QC300 Brochure v10 English: For Metrological Applications
Contents
1. Light control over six light sources and zoom control with the Video and Light Zoom versions Automation of measurement tasks Axis control for XYZQ for servo and stepper motors Autofocus via steppermotor control Z axis CNC outputs and inputs for joystick Linear and segmented over any number of points e Squareness calibration Matrix compensation over up to 50 x 50 points Foot switch for two functions Foot switch fiberoptic cables holder for fiberoptic cables servo amplifier calibration standard demo part distribution cable Ed 100 mm x 250 mm See the configuration table for possible combinations Depends on the signal period of the connected encoders as well as the subdivision factor 15 IK 5000 QUADRA CHEK Functions The innovative operator guidance provides self explanatory information about the various functions It already supports you while setting up the coordinate system aligning the part and specifying the datum Various predefined features are available for measurement depending on the version 2 D saving Point line circle slot rectangle 3 D saving Plane cylinder cone sohere The Measure Magic it selects that feature which best matches the shape implied by the points probed With IK 5000 QUADRA CHEK you can define features yourself for example a circle whose position and dimensions are exactly specified In addition you can establish relationships distances angles2. 0 2425 0 2425 0 5665 1 0520 1 0520 1 3900 0 8900 1 2135 Formulas and combinations You can use mathematical and trigonometric formulas as well as logical conditions to combine individual measured values or measurement sequences with each other and so create complex calculations This can be used for example to calculate and display the circumference of a turned part the volume of a cube or the angle between two cams and also to assign tolerance limits to these values Axes Encoder inputs Subdivision factor Display step Display Functions Error compensation Data interface Switching inputs Switching outputs Other connections Accessories Main power input Operating temperature Protection EN 60529 Weight HEIDENHAIN GAGE CHEK enter finish cancel quit N 1Vpp orl LITTL other interfaces upon request 10 fold only for 1 Vpp Adjustable max 7 digits Linear axis 1 mm to 0 00001 mm Angular axis 1 to 0 000 1 or 00 OU 01 5 7 color flat panel display for position values dialogs and inputs graphics functions and soft keys Part programming of up to 100 parts Graphic display of measurement results Classification using tolerance and warning limits with display as a bar graph Measurement series with MIN MAX display Mathematical and trigonometric formulas Functions for statistical process control SPC Graphic display of measurement results and distribution
3. HEA specifications DER H Dai Bees Lee Se a N a io Programming of parts Difficult and repetitive measuring tasks can be simplified with the aid of a program that you either create yourself or record automatically during measurement of the first part QUADRA CHEK learns the reference points the sequence of measurements tolerances and data output commands QUADRA CHEK visually leads you to the features to be probed when the program is run The program view also provides you with an optimum overview of the process Integrated image processing The integrated image processing function included with the video function versions provides a special benefit the video image is shown on the screen in real time and can be saved QUADRA CHEK can even assume complete control of the illumination and the motor zoom A digital USB camera can be connected In order to quickly and directly compare the actual status and nominal status import the parts drawing in DXF or IGS format and place It over the video image Axis positioning The CNC versions of the IK 5000 QUADRA CHEK work as full fledged controls directly controlling the positioning of the X Y Z and Q axes Servo and stepper motors can be connected The necessary servo amplifiers for two or three axes are available as accessories Automating Programs running in combination with the CNC function of IK 5000 QUADRA CHEK run automatically This minimizes the
