MR-H AN(4) - Mitsubishi Electric
Contents
1. 9 Overload Protection Characteristics An electronic thermal relay is built in the servo amplifier and converter unit to protect the servo amplifier converter unit and servo motor from overloads The operation characteristics of the electronic thermal relay are shown below It is recommended to use an unbalanced torque generated machine such as a vertical motion shaft so that unbalanced torque is not more than 70 of the rated torque When using MR HLIAN 4 BN 4 in low noise mode the value of the rate of load becomes a number in Q Large Capacity Servo has each solid state servo motor overload protection The motor full load current is 115 rated current 10000 1000 100 Operation time s In servo lock 0 100 200 90 180 270 Load ratio 10 Over temperature protection for motor Motor Over temperature sensing is not provided by the drive 11 Figure configuration Configuration diagram of MR J2S series to conform with UL cUL Standard is shown below Converter unit Servo amplifier P CN1B CN1A supply E Sub R 4 OCH Command device Molded case circuit breaker cN2 Encoder cable CNB Lu Lar Ln Lar m u v w Control paned side Machine side Servo motor _ Encoder 4 INSPECTION Before starting maintenance and or inspection turn off the power and wait 20 minutes or more unti2. Provide an external emergency stop circuit to ensure that operation can be stopped and power switched off immediately Any person who is involved in disassembly and repair should be fully competent to do the work Before resetting an alarm make sure that the run signal of the converter unit and servo amplifier is off to prevent an accident A sudden restart is made if an alarm is reset with the run signal on Do not modify the equipment Use a noise filter etc to minimize the influence of electromagnetic interference which may be caused by electronic equipment used near the converter unit and servo amplifier Burning or breaking a converter unit and servo amplifier may cause a toxic gas Do not burn or break a converter unit and servo amplifier Use the converter unit and servo amplifier with the specified servo motor 5 Corrective actions Z CAUTION Design a machine to configure a braking system external to the servo amplifier so that the servo amplifier is secured against hazardous conditions when it stops or fails When any alarm has occurred eliminate its cause ensure safety and deactivate the alarm before restarting operation When power is restored after an instantaneous power failure keep away from the machine because the machine may be restarted suddenly design the machine so that it is secured against hazard if restarted 6 Maintenance inspection and parts replacement Z CAUTION
3. Hardware special specification Symbollsoov class 400V class Blank or 2 to 5 digit alphanumeric 30K 30 30 RJ ED PX RU RZ etc 37K 37 37 L Power voltage 45K 45 55K 55 200V class 4 400V class L Servo type Symbol Servo type AN General Purpose Interface BN SCCNET compatible 2 COMPLIANCE WITH CE MARKING 2 1 What is CE marking The CE marking is mandatory and must be affixed to specific products placed on the European Union When a product conforms to the requirements the CE marking must be affixed to the product The CE marking also applies to machines and equipment incorporating servos When you need a copy of Declaration of Conformity of CE marking contact your local sales office 1 EMC directive The EMC directive applies to the servo units alone This servo is designed to comply with the EMC directive The EMC directive also applies the servo incorporated machines and equipment This requires the EMC filters to be used with the servo incorporated machines and equipment to comply with the EMC directive For specific EMC directive conforming methods refer to the EMC Installation Guidelines IB NA 67310 2 Low voltage directive The low voltage directive applies also to servo units alone This servo is designed to comply with the low voltage directive 2 2 For compliance Be sure to perform an appearance inspection of every unit before installation In addition have a final performance inspection on
