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1. Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex LI 2 Data Format For ASCII mode 7 N 2 i Stop Stop De ae ee ee o i 7 bit character 10 bit character frame gt 7 E 1 o 1 2 3 4 5 6 Een Stop i i i i parity i bit amp T bit character 4 10 bit character frame p 7 0 1 0 1 2 3 4 5 6 Odd Stop i i i parity bit 4 7 bit character i 4 10 bit character frame o gt For RTU mode 8 N 2 i i i i i Stop Stop 0 1 2 3 4 5 6 7 it bit 4 8 bit character gt lt _ _ 11 bit character frame Even Stop parity bit amp 8 bit character _ 11 bit character frame L Odd Stop Ems parity bit amp 8 bit character 9 11 bit character frame 0 1 2 3 4 5 6 7 gq 3 Communication Protocol 5 84 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series 3 1 Communication Data Frame ASCII mode
2. Model no L1 L2 H D W Max Weight g BRO80W200 140 125 20 5 3 60 160 BRO80W750 BR300W070 BR300W100 215 200 30 5 3 60 750 BR300W250 BR300W400 BR400W150 265 250 30 5 3 60 930 BR400W040 B 4 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series Order P N BR500W030 BR500W100 BR1KW020 BR1KW075 2 TS 1 i 4 Ie i Max Weight Model no L1 L2 H D Ww g BR500W030 335 320 30 5 3 60 1100 BR500W100 BR1KW020 400 385 50 5 3 100 2800 BR1KW075 Revision July 2008 BE16 SW V4 08 amp V5 00 B 5 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series Order P N BR1K0W050 BR1K2W008 BR1K2W6P8 BR1K5W005 BR1K5W040 i gt I B 1 2 Specifications for Brake Unit 230V Series 460V Series XN eries 2015 2022 4030 4045 4132 5055 Max Motor Power kW 45 132 Max Peak Discharge Current A 10 ED 40 e 40 Continuous Discharge Current 15 20 15 18 A 618 642 667 Brake Start up Voltage DC AL oko etoile te 690 725 75 950 8V 7 O0 6V DC Voltage 200 400VDC 400 800VDC Heat Sink Overheat Temperature over 95 C 203 F Alarm Output Relay contact 5A 120VAC 28VDC RA RB RC Power Charge Di
3. Order P N 150TDS84C ES 480 0 MAX B a 1180 REF E 2 LR Hn zi Hi E B db 8 D _ 440 0 E 5420 052 0 A c vn 402 0 MAX PE MBX1 25 6X i e H 3 3 amp L m 3 Hes o r3 Ho 1 3 2 2 NM N S N 97 5X12 5 4X Revision July 2008 BE16 SW V4 08 amp V5 00 B 17 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series Order P N 180TDS84C LI dg 5 MBX1 25 5X i di M U oo j UNIT mm Order P N 20TDT1W4D UNIT mm 98 0 4X B 18 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series Order P N 26TDT1W4B4 Revision July 2008 BE16 SW V4 08 amp V5 00 B 19 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series B 3 PG Card for Encoder Refer to Pr 10 10 to 10 15 of related parameter settings B 3 1 PG02 Installati
4. Please use specific motor No Y Is load too large Reduce load or increase the capacity of AC motor drive No Y Check if output voltage of U V WNYS Motor has malfunction is balanced No k Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA 7 8 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 7 Troubleshooting VFD B Series 7 13 Electromagnetic Induction Noise There are many noises surround the AC motor drives and invade it by radiation or power circuit It may cause the misoperation of control circuit and even damage the AC motor drive Of course that is a solution to increase the noise tolerance of AC motor drive But it is not the best one due to the limit Therefore solve it from the outside as following will be the best Add surge suppressor on the relay or contact to suppress switching surge between ON OFF Shorten the wiring length of the control circuit or serial circuit and separate from the main AC circuit wiring Comply with the wiring regulation for those shielded wire and use isolation amplifier for long wire length The grounding terminal should comply with the local regulation and ground independently i e not to have common ground with electric welding machine and power equip
5. Motor 180 155 60 seconds continuous 100 0320 60 120 Frequency Hz Base freq 60Hz V f for 220V 60Hz 180 150 60 seconds continuous 100 80 0320 50 120 Frequency Hz Base freq 50Hz V f for 220V 50Hz Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com
6. BUE BR Zero phase Reactor Line Reactor 2 18 CALL NOW 800 985 6929 Items Explanations P Please follow the specific power ower A supply supply requirements shown in Appendix A There may be an inrush current during power up Please check the Fuse NFB chart of Appendix B and select the Optional correct fuse with rated current Use of an NFB is optional Maanetic Please do not use a Magnetic coraclor contactor as the I O switch of the AC Optional motor drive as it will reduce the P operating life cycle of the AC drive Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switching Input AC spikes short interruptions etc AC Line Reactor line reactor should be installed when Optional the power supply capacity is 500kVA or more or advanced capacity is activated The wiring distance should be lt 10m Refer to appendix B for details Zero phase reactors are used to Zero phase reduce radio noise especially when audio equipment is installed near the Reactor n inverter Effective for noise reduction Ferrite Core gt C on both the input and output sides ommon n k Choke Attenuation quality is good for a wide Optional range from AM band to 10MHz P Appendix B specifies the zero phase reactor RF220X00A EMI filter To reduce electromagnetic Optional interference please refer to Appendix B for
7. 40 100HP 30 75kW Frame E E1 75 100HP 55 75kW Frame F Revision July 2008 BE16 SW V4 08 amp V5 00 1 5 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 1 Introduction VFD B Series 1 3 2 Remove Front Cover 1 3HP 0 75 2 2kW Frame A A1 A2 3 5HP 2 2 3 7kW Frame B 1 6 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 1 Introduction VFD B Series 40 100HP 30 75kW Frame E E1 75 100HP 55 75kW Frame F 1 4 Lifting Please carry only fully assembled AC motor drives as shown in the following For 40 100HP Frame E E1 and F Step 1 Step 2 Revision July 2008 BE16 SW V4 08 amp V5 00 1 7 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 1 Introduction VFD B Series Step 3 Step 4 1 5 Storage The AC motor drive should be kept in the shipping carton or crate before installation In order to retain the warranty coverage the AC motor drive should be stored properly when it is not to be used for an extended period of time Storage conditions are
8. Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C Store within a relative humidity range of 0 to 90 and non condensing environment Store within an air pressure range of 86 kPA to 106kPA Ng 1 DO NOT store in an area with rapid changes in temperature It may cause condensation and frost DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should put exsiccator in the package If the AC motor drive is stored for more than 3 months the temperature should not be higher than 30 C Storage longer than one year is not recommended it could result in the degradation of the electrolytic capacitors When the AC motor drive is not used for a long time after installation on building sites or places with humidity and dust it s best to move the AC motor drive to an environment as stated above Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring 2 1 Ambient Conditions Install the AC motor drive in an environment with the following conditions Operation Air Temperature 10 40 C 14 104 F Relative Humidity lt 90 no condensation allowed Atmosphere pressure 86 106 kPa Installation Site Altitude lt 1000m Vibratio
9. 600 00 Linear Accel Decel Auto acceleration 01 Auto Accel Linear Decel deceleration refer to 02 Linear Accel Auto Decel M 01 15 Accel Decel ti Cee Oen Mme 03 Auto Accel Decel Set by load setting 04 Auto Accel Decel set by Accel Decel Time setting LEEREN 01 16 Acceleration S 00 to 07 Curve 01 17 Deceleration S 00 to 07 Curve 01 18 Accel Time 3 0 01 to 3600 0 sec 01 19 Decel Time 3 0 01 to 3600 0 sec 01 20 Accel Time 4 0 01 to 3600 0 sec Revision July 2008 BE16 SW V4 08 amp V5 00 5 3 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series A 01 21 Decel Time 4 0 01 to 3600 0 sec 01 18 01 21 Factory setting for models of 30hp 22kW and above is 60sec 01 22 Jog Deceleration 0 1 to 3600 0 sec Time 00 Unit 1 sec 01 23 Put Decel Time oe Unit 0 1 sec 02 Unit 0 01 sec Group 2 Operation Method Parameters Explanation 00 Digital keypad PUO1 UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved 0 to 10V from AVI 4 to 20mA from ACI Source of First 10 to 10Vdc from AUI 02 00 Master Frequency RS 485 serial communication RJ 11 Command Last used frequency saved RS 485 serial communication RJ 11 Last used frequency not saved Combined use of master and auxiliary frequency command See Pr 02 10 to 02 12 Digital keypad PUO1 Extern
10. AC motor drive overheats Heat sink overheats Y Check iftempera ure of heat sink No Temperature detection malfunctions is greater than 90 C Please contact DELTA Yes x Yes Is load too large r gt Reduceload No v N lt If cooling fan functions normally No gt Change cooling fan Yes f v E Yi gt lt Check if cooling fan is jammed gt es Remove obstruction No Y Check if surrounding temperatures Yes Maybe 2 ees has eee S is withi ificati misoperation due to noise Please contac is within specification F DELTA No Y Adjust surrounding temperature to specification 7 6 Overload OL OL1 OL2 x Check for correct settings at No Pr 06 06 and 06 07 3 Modiiy setting Yes v Is load too large No Maybe AC motor drive has malfunction g or misoperation due to noise Yes v gt Reduce load or increase the power of AC motor drive 7 4 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 7 Troubleshooting VFD B Series 7 7 Display of PU01 is Abnormal Abnormal display or no display Cycle power to AC motor drive Fix connector and eliminate noise he Display normal No Check if all connecto
11. Output fe quency 1 cR D Input B B signal 1 is i ue Stop output voltage Output voltage V Q Pw uc Disable B B signal 9 Waiting time 08 06 Output current A 1 06 04 NE EN Restart 1 1 bog l 1 1 Over current i i ns visa iR 6 Stall prevention I ji l i L I 1 1 I i I stall prevention Keep accelerating during acceleration I 1 FWD Run i I 1 Time B B ub Fig 3 B B speed search with last output frequency upward timing chart 08 19 GREE Speed Search during Start up Factory Setting 00 Settings 00 Speed search disable 01 Speed search enable 5 80 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Ea This parameter is used for starting and stopping a motor with high inertia A motor with high inertia will take a long time to stop completely By setting this parameter the user does not need to wait for the motor to come to a complete stop before restarting the AC motor drive If a PG card and encoder is used on the drive and motor then the speed search will start from the speed that is detected by the encoder and accelerate quickly to the commanded frequency Pr 08 04 and Pr 08 06 will be disabled when using this parameter with PG feedback control Ng Please make sure Pr 07 04 Pr 10 10 and Pr 10 11 are set correctly An incor
12. Appendix B Accessories VFD B Series 460V DC Choke Input voltage kW HP DC Amps Inductance mh 0 75 1 4 25 00 1 5 2 9 11 50 460Vac 2 2 3 9 11 50 50 60Hz 3 7 5 12 6 00 3 Phase 5 5 7 5 18 3 75 7 5 10 25 4 00 11 15 32 2 68 575V DC Choke Input voltage kW HP DC Amps Inductance mh 0 75 1 4 25 15 2 9 11 5 575Vac 22 3 9 11 5 50 60Hz 37 5 12 6 3 Phase 5 5 7 5 18 6 7 5 10 25 4 11 15 32 2 68 gt Eram It is built in DC chock in 15kW to 75kW models Revision July 2008 BE16 SW V4 08 amp V5 00 B 37 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series B 9 No fuse Circuit Breaker Chart For 1 phase 3 phase drives the current rating of the breaker shall be within 2 4 times maximum input current rating Refer to Appendix A for rated input current 1 phase 3 phase Recommended Recommended Recommended Model no fuse Model no fuse Model no fuse breaker A breaker A breaker A VFD007B21A 20 VFD007B23A 10 VFD220B23A 175 VFD015B21A B 30 VFD007B43A 5 VFD220B43A 100 VFD022B21A 50 VFD007B53A 5 VFD220B53A 60 VFD015B23A B 15 VFD300B23A 225 VFD015B43A 10 VFD300B43A 125 VFD015B53A 5 VFD300B53A 75 VFD022B23A 30 VFD370B23A 250 VFD022B43B 15 VFD370B43A 150
13. B 6 AC Reactor B 6 1 AC Input Reactor Recommended Value 230V 50 60Hz 1 Phase http www automatedpt com kW HP Fundamental Max continuous Inductance mH Amps Amps 3 5 impedance 0 75 1 8 12 1 5 1 5 2 12 18 1 25 22 3 18 27 0 8 460V 50 60Hz 3 Phase kW HP PRA ne ube aa ps Amps 3 impedance 5 impedance 0 75 1 4 6 9 12 1 5 2 4 6 6 5 9 2 2 3 8 12 5 7 5 3 7 5 8 12 3 5 5 5 7 5 12 18 2 5 4 2 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 35 52 5 0 8 1 2 22 30 45 67 5 0 7 1 2 30 40 55 82 5 0 5 0 85 37 50 80 120 0 4 0 7 45 60 80 120 0 4 0 7 55 75 100 150 0 3 0 45 75 100 130 195 0 2 0 3 B 32 CALL NOW 800 985 6929 Revision July 2008 BE16 SW V4 08 amp V5 00 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com 575V 50 60Hz 3 Phase Appendix B Accessories VFD B Series kw Hp Fundamental mini d ps Amps 3 impedance 5 impedance 0 75 1 2 3 20 32 1 5 2 4 6 9 12 22 3 4 6 9 12 3 7 5 8 12 5 7 5 5 5 7 5 8 12 3 5 7 5 10 12 18 2 5 42 11 15 18 27 1 5 2 5 15 20 25 37 5 12 1 8 18 5 25 25 37 5 1 2 1 8 22 30 35 52 5 0 8 1 2 30 40 45 67 5 0 7 1 2 37 50 55 82 5 0 5 0 85 45 60 80 120 0 4 0 7 55 75 80 120 0 4 0 7 75 100 100 150 0 3 0 45 B 6 2 AC Output Reactor Recommended Value 230
14. Chapter 5 Parameters VFD B Series Pr 01 00 60Hz Max output Freq AVI AUI Pr 04 00 Pr 04 15 10 0 Bias adjustment Pr 04 01 Pr 04 16 1 Negative bias Pr 04 02 Pr 04 17 100 Input gain Pr 04 03 Pr 04 18 0 No negative bias command Gain 100 OHz Negative ED bias 6Hz dV 1V 10V Bias adjustment 6Hz 60Hz Gain 100 100 10 0 Example 6 Use of negative bias in noisy environment and gain adjustment to use full potentiometer range In this example a negative bias is used to provide a noise margin Also a potentiometer frequency gain is used to allow the Maximum Output Frequency to be reached Bias adjustment pr 94 00 60Hz Max output Freq 60Hz AVI AUI Pr 04 00 Pr 04 15 10 0 Bias adjustment Pr 04 01 Pr 04 16 1 Negative bias Pr 04 02 Pr 04 17 111 Input gain Pr 04 03 Pr 04 18 0 No negative bias command Gain 10V 9V 100 111 Bias adjustment 6 6Hz 60Hz Gain 100 100 10 0 OHzi Negative oV bias 6 6Hz 7 Example 7 Use of 0 10V potentiometer signal to run motor in FWD and REV direction In this example the input is programmed to run a motor in both forward and reverse direction The motor will be idle when the potentiometer position is at mid point of its scale Using this example will disable the external FWD and REV controls Pr 01 00 60Hz Max output Freq AVI AUI Pr 04 00 Pr 04 15 50 0 Bias adjustment Pr 04 01 Pr 04 16 1 Negative bias Pr 04 02 Pr 04 17 200
15. Ea If Pr 09 03 is not equal to 0 0 Pr 09 02 00 02 and there is no communication on the bus during the Time Out detection period set by Pr 09 03 cE10 will be shown on the keypad 09 04 BE v Communication Protocol Factory Setting 00 Settings 00 Modbus ASCII mode protocol lt 7 N 2 gt 01 Modbus ASCII mode protocol lt 7 E 1 gt 02 Modbus ASCII mode protocol lt 7 0 1 gt 03 Modbus RTU mode protocol lt 8 N 2 gt 04 Modbus RTU mode protocol lt 8 E 1 gt 05 Modbus RTU mode protocol lt 8 0 1 gt E 1 Control by PC or PLC A VFD B can be set up to communicate on Modbus networks using one of the following modes ASCII American Standard Code for Information Interchange or RTU Remote Terminal Unit Users can select the desired mode along with the serial port communication protocol in Pr 09 04 Code Description ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex Character 0 T 2 3 4 5 6 T ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Revision July 2008 BE16 SW V4 08 amp V5 00 5 83 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series Character g AN B Cc D E F ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode
16. drive contact D ELTA Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 74 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 7 Troubleshooting VFD B Series 7 2 Ground Fault Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA GFF Is output circuit cable or motor of AC motor drive grounded ves Remove ground fault Ground fault 7 3 Over Voltage OV Over voltage Reduce voltage to No Is voltage within be within spec specification Yes x Yes Has over voltage occurred without load 5 3 3 Maybe AC motor drive No has malfunction or Y misoperation due to No When OV occurs check if the noise Please contact j4 voltage of DC BUS is greater DELTA than protection value js Yes Vv No Dose OV occur when Increase Es sudden acceleration deceleration stops time Yes No Increase acceleration time Yes 7 Increase setting time No Y Need to consider using Reduce moment No m brake unit or of inertia lt 4 Reduce moment of load inertia DC brake m F No Use brake unit or DC brake pa 5s Need to check control method Please contact DELTA 7 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 9
17. for fast decelerations 08 04 BU Momentary Power Loss Operation Selection Factory Setting 00 Settings 00 Operation stops after momentary power loss 01 Operation continues after momentary power loss speed search starts with the Master Frequency reference value 02 Operation continues after momentary power loss speed search starts with the minimum frequency E This parameter determines the operation mode when the AC motor drive restarts from a momentary power loss When using a PG card with PG encoder speed search will begin at the actual PG encoder feedback speed and settings 01 and 02 will be invalid 08 05 EU Maximum Allowable Power Loss Time Unit 0 1 Settings 0 1 to 5 0 sec Factory Setting 2 0 En En If the duration of a power loss is less than this parameter setting the AC motor drive will resume operation If it exceeds the Maximum Allowable Power Loss Time the AC motor drive output is then turned off coast stop The selected operation after power loss in Pr 08 04 is only executed when the maximum allowable power loss time is lt 5 seconds and the AC motor drive displays Lu But if the AC motor drive is powered off due to overload even if the maximum allowable power loss time is 5 seconds the operation mode as set in Pr 08 04 is not executed In that case it starts up normally EN EU Baseblock Time for Speed Search BB Unit 0 1 Settings 0 1 to 5 0 sec Factory Set
18. 0 Function Jg T 0 Data address Oo T ZE T Data content T 0 LRC Check T STX A Address 2 0 Function g oO oO Data address Oo oO ZE 7 Data content T T LRC Check T Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 5 87 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Command message Response message oO oO CR CR END LF END LF RTU mode Command message Response message Address 01H Address 01H Function 08H Function 08H 00H 00H Data address 00H Data address 00H 17H 17H Data content 70H Data content 70H CRC CHK Low EEH CRC CHK Low EEH CRC CHK High 1FH CRC CHK High 1FH 4 10H write multiple registers write multiple data to registers Example Set the multi step speed Pr 05 00 50 00 1388H Pr 05 01 40 00 OFAOH AC drive address is 01H ASCII Mode Command message Response message STX ee STX p Address 1 0 Address 1 0 Address 0 e Address 0 T Function 1 T Function 1 T Function 0 0 Function 0 0 oO T Starting data 5 Starting data 5 address 0 address 0 T T oO ay Number of data 0 Number of data 0
19. 00 Digital keypad PUO1 UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved 0 to 10V from AVI 4 to 20mA from ACI 10 to 10Vdc from AUI RS 485 serial communication RJ 11 Command Last used frequency saved RS 485 serial communication RJ 11 Last used frequency not saved Combined use of master and auxiliary frequency command See Pr 02 10 to 02 12 Digital keypad PUO1 External terminals Keypad STOP RESET enabled External terminals Keypad STOP RESET disabled RS 485 serial communication RJ 11 Keypad STOP RESET enabled RS 485 serial communication RJ 11 Source of Second NOSSA Operation Command Keypad STOP RESET disabled 02 15 ES pd Frequency 0 00 400 00Hz ES pd Group 3 Output Function Parameters Source of Second A02 13 Frequency Multi Function 03 00 Output Relay RA1 RB1 RC1 Multi Function 03 01 Output Terminal MO1 Multi Function 03 02 Output Terminal MO2 03 03 Multi Function Output Terminal MO3 5 6 No function AC drive operational Master frequency attained Zero speed Over torque detection Base Block B B indication Low voltage indication Operation mode indication Fault indication Desired frequency attained 1 PLC program running PLC program step completed PLC program completed PLC program operation paused Terminal count value attained Preliminary count value at
20. Bias adjustment z Pr 04 01 Pr 04 12 Pr 04 16 0 Positive bias Pr 04 02 Pr 04 13 Pr 04 17 100 Input gain Pr 04 03 Pr 04 14 Pr 04 18 0No negative bias command OHz ov 5V 10V 4mA 12mA 20mA Example 2 Use of bias This example shows the influence of changing the bias When the input is OV 4mA the output frequency is 10 Hz At mid point a potentiometer will give 40 Hz Once the Maximum Output Frequency is reached any further increase of the potentiometer or signal will not increase the output frequency To use the full potentiometer range please refer to Example 3 The value of external input voltage current 0 8 33V 4 17 33mA corresponds to the setting frequency 10 60Hz Pr 01 00 60Hz Max output Freq 60Hzl ey E AVI ACI AUI DNE Pr 04 00 Pr 04 11 Pr 04 15 16 7 Bias adjustment 40Hz Pr 04 01 Pr 04 12 Pr 04 16 0 Positive bias Pr 04 02 Pr 04 13 Pr 04 17 100 Input gain Pr 04 03 Pr 04 14 Pr 04 18 0 No negative bias command __ 10Hz Bias x Adjustment ui OHz OV 5V 10V Bias adjustment 10Hz 60Hz Gain 100 100 16 7 4mA 12mA 20mA Gain 10096 Revision July 2008 BE16 SW V4 08 amp V5 00 5 49 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series Example 3 Use of bias and gain for use of full range This example also shows a popular method The whole scale of the potentiometer can be used as desired In addition to
21. Used to enter programming parameters Select FWD REV operation STOP RESET Stops AC drive operation and reset the drive after fault occurred RUN Key Start AC drive operation B 11 2 Explanation of Display Message Display Message Descriptions B 40 The AC motor drive Master Frequency Command The Actual Operation Frequency present at terminals U V and W The custom unit u The output current present at terminals U V and W Press A to change the mode to READ Press PROG DATA for about 2 sec or until it s flashing read the parameters of AC drive to the digital keypad PUO6 It can read 4 groups of parameters to PUO6 read 0 read 3 Press A to change the mode to SAVE Press PROG DATA for about 2 sec or until it s flashing then write the parameters from the digital keypad PUOG to AC drive If it has saved it will show the type of AC motor drive Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series Display Message Descriptions The specified parameter setting The actual value stored in the specified parameter External Fault End displays for approximately 1 second if the entered input data have been accepted After a parameter value has been set the new value is c nd automatically stored in memory To modify an
22. amp 3 TP 9 ov 5 vec o oc o 8 OIP r a TP 9 ov 5 oc E R a a i a Q TP gt vec S8 oc E E o P 5 TP o 0v Revision July 2008 BE16 SW V4 08 amp V5 00 B 29 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series B 4 Remote Controller RC 01 Dimensions are in millimeter at CON J i Aneta RC 01 me mm Oy YV REV RUN JOG FWD STOP RESET e e 5 4 i6 9 14 13 1 mina block LLLELITIIUS connections F evo Block VFD B Programming Pr 02 00 set to 1 Pr 02 01 set to 1 external controls Pr 02 05 set to 1 setting Run Stop and Fwd Rev controls Pr 04 08 MI5 set to 05 External reset NOTE It needs to set the switch SW1 to SINK mode B 30 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series B 5 Remote Panel Adapter RPA 01 Remote panel adapter for VFDPU01 Mounting hole dimensions Dimensions are in millimeter Following is the mounting hole dimension of the plate for RPAO1 Please choose the applicable one from below depending on the plate thickness t 82 0 E 82 8 Revision July 2008 BE16 SW V4 08 amp V5 00 B 31 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD B Series
23. 0 05 8 These input delays can be used to filter noisy analog signals LE Analog Input Frequency Resolution Factory Setting 01 Settings 00 0 01Hz 01 0 1Hz aa It is used to set the unit of the resolution of frequency command when the input source is an analog signal 5 52 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series EXE Multi function Input Terminal MI1 Factory Setting 01 Multi function Input Terminal MI2 Factory Setting 02 EIU Multi function Input Terminal MI3 Factory Setting 03 EX Multi function Input Terminal M14 Factory Setting 04 TERI Multi function Input Terminal MI5 Factory Setting 05 BITE Multi function Input Terminal MI6 Factory Setting 06 Settings Function Description Any unused terminals should be programmed to 0 to 90 No punetion insure they have no effect on operation 01 Multi Step Speed Command 1 These four inputs select the multi speed defined by Pr 05 00 to Pr 05 14 as shown in the diagram at the end of this table 02 Multi Step Speed Command 2 NOTE Pr 05 00 to Pr 05 14 can also be used to 03 Multi Step Speed Command 3 control output speed by programming the AC motor drive s internal PLC function There are 17 step i speed frequencies
24. 00 This parameter controls the direction of motion for the Multi Step Speeds Pr 05 00 to Pr 05 14 during PLC mode All other direction commands are invalid during the PLC mode fa The equivalent 15 bit number is used to program the forward reverse motion for each of the 15 speed steps The binary notation for the 15 bit number must be translated into decimal notation and then entered Revision July 2008 BE16 SW V4 08 amp V5 00 5 61 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series Weights 2 2 2 2 2 2 2 2 2 2 24 2 2 2 2 0 Forward 1 Reverse Bit 15 14 73 72 77 70 9 6 7 e 5 4 3 2 7 o Direction of 1st speed for Pr 05 00 A Direction of 2nd speed for Pr 05 01 Direction of 3rd speed for Pr 05 02 Direction of 4th speed for Pr 05 03 Direction of 5th speed for Pr 05 04 Direction of 6th speed for Pr 05 05 Direction of 7th speed for Pr 05 06 Direction of 8th speed for Pr 05 07 Direction of 9th speed for Pr 05 08 Direction of 10th speed for Pr 05 09 Direction of 11th speed for Pr 05 10 Direction of 12th speed for Pr 05 11 Direction of 13th speed for Pr 05 12 Direction of 14th speed for Pr 05 13 Direction of 15th speed for Pr 05 14 Weights 2 2 22 20 2 2 5 2 2 2 2 2 5 2 O Forward 1 Reverse Bit lol olo s r o o o v 1 o
25. 2 4 5 Main Circuit Terminals Frame A A1 A2 VFD007B21A 23A 43A 53A VFD015B21A 21B 23A 23B 43A 53A VFD022B23B 43B 53A SFSSYSGsggggssgs N A NN P SOS OSSOSOSOSSOGSOQO r ERO cue MENT un i YR 1S TT Uu V W CL 2 ta 1 Ta B2 n n ra E ss al Control Terminal Torque 4Kgf cm 3 in Ibf Wire 12 24 AWG 3 3 0 2 mm Power Terminal Torque 18 kgf cm 15 6 in Ibf Wire Gauge 10 18 AWG 5 3 0 8 mm stranded wire 12 18 AWG 3 3 0 8 mm solid wire Wire Type Copper only 75 C 2 26 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame B VFD022B21A VFD037B23A 43A 53A GOSGOSSSSGSGG GSSSSSSSG T1 V T2 W T3 Screw Torque 7 y 18Kgf cm Mud Eus Eu Eod Wire Gauge lur mi 18 10AWG Ri ifs 2a end O 1 Piel 8e Control Terminal Torque 4Kgf cm 3 in Ibf Wire 12 24 AWG 3 3 0 2mm Power Terminal Torque 18 kgf cm 15 6 in Ibf Wire Gauge 10 18 AWG 5 3 0 8mm Wire Type Stranded copper only 75 C Revision July 2008 BE16 SW V4 08 amp V5 00 2 27 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Ch
26. Auto Speed A10 12 Regulation control 0 0 to 10 0 with PG only P 5 16 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Factory SN Auto Speed X 10 13 xdi Sid 0 00 to 100 00 0 00 disable with PG only Speed Control 10 14 Output Frequency 0 00 to 100 00 Hz 10 00 Limit Sample time for refreshing the z 10 15 content of 210DH 0 01 1 00 seconds 0 10 and 210EH Deviation Range of 10 16 PID Feedback Signal 0 00 100 0095 100 00 Error Group 11 Fan amp Pump Control Parameters Factory 00 V f curve determined by Pr 01 00 to Pr 01 06 Vif Curve Selection 21 1 5 power curve 02 1 7 power curve 03 Square curve 04 Cube curve Start Up Frequency 11 01 of the Auxiliary 0 00 to 400 00 Hz Motor Stop Frequency of 11 02 the Auxiliary Motor ooa tO aoe OO Fe ime Delay before 11 03 arting the Auxiliary 0 0 to 3600 0 sec otor Time Delay before 11 04 opping the 0 0 to 3600 0 sec Auxiliary Motor 11 05 Sleep Weke Up 0 0 6550 0 sec Detection Time 11 06 Sleep Frequency 0 00 Fmax 0 00 11 07 Wakeup Frequency 0 00 Fmax n Revision July 2008 BE16 SW V4 08 amp V5 00 5 17 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 Chapter 5 Parameters VFD B Series 5 2 Parameter Settings for Applications Speed Search http www a
27. Chapter 5 Parameters VFD B Series 5 1 Summary of Parameter Settings M The parameter can be set during operation Group 0 User Parameters P F 00 00 Identity Code of Read only the AC motor drive 00 01 Rated Current Read only Display of the AC motor drive 08 Keypad lock 09 All parameters are reset to factory settings Parameter Reset 50Hz 220V 380V 575V 10 All parameters are reset to factory settings 60Hz 220V 440V 575V Display the frequency command value LED F Display the actual output frequency LED H Display the content of user defined unit LED U Multifunction display see Pr 00 04 FWD REV command Display output current A m o H3 o 5 lt O c o o 3 o 5 Start up Display Selection Display counter value C Display process operation 1 tt Display DC BUS voltage 1 Display output voltage E Output power factor angle n Display output power P Display actual motor speed HU Display the estimated value of torque as it relates to current t Display PG numbers 10ms G 10 Display analog feedback signal value b 11 Display AVI U1 12 Display ACI U2 13 Display AUI U3 14 Display the temperature of heat sink C User Defined 00 05 Coefficient K 0 01 to 160 00 1 00 00 06 Software Version Read only 00 07 Password Input 00 to 65535 00 08 Password Set 00 to 65535 00 o0 00 V f Control 00 09 Contr
28. Improper installation and choice of motor cable will affect the performance of EMI filter Be sure to observe the following precautions when selecting motor cable Use the cable with shielding double shielding is the best 2 The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area 3 Remove any paint on metal saddle for good ground contact with the plate and shielding Revision July 2008 BE16 SW V4 08 amp V5 00 B 9 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series Remove any paint on metal saddle for good ground contact with the plate and shielding saddle L the plate with grounding i A wa ao i J u gt A Saddle on both ends w S Saddle on one end The length of motor cable When motor is driven by an AC motor drive of PWM type the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this situation please follow the rules below Revision July 2008 BE16 SW V4 08 amp V5 00 B 10 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Use a motor with enhanced insulation http www a
29. Input gain Pr 04 03 Pr 04 18 1 Negative bias REV motion enabled Gain 10V 5V 100 200 Bias adjustment 60Hz 60Hz Gain 100 100 200 Revision July 2008 BE16 SW V4 08 amp V5 00 5 51 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Example 8 Use negative slope In this example the use of negative slope is shown Negative slopes are used in applications for control of pressure temperature or flow The sensor that is connected to the input generates a large signal 10V or 20mA at high pressure or flow With negative slope settings the AC motor drive will slow stop the motor With these settings the AC motor drive will always run in only one direction reverse This can only be changed by exchanging 2 wires to the motor Pr 01 00 60Hz Max output Freq AVI ACI AUI Pr 04 00 Pr 04 11 Pr 04 15 100 Bias adjustment Pr 04 01 Pr 04 12 Pr 04 16 0 Positive bias Pr 04 02 Pr 04 13 Pr 04 17 100 Input gain Pr 04 03 Pr 04 14 Pr 04 18 1 Negative bias REV motion enabled Gain 10V 10V 100 100 OHz as SEA Bias adjustment 60Hz 60Hz Gain 100 100 100 04 19 AVI Analog Input Delay Unit 0 01 Settings 0 00 to 10 00 sec Factory Setting 0 05 04 20 ACI Analog Input Delay Unit 0 01 Settings 0 00 to 10 00 sec Factory Setting 0 05 04 21 AUI Analog Input Delay Unit 0 01 Settings 0 00 to 10 00 sec Factory Setting
30. STX Start character 3AH Address Hi Communication address Address Lo 8 bit address consists of 2 ASCII codes Function Hi Command code Function Lo 8 bit command consists of 2 ASCII codes DATA n 1 Contents of data to Nx8 bit data consist of 2n ASCII codes DATA 0 n lt 20 maximum of 40 ASCII codes LRC CHK Hi LRC check sum LRC CHK Lo 8 bit check sum consists of 2 ASCII codes END Hi End characters END Lo END1 CR 0DH ENDO LF 0AH RTU mode START A silent interval of more than 10 ms Address Communication address 8 bit address Function Command code 8 bit command DATA n 1 Contents of data d 0 nx8 bit data n lt 40 20 x 16 bit data CRC CHK Low CRC check sum CRC CHK High 16 bit check sum consists of 2 8 bit characters END A silent interval of more than 10 ms 3 2 Address Communication Address Valid communication addresses are in the range of 0 to 254 Acommunication address equal to 0 means broadcast to all AC drives AMD In this case the AMD will not reply any message to the master device OOH broadcast to all AC drives 01H AC drive of address 01 OFH AC drive of address 15 10H AC drive of address 16 FEH AC drive of address 254 For example communication to AMD with address 16 decimal 10H ASCII mode Address 1 0 gt 1 31H 0 30H RTU mode Address 10H 3 3 Function Function code and DATA data characters The format of data characters