4. and automatically calculates which feature it is such as a point line or circle If the measurement points are poorly chosen then it may not be possible to determine the feature unambiguously Measure Magic then chooses the more common version You can have the feature displayed graphically and then select from the possibilities ee ln CIRCLE 2 mm it rt Circle Position and Size Tolerance Tol Type BiDir Actual Dev xX 174 9079 0 0079 Y 20 1577 0 0023 D 58 3624 Edit Nominal EAST 0 0004 Axes Encoder inputs Subdivision factor Display step Display Functions Edge detector Error compensation Data interface Other connections Accessories Main power input Operating temperature Protection EN 60529 Weight HEIDENHAIN QUADRA CHEK N 1Vpp orf LITTL other interfaces upon request A XYZQ 10 fold only for 1 Vpp Adjustable max 7 digits Linear axes XYZ 1 mm to 0 0001 mm Angular axis Q 1 to 0 000 1 00 00 01 5 7 monochrome flat panel display for position values dialogs and inputs graphics functions and soft keys Measurement of two dimensional features 2 D Point measurement with crosshairs Programming of features and parts Measure Magic automatic recognition of geometries Graphic display of measurement results Entry of tolerances Measurement series with MIN MAX display Automatic capture of measurement points via optica
5. between features Measuring programs that you create yourself or record automatically simplify the efforts necessary for repeated parts The digital readout graphically takes you to the next measurement position during program run Depending on the version IK 5000 QUADRA CHEK saves measurement points of plane 2 D contours either automatically or manually via crosshairs via optical edge detection or via a video camera For 3 D contours such as planes cylinders cones and spheres the measurement points are saved by probing with a touch probe If a triggering touch probe is used the values are saved automatically With rigid probing elements a key must be pressed The measured features can be clearly displayed either in three dimensions or in one of the three projection planes 16 Multi sensor scanning Along with the usual method for saving measurement points the IK 5494 and IK 5594 versions permit multi sensor scanning in addition to the video camera the measuring machine Is also equipped with a touch probe You can then use the touch probe to measure 3 D features on the object and enjoy the advantages of video evaluation for 2 D features The integrated probe library manages the various measurement tools for you whether they be optical video laser or touch probe systems Constructed features QUADRA CHEK gives you several possibilities for determining dimensions e Measuring the features e Calculati
6. CHER Janna enter cancel N 1Vpp orf LITTL other interfaces upon request 10 fold only for 1 Vpp Display step Adjustable max 7 digits Linear axes XYZ 1 mm to 0 0001 mm Angular axis Q 1 to 0 000 1 00 00 01 Display 8 4 color flat panel display touchscreen resolution SVGA 800 x 600 pixels for position values dialogs and inputs graphics functions soft keys and display of video images with the Video option Functions Measurement of two dimensional features 2 D Edge detector option Video Option CNC Option Error compensation Data interface Other connections Accessories Main power input Point measurement with crosshairs Programming of features and parts Measure Magic automatic recognition of geometries Graphic display of measurement results Entry of tolerances Automatic saving of measurement points via optical edge detector Automatic saving of measurement points via video edge detection Manual autofocus only for Z axis Show live images Archive and output live images Archive option only with the Video and Zoom options Zoom and light control programmable Zoom option only with the Video option Automation of measurement tasks e Axis control for XYZQ for servo and stepper motors Autofocus via step motor control e Linear and segmented over up to 1000 points Squareness calibration Matrix compensation over up to 30 x 30 points e RS 232 CNV 24 U