4. With age the electrolytic capacitor of the converter unit and servo amplifier will deteriorate To prevent a secondary accident due to a fault it is recommended to replace the electrolytic capacitor every 10 years when used in general environment Please contact your local sales office 7 General instruction To illustrate details the equipment in the diagrams of this guide and instruction manual may have been drawn without covers and safety guards When the equipment is operated the covers and safety guards must be installed as specified Operation must be performed in accordance with this guide and instruction manual SOUTH KOREA COMPLIANCE This product complies with the Radio Wave Law KC mark Please note the following to use the roduct JAE QS AD AJARA A EE ABAE 0 AS Belaja e AAAA AJAA ALIE AS BAO E HAA The product is for business use Class A and meets the electromagnetic compatibility requirements The seller and the user must note the above point and use the product in a place except for home 1 INTRODUCTION 1 1 Introduction to the manuals If this is the first time for you to use this servo the optionally available Servo Amplifier Instruction Manual see the list below and Servo Motor Instruction Manual are required Please read them all carefully to use this servo 1 MR J2S TA MR HPOAO Converter Unit Instruction Manual MR J2S DA Servo Amplifier Instruction Manual SH NA 030006 MELSERVO Serv
5. a fire 3 To prevent injury note the following Z CAUTION Only the voltage specified in the instruction manual should be applied to each terminal Otherwise a burst damage etc may occur Connect the terminals correctly to prevent a burst damage etc Ensure that polarity is correct Otherwise a burst damage etc may occur Take safety measures e g provide covers to prevent accidental contact of hands and parts cables etc with the servo amplifier heat sink regenerative resistor servo motor etc since they may be hot while power is on or for some time after power off Their temperatures may be high and you may get burnt or a parts may damaged During operation never touch the rotating parts of the servo motor Doing so can cause injury 4 Additional instructions The following instructions should also be fully noted Incorrect handling may cause a fault injury electric shock etc 1 Transportation and installation Z N CAUTION Transport the products correctly according to their weights Stacking in excess of the specified number of products is not allowed Do not carry the servo motor by the cables shaft or encoder Do not hold the front cover to transport the converter unit and servo amplifier The converter unit and servo amplifier may drop Install the converter unit and servo amplifier in a load bearing place in accordance with the instruction manual Do not clim
6. damaged stressed loaded or pinched Otherwise you may get an electric shock During power on or operation do not open the front cover of the converter unit and servo amplifier You may get an electric shock Do not operate the converter unit and servo amplifier with the front cover removed High voltage terminals and charging area are exposed and you may get an electric shock Z WARNING Except for wiring or periodic inspection do not remove the front cover even if the power is off The servo amplifier is charged and you may get an electric shock To avoid an electric shock insulate the connections of the power supply terminals 2 To prevent fire note the following Z N CAUTION Install the converter unit and servo amplifier servo motor and regenerative resistor on incombustible material Installing them directly or close to combustibles will lead to a fire Always connect a magnetic contactor between the main circuit power supply and L1 L2 and L3 of the converter unit and configure the wiring to be able to shut down the power supply on the side of the converter unit power supply If a magnetic contactor is not connected continuous flow of a large current may cause a fire when the converter unit servo amplifier malfunctions When a regenerative resistor is used use an alarm signal to switch main power off Otherwise a regenerative transistor fault or the like may overheat the regenerative resistor causing
7. than the permissible load Otherwise the shaft may break When the equipment has been stored for an extended period of time contact your local sales Office When treating the converter unit and servo amplifier be careful not hit to edged parts of units When fumigants that contain halogen materials such as fluorine chlorine bromine and iodine are used for disinfecting and protecting wooden packaging from insects they cause malfunction when entering our products Please take necessary precautions to ensure that remaining materials from fumigant do not enter our products or treat packaging with methods other than fumigation heat method Additionally disinfect and protect wood from insects before packing products 2 Wiring Z N CAUTION Wire the equipment correctly and securely Otherwise the servo motor may operate unexpectedly Do not install a power capacitor surge absorber or radio noise filter FR BIF H option between the servo motor and servo amplifier Connect the wires to the correct phase terminals U V W of the servo amplifier and servo motor Not doing so may cause unexpected operation Connect the servo motor power terminal U V W to the servo motor power input terminal U V W directly Do not let a magnetic contactor etc intervene Servo amplifier Servo motor U U Vv WwW Wi Servo amplifier Do not connect AC power directly to the servo moto
