjustment of dentist chairs gynaecological chairs Etc The principles of a LINAK system are as follows LINAK handset LINAK actuators or lifting columns LINAK con
52. g will light up during charging even though the battery is not fully charged The current cut off registration function can only be activated by using a specially produced handset HB7x235 00 A standard handset cannot activate the function e The maximum cut off value that can be registered stored is 11 1 0 Amp e f an actuator or CBJC is exchanged it will be necessary to reset the max load to ensure the correct cut off value for the new system as a whole e Resetting of service is done by pressing 2 buttons lifting arm up down on standard LINAK hand controls on the hand control at the same time for 5 seconds After pressing the buttons for 5 seconds you will receive an audio signal indicating that the timer is reset The timer will reset the diode 5 CBJH MEDLINE CARELINE The CBJ HOME is a specially developed solution for Uin j ZVA dh patient lifts The complete system consists of a control CANSECO Sy pne rig eto 0819 box and a battery enclosed in a single elegant module TADA lb FL Lei Aue NOT TO EE OPENED ET URAUTHCRIZED PERZCHNEL A The system will be medically approved and contains a series of features ensuring a safe comfortable lift e g the CBJ HOME is equipped with a soft start function emergency lowering emergency stop etc The CBJH batteries are ventilated through a number of grill units on the backside of the housing Replacement
53. have the necessary information and access to this User Manual Please be advised that LINAK has taken precautions to ensure the safety of the actuator system It is the responsibility of the manufacturer OEM to get the overall approval for the complete application LINAK recommends that the actuators should be used in push applications rather than pull applications If the actuator is used for push in an application where personal injury can occur e g patient hoists a special safety nut must be used Except for LA34 which can be used for both push or pull applications if mounted with safety nuts in both directions Persons who do not have the necessary experience or knowledge of the product products must not use the product products Besides persons with reduced physical or mental abilities must not use the product products unless they are under surveillance or they have been thoroughly instructed in the use of the apparatus by a person who is responsible for the safety of these persons Do not remain under the application during operation or operate the application when assembling disassembling moving parts Moreover children must be under surveillance to ensure that they do not play with the product Classification The equipment is not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide Electromagnetic compatibility LINAK Actuator Systems bear the CE marking as an
54. he aluminium profiles Page 37 of 72 BL1 Mounting guidelines e E s d BL1 is for use in push applications and can be mounted in both directions smallest profile down or up Note The cable outlet can only be positioned at the end of the small profile It is very simple to mount the BL1 in the application using the 4 mounting holes in both endplates Use 4 self tapping screws in each end for mounting to the application Use EJOT PT type DG O8 screw depth must be min 30 mm in aluminium profile Screw torque 15 17 Nm If the column has been loosened from the application it is very important that the self tapping screws are mounted in the same thread to ensure the same strength in the thread Therefore we recommend that the screws are loosened no more than 1 or 2 times Mounting holes Mounting holes Drain hole 25402028 Drain hole L3 Mounting holes Mounting holes The mounting plate in the application must cover the entire top plate of BL1 and be strong enough to carry the load Remember to secure the cable mounted in the top of the column to the application so that it cannot be pulled out of the column Electro Static Discharges If painted top and bottom plates are used there is no electrical connection through the length of the the BL1 co
55. hree mounting brackets IP protection is only valid when the JUMBO system is mounted vertically Page 54 of 72 8 Information on specific accessories If the actuator is to be equipped with accessories these must be specified when ordering the actuator from LINAK There are the following possibilities 1 TR6 TR7 External transformer If the TR6 or TR7 fixed cable connection becomes damaged the transformer must be replaced 1 BA18 MEDLINE CARELINE Compatible with CB9 CB18 AT version CB12 BT version and CB14 BT version LINAK ae The BA18 is exchangeable without opening the CB BA18 is a separate box ipm Ventilation of external batteries 18 see Figure 1 AF ust uad Ave 4 4 Gite E Emm Check at regular intervals that the ventilation stub is undamaged and intact The construction of the ventilation stub permits battery gasses to get out but it does not permit penetration of water 2 5 16 TECHLINE The CS16 electronic limit switch is connected between the LINAK actuator and LINAK E a non LINAK power supply where it cuts out the current to the actuator in end position of if an obstacle is encountered The PCB contains variable current liem 24 05 H 5 H H Eaa REEERE RE limit setting and is available in different versions depending on
56. i fit plug cable potentiometer Mini fit plug cable Potentiometer Reed Pin 1 Pot GND Reed com GND Pin 2 Vbus Vbus Pin 3 Motor Power M Motor Power Pin 4 Pot Position NC Pin 5 Pot 3V3 Reed Pin 6 M Motor Power M Motor Power Page 67 of 72 7 Figure 8 max x 1 5 Figure 9 Figure 10 C M R GR GUBR 5 BL Page 68 of 72 LINAK APPLICATION POLICY The purpose of the application policy is to define areas of responsibilities in relation to applying a LINAK product defined as hardware software technical advice etc related to an existing or new customer application LINAK products as defined above are applicable for a wide range of applications within the Care and Health Comfort furniture Desk and Industry areas Yet LINAK cannot know all the conditions under which LINAK products will be installed used and operated as each individual application is unique The suitability and functionality of the LINAK product and its performance under varying conditions application vibration load humidity temperature frequency etc can only be verified by testing and shall ultimately be the responsibility of the LINAK customer using any LINAK product It is also the responsibility of the LINAK costumer to make and supply a comprehensive User Manual of the application LINAK shall be responsible solely that the LINAK products comply with the spec
57. iciently e Do not sideload the actuator e Inspect the actuator minimum once a year for wear and jarring sound Internal Quick Release The LA31 with Quick Release is designed to be used as a part of the backrest function in a Care Hospital bed The Quick Release function allowes a patient to be lowered manually to a flat position very quickly CPR in case of an emergency New version of Quick Release Internal Quick Release The new version of the Quick Release is integrated in the clutch of the LA31 It operates by way of a release cable that is pulled Hereafter the clutch is declutched and the spindle can turn freely Due to the pressure on the piston rod end from the application the spindle will rotate thus moving the actuator inwards Due to this new version the LA31 actuator can keep its standard installation dimension and has a protection class up to IPX6 washable The Quick Release is e g used for emergency lowering of the headrest part of a bed Page 31 of 72 Functional test of QR To test a LA31QR it is necesarry to have the actuator built into an application The release cable has to be provided and mounted by the customer The necessary force on the cable requiered to operate the Quick release is approx 5 kg The necessary force on the actuator to operate the Quick Release is approx 50 kg When operating the Quick Release it is recommended that the Quick Release is activated all the way down Mechanical spline The sp