31. SW Password protection codE 06 11 Fourth Most Recent 21 External Emergency Stop EF 1 Fault RecOrY Phase Loss PHL Preliminary count value attained EF active CEF Under current Lc Analog feedback signal error AnLEr PG feedback signal error PGErr 5 12 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series Factory Under Current 00 100 00 Disabled 06 12 Detection Level Under Current 0 1 3600 0 sec 00 Warn and keep operating Under Current 01 Warn and ramp to stop Detection Mode 02 Warn and coast to stop 03 Warn after coast to stop restart delay 06 15 setting time Under Current 1 600 Min 06 15 Detection Restart 10 Delay Time Lv 00 Disabled User Defined Low 230V 220 to 300VDC Voltage Detection level 460V 440 to 600VDC 575V 520 to 780VDC User Defined Low 06 17 Voltage Detection 0 1 3600 0 sec 0 5 Time 06 18 Reserved Group 7 Motor Parameters Factory A 07 00 Motor Rated Current 30 to 120 100 Motor No Load Torque 407 03 Slip Compensation 0 00 to 3 00 Used without PG 07 04 Number of Motor 02 to 10 Poles 00 Disable 07 05 Motor Parameters 01 Auto tuning R1 Auto Tuning 02 Auto tuning R1 no load test Motor Line to line Reserved 07 08 Motor Rated Slip__ 0 00to2000Hz 8 0 _ 07 09 Sip Compensation
32. VFD022B53A 10 VFD370B53A 100 VFD037B23A 40 VFD450B43A 175 VFD037B43A 20 VFD450B53A 125 VFD037B53A 15 VFD550B43C 250 VFD055B23A 50 VFD550B53A 150 VFD055B43A 30 VFD750B43C 300 VFD055B53A 20 VFD750B53A 175 VFD075B23A 60 VFD075B43A 40 VFD075B53A 30 VFD110B23A 100 VFD110B43A 50 VFD110B53A 40 VFD150B23A 125 VFD150B43A 60 VFD150B53A 40 VFD185B23A 150 VFD185B43A 75 VFD185B53A 50 B 38 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series B 10 Fuse Specification Chart Smaller fuses than those shown in the table are permitted 1 A 1 A Line Fuse Model VFD007B2TA 5 0 VFD007B23A 5 0 2 7 1 7 7 0 7 0 4 2 3 5 11 11 5 5 4 5 4 8 5 6 7 25 13 10 33 18 57 VFD007B43A 3 2 JJS 5 12 f 153 50 57 50 3 2 a Eg VFD007B53A 1 2 D a7 O VFD015B21A B 0 VFD015B23A B 76 70 VFD015B43A_ 43 J 42 VFDO15B53A 331 35 VFDO22B21A 220 n VFD022B23A 155 J n VFDO22B433B 59 55 0 45 o SW ii 85 8 3 67 26 25 14 03 t 195 34 33 19 18 15 3 JJN 30 VFD022B53A VFD037B23A JJS 20 VFD037B43A VFD037B53A 83 VFD055B23A 26 VFD055B43A 14 VFD055B53A VFD075B23A 34 VFD075B43A 19 VFD075B53A VFD150823 e0 65 135
33. count by word 0 count by word 0 DI y Number of data 0 E count by byte a LRC Check ig T CR END The first data 3 LF content 8 g 0 The second data P content A T 9 LRC Check N END SR LF 5 88 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series RTU mode Command message Response message Address 01H Address 01H Function 10H Function 10H Starting data 05H Starting data address 05H address 00H 00H Number of data 00H Number of data 00H count by word 02H count by word 02H Number of data 04 CRC Check Low 41H count by byte The first data 13H CRC Check High 04H content 88H The second data OFH content AOH CRC Check Low 4D CRC Check High D9 3 4 Check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H STX Address 1 0 Address 0 ED Function 1 0 Function 0 3 oO 4 Starting data address oO ZU T oO Number of data oO ZE LRC Check 1 F
34. www automatedpt com CALL NOW 800 985 6929 Chapter 8 Maintenance and Inspections VFD B Series W DC capacity of main circuit http www automatedpt com Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year If there is any leak of liquid color change crack or Visual inspection O deformation Measure static capacity when Static capacity gt initial value X 0 85 o required W Resistor of main circuit Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there is any peculiar smell or Visual inspection smell o insulator cracks due to overheat P Visual inspection or measure with Itimeter after removing wiri If there is any disconnection Aron greca ML O Resistor value should be within 10 W Transformer and reactor of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year If there S any abnormal vibration Visual aural inspection and smell O or peculiar smell W Magnetic contactor and relay of main circuit Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there are any loose screws Visual and aural inspection Check to see if contacts work correctly Visual inspection 84 CALL NOW 800 985 6929 Revision July 2008 BE16 SW V4 08 amp V5 0
35. www automatedpt com Output Rating Input Rating CALL NOW 800 985 6929 http www automatedpt com Appendix A Specifications VFD B Series Voltage Class 575V Class so o oo oo wo eT Max Applicable Motor Output 75 z5 44 45 4 45 55 75 kW re v espesprspes pos rsjer epos Rated Input Current A ing Output Rati ing 1 2 3 1 4 0 8 3 10 3 13 8 18 2 22 27 7 32 41 52 62 74 91 15 10 425 660V 5 T Sh peus er oa as oals os s 5 6 T 5 Ts 9 General Specifications SPWM Sinusoidal Pulse Width Modulation control V f or sensorless vector control Frequency Setting 0 01Hz Resolution Output Frequency Resolution 0 01Hz Including the auto torque auto slip compensation starting torque can be 150 at 1 0Hz Operation frequency 0 1 400 0Hz output 0 100 rated current Start time 0 60 seconds stop time 0 60 seconds Input Rati Control System Torque Characteristics Control Characteristics DC Brake Approx 20 up to 125 possible with option brake resistor or brake unit externally mounted 1 15HP brake chopper built in V f Pattern Adjustable V f pattern 1 5 power curve 1 7 power curve square and cube curve Keypad Setting by 4 CVD Regenerated Brake Torque Frequency Setting Potentiometer 5kQ 0 5W 0 to 10VDC 10 to 10VDC 4 to 20mA RS 485 interface Multi Function Inputs 1 to 6 15 steps Jog up down Operation Keypad Set by RUN STOP
36. 00B Comm forced 1st accel decel Write only Bitg 7 01B Comm forced 2nd accel decel no 10B Comm forced 3rd accel decel 11B Comm forced 4th accel decel Bit 8 11 Represented 16 step speeds AC drive GGnn Parameters H Command 0 No comm multi step speed or accel decel Bit 12 time 1 Comm multi step speed or accel decel time Bit 13 15 Reserved 2001H Frequency command Bit 0 1 EF external fault on 2002H Bit 1 1 Reset Bit2 15 Reserved Status Error code monitor 2100H 00 No error occurred Read only 01 Over current oc 02 Over voltage ov 03 Overheat oH 04 Overload oL 05 Overload1 oL1 06 External fault EF 07 IGBT short circuit protection occ 08 CPU failure cF3 09 Hardware protection failure HPF 10 Current exceeds 2 times rated current during accel ocA 11 Current exceeds 2 times rated current during decel ocd Revision July 2008 BE16 SW V4 08 amp V5 00 5 91 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Content Address Function 12 Current exceeds 2 times rated current during steady state operation ocn 13 Ground Fault GFF 14 Low voltage Lv 2100H 15 CPU failure 1 cF1 16 CPU failure 2 cF2 17 Base Block 18 Overload oL2 19 Auto accel decel failure CFA 20 Software
37. 06 00 00 when a brake unit or brake resistor is used gt fae With moderate inertia load over voltage stall prevention will not occur and the real deceleration time will be equal to the setting of deceleration time The AC drive will automatically extend the deceleration time with high inertia loads If the deceleration time is critical for the application a brake resistor or brake unit should be used high voltage at DC side over voltage YN detection level as uw i Ms e time output frequency Frequency Held i 1 1 1 1 1 1 24 1 Deceleration characteristic when Over Voltage Stall 1 N Prevention enabled 1 i li f N T eee i previous deceleration time I actual time to decelerate to stop when over voltage stall prevention is enabled Revision July 2008 BE16 SW V4 08 amp V5 00 5 65 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Over Current Stall Prevention during Acceleration Unit 1 Settings 20 to 25096 Factory Setting 170 Ea A setting of 100 is equal to the Rated Output Current of the drive During acceleration the AC drive output current may increase abruptly and exceed the value specified by Pr 06 01 due to rapid acceleration or excessive load on the motor When this function is enabled the AC drive will stop accelerating and kee
38. 1 BR1K2W008 4 125 8Q 30 22 12 338 4800W 6 8Q 2022 1 BR1K2W6P8 4 125 6 80 40 30 16 497 6000W 50 2015 2 BR1K5W005 4 125 5Q 50 37 20 6 9600W 40 2015 2 BR1K2wW008 8 125 4Q 1 10 75 0 427 80W 7500 BR080W750 1 125 1600 2 1 5 0 849 300W 4000 BR300W400 1 125 1600 3 2 2 1 262 300W 2500 BR300W250 1 125 1600 5 3 7 2 080 400W 1500 BR400W150 1 125 1300 7 5 5 5 3 111 500W 1000 BR500W100 1 125 910 10 7 5 4 148 1000W 750 BR1KOW075 1 125 620 S 15 11 6 186 1000W 509 BR1KOW050 1 125 390 9 20 15 8248 1500W 40Q 4030 1 BR1K5w040 1 125 400 25 18 5 10 281 4800W 320 4030 1 BR1K2W008 4 125 320 30 22 12 338 4800W 27 20 4030 1 BR1IK2W6P8 4 125 27 20 40 30 16 497 6000W 200 4030 1 BR1K5W005 4 125 200 50 37 20 6 9600W 16 4045 1 BR1K2W008 8 125 160 60 45 24 745 9600W 13 60 4045 1 BR1IK2W6P8 8 125 13 6Q 75 55 31 11 12000W 100 4030 2 BR1K5W005 8 125 10Q 100 75 42 7 19200W6 8Q 4045 2 BR1K2W6P8 16 125 6 80 Revision July 2008 BE16 SW V4 08 amp V5 00 B 1 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series o Applicable Full Resistor Brake Unit Brake Resistors Brake Min Equivalent 8 Motor Load value spec PartNo and PartNo and Torque Resistor Value o Torque for e
39. 1 Modbus ASCII MOSS Protocol 03 8 N 2 Modbus RTU 04 8 E 1 Modbus RTU 05 8 0 1 Modbus RTU Revision July 2008 BE16 SW V4 08 amp V5 00 5 15 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Factory 09 05 Reserved 0906 06 Reserved Em 07 Response Delay 00 200 msec Time Group 10 PID Control Parameters i Factory 00 Inhibit PID operation 01 Negative PID feedback from external terminal AVI 0 to 10V Input terminal for 02 Negative PID feedback from external PID Feedback terminal ACI 4 to 20mA 03 Positive PID feedback from external terminal AVI 0 to 10V 04 Positive PID feedback from external terminal ACI 4 to 20mA 10 01 ei over PID 0 00 to 10 00 Detection value 10 02 Proportional Gain P 0 0 to 10 0 ERES 710 03 Integral Gain 0 00 to 100 00 sec 0 00 disable wo 10 04 Derivative Control 0 00 to 1 00 sec foo D Upper Bound for 10 05 Integral Control 00 to 100 v 10 06 ae pary Delay Filler 9 9 to 2 5 sec EN 10 08 Feedback Signal 0 0 to 3600 0 sec Detection Time Treatment of the 00 Warn and keep operation Erroneous Feedback 01 Warn and RAMP to stop Signals 02 Warn and COAST to stop 10 10 PG Pulse Range 1 to 40000 coo 00 Disable PG 01 Single phase 10 11 PG Input 02 Forward Counterclockwise rotation 03 Reverse Clockwise rotation pem fo ASR
40. 11 Keypad STOP RESET enabled RS 485 serial communication RJ 11 Keypad STOP RESET disabled Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series X Source of Second Operation Command Factory Setting 00 Settings 00 Digital keypad PUO1 01 External terminals Keypad STOP RESET enabled 02 External terminals Keypad STOP RESET disabled 03 RS 485 serial communication RJ 11 Keypad STOP RESET enabled 04 RS 485 serial communication RJ 11 Keypad STOP RESET disabled E When the AC motor drive is controlled by external terminal please refer to Pr 02 05 for details an The first second frequency operation command is enabled disabled by Multi Function Input Terminals Please refer to of Pr 04 04 04 09 02 10 X Source of the Master Frequency Command Factory Setting 00 Settings 00 Digital keypad PUO1 UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved 01 AVI 0 10VDC 02 ACI 4 20mA 03 AUI 10 10VDC 04 RS 485 serial communication RJ 11 Last used frequency saved 02 11 X Source of the Auxiliary Frequency Command Factory Setting 00 Settings 00 Digital keypad PUO1 UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved 01 AVI 0 10VDC 02 ACI 4 20mA 03 AUI 10 10VDC 04 RS 485 serial communication RJ 11
41. 7 VFD B series shall NOT be used for life support equipment or any life safety situation CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Amm DO NOT use Hi pot test for internal components The semi conductor used in the AC motor drive is easily damaged by high pressure 2 There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To prevent damage to these components do not touch these components or the circuit boards with metal objects or your bare hands 3 Only qualified persons are allowed to install wire and maintain AC motor drives ANa 1 Some parameter settings will cause the motor to run immediately after applying power 2 DO NOT install the AC motor drive in a place subjected to high temperature direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock 4 To prevent personal injury please keep children and unqualified people away from the equipment 5 When the motor cable between the AC motor drive and motor is too long the layer insulation of the motor may be damaged Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor Refer to appendix B Reactor for de
42. 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series Revision July 2008 BE16 SW V4 08 amp V5 00 241 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series VFD PUO1 2 4 Wiring After removing the front cover check if the power and control terminals are clear of debris Be sure to observe the following precautions when wiring W General Wiring Information Applicable Codes All VFD B series are Underwriters Laboratories Inc UL and Canadian Underwriters Laboratories cUL listed and therefore comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installation intended to meet the UL and cUL requirements must follow the instructions provided in Wiring Notes as a minimum standard Follow all local codes that exceed UL and cUL requirements Refer to the technical data label affixed to the AC motor drive and the motor nameplate for electrical data The Line Fuse Specification in Appendix B lists the recommended fuse part number for each VFD B Series part number These fuses or equivalent must be used on all installations where compliance with U L standards is a required 2 12 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 In
43. 9 4 250 200 07 10 Reserved 07 11 Reserved Revision July 2008 BE16 SW V4 08 amp V5 00 5 13 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series f Factory Torque 07 12 Compensation Time 0 01 10 00 Sec 0 05 Constant 0 10 07 13 Slip Compensation 9 95 40 00 sec Time Constant Accumulative Motor 07 14 Operation Time 00 to 1439 Min Min Accumulative Motor 07 15 Operation Time 00 to 65535 Day Day Group 8 Special Parameters Setting 08 00 DC Brake Current 00 to 100 Level DC Brake Time DC Brake Time 08 03 StartPointforDC 9 99 to 400 00Hz Brake 00 Operation stops after momentary power loss Momentary Power 01 Operation continues after momentary 08 04 Loss Operation power loss speed search starts with the Selection Master Frequency reference value 02 Operation continues after momentary power loss speed search starts with the minimum frequency Maximum Allowable 08 05 Power Loss Time 19 50 sec 20 08 0g B B Time for Speed 9 4 to 5 0 sec 0 5 Search Current Limit for 08 07 Speed Search poate sw 08 08 Skip Frequency 1 56015 400 00 Hz Upper Limit o8 o9 Skip Frequency 1 9 9 to 400 00 Hz Lower Limit os 10 Skip Frequency2 9 00 to 400 00 Hz Upper Limit 08 41 Skip Frequency 2 99 to 400 00 Hz Lower Limit 08 12 Skip Frequency 3 9 99 to 400 00 Hz Upper Li
44. Aa This parameter determines the duration of the DC Brake current after a RUN command When the time has elapsed the AC motor drive will start accelerating from the Minimum Frequency Pr 01 05 a MUMIDC Brake Time during Stopping Unit 0 1 Settings 0 0 to 60 0 sec Factory Setting 0 0 This parameter determines the duration of the DC Brake current during stopping If stopping with DC Brake is desired Pr 02 02 Stop Method must be set to 00 or 02 for RAMP stop LE kg Start Point for DC Brake Unit 0 01 Settings 0 00 to 400 00Hz Factory Setting 0 00 gq This parameter determines the frequency when DC Brake will begin during deceleration Output Frequency Start Point for DC Brake Time during 01 05 S oPPin9os 55 Minimum Output Frequency DC Brake Time during Stopping Run Stop ON OFF DC Brake Time 5 74 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com En CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series DC Brake during Start up is used for loads that may move before the AC drive starts such as fans and pumps Under such circumstances DC Brake can be used to hold the load in position before setting it in motion DC Brake during stopping is used to shorten the stopping time and also to hold a stopped load in position For high inertia loads a dynamic brake resistor or brake unit may also be needed
45. EF OPEN STOP MS REV OPEN FWD REV FWD CLOSE REV 5 38 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Line Start Lockout Factory Setting 00 Settings 00 Disable Operation status is not changed even if operation command source Pr 02 01 and or Pr 02 14 is changed 01 Enable Operation status is not changed even if operation command source Pr 02 01 and or Pr 02 14 is changed 02 Disable Operation status will change if operation command source Pr 02 01 and or Pr 02 14 is changed 03 Enable Operation status will change if operation command source Pr 02 01 and or Pr 02 14 is changed B This parameter determines the response of the drive when power is on and the operation command source is changed Operation status when operation Pr 02 06 Start lockout Run when power is ON command source is changed 0 Disable AC motor drive will run Keep previous status 1 Enable AC motor drive won t run Keep previous status 2 Disable AC motor drive will run Change according to the new operation command source Change according to the new 3 Enable AC motor drive won t run operation command source En When the operation command source is from an external terminal and operation command is ON FWD REV DCM close the AC motor drive will operate a
46. Parameters VFD B Series Time Delay before Stopping the Auxiliary Motor Unit 0 1 Settings 0 0 to 3600 0 sec Factory Setting 0 0 BA The number of Multi function Output terminals set to 16 17 18 decides the number of auxiliary motors The maximum is three M The start stop frequency of the auxiliary motor must have a minimum of 5Hz difference g The start stop delay time can prevent the AC motor drive from overloaded during starting stopping Q These parameters determine the starting sequence of auxiliary motors The auxiliary motor started first will be stopped first Example Start sequence motor 1 gt motor 2 gt motor 3 Stop sequence motor 1 gt motor 2 gt motor 3 gq The flowchart of auxiliary motor start stop sequence Pr 11 01 Start up frequency 50 Hz Pr 11 02 Stop frequency 20 Hz Pr 11 03 Time delay before start up 10 sec Pr 11 04 Time delay before stopping 5 sec Output frequency o aster motor le 250 Output Freq H lt 20 Output Freg YES 11 03 11 04 Start delay timer Stop delay timer of auxiliary of auxiliary motor begins motor begins Counter2 5 sec YES Startthe Stop the auxiliary motor auxiliary motor in order in order 5 102 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters V
47. SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series 2 Connect Externally with the Encoder of 12V Power Supply and Output Signals to Additional Tachometer Non Fuse Breaker NFB R L1 R L1 U T1 Motor S IL2 O S L2 v T2 T L3 T L3 W T3 VFD B AQ O A AQ Li PG 03 B B B B oc 12V QO i ov Q TP Specification of the A oQ Encoder is of 12V OC output 385080 which could also connect B oQ uuu externally with the RPM wire snieia OV Q Terminal E Q RPM Meter Power of the RPM meter should be supplied by the customers OMain circuit power terminals O Control circuit terminals Connection between PG 03 and the Encoder B 3 2 3 PG 03 Terminal Descriptions 1 Terminals Terminal Symbols Descriptions Power Supply of the Encoder 12V 12V Output Voltage 12V 5 200mA OV Common point for the power supply and the signal Input signal from Pulse Generator Input type is selected by FSW2 It can be 1 phase or 2 phase input Maximum 500kP sec z phase function is reserved If the voltage exceeds 12V it needs to use TP type with connecting the external current limiting resistor R The A A gt B B current should be within 5 to 15mA The formal of current limiting resistor is impe t lt 15mA 6000 R The Encoder si
48. Series 5 Synchronous motor The rated current and starting current are higher than for standard motors Please check before operation and choose the capacity of the AC motor drive carefully When the AC motor drive operates more than one motor please pay attention to starting and changing the motor Power Transmission Mechanism Pay attention to reduced lubrication when operating gear reduction motors gearboxes belts and chains etc over longer periods at low speeds At high speeds of 50 60Hz and above lifetime reducing noises and vibrations may occur Motor torque The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different Below you ll find the torque speed characteristics of a standard motor 4 pole 15kW Revision July 2008 BE16 SW V4 08 amp V5 00 C 7 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix C How to Select the Right AC Motor Drive VFD B Series torque E eo 0320 60 120 140 130 100 85 68 45 35 torque 96 AC motor drive i4 60 seconds continuous Frequency Hz Base freq 60Hz V f for 220V 60Hz immi e 60 seconds continuous 0320 50 120 C 8 Frequency Hz Base freq 50Hz V f for 220V 50Hz ES torque torque 96
49. Speed Search Factory Setting 00 Settings 00 Speed search starts with last frequency command 01 Speed search starts with minimum output frequency Pr 01 05 Ea This parameter determines the AC motor drive restart method after External Base Block is 3 Disable B B signal Waiting time 08 06 Speed search enabled Output frequency Dp Pat 0 Input B B signal H Stop output voltage l 1 1 Output voltage V f Q Output current A i 1 i l B B 1 1 I 1 I 1 08 07 ae area Gees 12245 EN ans amp Synchronization speed detection Current limit for 1 if n speed search f ET a o time t mor FWD Run 1 1 Ioi 1 J i Li ty I 1 1 Fig 1 B B speed search with last output frequency downward timing chart Revision July 2008 BE16 SW V4 08 amp V5 00 5 79 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series Output frequency i H T D Output voltage V f Q Output current jA QD Input B B signal Stop output voltage Q Disable B B signal Waiting time 08 06 i i l i 9 Speed search I I NEN i eae limitfor NS Pur Pg s Synchronization speed detection 1 speed search r4 diam L 1 Time i 1 ju mm FWDRun G o gt B B BE o
50. Thermal Overload Relay Pr 06 06 or Slip Compensation functions are selected 07 01 A Motor No load Current Unit 1 Settings 01 to 90 Factory Setting 40 Ea The rated current of the AC drive is regarded as 100 The setting of the Motor no load current will affect the slip compensation an The setting value must be less than Pr 07 00 Motor Rated Current 07 02 X Torque Compensation Unit 0 1 Settings 0 0 to 10 0 Factory Setting 0 0 E This parameter may be set so that the AC drive will increase its voltage output to obtain a higher torque Only to be used for V f control mode Ea Too high torque compensation can overheat the motor Wakes Slip Compensation Used without PG Unit 0 01 Settings 0 00 to 3 00 Factory Setting 0 00 Ea While driving an asynchronous motor increasing the load on the AC motor drive will cause an increase in slip and decrease in speed This parameter may be used to compensate the slip by increasing the output frequency When the output current of the AC motor drive is bigger than the motor no load current Pr 07 01 the AC drive will adjust its output frequency according to this parameter 07 04 Number of Motor Poles Unit 2 Settings 02 to 10 Factory Setting 04 E This parameter sets the number of motor poles must be an even number Revision July 2008 BE16 SW V4 08 amp V5 00 5 71 CALL NOW 800 985 6929 http www automatedpt com
51. When it is running continuously C2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix C How to Select the Right AC Motor Drive VFD B Series The requirement of load capacity should be less than the capacity of AC motor drive kVA The requirement of load capacity kx Pu 1X COS lt the capacity of AC motor drive kVA The motor capacity should be less than the capacity of AC motor drive k x43 xVux Iu x10 lt the capacity of AC motor drive kVA The current should be less than the rated current of AC motor drive A kxIu amp Xthe rated current of AC motor drive A Symbol explanation Pu Motor shaft output for load kW n Motor efficiency normally approx 0 85 coso Motor power factor normally approx 0 75 Vu Motor rated voltage V Iu Motor rated current A for commercial power k Correction factor calculated from current distortion factor 1 05 1 1 depending on PWM method Pa Continuous motor capacity kVA ks Starting current rated current of motor Nr Number of motors in parallel Ns Number of simultaneously started motors GD Total inertia GD calculated back to motor shaft kg m Ti Load torque tA Motor acceleration time N Motor speed Revision July 2008 BE16 SW V4 08 amp V5 00 C 3 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www au
52. When transmitting the CRC value in the message the upper and lower bytes of the CRC value must be swapped i e the lower order byte will be transmitted first The following is an example of CRC generation using C language The function takes two arguments Unsigned char data a pointer to the message buffer Unsigned char length the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc chk unsigned char data unsigned char length int j unsigned int reg_crc OxFFFF while length reg crc datat for j 0 j lt 8 j if reg crc amp 0x01 LSB b0 1 reg crc reg crc 1 OxA001 Jelse reg crc reg crc gt gt 1 5 90 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series return reg_crc 3 5 Address list The contents of available addresses are shown as below Content Address Function GG means parameter group nn means parameter number for example the address of Pr 4 01 is 0401H Referencing to chapter 5 for the function of each parameter When reading parameter by command code 03H only one parameter can be read at one time 00B No function 01B Stop 2000H P O 10B Run 11B Jog Run Bit 2 3 Reserved 00B No function h 01B FWD Bit4 5 10B REV 11B Change direction 2000H
53. X JJN1235 VeED150B43A_ 32 32 60 JX S60 J VFD1508534 22 22 40 SO VFD185B234 75 39 JJS 10 60 JJN 60 JJS 40 VFD185B43A VFD185B53A 90 22 75 39 VFD220B23A VFD220B43A VFD220B53A VFD300B23A VFD300B43A 60 VFD300B53A VFD370B23A VFD370B43A VFD370B53A VFD450B43A_ 0 130 74 91 VFD450B53A VFD550B43C 130 VFD550B53A 74 VFD750B43C VFD750B853A 9 Revision July 2008 BE16 SW V4 08 amp V5 00 B 39 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD B Series B 11 PUO6 http www automatedpt com B 11 1 Description of the Digital keypad VFD PU06 Frequency Command Status indicator Output Frequency Status indicator User Defined Units Status indicator LED Display Indicates frequency voltage current user defined units read and save etc Model Number Status Display Display the driver s current status JOG By pressing JOG key Jog frequency operation MODE z Change between different display mode UP and DOWN Key JOG MODE P Setthe parameter number and changes the numerical data such as Master Frequency Left Key Move cursor to the left PU Key P gt gt gt Switch the operation command source Right key Move the cursor to the right EWD PROG REV DAT PROG DATA FWD REV Key
54. as possible Zero Phase Reactor RILI UTI _ osil2 v2 T L3 WIT3 Power Supply Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series Diagram B Please put all wires through 4 cores in series without winding Zero Phase Reactor AAA ATAD Dm Note 1 The table above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and diameter of cable fitted i e the cable must fit through the center hole of zero phase reactors Note 2 Only the phase conductors should pass through not the earth core or screen Note 3 When long motor output cables are used an output zero phase reactor may be required to reduce radiated emissions from the cable B 37 http Awww automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD B Series B 8 DC Choke Recommended Values 230V DC Choke B 36 http www automatedpt com Input voltage kW HP DC Amps Inductance mh 0 75 1 9 7 50 1 5 2 12 4 00 230Vac 22 3 18 2 75 50 60Hz 3 7 5 25 1 75 3 Phase 5 5 7 5 32 0 85 7 5 10 40 0 75 11 15 62 0 61 230Vac 0 75 1 9 12 00 50 60Hz 1 5 2 12 8 00 1 Phase 2 2 18 6 00 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com
55. command by communication gt Tar Make sure that RUN command or signal is OFF before executing RESET to prevent damage or personal injury due to immediate operation 64 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 7 Troubleshooting 7 1 Over Current OC ocA Over curre nt duringacceleratio o cd Over current during decele ratio OC Over current Remove shortcircuit Yes orground fault Check if there is any short circuits and groundingbetween the U V W and motor No No No Reduce the load or Yes increase the power Check if load istoo large ofAC motor drive No No No Reduce torque No Suitable torque compen sation compensation Yes Yes Reduce tor que compensation Check if No E Maybe AC motor drive has malfunction or error due to noise Please contact DELTA acceleration time is too shortby load inertia Yes Yes Increase accel decel time Canacceleration Yes time be made longer No Check i dec eleration time is too shortby loadinertia Yes No Has load cha nged suddenly Yes Can deceleration timebe madelonger No Reduce load or increase the power ofAC motor drive Reduce lo ad or increase the power of AC motor Check brake method Please
56. entry use the A or v keys c crn Err displays if the input is invalid V 9l Communication Error Please check the AC motor drive user manual E LN RJ Chapter 5 Group 9 Communication Parameter for more details B 11 3 Operation Flow Chart VFD PUO6 Operation Flow Chart Press UP DOWN key to change frequency commands press RIGHT LEFT key to adjust number PROI MODE RES f A v XX Press UP key to select T t gt SAVE or READ MODE PROS 5 Press PROG DATA for x I about 2 seconds or until XX XX gt E it is flashing then save S parameters from PUOG to PRO c AC drive or read parameters MODE 4 DATA Oo from AC drive to PUO6 XXXXX LATIY Adjust lt I Number EGS PROG DAT ERR END Program Program Error Successful Revision July 2008 BE16 SW V4 08 amp V5 00 B 41 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series This page intentionally left blank B 42 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor drive for the applica
57. gan AEN Hi oM ao eat 1 S eit 5 50 22 2 4 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame A2 VFD015B21B 23B VFD022B23B 43B 53A 118 0 4 65 108 0 4 25 d 5 5 0 22 _ _ ore i i 173 0 6 81 185 0 7 28 8 7 0 34 j Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 BE 145 0 5 71 eo 189 N a 55 0 22 2 5 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame B VFD022B21A VFD037B23A 43A 53A JP 150 0 5 91 2 89 135 0 5 32 Da 160 2 6 31 Li i NI ga gs o x8 5 7 2 1 P S D SA qu AN i Lf DD ESL LUST 3 _ 6 5 0 26 S 2 T D UNIT mm inch 2 6 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame C VFD055B23A 43A 53A VFD075B23A 43A 53A VFD110B23A 43A 53A E 200 0 7 88 a 185 6 7 31 183 2 7 22 2 OW 5 On sie eo e c on e e oq 4A 7 No S MO 9 s e NEN lt 4 2 V i N A 7 oy 7 g i a nat 1 68 L 7 0 0 28 UNIT mm inch Rev
58. setting during operation the AC drive will warn per Pr 06 14 setting If Pr 06 14 is set to 03 the AC drive will restart after the delay time set by Pr 06 15 is up 06 16 User Defined Low Voltage Detection Level Lv Unit 1 Settings 00 Disabled 230V series 220 300VDC Factory Setting 00 460V series 440 600VDC Factory Setting 00 575V series 520 780VDC Factory Setting 00 06 17 User Defined Low Voltage Detection Time Unit 0 1 Settings 0 1 3600 0 sec Factory Setting 0 5 Ea When the DC BUS voltage is lower than the setting of Pr 06 16 for a time exceeding the setting of Pr 06 17 the AC motor drive will output a signal when Pr 03 00 Pr 03 03 is set to 28 06 18 EM EE Reserved 5 70 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 7 Motor Parameters 07 00 X Motor Rated Current Unit 1 Settings 30 to 120 Factory Setting 100 Ea Use the following formula to calculate the percentage value entered into this parameter Motor Current AC Drive Current x 100 with Motor Current Motor rated current in A shown to motor nameplate AC Drive Current Rated current of AC drive in A see Pr 00 01 Ea Pr 07 00 and Pr 07 01 must be set if the drive is programmed to operate in Vector Control mode Pr 0 09 2 or 3 They also must be set if the Electronic
59. sleep mode When min output frequency lt PID frequency lt lower bound of frequency and sleep function is enabled output frequency lt sleep frequency and time gt detection time frequency will be 0 in sleep mode If sleep function is disabled frequency command lower bound frequency Aa When PID frequency lt min output frequency and sleep function is enabled output frequency lt sleep frequency and time gt detection time output frequency 0 in sleep mode If output frequency lt sleep frequency but time lt detection time frequency command lower frequency If sleep function is disabled output frequency 0 5 104 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series This page intentionally left blank Revision July 2008 BE16 SW V4 08 amp V5 00 5 105 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 6 Fault Code Information The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed as shown on the AC motor drive digital keypad dis