8. the entire machine system and keep the inspection record 1 Converter unit servo amplifier and servo motors used Use the converter unit servo amplifier and servo motors which standard product MELSERVO H series does not conform to a EC directives Converter unit MR HP30KA MR HP55KA4 MR J2S 30 MR J2S 37Kl MR J2S 30K04 to MR J2S 55KL14 HA LFSO Servo amplifier Servo motor 2 Structure Control box Reinforced insulating type ZaVDC power Servo amplifier Molded case Magnetic supply circuit breaker contactor Servo motor 3 Environment Operate converter unit and servo amplifier at or above Pollution degree 2 set forth in 60664 1 For this purpose install converter unit and servo amplifier in a control box which is protected against water oil carbon dust dirt etc IP54 4 Power supply a Operate converter unit and servo amplifier to meet the requirements of the overvoltage category III set forth in 60664 1 b When supplying interface power from external use a 24VDC power supply which has been insulation reinforced in I O 5 Grounding a To prevent an electric shock the protective earth PE terminal marked of the servo amplifier must be connected to the protective earth PE of the control box b Do not connect two ground cables to the same protective earth PE terminal Always connect cables to the terminals one to one c If an earth leakage circuit b
9. A B_MR H37KAN BN 400 frame 300A MR J2S 30KA4 B4 MR H30KAN4 BN4 225 frame 150A 400V MR J2S 37KA4 B4 MR H37KAN4 BN4 225 frame 175A ise 600Y 347V Case MR J2S 45KA4 B4 MR H45KAN4 BN4 225 frame 225A MR J2S 55KA4 B4 MR H55KAN4 BN4 400 frame 250A Note Listed no fuse breakers are for when the power factor improving reactor is not used 7 About wiring protection For installation in United States branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes For installation in Canada branch circuit protection must be provided in accordance with the Canada Electrical Code and any applicable provincial codes 8 Selection example of wires To comply with the UL cUL Standard use UL approved copper wires rated at 60 75 C 140 167 F for wiring Mi J29 30K AWG1 0 MR HP30KA MR HSOK MREZE 37K 60 AWG2 0 MR H37K R J25 30K 01 DOWI MR H30KE14 2 AWG14 MR J2S 37K awed 4MR H37KU14 30 MR HP55KA4 MR J2S 45KL14 EET MR H45KO4 MR J2S 55KL14 MR H55KU4 Cables mm Converter unit Servo amplifier OHS1 OHS2 BU BV PC BW MR J2S 30K e MR H30K MR HP30KA IRE MR H37K K R J28 30KL14 4 5 5 AWG10 5K04 Cables mm4 1 25 AWG16 MR HP55KA4 MR J28 37 4MR H37K014 MR J2S 45K 4 MR H45K MR J2S 55K 4 MR H55K04
10. MITSUBISHI ELECTRIC General Purpose AC Servo WESH Large Capacity Servo MR HP30KA 55KA4 MEE ANCO IBN MR H LIAN 4 BN 4 Instructions and Cautions for Safe Use of AC Servos If this is the first time for you to use the MELSERVOLarge Capacity Servo the optionally available Servo Amplifier Instruction Manual and MELSERVO Servo Motor Instruction Manual are required Always purchase them and use the MELSERVO safely Refer to Section 1 1 Production of the MELSERVO H servo amplifier was discontinued in December 2006 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 This guide uses recycled paper IB NA 0300055 E 1306 MEE Printed in Japan Specifications are subject to change without notice Safety Instructions Please read the instructions carefully before using the equipment Install and peruse all this guide and attached documents before the drive and maintenance and the check After that use these correctly Use it after it is skilled of the knowledge of the equipment information on safety and all of notes In this guide the safety instruction levels are classified into WARNING and CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical d
11. amage Note that the CAUTION level may lead to a serious consequence according to conditions Please follow the instructions of both levels because they are important to personnel safety What must not be done and what must be done are indicated by the following diagrammatic symbols S Indicates what must not be done For example No Fire is indicated by Q Indicates what must be done For example grounding is indicated by e In this guide instructions at a lower level than the above instructions for other functions and so on are classified into POINT After reading this guide always keep it accessible to the operator 1 To prevent electric shock note the following Z WARNING Before wiring or inspection turn off the power and wait 20 minutes or more until the charge lamp goes off Then confirm the voltage between P and N is safe with a voltage tester and others to prevent an electric shock In addition always confirm from the front of the converter unit and servo amplifier whether the charge lamp is off or not Connect the converter unit servo amplifier and servo motor to ground Any person who is involved in wiring and inspection should be fully competent to do the work Do not attempt to wire the converter unit servo amplifier and servo motor until they have been installed Otherwise you may get an electric shock Operate the switches with dry hand to prevent an electric shock The cables should not be
