PDA-200™ PARTIAL DISCHARGE ANALYZER UNIT User`s Manual
Contents
1. een ee POWER rn ROEN N O e a E E OE E E E E A E E PD Inputs Channels DOG ns CONN AAA 9 3 USING THE PDA 200 000000000000 aaa RE aaa nn 3 1 LED 52 U 20 6 1 222 gt SEELEN EEE ESSEN E 4 GENERAL SPECIFICATIONS u na 11 PDA 200 Partial Discharge Analyzer User s Manual 3 VIBROSYSTM 4 PDA 200 Partial Discharge Analyzer User s Manual VIBROSYSTM 1 GENERAL DESCRIPTION 11 Description The PDA 200 is a high speed multi channel data acquisition unit used for analyzing very high frequency signals from continuous partial discharge measurements The unit receives the signals from 6 epoxy mica couplers When combined with the ZOOM software suite the entire system is designed to monitor rotating machines and take measurements at specified intervals or upon defined events Measurement results can be displayed in real time or on demand for analysis purposes The ZOOM 200 is an optional firmware package that can be added to the ZOOM Platform software to allow partial discharge measurement 1 2 Main Unit Interventions Couplers2. EEE eee ww ASO v v IB 3 3RC ER DY IV 779 90 00 200 PARTIAL DISCHARGE ANALYZER UNIT User s Manual PDA 200 7 VIBROSYSTM Safety Information The following manual contains information and warnings They must be followed in order to keep the instrument in a working condition and ensure safe operation and Electrical Symbols Warning Danger Identifies conditions or practices that could cause physical harm or damage the equipment Safety Precautions A Warning Danger Caution Although most instruments and accessories are normally used at non hazardous voltage levels hazardous conditions may be present in some situations This product is intended to be used by qualified operators and maintenance personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury Carefully read and follow all installation operation and maintenance information before using this product Install and use this instrument only as specified in this manual the protection provided by this instrument might be impaired Do not use this instrument in wet environments When in doubt that safety protection has been impaired make this instrument inoperative and secure it against any unintended operation Have this instrument serviced by qualified service personnel only
3. Complete System Overview PDA 200 ACQUISITION UNIT Inside Protection Box VSM SERVER WITH ZOOM SOFTWARE SUITE EPOXY MICA COUPLER Up to 6 COAXIAL CABLE CAT6 CABLE gt POWER PANEL AC with Filter Shown N Coupler positioning is in accordance with commonly accepted installation practices For maximum system performance the protection box must be installed within 10 m 33 ft of the couplers Optional Power Panels e AC with filter to 24 Vdc 4 A 100 240 Vac 50 60 Hz e Universal to 24 Vdc 4A 100 240 Vac 50 60 Hz 105 250 Dimensions Relay Drivers with Ethernet LED Status Indicators Power Input 6 PD Inputs 381mm 15 00 260915 12 200 Partial Discharge Analyzer User s Manual PVO71113A 89mm 3 50
4. component malfunction occurs such as a firmware malfunction or a network connection error Flashes Yellow when files are copied from a USB key and turns Yellow once the operation is completed e CHANNELS Turns Green after firmware has completed booting and all measuring chains are confirmed as functional Remains Green as long as all measuring chains are functional Turns Orange when at least one measuring chain looses the carrying signal 3 2 USB Port The USB port allows connection of a portable storage device to update a firmware Refer to the ZOOM Installation Guide for details on the update procedure Important Information U3 USB smart drives are not compatible with the PDA 200 s operating system Apart from this restriction any portable USB flash drive formatted to FAT32 may be used 3 3 Maintenance 3 3 1 Cleaning Clean the exterior of the PDA 200 only Do not apply cleaner directly on the unit or allow liquids to spill or enter the unit PDA 200 Partial Discharge Analyzer User s Manual 9 VIBROSYSTM 10 200 Partial Discharge Analyzer User s Manual KOs 4 GENERAL SPECIFICATIONS PD Inputs e Number of Inputs 6 10 80 Input Impedance e Recommended Coupler Acquisition Specifications Line Frequency 50 to 60 Hz 2 5 mV to 10 V Max 200 V Spike lt 200 usec 70 dB Voltage Range
5. must be installed on high voltage output circuits at appropriate locations The PDA 200 s protection box must be installed within 10m of couplers e Coaxial cables must be routed and protected from the couplers to the protection box The Ethernet cable must be routed and protected from the protection box to the VSM Server A main AC power cable is required for a protection box equipped with a VibroSystM power panel 1 3 Overview of the PDA 200 s Main Components USB Relay Drivers with N Ethernet LED Status Indicators O O O O Ode LER a 6 PD Inputs 2009 0 0 PDA 200 Partial Discharge Analyzer User s Manual 5 IBROSYST M 2 INSTALLATION OVERVIEW Although it is normally delivered pre cabled in a 19 rack and part of a complete system the PDA 200 acquisition unit can also be ordered separately as an addition to an existing installation 2 1 Preliminary Considerations Before Installing the PDA 200 a Rack or Enclosure The following guidelines will help you plan your equipment rack configuration Allow sufficient clearance around the rack or enclosure for maintenance Make sure the internal temperature inside the enclosure does not exceed 60 140 F Cables must be kept away from an electrical noise source power lines and fluorescent lighting fixtures Keep signal cables separated from pow