60. such as watches and rings before operation And only insulated tools are allowed Never reassemble internal components or wiring Prevent electric shocks Revision July 2008 BE16 SW V4 08 amp V5 00 8 1 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Chapter 8 Maintenance and Inspections VFD B Series Periodical Maintenance E Ambient environment http www automatedpt com Maintenance Period Check Items Methods and Criterion Daily Half One Year Year Check the ambient temperature humidity vibration and see if Visual inspectionand measurement there is an dust ga oilor with equipment with standard O water diis gas specification Cheek for any dangerous Visual inspection O objects near drive and motor u Voltage Maintenance Period Check Items Methods and Criterion Daily Half One Year Year Check i the voltage of man Measure with multimeter with standard circuit and control circuit is PA O specification correct E Keypad Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year Is the display clear for reading Visual inspection O Any missing characters Visual inspection O E Mechanical parts Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year i there I any abnormal sound Visual and aural inspection O or vi
61. the motor has to stop after the drive is stopped The deceleration time has to be set accordingly 2 If the motor free running is allowed or the load inertia is large it is recommended to select coast to stop For example blowers punching machines centrifuges and pumps Frequency Frequency output output frequency frequency motor motor speed speed Time Time free run to stop I Stops according to operation decel eration time operation command RUN STOP command RUN ramp to stop and free run to stop Revision July 2008 BE16 SW V4 08 amp V5 00 5 36 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Frequency Frequency frequency output frequency output Istops according to operation jdecel eration time operation free runto stop command I command EF M EF When Pr 02 02 is setto 2 or 3 When Pr 02 02 is setto 0 or 1 02 03 PWM Carrier Frequency Selections Unit 1 230V 460V Series Power 1 5hp 7 5 25hp 30 60hp 75 100hp 0 75 3 7kW 5 5 18 5kW 22 45kW 55 75kW Setting Range 01 15 kHz 01 15 kHz 01 09 kHz 01 06 kHz Factory Setting 15 kHz 09 kHz 06 kHz 06 kHz 575V Series Power 1 15hp 20 60hp 75 100hp 0 75 11kW 15 45kW 55 75kW Setting Range 01 10 kHz 01 08 kHz 01 06 kHz Factory Setting 06 kHz 06 kHz 06 kHz Ea Thi
62. three input terminals R S T Brake resistor optional Refer to Appendix B for the use of DC chock special brake resistor optional J BR p Jumper Fuse NFB None Fuse Breaker 1 E z i 2 B1 B2 minus sign R L1 i R L1 U T1 Mater S L2 S L2 v T2 IM T L3 T L3 L3 Ex m wes Recommended Circuitwhen power supply is turned OFF J SA E C gt by a fault output the contact will be ON MC RB RA when the fault occurs to m 5 RC turn off the power and OFF ON protect the power system MC RB Please refer to Control I Terminal Explanation Factory Setting FWD STOP 24V SIM Mo Ba REV STOP F e Sink Bswt T f REV MOT Factory setting t 86 gt JOG NT indicates during operation ource EF i X ra 48V50mA Please refer to Figure4 0 EF MO2 forwiring of SINK Multi step 1 s s Fact tting modeand SOURCE MI ppc ME Cali Multi step 2 NT req Setting Indication mode 0 MI2 ta 48V50mA Multi step 3 L v3 Factory ji E MI3 MO3 Factory setting setting 4 Multi step 4 AMI 4 ra Low voltage Indication RESET re Fos 48V50mA Accel Decel prohibit MCM Multi function OMIS Photocoulper Output Counter 4 0 TRG AFM 1 Analog Multi function Output Digital Signal Common DCM 7 Terminal Don t apply the mains voltage directly t ACM Factory default Analog freq E l i currentmeter 0 10VDC 2mA to above terminals 1 10V EXT Analog Signal common
63. voltage Indication Fete 48V50mA Multi function MCM Photocoulper Output AFM Analog Multi function Output Terminal factory setting Analog freq ACMA jcurrentmeter 0 10VDC 2mA E Analog Signal common DFM Digital Frequency Output Terminal Ww n Factory setting 1 1 Loa Duty 50 Digital Signal Common DCM gs 485 6 1 Serial interface 1 EV 2 GND 3 SG 4 SG 5 Reserved 6 Reserved Control circuit terminals DC chock optional Jumper Fuse NFB None Fuse Breaker S 1 R L1 R L1 S L2 OH S L2 T L3 T L3 Recommended Circuit when E power supply is turned OFF n TSA by a fault output The contact will be ON MC RB when the fault occurs to 2 RC turn off the power and OFF ON protect the power system MC Factory setting FWD STOP 2 24V eet REV STOP NES e T if REV JOG I Source JOG Please refer to Figure4 EF EF for wiring of SINK Multi step 1 1 MH modeand SOURCE E mode Multi step 2 MI2 Multi step 3 T Factory T Multi stapd i MI3 setting g Multi step AMI 4 RESET 1 Accel Decel prohibit i MIS HO MI6 Counter TRG Digital Signal Common gta Zona common LO DCM Don t apply the mains voltage directly T E to aboveterminals 1 10V 3 g Power supply 10V 20mA 5KQ 2 AVI Master Frequency 1 4 20mA YT dnd _ 2107410V AUI ACM Analog Signal Common ti EO Tes Main circuit power terminals 2 16 CALL NOW 800 985 6929 Shi
64. 0 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 8 Maintenance and Inspections VFD B Series W Printed circuit board and connector of main circuit Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there are any loose screws and Tighten the screws and press the o connectors connectors firmly in place If there is any peculiar smell and f color change Visual inspection O If there is any crack damage deformation or corrosion Visual inspection e If there is any liquid is leaked or Visual inspection o deformation in capacity W Cooling fan of cooling system Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year Visual aural inspection and turn the If there is any abnormal sound or fan with hand turn off the power o vibration before operation to see if it rotates smoothly If there is any loose screw Tighten the screw O If there is any color change due to Change fan o overheat W Ventilation channel of cooling system Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there is any obstruction in the Visual inspection o heat sink air intake or air outlet P Revision July 2008 BE16 SW V4 08 amp V5 00 8 5 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6
65. 0 Hz The rate is linear unless S Curve is Enabled see Pr 01 17 The Acceleration Deceleration Time 1 2 3 4 are selected according to the Multi Function Input Terminals Settings See Pr 04 04 to Pr 04 09 for more details In the diagram shown below the Acceleration Deceleration Time of the AC motor drive is the time between 0 Hz to Maximum Output Frequency Pr 01 00 Suppose the Maximum Output Frequency is 60 Hz Minimum Output Frequency Pr 01 05 is 1 0 Hz and Acceleration Deceleration Time is 10 seconds The actual time for the AC motor drive to accelerate from start up to 60 Hz and to decelerate from 60Hz to 1 0Hz is in this case 9 83 seconds 60 1 10 60 9 83secs Frequency 01 00 Max output Frequency setting operation frequency 01 05 Min output frequency 0 Hz The definition of Accel Decel Time Resultin Decel Time Resultin Accel Time Revision July 2008 BE16 SW V4 08 amp V5 00 5 31 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Jog Acceleration Time Unit 0 1 Settings 0 1 to 3600 0 sec Factory Setting 1 0 01 22 X Jog Deceleration Time Unit 0 1 Settings 0 1 to 3600 0 sec Factory Setting 1 0 CEA X Jog Frequency Unit 0 1 Settings 0 10 to 400 00Hz Factory Setting 1 0 qg Both external terminal JOG and key JOG on the keypad can be used When the Jog command is ON the AC mot
66. 0 is set to 01 or 02 the set point Master Frequency for PID control is obtained from the AVI ACI external terminal 0 to 10V or 4 20mA or from multi step speed When Pr 02 00 is set to 00 the set point is obtained from the keypad LI Negative feedback means target value feedback Positive feedback means target value feedback 10 01 Gain Over the PID Detection Value Unit 0 01 Settings 0 00 to 10 00 Factory Setting 1 00 LL This is the gain adjustment over the feedback detection value Refer to PID control block diagram in Pr 10 06 for detail 10 02 X Proportional Gain P Unit 0 01 Settings 0 0 to 10 0 Factory Setting 1 0 qg This parameter specifies proportional control and associated gain P If the other two gains I and D are set to zero proportional control is the only one effective With 10 deviation error and P 1 the output will be P x10 x Master Frequency gt hea The parameter can be set during operation for easy tuning 5 96 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series 10 03 A Integral Gain 1 Unit 0 01 Settings 0 00 to 100 00 sec Factory Setting 1 00 0 00 Disable Ea This parameter specifies integral control continual sum of the deviation and associated gain I When the integral gain is set
67. 00 00 Hz Factory Setting 0 00 E The frequency change will be as shown in the following diagram These two parameters are specific for textile machinery Revision July 2008 BE16 SW V4 08 amp V5 00 5 63 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series Frequency of A top point Fup master frequency F Pr 05 33 Pr 05 34 Frequency of A down point Faown master frequency F Pr 05 33 Pr 05 34 koc Double poss Pr 0534 Pr 01 09 Pr 01 11 Master Frequency F 5 64 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 6 Protection Parameters ERJ MUI Over Voltage Stall Prevention Unit 0 1 Settings 230V series 330 0 to 410 0V Factory Setting 390 0 460V series 660 0 to 820 0V Factory Setting 780 0 575V series 825 0 to 1025 0V Factory Setting 975 0 00 Disable Over voltage Stall Prevention with brake unit or brake resistor Ea During deceleration the DC bus voltage may exceed its Maximum Allowable Value due to motor regeneration When this function is enabled the AC motor drive will not decelerate further and keep the output frequency constant until the voltage drops below the preset value again Ea Over Voltage Stall Prevention must be disabled Pr
68. 00 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Password Decode Flow Chart Displays 00 when entering correct password into Pr 00 07 Incorrect Password END Correct Password END Displays 00 when 3 chances to enter the correct entering correct password password into 1st time displays O1 if Pr 00 07 password is incorrect 2nd time displays 02 if password is incorrect 3rd time displays P code blinking If the password was entered incorrectly after three tries the keypad will be locked Turn the power OFF ON to re enter the password 00 09 Pats Control method Factory Setting 00 Settings 00 V f control 01 V f PG Control 02 Vector Control 03 Vector PG Control Ea This parameter determines the control method of the AC motor drive Ea PG is encoder Pulse Generator feedback for which an option PG card is required 00 10 Reserved Revision July 2008 BE16 SW V4 08 amp V5 00 5 27 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 1 Basic Parameters Maximum Output Frequency Fmax Unit 0 01 Settings 50 00 to 400 00 Hz Factory Setting 60 00 Ea This parameter determines the AC motor drive s Maximum Output Frequency All the AC motor drive frequency command sources analog inputs 0 to 10V 4 to 20mA and 10V to 10V are scaled to correspond to the output fr
69. 08 amp V5 00 2 23 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series Factory Settings SINK Terminal Terminal Function i E Symbol ON Connect to DCM Analog output meter 0 to 10V 2mA Aureus TM Impedance 4700 Output current 2mA max AFM Ly 0 10V n j k LF potentiometer Resolution 8 bits Max 2mA Range 0 zd 10VDC internal circuit ACM Function Pr 03 05 ACM Analog control signal Common for AVI ACI AUI AFM common Control signal wiring size 18 AWG 0 75 mm with shielded wire Analog input terminals AVI ACI AUI ACM W Analog input signals are easily affected by external noise Use shielded wiring and keep it as short as possible lt 20m with proper grounding If the noise is inductive connecting the shield to terminal ACM can bring improvement W Ifthe analog input signals are affected by noise from the AC motor drive please connect a capacitor and ferrite core as indicated in the following diagrams AVI ACI AUI ACM ferrite core wind each wires 3 times or more around the core Digital inputs FWD REV JOG EF TRG MI1 MI6 DCM W When using contacts or switches to control the digital inputs please use high quality components to avoid contact bounce Digital outputs MO1 MO2 MO3 MCM W Make sure to connect the digital outputs to the right polarity see wir
70. 10V 10V corresponds to 0 100 LED U y rc ILLI 2 c ey es 14 Display the temperature of heat sink in C Ea This parameter sets the display when Pr 00 03 is set to 03 CB Pr 00 04 09 The display value is rpm 60 PPR 1000ms 10ms with rpm motor speed in revs min and PPR encoder pulse per revolution Ea When the display shows the multi function display Pr 00 03 03 the user also can view other information by pressing the LEFT key on the VFD PUO1 keypad 00 05 X User Defined Coefficient K Unit 0 01 Settings 0 01 to d 160 00 Factory Setting 1 00 Ea The coefficient K determines the multiplying factor for the user defined unit The display value is calculated as follows U User defined unit Frequency Command K Pr 00 05 H actual output Actual output frequency K Pr 00 05 Example A conveyor belt runs at 13 6m s at motor speed 60Hz K 13 6 60 0 23 0 226667 rounded to 2 decimals therefore Pr 00 05 0 23 With Frequency command 35Hz display shows LED U and 35 0 23 8 05m s To increase accuracy use K 2 27 or K 22 67 and disregard decimal point Revision July 2008 BE16 SW V4 08 amp V5 00 5 25 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series 00 06 BU Software Version Settings Read Only Display HHH EN Password Input Unit 1 Settings 00 to 65535 Factory Setting 00
71. 110 111 112 113 114 Rated Output 47 3 5 4 5 7 5 10 13 5 19 22 27 34 41 52 62 80 100 Current A Max Carrier 10 kHz 8 kHz 6 kHz Frequency Revision July 2008 BE16 SW V4 08 amp V5 00 5 23 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Parameter Reset Factory Setting 00 Settings 08 Keypad Lock 09 All parameters are reset to factory settings 50Hz 220V 380V 575V 10 All parameters are reset to factory settings 60Hz 220V 440V 575V an This parameter allows the user to reset all parameters to the factory settings except the fault records Pr 06 08 Pr 06 11 50Hz Pr 01 01 is set to 50Hz and Pr 01 02 is set to 230V 400V or 575V 60Hz Pr 01 01 is set to 60Hz and Pr 01 02 is set to 230V 460V or 575V When Pr 00 02 08 the VFD PU01 keypad is locked To unlock the keypad set Pr 00 02 00 00 03 X Start up Display Selection Factory Setting 00 Settings 00 Display the frequency command value LED F 01 Display the actual output frequency LED H 02 Display the content of user defined unit LED U 03 Multifunction display see Pr 00 04 04 FWD REV command This parameter determines the start up display page after power is applied to the drive LE ES Content of Multi Function Display Factory Setting 00 Settings 00 Displa
72. 3 General application Low noise increased when required to reduce motor noise u Keep Running when Frequency Command is Lost Applications Purpose Functions Sonnet When the frequency command is lost 02 07 A e For continuous by a system malfunction the AC Air conditioners h operation motor drive can still run Suitable for intelligent air conditioners u Display the Speed of Load re Related Applications Purpose Functions Parameters t Display running Display motor speed rpm and 00 04 Gen ral application status machine speed rpm on keypad 03 05 u Output Signal during Running Applications Purpose Functions d Signal available to stop braking when 03 00 03 03 General application Provide a signal for the AC motor drive is running This pp running status signal will disappear when the AC motor drive is free running a Output Signal in Zero Speed Applications Purpose Functions Reta When the output frequency is lower 03 00 03 03 ae Provide a signal for than the min output frequency a General application 2 ieee running status signal is given for external system or control wiring a Output Signal at Desired Frequency Applications Purpose Functions anenee When the output frequency is at the 03 00 03 03 General application Provide a signal for desired frequency by frequency running status command a signal is sent by an external system or control wiring Revision July 2008 BE16 SW V4 08 amp V5 00 5 21 CALL NOW 800 985 6
73. 3 Power supply C 10V 20mA DFM Digital Frequency Output Terminal 5KQ 2 AVI A ED Master Frequency v Bacio seni A 1 4 20mA Oto 10V 47K 9 4 uy m fes rose a if Ci J Digital Signal Common 210 8 10V d a DCM gs 485 I 6 1 Serial interface H4 jACM 1 EV 2 GND 3 SG Analog Signal Common tie 4 SG 5 Reserved l 6 Reserved Main circuit power terminals Control circuit terminals Shielded leads amp Cable Revision July 2008 BE16 SW V4 08 amp V5 00 2 15 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Chapter 2 Installation and Wiring VFD B Series Figure 3 for models of VFD B Series http Awww automatedpt com VFD150B23A 43A 53A VFD185B23A 43A 53A VFD220B23A 43A 53A VF D300B23A 43A 53A VFD370B23A 43A 53A VFD450B43A 53A VFD550B43C 53A VFD750B43C 53A Three phase input power may apply to single phase drives For the single phase drives the AC input line can be connected to any two of the three input terminals R S T Brake resistor unit optional Refer to Appendix B for the use of special brake resistor unit minus sign Motor U T1 iM V T2 3 W T3 E A RA n RB Please refer to Control Terminal Explanation RC MO1 Factory setting S indicates during operation TE 48V50mA MO2 Factory setting y gt Freq Setting Indication Tela 48V50mA 2 MO3 Factory setting we Low
74. 5 28 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Mid Point Voltage Vmid Unit 0 1 Settings 230V series 0 1 to 255 0V Factory Setting 1 7 460V series 0 1 to 510 0V Factory Setting 3 4 575V series 0 1 to 637 0V Factory Setting 4 8 Ea This parameter sets the Mid Point Voltage of any V f curve With this setting the V f ratio between Minimum Frequency and Mid Point Frequency can be determined This parameter must be equal to or greater than Minimum Output Voltage Pr 01 06 and equal to or less than Maximum Output Voltage Pr 01 02 E This parameter is ineffective when Pr 11 00 is set to 1 to 4 ER Minimum Output Frequency Fmin Unit 0 01 Settings 0 10 to 400 00Hz Factory Setting 0 50 En This parameter sets the Minimum Output Frequency of the AC motor drive This parameter must be equal to or less than Mid Point Frequency Pr 01 03 Ea The settings of 01 03 01 04 and 01 06 are invalid in Vector Control mode CEA Minimum Output Voltage Vmin Unit 0 1 Settings 230V series 0 1 to 255 0V Factory Setting 1 7 460V series 0 1 to 510 0V Factory Setting 3 4 575V series 0 1 to 637 0V Factory Setting 4 8 An This parameter sets the Minimum Output Voltage of the AC motor drive This parameter must be equal to or less than Mid Point Voltage Pr 01 04 an The settings of Pr 01 01
75. 50B43A 53A l 40 100hp 30 75kW VFD300B23A VFD370B23A VFD550B43C 53A VFD750B43C 53A Please refer to Chapter 2 3 for exact dimensions 1 2 Appearances Refer to chapter 2 3 for exact dimensions 1 3HP 0 75 2 2kW Frame A A1 A2 3 5HP 2 2 3 7kW Frame B 1 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 1 Introduction VFD B Series 7 5 15HP 5 5 11kW Frame C Revision July 2008 BE16 SW V4 08 amp V5 00 1 3 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 1 Introduction VFD B Series 40 100HP 30 75kW Frame E E1 75 100HP 55 75kW Frame F 1 3 Preparation for Installation and Wiring 1 3 1 Remove Keypad 1 3HP 0 75 2 2kW Frame A A1 A2 3 5HP 2 2 3 7kW Frame B 14 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 1 Introduction VFD B Series 7 5 15HP 5 5 11kW Frame C 20 30HP 15 22kW Frame D iz
76. 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series AN WIE 1 Short circuiting B2 or to 2 B1 can damage the AC motor drive Grounding terminals 8 W Make sure that the leads are connected correctly and the AC drive is properly grounded Ground resistance should not exceed 0 1 Use ground leads that comply with local regulations and keep them as short as possible Multiple VFD B units can be installed in one location All the units should be grounded directly to a common ground terminal as shown in the figure below Ensure there are no O O X excellent good not allowed ground loops 2 4 4 Control Terminals Circuit diagram for digital inputs SINK current 16mA SOURCE Mode SINK Mode x24 cen 1 1 mutinps RE Pr Terminal EE terminal i i l LY E Pi 5 9 ol i4 i L3 24V Internal Circuit Terminal symbols and functions Terminal A Factory Settings SINK Terminal Function Symbol ON Connect to DCM ON Run in FWD direction FWD Forward Stop command OFF Stop acc to Stop Method ON Run in REV direction REV Reverse Stop command OFF Stop acc to Stop Method Revision July 2008 BE16 SW V4 08 amp V5 00 2 21 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Chapte
77. 85 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 7 Troubleshooting VFD B Series 7 4 Low Voltage Lv Low voltage Is input power correct Or power cut Yes including momentary power loss Restart after reset No Check if there is any malfunction yes component or disconnection in power supply circuit No Change defective component and check connection Check if voltage is within specification Check ifthere is heavy load N yes Using the different power with high start current in the supply for this drive and same power system heavy load system No Check if Lv occurs when Yes breaker and magnetic contactor is ON such as change power supply No Make necessary corrections system for requirement Suitable power transformer capacity v6 Yes Check if voltage between 1 42 and is greater than 200VDC for 230V models No ERA AC motonave nas malfunction 400VDC for 460V models Case contac 517VDC for 575V models ves Control circuit has malfunction or misoperation due to noise Please contact DELTA Revision July 2008 BE16 SW V4 08 amp V5 00 7 3 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 7 Troubleshooting VFD B Series 7 5 Over Heat OH
78. 9228 Delta Energy Systems India Pvt Ltd Plot No 27 amp 31 Sector 34 EHTP Gurgaon 122001 Haryana India TEL 91 124 4169040 FAX 91 124 4036045 AMERICA Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3813 FAX 1 919 767 3969 EUROPE Deltronics Netherlands B V Eindhoven Office De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 259 28 50 FAX 31 40 259 28 51 We reserve the right to change the information in this manual without prior notice 5011025714 200807 25 BE16 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com gt 8 cA JenueJy asn SOA 1070W DY NJ4aMod pust14 19s o2ueul10J48d YBIH CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Preface Thank you for choosing DELTA s high performance VFD B Series The VFD B Series is manufactured with high quality components and materials and incorporates the latest microprocessor technology available This manual is to be used for the installation parameter setting troubleshooting and daily maintenance of the AC motor drive To guarantee safe operation of the equipment read the following safety guidelines before connecting power to the AC motor drive Keep this operating manual at hand and distribute to all u
79. 929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series E Output Signal for Base Block ee Related Applications Purpose Functions Parameters 7 A When executing Base Block a signal 03 00 03 03 avr Provide a signal for General application is sent by an external system or running status An control wiring Overheat Warning for Heat Sink EM a Related Applications Purpose Functions Parameters When heat sink is overheated it will 03 00 03 03 General application For safety send a signal by an external system or control wiring Multi function Analog Output Applications Purpose Functions Related Parameters The value of frequency output 03 05 General application Display running current voltage can be read by status adding a frequency meter or voltage current meter 5 22 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series 5 3 Description of Parameter Settings Group 0 User Parameters A This parameter can be set during operation 00 00 EUM Identity Code of the AC motor drive Settings Read Only Factory setting LE Rated Current Display of the AC motor drive Settings Read Only Factory setting AR Pr 00 00 displays the identity code of
80. 929 http www automatedpt com Chapter 8 Maintenance and Inspections VFD B Series This page intentionally left blank 8 6 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix A Specifications CI Class 230V Class ne Max Applicable Motor Output hp Motor Output hp 25 42 24 Sat Reet Ouptcumentiay so ro wr vr os so a os vs so eos 3 Phase Proportional to Input Voltage 01 400 Hz 1 15 Single 3 phase Rated Input Current A n 3 15 2i Output 0 6 110 Input Current for 1 phase models when using 3 phase 7 0 9 4 14 0 power Single 3 phase 3 phase Rated Voltage Frequency 200 240 V 200 240v 50 60Hz 50 60Hz Voltage Tolerance Voltage Tolerance 10 180 264 V Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled Input Rating Weight k 7 32 45 e8 a 10 13 13 13 13 36 36 g Reet up Gans qun 23 s2 42 os as fo eaaa eaae resla assomcuen wy erjss es os e Joe s so e tetr for ot 3 phase Proportional to Input Voltage S correcta a Rated Input Current A Rated Voltage 3 phase 380 to 480 V Voltage Tolerance 10 342 528 V Frequency Tolerance 5 47 63 Hz Cooling Method Fan Cooled ft pee wane FanCooled O O O MESE wmo Jr sa ss sa s ols s 3 T9 T9 TT Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http
81. A VFD300B23A VFD370B23A 180TDS84C VFD022B23B 20TDT1W4D VFD022B21B 35DRT1W3C VFD037B43B VFD037B23B 26TDT1W4B4 B 8 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series Installation All electrical equipment including AC motor drives will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation much of the interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired according to user manual EN61000 6 4 EN61800 3 1996 A11 2000 a EN55011 1991 Class A Group 1 as Environment restricted distribution General precaution EMI filter and AC motor drive should be installed on the same metal plate 2 Please install AC motor drive on same footprint with EMI filter or install EMI filter as close as possible to the AC motor drive All wiring should be as short as possible 4 Metal plate should be grounded The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and the contact area should be as large as possible Choose suitable motor cable and precautions
82. Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 2 Operation Method Parameters 02 00 X Source of First Master Frequency Command Settings 00 01 02 03 04 05 06 Factory Setting 00 Digital keypad PUO1 UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved AVI 0 10VDC ACI 4 20mA AUI 10 10VDC RS 485 serial communication RJ 11 Last used frequency saved RS 485 serial communication RJ 11 Last used frequency not saved Combined use of master and auxiliary frequency command See Pr 02 10 to 02 12 02 13 X Source of Second Master Frequency Command Settings 00 01 02 03 04 05 06 Factory Setting 00 Digital keypad UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved AVI 0 10VDC ACI 4 20mA AUI 10 10VDC RS 485 serial communication RJ 11 Last used frequency saved RS 485 serial communication RJ 11 Last used frequency not saved Combined use of master and auxiliary frequency command See Pr 02 10 to 02 12 Ea These parameters set the Master Frequency Command Source of the AC motor drive 02 01 X Source of First Operation Command Settings 00 01 02 03 04 5 34 Factory Setting 00 Digital keypad PUO1 External terminals Keypad STOP RESET enabled External terminals Keypad STOP RESET disabled RS 485 serial communication RJ
83. CAEE NOW 800 985 6929 http www automatedpt com Aneta m DELTA ELECTRONICS INC e cm ia JJ 4 J B Soman User Manual SUEY nish portormance User Frenaly Powerful AC Motor Drives Power Range 3 phase 230V series 0 75 37kW 1 0 50HP 3 phase 460V series 0 75 75kW 1 0 100HP 3 phase 575V series 0 75 75kW 1 0 100HP CALL NOW 800 985 6929 http Awww automatedpt com a CALL NOW 800 985 6929 http Awww automatedpt com A MELTA DELTA ELECTRONICS INC www delta com tw industrialautomation ASIA Delta Electronics Inc Taoyuan1 31 1 Xingbang Road Guishan Industrial Zone Taoyuan County 33370 Taiwan R O C TEL 886 3 362 6301 FAX 886 3 362 7267 Delta Electronics Jiang Su Ltd Wujiang Plant3 1688 Jiangxing East Road Wujiang Economy Development Zone Wujiang City Jiang Su Province People s Republic of China Post code 215200 TEL 86 512 6340 3008 FAX 86 769 6340 7290 Delta Electronics Japan Inc Tokyo Office Delta Shibadaimon Building 2 1 14 Shibadaimon Minato Ku Tokyo 105 0012 Japan TEL 81 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 234 9 Duck Soo BD 7F Nonhyun dong Kangnam ku Seoul Korea Post code 135 010 TEL 82 2 515 5303 5 FAX 82 2 515 5302 Delta Electronics Singapore Pte Ltd 8 Kaki Bukit Road 2 04 18 Ruby Warehouse Complex Singapore 417841 TEL 65 6747 5155 FAX 65 6744
84. CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Motor Parameters Auto Tuning Unit 1 Factory Setting 00 Settings 00 Disable 01 Auto Tuning R1 motor doesn t run 02 Auto Tuning R1 No load Test with running motor Start Auto Tuning by pressing RUN key after this parameter is set to 01 or 02 When set to 01 it will only auto detect R1 value and Pr 07 01 must be input manually When set to 02 the AC motor drive should be unloaded and the values of Pr 07 01 and Pr 07 06 will be set automatically LI The steps to AUTO Tuning are 1 Make sure that all the parameters are set to factory settings and the motor wiring is correct 2 Make sure the motor has no load before executing auto tuning and the shaft is not connected to any belt or gear motor 3 Fillin Pr 01 01 Pr 01 02 Pr 07 00 Pr 07 04 and Pr 07 08 with correct values 4 After Pr 07 05 is set to 2 the AC motor drive will execute auto tuning immediately after receiving a RUN command Note The motor will run The total auto tune time will be 15 seconds Pr 01 09 Pr 01 10 Higher power drives need longer Accel Decel time factory setting is recommended After executing Pr 07 05 is set to 0 5 After successful execution the drive will set Pr 07 01 and Pr 07 06 accordingly If not repeat steps 3 and 4 6 Then you can set Pr 00 09 to 02 03 and set other parameters according to your application requirement g
85. Display 00 02 times of wrong password Ea The function of this parameter is to input the password that is set in Pr 00 08 Input the correct password here to enable changing parameters You are limited to a maximum of 3 attempts After 3 consecutive failed attempts a blinking PcodE will show up to force the user to restart the AC motor drive in order to try again to input the correct password IBI Password Set Unit 1 Settings 00 to 65535 Factory Setting 00 Display 00 No password set or successful input in Pr 00 07 01 Password has been set qg To set a password to protect your parameter settings If the display shows 00 no password is set or password has been correctly entered in Pr 00 07 All parameters can then be changed including Pr 00 08 The first time you can set a password directly After successful setting of password the display will show 01 Be sure to record the password for later use To cancel the parameter lock set the parameter to 00 after inputting correct password into Pr 00 07 The password consists of min 2 digits and max 5 digits gq How to make the password valid again after decoding by Pr 00 07 Method 1 Re input original password into Pr 00 08 Or you can enter a new password if you want to use a changed or new one Method 2 After rebooting password function will be recovered 5 26 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 8
86. E 5V TP TP 5V 0v 5 Q FSW2 FSW1 FSW2 FSW1 gt OCI2V OCI2V a 3 Y z Q TP 5V TP 5V z vcc S FSW2 FSW1 FSW2 FSW1 5 OCI2V OCI2V i ji m n 5 TP 5V TP 5V o ov B 24 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series B 3 2 PG03 B 3 2 1 Installation 1 1 3HP 0 75kW 2 2kW insulation spacer 2 5HP 3 7kW 3 ee insulation spacer 3 A 2 3 Wt NC in ADEST 9 yasi S a conto HS Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 B 25 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series 3 7 5HP 5 5kW and above insulation i a je spacer 7 KSA A A Mili M p A G Plastic stg card i d off Ming avd co eM oV 99 B 3 2 2 PG Card and Pulse Generator Encoder 1 Basic wiring diagram Non Fuse Breaker di gt RiL1 NFB4 O 14 R L1 U T1 1 gU o S L2 O O 3 0O SIL2 VIT2 pil z Ww l T L3 0 o T L3 W T3 t VFD B AQ AQ PG 03 B BO oc 12V Factor f vo v Shield Setting C minat OL Specification of the Encoder is of the 12V OC Output Main circuit power terminals Control circuit terminals Connection between PG 03 and the Encoder B 26 Revision July 2008 BE16