12. and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters vii a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company viii any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc 2 Please note that the Product including its spare parts cannot be ordered after its stop of production 3 Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product However the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA center for details 4 Exclusion of responsibility for compensation against loss of opportunity secondary loss etc Whether under or after the term of warranty we assume no responsibility for any damages arisen from causes for which we are not responsible any losses of opportunity and or profit incurred by you due to a failure of the Product any damages secondary damages or compensation for accidents arisen under a specific circumstance
13. b or stand on servo equipment Do not put heavy objects on equipment The converter unit servo amplifier and servo motor must be installed in the specified direction Leave specified clearances between the converter unit servo amplifier and control enclosure walls or other equipment Do not install or operate the converter unit servo amplifier and servo motor which has been damaged or has any parts missing Do not block the intake and exhaust areas of the servo amplifier and servo motor which has a cooling fan Doing so may cause faults Provide adequate protection to prevent screws and other conductive matter oil and other combustible matter from entering the converter unit servo amplifier and servo motor Do not drop or strike the converter unit servo amplifier and servo motor as they are precision equipment When storing or using the converter unit servo amplifier and servo motor comply with the environmental conditions given in the servo amplifier Instruction Manual and servo motor Instruction Manual Securely attach the servo motor to the machine If attach insecurely the servo motor may come off during operation Take safety measures e g provide covers to prevent accidental access to the rotating parts of the servo motor during operation Never hit the servo motor or shaft especially when coupling the servo motor to the machine The encoder may become faulty Do not subject the servo motor shaft to more
14. earings must also be changed if unusual noise or vibration is found during inspection e Servo motor oil seal Must be changed in 5 000 hours of operation at rated speed as a guideline This differs on the operating conditions These parts must also be changed if oil leakage etc is found during inspection 5 ALARMS AND WARNINGS 1 Converter unit A 10 Under voltage Power supply voltage dropped RAM or ROM memory fault Printed board fault EEP ROM fault A30 Regenerative Permissible regenerative power of the built in regenerative resistor or error regenerative option is exceeded Converter bus voltage rose unusually A 33 Overvoltage A 37 Parameter error A set value of the parameter is abnormal Main circuit Aa5 device overheat A 50 Overload 1 A 51 Overload 2 8888 Watchdog CPU parts faulty Excessive There is a possibility that regenerative power may exceed permissible A EO regenerative regenerative power of built in regenerative resistor or regenerative Main circuit device overheat Load exceeded overload protection characteristic of drive unit Machine collision or the like caused max output current to flow successively for several seconds warning option Overload warning There is a possibility that overload alarm 1 or 2 may occur Main circuit off A EQ x warning Servo was switched on with main circuit power off 2 Servo amplifier This section provides the alarms which are diffe
