PMDX-145 Mach PlugIn User`s Guide for Version
Contents
1. Mill Options Clicking on one of these tabs will display a different group of configuration information This document refers to these like this Go to the Config gt Ports and Pins dialog Input Signals tab That means to open the Ports and Pins dialog box then click on the Input Signals tab along the top 2 1 System Requirements The PMD X 145 plug in is designed to operate in the following environment e Mach3 version 3 043 022 or newer go to the Mach3 Help gt About Mach3 menu to see the version number The PMD X 145 plug in has not been tested against older versions of Mach3 and may or may not work W e cannot provide support for Mach3 versions earlier than this version Furthermore you should be running the lock down version of Mach3 unless you absolutely must have one of the experimental features in the development version e PC with two parallel ports this plug in uses port 2 for the PMD X 145 The parallel ports may be a mixture of motherboard and PCI plug in card ports NOTE USB to Parallel Port adapters WILL NOT WORK Nor does a SmoothStepper or other parallel port replacement device though this may be addressed in a future release e PC operating system processor speed and memory requirements are the same as for Mach3 2 2 Plug in and PMDX 145 Capabilities The PMD X 145 and this plug in allow a pendant or set of front panel controls to control various aspects of Mach3 The user can manually j2. See section 2 2 for detailed descriptions of the plug in s capabilities Terminology plug in Mach3 software module also called a DLL in Microsoft W indows terminology These reside in the Plugins subdirectory of the Mach3 install directory and have names ending in dll for example PMD X 145 dll which is installed from PMD X 145 m3p see section 3 0 SmoothStepper USB based interface board for use with Mach3 produced by W arp9 Tech Design Inc http www warp9td com PMDX 145 MachPlugin_20120515 doc 17 May 2012 Page 1 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 Conventions W hen talking about Mach3 menus and configuration screens this document refers to then using gt to separate sub menu items 1 Mach CNC Controller File Config Function Cigs View Wizar Select Native Units Ports and Pins Motor Tuning General Config System Hotkeys For example when this document says Go to the Config gt Ports and Pins dialog it means to go to the Config menu and select the Ports and ro Pins item as show in the image to the right This will open the J dialog box that allows you to change the Mach3 hardware configuration In the Mach3 Ports and Pins dialog box there are several tabs across the top Engine Configuration Ports amp Pins Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Encoder MPG s Spindle Setup
3. which is displayed in the title bar at the top of the dialog box PMDX 145 Configuration Version 2012 05 15 There E no configuration required for this plug in Click on OK to close the dialog box 8 0 Verify Plug In Operation 1 Exit Mach3 2 Power off the PMDX 145 3 Connect the HEDDS pendant to the PMD X 145 4 Power onthe PMDX 145 5 Start Mach3 6 From the main Mach3 screen press the TAB key to display the on screen MPG as shown to the right 7 Onthe HEDDS pendant turn the axis select knob to the X setting to control the X axis and the increment select know to the X 1 setting NDAP endan Pug Shit egt Caria Er Mocs PMDX 145 MachPlugin_ 20120515 doc 17 May 2012 Page 8 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 8 Press and hold the white Enable button on the side of the pendant You should see the Jog Mode indicator change to MPG the MPG Axis Alt A line should have a green box next to X indicating the X axis is being controlled and the value to the right of the Cycle Jog Step should show 0 0010 if you are using inches or 0 0100 if you are using mm 10 00 Shuttle Mode E Step Cycle Jog Step 0 001 g Cort Step MPG Meee ee a l 1 m lt EEEE HE 2nd Axis T Ht m ra A A ia i Y ra A A T rd Axis IdE W odl ALE 9 Release the En