87. EG NU Step Speed eu MP TIER qusc Step Speed sen Mese NN Step Speed 5 10 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series CNCCCNNNNN NNNN Setting poseer peers uer eism Step Speed 05 23 Time Duration of 7th 00 to 65500 sec or 00 to 6550 0 sec Eq Sepe acc uu 05 24 Time Duration of 8th 00 to 65500 sec or 00 to 6550 0 sec DOT E m up 05 25 Time Duration of 9th 00 to 65500 sec or 00 to 6550 0 sec po eese cue A c sese tees eee I qe 10th Step Speed 05 27 Time Duration of 00 to 65500 sec or 00 to 6550 0 sec Ed c CN E EN il 05 28 Time Duration of 00 to 65500 sec or 00 to 6550 0 sec Eu ec eee CNET 05 29 Time Duration of 00 to 65500 sec or 00 to 6550 0 sec pO suse eee LIE ij 05 30 Time Duration of 00 to 65500 sec or 00 to 6550 0 sec Bud NLIS il EET WC NN 15th Step Speed 00 1 sec Dem eem See Se 9539 anevbmin oos y Wobble Vibration ex emen uemme l Frequency Group 6 Protection Parameters Factory 230V series 330 0V to 410 0V Over Voltage Stall 460V series 660 0V to 820 0V Prevention 575V series 825 0V to1025 0V 00 Disable over voltage stall prevention Over Current Stall 06 01 Prevention during 20 to 250 170 Accel 06 00 Over Current Stall 06 02 Prevention during 20 to 250 170 Operation 00 Disabled 01 Enabled during constant speed operation Ove
88. FD B Series Sleep Wake Up Detection Time Unit 0 1 Settings 0 0 to 6550 0 sec Factory Setting 0 0 11 08 Sleep Frequency Unit 0 01 Settings 0 00 to Fmax Hz Factory Setting 0 00 ER Wakeup Frequency Unit 0 01 Settings 0 00 to Fmax Hz Factory Setting 0 00 Ea When the actual output frequency lt Pr 11 06 and the time exceeds the setting of Pr 11 05 the AC motor drive will be in sleep mode Ea When the actual frequency command gt Pr 11 07 and the time exceeds the setting of Pr 11 05 the AC motor drive will restart Ea When the AC motor drive is in sleep mode frequency command is still calculated by PID When frequency reaches wake up frequency AC motor drive will accelerate from Pr 01 05 min frequency by V f curve Ea The wake up frequency must be higher than sleep frequency Frequency A frequency calculated by PID 1 07 CNN ee The limit of IA decel time output 11 06 da frequency nc A RUE L DEOR N A ea D SEE E E Time 11 05 Fmin lower bound of frequency Fsleep 1 C L C i i i lowerbound Femd 0 Finsislesps offrequency Fout 0 i i l l Revision July 2008 BE16 SW V4 08 amp V5 00 5 103 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series aa When output frequency lt sleep frequency and time gt detection time it will go into
89. Frequency an input is received or continuously when the input stays active When both inputs are active at the same time the Master Frequency increment decrement is 42 DOWN Decrement Master halted Please refer to Pr 02 08 02 09 This function is Frequency also called motor potentiometer When active the counter is reset and inhibited To 13 Counter Reset enable counting the input should be OFF Refer to Pr 03 08 and 03 09 To run the AC motor drive internal PLC program To RUN PEG Program NOTE Pr 05 00 to Pr 05 16 define the PLC program When the PLC program runs a Multi Function Input 15 Pause PLC Program Terminal when set to 15 can be used to pause the PLC program 16 n MOJOPINDCEoUtpat Parameter value 16 to 18 program Multi Function Input Auxiliary Motor No 2 output Terminal to disable the corresponding auxiliary motor 17 disable via the AC motor drive Multi function Output Terminals B Pr 03 00 to 3 03 Relay and MO1 to MO3 when set to 18 Auxiliary Motor No 3 output 16 18 disable 19 Emergency Stop N O When set to 19 or 20 the Multi Function Input Terminal can be used to stop the AC motor drive in case of malfunction in the application It will display EF1 20 Emergency Stop N C Please RESET after the fault has been cleared pads Refer to Pr 02 02 for Stop Method ON ACI 2 Master Frequency Selection OFF AVI AVI ACI Pr 02 00 and Pr 02 13 are disabled if this parameter value 21 is set See the explanation
90. HK High 5CH 2 06H single write write single data to register Example writing data 6000 1770H to register 0100H AMD address is 01H 5 86 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com ASCII mode RTU mode CALL NOW 800 985 6929 Command message http www automatedpt com Chapter 5 Parameters VFD B Series Response message STX ks Address s 0 Function TJ T Data address v T ZE T Data content T T T LRC Check T CR END LF Command message Address 01H Function 06H 01H Data address 00H 17H Data content 70H CRC CHK Low 86H CRC CHK High 22H STX Py Address 2 oO Function 6 oO Data address v oO ZE 7 Data content T T T LRC Check Ww CR END LF Response message Address 01H Function 06H 01H Data address 00H 17H Data content 70H CRC CHK Low 86H CRC CHK High 22H 3 08H loop detection This command is used to detect if the communication between master device PC or PLC and AC motor drive is normal The AC motor drive will send the received message to the master device ASCII mode Command message Response message STX ie Address
91. LC program Auxiliary motor No 1 output disable Auxiliary motor No 2 output disable Auxiliary motor No 3 output disable Emergency stop N O Emergency stop N C Master frequency selection AVI ACI Master frequency selection AVI AUI Operation command selection Auto accel decel mode disable Forced stop N C Forced stop N O Parameter lock enable N O PID function disabled Jog FWD REV command External reset N C CALL NOW 800 985 6929 0 1 2 3 4 5 Revision July 2008 BE16 SW V4 08 amp V5 00 0 0 0 0 0 0 keypad external terminals http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Parameter Explanation Facto Y customer Setting 31 Source of second frequency command enabled 32 Source of second operation command enabled 33 One shot PLC 34 Proximity sensor input for simple Index function 35 Output shutoff stop NO 36 Output shutoff stop NC Digital Terminal 04 10 Input Debouncing 1 to 20 2ms 01 Time M 04 11 E CILE Input 9 00 200 00 ooo f 00 Positive bias 04 12 ACI Bias Polarity 01 Negative bias A 04 13 ACI Input Gain 01 to 200 96 ACI Negative Bias 00 No ACI negative bias command 04 14 Reverse Motion 01 Negative bias REV motion enabled Enable Disable 02 Negative bias REV motion disabled 04 15 oe Input 0 00 200 00 0 00 1 00 Positi
92. LRC Check 0 e END 1 CR END 0 LF 01H 03H 04H 01H 00H 01H 0AH the 2 s complement negation of OAH is F6H RTU mode Address 01H Function 03H Starting data address 21H 02H Revision July 2008 BE16 SW V4 08 amp V5 00 5 89 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Number of data 00H count by word 02H CRC CHK Low 6FH CRC CHK High F7H CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Examine the LSB of CRC register Step 4 If the LSB of CRC register is 0 shift the CRC register one bit to the right with MSB zero filling then repeat step 3 If the LSB of CRC register is 1 shift the CRC register one bit to the right with MSB zero filling Exclusive OR the CRC register with the polynomial value A001H then repeat step 3 Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat step 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been processed The final contents of the CRC register are the CRC value
93. Last used frequency saved A Combination of the Master and Auxiliary Frequency Command Factory Setting 00 Settings 00 Master frequency Auxiliary frequency 01 Master frequency Auxiliary frequency Ea These three parameters Pr 02 10 02 12 are enabled when Pr 02 00 or Pr 02 13 are set to 06 If they are enabled the frequency command will be determined by these parameters Revision July 2008 BE16 SW V4 08 amp V5 00 5 35 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Stop Method Factory Setting 00 Settings 00 STOP ramp to stop E F coast to stop 01 STOP coast to stop E F coast to stop 02 STOP ramp to stop E F ramp to stop 03 STOP coast to stop E F ramp to stop The parameter determines how the motor is stopped when the AC motor drive receives a valid stop command or detects External Fault 1 Ramp the AC motor drive decelerates to Minimum Output Frequency Pr 01 05 according to the deceleration time and then stops 2 Coast the AC motor drive stops the output instantly upon command and the motor free runs until it comes to a complete standstill 3 The motor stop method is usually determined by the characteristics of the motor load and how frequently it is stopped 1 It is recommended to use ramp to stop for safety of personnel or to prevent material from being wasted in applications where
94. Low Voltage Ev reme etd eds 7 3 5 Over Heat OH iniret bete ds 7 4 7 o Overload 4 mi a ex et DR Gases ede rx tetto eU ie eique s 7 4 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com 7 7 Display of PU01 is Abnormal ssee em 7 5 9 Phase Loss PHL ient eto mee cce e Ege rere 7 5 7 9 Motor cannot RUN casciana nanana eee eee 7 6 7 10 Motor Speed cannot be Changed sese 7 7 7 11 Motor Stalls during Acceleration s 7 8 7 12 The Motor does not Run as Expected sssssssssssssss 7 8 7 13 Electromagnetic Induction Noise eem 7 9 7 14 Environmental Condition sse 7 9 7 15 Affecting Other Machines sse 7 10 Chapter 8 Maintenance and Inspections eeeeeseeussse 8 1 Appendix A Specifications eese A 1 Appendix B Accessories eeeeeeeeeee eese eene n paaa ata aaa aa aian B 1 B 1 All Brake Resistors amp Brake Units Used in AC Motor Drives B 1 B 1 1 Dimensions and Weights for Brake Resistors B 4 B 1 2 Specifications for Brake Unit sse B 6 B 1 3 Dimensions for Brake Unit B 7 B 2 AMD EMI Filter Cross Reference sese B 8 B 2 1 DimensioOFls oii eoo e etie uet itat
95. N STOP PWD APENES ROR T orward an n FWD REV ee 4 REV OPEN FWD General application reverse by external VELOSERREV terminals DEM STOP RUN ds FWD CLOSE RUN 9 T er OPEN STOP 5o REV OPEN FWD REV FWD CLOSE REV u Operation Command Applications Purpose Functions M inis Selecting the Selection of AC motor drive control by 03 01 General application source of control external terminals digital keypad or 94 04 04 09 signal RS485 u Frequency Hold Applications Purpose Functions Nisi eLa Acceleration Hold output frequency during 04 04 04 09 General application deceleration pause Acceleration deceleration Revision July 2008 BE16 SW V4 08 amp V5 00 5 19 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Chapter 5 Parameters VFD B Series E Auto Restart after Fault http www automatedpt com E ear Related Applications Purpose Functions Parameters For continuous and i 08 14 08 21 Air conditioners reliable operation The a mo drive can 2 10 remote pumps without operator restarte reset automatically up to intervention times after a fault occurs E Emergency Stop by DC Brake E Xs Related Applications Purpose Functions Parameters AC motor drive can use DC brake for 08 00 Emergency stop emergency stop when a quick stop is 08 02 High speed rotors without brake needed without brake resistor When 08 03
96. NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Integral Output Digital Setpoint fmit ern miter Comana 10 05 10 07 10 06 PID feedback 10 00 10 07 PID Output Frequency Limit Unit 1 Settings 00 to 110 Factory Setting 100 qg This parameter defines the percentage of output frequency limit during the PID control The formula is Output Frequency Limit Maximum Output Frequency Pr 01 00 X Pr 10 07 This parameter will limit the Maximum Output Frequency An overall limit for the output frequency can be set in Pr 01 07 10 08 EE Feedback Signal Detection Time Unit 0 1 Settings 0 0 to d 3600 0 sec Factory Setting 60 0 an This parameter defines the time during which the PID feedback must be abnormal before a warning see Pr 10 09 is given It also can be modified according to the system feedback signal time Ea If this parameter is set to 0 0 the system would not detect any abnormality signal M Treatment of the Erroneous Feedback Signals for PID and PG feedback error Factory Setting 00 Settings 00 Warning and keep operating 01 Warning and RAMP to stop 02 Warning and COAST to stop aa AC motor drive action when the feedback signals analog PID feedback or PG encoder feedback are abnormal according to Pr 10 16 Ezg Deviation Range of PID Feedback Signal Error Unit 0 01 Settings 0 00 100 00 Facto
97. OW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Figure 1 for models of VFD B Series VFD007B21A 23A 43A 53A VFD015B21A 21B 23A 23B 43A 53A VFD022B23B 43B 53A Three phase input power may applyto single phase drives DC choke For the single phase drives the AC input line can optional Brake resistor be connected to any two of the three input terminals R S T y optional Fuse NFB None Fuse Breaker sumper CT d ae ee 7 2 B1 B2 Motor R L1 e R L1 U T 1 IM S L2 1 S L2 V T2 3 T L3 T L3 W T3 Recommended Circuit when i E E power supply is turned OFF SAL e ropes pus by a fault output i The contact will be ON ct ORB RA when the fault occurs to n RC turn off the power and t i iprotect the power system OFF on 4 RB Coe i iprotectthe power system EMC Terminal Explanation Factory setting FWD STOP z 24V RC SINK Mode FWD MO1 Wins sREV STOP s_ LA REV Li factory setting Sw1 I gt indicates during operation JOG B indicates gop Source t JOG Ye 48V50mA Please refer to Figure 4 EF mO EF MO2 1 for wiring of SINK Multi step 1 MI1 C factory setting modeand SOURCE v Freq Setting Indication moda Multi step 2 I MI2 pra 48V50mA a Multi step 3 MI3 MOS factory setting Factory M
98. SR amp 0x01 bO 1 read data ready rdat i inportb PORT RDR read data form RDR 3 eee Reserved EIE Reserved 09 07 X Response Delay Time Unit 2 Settings 00 200 msec Factory Setting 00 Ea This parameter is the response delay time after AC drive receives communication command as shown in the following RS485 BUS PC or PLC command Response Message of AC Drive Handling time Response Delay Time of AC drive Pr 09 07 Max 6msec This parameter is only for firmware version 4 01 and higher Revision July 2008 BE16 SW V4 08 amp V5 00 5 95 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 10 PID Control EN Input Terminal for PID Feedback Factory Setting 00 Settings 00 Inhibit PID operation external terminals AVI ACI may be used for frequency command if required Pr 02 00 01 Negative PID feedback from external terminal AVI 0 10VDC 02 Negative PID feedback from external terminal ACI 4 20mA 03 Positive PID feedback from external terminal AVI 0 10VDC 04 Positive PID feedback from external terminal ACI 4 20mA Note that the measured variable feedback controls the output frequency Hz Select input terminal accordingly Make sure this parameter setting does not conflict with the setting for Pr 02 00 Master Frequency gq When Pr 02 0
99. Speed Unit 1 or 0 1sec See Pr 05 32 yaa Time Duration of 6th Step Speed Unit 1 or 0 1sec See Pr 05 32 exe Time Duration of 7th Step Speed Unit 1 or 0 1sec See Pr 05 32 EP AMI Time Duration of 8th Step Speed Unit 1 or 0 1sec See Pr 05 32 MEEA Time Duration of 9th Step Speed Unit 1 or 0 1sec See Pr 05 32 EIU Time Duration of 10th Step Speed Unit 1 or 0 1sec See Pr 05 32 LEPAA Time Duration of 11th Step Speed Unit 1 or 0 1sec See Pr 05 32 EMI Time Duration of 12th Step Speed Unit 1 or 0 1sec See Pr 05 32 esa Time Duration of 13th Step Speed Unit 1 or 0 1sec See Pr 05 32 GLEE Time Duration of 14th Step Speed Unit 1 or 0 1sec See Pr 05 32 EK Time Duration of 15th Step Speed Unit 1 or 0 1sec See Pr 05 32 Settings 0 0 to 65500 Factory Setting 0 0 aa Pr 05 17 to Pr 05 31 correspond to operation time of each step speed defined by Pr 05 00 to Pr 05 14 The maximum setting of 65500 seconds will be displayed as t6550 e If display shows t6550 it means 6550 seconds E If a parameter is set to 00 0 sec the corresponding step will be skipped This is commonly used to reduce the number of program steps 05 32 Time Unit Settings Factory Setting 00 Settings 00 1 sec 01 0 1 sec This parameter sets the time unit for Pr 05 17 Pr 05 31 05 33 The Amplitude of Wobble Vibration Settings 0 00 to 400 00 Hz Factory Setting 0 00 CEJ Wobble Skip Frequency Settings 0 00 to 4
100. UN No No Use jumper command 5 reactoris connected or DC reactor i by keypad between 1 and 2 B1 Yes Yes Press RUN key to check if it can run Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Press UP key to set frequency Check if the wiring of terminal FWD and between REV DOM is correct Yes No Check if input FWD No Aor REV command Change switch or relay Yes Press UP to check if motor e canrun Yes k Ng Set frequency or not Modify frequency setting No Correct connection ic Check if the parameter setting and wiring of analog signal and multi step speed are correct if upper bound freq and setting freq is lower than the min output freq No Change defective potentiometer and relay Check if there is any output voltage from terminals U V and Maybe AC motor drive has malfunction Motor has malfunction Please contact DELTA eae treu No lt Ifload is too large Yes No Connect correctly Check if the setting oftorque compensation is correct Motor is locked due to large load please reduce load For example if there is a brake check if itis released No Increase the setting of tor
101. V 50 60Hz 3 Phase kW HP e m PEU adis Us Amps 3 impedance 5 impedance 0 75 1 8 12 3 5 1 5 2 8 12 1 5 3 2 2 3 12 18 1 25 2 5 3 7 5 18 27 0 8 1 5 5 5 7 5 25 37 5 0 5 1 2 7 5 10 35 52 5 0 4 0 8 11 15 55 82 5 0 25 0 5 15 20 80 120 0 2 0 4 18 5 25 80 120 0 2 0 4 22 30 100 150 0 15 0 3 30 40 130 195 0 1 0 2 37 50 160 240 0 075 0 15 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com B 33 CALL NOW 800 985 6929 Appendix B Accessories VFD B Series 460V 50 60Hz 3 Phase kW HP bsc Prine PANE m Amps 3 impedance 5 impedance 0 75 1 4 6 9 12 1 5 2 4 6 6 5 9 2 2 3 8 12 5 7 5 3 7 5 12 18 2 5 4 2 5 5 7 5 18 27 1 5 2 5 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 45 67 5 0 7 1 2 22 30 45 67 5 0 7 1 2 30 40 80 120 0 4 0 7 37 50 80 120 0 4 0 7 45 60 100 150 0 3 0 45 55 75 130 195 0 2 0 3 75 100 160 240 0 15 0 23 575V 50 60Hz 3 Phase kW HP ere P m i sula wn Amps 3 impedance 5 impedance 0 75 1 2 3 20 32 1 5 2 4 6 9 12 2 2 3 4 6 9 12 3 7 5 8 12 5 7 5 5 5 7 5 8 12 3 5 7 5 10 12 18 2 5 4 2 11 15 18 27 1 5 2 5 15 20 25 37 5 1 2 1 8 B 34 http www automatedpt com CALL NOW 800 985 6929 Revision July 2008 BE16 SW V4 08 amp V5 00 http www automated
102. ach AC i o for each AC 2 hp kw Nm Motor Drive Quantity Quantity 10 ED Motor Drive 1 0 75 0 427 300W 4000 BR300W400 1 125 200 2 1 5 0 849 300W 2500 BR300W250 1 125 200 3 2 2 1 262 400W 1500 BR400W150 1 125 1300 5 3 7 2 080 400W 1500 BR400W150 1 125 1300 7 5 5 5 3 111 500W 1000 BR500W100 1 125 820 10 7 5 4 148 500W 1000 BR500W100 1 125 820 15 11 6 186 500W 1000 BR500W100 1 125 820 20 15 8 248 3000W 600 5055 1 BR1KOWO20 3 125 600 id 25 18 5 10 281 4000W 50Q 5055 1 BR1KOWO50 4 125 500 30 22 12 338 6000W40Q 5055 1 BR1K2W008 5 125 400 40 30 16 497 6000W 34Q 5055 1 BR1K2W6P8 5 125 340 50 37 20 6 7500W 250 5055 1 BR1K5WO005 5 125 250 60 45 24 745 12000W 20 5055 1 BR1K2W008 10 125 200 75 55 31 11 12000W 17 5055 1 BR1K2W6P8 10 125 170 100 75 42 7 15000W 12 5Q 5055 2 BR1K5WO005 10 125 12 50 Se Please select the factory setting resistance value Watt and the duty cycle value ED 2 If damage to the drive or other equipment are due to the fact that the brake resistors and the brake modules in use are not provided by Delta the warranty will be void 3 Take into consideration the safety of the environment when installing the brake resistors 4 If the minimum resistance value is to be utilized consult local dealers for the calculation of the Watt figures 5 P
103. active 30 External Reset N C The function is the same as setting 05 but for use with normally close contact Used to select the first second frequency command 31 Source of second frequency source Refer to Pr 02 00 and 02 13 command enabled ON 2 Frequency command source OFF 1 Frequency command source Used to select the first second operation command 32 Source of second operation Source Refer to Pr 02 01 and 02 14 command enabled ON 2 Operation command source OFF 1 Operation command source The function is the same as setting 14 but the trigger 33 One shot PLC signal is a one shot pulse for example a push button input It can be cancelled by a STOP command Proximity sensor input for n A 34 simple Index function This function should be used with Pr 04 23 Pr 04 25 35 Output Shutoff Stop N O AC motor drive will stop output and the motor free run if one of these settings is enabled If the status of terminal 36 Output Shutoff Stop N C is changed AC motor drive will restart from OHz L3 N O Normally Open N C Normally Closed En When parameter value 21 and 22 are set and these two terminals are ON the priority of analog input signals are AVI gt ACI gt AUI http www automatedpt com Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 5 55 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series Frequenc
104. ads must be laid separately They must not be fed through the same cable conduit trunk a Please use a shielded cable to prevent interference Do not run control wires parallel to any high voltage AC power line 220 V and above b Connect shielded wire to DCM only C Recommended wire size 0 21 to 0 81mm AWG24 to AWG18 d Wire length Types of Pulse Maximum Wire Length Wire Gauge Generators Output Voltage 50m Open Collector 50m 1 25mm AWG16 or above Line Driver 300m Complementary 70m Revision July 2008 BE16 SW V4 08 amp V5 00 B 23 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series 3 Control Terminals Block Designations Connect to VFD B O AIO 84 series control board B O DB Wiring Terminals COM VP PG 02 FSW2 FSW1 DCM OC 12V A Select the power source and output A J A of Pulse Generator TP 5V B B 4 Types of Pulse Generators Encoders FSW1 and FSW2 Switches Types of Pulse Generators 5V 12V vcc o D FSW2 FSW1 FSW2 FSW1 o OCI2Y OCI2V gt OIP i i i 23 x E TP 5V TP 5V 0v VCC o 9 FSW2 FSW1 FSW2 FSW1 2 OCI2V OCI2V 8 O P i i i o
105. al terminals Keypad STOP RESET enabled T Source of First seer terminals Keypad STOP RESET 7 Operation Command RS 485 serial communication RJ 11 Keypad STOP RESET enabled RS 485 serial communication RJ 11 Keypad STOP RESET disabled STOP ramp to stop E F coast to stop 02 02 Stop Method STOP coast to stop E F coast to stop STOP ramp to stop E F ramp to stop STOP coast to stop E F ramp to stop 230V amp 460V 1 5hp 0 75 3 7kW 1 15kHz 7 5 25hp 5 5 18 5kW 01 15kHz PWM Carrier 30 60hp 22 45kW 01 09kHz 02 03 TEn 75 100hp 55 75kW 01 06kHz 575V 1 15hp 0 75 11kW 01 10 kHz 20 60hp 15 45kW 01 08 kHz 75 100hp 55 75kW 01 06kHz 54 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Parameter Explanation Factory Customer Setting 0 Enable forward reverse operation 02 04 Motor Direction Control Disable reverse operation Disabled forward operation 2 wire 3 wire 2 wire FWD STOP REV STOP 02 05 Operation Control 2 wire FWD REV RUN STOP Modes 3 wire operation Disable Operation status is not changed even if operation command source Pr 02 01 and or Pr 02 14 is changed Enable Operation status is not changed even if operation command source Pr 02 01 and or Pr 02 14 is changed 0206 pine Stark ockout Disable Operation status will chang
106. amp V5 00 B 14 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series Order P N 10TDT1W4C s 8 0 4X Order P N 26TDT1W4C e Hz pe 306 042 m 284 0510 f UNIT mm 284 0 1 0 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 mm 98 0 4X B 15 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series Order P N 50TDS4W4C coppers a Order P N 100TDS84C i i H i H HB 1 1 i E i vA di d H E i r3 A f T E S B 16 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series Order P N 200TDDS84C MBX 1 2 2X EU e UE M E EN NEA ras QO0N00000000000000000000000000000000000000000000000000000000000D0000000 m 10000000000000000000000000000000000000000000000000000000000000000000000 z IL n 915 0 12X 200 0 BEE X AOOUOOODOODOODOOUOCOOOOOOOOODOODOODOOUOOOOOOOOODODODOOO00LO00O0UO00O0IO
107. an one motor is connected to the AC motor drive the total wiring length is the sum of the wiring length from AC motor drive to each motor Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com B 11 CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series B 2 1 Dimensions Dimensions are in millimeter and inch Order P N RF015B21AA RF022B43AA 118 90 8 54 ji a i 226 226 239 8 9 8 9 9 4 a ES 16 24 j L 5 5 0 63 0 94 8 37 B 12 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series Order P N RF022B21BA RF037B43BA 60 0 150 0 2 36 5 9 30 0 100 0 1 18 4 33 s i J A i i x leoo f 38 2823 ou Oe e mM SP WwW J Ee pt 1 4 3 15 0 V 5 5 0 59 308 Ill 0 22 Revision July 2008 BE16 SW V4 08 amp V5 00 B 13 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series Order P N RF110B43CA 200 60 2 36 Vhs 33 x 120 2 B 3 4 72 WU i P i ls Z i S e meme S N vavae Qo 382 382 398 a 1 a 3 dc icd 1 20 26 7 0 9 7 1 02 7 0 28 Revision July 2008 BE16 SW V4 08
108. and Frequency between 1 0 10Hz will generate a 10Hz output from the drive Ea This parameter must be equal to or less than the Output Frequency Upper Limit Pr 01 07 an The Output Frequency Lower Limit value Pr 01 00 Pr 01 08 100 eee v Acceleration Time 1 Taccel 1 Unit 0 1 0 01 IERI Deceleration Time 1 Tdecel 1 Unit 0 1 0 01 sakes P Acceleration Time 2 Taccel 2 Unit 0 1 0 01 sieves Deceleration Time 2 Tdecel 2 Unit 0 1 0 01 EXE v Acceleration Time 3 Taccel 3 Unit 0 1 0 01 LERE E E Deceleration Time 3 Tdecel 3 Unit 0 1 0 01 LEP Acceleration Time 4 Taccel 4 Unit 0 1 0 01 l UEFA Deceleration Time 4 Tdecel 4 Unit 0 1 0 01 Settings 0 01 to 3600 0 sec Factory Setting 10 0 Factory setting for models of 30hp 22kW and above is 60sec 5 30 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Accel Decel Time Unit Factory Setting 01 Settings 00 Unit 1 sec 01 Unit 0 1 sec 02 Unit 0 01 sec The Acceleration Time is used to determine the time required for the AC motor drive to ramp from 0 Hz to Maximum Output Frequency Pr 01 00 The rate is linear unless S Curve is Enabled see Pr 01 16 The Deceleration Time is used to determine the time required for the AC motor drive to decelerate from the Maximum Output Frequency Pr 01 00 down to
109. and JOG Setting External Signal 2 wires 3 wires Fwd Rev EF JOG operation RS 485 serial interface Signal g MODBUS process logic control External Signal Multi step selection 0 to 15 Jog accel decel inhibit first to forth accel decel switches counter PLC operation external Base Block NC NO auxiliary motor control is invalid ACI AVI AUI selections driver reset UP DOWN key settings sink source selection and reel diameter initialization Operating Characteristics Multi Function Input Signal A 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix A Specifications VFD B Series General Specifications AC drive operating frequency attained non zero Base Block fault indication local remote indication PLC operation indication auxiliary motor output driver is ready overheat alarm emergency stop and signal loss alarm Analog Output Signal Output frequency current voltage frequency command speed factor Alarm Output Contact yee be On when it malfunctions 1 Form C contact or 3 open collector AVR accel decel S Curve over voltage over current stall prevention fault records reverse inhibition momentary power loss restart DC brake auto torque slip compensation auto tuning adjustable carrier frequency output frequency limits parameter lock reset vector control counter PG feedback control PID contro
110. apter 2 Installation and Wiring VFD B Series Frame C VFD055B23A 43A 53A VFD075B23A 43A 53A VFD110B23A 43A 53A a Control Terminal Torque 4Kgf cm 3 in Ibf Wire 12 24 AWG 3 3 0 2mm Power Terminal Torque 30Kgf cm 26 in Ibf Wire 8 12 AWG 8 4 3 3mm Wire Type Stranded Copper only 75 C E ALF To connect 6 AWG 13 3 mm wires use Recognized Ring Terminals 2 28 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame D VFD150B23A 43A 53A VFD185B23A 43A 53A VFD220B23A 43A 53A s Hj oj U T1 V T2 W T3 an 3 MOTOR S Control Terminal Torque 4Kgf cm 3 in Ibf Wire 12 24 AWG 3 3 0 2 mm Power Terminal Torque 30Kgf cm 26 in Ibf Wire 2 8 AWG 33 6 8 4 mm Wire Type Stranded Copper only 75 C E MUF To connect 6 AWG 13 3 mm wires use Recognized Ring Terminals Revision July 2008 BE16 SW V4 08 amp V5 00 2 29 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Chapter 2 Installation and Wiring VFD B Series http www automatedpt com Frame E1 VFD300B23A VFD370B23A VFD550B43C VFD750B43C VFD550B53A VFD750B53A 6 CHARGE R IL1S L2 T L3 1 2 Pu Sew Tous R POWER zonkgrem ses I1 V 12 W T3 woror Control Terminal Torque 4Kgf
111. art with speed search which starts at the frequency before the fault To set the waiting time before restart after a fault please set Pr 08 06 Base Block Time for Speed Search 08 21 Auto Reset Time at Restart after Fault Unit 1 Settings 00 to 60000 sec Factory Setting 600 Ea This parameter should be used in conjunction with Pr 08 14 For example If Pr 08 14 is set to 10 and Pr 08 21 is set to 600s 10 min and if there is no fault for over 600 seconds from the restart for the previous fault the Auto Reset Time for restart after fault will be reset to 10 Revision July 2008 BE16 SW V4 08 amp V5 00 5 77 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series 08 15 Automatic Energy saving Factory Setting 00 Settings 00 Energy saving operation disabled 01 Energy saving operation enabled Output Voltage 100 70 During auto energy saving operation the output voltage is lowered as much as possible while maintaining the load Maximum output voltage is 70 of the normal output voltage Output Frequency g mime Automatic Voltage Regulation AVR Factory Setting 00 Settings 00 AVR function enabled 01 AVR function disabled 02 AVR function disabled for deceleration aa The rated voltage of the motor is usually 200V 230VAC 50Hz 60Hz and the input voltage of the AC motor drive may vary bet
112. as over torque is detected Refer to Pr 06 03 Pr 06 05 Active when the output of the AC motor drive is shut off 04 Over Torque Detection Baseblock B B f 05 HON during baseblock Base block can be forced by Multi function Indication input setting 9 or 10 06 Low Voltage Indication Active when low voltage Lv is detected Operation Mode Active when operation command is controlled by external Indication terminal Active when faults occur oc ov oH oL oL1 EF cF3 HPF OCA ocd ocn GFF 08 Fault Indication Desired Frequency 09 Active when the desired frequency Pr 03 04 is attained Attained 1 10 PLC Program Running Active when PLC Program is running PLC Program Step i gt i 11 Active for 0 5 sec each time the multi step speed is attained Completed Active for 0 5 sec when the PLC program cycle has 12 PLC Program Completed completed 13 PLC Operation Paused Active when PLC operation is paused 5 42 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Settings Function Description Terminal Count Value 14 Active when the counter reaches Terminal Count Value Attained Preliminary Count Value 15 Active when the counter reaches Preliminary Count Value Attained i6 For the fan amp pump co
113. below the table Master Frequency Selection ON AUI OFF AVI 2a AVI AUI Pr 02 00 and Pr 02 13 are disabled if this parameter value 22 is set See the explanation below the table 7 ON Operation command via Ext Terminals Qperation Gommand OFF Operation command via Keypad PUO1 23 Epson Reypad Pr 02 01 and Pr 02 14 are disabled if thi t PU01 external terminals b ang st arec isao ec Its parameter value 23 is set See the explanation below the table Auto accel decel mode ON Linear accel decel Auto accel decel mode set by 24 disable Pr 01 15 disabled OFF Auto accel decel mode 5 54 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com http www automatedpt com CALL NOW 800 985 6929 Chapter 5 Parameters VFD B Series Settings Function Description 25 Forced Stop N C These two parameters have the same function as the STOP command with stop method acc to Pr 02 02 No error message is displayed When parameter value 26 Forced Stop N O 25 or 26 is enabled a new RUN command is needed When this setting is enabled all parameters will be at Parameter lock enable N O locked and write parameters are disabled 28 PID function disabled When the input is ON for this setting the PID function will be disabled ON REV OFF FWD 29 Jog FWD REV command This command will be effective only when external terminal JOG is
114. bration If there are any loose screws Tighten the screws O 8 2 CALL NOW 800 985 6929 Revision July 2008 BE16 SW V4 08 amp V5 00 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 8 Maintenance and Inspections VFD B Series Maintenance Period Check Items Methods and Criterion Daily Half One Year Year Check parts for deformity or damaged Visual inspection O If there is any color change Visual inspection o caused by overheating Check for dust and dirt Visual inspection O Main circuit Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there are any loose or missing Tighten or replace the screw o screws If machine or insulator is Visual inspection deformed cracked damaged or NOTE Please ignore the color O with color change due to z change of copper plate overheating or ageing Check for dust and dirt Visual inspection O W Terminals and wiring of main circuit Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If the wiring is color change or deformation due to overheat Visual inspection Q If the insulator of wiring is Visual inspection o damaged or color change If there is any damage Visual inspection O Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 8 3 http