15. er unit and servo amplifier refer to the EMC Installation Guidelines IB NA 67310 Large Capacity Servo are not intended to be used on a low voltage public network which supplies domestic premises radio frequency interference is expected if used on such a network The installer shall provide a guide for Installation and use including recommended mitigation devices 3 CONFORMANCE WITH UL cUL STANDARD 1 Converter unit servo amplifier and servo motors used Use the converter unit and servo amplifier and servo motors which standard product MELSERVO H series does not conform to a UL cUL Standard Servo motor Converter unit Servo amplifier HA LFSO HA LFO 1000r min 1500r min 2000r min 1000r min 1500r min 2000r min _ MR J2S 30KA B Ea wreupsoxs essan sre 37M j o MR GOKANIBN so sont a CMR STRANI Saraki 9k m MR HP55KA4 MR J2S 37KA4 B4 37K24 T MR J2S 45KA4 B4 45K1M4 _45K24 o gt MR J25 55KA4 B4 a MR H30KAN4 BN4 30K1M4 30K24 cc M hw o a lt MR H37KAN4 BN4 37K1M4 37K24 MR H45KAN4 BN4 MR H55KAN4 BN4 MR HP55KA4 45K1M4 _ 45K24 My Meee HEN 2 Installation Large Capacity Servo has been approved as the products which have been installed in the electrical enclosure The minimum enclosure size is based on 150 of each MR J3 combination And also design the enclosure so that the ambient temperature in the enclosure is 55 C 131 F or less The servo am
16. es representative Number of power on and converter Relay number of forced stop times unit 100 000 times servo Cooling f 10 000 to 30 000 amplifier V00Uns tan hours 2 to 3 years Absolute position battery unit Refer to Servo amplifier Instruction Manual Servo motor 20 000 to 30 000 hours 5 000 hours a Smoothing capacitor Affected by ripple currents etc and deteriorates in characteristic The life of the capacitor greatly depends on ambient temperature and operating conditions The capacitor will reach the end of its life in 10 years of continuous operation in normal air conditioned environment Surrounding air temperature of 40 C 104 F or less b Relays Their contacts will wear due to switching currents and contact faults occur The relay becomes longevity by the power supply turning on frequency and 100 000 times of the forced stop frequency However this value changes by the difference of the power supply capacity c Converter unit and servo amplifier cooling fan The cooling fan bearings reach the end of their life in 10 000 to 30 000 hours Normally therefore the fan must be changed in a few years of continuous operation as a guideline It must also be changed if unusual noise or vibration is found during inspection d Servo motor bearings When the servo motor is run at rated speed under rated load change the bearings in 20 000 to 30 000 hours as a guideline This differs on the operating conditions The b
17. l the charge lamp goes off Then confirm the voltage between P and N is safe with a voltage tester and others to prevent an electric shock In addition always confirm from the front of the Z WARNING converter unit and servo amplifier whether the charge lamp is off or not Any person who is involved in inspection should be fully competent to do the work Otherwise you may get an electric shock For repair and parts replacement contact your safes representative Do not test servo with a megger measure insulation resistance or it may Z CAUTI ON become faulty Do not disassemble and or repair the equipment on customer side 1 Inspection It is recommended to make the following checks periodically a Check for loose terminal block screws Retighten any loose screws b Check the servo motor bearings brake section etc for unusual noise c Check the cables and the like for scratches and cracks Perform periodic inspection according to operating conditions d Check the servo motor shaft and coupling for misalignment 2 Life The following parts must be changed periodically as listed below If any part is found faulty it must be changed immediately even when it has not yet reached the end of its life which depends on the operating method and environmental conditions For use in the atmosphere having much oil mist dust etc clean and inspect every three months For parts replacement please contact your sal
18. o Motor Instruction Manual SH NA 3181 2 MR J2S 0A4 Manual name Manual No MR HPOAO Converter Unit Instruction Manual SH NA 030024 MR J2S DA Servo Amplifier Instruction Manual SH NA 030006 MELSERVO Servo Motor Instruction Manual SH NA 3181 3 MR J2S OOB MR HPOIAOC Converter Unit Instruction Manual SH NA 030024 MR J2S OB Servo Amplifier Instruction Manual SH NA 030007 MELSERVO Servo Motor Instruction Manual SH NA 3181 4 MR J2S L1B4 5 MR HDIAN AN4 Manual name Manual No MR HPOIAG Converter Unit Instruction Manual SH NA 030024 MR HOAN Servo Amplifier Instruction Manual SH NA 3190 MELSERVO Servo Motor Instruction Manual SH NA 3181 6 MR HOIBN BN4 Manual name Manual No MR HPOAD Converter Unit Instruction Manual SH NA 030024 SH NA 3192 SH NA 3181 MR HOBN Servo Amplifier Instruction Manual RVO Servo Motor Instruction Manual 1 2 Contents of the packing After unpacking check the rating plate to confirm that the converter unit and servo amplifier you received are as you ordered 1 Converter unit Quantity Instructions and Cautions for Safe Use of AC Servos 1 This guide 2 Servo amplifier Quantity Servo amplifier Instructions and Cautions for Safe Use of AC Servos 1 This guide 1 3 Model code defini