58. ifications set out by LINAK and it shall be the responsibility of the LINAK customer to ensure that the specific LINAK product can be used for the application in question Page 69 of 72 Page 70 of 72 710172 FACTORIES CHINA LINAK Shenzhen Actuator Systems Ltd Phone 86 755 8610 6656 Fax 86 755 8610 6990 E mail sales amp linak cn www linak cn DENMARK UNAK A S Group Headquarters Guderup Phone 45 73 151515 Fax 45 74 45 80 48 Fax Sales 45 73 15 16 13 E mail info linak com Www lina keom SLOVAKIA LINAK Slovakia sr o Phone 421 517563 414 Fax 421 517563410 E mail jp amp linak sk www lina k com USA LNAK U 5 Inc North and South American Headquarters Phone 1 502 253 5595 Fax 1 502 253 5596 E mail info linak us com www lina k us com SUBSIDIARIES AUSTRALIA LINAK Australia Pty Ltd Phone 61 3 8796 9777 Fax 67 3 8796 9778 E mail salesglinak cem au va linak com au AUSTRIA GmbH Austria Phone 43 1 23060 3510 Fax 43 1 23060 3512 E mail info linak de BELGIUM amp LUXEMBOLIRG LINAK Actuator Systems 5 Phone 32 0 9 230 01 08 Fax 32 0 9 230 88 80 E mail info linak be be BRAZIL UNAK De Brasil Com rcio De Atuadores Ltda Phone 55 11 2832 7070 Fax 55 11 2832 7060 E mail info linak com br wynwilinak com br CANADA LIMAK Canada Ine Phone 1 502 253 5595 Fax 905 821 4281 E mail
59. ise www linak se SWITZERLAND LIN AK AG Phone 41 43 388 31 88 Fax 441 43 388 31 87 E mail info linakich ww linak ch TAWAN LIN AK A S Taiwan Representative Office Phone 886 2 250 80296 Fax 886 2 2508 3604 E mail info linak com tw www tw TURKEY LIM AK A S Turkey Representative Office Phone 90 312 4726338 59 Fax 90 312 4726635 E mail vozen linak com tr www linak UNTED KINGDOM LINAK UK Limited Phone 44 0 121 544 2211 Fax 4314 0 1 21 544 2552 E mail saleselina k co uk www DISTRIBUTORS ARGENTINA Nowotec Argentina Srl Phone 4 C1 T 4303 8900 89 Fax 54 1 14032 0184 E mail info novotacargentina cem WWW nowvoteca rgentina com AUSTRALIA Ballarat Industrial Supplies yo ballind corm au BL Shipways amp Co www blshipway com a Gas Strut Marine and Industrial Www gasstrutmarine com au COLOMBIA Ltda Phone 57 1 334 7666 Fax 57 1 282 1684 E mail servicicalcliente memitda com co Whww mernltda com co INDONESIA Pt Himalaya Everest Jaya Phone 6 221 544 8956 65 Fax 6 221 619 4658 1925 E mail heiplastic divi amp xcent rin net id www hej co id IRAN Bod Inc Phone 4 98 2788998635 6 Fax 4 98 218895448 E mail Info bed ir www MEXICO ILSA S A de C V Phone 4 52 55 5388 3960 Fax 52 55 5388 3966 E mail linak ikamexico com Www ikamexico com PERU Percy Martin Del Aguil
60. ition it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer Electrical splines In the rear fixture on the actuator a microswitch is fitted which turns off the motor if the actuator is exposed to pull forces Functional test of electrical splines When the actuator is correctly fixed mounted the inward movement of the piston must stop when the actuator is pulled or the movement is blocked so that the back fixture is not put under undue stress tension For mounting see Figure 7 Quick release When the quick release arm see Figure 9 is turned counter clockwise approx 75 and fixed here the piston rod is released and can now be pressed in to its innermost position or pulled out to its outermost position ie quick release arm is released the arm turns back and the actuator functions normally again The Jst not be tight Warning e f the actuator does not work as described above the risk of injury due to squeezing can arise There fore the actuator must immediately be sent for service at the nearest authorised LINAK workshop e The actuator must not be used in pull applications when the quick release is activated as the risk of personal injury can arise Doonly use the actuator within specified working limits 10 LA34 MEDLINE TECHLINE The LA34 actuator is a technologica
61. l state of the art actuator that due to its innovative construction can push 10 000N at speed of 5 mm sec and with a power consumption of approx WE IMPROVE YOUR LIFE 7 Amp Y 442 TS Ee Its compact design the outstanding performance and a wide h Ont E range of safety options makes LA34 the right choice for a variety Power Rate 24 V Max 4 e of medical and industrial applications Duy o 10 2 min 18 min BE OPENED BY UNAUTHORIZED PERSON of Reed switch C GH The Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position 23456 0001 mant BY LIN AK A S DENMARK eq as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 If the LA34 actuator is used in connection with a non LINAK power supply the system must be equipped with current trip cut off Adjustment of the installation dimension N As standard the installation dimension on the LA34 actuator can be manually adjusted by 4 0 mm not possible for mechanical splines The adjustment of the installation dimension must only be made without use of tools only or hand It is not allowed to use tools to adjust the installation dimension of the LA34 actuator as there is a
62. lines functions so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push See figure 8 Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer 9 LA32 MEDLINE TECHLINE The LA32 actuator is a powerful actuator that can be supplied Li with a ball screw spindle to give outstanding performance ee The ideal choice for a wide range of applications including Pe MERU YS adjustment of hospital beds No 32 500 00150412 The LA32 actuator has many special options including a safety Prod Date 2008 02 18 5 0 7854121 nut splines quick release F and an optional protection up to M S IPX6 standard Power Rate 24 5 3 Amp 157 Duty Cycle 10 2 18 Reed switch pt A m RUNE mU DET PES The Reed switch gives a number of pulses for each rotation cec H of the motor These pulses are used to calculate the piston P 0 123456 0001 wane LIN AX A S DENMARK rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the n
63. ll travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer Warning Do only use the actuator within specified working limits Page 30 of 72 8 LA31 MEDLINE CARELINE TECHLINE HOMELINE DESKLINE The LA31 actuator is a very quiet and powerful actuator Li designed a variety of applications such as furniture care or hospital beds The standard LA31 actuator is available for both the HOMELINE liam No 211 0052015004 TECHLINE and DESKLINE product ranges Prod Date 20090118 5 0 7 654321 Max Load Push amp 000N Reed switch Power Rate 24 Max 4 3 Amp ej The Reed switch gives a number of pulses for each rotation Duty Cycle 10 2 min 18 A of the motor These pulses are used to calculate the piston n ER rod s position as well as to control several actuators running in CEG 96 0001 MADERY LINAR DENMARK Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 Hall The Hall principle is very similar to the Reed principle A Hall sensor is based on a magnet that rotates Two hall sensors are placed close to the magnet field The control box CB20 CB6S OBF CB16 OBF CBDA CBD5 can detect whenever the magnetic field changes di