4. click on the plus sign next to Ports COM amp LPT to expand that line Device kii npl Be gtm n Ee aM r E OET 3 H Computes T sar Gk ia A E Dige lpia Ho CAS il F o gik iry Eih DE ATAATA reeiroiea Se hbi 5 sie Mahi Pdi Ergi HT Paine sni other phir ie H E pait D 4 Piece elders PP ator ean oF Pora 00M a LET A Cmar Bort CP Oo ECP Pindar Post LPT OF PCD Probe Pott LPT ie FCT Parada Pot LPT t d oai AB Seared vik ad gai eniak 3 re ee You should see one or more lines that start with PCI Parrallel Port If you are using the PMD X 2PARPCI dual parallel port card usually the higher numbered port LPT 3 in this example is the port that is on the PCI card The lower numbered port LPT 2 in this example is usually the port that requires a ribbon cable off of the PCI board Double click on the parallel port line the one with LPT 3 in this example to open the Properties dialog box as shown below Click on the Resources tab so show the I O port PissiimneAiiheAGURiShtislaluas addresses used by this parallel port W rite down the first number in the first line 1010 in this example You will use this number to configure the second parallel port in Mach3 Lonkirg dracs hil Ho cadia PMDX 145 MachPlugin 20120515 doc 17 May 2012 Page 5 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 5 0 Configure Mach3 NOTE Mach3 User Interface Quirks Due
5. 2012 Page 11 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 9 4 Error 201 Cannot Access Parallel Port PMDX 445 The plug in was unable to read from parallel port 2 This E E R e error should never happen Should you see this error R In cannot access paralel pe The pugr has been cabled please contact PMDX support at omdx support pmdx com Please include in your email the Please contact PMOX for further assistance Mach3 version see Help gt About and PMD X 145 Plug In See the PMDX 145 Plugin Rekase Notes version see section 7 0 and a brief description of what for more information your machine was doing when you got this error PAO x 145 Eroria Pada Port 2 6 not configured corect The plug in detected that port 2 is either not enabled cl de rae E a che et or is not set for pins 2 to 9 as inputs The plug in an eres does not attempt to validate the port address for ease go back to ConfigPorts and Pins and configure port 2 as there are too many possible valid values for ges Sea that See section 5 0 Configure M ach3 for information The U4 has been disabled Fix the problem as described above feet rarer Macha RESET Eulien isc EE ee on how to configure the parallel port Sea Ine PWC 145 Plugin Aeka Motes for more information PMOe 145 Error 203 PMES 145 PLEHN got itvald data rom the PMC 145 board This error means that the plug in got data from Poesible caus
6. PA eC Hode Mae CL Mode enabled LEN Pi didideens xin Pot Address Eny m Hee MAF onki be Pre 29 a mgp Enin m Hea 0 9 4 F ony Fest karel Syed SDH HH 4500H O00 Ore T ike O mohe E ih Bahk Sidleaniit rriei bet ikilirbbd darid meddid ikbar il barel speed m changed 7 Ma NC 10 Waves Ditee Progi restart necesis at f changed Theine 142 Puko mode Mahig inputi Fial Supp crt ModB ue Pugin Suppwied TCP Mesut ampnat Evt Orraer Sania Corral N ow click on the Apply button but not the O K button yet we have more changes to make OPTIONAL Click on the Encoder MPG tab then change the MPG 1 settings as shown below If you don t do this the plug in will do it for you and display a warning message see W arning 100 in section 9 1 PMDX 145 MachPlugin_20120515 doc 17 May 2012 Page 6 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 Engine Configuration Ports amp Pins B Port B8 Pin Counts Unit velocity 0 L JOG 100 000000 i 1 JOO 0000 100 000000 O L JD 0000 100 000000 L 0000100 100 000000 4000000 100 000000 L DOO 100 000000 1 000000 100 000000 5 Now click on the Apply and then O K buttons 6 0 Enable the Plug in Start Mach3 O pen the Config gt Config Plugins dialog box You should see the PMD X 145 plug in listed among the other available plug ins Click on the red X next to the PMD X 145
7. Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 1 0 Terms of Use PMDX 145 and PMDX 145 plug in software for Mach control software Terms of Use The PMD X 145 is intended for integration by the purchaser into industrial control systems It is solely the purchaser s responsibility to assure that the system is configured in a manner consistent with applicable safety requirements Practical Micro Design Inc does not control how this board and associated software is integrated into the purchaser s system and is not responsible for guaranteeing the Safety of the system The PMD X 145 is not guaranteed to be fail safe The system into which the PMD X 145 is installed must provide fail safe protection and emergency stop capability The PMD X 145 contains circuitry that may be connected to dangerous voltages Care must be taken so that the user cannot come in contact with these voltages An enclosure that allows for modest ventilation but prevents intrusion by operator s hands and foreign objects especially conductive byproducts of machining operations should be utilized with this board Interlock switches on power circuits should remove power when the enclosure is opened Automated machine tools into which the PMD X 145 may be integrated can cause injury Precautions should be taken to assure that operators are trained in their proper operation and safety procedures and that they are protected from moving parts that may be under remote contr