19. office Precautions for Choosing the Products Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Warranty 1 Warranty period and coverage We will repair any failure or defect hereinafter referred to as failure in our FA equipment hereinafter referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective unit are repaired or replaced Term The term of warranty for Product is twelve 12 months after your purchase or delivery of the Product to a place designated by you or eighteen 18 months from the date of manufacture whichever comes first Warranty Period Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagno
20. plifier must be installed in the metal cabinet For environment the units should be used in open type UL 50 and overvoltage category III or lower The converter unit and servo amplifier need to be installed at or below of pollution degree 2 For connection use copper wires 3 Short circuit current rating SCCR Suitable For Use On A Circuit Capable Of Delivering Not More Than 100 kA rms Symmetrical Amperes 500 Volts Maximum 4 Flange Mount the servo motor on a flange which has the following size or produces an equivalent or higher heat dissipation effect Flange size_ mm in 25K14 30K1 37K1 30K1M 37K1M 30K2 37K2 95095035 37 4037 40 1 38 30K14 37K14 30K1M4 37K1M4 45K1M4 50K1M4 30K24 37K24 45K24 55K24 5 Capacitor discharge time The capacitor discharge time is as follows To ensure safety do not touch the charging section for 20 minutes after power off Servo amplifier Discharge time min MR J28 30KL14 MR H30K of MR J2S 37KL14 MR H37K MR J2S 45KL14 MR H45K MR J2S 55KO14_ MR H55K Converter unit MR HP30KA MR HP55KA4 6 Options peripheral devices Use the UL cUL Standard compliant products Use the molded case circuit breaker UL489 Listed MCCB indicated in the table below Servo amplifier Molded case circuit breaker Note Voltage AC 200V MR J2S 30KA B MR H30KAN BN 400 frame 250A 240V class MR J25 37K
21. r Otherwise a fault may occur The surge absorbing diode installed on the DC output signal relay of the converter unit and servo amplifier must be wired in the specified direction Otherwise the emergency stop and other protective circuits may not operate Converter unit servo amplifier COM or VIN COM or VIN SG SG Control Control output 5 output signal Converter unit servo amplifier Z CAUTION When the cable is not tightened enough to the terminal block connector of the converter unit and servo amplifier the cable or terminal block connector may generate heat because of the poor contact Be sure to tighten the cable with specified torque Use the connection conductors that come with the servo amplifier between the P N junction of the converter module and the P N junction of the servo amplifier Do not use any material other than connection conductors that come with the servo amplifier Doing so can cause failure of the servo amplifier Connect the CN5A of the converter module to the CN5A of the servo amplifier with the protection coordination cable MR J2HBUSOIM The failure of the connection disables the servo on 3 Test run adjustment Z N CAUTION Before operation check the parameter settings Improper settings may cause some machines to perform unexpected operation The parameter settings must not be changed excessively Operation will be instable 4 Usage Z N CAUTION
22. reaker is used always earth the protective earth PE terminal of the servo amplifier to prevent an electric shock 6 Wiring a The wires to be connected to the terminal block of the servo amplifier must have crimping terminals provided with insulating tubes to prevent contact with adjacent terminals Insulating tube Wire Crimping terminal p b Use the servo motor side power connector which complies with the EN Standard The EN Standard compliant power connector sets are available as options c The tension permissible value concerning the terminal block TE1 TE2 1 and TE2 2 is 350N 7 Peripheral devices options a Use the molded case circuit breaker and magnetic contactor models which are IEC Standard compliant products given in the each Instruction Manual b The sizes of the wires given in the each Instruction Manual meet the following conditions For use in any other conditions follow Table 5 and Annex C of EN60204 1 Ambient temperature 40 C 104 F Sheath PVC polyvinyl chloride Installation on wall surface or open cable tray c Use the EMC filter for noise reduction 8 Performing EMC tests When EMC tests are run on a machine device into which this servo has been installed it must conform to the electromagnetic compatibility immunity emission standards after it has satisfied the operating environment electrical equipment specifications For the other EMC directive guidelines on convert