64. lumn Therefore to avoid ESD issues consider external potential alignment between the top and bottom of the bed frame Page 38 of 72 3 BL4 MEDLINE CARELINE The BL4 is a 4 part lifting column specially designed for Li hospital and care beds the BLA can of course be used for en sie omni a d other applications where a compact lifting column with a long WEUMERUVE stroke length is needed BL1411A01400A Prod Date 20090148 507654721 The lifting column 15 based on the BB3 actuator which IS MaxLoad Push 1500 N IXA practically noiseless The specifications comply with the Power Rate 24 V 4 Amp ej demands to the lifting functions in beds as to load speed and Cycle 1075 2 min 18 min stroke length DT BE OPENED BY UNAUTHORIZED 56 0001 nant BY LIN AK DENMARK A Reed switch Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s posi tion as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 e There are mounting holes in the endplates and motor housing e The columns must be securely mounted before operation no rotation must be possible e The motor housing must be mounted uppermost e The mounting bracket
65. lways has to be initialized before use actuators with reed hall If re programmed please ensure that the correct software is used External battery charger If anything other than a LINAK charger is used it must conform to the following specifications Charging voltage 27 6 VDC 296 Charging current 300 mA Page 45 of 72 11 CBR1 MEDLINE CARELINE HOMELINE The CBR1 has been developed for use together with the RA4O Rotary actuator The CBR1 can be installed in the same profile as the 40 Rotary actuator thus saving Mae mounting and wiring 4 mas 100 V Dorie 2003 01 1 IFXD 2 0 T0543 Deity Misa 2 318 min BY LINAE DERE Pd 22358 DOO 1 Page 46 of 72 6 Information on specific controls 1 ACC MEDLINE CARELINE OpenBus TE uon Lire liem AGCOUZ DO 171814 lia Prae Wr TC BECFEHED 3T Hite Mari lea dz P O 12145501 The ACC Attendant Control Compact is fitted to advanced hospital and patient care beds for use where patient positioning must be carefully controlled by medical staff 2 ACK MEDLINE CARELINE LINAK T3 IS lier 07 ima m4 mA Wr TC DE m iin H 131451 01 11 3 ACL
66. most of LINAK control boxes Date 2009 03 20 PX4 These sturdy compact units are ergonomically M T SA designed and ideal for a vast range of applications 1 5 0 7694527 WADE BY LINAN A S DENMARK from patient care beds and office furniture to industrial and agricultural duties 13 HB50 MEDLINE CARELINE TECHLINE The 50 is primarily designed for the LINAK JUMBO gt HB52B00 00111 system and most of LINAK control boxes with memory Date 2008 03 19 IPX5 m functions U O li The 50 gives the user access to a range of memory 129456 001 8 0 7854321 MADE EY LINAK HENMARK functions allowing present positions to be stored For use in a wide variety of hospital patient care and industrial applications 14 HB60 MEDLINE CARELINE HOMELINE item 1 00 00009 The HB60 series is exclusively designed to be used Date 2009 03 19 together with the LINAK HOMELINE system LA31 LA29 LA28C CB7 CB9 with or without memory 123455 0001 8 0 7554321 MADE LINAK A S DENMARK 15 HB70 MEDLINE CARELINE TECHLINE LINAK offers the HB70 with protection class IPX6 as gan standard and range of options such as control of PR circi S to 5 actuators memory and simultaneous drive The GH 70 is designed to operate with most LINAK control 0 123455 0001 8 0 7854321 MADE GY LINAK A S DENMARK Duas 16
67. n e Actuators are tested in the closed run inwards position e CB s are tested with plugs fitted The washing cycle is repeated 200 times during each test Cable Wash Before the washing procedure starts In order to maintain the flexibility of the cables it is important that the cable is placed in such a way that the cable s own weight does not strain the coil during the washing process This can be done by placing the cable ON the bed or another form of support for the cable Please see the examples in the below pictures Page 13 of 72 Maintenance Valid for all LINAK products The LINAK products must be cleaned at regular intervals to remove dust and dirt and inspected for mechanical damage wear and breaks The LINAK products are closed units and require no internal maintenance Only type IPX6 is waterproof and type IPX6 Washable tolerates being washed in tunnels The LINAK products must be IPX6 Washable when cleaning in wash tunnels Make sure that the plugs are correctly fitted with O rings before washing O rings When individual parts are replaced in a LINAK IPX6 or IPX6 Washable system the O rings on all parts must be replaced at the same time On control boxes with a replaceable mains fuse the O ring in the fuse cover must be replaced every time the cover has been removed The O rings must be greased in water free vaseline when replacing them Make sure that the counterpart the socket is clean and undamaged
68. ng we show you below which recycling groups the different components in LINAK s products should be placed into Product Component Recycling group Actuator Spindle and motor Metal scrap Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion Control box PC board Electronics scrap Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion Transformer Metal scrap Batteries Recoverable resources Control Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion PC board Electronics scrap By now nearly all our moulded plastic units are provided with an internal code for plastic types and fibre content if any Page 57 of 72 Main groups of disposal Product main Metal scrap Cable scrap Electronic scrap Plastic recycling or Remark type combustion ACC X ACK ACL ACM ACP ACO 18 Battery 20 Lead battery BAJ1 BAJ2 BB3 BL1 BL4 12 14 CB16 CB20 CB6 X CB65 CB CB8 A CB8 T 9 2 CBR1 CHO8 CHJ2 X 516 20 20 CU20 DJB X DPH FS X X X X Me
69. nside back fixture or piston rod eye e Bolts and nuts must be protected from being able to fall out e nspect the actuator for damage before mounting Damaged actuator must not be mounted Watch e g for damaged packaging Do not use a too high tourque when mounting the bolts for back fixture or piston rod eye Control boxes e The mounting screws on the control box must be tightened with a maximum torque of 1 Nm The mounting surface to which the control box is attached should have a surface evenness better than 0 5 mm e Systems must not be installed deinstalled while in operation e Control boxes with a wet alarm must be mounted as shown on figure 5 e Nuts and bolts must be made of steel e Nuts and bolts must be tightened securely The correct bolt size for securing the CB8 CB12 CB14 CB16 and CB20 is 25 mm and the ACP box is M5 Cables It is important to remove the transport plastic bag before using the cable Cables need to be fixed to the application or to be placed in such a way that users cannot stumble and injure themselves Page 17 of 72 Connecting the system Do not connect the mains cable until all actuators and handsets have been connected to the control box Start by connecting the handset to the control box The connection in the control box is marked with HB Connect the different actuators to the different channels on the control box Each channel is marked with a cUm em