8. able button on the pendant The Jog Mode indicator should return to either Cont or Step and the green axis indicator next to MPG Axis Alt A should turn off 10 Press and hold the Enable button on the side of the pendant Change the axis select know and Mach3 should show the MPG Axis indicators following the switch setting 11 W ith the pendant Enable button still pressed change the increment select knob to X10 and the value next to Cycle Jog Step should change to 0 0100 if using inches or 0 1000 if using mm Change the know to X 100 and the value should change to 0 1000 if using inches or 1 000 if using mm Release the Enable button 12 Set the axis select know to X and the increment select knob to X1 3 Make sure that the Mach3 RESET button is not flashing i e the Mach3 is not in EStop 14 Press and hold the pendant Enable button Turn the MPG one click counter clockwise The Mach3 DRO for the X axis should decrement by 0 001 Turn the MPG one click clockwise and the DRO value should increment by 0 001 15 Release the pendant Enable button PMDX 145 MachPlugin_ 20120515 doc 17 May 2012 Page 9 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 9 0 Plug In Warning and Error Messages 9 1 Warning 100 Forcing MPG Configuration JONTE This warning can occur while starting Mach3 or after na you close the Mach3 Conf
9. es are that the board E not plugged into the paralel port here ids boadivneteoweelan me the parallel port that does not appear to be or Chat the port addrass is mis configurad in Mach valid PMD X 145 data The PYIOX 145 Plug in has bean cisablad Please correct the poblem and dick on the Macha RESET butter bo resemble the plug in See the PDY i45 Plucrin Release Hobea for more infer madan This could be due to several factors Parallel port 2 is not configured properly the Port Address is not correct The PMD X 145 is not plugged into the proper parallel port The PMD X 145 is powered off Bad cable between the PMD X 145 and the parallel port A quick way to verify that the PMD X 145 is connected to the proper parallel port and that the parallel port is configured correctly is to follow the steps in the Test Input Signals section of the PMD X 145 User s Manual PMD X 145 MachPlugin_20120515 doc 17 May 2012 Page 12 of 12
10. ig gt Ports and Pins dialog Warring Oc box The PMD X 145 requires a specific Sue else NL ere ale besa ee Lele aa configuration for MPG 1 as shown in step 4 in Fiesse see the PMDM 145 PUGIN Release Notes for section 5 0 If your Mach3 configuration file also information on how to avoid this message in the fiture called the XML file does not contain the necessary l configuration the PMD X 145 plug in will override a ei rete ace the settings from the X ML file However the changes only persist until you exit Mach3 The plug in cannot change the settings in your configuration file Do the following to make these changes permanent 1 Go to the Config gt Ports and Pins menu 2 Click onthe Encoder MPG s tab 3 Click on the green check mark in the Enabled column to change it to a red X Then click on the red X to change it back into a green check mark Engine Configuration Ports fl Pins led Pot Saup rd tus Selection Hie Dukpa laput Signak Dupa Siae Encoder Pie Spee Setup Ml Options Sayed Erased A Fori 2 Fin B Fot Fin Counts iin velocity Eroi br i 1 noo Lig Gomis Emori al 0 ii 0 Enin in E caj aa Emori ar J ii LW 1 000000 100 oo Emocert af J ii i 1 000000 LOO Doo MAS Fi B z 1 000000 Lin Gomis MPG 2 0 0 Enin E caj aa MPS FE af i i onoon0 E CEJ Cae Click Here two times 4 C