115. c Factory Setting 0 05 07 13 Slip Compensation Time Constant Unit 0 01 Settings 0 05 10 00 sec Factory Setting 0 10 E Setting Pr 07 12 and Pr 07 13 changes the response time for the compensation E When Pr 07 12 and Pr 07 13 are set to 10 00 sec its response time for the compensation will be the longest But if the settings are too short unstable system may occur 07 14 Accumulative Motor Operation Time Min Unit 1 Settings 00 1439 Factory Setting 00 Accumulative Motor Operation Time Day Unit 1 Settings 00 65535 Factory Setting 00 E Pr 07 14 and Pr 07 15 are used to record the motor operation time They can be cleared by setting to 00 and time is less than 60 seconds is not recorded Revision July 2008 BE16 SW V4 08 amp V5 00 5 73 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 8 Special Parameters 08 00 BU DC Brake Current Level Unit 1 Settings 00 to 10096 Factory Setting 00 gq This parameter sets the level of DC Brake Current output to the motor during start up and stopping When setting DC Brake Current the Rated Current Pr 00 01 is regarded as 100 It is recommended to start with a low DC Brake Current Level and then increase until proper holding torque has been attained EXE DC Brake Time during Start up Unit 0 1 Settings 0 0 to 60 0 sec Factory Setting 0 0
116. ccording to Pr 02 06 after power is applied For terminals FWD and REV only 1 When Pr 02 06 is set to 0 or 2 AC motor drive will run immediately 2 When Pr 02 06 is set to 1 or 3 AC motor drive will remain stopped until operation command is received after previous operation command is cancelled Revision July 2008 BE16 SW V4 08 amp V5 00 5 39 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series FWD DCM close ON OFF Pr 02 01 0 RUN RUN STOP STOP output frequency j N J Pr 02 06 2 or 3 This action will follow FWD DCM E or REV DCM status Change operation ON is close OFF is open command source Pr 02 01 1 or 2 output frequency J N if X Pr 02 06 0 or 1 aa When the operation command source isn t from the external terminals independently from whether the AC motor drive runs or stops the AC motor drive will operate according to Pr 02 06 if the two conditions below are both met 1 When operation command source is changed to external terminal Pr 02 01 1 or 2 Pr 02 1471 or 2 2 The status of terminal and AC motor drive is different And the operation of the AC motor drive will be 1 When setting 0 or 1 the status of AC motor drive is not changed by the terminal status 2 When setting 2 or 3 the status of AC motor drive is changed by the terminal status FWD DCM clos
117. cm 3 in Ibf Wire 12 24 AWG 3 3 0 2 mm Power Terminal Torque 200kgf cm 173 in Ibf Wire Gauge 1 3 0 AWG 42 4 85 mm Wire Type Stranded copper only 75 C 2 30 CALL NOW 800 985 6929 Revision July 2008 BE16 SW V4 08 amp V5 00 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame E VFD300B43A VFD370B43A VFD450B43A VFD300B53A VFD370B53A VFD450B53A o o CHARGE WYO R POWER mus Ts Eme 2 JR um vm 2m3 e MOTOR Control Terminal Torque 4Kgf cm 3 in Ibf Wire 12 24 AWG 3 3 0 2 mm Power Terminal Torque 58 7kgf cm 50 9 in Ibf max Wire Gauge 2 6AWG 33 6 13 3 mm Wire Type Stranded copper only 75 C Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 2 31 http Awww automatedpt com CALL NOW 800 985 6929 Chapter 2 Installation and Wiring VFD B Series http www automatedpt com 2 32 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 3 Start Up 3 1 Preparations before Start up Carefully check the following items before proceeding W Make sure that the wiring is correct In particular check that the output terminals U V W are NOT connected to power and that the drive is well grounded W Verify tha
118. com CALL NOW 800 985 6929 Chapter 6 Fault Code Information VFD B Series Fault Descriptions Corrective Actions Overheating Heat sink temperature too high Low voltage The AC motor drive detects that the DC bus voltage has fallen below its minimum value Overload The AC motor drive detects excessive drive output current NOTE The AC motor drive can withstand up to 150 of the rated current for a maximum of 60 seconds Overload 1 B Internal electronic overload trip oH Li tu oL Li te Overload 2 OL Motor overload GFF hardware error HPFe CC current clamp HPF3 OC hardware error HPF OV hardware error Communication Error 6 2 CALL NOW 800 985 6929 http www automatedpt com Ensure that the ambient temperature falls within the specified temperature range Make sure that the ventilation holes are not obstructed Remove any foreign objects from the heatsinks and check for possible dirty heat sink fins Check the fan and clean it Provide enough spacing for adequate ventilation See chapter 2 Check whether the input voltage falls within the AC motor drive rated input voltage range Check for abnormal load in motor Check for correct wiring of input power to R S T for 3 phase models without phase loss Check whether the motor is overloaded Reduce torque compensation setting in Pr 7 02 Use the next higher power AC motor drive model Check for possible motor overload Check elec
119. ction or damage For RS485 communication please only use pin 3 and pin 4 Each VFD B AC drive has a pre assigned communication address specified by Pr 09 00 The RS485 master then controls each AC motor drive according to its communication address 09 00 EU Communication Address Settings 01 to 254 Factory Setting 01 ca If the AC motor drive is controlled by RS 485 serial communication the communication address for this drive must be set via this parameter And the communication address for each AC motor drive must be different and unique EX A Transmission Speed Factory Setting 01 Settings 00 Baud rate 4800 bps bits second 01 Baud rate 9600 bps 02 Baud rate 19200 bps 03 Baud rate 38400 bps This parameter is used to set the transmission speed between the RS485 master PLC PC etc and AC motor drive 5 82 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series X Transmission Fault Treatment Factory Setting 03 Settings 00 Warn and keep operating 01 Warn and RAMP to stop 02 Warn and COAST to stop 03 No warning and keep operating En This parameter is set to how to react if transmission errors occur Ea See list of error messages below see section 3 6 EX A Time out Detection Unit 0 1 Settings 0 0 60 0 sec Factory Setting 0 0 0 0 Disable
120. depends on the function code 03H read data from register Revision July 2008 BE16 SW V4 08 amp V5 00 5 85 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series 06H write single register 08H loop detection 10H write multiple registers The available function codes and examples for VFD B are described as follows 1 03H multi read read data from registers Example reading continuous 2 data from register address 2102H AMD address is 01H ASCII mode Command message Response message STX n STX un oO oO Address ZE Address ZE l T i oO Function 3 Function 3 P Number of data 0 Starting data A Count by byte 4 dd m lai bas 3 Content of starting L oO address T 2102H Number of data 0 0 count by word 0 0 2 Content of address 0 LRC Check ei Sigon 7 0 CR T END LF LRC Check 4 CR END LF RTU mode Command message Response message Address 01H Address 01H Function 03H Function 03H Starting data 21H Number of data 04H address 02H count by byte Number of data 00H Content of address 17H count by word 02H 2102H 70H CRC CHK Low 6FH Content of address 00H CRC CHK High F7H 2103H 00H CRC CHK Low FEH CRC C
121. der this condition the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan Consider external forced motor cooling 3 When the standard motor operates at low speed for long time the output load must be decreased 4 The load tolerance of a standard motor is as follows Load duty cycle 259 100 82 emt 70 ee 60 9 50 S continuous E 2 07736 20 60 Frequency Hz 5 If 100 continuous torque is required at low speed it may be necessary to use a special inverter duty motor Revision July 2008 BE16 SW V4 08 amp V5 00 C 5 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix C How to Select the Right AC Motor Drive VFD B Series C 6 6 9 Motor dynamic balance and rotor endurance should be considered once the operating speed exceeds the rated speed 60Hz of a standard motor Motor torque characteristics vary when an AC Motor Drive instead of commercial power supply drives the motor Check the load torque characteristics of the machine to be connected Because of the high carrier frequency PWM control of the VFD series pay attention to the following motor vibration problems E Resonant mechanical vibration anti vibration damping rubbers should be used to mount equipment that runs at varying speed Motor imbalance special care is required for operation at 50 or 60 Hz and higher fr
122. dicaHon J Df ag Nul m s dU le dco woe 4 a a E Program operation fulfillment indication i i i i bo i OFF multi function input terminals Tua The above diagram shows one complete PLC cycle To restart the cycle turn the PLC program off and on again 5 60 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Example 2 Pr 05 15 2 Continuously execute program cycles The diagram above shows the PLC program stepping through each speed Setting Pr 05 15 to 2 continuously executes the program To stop the PLC program one must either pause the program or turn it off Refer to Pr 04 04 to 04 09 values 14 and 15 Example 3 Pr 05 15 3 Execute one cycle step by step The example below shows how the PLC can perform one cycle at a time within a complete cycle Each step will use the accel decel times in Pr 01 09 to Pr 01 12 Note that the actual time each step stays at its intended frequency is reduced due to the time for accel decel Frequency PLC operation execution one cycle step by step 05 02 Time 0551 rre ve 05 18 7 7 gt lt 05 20 Program operation command OF Program operation indication OF Step operation indication OFF PLC Forward Reverse Motion Unit 1 Settings 00 to 32767 Factory Setting
123. dity range of 0 to 90 and non condensing environment Do not turn off the air conditioner and have exsiccator for it Revision July 2008 BE16 SW V4 08 amp V5 00 7 9 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 7 Troubleshooting VFD B Series 7 15 Affecting Other Machines AC motor drive may affect the operation of other machine due to many reasons The solutions are as follows W High Harmonic at Power Side If there is high harmonic at power side during running the improved methods are 1 Separate power system use transformer for AC motor drive 2 Use reactor at the power input terminal of AC motor drive or decrease high harmonic by multiple circuit 3 If phase lead capacitors are used never on the AC motor drive output use serial reactors to prevent capacitors damage from high harmonics 3 3 3 serial reactor L T phase lead capacitor If W Motor Temperature Rises When the motor is induction motor with ventilation cooling type used in variety speed operation bad cooling will happen in the low speed Therefore it may overheat Besides high harmonic is in output waveform to increase copper loss and iron loss Following measures should be used by load situation and operation range when necessary 1 Use the motor with independent power ventilation or increase the horsepower 2 Use inverter duty motor 3 Do NOT ru
124. dpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series i Factory Settings SINK ed Terminal Function 2 gs Symbol ON Connect to DCM Multi function Output 1 Maximum 48VDC 50mA MO Photocoupl Photocoupler Refer to Pr 03 01 to Pr 03 03 for programming MO1 MO3 DCM Max 48Vdc MO2 Multi function Output 2 50mA Photocoupler MO1 MO3 fi 1 MO3 Multi function Output 3 Photocoupler d Internal Circuit MCM Multi function output common Common for Multi function Outputs 10V Potentiometer power supply 10VDC 20mA Analog voltage Input Impedance 47kO 10V I Resolution 10 bits AVI circuit ANN Range 0 10VDC E 0 Max Output AVI i ANI Frequency Pr 01 00 i Selection Pr 02 00 Pr 02 13 ACM Pr 10 00 internal circuit Set up Pr 04 00 Pr 04 03 Analog current Input Impedance 2500 ac ACi oirouit Resolution 10 bits Range 4 20mA ACI 0 Max Output Frequency Pr 01 00 Selection Pr 02 00 Pr 02 13 Pr 10 00 ACM internal circuit Set up Pr 04 11 Pr 04 14 P Impedance 47kQ Auxiliary analog voltage input 10 Resolution 10 bits AUI circuit y i piel Range 10 10VDC AUI i I 0 Max Output Frequency Pr 01 00 E Selection Pr 02 00 Pr 02 13 d L Pr 10 00 Denm Set up Pr 04 15 Pr 04 18 Revision July 2008 BE16 SW V4
125. dpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Ml4 4 MI3 3 MI2 2 MI1 1 Master frequency OFF OFF OFF OFF 1 speed OFF OFF OFF ON 2 speed OFF OFF ON OFF 3 speed OFF OFF ON ON 4 speed OFF ON OFF OFF 5 speed OFF ON OFF ON 6 speed OFF ON ON OFF 7 speed OFF ON ON ON 8 speed ON OFF OFF OFF 9 speed ON OFF OFF ON 10 speed ON OFF ON OFF 11 speed ON OFF ON ON 12 speed ON ON OFF OFF 13 speed ON ON OFF ON 14 speed ON ON ON OFF 15 speed ON ON ON ON CHI Digital Terminal Input Debouncing Time Unit 2 Settings 1 to 20 Factory Setting 1 05 07 Frequency 1 05 06 05 08 05 05 f iX 05 09 05 04 05 10 05 0 h i 05 11 05 02 i Ae ou OS ob N05 12 05 01 i i i JOG Freq 01 14 Run Stop PU external terminals communication 1st speed wow 1 OFM mj prd pri pri pr gm pm 2nd speed MI1 to Mi6 2 OFF 3rd speed 1 MI1 to MI6 3 4th speed MI1 to MI6 4 Jog Freq Multi function terminals MI1 MI6 04 04 04 09 ore i i ET i to Multi speed via External Terminals Revision July 2008 BE16 SW V4 08 amp V5 00 5 57 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series LL This parameter is to delay the signals on digital input termina
126. driven at an output frequency up to 400Hz less for some models with the digital keypad Setting errors may create a dangerous situation For safety the use of the upper limit frequency function is strongly recommended 2 High DC brake operating voltages and long operation time at low frequencies may cause overheating of the motor In that case forced external motor cooling is recommended 3 Motor accel decel time is determined by motor rated torque load torque and load inertia C4 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix C How to Select the Right AC Motor Drive VFD B Series 4 If the stall prevention function is activated the accel decel time is automatically extended to a length that the AC Motor Drive can handle If the motor needs to decelerate within a certain time with high load inertia that can t be handled by the AC Motor Drive in the required time either use an external brake resistor and or brake unit depending on the model to shorten deceleration time only or increase the capacity for both the motor and the AC Motor Drive C 3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3 phase induction motor take the following precautions 1 The energy loss is greater than for an inverter duty motor 2 Avoid running motor at low speed for a long time Un
127. e ON OFF ON power is applied OFF ON output frequency Pr 02 06 0 or 2 AE E 9 it will run output frequency Pr 02 06 1 or 3 i S it won t run when power is applied It needs to received a run command after previous command is cancelled A The Line Start Lockout feature does not guarantee that the motor will never start under this condition It is possible the motor may be set in motion by a malfunctioning switch 5 40 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Loss of ACI Signal 4 20mA Factory Setting 00 Settings 00 Decelerate to OHz 01 Coast to stop and display EF 02 Continue operation by the last frequency command En This parameter determines the behavior when ACI is lost Ea When set to 00 or 02 it will display warning message AnLEr on the keypad in case of loss of ACI signal and execute the setting When ACI signal is recovered the warning message usually disappears automatically If the warning message is still displayed please press MODE key to make it disappear 02 08 BUE Up Down Mode Factory Setting 00 Settings 00 Based on Accel Decel time acc to Pr 01 09 to 01 12 and Pr 01 18 to 01 21 01 Constant speed acc to Pr 02 09 02 Based on Accel Decel time acc to Pr 01 09 to 01 12 and Pr 01 18 to 01 21 but fre
128. e Setting This multi function output terminal will be deactivated upon completion of Terminal Count Value Attained The timing diagram c02 cati c c000 i 8082 c0063 0084 cf 0005 coi c0002 Display Pr 00 04 01 m TAY Counter Trigger 2msecle 80080 0000 The width of e signal Preliminary Count Value j should not be less than Pr 03 00 Pr 03 03 15 Ey 03 08 5 03 09 3 2ms 250 Hz Terminal Count Value Pr 03 00 Pr 03 03 14 03 11 EF Active when Preliminary Count Value Attained Factory Setting 00 Settings 00 Preliminary count value attained no EF display 01 Preliminary count value attained EF active Ea If this parameter is set to 01 and the desired value of counter is attained the AC drive will treat it as a fault The drive will stop and show the CEF message on the display 03 12 Fan Control Factory Setting 00 Settings 00 Fan always ON 01 1 minute after AC motor drive stops fan will be OFF 02 AC motor drive runs and fan ON AC motor drive stops and fan OFF 03 Fan ON to run when preliminary heatsink temperature attained aa This parameter determines the operation mode of cooling fan LEES Brake Release Frequency Unit 0 01 Settings 0 00 to 400 00Hz Factory Setting 0 00 03 14 Brake Engage Frequency Unit 0 01 Settings 0 00 to 400 00Hz Factory Setting 0 00 These two parameters are used to set control of mechanical bra
129. e Bias X ACI Input Gain Unit 1 Settings 01 to 20096 Factory Setting 100 LET Negative Bias Reverse Motion Enable Disable Factory Setting 00 Settings 00 No ACI Negative Bias Command 01 Negative Bias REV Motion Enabled 02 Negative Bias REV Motion Disabled X AUI Analog Input Bias Unit 0 01 Settings 0 00 to 200 00 Factory Setting 0 00 04 16 AUI Bias Polarity Factory Setting 00 Settings 00 Positive Bias 01 Negative Bias X AUI Input Gain Unit 1 Settings 01 to 20096 Factory Setting 100 5 48 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series ELEM AUI Negative Bias Reverse Motion Enable Disable Factory Setting 00 Settings 00 No AUI Negative Bias Command 01 Negative Bias REV Motion Enabled 02 Negative Bias REV Motion Disabled Ea In a noisy environment it is advantageous to use negative bias to provide a noise margin Ea Pr 04 00 04 03 Pr 04 11 04 18 are used when the source of frequency command is the analog signal Refer to the following examples Example 1 Standard application This is the most used setting The user only needs to set Pr 02 00 to 01 02 or 03 The frequency command comes from external potentiometer current signal on AVI ACI or AUI 60Hzl eem Pr 01 00 60Hz Max output Freq AVI ACI AUI ad Pr 04 00 Pr 04 11 Pr 04 15 0
130. e if operation command source Pr 02 01 and or Pr 02 14 is changed Enable Operation status will change if operation command source Pr 02 01 and or Pr 02 14 is changed Decelerate to 0 Hz Loss of ACI Signal Coast to stop and display EF 02 07 4 20mA Continue operation by last frequency command Based on accel decel time Constant speed 02 08 Up Down Mod a ene z 2 Based on accel decel time but frequency command will be 0 when stopped Accel Decel Rate of Change of 402 09 UP DOWN 0 01 1 00 Hz msec Operation with Constant Speed 00 Digital keypad PUO1 UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved Source of the Master 0 to 10V from AVI x 02 10 Frequency Command 4 to 20mA from ACI 10 to 10Vdc from AUI RS 485 serial communication RJ 11 Last used frequency saved Digital keypad PUO1 UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved Hua blc 0 to 10V from AVI Command 4 to 20mA from ACI 10 to 10Vdc from AUI RS 485 serial communication RJ 11 Last used frequency saved Combination of the Master frequency auxiliary frequency Master and Auxiliary Frequency Master frequency auxiliary frequency Command Revision July 2008 BE16 SW V4 08 amp V5 00 5 5 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Factory Ee 5 eem VFD B Series Parameter Explanation
131. e phase protection Frequency Mechanical friction losses in wiring e e Load type Load speed and torque characteristics Load characteristics Duty cycle modification e Revision July 2008 BE16 SW V4 08 amp V5 00 C 1 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix C How to Select the Right AC Motor Drive VFD B Series C 1 Capacity Formulas 1 When one AC motor drive operates one motor The starting capacity should be less than 1 5x rated capacity of AC motor drive The starting capacity k 2 xN T GD 375 x x lt 1 5xthe capacity of _ AC _ motor drive kVA 973 x 9 x cos Q 7 2 When one AC motor drive operates more than one motor 2 1 The starting capacity should be less than the rated capacity of AC motor drive n Acceleration time 60 seconds The starting capacity kxN 1X coso E Acceleration time 60 seconds 14 7 amp 1 nr n n ks jJ Pol Xl 5xthe capacity of AC motor drive kVA The starting capacity kxN a n s jJ Pa Xthe capacity of AC motor drive kVA 147 s 1 Nr 2 2 The current should be less than the rated current of AC motor drive A a Acceleration time 60 seconds m In 4 7 s 1 1 5x the rated current of AC motor drive A a Acceleration time 260 seconds nr In 1 ks 1 lt the rated current of AC motor drive A 2 3
132. ees B 12 B 3 PG Card for Encoder seem B 20 B 3 1 PGO2 Installation sses eem B 20 B 3 1 1 PG Card and Pulse Generator Encoder B 21 B 3 1 2 PG 02 Terminal Descriptions B 23 B 3 2 PG09 reu Maa tite cadet ete aaah B 25 B 3 2 1 Installations eee edeier aaae aeaaea mm B 25 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com B 3 2 2 PG Card and Pulse Generator Encoder B 26 B 3 2 3 PG 03 Terminal Descriptions eeeeeeees B 27 B 4 Remote Controller RC 01 sss em B 30 B 5 Remote Panel Adapter RPA 01 ssse B 31 B 6 AC Reaclor dem e e eie iE B 32 B 6 1 AC Input Reactor Recommended Value B 32 B 6 2 AC Output Reactor Recommended Value B 33 B 6 3 Applications for AC Reactor sssee B 35 B 7 Zero Phase Reactor RF220X004 h er B 37 B 8 DC Choke Recommended Values see B 36 B 9 No fuse Circuit Breaker Chart see B 38 B 10 Fuse Specification Chart eeeeen B 39 B 11 PUOO i need ire recante he tei e ere create edere eed B 40 B 11 1 Description of the Digital keypad VFD PUJO6 B 40 B 11 2 Explanation of Display Message sessesesssss B 40 B 11 3 Operati
133. elded leads amp Cable Revision July 2008 BE16 SW V4 08 amp V5 00 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Figure 4 Wiring for SINK mode and SOURCE mode SINK Mode P FWD STOP Sink o o supo REV STOP os JOG o Source E F 5 6 Multi step1 o Multi step2 o Multi step3 Factory z OU setting 4 Multi step4 RESET o o Accel Decel prohibit o Counter o o Digital Signal Common Don t apply the mains voltage directly to above terminals SOURCE Mode i FWD STOP Sink o o REV STOP Sw1 o o JOG Oo Source ve E F 55 Multi step1 o o Multi step2 o o Multi step3 Factory 1 Or Multi step4 setting p 55 RESET o o Accel Decel prohibit o O Counter o o Digital Signal Common Don t apply the mains voltage directly to above terminals Revision July 2008 BE16 SW V4 08 amp V5 00 2 17 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Chapter 2 Installation and Wiring VFD B Series 2 4 2 External Wiring Power Supply FUSE NFB O Magnetic contactor Input AC Line Reactor Zero phase Reactor EMI Filter S L2 BR DC Chock http www automatedpt com
134. equency E To avoid resonances use the Skip frequencies The motor fan will be very noisy when the motor speed exceeds 50 or 60Hz Special motors Pole changing Dahlander motor The rated current is differs from that of a standard motor Please check before operation and select the capacity of the AC motor drive carefully When changing the pole number the motor needs to be stopped first If over current occurs during operation or regenerative voltage is too high please let the motor free run to stop coast Submersible motor The rated current is higher than that of a standard motor Please check before operation and choose the capacity of the AC motor drive carefully With long motor cable between AC motor drive and motor available motor torque is reduced Explosion proof Ex motor Needs to be installed in a safe place and the wiring should comply with the Ex requirements Delta AC Motor Drives are not suitable for Ex areas with special precautions Gear reduction motor The lubricating method of reduction gearbox and speed range for continuous operation will be different and depending on brand The lubricating function for operating long time at low speed and for high speed operation needs to be considered carefully Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix C How to Select the Right AC Motor Drive VFD B
135. equency range Maximum Voltage Frequency Fbase Unit 0 01 Settings 0 10 to 400 00Hz Factory Setting 60 00 Ea This value should be set according to the rated frequency of the motor as indicated on the motor nameplate Maximum Voltage Frequency determines the v f curve ratio For example if the drive is rated for 460 VAC output and the Maximum Voltage Frequency is set to 60Hz the drive will maintain a constant ratio of 7 66 V Hz 460V 60Hz 7 66V Hz This parameter value must be equal to or greater than the Mid Point Frequency Pr 01 03 Maximum Output Voltage Vmax Unit 0 1 Settings 230V series 0 1 to 255 0V Factory Setting 220 0 460V series 0 1 to 510 0V Factory Setting 440 0 575V series 0 1 to 637 0V Factory Setting 575 0 Ea This parameter determines the Maximum Output Voltage of the AC motor drive The Maximum Output Voltage setting must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate This parameter value must be equal to or greater than the Mid Point Voltage Pr 01 04 Mid Point Frequency Fmid Unit 0 01 Settings 0 10 to 400 00Hz Factory Setting 0 50 Ea This parameter sets the Mid Point Frequency of the V f curve With this setting the V f ratio between Minimum Frequency and Mid Point frequency can be determined This parameter must be equal to or greater than Minimum Output Frequency Pr 01 05 and equal to or less than Maximum Voltage Frequency Pr 01 01
136. er acceleration and deceleration For precision machinery it also helps to lower vibrations E Multi step Operation AES Related Applications Purpose Functions Parameters Conveying machinery CYclic operation by To control 15 step speeds and duration 04 04 04 09 ying y multi step speeds by simple contact signal 05 00 05 14 5 18 CALL NOW 800 985 6929 Revision July 2008 BE16 SW V4 08 amp V5 00 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series a Switching acceleration and deceleration times Applications Purpose Functions Minaa Switching the multi step 01 09 01 12 Switching acceleration deceleration by external 01 18 01 21 Auto turntable for acceleration and signals When an AC motor drive 04 04 04 09 conveying machinery deceleration times drives two or more motors it can reach by external signal high speed but still start and stop smoothly u Overheat Warning Applications Purpose Functions Mesas When the AC motor drive overheats it 03 00 03 03 Air conditioner Safety measure uses a thermal sensor to generate a 04 04 04 09 overheat warning u Two wire three wire Applications Purpose Functions Been FWD STOP 5 FWD OPEN STOP 02 05 CLOSE FWD 04 04 04 09 REV STOP se _ _ REV OPEN STOP CLOSE REV DCM To run stop RU
137. er motor cables use an AC output reactor W Use awell insulated motor suitable for inverter operation Terminals 1 2 for connecting DC reactor DC reactor Jumper 1 2 B1 W To improve the power factor and reduce harmonics connect a DC reactor between terminals 1 2 Please remove the jumper before connecting the DC reactor DMAA Models of 15kw and above have a builtin DC reactor Terminals 2 B1 B2 for connecting brake resistor and terminals 1 2 B1 for connecting external brake unit 2 20 ER Brake resistor unit optional Refer to Appendix B for the use of special brake resistor unit Oros 2 B1 B2 minus sign Connect a brake resistor or brake unit in applications with frequent deceleration ramps short deceleration time too low brake torque or requiring increased brake torque If the AC motor drive has a built in brake chopper all models of 11kW and below connect the external brake resistor to the terminals 2 B1 B2 Models of 15kW and above don t have a built in brake chopper Please connect an external optional brake unit VFDB series and brake resistor Refer to VFDB series user manual for details Connect the terminals P N of the brake unit to the AC motor drive terminals 2 2 B1 The length of wiring should be less than 5m with twisted cable When not used please leave the terminals 2 B1 open Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW
138. ers protection in case of any malfunctioning The purpose of installing the thermal overload relay is to protect the brake resistor against damage due to frequent brake or in case the brake unit is continuously on due to unusual high input voltage Under these circumstances the thermal overload relay switches off the power to the drive Never let the thermal overload relay switch off only the brake resistor as this will cause serious damage to the AC Motor Drive NFB MC R L1 6 R L1 U T1 S L2 6 O T S L2 va 3 M is di dio TRE MOTS Thermal Overload VFD Series Relay P P BT Bio Hey SA AN N i Brake Relay or Surge Brake a BR Resistor temperature Absorber Unit ag i switch i oe Temperature FSA a TE cece Switch Note1 When using the AC drive with DC reactor please refer to wiring diagram in the AC drive user manual for the wiring of terminal P of Brake unit Note2 Do NOT wire terminal N to the neutral point of power system Revision July 2008 BE16 SW V4 08 amp V5 00 B 3 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Appendix B Accessories VFD B Series B 1 1 Dimensions and Weights for Brake Resistors Dimensions are in millimeter http www automatedpt com Order P N BR080W200 BR080W750 BR300W070 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040
139. es in the same cabinet they should be adjacent in a row with enough space in between When installing one AC motor drive below another one use a metal separation barrier between the AC motor drives to prevent mutual heating 6 Prevent fiber particles scraps of paper saw dust metal particles etc from adhering to the heatsink Minimum Mounting Clearances WwW H HE mm inch mm inch 1 5HP 50 2 150 6 7 5 20HP 75 3 175 7 25 75HP 75 3 200 8 100HP and above 75 3 250 10 2 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series 2 3 Dimensions Dimensions are in millimeter and inch Frame A VFD007B23A 43A 53A 118 0 4 65 145 0 5 71 108 0 4 25 5 5 0 22 T i v d 173 0 6 81 185 0 7 28 42 9 980 uS 5 a 428 0181 A0 2 v R21 got si 7 Ns NE 5 50 22 Revision July 2008 BE16 SW V4 08 amp V5 00 2 3 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame A1 VFD007B21A VFD015B21A 23A 43A 53A 118 0 4 65 160 0 6 30 108 0 4 25 5 5 0 22 BN i V 173 0 6 81 185 0 7 28 422000 8 SS ZOOM
140. et suitable Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com 7 7 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 7 Troubleshooting VFD B Series 7 11 Motor Stalls during Acceleration Motor stalls during Check if acceleration Yes acceleration time is too short v Increase setting time No v Check if the inertia of the motor and load is too high Yes Use special motor No No Reduce load or increase the capacity of AC motor drive Thicken or shorten the Y wiring between the es motor or AC motor drive Check for low voltage atinput No v Reduce load or Yes increase the capacity oT E load torque of AC motor drive 190 mg No Y Maybe AC motor drive has Check if the torque Yes malfunction or misoperation due to noise Please contact DELTA compensation is suitable No v Increase torque compensation 7 12 The Motor does not Run as Expected Motor does not run Check Pr 01 01 thru Pr 01 0 as expected and torque compensation Ao Adjust Pr 01 01 to Pr 01 06 ettings and lower torque compensation Yes Vv A Yes Run in low speed continuously
141. fter over torque is detected keep running until OL1 or OL occurs 02 Over Torque detection enabled during constant speed operation After over torque is detected stop running 03 Over Torque detection enabled during acceleration After over torque is detected keep running until OL1 or OL occurs 04 Over Torque detection enabled during acceleration After over torque is detected stop running Ea This parameter determines the operation mode of the drive after the over torque OL2 is detected via the following method if the output current exceeds the over torque detection level Pr 06 04 longer than the setting of Pr 06 05 Over Torque Detection Time the warning message OL2 is displayed If a Multi Functional Output Terminal is set to over torque detection Pr 03 00 03 03 04 the output is on Please refer to Pr 03 00 03 03 for details ER BH E Over Torque Detection Level OL2 Unit 1 Settings 10 to 200 Factory Setting 150 Ea This setting is proportional to the Rated Output Current of the drive Over Torque Detection Time OL2 Unit 0 1 Settings 0 1 to 60 0 sec Factory Setting 0 1 Ea This parameter sets the time for how long over torque must be detected before OL2 is displayed Revision July 2008 BE16 SW V4 08 amp V5 00 5 67 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series IESU Electronic Thermal Overload Re