70. ol current in the handset cable must not exceed 100 mA Any non detachable power supply cord with mains plug is considered as the disconnecting device Charging is only allowed in dry environment and appliance inlet must be thoroughly dried before connecting to mains All types of actuators may only be connected according to the label where the voltages 12 24 36 VDC are indicated Actuators with jack plugs may only be connected to LINAK control boxes b Actuators without plugs are connected as shown in Figures 6 1 6 12 For actuators operating without a control box the mains supply of the actuator must be equipped with an arrangement which switches off the actuator at end stop e g LS or LSD limit switch If there is a risk of overloading the actuator the mains supply must be equipped with a safety device against overloading e g a CS16 PCB If this requirement is not observed the actuator may be damaged Actuators with internal control PCBs s are not first failure safe if used in a system combination without power request power for actuator switched ON only when handset key active Page 18 of 72 JUMBO system special information The LINAK JUMBO system is specially developed for patient lifts offering various combinations of actuators and control boxes Connecting the system Mount the mounting bracket MBJ to the application Mount control box and battery and charger CHJ2 if equipped If it is a JUMBO
71. onnects the actuator in either inward or outward direction when activated The SLS can also be used as a signal control directly connected to a control box Page 56 of 72 9 Repair and disposal Repair Only an authorised LINAK service centre should repair the LINAK actuator systems Systems to be repaired under warranty must be sent to an authorised LINAK service centre In order to avoid the risk of malfunction all actuator repairs must only be carried out by an authorised LINAK Service shop or repairers as special tools and parts must be used If a system is opened by unauthorised personel there is a risk that it may malfunction at a later date Spare parts LINAK can supply spindle parts and motor parts as spare parts Please indicate the designation from the label when ordering spare parts from your nearest authorised LINAK dealer Disposal of LINAK s products LINAK s products may be disposed of possibly by dividing them into different waste groups for recycling or combustion We recommend that our product is disassembled as much as possible at the disposal and that you try to recycle it As an example of main groups within sorting of waste we can mention the following Metal plastic cable scrap combustible material and collection for recoverable resources Some of these main groups can be sub divided into groups e g metal can be divided into steel and aluminum or plastic can be divided into ABS and PP As an example of sorti
72. onstruction make the CB8 A an ideal Date 00 09 15 507554371 control box choice for mains free operation of beds chairs tables and Qut 28 Ves max 240 V many other mobile applications Ini St d min 57 min des VLL LE LL 6 2455 0003 mne i Cen 5 CB8 T TECHLINE V LINAK The CB8 T is developed for use with LINAK A S actuators and handsets The control box can operate up to 2 actuators individually WE IMPROVE YOUR LIFE The simple compact design combined with high quality makes the 2 22 0117 control ideal for use with beds chairs tables and many other lin 235 V 5 Hz applications Max 8 64 Amp LU Cur 24 120 PXS Imt 85 mas 1 min 18 min ASI NA amp Ev Lin 6 CB9 MEDLINE CARELINE HOMELINE 1 The 9 has been developed for use in the Care amp Rehab industry The LINAK CB9 and the LA31 can be fully integrated which saves mounting and WF IMPROVE LIFE wiring or be installed separately lim The CARELINE 9 series is available as either analogue or Data 2009 03 19 5 07854371 u processor based Px types Uu in dad MW Lin 1 5 Amp CB9PF with mains cut off po In standby mode the
73. options low noise level and outstanding performance is the right choice for medical applications such as patient lifts beds dental chairs etc Built in end stop switches The end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off Mechanical Spline The Spline functions so that the actuator can only push not pull e The actuator is not suitable for outdoor applications Power supply without current cut off can cause serious damage to the actuator if a mechanical stop is encountered or the actuator movement is blocked in another way e f there is a risk of pull forces in the application the actuator must be equipped with mechanical or El spline to avoid damage in pull e f the actuator is run without load e g loose on a table the El spline can activate and the actuator cannot run in an inwards direction Push the back fixture and the actuator can run again e Connection bolts must be dimensioned so that they have the necessary strength in order to obtain the minimum safety factor according to the requirements of the authorities e The actuator must not be subject to a sideways load as this can cause bending It is also for this reason that the actuator should not be used as a handle e The actuator must not be subject to off centre loading as this can damage the actuator e The actuator must not be subject to impact or blows
74. or any form of stress to the casing e The actuator must not be subject to overload as this can reduce the lifetime of the actutor and in the worst case cause damage to the actuator e The actuator must not be used in pull applications as this can cause collapse Only use the actuator within the specifi ed working limits e t is recommended that the actuator is serviced according to the relevant national norms for the applications in which the actuator is used e Connection bolts and brackets are to be inspected in connection with service and must be replaced if there are signs of wear e The safety function Electrical Spline should be checked in connection with service The function is checked by applying a straight pull of max 100 N to the back fixture The actuator must not be able to run in an inward direction Hereafter press the back fixture against the housing and the actuator can run in an inward direction he actuator should be cleaned regularly in order to maintain a good hygiene Comments to table LA44 actuators for patient hoists are marked with a label to ensure the user is aware that it is not permitted to handle the patient hoist by pulling the actuator or otherwise expose it to side forces e LINAK control boxes are designed so that they will short circuit the motor terminals poles of the actuator s when the actuator s are not running This solution gives the actuator s a higher self locking a
75. or to operate the quick release is approx 50 kg Wenn operating the QR it is recommended that the QR is activated all the way down Warning AN e f the actuator does not work as described above the risk of injury due to squeezing can arise The actuator must therefore immediately be sent for service at the nearest authorised LINAK workshop e The actuator must not be used in pull applications when the quick release is activated as the risk of personal injury can arise Do only use the actuator within specified working limits e Do not sideload the actuator Page 28 of 72 5 LA28 MEDLINE CARELINE TECHLINE The LA28 is primarily a system actuator The actuator is LINAK very quiet and powerful designed for use in the furniture rehabilitation and hospital bed line of businesses WE IMPROVE YOUR LIFE The actuator is also ideal use in agricultural machinery and Item No 281100400100000 for a wide range of industrial applications Prod Date 2009 07 01 5 0 7654321 Mar Load Push 2000 IPX1 Reed switch hence i 23 S Reed switch gives a number of pulses for each rotation of the E i 1 DEDE motor These pulses are used to calculate the piston 5 posi 111 CEG tion as well as to control several actuators running in parallel eu Your nearest LINAK dealer can inform the number of pulses per stroke length P 0 123456 0001 mang nv LNAK AS DENMARK Regar