11. lick on the Apply button then the O K button This will save the updated MPG 1 settings in your configuration X ML file and you should no longer see the warning message 9 2 Warning 101 Jogging is Disabled PMDX 145 eq Mach3 allows you to disable jogging so that someone accidentally touching the jog keys on warning 101 the keyboard will not cause the machine to Jogging is DISABLED in Mach3 move If you are using the default Mach3 mill To enable jogging type CNTL ALT J screen set see below then you can see the jogging status and turn jogging on and off with In the default Macha Mill screen set you can also go to the the Jog ON OFF button in the Tool Program Run tab then click on the Jog ON OFF button In the Tool Information section jog is enabled when this button is ouitined in green outline when jogging is enabled Information section The button has a green See the PMDX 145 Plug In Release Notes for more information if you press the enable button on the side of the pendant to enable the pendant when PMDX 145 MachPlugin_20120515 doc 17 May 2012 Page 10 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 Mach3 has jogging disabled you will see this message warning you that Mach3 will ignore any jog commands from the pendant To re enable jogging in Mach3 type CTRL ALT press the CONTROL key ALT key and the J key at the same time Or click on the J
12. nts that we have looked at If your pendant causes jogging motion in the wrong direction then you will need to re wire the MPG in your pendant to swap the wires to the A and B phase terminals Future versions of the plug in may allow the user to change the pin assignments in the plug in Engine Configuration Poris amp Ping x Pot Setup ands Selection Motor Daimi lapel Sagres Diipa Signal Encoder POS Spanley Setup Mil piora ra Eriatier A Port F Fin F Bot Br F Corie fin Paints Erei a i i i tin 1 Shinn Encoder i Q a Lt Lt a 1 Sa Ernir i 1 LH J l li Ekia i a i l tot 1D on af J i 1a x e The PMDX 145 plug in assumes that the PMD X 145 breakout board is connected to parallel port 2 as defined in the Port 2 section of the main Mach3 Ports and Pins dialog box The plug in will check to make sure that port 2 is enabled and that it is configured for pins 2 9 as inputs If not the plug in will display an error message and disable the plug in PMDX 145 MachPlugin_ 20120515 doc 17 May 2012 Page 3 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 3 0 Installing the Plug In Download the latest plug in ZIP file from the PMDX web site http www pmdx com then look for Support and then Downloads across the top of the screen Extract the contents of the ZIP file to a temporary directory Look for the file named PMD X 145 m3p An m3p file is the installation ver
13. og ON OFF button Mahi CHE Ginnie Tin Se tog Arca ce ee wr Spee PGi Hee Temat Fam WE Tp HH p i Da4 Pah thi Tra F ELEN LAS Dagr bv M Bpi ae Ce a Gr raa a a ed ar E m Zog Sumia Soand 9 P nds ay 9 3 Error 200 Could Not Connect to Mach3 PMDA 145 The plug in uses several methods to communicate with Mach3 Sometimes on some PCs Mach3 does not configure all of the registry Error 200 PMOe 145 Plug In could not connect to Mach The PMDX 145 Plug In has been DISABLED entries that the plug in needs If you see this error go to the PMDX web site under See the PMDX 145 Plug In Release Notes Support and then Downloads Look in the for more information PMD X 145 section for the Mach3 Registry Fix Download the file and save it somewhere on your local hard disk Double click on the Mach3_Fix_COM_Interface reg file to load it into your registry W hen W indows asks you if you want to add the information to the registry see below click on Yes Registry Editor F APE you Sure pad wart bo add the info maton nk OPEROES HJA pag RebsceNiotes Machd Fix COM Inbefacereg te the regii If you have trouble installing this registry patch or if this does not fix your problem then contact PMD X support at pmdx support pmdx com Include your W indows version Mach3 version and PMD X 145 plug in version see section 7 0 PMD X 145 MachPlugin_20120515 doc 17 May
14. og the various axis and change the jog step size Specifically with a HED SS style pendant attached to the PMD X 145 the plug in provides the following functionality when the white enable button on the side of the pendant is pressed and when the pendant axis select switch is in any position other than off e Automatically switch Mach3 into MPG jog mode e Set the current MPG 1 jog axis according to the pendant axis select switch e Set the MPG jog increment according to the pendant Increment select switch see jog increment note below e Enable the MPG manual pulse generator on the pendant to jog the selected axis presuming that Mach3 is not in EStop e The pendant s EStop switch will control the PMD X 145 s EStop relay and Fault solid state relay actually this happens whether or not the white enable button Is pressed log Increment N ote The jog increment values depend on whether Mach3 is using inches or millimeters as the default or native units You can determine and change this setting by going to the Config gt Select N ative U nits PMD X 145 MachPlugin_20120515 doc 17 May 2012 Page 2 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 menu Click on OK when you see the warning about metric of English Gcode and then you will see a dialog that allows you to choose the default units NOTE If you change this value you must exit Mach3 and restart it for
