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AX100100

1. i BATT POWER BRIDGE MOTOR DRIVE a lt BATTERY f POWER hd MOTOR SUPPLY 9 36V H MOTOR gt 4 BATT ne ISOLATED GATE ISOLATED ISOLATED ISOLATED ISOLATED GATE DRIVER GATE DRIVER GATE DRIVER GATE DRIVER ISOLATED 3 BIAS POWER gt SUPPLY ee Twoo2a O ANALOG DRIVE 1 ag HN ee 4 ANALOG 35 a w OUTPUTS e O AD GNDA 3 aaa me WITH E ae pt ae oe ee lee S lee FEEDBACK chem cans ANALOG DRIVE2 Lex FE DRIVE AD_GND 2 SYSTEM GND SGND ANALOG INPUT 1 ANALOG INPUT 2 sEMIGONDUCTOR DIGITAL SIGNA NOTE GRAY COLORED AREAS COMMON GND IS ISOLATED FROM BATTERY SUPPLY POSITIVE AND NEGATIVE TERMINALS SGND Figure 1 Block Diagram Input Specifications 2 signal inputs 0 5V 0 10V 0 20 mA 4 20 mA or digital Command input Input properties are user configurable Refer to the block diagram and Table 1 0 p Any input on the controller can be coded into a Proprietary B message that can be sent to the CAN network NB Do not connect Analog GND to BATTERY GND Table 1 0 Inputs to AX100100 Up to 2 user selectable inputs Input Type Description Universal Analog Inputs Up to 2 analog inputs are available 0 5VDC or 0 10VDC The offset is in millivolts and the resolution is mV bit when sending a CAN messag
2. PL AISNE TECHNICAL DATASHEET TDAX100100 25A DC MOTOR CONTROLLER P N AX100100 Variable Speed Control Onboard I O CAN SAE J1939 Rugged Packaging with Electronic Assistant Features e Unidirectional or bi directional DC motor control up to 25A e Flexible control gt open loop speed control gt closed loop speed control on request gt external feedback control application specific and on request e 2 inputs are user configurable from the following 0 5V 0 10V 0 20 mA 4 20 mA or digital e Map the control input to either of the 2 command inputs or messages from a CAN bus e Enable function can be mapped to 2 inputs or CAN e 4configurable and independent ramps smooth motor rotation protecting the controller and the system e Additional 2 current outputs 2A proportional or hotshot digital drive accessories such as hydraulic valves or relays for machine control or safety interlock 1 0 5V output provides a configurable multi functional feedback signal for monitoring purposes Outputs can be coded as feedback messages sent to the CAN bus A reference voltage is provided to power an external sensor or potentiometer Highly efficient and robust design with isolation for drive and processing circuits Operational from 9 to 36VDC 12 or 24VDC nominal CAN SAE J1939 is provided CANopen on request Electronic Assistant for setpoint configuration Compact size for easy mounting on a vehicle Suitable for moist hig
3. Proprietary B PGN s 65280 to 65535 NB The user can also configure an input channel to send messages to another node using the Proprietary A PGN 61184 J1939 81 Network Management J1939 Appendix B Address and Identity Assignments Network Layer Arbitrary Address Capable ECU It can dynamically change its network address in real time The controller supports Address Claimed Messages PGN 60928 and Commanded Address Messages PGN 65240 J1939 71 Vehicle Application Layer None of the application layer PGN s are supported as part of the default configurations However the controller could be configured such that any of the input messages to be sent will use a PGN from this section or for the outputs to respond to the data in a message with a PGN from this section The data size index resolution and offset can all be configured for the appropriate SPN associated with the PGN It is the user s responsibility to configure the controller such that it will not violate the J1939 standard Application Layer J1939 73 Application Layer Diagnostics DM Diagnostic messaging on request Refer to Table 4 Wires should be of the appropriate gauge to meet requirements of applicable electrical codes and suit the specifications of the connector s The motor controller should be mounted as close to the battery and or the motor as possible Install the unit with appropriate space available for ser