142. gnal XXX XX 96 5 92 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Content Address Function 2201H User defined Low word 2202H User defined High word 2203H AVI analog input XXX XX 2204H ACI analog input XXX XX 96 2205H AUI analog input XXX XX 96 2206H Display temperature of heatsink C 3 6 Exception response The AC motor drive is expected to return a normal response after receiving command messages from the master device The following depicts the conditions when no normal response is replied to the master device The AC motor drive does not receive the messages due to a communication error thus the AC motor drive has no response The master device will eventually process a timeout condition The AC motor drive receives the messages without a communication error but cannot handle them An exception response will be returned to the master device and an error message CExx will be displayed on the keypad of AC motor drive The xx of CExx is a decimal code equal to the exception code that is described below In the exception response the most significant bit of the original command code is set to 1 and an exception code which explains the condition that caused the excepti
143. gnal output AIO B O Maximum DC24V 300mA Common point for signal grounding 2 Wiring Notes Revision July 2008 BE16 SW V4 08 amp V5 00 B 27 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series a Please use a shield cable to prevent interference Do not run control wire parallel to any high voltage AC power line 220V and up b Connect shielded wire to E only c Recommended wire size 0 21 to 0 81mm AWG24 to AWG18 d Wire length The Output Types of Maximum Wire Wire Gauge the Encoder Length Output Voltage 50m Open Collector 50m 1 25mm AWG16 or above Line Driver 300m Complementary 70m 3 Control Terminals Block Designations O B O Connect to the VFD A O Series Control Board Wiring OV Terminal 12V PG 03 FSW2 ou OC ec Select the input B o B power and the A B output type of the O A Encoder TP IA B 28 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series 4 Encoder types Output Types of the Encoder FSW2 Switch o vec 8 oc o gt O P 1 5
144. ication program for Modbus ASCII mode on a PC by C language include lt stdio h gt include lt dos h gt include lt conio h gt include lt process h gt define PORT 0x03F8 the address of COM1 the address offset value relative to COM1 define THR 0x0000 define RDR 0x0000 define BRDL 0x0000 define IER 0x0001 define BRDH 0x0001 define LCR 0x0003 define MCR 0x0004 define LSR 0x0005 define MSR 0x0006 unsigned char rdat 60 read 2 data from address 2102H of AC drive with address 1 unsigned char tdat 60 0 1 0 3 2 1 0 2 0 00 2 D 7 rn void main int i outportb PORT MCR 0x08 interrupt enable outportb PORT IER 0x01 interrupt as data in outportb PORT LCR inportb PORT LCR 0x80 the BRDL BRDH can be access as LCR b7 1 outportb PORT BRDL 12 set baudrate 9600 12 115200 9600 outportb PORT BRDH 0x00 outportb PORT LCR 0x06 set protocol lt 7 N 2 gt 06H lt 7 E 1 gt 1AH 7 0 1 0AH lt 8 N 2 gt 07H lt 8 E 1 gt 1BH lt 8 0 1 gt 0BH for iz0 i lt 16 i 5 94 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series while inportb PORT LSR amp 0x20 wait until THR empty outportb PORT THR tdat i send data to THR i 0 while kbhit if inportb PORT L
145. ime Allowable Power Input Speed 08 05 Synchronization Speed Search Detection 08 04 01 i 08 04 02 Output Baseblock Time B Baseblock Time i Frequency j 08 06 i 08 06 i Output s l Voltage E Ae A Momentary Power Loss Operation Skip Frequency 1 Upper Limit Unit 0 01 Skip Frequency 1 Lower Limit Unit 0 01 Skip Frequency 2 Upper Limit Unit 0 01 Skip Frequency 2 Lower Limit Unit 0 01 Skip Frequency 3 Upper Limit Unit 0 01 ER EES Skip Frequency 3 Lower Limit Unit 0 01 Settings 0 00 to 400 00Hz Factory Setting 0 00 5 76 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com En CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series These parameters set the Skip Frequencies It will cause the AC motor drive to never remain within these frequency ranges with continuous frequency output These six parameters should be set as follows Pr 08 08 gt Pr 08 09 gt Pr 08 10 gt Pr 08 11 gt Pr 08 12 2 Pr 08 13 internal frequency command setting frequency 08 14 Pata Auto Restart After Fault Unit 1 Settings 00 to 10 Factory Setting 00 00 Disable En Only after an over current OC or over voltage OV fault occurs the AC motor drive can be reset restarted automatically up to 10 times Setting this parameter to 00 will disable the reset restart operation after any fault has occurred When enabled the AC motor drive will rest
146. imes rated current during decel ocd Current exceeds 2 times rated current during steady state operation ocn Ground fault GFF Reserved CPU READ failure CF1 CPU WRITE failure CF2 Reserved Motor over load oL2 Auto accel decel failure CFA Software password protection codE Emergency stop EF 1 Phase Loss PHL Preliminary count value attained EF active CEF Under current Lc Analog feedback signal error AnLEr PG feedback signal error PGErr Ea In Pr 06 08 to Pr 06 11 the four most recent faults that occurred are stored After removing the cause of the fault use the reset command to reset the drive 06 12 Under Current Detection Level Unit 1 Settings 00 100 Factory Setting 00 00 Disabled 06 13 Under Current Detection Time Unit 0 1 Settings 0 1 3600 0 sec Factory Setting 10 0 06 14 Under Current Detection Mode Settings 00 Factory Setting 00 Warn and keep operating 01 Warn and ramp to stop 02 Warn and coast to stop 03 Warn after coast to stop restart delay 06 15 setting time Revision July 2008 BE16 SW V4 08 amp V5 00 5 69 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Under Current Detection Restart Delay Time Unit 1 Settings 1 600 min Factory Setting 10 Ea If output current is lower than the setting Pr 06 12 for a time that exceeds Pr 06 13
147. inal s is grounded short circuit current is more than 5096 of AC motor drive rated current the AC motor drive power module may be damaged NOTE The short circuit protection is provided GEF for AC motor drive protection not for protection of the user Check whether the IGBT power module is damaged Check for possible poor insulation at the output line When the external input terminal B B is active the AC motor drive output will be turned off Deactivate the external input terminal B B to operate the AC motor drive again Check parameter settings and wiring of Analog feedback Pr 10 00 Check for possible fault between system response time and the feedback signal detection time Pr 10 08 1 Check parameter settings and signal type of PSE PG feedback signal error PG feedback Pr 10 10 and Pr 10 11 vere 2 Check if the wiring of PG card is correct c 1 Check cabling between drive and motor E value attained 2 Check Pr 03 09 Pr 03 11setting 1 External Base Block Refer to Pr 08 06 Analog feedback error or ACI open circuit R L3 Under Current Check Load current 2 Check Pr 06 12 to Pr 06 15 setting PH Check input phase wiring for loose contacts n 6 2 Reset There are three methods to reset the AC motor drive after solving the fault STOP 1i Press key on PUO1 2 Setexternal terminal to RESET set one of Pr 04 04 Pr 04 09 to 05 and then set to be ON 3 Send RESET
148. including Master Frequency and 04 Multi Step Speed Command 4 Jog Frequency to select for application The External Reset has the same function as the Reset key on the Digital keypad After faults such as O H O C and O V are cleared this input can be used to reset the drive When the command is active acceleration and 06 Accel Decel Inhibit deceleration is stopped and the AC motor drive maintains a constant speed 05 External Reset N O Accel Decel Time Selection 07 Command 1 Used to select the one of four Accel Decel Times Pr 01 09 to Pr 01 12 Pr 01 18 to Pr 01 21 See 08 Accel Decel Time Selection explanation at the end of this table Command 2 Revision July 2008 BE16 SW V4 08 amp V5 00 5 53 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 Chapter 5 Parameters VFD B Series Settings Function Description Parameter values 9 10 program Multi Function Input 09 Conllp equis N O Terminals for external Base Block control NOTE When a Base Block signal is received the AC motor drive will block all output and the motor will free run When base block control is 40 External Base Block N C deactivated the AC drive will start its speed search Refer to Pr 08 06 function and synchronize with the motor speed and then accelerate to Master Frequency UP Increment Master Increment decrement the Master Frequency each time 11
149. ing diagrams W When connecting a relay to the digital outputs connect a surge absorber or fly back diode across the coil and check the polarity 2 24 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series General W Keep control wiring as far away as possible from the power wiring and in separate conduits to avoid interference If necessary let them cross only at 90 angle W The AC motor drive control wiring should be properly installed and not touch any live power wiring or terminals gt fa W Ifa filter is required for reducing EMI Electro Magnetic Interference install it as close as possible to AC drive EMI can also be reduced by lowering the Carrier Frequency W When using a GFCI Ground Fault Circuit Interrupter select a current sensor with sensitivity of 200mA and not less than 0 1 second detection time to avoid nuisance tripping For the specific GFCI of the AC motor drive please select a current sensor with sensitivity of 30mA or above AN Damaged insulation of wiring may cause personal injury or damage to circuits equipment if it comes in contact with high voltage Revision July 2008 BE16 SW V4 08 amp V5 00 2 25 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series
150. ision July 2008 BE16 SW V4 08 amp V5 00 2 7 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame D VFD150B23A 43A 53A VFD185B23A 43A 53A VFD220B23A 43A 53A A 250 0 9 84 10 0 20 39 226 0 8 90 205 4 8 08 384 0 15 12 403 8 15 90 g vom ES J eb ge 10 0 0 39 13 0 0 51 UNIT mm inch Revision July 2008 BE16 SW V4 08 amp V5 00 2 8 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame E VFD300B43A 53A VFD370B43A 53A VFD450B43A 53A 370 0 14 57 260 0 10 24 335 0 13 19 ig YU 20 77 560 0 22 05 589 0 23 19 18 0 0 71 132 5 5 22 _ R6 5 0 25 21 0 0 83 __ 18 00 51 Revision July 2008 BE16 SW V4 08 amp V5 00 2 9 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Frame E1 VFD300B23A VFD370B23A VFD550B43C 53A VFD750B43C 53A 370 0 14 57 335 0 13 19 aT g ge amp SR o oo Teo o o 8 88 18 0 0 71 EI i p i R M 132 5 5 22 _ J a ceo S S R6 5 0 25 o amp l4 e i ZU LL 18 00 51 2 10 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW
151. ke via the output terminals MO1 MO3 when Pr 03 00 03 03 is set to 29 Refer to the following example for details 5 46 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Example 1 Case 1 Pr 03 14 2 Pr 03 13 2 Case 2 Pr 03 14 lt Pr 03 13 Frequency Output Case 1 Pr 03 14 Pr 03 13 Case 2 Pr 03 14 Time Run Stop Case 1 MOX 29 Case 2 MOX 29 Note MOX setting value of Pr 03 00 Pr 03 03 Revision July 2008 BE16 SW V4 08 amp V5 00 5 47 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 4 Input Function Parameters ZI AVI Analog Input Bias Unit 0 01 Settings 0 00 to 200 00 Factory Setting 0 00 04 01 AVI Bias Polarity Factory Setting 00 Settings 00 Positive Bias 01 Negative Bias 04 02 X AVI Input Gain Unit 1 Settings 1 to 200 Factory Setting 100 04 03 AVI Negative Bias Reverse Motion Enable Disable Factory Setting 00 Settings 00 No AVI Negative Bias Command 01 Negative Bias REV Motion Enabled 02 Negative Bias REV Motion Disabled X ACI Analog Input Bias Unit 0 01 Settings 0 00 to 200 00 Factory Setting 0 00 04 12 ACI Bias Polarity Factory Setting 00 Settings 00 Positive Bias 01 Negativ
152. l fan amp pump control external counter PLC MODBUS communication abnormal reset abnormal re start power saving sleep revival function digital frequency output fan control sleep wake frequency master auxiliary frequency 1st 2nd frequency source selections Protection Functions Over voltage over current under voltage under current external fault overload ground fault overheating electronic thermal IGBT short circuit 8 key 7 segment LED with 5 digit 8 status LEDs master frequency output Display Keypads frequency output current custom units parameter values for setup and lock faults RUN STOP RESET FWD REV JOG Enclosure Rating IP20 Installation Location Altitude 1 000 m or lower keep from corrosive gasses liquid and dust Ambient Temperature 10 C to 40 C Non Condensing and not frozen de Transportation 20 C to 60 C emperature Ambient Humidity Below 90 RH non condensing Vibration 9 80665m s 1G less than 20Hz 5 88m s 0 6G at 20 to 50Hz Multi Function Output Indication Operation Functions Enviromental Conditions Revision July 2008 BE16 SW V4 08 amp V5 00 A 3 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix A Specifications VFD B Series This page intentionally left blank A 4 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automated
153. lay Selection OL1 Factory Setting 02 Settings 00 Operate with a Standard Motor self cooled by fan 01 Operate with a Special Motor forced external cooling 02 Operation disabled Ea This function is used to protect the motor from overloading or overheating 06 07 Electronic Thermal Characteristic Unit 1 Settings 30 to 600 sec Factory Setting 60 Ea The parameter determines the time required for activating the 7t electronic thermal protection function The graph below shows l t curves for 150 output power for 1 minute Operation time min 5 60H42 Ns 4 50HZ2 3 10H24 2 5Hz f Load O 20 40 60 80 100 120 140 160 180 200 factor Present Fault Record Second Most Recent Fault Record Third Most Recent Fault Record EXE Fourth Recent Fault Record Factory Setting 00 5 68 Readings 00 No fault 01 Over current oc 02 Over voltage ov 03 Overheat oH 04 Overload oL 05 Overload1 oL1 06 External fault EF Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 IGBT protection occ CPU failure cF3 Hardware protection failure HPF Current exceeds 2 times rated current during accel ocA Current exceeds 2 t
154. lease select thermal relay trip contact to prevent resistor over load Use the contact to switch power off to the AC motor drive 6 When using more than 2 brake units equivalent resistor value of parallel brake unit can t be less than the value in the column Minimum Equivalent Resistor Value for Each AC Drive the right most column in the table An example of 575V 100HP the min equivalent resistor value for each AC motor drive is 12 50 with 2 brake units connection Therefore the equivalent resistor value for each brake unit should be 250 T Please read the wiring information in the user manual of brake unit thoroughly prior to taking into operation B 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series 8 Definition for Brake Usage ED Explanation The definition of the barking usage ED is for assurance of enough time for the brake unit and brake resistor to dissipate away heat generated by braking When the brake resistor heats up the resistance would increase with temperature and brake torque would decrease accordingly Suggest cycle time is one minute 100 ED T1 T0x100 T Cycle Time To 9 For safety reasons install a thermal overload relay between brake unit and brake resistor Together with the magnetic contactor MC in the mains supply circuit to the drive it off
155. liminary heatsink temperature attained 03 13 Bake Release 0 00 to 400 00Hz requency 03 14 Brake Engage 0 00 to 400 00Hz Frequenc Revision July 2008 BE16 SW V4 08 amp V5 00 5 7 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 4 Input Function Parameters Parameter ae Settings Setting customer etting 04 00 dae Input 500 200 00 04 01 AVI Bias Polarity 00 Positive bias 01 Negative bias X 04 02 AVI Input Gain 1 to 200 1 No AVI negative bias command Negative bias REV motion enabled Negative bias REV motion disabled No function Multi Step speed command 1 AVI Negative Bias 04 03 Reverse Motion Enable Disable 04 04 Multi Function Input Terminal 1 MI1 04 05 Multi Function Input Terminal 2 MI2 04 06 Multi Function Input Terminal 3 MI3 04 07 Multi Function Input Terminal 4 MI4 04 08 Multi Function Input Terminal 5 MI5 04 09 Multi Function Input Terminal 6 MI6 5 8 Multi Step speed command 2 Multi Step speed command 3 Multi Step speed command 4 External reset N O Accel Decel inhibit Accel Decel time selection command 1 Accel Decel time selection command 2 External base block N O External base block N C Up Increment master frequency Down Decrement master frequency Counter reset Run PLC program Pause P
156. ls 1 unit is 2 msec 2 units are 4 msec etc The delay time is used to debounce noisy signals that could cause the digital terminals to malfunction 04 23 Gear Ratio for Simple Index Function Unit 1 Settings 4 1000 Factory Setting 200 04 24 Index Angle for Simple Index Function Unit 0 1 Settings Factory Setting 180 0 A 0 0 360 0 H 04 25 Deceleration Time for Simple Index Function Unit 0 01 Settings 0 00 100 00 sec Factory Setting 0 00 qg The simple index function is used to position the machine motor at the same position when it stops The function should be used with setting 34 for Multi Function Input Terminals 04 04 to 04 09 LL The function diagram is shown below The machine is driven by a gear motor or other reduction gearbox The trigger position of the proximity sensor is used as the starting point of the index angle When the stop command is initiated the AC motor drive will not decelerate until the proximity sensor is triggered After that the AC motor drive begins to decelerate and stop according to the Pr 04 24 and Pr 04 25 Frequency a Proximity Sensor Actives gt Time t e At n time between STOP and triggering by proximity Signal of Zero f sensor It depends on the moment the STOP command is given At Pr 04 25 m 3 Pr 04 24 270 0 5 58 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedp
157. ment Connect a noise filter at the input terminal of the AC motor drive to prevent noise from power circuit In a word three level solutions for electromagnetic noise are no product no spread and no receive 7 14 Environmental Condition Since the AC motor drive is an electronic device you should comply with the environmental condition stated in the Chapter 2 1 The following steps should also be followed To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mechanical stress and it cannot occur frequently continuously or repeatedly to prevent damaging to the AC motor drive Store in a clean and dry location free from corrosive fumes dust to prevent corrosion and poor contacts It also may cause short by low insulation in a humid location The solution is to use both paint and dust proof For particular occasion use the enclosure with whole seal structure The surrounding temperature should be within the specification Too high or low temperature will affect the lifetime and reliability For semiconductor components damage will occur once any specification is out of range Therefore it is necessary to clean and periodical check for the air cleaner and cooling fan besides having cooler and sunshade In additional the microcomputer may not work in extreme low temperature and needs to have heater Store within a relative humi
158. mit 08 13 Skip Frequency 3 9 99 to 400 00 Hz Lower Limit 5 14 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series f Facto Parameter Explanation Setings egg Customer EEUU IE EMI Fault A 00 Disable 00 AVR function enable se el 02 AVR function disable for decel Software Brake 230V series 370 to 430V 380 08 17 Level 460V series 740 to 860V 760 575V series 925 to1075V 950 00 Speed search starts with last frequency Gate gase black Spega command 01 Starts with minimum output frequency Speed Search 00 Speed search disable 08 19 during Start Uningistar up 01 Speed search enable Speed Search 00 Setting frequency 08 20 Frequency during 01 Maximum operation frequency 01 00 Start up 08 21 Auto Reset Time at 00 to 60000 sec Restart after Fault Compensation 00 1000 08 22 Coefficient for Motor Instability Group 9 Communication Parameters i Factory Communication 00 Baud rate 4800bps 01 Baud rate 9600bps 409 01 Transmission Speed 02 Baud rate 19200bps 01 03 Baud rate 38400bps Warn and keep operating issi Warn and ramp to stop 40902 Hae zeal Warn and coast to stop 03 No warning and keep operating w09 03 Ti t Detecti 0 0 60 0 seconds ime our Detection 9 9 Disable 00 7 N 2 Modbus ASCII 01 7 E 1 Modbus ASCII Communication 02 7 0
159. more details Brake Used to reduce the deceleration time of the motor Please refer to the chart Resistor iE in Appendix B for specific Brake Optional Resistors Motor surge voltage amplitude Output AC depends on motor cable length For Line Reactor applications with long motor cable Optional 9PP 9 720m it is necessary to install a rv ST Revision July 2008 BE16 SW V4 08 amp V5 00 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series 2 4 3 Main Terminals Connections Terminal Symbol Explanation of Terminal Function R S T R L1 S L2 T L3 AC line input terminals 1 phase 3 phase AC drive output terminals for connecting 3 phase U V W U T1 V T2 W T3 induction motor P1 P2 1 2 Connections for DC Choke optional P B P2 B1 B2 2 B1 B2 Connections for Brake Resistor optional P2 N P2 B1 N 2 2 B1 Connections for External Brake Unit VFDB series o Earth connection please comply with local regulations Mains power terminals R L1 S L2 T L3 W Connect these terminals R L1 S L2 T L3 via a no fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence W It is recommended to add a magnetic contactor MC in the power input wiring to cut off power quickly and reduce malfunctio
160. mp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 11 Fan and Pump Control Parameters EEJ V f Curve Selection Factory Setting 00 Settings 00 V f curve determined by Pr 01 00 to Pr 01 06 01 1 5 power curve 02 1 7 power curve 03 Square curve 04 Cube curve Ea Confirm the load curve and select the proper V f curve before use Ea The available V f curves are shown below 01 02 Valtage100 0 100 0 20 40 60 8 V F Curve Diagram EETd Frequency of the Auxiliary Motor Unit 0 01 Settings 0 00 to 400 00 Hz Factory Setting 0 00 Ea This parameter serves as a reference for the startup value of the auxiliary motor If the setting is 0 the auxiliary motor cannot be activated EA Stop Frequency of the Auxiliary Motor Unit 0 01 Settings 0 00 to 400 00 Hz Factory Setting 0 00 Ea When the output frequency reaches this parameter value the auxiliary motor will be stopped There must be a minimum of 5 Hz difference between the start frequency and stop frequency of auxiliary motor Pr 11 01 Pr 11 02 5 Hz EEJ Time Delay before Starting the Auxiliary Motor Unit 0 1 Settings 0 0 to 3600 0 sec Factory Setting 0 0 Revision July 2008 BE16 SW V4 08 amp V5 00 5 101 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5
161. n lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Storage Temperature 20 C 60 C 4 F 140 F Transportation Relative Humidity lt 90 no condensation allowed Atmosphere pressure 86 106 kPa Vibration lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Pollution Degree 2 good for a factory type environment Ngmm 1 Operating storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive 2 Failure to observe these precautions may void the warranty 2 2 Installation 1 Mount the AC motor drive vertically on a flat vertical surface by using bolts or screws Other directions are not allowed 2 The AC motor drive will generate heat during operation Allow sufficient space around the unit for heat dissipation 3 The heat sink temperature may rise to 90 C when running The material on which the AC motor drive is mounted must be noncombustible and be able to withstand this high temperature 4 When the AC motor drive is installed in a confined space e g cabinet the surrounding temperature must be within 10 40 C with good ventilation DO NOT install the AC motor drive in a space with bad ventilation Revision July 2008 BE16 SW V4 08 amp V5 00 2 1 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series 5 Wheninstalling multiple AC motor driv
162. n at low speeds for long time 7 10 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 8 Maintenance and Inspections Modern AC motor drives are based on solid state electronics technology Preventive maintenance is required to operate this AC motor drive in its optimal condition and to ensure a long life It is recommended to have a check up of the AC motor drive performed by a qualified technician Daily Inspection Basic check up items to detect if there were any abnormalities during operation are Whether the motors are operating as expected Whether the installation environment is abnormal Whether the cooling system is operating as expected Whether any irregular vibration or sound occurred during operation Whether the motors are overheating during operation m ouod B oq aa Always check the input voltage of the AC drive with a Voltmeter Periodic Inspection Before the check up always turn off the AC input power and remove the cover Wait at least 10 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between 1 2 and The voltage between 1 2 and should be less than 25VDC imm Disconnect AC power before processing 2 Only qualified personnel can install wire and maintain AC motor drives Please take off any metal objects
163. n when activating the protection function of AC motor drives Both ends of the MC should have an R C surge absorber W Do NOT run stop AC motor drives by turning the power ON OFF Run stop AC motor drives by RUN STOP command via control terminals or keypad If you still need to run stop AC drives by turning power ON OFF it is recommended to do so only ONCE per hour W Do NOT connect 3 phase models to a 1 phase power source Control circuit terminals U V W W When the AC drive output terminals U T1 V T2 and W T3 are connected to the motor terminals U T1 V T2 and W T3 respectively the motor will rotate counterclockwise as viewed on the shaft end of the motor when a forward operation command is received To permanently reverse the direction of motor rotation switch over any of the two motor leads Forward running Revision July 2008 BE16 SW V4 08 amp V5 00 2 19 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 2 Installation and Wiring VFD B Series i W DO NOT connect phase compensation capacitors or surge absorbers at the output terminals of AC motor drives With long motor cables high capacitive switching current peaks can cause over current high leakage current or lower current readout accuracy To prevent this the motor cable should be less than 20m for 3 7kW models and below And the cable should be less than 50m for 5 5kW models and above For long
164. ntrol applications one can use the Multi function Output Terminals 1 3 to define the auxiliary 17 Auxiliary Motor 1 2 and 3 1 im motor When using with group 10 PID Controls and group 11 Fan and Pump Control it can control flow of many motors When the heatsink overheats it will signal to prevent OH Heat Sink Overheat A 19 i from turning off the drive When it is higher than 85 C Warning OH1 HOO RD 185 F it will be ON If not it will be OFF 20 AC Motor Drive Ready Active when the drive is on and no abnormality detected Emergency Stop i n4 21 uM Active once the drive s emergency stop function is activated Indication Desired Frequency i r 22 Active when the desired frequency Pr 03 10 is attained Attained 2 This function is used in conjunction with a VFDB Brake Unit The output will be activated when the drive needs help 23 Software Brake Signal ma braking the load A smooth deceleration is achieved by using this function 2i Zero Speed Output Active unless there is an output frequency present at Signal terminals U T1 V T2 and W T3 Active once the drive s current has fallen below its minimum 25 Under current Detection allowable value Refer to Pr 06 12 06 13 Operation Indication 26 Active when there is output voltage from U V W H gt Fmin Active when the feedback signal is abnormal Refer to 27 Feedback Signal Error Pr 10 08 Pr 10 16 js User defined L
165. o 4 Direction of Pr 05 00 1st speed Forward Direction of Pr 05 01 2nd speed Reverse Direction of Pr 05 02 3rd speed Forward Direction of Pr 05 03 4th speed Forward Direction of Pr 05 04 5th speed Reverse Direction of Pr 05 05 6th speed Reverse Direction of Pr 05 06 7th speed Reverse Direction of Pr 05 07 8th speed Forward Direction of Pr 05 08 9th speed Forward Direction of Pr 05 09 10th speed Forward Direction of Pr 05 10 11th speed Reverse Direction of Pr 05 11 12th speed Reverse Direction of Pr 05 12 13th speed Forward Direction of Pr 05 13 14th speed Forward Direction of Pr 05 14 15th speed Reverse The settin value P j j k NOTE bit14x2 bit13x2 bit2x2 bit1x2 bitOx2 2 16384 2 8192 2 4096 2 2048 2 1024 1x2 1x2 1x2 1x2 1x2 1x2 1x2 2 512 2 256 2 128 2 64 25 32 16384 2048 1024 64 32 16 2 219570 Setting 05 16 2 16 27 8 27 4 2 2 2 24 5 62 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series EXAM Time Duration of 1st Step Speed Unit 1 or 0 1sec See Pr 05 32 EX EMI Time Duration of 2nd Step Speed Unit 1 or 0 1sec See Pr 05 32 EX EMI Time Duration of 3rd Step Speed Unit 1 or 0 1sec See Pr 05 32 MEENE Time Duration of 4th Step Speed Unit 1 or 0 1sec See Pr 05 32 LEPA Time Duration of 5th Step
166. ol Method 4 V f PG Control Content of Multi Function Display e o THE Tg 02 Vector Control 03 Vector PG Control 5 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Parameter Explanation Facto FY customer Setting 00 10 Reserved Group 1 Basic Parameters Parameter e Settings 0 Setting customer Setting 01 00 Maximum Output 50 00 to 400 00 Hz 60 00 Frequency Fmax Maximum Voltage 01 01 P renuenay Ebana 0 10 to 400 00 Hz 60 00 7 230V series 0 1V to 255 0V 220 0 Maximum Output 01 02 Voltage Vmax 460V series 0 1V to 510 0V 440 0 575V series 0 1V to 637 0V 575 0 08 mg e pasgan ao F 230V series 0 1V to 255 0V 1 7 575V series 0 1V to 637 0V 4 8 EE owes fof e 230V series 0 1V to 255 0V 1 7 01 06 Minimum Output hic Voltage Vmin 460V series 0 1V to 510 0V 3 4 575V series 0 1V to 637 0V 4 8 EZHEL GENERE Upper Limit Ee eee uo m Lower Limit 401 09 AccelTime1 001to036000sc 100 L A01 10 Decel Time 1 0 01to36000sc 100 01 11 Accel Time 2 0 01 to 3600 0 sec 100 01 12 Decel Time 2 0 01 to 3600 0 sec 10 0 01 09 01 12 Factory setting for models of 30hp 22kW and above is 60sec A 01 13 Jog Acceleration 0 1 to 3600 0 sec 10 Time W01 14 Jog Frequency 0 10 Hz to 400 00 Hz
167. olts adjust Pr 03 06 to 50 If Pr 03 05 is set to 0 then 5VDC will correspond to Maximum Output Frequency 03 07 X Digital Output Multiplying Factor Unit 1 Settings 01 to 20 times Factory Setting 01 Ea This parameter determines the multiplying factor for the AC drives digital output frequency at the digital output terminals DFM DCM The pulse frequency is equal to the AC motor drive output frequency multiplied by Pr 03 07 Pulse frequency actual output frequency x Pr 03 07 03 08 BUM A Terminal Count Value Unit 1 Settings 00 to 65500 Factory Setting 00 Ea This parameter sets the count value of the internal counter The external terminal TRG increases the internal counter Upon completion of counting the specified output terminal will be activated Pr 03 00 to Pr 03 03 set to 14 An When the display shows c5555 the drive has counted 5 555 times If display shows c5555e it means that real counter value is between 55 550 to 55 559 03 09 X Preliminary Count Value Unit 1 Settings 00 to 65500 Factory Setting 00 Revision July 2008 BE16 SW V4 08 amp V5 00 5 45 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Aa When the counter value reaches this value the corresponding multi function output terminal will be activated provided one of Pr 03 00 to Pr 03 03 set to 15 Preliminary Count Valu
168. on 1 1 2hp 0 75 1 5kW 2 3 bhp 2 2 3 7kW Insulation B 20 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com 3 7 5hp 5 5kW and above Appendix B Accessories VFD B Series Insulation spacer B 3 1 1 PG Card and Pulse Generator Encoder 1 Basic Wiring Diagram None fused breaker NFBZ N R L1 O O 0O RLI U T1 Motor oS S L2 O O O S L2 V T2 os T L3 O Q I L3 W T3 VFD B PG 02 OC12V Factory Setting i A TP 5V Pulse Generator Output 12V DC Control circuit terminals PG 02 and Pulse Generator Connections O Main circuit power terminals Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 B 21 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series 2 Basic Wiring Diagram with RPM Meter Attached None fused breaker R L1 a 0 R L1 U T1 Motor ZTN S L2 0 Q S L2 V T2 T L3 T L3 W T3 VFD B PG 02 OC12V TP 5V A O nan B O 36090 COM RPM meter OMain circuit power terminals O Control circuit terminals PG 02 and Pulse Generator Connections 3 When Pulse Generator Encoder is Open Collector type please refe