15. ol and may move unexpectedly The PMD X 145 may not be used in life support or other critical safety applications Practical Micro Design Inc and PMDX reserve the right to change without notice the specifications and information contained in this manual W hile every effort has been made to ensure that the information contained in this manual is correct Practical Micro Design Inc and PMD X do not assume responsibility for any errors that may appear This software is provided without warranty of any kind whether express statutory or implied including all implied warranties of merchantability and fitness for a particular purpose Practical Micro Design Inc and PMDX shall not in any event be liable for any direct consequential incidental indirect or special damages even if advised of the possibility of such damages In particular Practical Micro Design Inc and PMDX shall have no liability for any damage loss or corruption of data or programs stored in or used in conjunction with this software nor shall the authors be liable for the cost of retrieving or replacing damaged lost or corrupted data By downloading or using this software you acknowledge acceptance of these Terms of Use 2 0 Overview This document covers the installation and operation of the PMD X 145 Mach3 plug in version 2012 05 15 The PMD X 145 Mach3 plug in is a software module used to allow the PMD X 145 and any attached pendant or MPG to control some parts of Mach3
16. plug in to change it to a green check mark Then click on OK IMPORTANT You must exit Mach3 and then re start it before continuing Flugin Control and Activation Padha CNE Controller BE Genfig Furctionchig s Yew wizards Select Malle nits Pots and Pine Motor Tuning Genera Config Seon Lee Bae Borei Tumbiag Te 1 00 1 Homing Limits Video B Barker er L 0 TeolPath sue AXE Note The number of plug ins and the order in which they are listed may be different on your PC 7 0 Configure the Plug in From within Mach3 open the Config gt Config Plugins dialog box PMD X 145 MachPlugin_20120515 doc 17 May 2012 Page 7 of 12 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 Madh CNG Controller Plugin Control and Activation BE Genfig Furction lt chg s Yew wizards SAE CT Mate nits Fort and Fire Motor Tuning Genera Cong System Hotkeys i Hominga Limit lures Ture 1 00 1 TooFath Wide Byka i Shave Ok eich Click here to open the PMDX 145 Astres afi tion dialog box ToolTable Plugin Mame Flgeh Fleehecreen SAF Piligi a Fererty Mach_M amp aD Scot Snater w3 5 PDH 195 P racic er Lee ine Printer Scape Fort Scope 1 00 046 Click on the CONFIG box to the right of the PMD X 145 plug in This displays the PMD X 145 Configuration dialog box as shown below For now there are no configurable items in the plug in But this dialog box will show you the plug in version number
17. rnet Ex nor s ah pa E mail er Set Progran Acces ard Dalane D l My Music WE Wien Caig vr co My to Mi reion Lipclaks Gg e Prompt amy Recent Documents amp at Py Pictures E coniro Paral Notepad fe j y SOL progran Acces and pag rr ook we Obey ace E Crio fural EA Printers and rames W haok Conmmectho re rid res WinLe t Han and Sucre et Printers and Paces Fi DE Tekis sj Shot Meri 5 i aL a W Pairt P Search O Bn Al programs jb J O N Tun OFF comter uted Pant F P e untied Paint Using the Classic start menu OR Using the new XP style start menu 2 Inthe Control Panel window double click on the System icon PMD X 145 MachPlugin_20120515 doc 17 May 2012 Page 4 of 12 3 4 5 Using the PMDX 145 Mach3 Plug In Ver 2012 05 15 In the System Properties window click on the Hardware tab then click on the Device manager button Salem Prep riios Syste Aero Aidos IJ 5 Gems Cortes Mame Piaras Dewine Hig Click on this tab F Obes Diese Mea bits all the herde dere nets 4 Oniyo computer Use the Deos Manager bo change the en Manager x Diras Signing beh au nee une ead maiaa cee see anes ah n e Witla les a peta bene Wines Cts bo Wy neon Upis for eT Die pgp uiad Upit Harda Par 3 Hiie poikii piiki a ans ee pa ba h up ad Hi zg dierri hardasa conar Handa Ergas In the Device Manager window