76. orised to repair LINAK products Changes in installation and use of LINAK systems can affect their operation and durability The products are not to be opened by unauthorised personnel The User Manual has been written on the basis of our present technical knowledge We are constantly working on updating the information and we therefore reserve the right to carry out technical modifications LINAK A S Page 4 of 72 Valid for This User Manual is valid for the following products See the first 3 5 characters on the label Actuators Columns Control boxes Controls JUMBO systems Accessories LA12 LA22 LA23 LA27 LA28 LA29 LA30 LA31 LA32 LA34 LA44 BB3 BL1 BLA LC2 LP2 LP3 CB6 CB6S 7 CB8 A CB8 T CB9 CB12 14 CB16 CB20 ACC ACL ACM ACP ACO DPH FPP FS FS2 HB20 40 HB50 HB60 70 HB80 HL7O 180 IRO LS LSD BAJ1 2 CBJ1 2 CBJC CBJH CHO1 CHO8 CHJ2 MBJ1 2 3 BA18 CS16 DJB MJB SLS COBO20 Page 5 of 72 Important information Description of the various signs used in this manual Warning AN Failure to comply with these instructions may result in accidents involving serious personal injury 2 b Failing to follow these instructions can result in the product being damaged or destroyed Safety instructions N Please read the following safety information carefully It is important for everyone who is to connect install or use the systems to
77. ork Prior to first use of LINAK batteries please make sure that they are being charged 24 hours in order to reach proper function and prolong the lifetime of the batteries Before start up Make sure that the system has been installed as instructed in the User Manual The individual parts actuator lifting column handsets etc must be connected before the control box is connected to the mains Make sure that the voltage of the mains to be connected to the product or the system is the one stated on the label Make sure that the actuator lifting column is connected to a mains electricity supply transformer with the correct voltage and which is dimensioned and adapted for the actuator in question The equipment can be freely moved over the actuator lifting column s whole working area Check correct function after mounting The actuator lifting column must not be loaded in excess of the values indicated in the specifications on the product label The duty cycle noted on the product label must always be noted Otherwise there is a risk of damaging the products Exceeding the duty cycle will result in a dramatic reduction of the life time of the system Unless specified otherwise on the product label the duty cycle is max 1096 Max 2 minutes in use followed by 18 minutes not in use The actuator lifting column system may only be used in an environment corresponding to the system s IP rating LINAK products are marked with the actual IP r
78. ot be switched off until the battery is fully charged External battery charger If anything other than a LINAK charger is used it must conform to the following specifications Charging voltage 27 6 VDC 296 Charging current 300 mA 8 CB14 MEDLINE TECHLINE V The CB14 with microprocessor is developed for systems with a need to LINAK TA run up to five actuators or two actuators lifting columns in parallel and WE IMPROVE YOUR LIFE or with memory function liam 4 075044 Daie 200002118 5 07654121 The effective toroidal transformer and the many features such as battery oz MINE backup earth outlet wet alarm makes the control box suitable for a Hin 3 5 Amp Dut d y mg AC variety of applications Int max min 15 mi 4224 00763862 Var 1 30 Memory position on CB14 Ko Mi ds When storing the memory position on CB14 the actuators must be run recs eec to the wanted position and the store button S must be pushed Hereafter the selected memory button 1 2 or 3 must be activated AC within 2 seconds Microprocessor control boxes with a microprocessor must be initialized before start up A description of the initialisation procedure can be obtained from your LINAK dealer If an actuator is replaced the microprocessor always has to be initialised before use actuator
79. owly or does not give full force Insufficient power supply Voltage drop in cable Increase power supply Thicker cable Page 22 of 72 Electronics Symptom Power indicator does not light up Possible cause Not connected to mains Action Connect to mains The fuse has blown Replace fuse if the system is prepared for external fuse replacement or send the system for repair Defective power cable On control boxes with exchangeable power cable change the cable On control boxes with fixed cable send it for repair Control box defective Send control box for repair Power indicator lights up but actuator does not run Actuator plug not pushed into control box properly Push actuator plug into control box properly Relays in control box are heard clicking Actuator defective Replace actuator Control box defective Replace the control box Power indicator lights up but actuator does not run Control box defective Send control box for repair No relay noise is heard from control box Not valid for CB20 CB6S OBF CB16 OBF Handset defective Send handset for repair Control box completely dead on battery and no relay clicking is heard Battery completely flat Charge battery Battery defective Replace battery Actuator does not run on battery but relay clicking is heard Actuator plug
80. parallel and or with memory The LP3 is the perfect choice for height adjustment on dental gynaecologist and wheelchairs as well as for operating office and working benches etc Tk 1 The column can only be loaded with the maximum bending moment over the first 8096 of the stroke The maximum bending moment will be reduced to 5096 2 The column must be mounted with the largest profile uppermost There are mounting holes in the end plates e The largest profile must be mounted uppermost Warning Do only use the column within specified working limits Page 40 of 72 5 Information on specific control boxes Please be aware if the control box is not visible after mounting all information regarding limitation of use shall be marked on the end product Output voltage On control boxes connected to the mains the voltage of the actuator output is dependent on load and the no load voltage can reach 50 V Control boxes connected to a battery can reach a voltage of 30 V during charging and no load For all control boxes with battery Prior to first use of LINAK batteries please make sure that they are being charged 24 hours in order to reach proper function and prolong the lifetime of the batteries Warning Please observe the following maintenance replacement and disposal requirements to ensure a safe and reliable operation Maintenance of batteries The batteries are to be replaced after 4 years at the latest Perhaps earlier
81. plex correlations Most LINAK control boxes provide an Electronic Overload Protection EOP designed to protect the actuator excl LA12 LA29 LA31 LA34 against overload by disconnecting the current when the actuator is fully extended or retracted If an LA12 LA29 LA31 LA34 actuator is used the built in limit switches stop the actuator when fully extended or retracted and the control box only disconnects when the maximum current is exceeded When using a CB6S CB9 control box it is important to note that not all types of CB6S CB9 have electronic overload protection The actuator is the unit which converts the operating voltage from the control box into a linear movement The principle of the LINAK actuator s mode of operation is that a low voltage DC motor 5 via a gear system 12 rotates a threaded spindle onto which a nut is fitted As this nut cannot rotate since the piston rod 2 15 restrained the piston rod will move forwards or backwards when the threaded spindle rotates On the basis of motor type gearing and the threaded spindle s pitch the actuator s thrust and speed are determined The handset is the unit to be used when you want the LINAK system to perform a movement It determines whether the control box will make the actuator move in or out There are many variants of LINAK handsets The Attendant Control ACC ACL ACM ACP is an accessory used when nursing staff want to restrict the patients adju