169. on Flow Chart sssee emm B 41 Appendix C How to Select the Right AC Motor Drive C 1 C1 Capacity Form las tiere edet eei iren eina C 2 C 2 General Precaution eerie eene rene cerns C 4 C 3 How to Choose a Suitable Motor ssee C 5 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 1 Introduction 1 1 Receiving and Inspection This VFD B AC motor drive has gone through rigorous quality control tests at the factory before shipment After receiving the AC motor drive please check for the following W Check to make sure that the package includes an AC motor drive the User Manual Quick Start and CD dust covers and rubber bushings W Inspect the unit to assure it was not damaged during shipment Make sure that the part number indicated on the nameplate corresponds with the part number of your order 1 1 1 Nameplate Information Example for 1HP 0 75kW 3 phase 230V AC motor drive x AC Drive Model MODE VFD007B23A Input Spec INPUT 3PH 200 240V 50 60Hz 5 7A OUTPUT 3PH 0 240V 5 0A 1 9kVA 1HP Output Spec Freq Range 0 1 400Hz Output Frequency Range ENCLOSURE TYPE 1 Enclosure type DUE TETUR DT LP P TP T Serial Number amp Bar Code 007B23A0T5011230 1 1 2 Model Explanation VFD 007 B 23 A l version Type Mains In
170. on is returned Example of an exception response of command code 06H and exception code 02H ASCII mode RTU mode STX un Address 01H Address Low 0 Function 86H Address High T Exception code 02H Function Low 8 CRC CHK Low C3H Function High 6 CRC CHK High A1H Exception code LRC CHK Low FA LRC CHK High T END 1 CR END 0 LF The explanation of exception codes E ti oe ad Explanation Illegal function code 01 The function code received in the command message is not available for the AC motor drive Illegal data address 02 The data address received in the command message is not available for the AC motor drive Illegal data value 03 The data value received in the command message is not available for the AC drive Slave device failure The AC motor drive is unable to perform the requested action 04 Revision July 2008 BE16 SW V4 08 amp V5 00 5 93 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series aec Explanation Communication time out 40 If Pr 09 03 is not equal to 0 0 Pr 09 02 00 02 and there is no communication on the bus during the Time Out detection period set by Pr 09 03 cE10 will be shown on the keypad 3 7 Communication program of PC The following is a simple example of how to write a commun
171. on rectifier power reactor Za Es A a7 aaa A o ice a NL AC motor drive reactor CY Ya Application 3 Question Used to improve the input power factor to When power capacity is too large line reduce harmonics and provide protection from impedance will be small and the charge AC line disturbances surges switching current will be too large That may damage spikes short interruptions etc AC line AC motor drive due to higher rectifier reactor should be installed when the power temperature supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance lt 10m Correct wiring small capacity large capacity power reactor AC motor drive ps CUN CORN YY motor NM A Ke ot B 36 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 B 7 Zero Phase Reactor RF220X00A Dimensions are in millimeter and inch Recommended Wire Cable Size 7 Wirin Note Nominal nid Method Note 2 Nominal AWG mm MM lt 10 lt 5 3 x55 1 Piin Single core ur lt 2 lt 33 6 lt 38 4 i g lt 12 lt 3 3 lt 3 5 1 Diagram Three core lt 1 lt 42 4 lt 50 4 magram Note 600V Insulated unshielded Cable Diagram A Please wind each wire 4 times around the core The reactor must be put at inverter output as close
172. ontrol and associated gain P and is used for speed control with PG encoder feedback Em The parameter can be set during operation for easy tuning Revision July 2008 BE16 SW V4 08 amp V5 00 5 99 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series M ASR Auto Speed Regulation control with PG only I Unit 0 01 Settings 0 00 to 100 00 Factory Setting 1 00 0 00 disable Ia This parameter specifies Integral control and associated gain I and is used for speed control with PG encoder feedback gt hea The parameter can be set during operation for easy tuning EET Control Output Frequency Limit Unit 0 01 Settings 0 00 to 100 00 Hz Factory Setting 10 00 Aa This parameter limits the amount of correction by the PI control on the output frequency when controlling speed via PG encoder feedback It can limit the maximum output frequency Sample time for refreshing the content of 210DH and 210EH Settings 0 01 1 00 seconds Factory Setting 0 10 When the signal source of feedback control is PG encoder and it needs to read the pulse numbers from communication this parameter can be used to set the refresh time of two communication addresses 210D and 210E Speed Control Diagram Frequency command Speed Detection Speed Control Diagram 5 100 Revision July 2008 BE16 SW V4 08 a
173. or drive will accelerate from Minimum Output Frequency Pr 01 05 to Jog Frequency Pr 01 14 When the Jog command is OFF the AC motor drive will decelerate from Jog Frequency to zero The used Accel Decel time is set by the Jog Accel Decel time Pr 01 13 Pr 01 22 gq Before using the JOG command the drive must be stopped first And during Jog operation other operation commands cannot be accepted except command via the FORWARD REVERSE and STOP keys on the digital keypad Frequency 01 14 JOG Frequency 01 05 Min output frequency 0 Hz JOG Accel Time JOG Decel Time The definition of JOG Accel Decel Time 01 15 M Auto Acceleration Deceleration Factory Setting 00 Settings 00 Linear acceleration deceleration 01 Auto acceleration linear Deceleration 02 Linear acceleration auto Deceleration 03 Auto acceleration deceleration set by load 04 Auto acceleration deceleration set by Accel Decel Time setting 5 32 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Ea With Auto acceleration deceleration it is possible to reduce vibration and shocks during starting stopping the load During Auto acceleration the torque is automatically measured and the drive will accelerate to the set frequency with the fastest acceleration time and the smoothest start curren
174. ow Active once the DC Bus voltage is too low Refer to Pr 06 voltage Detection 16 Pr 06 17 55 Brake Control Desired Active when output frequency 2Pr 03 13 Deactivated when Frequency Attained 3 output frequency lt Pr 03 14 after STOP command 03 04 Desired Frequency Attained 1 Unit 0 01 Settings 0 00 to 400 00 Hz Factory Setting 0 00 Revision July 2008 BE16 SW V4 08 amp V5 00 5 43 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Desired Frequency Attained 2 Unit 0 01 Settings 0 00 to 400 00 Hz Factory Setting 0 00 An If a multi function output terminal is set to function as Desired Frequency Attained 1 or 2 Pr 03 00 to Pr 03 03 09 or 22 then the output will be activated when the programmed frequency is attained Frequ ency i master 4Hz aoa treguency as ction desired 2Hz range frequency waiting time DE brake ii IENE f rake time 03 101 during stop Time run sto p ON OFF master freq attained OFF ON OFF output signal desired freq attained OFF ON OFF setting 03 zero speed indication ON OFF ON setting 24 zero speed indication ON OFF ON output timing chart of multiple function terminals when setti ng to frequency attain ed or zero speed indication LE Analog Output Signal AFM Factory Setting 00 Settings 00 Analog Frequency Meter 0 to Maxim
175. p the output frequency constant until the current drops below the maximum value 06 01 Over Current Detection Level output current __ setting 1 frequency Over Current Stall prevention during Acceleration Output frequency held Frequenc time LEM y r a i previous acceleration time ee eee ee LI actual acceleration time when over current stall prevention is enabled LE Over current Stall Prevention during Operation Unit 1 Settings 20 to 25096 Factory Setting 170 aa If the output current exceeds the setting specified in Pr 06 02 when the drive is operating the drive will decrease its output frequency to prevent the motor stall If the output current is lower than the setting specified in Pr 06 02 the drive will accelerate again to catch up with the set frequency command value 5 66 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Over Current Stall Prevention during Over Current Operation output Detection frequency decrease Level 06 02 Output Current Output X Frequency over current stall prevention during operation Cza Over Torque Detection Mode OL2 Factory Setting 00 Settings 00 Over Torque detection disabled 01 Over Torque detection enabled during constant speed operation A
176. ped The DC link capacitors may still be charged to hazardous voltage levels even if the power has been turned off 3 Toavoid damage to components do not touch them or the circuit boards with metal objects or your bare hands Revision July 2008 BE16 SW V4 08 amp V5 00 3 3 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 3 Start Up VFD B Series This page intentionally left blank 34 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 4 Digital Keypad Operation 4 1 Description of the Digital Keypad VFD PUO1 Frequency Command Status indicator Output Frequency Status indicator User Defined Units Status indicator JOG Jog operation selector Left key Moves cursor to the left UP and DOWN Key M rura i ue VFD PUO1 RUN STOP JOG FWD REV 2 Sets the parameter number and changes the numerical data such as Master Frequency LED Display Display frequency current voltage and error etc Part Number Status Display Display of drive status MODE Display mode selector PROG DATA Used to enter programming parameters STOP RESET RUN key Display Message Descriptions Displays the AC drive Master Frequency Displays the actual output fre
177. play The four most recent faults can be read from the digital keypad or communication i tae Wait 5 seconds after a fault has been cleared before performing reset via keypad of input terminal 6 1 Common Problems and Solutions Check if motor power corresponds with the AC motor drive output power Over current A Check the wiring connections to U V W for Abnormal increase in current possible short circuits Check the wiring connections between the AC motor drive and motor for possible short circuits also to ground Check for loose contacts between AC motor drive and motor Increase the Acceleration Time Check for possible excessive loading IGBT protection conditions at the motor Insulated Gate Bipolar If there are still any abnormal conditions when Transistor operating the AC motor drive after a short circuit is removed and the other points above are checked it should be sent back to manufacturer Check if the input voltage falls within the rated AC motor drive input voltage range Check for possible voltage transients DC bus over voltage may also be caused by motor regeneration Either increase the Decel Time or add an optional brake resistor and brake unit Check whether the required brake power is within the specified limits Over voltage The DC bus voltage has exceeded its maximum allowable value Revision July 2008 BE16 SW V4 08 amp V5 00 6 1 CALL NOW 800 985 6929 http Awww automatedpt
178. protection enabled codE 21 EF1 Emergency stop 22 PHL Phase Loss 23 cEF Preliminary count value attained EF active 24 Lc Under current 25 AnLEr Analog feedback signal error 26 PGErr PG feedback signal error Status of AC drive LED 0 light off 1 light up 00 RUN LED 2101H 01 STOP LED Bit0 4 02 JOG LED 03 FWD LED 04 REV LED Bit 5 0 F light off 1 F light on Bit 6 0 H light off 1 H light on Bit 7 0 u light off 1 u light on Bi 1 Master frequency Controlled by communication it 8 interface Bit 9 1 Master frequency controlled by analog signal Bit 10 4 Operation command controlled by communication interface Bit 11 1 Parameters have been locked Bit 12 0 AC drive stops 1 AC drive operates Bit 13 1 Jog command Bit 14 15 Reserved 2102H Frequency command F 2103H Output frequency H 2104H Output current AXXX X 2105H DC BUS Voltage UXXX X 2106H Output voltage EXXX X 2107H Step number of Multi Step Speed Operation 2108H Step number of PLC operation Status 2109H Content of external TRIGGER monitor 210AH Power factor angle Read only 210BH Estimated torque ratio XXX X 210CH Motor speed rpm 210DH PG pulse low word unit time Pr 10 15 210EH PG pulse high word unit time Pr 10 15 210FH Output power KW 2110H Reserved 2200H Feedback Si
179. pt com Appendix B Accessories B 1 All Brake Resistors amp Brake Units Used in AC Motor Drives Note Please only use DELTA resistors and recommended values Other resistors and values will void Delta s warranty Please contact your nearest Delta representative for use of special resistors For instance in 460V series 100hp 75kW the AC motor drive needs 2 brake units with total of 16 brake resistors so each brake unit uses 8 brake resistors The brake unit should be at least 10 cm away from AC motor drive to avoid possible interference Refer to the Brake Unit Module User Manual for further details 2 Applicable Full Resistor Brake Unit Brake Resistors Brake Min Equivalent 8 Motor Load value spec Part No and Part No and Torque Resistor Value o Torque for each AC a for each AC gt hp kw Nm Motor Drive Quantity Quantity 10 ED Motor Drive 1 10 75 0 427 80W 200 BRO80W200 1 125 820 2 1 5 0 849 300W 1000 BR300W100 1 125 820 3 2 2 1 262 300W 1000 BR300W100 1 125 820 5 3 7 2 080 400W 400 BR400W040 1 125 330 7 5 5 5 3 111 500W 300 BR500W030 1 125 300 8 10 7 5 4 148 1000W 200 BR1K0WO20 1 125 200 15 11 6 186 2400W 13 60 BR1K2W6P8 2 125 13 60 amp 20 15 8248 3000W10Q 2015 1 BR1K5W005 2 125 100 25 18 5 10 281 4800W 8Q 2022
180. pt com CALL NOW 800 985 6929 Appendix B Accessories VFD B Series kW HP con T m al uio Amps 3 impedance 5 impedance 18 5 25 25 37 5 1 2 1 8 22 30 35 52 5 0 8 1 2 30 40 45 67 5 0 7 1 2 37 50 55 82 5 0 5 0 85 45 60 80 120 0 4 0 7 55 75 80 120 0 4 0 7 75 100 100 150 0 3 0 45 B 6 3 Applications for AC Reactor Connected in input circuit Application 1 Question When more than one AC motor drive is connected to the same power one of them is ON during operation When applying to one of the AC motor drive the charge current of capacity may cause voltage ripple The AC motor drive may damage when over current occurs during operation Correct wiring M1 reactor EN CY Y AC motor drive motor NR os O N ma PVN KON m 0 Ui PET AC motor drive motor Pi MN Em Y Y 1 AC motor drive 4 motor Ne D Application 2 Question Silicon rectifier and AC motor drive is connected to the same power Surges will be generated at the instant of silicon rectifier switching on off These surges may damage the mains circuit Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 B 35 http www automatedpt com http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Appendix B Accessories VFD B Series Correct wiring silic
181. put Voltage 21 230V Single phase 23 230V Three phase 43 460V Three phase 53 575V Three phase B Series Applicable motor capacity 007 1HP 0 7kW 150 20HP 15kW 015 2HP 1 5kW 185 25 HP 18 5kW 022 3HP 2 2kW 220 30 HP 22kW 037 5HP 3 7kW 300 40HP 30kW 055 7 5HP 5 5kW 370 50 HP 37kW 075 10 HP 7 5kW 450 60HP 45kW 110 15 HP 11kW 550 75HP 55kW 750 100HP 75kW Series Name Variable Frequency Drive Revision July 2008 BE16 SW V4 08 amp V5 00 1 1 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 1 Introduction VFD B Series 1 1 3 Series Number Explanation 007B23A 0T 7 01 1230 Production number Production week Production year 2007 Production factory Taoyuan Model 230V 3 phase 1HP 0 75kW If the nameplate information does not correspond to your purchase order or if there are any problems please contact your distributor 1 1 4 Drive Frames Frame Power range Models A 1hp 0 75kW VFD007B23A 43A 53A A1 1 2hp 0 75 1 5kW VFD007B21A VFD015B21A 23A 43A 53A A2 2 3hp 1 5 2 2kW VFD015B21B 23B VFD022B23B 43B 53A B 3 5hp 2 2 3 7kW VFD022B21A VFD037B23A 43A 53A VFD055B23A 43A 53A C 7 5 15hp 5 5 11kW VFD075B23A 43A 53A VFD110B23A 43A 53A VFD150B23A 43A 53A D 20 30hp 15 22kW VFD185B23A 43A 53A VFD220B23A 43A 53A E 40 GOhp 30 45kW VFD300B43A 53A VFD370B43A 53A VFD4
182. que compensation Revision July 2008 BE16 SW V4 08 amp V5 00 7 6 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 7 10 Motor Speed cannot be Changed Modify the setting 4 f the setting of K 4 Pr 05 17toPr 05 31 Yes is too high No If finishe executin Pr 05 15 d with g Yes No If the setting of Pr 05 00 to Pr 05 14 arethe same Yes Yes Motor can run but cannot change speed v 6929 Chapter 7 Troubleshooting VFD B Series Check if the setting of the max frequency is too low No AA Check to see if frequency is out of range upper lower boundaries No v Is itin PLC mode N9 Yes rml No Check if the wiring between M1 M6 to DCM is correct Yes No Yes gt Modify the setting Press UP DOWN key to see if speed has any change Yes If there is any change of the signal that sets frequency 0 10V and 4 20mA No Y Check if th external te e wiring of rminal is correct No l Correct Yes wiring Check if frequency for each step is different Y Change defective potentiometer Change frequencysetting Check if accel decel time is set correctly Yes v accel decel time by load inertia Please s
183. quency command will be 0 when stopped M Accel Decel Rate of Change of UP DOWN Operation with Unit 0 01 Constant Speed Settings 0 01 1 00 Hz ms Factory Setting 0 01 AR These parameters determine the increase decrease of the master frequency when operated via the Multi Function Inputs when Pr 04 04 Pr 04 09 are set to 11 Up command or 12 Down command 02 15 X Keypad Frequency Command Unit 0 01 Settings 0 00 400 00Hz Factory Setting 60 00 Ea This parameter can be used to set frequency command or read keypad frequency command Revision July 2008 BE16 SW V4 08 amp V5 00 5 41 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 3 Output Function Parameters Multi function Output Relay RA1 RB1 RC1 03 01 Multi function Output Terminal MO1 Multi function Output Terminal MO2 Factory Setting 08 Factory Setting 01 Factory Setting 02 03 03 Multi function Output Terminal MO3 Factory Setting 20 Settings Function Description 00 No Function Active when there is an output from the drive or RUN 01 AC Drive Operational command is ON 02 Master Frequency Active when the AC motor drive reaches the output Attained frequency setting Active when Command Frequency is lower than the 03 Zero Speed W Minimum Output Frequency Active as long
184. quency present at terminals U T1 V T2 and W T3 User defined unit where U F x Pr 00 05 Displays the output current present at terminals U T1 V T2 and W T3 Displays the AC motor drive forward run status Revision July 2008 BE16 SW V4 08 amp V5 00 4 1 CALL NOW 800 985 6929 http Awww automatedpt com Chapter 4 Digital Keypad O CALL NOW 800 985 6929 http www automatedpt com eration VFD B Series Display Message Descriptions Displays the AC motor drive reverse run status The counter value C Displays the selected parameter Displays the actual stored value of the selected parameter cre External Fault Display End for approximately 1 second if input has been accepted by PROG ud n pressing DATA key After a parameter value has been set the new Ena value is automatically stored in memory To modify an entry use the A i v and KA roys Display Err if the input is invalid I 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 4 Digital Keypad Operation VFD B Series 4 2 How to Operate the Digital Keypad VFD PU01 Selection mode START o n E mAN au U Oo KS mop Ks tobe Ks mope Kobe GO START i PROG NOTE Inthe selection mode press pata to setthe parameters ee To set parameters Uu i PROG DATA ea DATA parame
185. r 2 Installation and Wiring VFD B Series 2 22 CALL NOW 800 985 6929 i Factory Settings SINK Terminal Terminal Function Y 9s Symbol ON Connect to DCM ON JOG operation JOG Jog command OFF Stop acc to Stop Method ON External Fault Display EF and stop EF External fault acc To Stop Method OFF No fault TRG External counter input ON b pow pulse counter is advanced MI1 Multi function Input 1 MI2 Multi function Input 2 MI Multifunction Input 3 Refer to Pr 04 04 to Pr 04 09 for programming MIA Multi function Input 4 the Multi function Inputs MI5 Multi function Input 5 MI6 Multi function Input 6 Digital Frequency Meter Open Collector Output Pulse voltage output monitor signal proportional to output frequency DFM DCM Max 48V 50mA Duty cycle 5096 DFM 50 Ratio Pr 03 07 Min load 10KQ Max current 50mA 100 j intemalicireuit Max voltage 48VDC 24VDC 20mA 24V DC Voltage Source used for SOURCE mode DCM Digital Signal Common Common for digital inputs and used for SINK mode RA Multi function Relay output Resistive Load N O a 5A N O 3A N C 240VAC 5A N O 3A N C 24VDC RB Multi function Relay output Inductive Load N C b 1 5A N O 0 5A N C 240VAC 1 5A N O 0 5A N C 24VDC RC Multi function Relay common Refer to Pr 03 00 for programming Revision July 2008 BE16 SW V4 08 amp V5 00 http Awww automatedpt com http www automate
186. r Torque After the over torque is detected keep Detection Mode running until OL1 or OL occurs OL2 02 Enabled during constant speed operation After the over torque is detected stop running Revision July 2008 BE16 SW V4 08 amp V5 00 5 11 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Factory 03 Enabled during accel After the over Over Torque torque is detected keep running until OL1 or Detection Mode OL occurs OL2 04 Enabled Bed accel After the over Over Torque wont Detection Level 1019200 Ea o6 o5 Over Torque 0 1 to 60 0 sec Detection Time Electronic Thermal 00 Standard motor self cooled by fan Overload Rela 06 06 Selection y 01 Special motor forced external cooling 02 Disabled 06 07 Electronic Thermal 30 to 600 sec Characteristic 0 No fault Over current oc 06 08 Present Fault Over voltage ov Record Over heat oH Over load oL Over load oL 1 External fault EF IGBT protection occ 06 09 Second Most Recent 08 CPU failure cF3 Fault Record Hardware protection failure HPF Excess current during acceleration ocA Excess current during deceleration ocd Excess current during steady state ocn Ground fault GFF Reserved 06 10 Third Most Recent CF1 Fault Record CF2 Reserved Motor over load oL2 Auto Acel Decel failure CFA
187. r to following wiring None Fused Breaker NFB X RES Q O R L1 U T1 Motor ls S L2 O O 0O S L2 V T2 io oS T L3 QO Q T L3 W T3 VFD B PG 02 OC12V Factory 1 Setting Tr BV Pulse Generator Output 5V DC OMain circuit power terminals B 22 Control circuit terminals Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series B 3 1 2 PG 02 Terminal Descriptions 1 Terminals Terminal Symbols Descriptions vp Power source of PG 02 FSW1 can be switched to 12V or 5V Output Voltage 12VDC 5 200mA or 5VDC 2 400mA DCM Power source VP and input signal A B common Input signal from Pulse Generator Input type is selected by FSW2 It can be 1 phase or 2 phase input Maximum 500kP sec z phase function is reserved If the voltage exceeds 12V it needs to use TP type with connecting the external current limiting resistor R The A A gt B B current should be within 5 to 15mA The formal of current limiting resistor is Vin 2V 5mA lt 15mA 4800 R PG 02 output signal for use with RPM Meter Open Collector A O B O Maximum DC24V 100mA COM PG 02 output signal A O B O common 2 Wiring Notes The control power supply and motor le
188. rce Command Source STOP RESET PUO1 keypad Parameter setting External terminals Operate from 04 04 11 input external signal 04 05 12 FWD DCM REV DCM AVI ACI AUI 3 3 Trial Run After finishing checking the items in 3 1 preparation before start up you can perform a trial run The factory setting of the operation source is from the keypad Pr 02 01 00 1 After applying power verify that LED F is on and the display shows 60 00Hz 2 Setting frequency to about 5Hz by using v key RUN 3 Pressing key for forward running And if you want to change to reverse running e ese you should press AA key in page And if you want to decelerate to stop STOP please press key 4 Check following items E Check if the motor direction of rotation is correct E Check if the motor runs steadily without abnormal noise and vibration E Check if acceleration and deceleration are smooth If the results of trial run are normal please start the formal run 3 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 3 Start Up VFD B Series uiam Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem 2 Do NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when the AC motor drive has stop
189. rect setting may cause the motor to exceed its speed limit and permanent damage to the motor and machine can occur CEI EPUM Speed Search Frequency during Start up Factory Setting 00 Settings 00 Setting Frequency 01 Maximum Operation Frequency 01 00 Ea This parameter determines the start value of the speed search frequency EE Compensation Coefficient for Motor Instability Unit 1 Settings 00 1000 Factory Setting 00 Ea The drift current will occur in a specific zone of the motor and instability in the By using this parameter greatly improves motor instability jan The drift current zone of the larger horsepower motor is usually in the low frequency range A setting of more than 500 is recommended B Revision July 2008 BE16 SW V4 08 amp V5 00 5 81 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 9 Communication Parameters There is a built in RS 485 serial interface marked RJ 11 jack is located near the control terminals The pins are defined below 1 EV 2 GND 3 SG 4 SG 5 Reserved 6 1 6 Reserved gt ee When connecting to the communication connector please use RJ11 6P2C 6P4C 2 When connecting to the PU please use RJ12 Please notice that pin 1 is only for internal communication and external keypad Please do not use in other way to prevent drive malfun
190. resistor used often take motor cooling into consideration Over torque Setting Related Applications Purpose Functions Parameters The over torque detection level can be 06 00 06 05 To protect set Once OC stall OV stall and over Pumps fans and ae ce and to torque occurs the output frequency Lane have continuous Will be adjusted automatically It is reliable operation suitable for machines like fans and P pumps that require continuous operation Upper Lower Limit Frequency m z Related Applications Purpose Functions Parameters Control the motor When user cannot provide 01 07 Pump and fan speed within upper lower limit gain or bias from 01 08 Goperlower limit external signal it can be set PP individually in AC motor drive E Skip Frequency Setting i f Related Applications Purpose Functions Parameters The AC motor drive cannot run at 08 00 08 13 To prevent constant speed in the skip frequency Pumps and fans machine vibrations range Three skip frequency ranges can be set It is used to smooth vibration at certain frequencies 5 20 CALL NOW 800 985 6929 Revision July 2008 BE16 SW V4 08 amp V5 00 http www automatedpt com CALL NOW 800 985 6929 a Carrier Frequency Setting http www automatedpt com Chapter 5 Parameters VFD B Series Applications Purpose Functions papat The carrier frequency can be 02 0
191. ring esr eke reni eet eire a eres 2 13 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com 2 4 2 Exterrial Wiring aa crei ne tee e ERR re ise e SER 2 18 2 4 3 Main Terminals Connections eeee 2 19 2 4 4 Control Terminals eee een 2 21 2 4 5 Main Circuit Terminals esee 2 26 Chapter 3 Start Up 2er eterni ee zero rne eene rene Dra 3 1 3 1 Preparations before Start up 3 1 3 2 Operation Method sse enm eee eee 3 2 3 3 Tial RUM E PH P 3 2 Chapter 4 Digital Keypad Operation seesseeeeeeeesees 4 1 4 1 Description of the Digital Keypad VFD PUO 1 ssessssss 4 1 4 2 How to Operate the Digital Keypad VFD PU01 seenen 4 3 Chapter 5 Parameters cete cie aa aa ciara ance 5 1 5 1 Summary of Parameter Settings sesssee 5 2 5 2 Parameter Settings for Applications 5 18 5 3 Description of Parameter Settings esseeeeeee 5 23 Chapter 6 Fault Code Information sese 6 1 6 1 Common Problems and Solutions sssrin 6 1 DMALCIM EN 6 4 Chapter 7 Troubleshooting eene 7 1 7 1 Over Current OC nien rete fee boc cese Races 7 1 T 2 Ground Fault 4 eie eere een 7 2 7 3 Over Voltage OV necesiten nei eden nentes 7 2 GA
192. rs are connect correctly and no noise is present Yes Yes v AC motor drive works normally AC motor drive has malfunction Please contact DELTA 7 8 Phase Loss PHL Phase loss v Check wiring at R S and T terminals ALEAN Correct wiring Yes y No Tighten all screws Check if the screws of terminals are tightened gt gt 9 Yes T Y es Please check the wiring Check if the input voltage of R S Tis unbalanced and power system for No abnormal power Vv Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Revision July 2008 BE16 SW V4 08 amp V5 00 7 5 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 7 Troubleshooting VFD B Series 7 9 Motor cannot Run Check PUO1 Check if non fuse Motor cannot run No breaker and magnetic contactor are ON for normal displa gt Reset after clearing fault and then RUN Yes Yes Yes Check if there is any Y fault code displayed Check ifinput No voltage is normal No Setthem to ON Check if any faults occur such as Lv PHL or disconnection Yes AA It can run when X a If jumper or DC R no faults occur 1 Input R
193. ry Setting 100 00 5 98 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Ea The base is Pr 01 00 When in PID feedback control if Source of PID reference target feedback Pr 10 16 and exceeds Pr 10 08 detection time the AC drive will operate according to Pr 10 09 10 10 PG Pulse Range Unit 1 Settings 1 40000 Max 20000 for 2 pole motor Factory Setting 600 Ea A Pulse Generator PG or encoder is used as a sensor that provides a feedback signal of the motor speed This parameter defines the number of pulses for each cycle of the PG control an For PG or encoder feedback an option PG card is needed PG Input Factory Setting 00 Settings 00 Disable PG 01 Single phase 02 Forward Counterclockwise rotation 03 Reverse Clockwise rotation Ea The relationship between the motor rotation and PG input is illustrated below A phase leads B phase BW A phase gt CCW g phase 10 11 02 B phase leads A phase A phase REV gt D cw P B phase 10 11 03 A phase PULSE Cm cw GENERATOR B phase A ASR Auto Speed Regulation control with PG only P Unit 0 1 Settings 0 0 to 10 0 Factory Setting 1 0 Ea This parameter specifies Proportional c
194. s parameter determines the PWM carrier frequency of the AC motor drive Carrier acoustic iecomagnetio Heat Current Frequenc i Dissipation Wave quency Noise cirrent issipati 1kHz Significant Minimal Minimal ANY Minimal 8kHz A AN 15kHz Minimal Significant Significant Significant Ea From the table we see that the PWM carrier frequency has a significant influence on the electromagnetic noise AC motor drive heat dissipation and motor acoustic noise Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 5 37 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Motor Direction Control Factory Setting 00 Settings 00 Enable Forward Reverse operation 01 Disable Reverse operation 02 Disabled Forward operation Ea The parameter determines the AC motor drive direction of rotation See Chapter 2 for definition of direction of rotation 02 05 2 wire 3 wire Operation Control Modes Factory Setting 00 Settings 00 2 wire FWD STOP REV STOP 01 2 wire FWD REV RUN STOP 02 3 wire Operation An There are three different types of control modes 02 05 External Terminal FWD OPEN STOP 2 wire PEU T CLOSE FWD 00 FWD STOP REV OPEN STOP REV STOP REWSTOR CS REV FWD OPEN STOP 2 wire RONSIQE CLOSE RUN 01 FWD REV REV OPEN FWD RUN STOP FWD REV CLOSE REV FWD CLOSE RUN
195. s step by step Ea This parameter selects the mode of PLC operation for the AC motor drive The AC motor drive will change speeds and directions according to the desired user programming E This parameter can be applied in the PLC operation of general small machines food processing machines and washing equipment Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 5 59 http www automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 5 Parameters VFD B Series Example 1 Pr 05 15 1 Execute one cycle of the PLC program The parameter settings are 1 Pr 05 00 to 05 14 1 to 15 speed sets the frequency of each speed 2 Pr 04 04 to 04 09 Multi Function Input Terminals set one multi function terminal as 14 PLC auto operation 3 Pr 03 00 to 03 03 Multi Function Output Terminals set a Multi Function Terminal as 10 PLC running indication 11 PLC step completed and or 12 PLC program completed 4 Pr 05 15 PLC mode setting 5 Pr 05 16 Direction of operation for the 1 to 15 speed 6 Pr 05 17 to 05 31 Operation time setting of the 1 to 15 speed Frequency i 5 819 110 11 12 13 14 15 I was 09 11 05 10 05 21 D5 23 06 25 05 27 05 20 05 31 multi function input terminals 05 18 05 20 05 22 D5 24 05 26 05 28 85 30 Program operation OFF command multi function output terminals i i f Program operara A indication St tionin
196. sers for reference To ensure the safety of operators and equipment only qualified personnel familiar with AC motor drive are to do installation start up and maintenance Always read this manual thoroughly before using VFD B series AC Motor Drive especially the WARNING DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any questions please contact your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY Namens AC input power must be disconnected before any wiring to the AC motor drive is made 2 Acharge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has been turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels Never reassemble internal components or wiring The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the AC motor drive output terminals U T1 V T2 and W T3 directly to the AC mains circuit power supply B Ground the VFD B using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram 6 VFD B series is used only to control variable speed of 3 phase induction motors NOT for 1 phase motors or other purpose