18. sion of a Mach3 plug in file not to be confused with mp3 which is an audio file Double click on the PMD X 145 m3p file This will automatically copy the file into your Mach Plugins directory and rename it to PMD X 145 dll WARNING Installing a new version of the plug in will overwrite any existing PM DX 145 plug in already installed in the Mach3 Plugins directory and it will NOT issue any warning that it is overwriting a file 3 1 Determining the Plug In Version To see what version of the PMD X 145 plug in is installed display the PMD X 145 plug in configuration dialog box as described in section 7 0 The version number is displayed in the blue title bar at the top of the dialog box 4 0 install a 2nd Parallel Port The PMD X 145 plug in requires that the PMD X 145 be connected to a 2nd PC parallel port Usually this means buying a PCI Parallel Port add in card such as the PMD X 2PARPCI and installing it in your PC The directions on how to do this are beyond the scope of this manual Please consult the documentation for the add in card for installation instructions In order to configure Mach3 to use this new parallel port you will need to know it s I O base address The instructions below are for W indows XP but the process is similar in W indows 2000 and Vista 1 Go to the W indows Start button then select Settings then Control Panel internet ia Biy Dec um eit e Inte
19. the change to take effect The increment values shown in the table below indicate the distance that Mach3 will move an axis for 1 click of the MPG when Mach3 Is set to Multi Step MPG Mode W hen Mach3 is in any other MPG mode Mach3 determines the relationship between MPG movement and axis motion To determine which MPG mode Mach3 Is in press the TAB key to display the on screen MPG graphic The upper section is titled MPG Mode and there will be a green indicator next to the current mode Setting Inc Value inches Inc Value mm 0 001 x10 0 010 0 10 0 100 2 3 Caveats amp Limitations e This version of the plug in will not work with a SmoothStepper or other parallel port replacement device It requires a real physical PC parallel port This may be addressed in a future release e The plug in supports axis select settings for up to 6 axis from the pendant note that the H ED DS style pendant shown in our examples has only 4 axis select switch positions e This plug in DOES NOT support the two external switches on connector J5 This will be addressed in a future release e This plug in will force the configuration of MPG 1 in Mach3 as follows and shown in the figure MPG 1 enabled Phase A from port 2 pin 8 Phase B from port 2 pin 7 Steps per unit set to 4 000 The plug in will over write any changes that you try to make to this configuration This configuration matches the wiring in the H ED SS penda
20. to quirks in the Mach3 user interface when you change settings in the Ports and Pins dialog you should click on the Apply button first and then the OK button If you don t click on Apply and instead just click on OK Mach3 may not store your changes This is true for Mach3 versions at least through version 3 043 022 Also if you double click on a cell in the Ports and Pins Output Signals or Input Signals tabs the scroll bars may disappear from the dialog box and the names in the Signal may be overwritten If you see this happen press the ESC key or click on Cancel to abort the changes Then re display the Ports and Pins dialog box 1 Start Mach3 and go to the Config gt Ports amp Pins dialog Mach3 CNC Controller File Config Function Cfg s View Wizar Select Native Units Ports and Pins Motor Tuning Configure Port 2 by entering the port address that you recorded when installing the 2nd parallel port see step 5 in section 4 0 with the leading 0x So in our example you would enter General Contig System Hotkeys 0x1010 Check the Port Enabled box and the Pins 2 9 as inputs box This is shown in the picture below Engine Configuration Ports amp Pins Port Setup arri Aai Selection Mote Opals Ine Sigrak Ouigt Signals Encoder MPG Spindle Setup Ma Options Port 1 Post 2 RE Port Enabled T Poe Enabled
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