82. programmed please ensure that the correct software is used 10 CB20 MEDLINE The CB20 is the platform for the future with a unique safety concept logging of service data and it is possible to connect a variety of accessories to the control box The CB20 consists of 3 modules CP20 Control Power CU20 Control Unit and BA20 Battery 5 item CUZ0U1000811004 Win ONLY 20 fe Date 2008 04 01 4 LH Out 24 V 250 4 IMPHOVE OUR 5 123455 0001 540 785432 1 5 Max dmim 18min liam 8 MADE EY LINAR A S DENMARK H vi Ct Date 2008 8401 5 0 7654321 iin 230 50 Hz 3 Amp ltem sacar sono Date 2009 04 01 IPXe UQur 74 y Gut 10 Amp 5 Cri m 3 TO OPENED SY UNAUTHORIZED PERSONNEL GE ewer Gy E MADE BY DEMMARK G 1 0 123456 0001 07654321 AY Lindt Som To ensure the battery pack BA20 has max efficiency the following must be complied with e The battery pack BA20 must be connected e Mains voltage must be connected min 12 hours before use Microprocessor All control boxes with a microprocessor must be initialized before start up A description of the initialization procedure can be obtained from your LINAK dealer If an actuator is replaced the microprocessor a
83. rection The two Hall sensors are placed close to each other but with a small displacement This distance leads to a timing difference between the two pulses Whichever one of them comes first indicates the direction of movement Therefore there will be no error summary as with the reed switch Hall is therefore a very precise system Hall is not suitable for use in quick release actuators see figure 10 Built in end stop circuit In the actuators mentioned the end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off External Quick Release The quick release function is placed in the piston rod end in which a wrappedspring clutch can be loosened by means of turning the spring housing either by the handle or a cable Hereafter the inner tube can turn freely and due to the pressure on the piston rod end from the application the inner tube will rotate and thus screw itself downwards Warning elf the actuator does not work as described above the risk of injury due to squeezing can arise There fore the actuator must immediately be sent for service at the nearest authorised LINAK workshop e The actuator must not be used in pull applications when the Quick Release is activated as the risk of personal injury can arise Do only use the actuator within specified working limits Bowden cable cover must click twice in order to be locked suff
84. s activated and the current is cut off Warning Do only use the actuator within specified working limits 7 LA30 MEDLINE CARELINE TECHLINE y The LA30 is a powerful actuator yet small enough to fit most LINAK E3 applications ee AEA LE The actuator can be supplied with options such as built in potentiometer for servo operation or an extra powerful motor 301210 00150520 for increased speed and strength S motor aa RE In addition to industrial and agricultural applications the Power Rate 12 Vx Max 16 5 actuator is also ideal for positioning satellite dishes Gates 10 Mas zm m Reed switch T BE OPENED BY UN cesa number of pulses for each rotation o the N578 motor These pulses are used to calculate the piston rod s position as well to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push See Figure 8 Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its fu
85. s combustible waste Screw together Folie glued together with housing Welded together Glued and screwed together Glued and screwed together Outer tube Alu can be dismounted screws Plastic housing and the BB3 inside can be dismounted screws Screw together Screw together Glued and welded together Cannot be opend Glued and screwed together Glued and screwed together Screw together Screw together Has to be unscrewed with a screw driver Glued and screwed together Glued and screwed together Glued and screwed together Glued and screwed together Welded together Welded together Glued and screwed together Screw together cut off can be adjusted Glued and screwed together Glued and screwed together Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Folie glued together with housing Page 60 of 72 Practical information HB20 HB40 HB50 HB60 70 170 HB80 HL80 IRO LA12 LA22 LA23 LA27 LA28 LA29 LA30 LA31 LA32 LA34 LA44 LC2 LP2 15 LSD MBJ1 2 3 MJB SLS Screw together Screw together Screw together Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Glued together Glued together Welded together Cannot b
86. s with reed hall If re programmed please ensure that the correct software is used External battery charger If anything other than a LINAK charger is used it must conform to the following specifications Charging voltage 27 6 VDC 296 Charging current 300 mA Page 44 of 72 9 CB16 MEDLINE d 2300 89 Mas PF cui 24 i 1 Cre Maa B AREE LO og Mor imei dime iib HAAL ipid E ld TELE RET WAIT j BOT TH tert CB16 is part of the OpenBus product range that provides more flexible solutions no matter which actuator concept is preferred LA27C LA31 LA34 BL1 BLA with mini fit plug and standard end stop switch signal switch are all supported Please be aware the actuators must be used within their current limits in order to maintain proper use and full compatibility within a system Two versions are offered CB16 OBL and CB16 OBF OBL OpenBus Light which is RELAY based and OBF OpenBus Full which is FET based Microprocessor All control boxes with a microprocessor must be initialised before start up A description of the initialisation procedure can be obtained from your LINAK dealer If an actuator is replaced the micro processor always has to be initialised before use actuators with reed hall If re
87. smitter There are two types of LINAK limit switches for actuators type LA22 LA30 LA30S LS and LSD The LS type gives a signal in two fixed end positions but requires a control unit to stop the actuator when the microswitches are activated The LSD type controls the stroke length of the actuator between two fixed end positions by cutting off the current to the motor Page 51 of 72 7 Information on specific JUMBO 1 BAJ1 MEDLINE CARELINE i Q Type U Qui max WAT Itam BA PO 4236559004 CAUTION NOT TO BE OPENED B Y Ut AUTRORETED PERSONNEL These battery packs have been specially developed use with the JUMBO system The battery packs are easy to exchange through an integrated snap system The battery packs are easily mounted on the JUMBO mounting brackets A customised front cover is possible The BAJ1 has to be charged with a JUMBO charger CHJ2 or a JUMBO control box CBJ1 or CBJ2 with integrated charger The BAJ1 is ventilated through a breather hole on the backside of the housing 2 BAJ2 MEDLINE CARELINE LINAK TA ROSE 3 U Gut 24 V IPad m LINAK wos cr S MADE P LM AU A DENMAN CAUTION NOT TO BE OPENED SY UNAUTHORVED PERSONNEL A These battery packs have been specially developed for use with