6. L 25mA CH OK RET 3 VMAX 30V FROM PD COUPLE 2 2 3 Relay drivers Mechanical characteristics Vertical header with threaded flange Phoenix Contact MCV 1 5 5 GF 3 81 male Mating plug with screw flange Phoenix Contact MC 1 5 5 STF 3 81 female Recommended wire size 0 5 0 35 mm 20 22 AWG Electrical characteristics Input Voltage lt 30 V Input Current lt 25 mA System OK Driver is closed when the system is operating properly Driver is opened when a malfunction occurs Channels OK Driver is opened when all channels are functional Driver is closed when at least one channel is found defective PDA 200 Partial Discharge Analyzer User s Manual 7 VIBROSYSTM 2 2 4 PD Inputs Channels 1 to 6 Mechanical characteristics Receptacle SMA connector female Electrical characteristics Voltage input range 10 V Bandwidth 150 kHz to 270 MHz Input impedance 10 kQ typical Recommended coupler type Epoxy mica 80 pF 8 PDA 200 Partial Discharge Analyzer User s Manual VIBROSYSTM 3 USING THE PDA 200 3 1 LED Indicators Upon each startup LED indicators light up in the following colors e SYSTEM CHANNELS Yellow After the startup sequence the LED indicators change color as follow e SYSTEM Turns Green when the system is powered up and operating Turns Orange when a system
7. Never remove the cover or open the case without first turning off the main power source Never operate this instrument with the cover removed or the case open Use caution when working with voltages above 30 VAC RMS or 42 VDC These voltage levels can cause shock hazards Do not operate this instrument around explosive gas vapor or dust The VibroSystM logo 200 and ZOOM are registered trademarks or trademarks of VibroSystM Inc This manual is provided solely for guidance VibrosystM Inc takes no responsibility or liability for any damage caused by accidents improper installation or misuse Liability is limited to the repair and or replacement of defective products VibroSystM Inc 2727 Jacques Cartier E Blvd Longueuil Canada J4N 117 Phone 450 646 2157 U S Toll free Line 800 663 8379 Email techsupp vibrosystm com www vibrosystm com 2 Copyright VibroSystM Inc 2014 PDA 200 Partial Discharge Analyzer User s Manual P N 9477 2512 110 VIBROSYSTM TABLE OF CONTENTS 1 GENES A Ce sans aaa a Ea LE TG Sarre FERIEN A 122 N an U Ike GS CS ee ee er ee ee 1 3 Overview of the PDA 2 Main CHR nnn 2 OVER VIEW a ne Hin 2 1 Preliminary Considerations Before Installing PDA 200 in a Rack or Enclosure 22 Caoine me PDA ee hea
8. e Dynamic Range e Frequency Range Band 1 150 kHz to 1 04 MHz Band 2 1 04 MHz to 3 15 MHz Band 3 3 15 MHz to 7 38 MHz Band 4 7 38 MHz to 16 83 MHz Band 5 16 83 MHz to 33 16 MHz Band 6 33 16 MHz to 66 83 MHz Band 7 66 83 MHz to 133 2 MHz Band 8 133 2 MHz to 266 8 MHz Overall 150 kHz to 266 8 MHz Measurement Types with ZOOM e Partial Discharge Detection Scatter Plots and Trending e Fault Matching Diagnostic EMI Detection Pattern Categorization Continuous Status Indicators and Outputs e SYSTEM Indicator Green Orange LED Relay Driver Bipolar FET 30 V max 25 mA max e CHANNEL Indicator Green Orange LED Bipolar FET 30 V max 25 mA max Relay Driver Communication Ethernet Protocol Speed TCP IP 100 1000 Base T Power Requirements e Voltage e Consumption Connection Power Input Ethernet e PD Inputs e USB Port e Relay Drivers Environment 24 Vdc 15 35 W 3 Pos Removable Terminal Block RJ 45 SMA Connector Female Type A Female 5 Pos Removable Terminal Block Temperature Range Operation Storage e Humidity Protection Rating to 60 C 32 to 140 F 20 to 80 C 4 to 176 F Up to 95 Non Condensing IP20 Physical Characteristics e Casing Material 5U High 19 Rack Mount NEMA 1 Steel Zinc plated FET Field Effect Transistor PDA 200 Partial Discharge Analyzer User s Manual 11 VIBROSYST M
9. er cables The unit must be kept away from electrically conductive dust water or moisture The PDA 200 s design conforms to the requirements of various 19 inch rack standards Do not install on a structure which is subjected to vibrations If vibrations cannot be avoided anti vibration mounts are mandatory 2 2 Cabling the PDA 200 7 USB Ethernet RJ45 24 MM 2227787 of 2 2 1 Power Input Mechanical characteristics Panel header with threaded flange Phoenix Contact MCV 1 5 3 GF 3 81 male Mating plug with screw flange Phoenix Contact MC 1 5 3 STF 3 81 female Recommended wire size 1 5 0 5 mm 16 20 AWG Electrical characteristics Input voltage range 24 Voc 15 Power consumption 35 6 PDA 200 Partial Discharge Analyzer User s Manual VIBROSYSTM The grounding terminal is essential to provide better efficiency against ESD and EMI perturbations To ensure protection the chassis grounding wire must be of a heavier or equal gauge than the grounding wire associated with the AC input 2 2 2 Ethernet Port Mechanical characteristics Receptacle RJ 45 Cable type CAT6 E Electrical characteristics Protocol TCP IP Communication speed 100 1000 Base T TYPICAL RELAY DRIVER CONNECTIONS gt a ELAY COIL 25 Tl VMAX 30V SYSTEM OK SYS OK RETURN A CHANNELS OK KO ELAY COI
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