4. and a DB 9 connector A mating wire harness is available and includes 2 meters 6 5 ft of unterminated 12 AWG wires as well as the Deutsch IPD mating connector assembly Deutsch P N DTP06 4S WP4S and four contact sockets 0462 203 12141 Ordering P N AX070103 1 Red Batty Power and Motor Control 4 pin Deutsch IPD P N DTP04 4P L012 Pin 1 Battery Pin 2 Battery Pin 3 Motor Pin 4 Motor 2 Black Batt 3 White Black Fwd Rev 4 White Red Fwd Rev TDAX100100 6 ul 60 L ul SSO So ete a3 on x 3 ox a is 3 23 a pms Builpunoly BOTTOM VIEW u Oly Wwz ProL e 2 gt 3 3 apy m wo ae Ww A 2 on m 3 6 xf Yg N NS ja oO D N rt O Z101 db r0dLa dl yosinaq DIM mm inches Figure 4 Dimensional Drawing Specifications are indicative and subject to change Actual performance will vary depending on the application and operating conditions Users should satisfy themselves that the product is suitable for use in the intended application All our products carry a limited warranty against defects in material and workmanship Please refer to our Warranty Application Approvals Limitations and Return Materials Process as described on www axiomatic com service html Form TDAX100100 09 30 14 TDAX100100 7
5. te an Moris Cute Coria Metis Port USB 1 1 or 2 0 full speed Hk rropsriesd out Recheck nange AP Pr ra Gute 2 Remdbeck Meigs Display VGA XGA or better with 1024 x 5i 768 recommended Setup and Configuration Refer to the User Manual UMAX07050X Figure 7 0 Configuration screen from the Electronic Assistant TDAX100100 4 CAN Interface Electrical Connections Mounting Packaging and Dimensions 1 CAN port SAE J1939 CANopen on request The software was designed to provide flexibility and provides the following Configurable ECU Instance in the NAME for multiple ECU s on the network Configurable Motor Control Parameters Configurable Motor PID Parameters Configurable Input Parameters Configurable Output Parameters Configurable PGN and Data Parameters Note Configurable parameters are also called setpoints The motor controller is compliant with Bosch CAN protocol specification Rev 2 0 Part B and the following J1939 standards Table 2 J1939 Compliance OSI Network Model J1939 Standard Layer J1939 11 Physical Layer 250K bit s Twisted Shielded Pair J1939 15 Reduced Physical Layer 250K bits sec Un Physical Shielded Twisted Pair UTP J1939 21 Data Link Layer Request PGN 59904 Acknowledgement PGN 59392 Transport Protocol Connection Management PGN 60416 Transport Protocol Data Transfer Message PGN 60160 Proprietary A PGN 61184 Data Link
6. e Input measurement setpoints are interpreted in volts 4 20mA or 0 20mA The offset is in microamps and the resolution is pA bit when sending a CAN message Input measurement setpoints are interpreted in milliamps Digital Inputs Up to 2 digital inputs are available These inputs can be used as an enable or direction command for the controller The input accepted is active high switch is connected to a V signal when ON TDAX100100 2 Output Specifications H bridge 50A 24VDC nominal for 2 minutes at room temperature 37 5 24VDC nominal for 30 minutes at room temperature Output to Motor 25A 24VDC nominal for 1 hour minimum Overcurrent protection is provided Short circuit protection is provided The maximum rated speed and motor rated current are configurable to suit individual motor specifications Motor Stop Shut off with or without ramping Motor direction command can be mapped to any input or come from the CAN bus Flexible control is provided by user configurable parameters for gt open loop speed control gt closed loop speed control on request or gt external feedback control on request The control input to drive the motor can be mapped to either of the 2 universal inputs or the controller can respond to messages from a CAN bus 2 proportional 0 2A or hotshot digital 2A Ramp and dither setpoints are configurable Hot Shot Coil Saver Outputs Refer to Figure 2 The outputs are on off with a Curren
7. h shock and vibration environments Rugged IP67 corrosion resistant aluminum housing Operational from 40 to 85 C 40 to 185 F Applications Motor variable speed position and or flow control in Lift Equipment Electric Vehicles for Material Handling Cranes and Hoists Hydraulic Tail Lifts and Winches Golf Carts Military Equipment Mobile Pumps and Hydraulic Powerpacks Ordering Part Numbers Motor Controller P N AX100100 Accessories Electronic Assistant Configuration KIT AX070502 Wire Harness KIT P N AX070100 Or you can order them individually CAN and I O wire harness assembly 2m P N AX070102 Power and Motor Control wire harness assembly 2m P N AX070103 RS 232 wire harness P N AX070101 Note The AX070101 is not required if the EA is used for configuration In Europe In North America Axiomatic Technologies Oy Axiomatic Technologies Corporation H yt m ntie 6 5915 Wallace Street 33880 LEMPAALA Finland Mississauga ON Canada L4Z 1Z8 Tel 358 3 3595 600 Tel 1 905 602 9270 Fax 358 3 3595 660 Fax 1 905 602 9279 www axiomatic fi www axiomatic com PSs Se SS aS ee ee OS ee eS Se Se SS as Technical Specifications