23. rent in definition from those of the servo amplifiers of 22kW and less Converter RD Servo on SON signal switched on when the ready RD of the AL 1b ne off converter was off DISPOSAL OF WASTE Please dispose a servo amplifier battery primary battery and other options according to your local laws and regulations Z EEP ROM life The number of write times to the EEP ROM which stores parameter settings etc is limited to 100 000 If the total number of the following operations exceeds 100 000 the servo amplifier and or converter unit may fail when the EEP ROM reaches the end of its useful life Write to the EEP ROM due to parameter setting changes Home position setting in the absolute position detection system Battery transportation The revision Edition 44 of the Dangerous Goods Rule of the International Air Transport Association IATA went into effect on January 1 2003 and was enforced immediately In this rule provisions of the lithium and lithium ion batteries were revised to tighten the restrictions on the air transportation of batteries However since the battery used for this servo amplifier drive unit is not dangerous goods Class9 air transportation of 24 or less batteries is outside the range of the restrictions Air transportation of more than 24 batteries requires packing compliant with the Packing Standard 903 When a self certificate is necessary for battery safety tests contact your local sales
24. sis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure 2 This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product 3 Even during the term of warranty the repair cost will be charged on you in the following cases i a failure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem ii a failure caused by any alteration etc to the Product made on your side without our approval iii a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry iv a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced v any replacement of consumable parts battery fan smoothing capacitor etc vi a failure caused by external factors such as inevitable accidents including without limitation fire
25. ted material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation
26. that are foreseen or unforeseen by our company any damages to products other than the Product and also compensation for any replacement work readjustment start up test run of local machines and the Product and any other operations conducted by you 5 Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Application and use of the Product 1 For the use of our General Purpose AC Servo its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General Purpose AC Servo and a backup or fail safe function should operate on an external system to General Purpose AC Servo when any failure or malfunction occurs Our General Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies and also which require a special quality assurance system including applications for railway companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications when used In addition applications which may be substantially influential to human lives or properties for such as airlines medical treatments railway service incineration and fuel systems man opera
27. tion 1 Rating plate MITSUBISHI AC SERVO oa a The year and month of manufacture MR HP55KA4 lt lt POWER 55kW __ Capacity AC INPUT AC380V 460V_50 60Hz Applicable power supply outeur a Rated output current Lt A KCC REI MEK TC300A154G51 isan Serial number MITSUBISHI ELECTRIC CORPORATION e F m KC certification number AES e a Country of origin 2 Model code a Converter unit MR HP O A Power voltage Symbol Power voltage Series name Rated output Tree phase 200 to 230VAC Tree phase 380 to 480VAC Output kW 200V class 400V class Symbol aK o e Der 8 b Servo amplifier MELSERVO J2 Super Series MR J2S OO0O O0 Seri L Software special specification enes name Blank Sn or Un n 00 to 999 Rated output Symbol Output k Hardware special specification 200V class 400V class Blank or 2 to 5 digit alphanumeric 30K 30 30 RJ ED PX RU RZ etc ous 3r 37 Power voltage sek Symbol 55K 55 None 200V class 4 400V class L Servo type Symbol Servo type xeneral Purpose Interface B SCCNET compatible MR J2S O00 O MELSERVO H Series _ Software special specification Series name Blank Sn or Un n 00 to 999 Rated output Output kW L
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