197. signals of 0 to 10V and 4 to 20mA the popular voltage signals also include signals of 0 to 5V 4 to 20mA or any value under 10V Regarding the setting please refer to the following examples Pr 01 00 60Hz Max output Freq a gt AVI ACI AUI 4 i Pr 04 00 Pr 04 11 Pr 04 15 20 096 Bias adjustment Pr 04 01 Pr 04 12 Pr 04 16 0 Positive bias Pr 04 02 Pr 04 13 Pr 04 17 83 395 Input gain Pr 04 03 Pr 04 14 Pr 04 18 0 No negative bias command Bias 10Hz Adjustment 2y 0v 5V 10V Bias adjustment 10Hz 60Hz Gain 100 100 20 0 xy 4mA 12mA 20mA Gain 10V 10V 2V 100 83 3 Example 4 Use of 0 5V potentiometer range via gain adjustment This example shows a potentiometer range of 0 to 5 Volts Instead of adjusting gain as shown in the example below you can set Pr 01 00 to 120Hz to achieve the same results Gain adjustment Pr 01 00 60Hz Max output Freq AVI AUI Pr 04 00 Pr 04 15 0 0 Bias adjustment Pr 04 01 Pr 04 16 0 Positive bias Pr 04 02 Pr 04 17 200 Input gain Pr 04 03 Pr 04 18 0 No negative bias command Gain 10V 5V 100 200 OHz OV 5V 10V Example 5 Use of negative bias in noisy environment In this example a 1V negative bias is used In noisy environments it is advantageous to use negative bias to provide a noise margin 1V in this example 5 50 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com
198. splay Blackout until bus voltage is below 50VDC Installation Location Indoor no corrosive gases metallic dust Operating Temperature 10 C 50 C 14 F to 122 F Storage Temperature 20 C 60 C 4 F to 140 F Humidity 90 Non condensing 9 8m s 1G under 20Hz 2m s 0 2G at 20 50Hz IP50 B 6 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com a 24 NT o o njo o eo Vibration o amp S Oo z i Q 2 i 6 ty for pe Th es r S S o o 9 s n m pe o E o s gt W Wall mounted Enclosed Type CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series B 1 3 Dimensions for Brake Unit Dimensions are in millimeter inch 121 0 4 76 130 0 5 12 800 8 15 R3 3 RO 13 189 5 7 46 200 0 7 87 B 7 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Appendix B Accessories VFD B Series B 2 AMD EMI Filter Cross Reference VFD037B43A RF037B43BA VFD055B43A VFD075B43A VFD110B43A RF110B43CA VFD007B23A VFD015B23A 10TDT1W4C VFD022B23A VFD037B23A 26TDT1W4C VFD055B23A VFD075B23A VFD150B43A VFD110B23A VFD150B23A VFD220B43A VFD300B43A VFD370B43A 100TDS84C EN VFD550B43C VFD750B43C 200TDDS84C ES VFD185B23A VFD220B23
199. stallation and Wiring VFD B Series 2 4 1 Basic Wiring W Make sure that power is only applied to the R L1 S L2 T L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate W Check the following items after completing the wiring 1 Are all connections correct 2 No loose wires 3 No short circuits between terminals or to ground A charge may still remain in the DC bus capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC motor drive Zia All the units must be grounded directly to a common ground terminal to prevent electric shock fire and interference 2 Only qualified personnel familiar with AC motor drives are allowed to perform installation wiring and commissioning 3 Make sure that the power is off before doing any wiring to prevent electric shocks Basic Wiring Diagrams Users must connect wires according to the circuit diagrams on the following pages Do not plug a modem or telephone line to the RS 485 communication port or permanent damage may result The pins 1 amp 2 are the power supply for the optional copy keypad PUO6 only and should not be used for RS 485 communication Revision July 2008 BE16 SW V4 08 amp V5 00 2 13 CALL N
200. t During Auto deceleration regenerative energy is measured and the motor is smoothly stopped with the fastest deceleration time But when this parameter is set to 04 the actual accel decel time will be equal to or more than parameter Pr 01 09 Pr 01 12 and Pr 01 18 to Pr 01 21 Ea Auto acceleration deceleration makes the complicated processes of tuning unnecessary It makes operation efficient and saves energy by acceleration without stall and deceleration without brake resistor an In applications with brake resistor or brake unit Auto deceleration shall not be used Acceleration S Curve Deceleration S Curve Factory Setting 00 Settings 00 S curve disabled 01to07 S curve enabled 07 is smoothest Ea This parameter is used to ensure smooth acceleration and deceleration via S curve The S curve is disabled when set to 00 and enabled when set to 01 to 07 Setting 01 gives the quickest and setting 07 the longest and smoothest S curve The AC motor drive will not follow the Accel Decel Times in Pr 01 09 to Pr 01 12 and Pr 01 18 to Pr 01 21 when S curve is enabled Ea The diagram below shows that the original setting of the Accel Decel Time is only for reference when the S curve is enabled The actual Accel Decel Time depends on the selected S curve 01 to 07 93 ere Disable S curve Enable S curve Acceleration deceleration Characteristics Revision July 2008 BE16 SW V4 08 amp V5 00 5 33 CALL NOW 800 985 6929 http
201. t ia 1 In vector control mode it is not recommended to have motors run in parallel 2 It is not recommended to use vector control mode if motor rated power exceeds the rated power of the AC motor drive LZ Motor Line to line Resistance R1 Unit 1 Settings 00 to 65535 mQ Factory Setting 00 aa The motor auto tune procedure will set this parameter The user may also set this parameter without using Pr 07 05 7 07 Reserved 5 72 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series T R Motor Rated Slip Unit 0 01 Settings 0 00 to 20 00Hz Factory Setting 3 00 E Refer to the rated rpm and the number of poles on the nameplate of the motor and use the following equation to calculate the rated slip Rated Slip Hz Fbase Pr 01 01 base frequency rated rpm x motor pole 120 E This parameter is valid only in vector mode 07 09 Slip Compensation Limit Unit 1 Settings 00 to 250 Factory Setting 200 E This parameter sets the upper limit of the compensation frequency the percentage of Pr 07 08 Example when Pr 07 08 5Hz and Pr 07 09 150 the upper limit of the compensation frequency is 7 5Hz Therefore for a 50Hz motor the max output is 57 5Hz Reserved Reserved 07 12 Torque Compensation Time Constant Unit 0 01 Settings 0 01 10 00 se
202. t com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 5 Multi step speeds and PLC Process Logic Control parameters 05 00 05 01 05 02 05 03 05 04 05 05 05 06 05 07 05 08 05 09 05 10 05 11 05 12 05 13 05 14 A 1st Step Speed Frequency Unit 0 01 2nd Step Speed Frequency A 3rd Step Speed Frequency M 4th Step Speed Frequency 5th Step Speed Frequency 6th Step Speed Frequency M Tth Step Speed Frequency A 8th Step Speed Frequency 9th Step Speed Frequency M 10th Step Speed Frequency M 11th Step Speed Frequency M 12th Step Speed Frequency M 13th Step Speed Frequency M 14th Step Speed Frequency M 15th Step Speed Frequency Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Unit 0 01 Factory Setting 0 00 Settings 0 00 to 400 00 Hz E The Multi Function Input Terminals refer to Pr 04 04 to 04 09 are used to select one of the AC motor drive Multi step speeds The speeds frequencies are determined by Pr 05 00 to 05 14 as shown above They are also used in conjunction with Pr 05 15 to 05 31 for PLC programs ag PLC Mode Settings 00 Disable PLC operation 01 Execute one program cycle 02 Continuously execute program cycles 03 Execute one program cycle step by step Factory Setting 00 04 Continuously execute program cycle
203. t line Deceleration Time too short Increase the Deceleration Time AC motor drive output power is too small Replace the AC motor drive with the next higher power model Short circuit at motor output Check for possible poor insulation at the output line Sudden increase in motor loading Check for possible motor stall AC motor drive output power is too small Replace the AC motor drive with the next higher power model Input EF N O on external terminal is closed to GND Output U V W will be turned off Give RESET command after fault has been cleared When the multi function input terminals MI1 to MI6 are set to emergency stop setting 19 or 20 the AC motor drive stops output U V W and the motor coasts to stop Press RESET after fault has been cleared coge Software protection failure Return to the factory Keypad will be locked Turn the power ON after power OFF to re enter the correct password See Pr 00 07 and 00 08 Pc ad Password is locked cff Auto accel decel failure Revision July 2008 BE16 SW V4 08 amp V5 00 2 3 Check if the motor is suitable for operation by AC motor drive Check if the regenerative energy is too large Load may have changed suddenly 6 3 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 6 Fault Code Information VFD B Series Fault Descriptions Corrective Actions When one of the output term
204. t there are no short circuits between terminals and from terminals to ground or mains power W Check for loose terminals connectors or screws Verify that no other equipment is connected to the AC motor W Make sure that all switches are OFF before applying power to ensure that the AC motor drive doesn t start running and there is no abnormal operation after applying power Make sure that the front cover is correctly installed before applying power Do NOT operate the AC motor drive with humid hands Check the following items after applying power The keypad should light up as follows normal status with no error z H U VFD PU01 When power is ON LEDs F STOP and FWD should light up The display will show 60 00 with the least signification 0 flashing RUN STOPJOG FWD REV If the drive has built in fan 2 2kW and above it should run The factory setting of Fan Control Pr 03 12 00 Fan always on Revision July 2008 BE16 SW V4 08 amp V5 00 3 1 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 3 Start Up VFD B Series 3 2 Operation Method Refer to 4 2 How to operate the digital keypad VFD PU01 and chapter 5 parameters for setting Please choose a suitable method depending on application and operation rule The operation is usually used as shown in the following table Operation Operation Method Frequency Sou
205. tails 6 Therated voltage for the AC motor drive must be lt 240V x 480V for 460V models lt 600V for 575V models and the mains supply current capacity must be x 5000A RMS x10000A RMS for the gt 40hp 30kW models CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Table of Contents Prefa e a aaas aranea e ed ted coc dace d det ed i Table of Contents isinira niaaa eni eene nennen nennen nnn nenne nnns iii Chapter 1 Introduction in arcere ecu za ca eua oaaae 1 1 1 1 Receiving and Inspection ssssssssssseeeeeeeeern 1 1 1 1 1 Nameplate Information 1 1 1 1 2 Model Explanation ssssssssssseeenenneeenn 1 1 1 1 3 Series Number Explanation ssssssssseeeses 1 2 1 1 4 Drive Frames deett EP Dee tcd desee iens 1 2 LEA ADPGArAanGeS eec uth E aa T a 1 2 1 3 Preparation for Installation and Wiring eenen 1 4 1 3 1 Remove Keypad eter ree 1 4 1 3 2 Remove Front Cover sssessseeeee emen 1 6 TA EIfUDg oct tenues 1 7 1 5 Storage e ties lade Ut ete ntt prodi Fe dantes 1 8 Chapter 2 Installation and Wiring eene 2 1 2 1 Ambient Conditions lt s nian a eene 2 1 2 2 Installatiori 5 tied eee Ed e erede Rn 2 1 2 3 Dimensions oreet eec pee ee ied ee tgo ce cete 2 3 2 4 Wiring c er gehe d i EO Hc He PR Ee eR De 2 12 2 4 1 Basic Wi
206. tained Auxiliary motor No 1 Auxiliary motor No 2 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Parameter Explanation Factory Customer Setting 8 Auxiliary motor No 3 9 Heat sink overheat warning AC motor drive ready Emergency stop indication Desired frequency attained 2 Software brake signal Zero speed output signal Under current detection Operation indication H gt Fmin Feedback signal error User defined low voltage detection i ud control Desired frequency attained Desired Frequency 0 v rs 400 00 Hz Attained 1 00 Analog frequency meter 01 Analog current meter Analog Output 02 Output voltage Signal 03 Output frequency command 04 Output motor speed 05 Load power factor cos90 to Cos0 03 06 Analog Output Gain 01 to 200 100 03 07 Digital Output 01 to 20 01 Multiplying Factor 03 08 Terminal Count 00 to 65500 Value 03 09 Preliminary Count 00 to 65500 Value Desired Frequency 03 10 Attained 2 0 00 to 400 00 Hz 00 Preliminary count value attained no EF EF Active When 3 display Prelimi Count SAA inen 01 Preliminary count value attained EF active Fan always ON 1 minute after AC motor drive stops fan will be OFF Fan Control AC motor drive runs and fan ON AC motor drive stops and fan OFF 3 Fan ON to run when pre
207. ter set error LF mop move to previous display NOTE In the parameter setting mode you can press kS MODE to return to the selection mode yide ap ee MM START m y m y rgd gt rtu Sras A or W 7 0 A or y Revision July 2008 BE16 SW V4 08 amp V5 00 4 3 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 Chapter 4 Digital Keypad Operation VFD B Series This page intentionally left blank http www automatedpt com 4 4 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters The VFD B parameters are divided into 12 groups by property for easy setting In most applications the user can finish all parameter settings before start up without the need for re adjustment during operation The 12 groups are as follows Group 0 User Parameters Group 1 Basic Parameters Group 2 Operation Method Parameters Group 3 Output Function Parameters Group 4 Input Function Parameters Group 5 Multi Step Speed and PLC Parameters Group 6 Protection Parameters Group 7 Motor Parameters Group 8 Special Parameters Group 9 Communication Parameters Group 10 PID Control Parameters Group 11 Fan amp Pump Control Parameters Revision July 2008 BE16 SW V4 08 amp V5 00 5 1 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com
208. the AC motor drive The capacity rated current rated voltage and the max carrier frequency relate to the identity code Users can use the following table to check how the rated current rated voltage and max carrier frequency of the AC motor drive correspond to the identity code En Pr 00 01 displays the rated current of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct 230V Series kW 075 15 22 37 15517511 15 185 22 80 37 HP 10 20 30 50 75 10 15 20 25 30 40 50 Pr 00 00 04 06 08 10 12 14 16 18 20 22 24 26 Rated Output 59 70 44 17 25 33 49 65 75 90 120 146 Current A Max Carrier 15kHz 9 kHz Frequency 460V Series kW 075 15 22 37 55 75 11 15 185 22 30 37 45 B5 75 HP 10 20 30 50 75 10 15 20 25 30 40 50 60 75 100 Pr 00 00 o5 07 09 111 13 45 137 19 21 23 25 27 29 331 33 Rated Output 27 4 2 55 8 5 13 18 24 32 38 45 60 73 91 110 150 Current A Mex Cambr 15 kHz 9 kHz 6 kHz Frequency 575V Series kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 HP 1 0 2 0 3 0 5 0 7 5 10 15 20 25 30 40 50 60 75 100 Pr 00 00 100 101 102 103 404 105 106 107 108 109
209. ting 0 5 Revision July 2008 BE16 SW V4 08 amp V5 00 5 75 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Ea When momentary power loss is detected the AC drive will block its output and then wait for a specified period of time determined by Pr 08 06 called Base Block Time before resuming operation This parameter should be set at a value to ensure that any residual regeneration voltage from the motors on the output has disappeared before the drive is activated again This parameter also determines the waiting time before resuming operation after External Baseblock and after Auto Restart after Fault Pr 08 14 When using a PG card with PG encoder speed search will begin at the actual PG encoder feedback speed and settings 01 and 02 in Pr 08 04 will be invalid Ey Current Limit for Speed Search Unit 1 co Settings 30 to 200 Factory Setting 150 Following a momentary power loss the AC motor drive will start its speed search operation only if the output current is greater than the value set by Pr 8 07 When the output current is less than the value of Pr 8 07 the AC motor drive output frequency is at speed synchronization point The drive will start to accelerate or decelerate back to the operating frequency at which it was running prior to the power loss Maximum Allowable Maximum Power Power Loss T
210. tion is very important and has great influence on its lifetime If the capacity of AC motor drive is too large it cannot offer complete protection to the motor and motor maybe damaged If the capacity of AC motor drive is too small it cannot offer the required performance and the AC motor drive maybe damaged due to overloading But by simply selecting the AC motor drive of the same capacity as the motor user application requirements cannot be met completely Therefore a designer should consider all the conditions including load type load speed load characteristic operation method rated output rated speed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Item Speed and torque characteristics Time Overload Starting ratings capacity torque Friction load and weight load Liquid viscous load Inertia load e e Load with power transmission Constant torque Constant output Decreasing torque e e Decreasing output Constant load Shock load Repetitive load e e e e High starting torque Low starting torque Continuous operation Short time operation e Long time operation at medium low speeds Maximum output current instantaneous Constant output current continuous Maximum frequency Base frequency e Power supply transformer capacity or percentage impedance Voltage fluctuations and unbalance e e Number of phases singl
211. to 1 and the deviation is fixed the output is equal to the input deviation once the integral time setting is attained L Ta The parameter can be set during operation for easy tuning X Derivative Control D Unit 0 01 Settings 0 00 to 1 00 sec Factory Setting 0 00 Ea This parameter specifies derivative control rate of change of the input and associated gain D With this parameter set to 1 the PID output is equal to differential time x present deviation previous deviation It increases the response speed but it may cause over compensation gt Iram The parameter can be set during operation for easy tuning 10 05 Upper Bound for Integral Control Unit 1 Settings 00 to 100 Factory Setting 100 Ea This parameter defines an upper bound or limit for the integral gain I and therefore limits the Master Frequency Ea The formula is Integral upper bound Maximum Output Frequency Pr 01 00 x Pr 10 05 This parameter can limit the Maximum Output Frequency 10 06 Primary Delay Filter Time Unit 0 1 Settings 0 0 to 2 5 sec Factory Setting 0 0 Ea To avoid amplification of measurement noise in the controller output a derivative digital filter is inserted This filter helps to dampen oscillations The complete PID diagram is shown on the following page Revision July 2008 BE16 SW V4 08 amp V5 00 5 97 CALL NOW 800 985 6929 http Awww automatedpt com CALL
212. to Pr 01 06 have to meet the condition of Pr 01 02 gt Pr 01 04 gt Pr 01 06 and Pr 01 01 gt Pr 01 03 gt Pr 01 05 EE Output Frequency Upper Limit Unit 1 Settings 1 to 12096 Factory Setting 100 Ea This parameter must be equal to or greater than the Output Frequency Lower Limit Pr 01 08 The Maximum Output Frequency Pr 01 00 is regarded as 10096 E Output Frequency Upper Limit value Pr 01 00 Pr 01 07 100 Revision July 2008 BE16 SW V4 08 amp V5 00 5 29 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series 1 08 1 07 Output Frequency Output Frequency Voltage Lower Limit Upper Limit 1 02 esee esseosicoe cete l Maximum Output Voltage 1 04 Mid point Voltage i i The limit of n Output Frequency 1 06 Frequency Minimum 4 05 1 03 1 01 1 00 mPa Minimum Mid point Maximum Voltage Maximum Voltage Output Freq Frequency Output Freq Base Frequency Frequency VIf Curve uU Output Frequency Lower Limit Unit 1 Settings 0 to 100 Factory Setting 0 gq The Upper Lower Limits are to prevent operation errors and machine damage If the Output Frequency Upper Limit is 50Hz and the Maximum Output Frequency is 60Hz the Output Frequency will be limited to 50Hz Ea If the Output Frequency Lower Limit is 10Hz and the Minimum Output Frequency Pr 01 05 is set to 1 0Hz then any Comm
213. tomatedpt com Appendix C How to Select the Right AC Motor Drive VFD B Series C 2 General Precaution Selection Note 1 When the AC Motor Drive is connected directly to a large capacity power transformer 600kVA or above or when a phase lead capacitor is switched excess peak currents may occur in the power input circuit and the converter section may be damaged To avoid this use an AC input reactor optional before AC Motor Drive mains input to reduce the current and improve the input power efficiency 2 When a special motor is used or more than one motor is driven in parallel with a single AC Motor Drive select the AC Motor Drive current 21 25x Sum of the motor rated currents 3 The starting and accel decel characteristics of a motor are limited by the rated current and the overload protection of the AC Motor Drive Compared to running the motor D O L Direct On Line a lower starting torque output with AC Motor Drive can be expected If higher starting torque is required such as for elevators mixers tooling machines etc use an AC Motor Drive of higher capacity or increase the capacities for both the motor and the AC Motor Drive 4 When an error occurs on the drive a protective circuit will be activated and the AC Motor Drive output is turned off Then the motor will coast to stop For an emergency stop an external mechanical brake is needed to quickly stop the motor Parameter Settings Note 1 The AC Motor Drive can be
214. tronic thermal overload setting Use a higher power motor Reduce the current level so that the drive output current does not exceed the value set by the Motor Rated Current Pr 7 00 Reduce the motor load Adjust the over torque detection setting to an appropriate setting Pr 06 03 to Pr 06 05 Return to the factory Check the RS485 connection between the AC motor drive and RS485 master for loose wires and wiring to correct pins Check if the communication protocol address transmission speed etc are properly set Use the correct checksum calculation Please refer to group 9 in the chapter 5 for detail information Revision July 2008 BE16 SW V4 08 amp V5 00 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 6 Fault Code Information VFD B Series Fault Descriptions Corrective Actions Over current during acceleration Over current during deceleration Over current during constant speed operation External Fault Emergency stop B OH error amp 3 2 Short circuit at motor output Check for possible poor insulation at the output lines Torque boost too high Decrease the torque compensation setting in Pr 7 02 Acceleration Time too short Increase the Acceleration Time AC motor drive output power is too small Replace the AC motor drive with the next higher power model Short circuit at motor output Check for possible poor insulation at the outpu
215. ulti step 4 i T Low voltage Indication setting 4 C3MIA4 y 48V50mA RESET L 5 IB m Multi function Accel Decel prohibit MCM Photocoulper Output d4 C MI6 AFM Counter i TRG S Analog Multi function Output DigitalSignalCommon A Y Terminal EL igna ommen Lj DCM factory setting Analog freq Don t apply the mains voltage directly E SEGO ACM current meter 0 10VDC 2mA to above terminals 10V E Analog Signal common Power supply Digi DFM igital Frequency Output 10V 20mA Terminal 5KQ 2 lt W AVI an factory setting 1 1 Master Frequency v Duty 5096 Oto 10V47K 9 Digital Signal Common HU ACI DCM A RS 485 O AUI amp 1 Serial interface A ACM 1 EV 2 GND 3 SG Analog Signal Common N kal 4 SG 5 Reserved LS EG 6 Reserved Main circuit power terminals Control circuit terminals Shielded leads amp Cable 2 14 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http Awww automatedpt com Chapter 2 Installation and Wiring VFD B Series Figure 2 for models of VFD B Series VFD022B21A VFD037 B23A 43A 53A VFD055B23A 43A 53A VFD075B23A 43A 53A VFD110B23A 43A 53A Three phase input power may apply to single phase drives For the single phase drives the AC input line can be connected to any two of the
216. um Output Frequency 01 Analog Current Meter 0 to 25096 of rated AC motor drive current 02 Output voltage 0 to Pr 01 02 03 Output frequency command 0 to Maximum Frequency 04 Output motor speed 0 to the Maximum Frequency 05 Load power factor cos90 to 0 an This parameter sets the function of the AFM output 0 10VDC ACM is common LE M Analog Output Gain Unit 1 Settings 01 to 20096 Factory Setting 100 gq This parameter sets the voltage range of the analog output signal 5 44 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Ea When Pr 03 05 is set to 0 the analog output voltage is directly proportional to the output frequency of the AC motor drive With Pr 03 06 set to 10096 the Maximum Output Frequency Pr 01 00 of the AC motor drive corresponds to 10VDC on the AFM output Ea Similarly if Pr 03 05 is set to 1 the analog output voltage is directly proportional to the output current of the AC drive With Pr 03 06 set to 100 then 2 5 times the rated current corresponds to 10VDC on the AFM output Dra Any type of voltmeter can be used If the meter reads full scale at a voltage less than 10 volts the parameter 03 06 should be set using the following formula Pr 03 06 meter full scale voltage 10 x 100 For Example When using the meter with full scale of 5 v
217. utomatedpt com gat Related Applications Purpose Functions Parameters Windmill winding Restart free Before the free running motor is 08 06 machine fan and all running motor completely stopped it can be restarted 08 07 inertia load without detecting motor speed The AC 08 19 motor drive will auto search motor speed and will accelerate when its 08 20 speed is the same as the motor speed B DC Brake before Running eee y Related Applications Purpose Functions Parameters When e g windmills Keep the free If the running direction of the free 08 00 fans and pumps rotate running motor at running motor is not steady please 08 01 freely by wind or flow standstill execute DC brake before start up without applying power u Motor power switch over between AC motor drive and commercial power Bae Related Applications Purpose Functions Parameters Windmills pumps Switching motor When switching motor power between 03 00 extruders power between AC the AC motor drive and commercial 03 01 motor drive and power it is unnecessary to stop the 03 02 commercial power motor or start by commercial power with heavy duty before switching to by 03 03 AC motor drive control E Energy Saving es s Related Applications Purpose Functions Param ters Punching machines Energy saving and Energy saving when the AC motor 08 15 and precision less vibrations drive runs at constant speed yet full machinery pow
218. utomatedpt com Appendix B Accessories VFD B Series Connect an output reactor optional to the output terminals of the AC motor drive The length of the cable between AC motor drive and motor should be as short as possible 10 to 20 m or less W For models 7 5hp 5 5kW and above W For models 5hp 3 7kW and less Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 66 ft 20m 328 ft 100m 1312 ft 400m 230VAC input voltage 1312 ft 400m 1312 ft 400m 1312 ft 400m Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 66 ft 20m 165 ft 50m 165 ft 50m 230VAC input voltage 328 ft 100m 328 ft 100m 328 ft 100m When a thermal O L relay protected by motor is used between AC motor drive and motor it may malfunction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use AC reactor and or lower the carrier frequency Pr 02 03 PWM carrier frequency Never connect phase lead capacitors or surge absorbers to the output terminals of the AC motor drive W lf the length is too long the stray capacitance between cables will increase and may cause leakage current It will activate the protection of over current increase leakage current or not insure the correction of current display The worst case is that AC motor drive may be damaged m If more th
219. ve bias 04 16 AUI Bias Polarity 01 Negative bias 100 A 04 17 AUI Input Gain 01 to 200 AUI Negative Bias 00 No AUI negative bias command 04 18 Reverse Motion 01 Negative bias REV motion enabled Enable Disable 02 Negative bias REV motion disabled 100 Delay Delay Delay Analog Input 00 0 01Hz 04 22 Frequency 0 Resolution 01 0 1Hz Gear Ratio for 4 1000 20 04 23 Simple Index Function Index Angle for 0 0 360 0 180 0 04 24 Simple Index Function Deceleration Time 0 00 100 00 sec 04 25 for Simple Index Function Revision July 2008 BE16 SW V4 08 amp V5 00 5 9 CALL NOW 800 985 6929 http www automatedpt com 05 05 05 1 10 CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Group 5 Multi Step Speed and PLC Parameters eee teme sm gps etting Idi NN cem d Frequency prisco epe E Frequency dd uH oou O RT Frequency peu eee Frequency peu uve ze Frequency iiit e NN Lu Frequency ll came m Frequency Frequency Frequency Exe eam ME Frequency price memes amen Frequency pom uei Frequenc Frequency Frequency A 05 14 0 00 to 400 00 Hz Frequency 00 Disable PLC operation 01 Execute one program cycle 05 15 PLC Mode 02 Continuously execute program cycles 03 Execute one program cycle step by step 04 Continuously execute program cycles step by step everse Motion D deemed pe ee EET Step Speed a i dabat MN ER Step Speed Bio eee NN
220. ween 180V to 264 VAC 50Hz 60Hz Therefore when the AC motor drive is used without AVR function the output voltage will be the same as the input voltage When the motor runs at voltages exceeding the rated voltage with 12 20 its lifetime will be shorter and it can be damaged due to higher temperature failing insulation and unstable torque output gq AVR function automatically regulates the AC motor drive output voltage to the Maximum Output Voltage Pr 01 02 For instance if Pr 01 02 is set at 200 VAC and the input voltage is at 200V to 264VAC then the Maximum Output Voltage will automatically be reduced to a maximum of 200 VAC When motor stops with deceleration it will shorten deceleration time When setting this parameter to 02 with auto acceleration deceleration it will offer a quicker deceleration 5 78 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series Software Brake Level Unit 1 the Action Level of the Brake Resistor Settings 230V series 370 to 430V Factory Setting 380 460V series 740 to 860V Factory Setting 760 575V series 925 to 1075V Factory Setting 950 Ea This parameter sets the DC bus voltage at which the brake chopper is activated Ea This parameter will be invalid for models above 15kW 20hp for which VFDB brake unit must be used 08 18 EM EMI Base Block
221. y Accel time 4 RUN STOP PU External terminal communication Accel Decel time 1 amp 2 Multi function Input Terminals Pr 04 04 to Pr 04 09 MI1 to MI6 7 Accel Decel time 3 amp 4 OFF Multi function Input i Master Freq Accel time 2 Terminals Pr 04 04 to Pr 04 09 MI1 to MI6 8 PU external terminals communication Multi function MI1 MI6 04 04 04 09 terminals 5 56 01 20 Acceleration Accel time 3 Decel time 1 01 10 Delceleration Decel time 2 01 12 Decel time 01 19 Decel time 4 01 21 Time Accel Decel Time and Multi function Input Terminals MI2 08 MI1 07 Accel decel time 1 OFF OFF Accel decel time 2 OFF ON Accel decel time 3 ON OFF Accel decel time 4 ON ON 05 07 Frequency E 05 06 05 08 05 05 3 3 0 o jX0b 09 05 04 i D o VEO 05 0 a X Logo Do 1 31 1 Po N05 05 0 L doo om ge ow pod EP T P dod tN 05 12 oy p j p P P Pd i 0144 Pop dF Pg ji oen 05 00 PO og Go de orcb I 4 X d Pod pop OD OX aon boh Top 20544 Met Speed a P P1 ji 01211 1121 4151617 819 10 11 12 13 14 15 Run Stop st speed MI to MI6 1 elas ON LON 2nd speed MI1 to MI6 2 OFF ET 3rd speed MI1 to MI6 3 4th speed MI1to MI6 4 OFF Jog Freq Multi speed via External Terminals Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automate
222. y the output current in A supplied to the motor 01 Display the counter value which counts the number of pulses on TRG terminal When the PLC function is active the current step and Es 23 s its remaining operation time in s are shown 03 Display the actual DC BUS voltage in VDC of the AC 3 motor drive LA Display the output voltage in VAC of terminals U V W 04 o the motor Egons Display the power factor angle in of terminals U V W L 35 a to the motor Display the output power in kW of terminals U V and W W5 2855 m to the motor 5 24 Revision July 2008 BE16 SW V4 08 amp V5 00 CALL NOW 800 985 6929 http Awww automatedpt com CALL NOW 800 985 6929 http www automatedpt com Chapter 5 Parameters VFD B Series EIE Content of Multi Function Display Display the actual motor speed in rpm enabled in 07 vector control mode or PG Encoder feedback control jf LED H and LED U Display the estimated value of torque in Nm as it relates to current icai ma 08 Display PG encoder feedback pulses 10ms 09 Display value rpm PPR 6000 see note of dc ioe cay ca c2 c3 icy c2 10 Display analog feedback signal value in Display the signal of AVI analog input terminal in 11 UU Range 0 10V corresponds to 0 100 LED U bbe Display the signal of ACI analog input terminal in Ae z 12 Range 4 20mA corresponds to 0 100 LED U i 13 Display the signal of AUI analog input terminal in Range

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