8. peed control on request or external feedback control on request CAN CAN bus messages control the motor and or auxiliary outputs instead of the analog or digital inputs Electronic Assistant for Windows operating systems It comes with a royalty free license for use Motor Control CAN User Interface The Axiomatic Electronic Assistant requires an USB CAN converter to link the device s CAN port to a Windows based PC for initial configuration Order the EA and Axiomatic USB CAN as a kit P N AX070502 which includes all interconnecting cables Refer to Figure 3 and Table 3 for details Other CAN Modules Pa and Termination Ma i Computer re a Axiomatic Controller a with CAN _ a4 USE Cable oer va s J Axiomatic Controller with CAN Axiomatic USB CAN Axiomatic Controller with CAN Axiomatic Electronic Assistant E Other CAN Modules and Termination Figure 3 User Configuration Using Electronic Assistant EA Table 3 Electronic Assistant and USB CAN Converter AX070502 Electronic Assistant E wectroni Avent art The Electronic Assistant EA runs on any modern PC with the Microsoft Windows 2000 operating system or higher It comes with a royalty free license for use BE Uiir Inout 2 fy Progeetional Gupt i System Requirements AE Pract unut AP Motoring p Operating System Windows 2000 or Bi ttm aF Fita Corim Comat Fri higher including 64 bit editions M prar a
9. t Outputs hotshot current which keeps the load ON with a holding current This is used as an energy saving method of load control Each output is configurable to send a feedback message to the CAN bus The feedback is always sent as a word with a resolution of 1 mA bit and 0 mA offset 1 0 5V signal provides feedback of the duty cycle being applied to the motor or of another selected variable The analog output is isolated from the power supply section of the circuit This voltage output is configurable whether to send a feedback message to the CAN bus The feedback is always sent as a word with a resolution of 1 mV bit and 0 mV offset Reference Voltage 5V 10 mA is available to power a sensor or potentiometer HOTSHOT DIGITAL Motor Control Mode Signal Output INPUT OFF oeae raras t arine neesi eea EEE T E EE O naied l Hotshot Current mA OUTPUT Hold Current mA 0 mA lt Hotshot Time ms gt Figure 2 Proportional Output Hotshot Digital Profile TDAX100100 3 General Specifications DSP56F8346 Standard embedded software is provided The following parameters are user configurable Motor Direction Unidirectional or bi directional control from an input or the CAN bus The direction is also configurable Enable A universal input can be configured to enable the motor when on A CAN message can also be used as an enable input Control Mode Open loop speed or closed loop s
10. vicing and for adequate wire harness access and strain relief Mounting ledges include holes sized for M6 or 1 4 inch bolts The bolt length will be determined by the end user s mounting plate thickness Typically 20 mm 3 4 inch is adequate Shielding amp Grounding Refer to the User Manual Encapsulated in an aluminum extrusion with stainless steel end plates 5 50 x 6 93 x 2 38 inches 139 7 x 176 02 x 60 6 mm W x L x H including connectors excluding mating connectors Refer to Figure 4 0 3 25 Ibs 1 47 kg Operating Conditions Operating 40 to 85 C 40 to 185 F IP67 TDAX100100 Table 4 Electrical Pin Out Chart A mating wire harness including 2 meters of unterminated wires and the Deutsch IPD mating connector assembly P N DT06 12SA W12S wedgelock and sockets 0462 201 16141 is available Ordering P N AX070102 Function 1 Blue S CAN CAN _H CAN Shield 4 Yellow AIN2 5 Black CAN and I O Connector 12 pin Deutsch P N DT13 12PA Pin 1 CAN_Lo Pin 2 CAN_High Pin 3 CAN_ Shield Pin 4 Analog Input 2 Pin 5 Analog GND 2 Pin 6 Current Output 2 connected externally to BATT GND Pin 7 Current Output 1 connected externally to BATT GND Pin 8 Analog GND 1 Pin 9 Analog Input 1 Pin 10 5V ref GND2 GND1 AIN1 5Vref SOL2 SOL1 Pin 11 Analog GND for Vout Pin 12 Voltage Output RS 232 port 4 pin M8 P N NAN T 3MR M8 Mating Connector AX070101 NAN T 3FP 2M

AX100100

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