88. stment options of a bed It is often used in conjunction with a handset and disables selected functions on the handset It can also have control functions with the same function as those on the handset Fundamental actuator construction 0 OOO 7 12 1 Piston rod eye 7 Motor with potentiometer 2 Piston rod 8 Motor with reed switch 3 Location of mechanical splines 9 Back fixture 4 Location of brake 10 Back fixture with electrical splines 5 Motor 11 Quick release mechanism 6 Motor with optical switch 12 Transmission between motor and spindle 13 Cable for connection to 12 24 36V DC by means of plug via control box Page 10 of 72 Warranty and service life The LINAK warranty covers manufacturing defects in the products starting from the date of manufacture There is 36 months warranty on the HOMELINE products 18 months for MEDLINE and CARELINE products and 12 months for the TECHLINE products The warranty is limited to the value of the LINAK product LINAK s guarantee is only valid so far as the products have been used and maintained correctly and has not been tampered with Furthermore the products must not be exposed to violent treatment In the event of this the warranty will be ineffective invalid LINAK s warranty is only valid if the system is unopened and has been used correctly All LINAK products are designed to have an optimum service life as a matter of course but the expecte
89. t the actuators should be used in push applications rather than pull applications If the actuator is used for push in an application where personal injury can occur e g patient hoists a special safety nut must be used Except for the LA34 which can be used for both push or pull applications if mounted with safety nuts in both directions Warnings e f faults are observed the products must be replaced Never spray directly on the products with a highpressure cleaner Warning A LINAK control box must in the final application be placed where it is not imposed to any impact This is to prevent damage by accidentally being struck by an object in the hand of a passer by or by a broomstick or a mop handle during cleaning the floor On a medical bed e g this might be underneath the mattress support platform If necessary to mitigate this risk additional protection might be required gt gt P 4 For actuators without plugs which not connected to control box the mains supply or the actuator must always be equipped with an arrangement that switches off the actuator at the end stop for example LS or LSD limit switch If there is a risk of overloading the actuator the mains supply must Page 7 of 72 be equipped with a safety device against overloading for example a CS16 PCB If these precautions are not observed the actuator can be damaged The LINAK products cannot tolerate the influen
90. talscrap because of FSR FSR Page 58 of 72 Product main type Metal scrap Cable scrap Electronic scrap Plastic recycling or combustion Remark FS2 X X 20 HB40 HB50 HB60 70 170 HB80 HL80 lt x KK X IRO LA12 X X 22 X LA23 LA27 LA28 LA29 LA30 LA31 LA32 34 LA44 C2 aluminum extrusions spindle motor end plates fasteners power cable signal cable glide pads retainer clips top frame PCB housing 2 5 150 1 2 3 MJB SLS Page 59 of 72 Practical information ACC ACK ACL ACM ACP ACO BA18 BA20 BB3 BL1 BL4 12 14 CB20 5 CB7 CB8 A CB8 T CB9 CB16 CBJ1 CBJ2 CBJC 1 CHO1 8 2 C516 COBO20 CP20 CU20 DJB DPH FPP FS FS2 Folie glued together with housing No housing Only folie with cable Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Cannot be opened since it is welded together When the cable has been cut off it is disposed of a
91. tension must be adjusted correctly Warning Do only use the column within specified working limits 4 LC2 MEDLINE CARELINE TECHLINE LINAK T momen AEN The LC2 column is an update of the LP2 programme Ce T ETI tM ii Ll a s 1 It has an improved twisting stability and end stop M m BORET it h t d d ANTEE 115 teen teen 077 a The column is designed to be used in a vertical position and only for lifting purposes It is not possible to use the column in any kind of pull application Depending on the application the LC2 can be operated either as a single column or several columns in a parallel system by choosing a control box with microprocessor It is designed to provide vertical lifting push only where simultaneous bending and torsion moments may occur Warning Do only use the column within specified working limits 5 LP2 MEDLINE CARELINE TECHLINE V The LP2 range of vertical lifting columns is ideal where vertical LI positioning of substantial loads is required WE IMPROVE YOUR LIFE The design allows the LP2 range to be built in a complete motion control system simply by adding a suitable LINAK 22 8000300505 control box and inn iia Mein ax Push 2000 Power 24 V Max 45 Amp 5 Advanced design and high quality construction allows the
92. th Potentiometer 10 1KQ GU 5 Colour codes 5 Black BR Brown R Red Orange GU Yellow G Grey BL Blue V Purple GR Green HV White LA34 GR R GU 5 Figure 6 continued 6 LA30 LA30S and LA32 with optical encoder GR BL Pulses Earth 45V DC 7A B LA28 28S 32 with 528 285 32 PC board version A and B Version B LINAK handset HB is connected with a DIN plug Version A LINAK handset HB is connected with a telephone plug Page 64 of 72 Figure 6 continued 7C LA28 285 32 with 528 285 32 PC board version C Version C 528 CS32C 8 LA28 LA28S LA32 with reed switch and LA34 with pulse system 9 LSD Jf up EUMD A ES 1 1 quum HR 1 121 1 1 2127 La Ol IG Wd Pr L en em Page 65 of 72 Figure 6 continued 10 LA31 LA34 with electronic pulse coder reed switch x 11 31 TECHLINE Reed Switch Motor Black Red Blue Brown Runs outwards Blue Brown Runs inwards 12 LA12 PLC OPEN COLLECTOR PNP OR SWITCH NORMALLY OPEN PLC OUTPUT PLC INPUT IN END SW OUT END SW POTENTIOMETER INWARDS RED OUTWARDS YELLOW 5 lt IK IK 1K 1K 3K3 10K 3K3 10K
93. the correct ports of the MJB 8 FPP CARELINE The FPP Flexible Patient Panel is a user friendly control panel especially for elderly LINAK WE IMPRDIT JFa3im ne iN Ee FPPHOXKII 12000 lim Date 2010 08 22 5 0 7884321 EE OPENED E 0 ZED PERSONNE 4 5 DRM RR ARG people or disabled persons placed on a flexible arm to mounted on the bed frame in front of the patients head The FPP makes the patient more independent is ergonomically designed by the users and easy to install on even the most advanced equipment The FPP has a flexible arm which makes it immediately available by simply pulling and bending it into position When not in use the patient can also push it slightly away However it is never dropped or lost on the floor P 0 12 4567 The FPP is for use with a variety of different bed types and is therefore compatible with control boxes that use an OpenBus interface i e CB6S CB16 and CB20 9 FS MEDLINE CARELINE LINAK A The Foot Switch is a modular system developed for use together with some of d LINAK control boxes lm ES sudo The Foot Switch is designed for control of physiotherapeutic beds hospital 2000 57 01 5 0 7654321 beds dentist chairs gynaecologist chairs computer workstations and working CE CFENED SY OHAJTHOR
94. to be initialised before use actuators with reed hall If re programmed please ensure that the correct software is used 3 7 CARELINE TECHLINE HOMELINE LINAK 53 WE IMPROVE YOUR LIEB IMPROVE YOUR Fb CB70081011 0000 Date 2009 03 19 5 0 7654321 Win 24V 104 50 60 Hz lin Max 5 Amp On Qut 24 V max 100 VA Int 10 90 Max 2 min 18 min Voi en NOT BE DPE ET unaumHonizen AN Compared to other control boxes the 7 is very small and compact in design The CB7 is designed to slide onto an LA31 actuator for easy fitting e g in a recliner application where mounting space is limited The control box function is divided in two parts The actual ec control box CB7 which slides onto the LA31 actuator and a rie separate external power supply transformer box TR6 or TR7 which can be wall mounted or placed on the floor moulding Hw o next to the mains MADE EY LNA AS TENMARK The control box is only fitted with low voltage electronic components and the connection between the CB7 and transformer is via a 24 V power cable Page 42 of 72 4 CB8 A CARELINE TECHLINE The 8 is a battery powered control box operating up to 3 actuators LINAK individually One of these channels can be used either as an emergency WE IMPROVE TOUR LIFE stop or for battery charging item CBBIUZAAA OD Simple design and high quality c
95. troke length Regarding Reed switch connection see Figure 6 4 LA12R If the LA12 actuator is mounted in an application where a mechanical stop prevents the installed end stop switches in LA12 from being activated the LA12 actuator must be equipped either with an electrical safety device a timer or an electronic limit switch Therefore please contact your nearest LINAK dealer for technical data Built in end stop circuit The end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off 2 LA22 MEDLINE CARELINE TECHLINE LINAK WE IMPROVE YOUR LIFE ltem 22D000 06052410 Prod Date 2003 07 01 5 0 7654321 Max Logd Push 350 IPX1 Power Rate 24 V Max 3 3 COR ez BE OPENED P 0 123456 0001 mane BY A S DENMARK The LA22 is an in line actuator specially designed with a small overall dimension for easy use in industrial agricultural and rehabilitation products Thanks to its small outer dimensions and linear design the LA22 is well suited for applications where installation space is limited such as on wheelchairs 3 LA23 MEDLINE CARELINE TECHLINE LINAK WE IMPROVE YOUR LIFE DESIGNED IN DENMARK No 238200200005084 Prod Dale 2010 04 08 Waxload Fush 1500 Power Rate M 22 Amp Dut
96. trol box g ee Attention should be paid to the following e Control boxes must only be connected to the mains voltage specified on the label All DIN jack or minifit plugs from the CB6S CB12 CB14 CB16 CB20 IPX6 Washable should be locked by using a LINAK locking mechanism e The control box must be connected in such a way that the cables are not trapped exposed to tension or sharp objects when the application is moved in different directions Prior to first use of LINAK batteries please make sure that they are being charged 24 hours in order to reach proper function and prolong the lifetime of the batteries If the customer uses a non LINAK battery it is important to check that the current is not reversed plus and minus swapped over This applies to both control boxes which always run off battery and control boxes with battery backup Contact your nearest LINAK dealer for specification of type size etc The control current in the handset cable must not exceed 100 mA Page 9 of 72 The control box is the heart of the system and connects the various outlying units actuators lifting columns handsets and attendent controls Control boxes differ widely in complexity The simplest are only able to convert control signals from the handset into operating voltage for the actuator The most advanced are microprocessor controlled and have advanced functions such as parallel running of several actuators and other com
97. ual status of said information on its products While uses its best efforts to fulfil orders UNAK cannot for the same reasons as mentioned above quarantee the availability of any particular product Therefore UNAK reserves the right to discontinue the sale of any product displayed on its website or listed in its catalogues or other written material drawn up by INAK All sales are subject to the Standard Termsof Sale and Delivery for For a copy hereof please contact UNAK LINAK Ej WE IMPROVE YOUR LIFE E Evocare WwW evocare com ati Phone 07 33558000 Fax 07 33555043 IRELAND UNAK UK Limited Phone 4 44 0 121 544 2211 Fax 444001721 544 2552 E mail sales amp linak co uk wwnwlinak co uk ITALY UNAK Italia S r Phone 39 02 4846 3365 39 02 48 46 82 52 E mail info linak it www lina JAPAN LIMAK Phone 81 45 533 0802 81 45 533 0803 E mail linak linak jp www lina kjp MALAY SIA UNAK A S Asian Representative Office Phone 604 210 6500 Fax 60 4 226 8901 E mail info linak asia com www linak asia 2 Svanemestist 541 881 2 11 P je Copyright UNAK 2011 09 MA M9 02 196 T LINAK A S reserve the right to make technical alterations
98. uator is ready for normal use when the emergency lowering is finished Safety device regarding functional failure of the nut Safety nut The LA34 has a built in safety nut in push as standard and is available with a safety nut in pull as an option Actuators with safety nut in push can only function when used in push applications The safety nut comes into operation should the main nut fail Afterwards it is only possible to drive the actuator into the innermost position Safety nut in pull is for pull applications and works the opposite way as described above Thereafter the actuator will not function any more and must be sent for service Built in end stop circuit In the actuators mentioned the end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off Page 34 of 72 11 LA44 MEDLINE CARELINE LINAK WE IMPROVE YOUR LIFE ltem 442104 5L3001A0 Prod Date 2009 03 15 5 0 7654321 Max Load Push 12000N IPX4 Lately 24 V 9 5 Amp Duty Cy cle 10 Max 2 18 BE OPENED BY UNAUTHORIZED PERSONNEL P 0 123456 0001 MADE LINAK A S DENMARK Precautions The LA44 is available in powerful 10 000N and 12 000N versions ensuring safe patient handling With the LA44 actuator LINAK offers a product which with its wide range of safety
99. umber of pulses per stroke length Regarding Reed switch connection see Figure 6 10 Freewheeling of piston rod All LA32 actuators with freewheeling as well as with quick release have the designation W on the label The function causes the following e The piston rod can be pulled out with a thrust of approx 300 N and it remains in the new position without declutching e The actuator cannot pull but only push Functional test It must be possible to pull the piston rod out with a thrust of approx 300 N and it must remain in the new position without releasing If this is not possible contact your nearest LINAK dealer Built in end stop circuit CS32 In the LA32 actuators with built in CS32 A B or C PCB the actuator is switched off at the end position or when overloaded LA32 actuator with e The CS32 A is standard IPX1 and is connected to a HB41 handset with a telephone plug e The CS32 B is standard IPX5 and is connected to a HB41 handset with a DIN plug CS32 is also available in IPX6 The CS32 C is standard IPX1 and is connected to an external contact or control See Figure 6 7 Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push See figure 8 Page 32 of 72 Functional test of mechanical splines When the piston rod is at the innermost pos
100. y Cycle 10 2 min 18 min 1 BE OPENED BY UNAUTHORIZED PERSONNEL MADE gY Am DENMARK The LA23 is a small and strong push pull actuator up to 2500N LA23 can be used in various applications where size is important The actuator does have build in electrical limit switches and guided nut Precausions e Duty cycle 10 2 minutes driving followed by 18 minutes pause e Usage temperature 30 C to 55 C e Storage temperature 45 C to 70 Page 24 of 72 AN Warnings e Do not sideload the actuator Do only use the actuator within specified working limits Always use steel backfixture for LA23 2500N versions and for pull load The B and G 24V motors must only be used with their respective control box types Motor type A 12V motor Motor type B 24V motor which must be used with JUMBO CBJ1 2 CBJC and CBJH or generally in applications which are mainly driven with battery Motor type G 24V motor which must be used with OpenBus control boxes CB20 CB16 CB6s Instruction concerning turn of the piston rod eye When mounting and taking the actuator into use it is not permitted to make excessively many turns of the piston rod eye In cases where the piston rod eye is not positioned correctly it is permitted to first screw the N eye down to its bottom position 1 and thereafter a maximum half turn l outwards again 2 uc If stroke is less than 50 mm an

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