7. DEV 0 0000 100 1000 0000 100 1400 0000 99 9400 0000 100 1200 0000 100 1500 0000 99 8800 X DEV 8 1000 9400 4600 8000 5600 2000 O1 6 99 9400 AN 7 100 1200 O1 8 100 1500 01 10 99 8800 Axes Encoder inputs Subdivision factor Display step Display Functions Error compensation Data interface Other connections Accessories Main power input Operating temperature Protection EN 60529 Weight HEIDENHAIN TOOL CHEK enter finish cancel quit 2X7 N 1Vpp orf LITTL other interfaces upon request 10 fold only for 1 Vpp Adjustable max 7 digits Linear axis 1 mm to 0 0001 mm Angular axis 1 to 0 000 1 00 00 OI 5 7 monochrome flat panel display for position values dialogs and inputs and soft keys Point measurement with crosshairs 99 tool adapters Memory for 300 tools Counting direction and axis assignment depend on the adapter Radius diameter switching Entry of tolerances Circle and angle measurement Linear and segmented over up to 150 points e Parallelism error e RS 232 CM 24 USB Foot switch for two functions or remote keypad Mounting base foot switch remote keypad protective cover 100 V to 240 V 15 to 10 43 Hz to 63 Hz Der IP OO front panel IP 40 ND 1 6 kg Tilting base 3 2 kg Please select when ordering Depends on the signal period of the connected encoders as well as the subdivision factor 19 ND 2100G GA
8. Data storage of values and formulas Linear and segmented over up to 60 points e RS 232 CN 24 SUS 5 TTL inputs freely definable 12 TTL outputs freely definable Two relay outputs or one input for edge detector Foot switch for two functions or remote keypad Mounting base foot switch remote keypad protective cover 100 V to 240 V 15 to 10 43 Hz to 63 Hz COCO one IP 40 ND 1 6 kg Tilting base 3 2 kg Please select when ordering Depends on the signal period of the connected encoders as well as the subdivision factor 21 Mounting Dimensions of ND 1000 ND 2000 Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H lt 6mm 0 2 mm 22 Mounting and Protection Mounting The ND 1000 and ND 2000 display units were conceived as upright units There are several possible mounting configurations e Tilting base e Mounting base Tilting base The tilting base is included in delivery It can be used to tilt the display forward and backward by up to 20 It can be attached with M5 screws Mounting base accessory With the aid of a mounting base you can set up the ND 1000 and ND 2000 either on the machine or on a mounting arm ID 682 419 01 M6 3 1 3 x 16 5 1 4 20 x 0 65 Protective c
9. by pressing a key You can use the comprehensive input menu to define numerous parameters 75 31 ALB ER 5 wt 2 8198 SG meen oor 02 38 0063 k Ps 6 19 3685 UCS TP3D 1 45 19 amp x 75 8148 Y 38 0063 D 19 3685 d 154519 6 196 15 19 7 2 8198 F 0 1282 Pts 6 UCS TP3D Hard Proba Probe active bevel is high Yes Debounce ime secs 002 Probe lo probe delay seca 0T Dercheag threshold Qualitcaton diameter 0 6000 Car al startup Neo Aiow aulo changetoach No Auto changoeach destance 1 0000 Find qual sphere al sik No Max torm fr qual 0 0100 Probe hokder Star Probe holder MHE Probe bolder MH20 Proba bolder MIH HEIDENHAIN QUADRA CHEK n ORR A 143 0763 Y 958618 Z 94967 D 504370 F DD000 Pia 4 UCS TP30 enter finish aje kl G a g H Cancel quit Axes 4 XYZQ Encoder inputs N 1Vpp orf LITTL other interfaces upon request Subdivision factor 10 fold only for 1 Vpp Display step Adjustable max 7 digits Linear axes XYZ 1 mm to 0 0001 mm Angular axis Q 1 to 0 000 1 00 00 01 Display 8 4 color flat panel display touchscreen resolution SVGA 800 x 600 pixels for position values dialogs and inputs graphics functions and soft keys Functions e Measurement of two dimensional and three dimensional features GI e Points measured via crosshairs or rigid probing element e Automatic acquisition of measurement points via
10. effects of subjective assessments and increases data throughput noticeably By automating series of measurements and complex procedures you spare yourself the strain of performing repetitive measuring tasks PLE SOL a Shoes the esaecm Be gare thet STIR PROSE tan beeen Sully calibrated Jhou the meee Place part in fLrturte ami pres GEF Be Biot ar be aes tr ept e ta Enler imt Be Bes oper s er ba iara raegpceag tO Entec ro pam Stong the meee iliga msing ground plane phar the J thit masrure Bet pre TEMELIE Frimry Alieemnsag co Fleece 1 Reapers Circle Beatere Cureke 27 Secondary Alignment on Line 4 Beasere Circle 3 Tero the IT of Foist i Save Coherent Thee ep part al beet Pegigtrettpp complete Esbart pert sligneest cetecence fre This thet meee Atare 4 pinar eke bijaa Ca LC eagtrwt PCkrehe T CAPES Marma Circle B OBRH Bearers irole P CHEER LC ogtruwzt Creche 107 CR Maree Circle Lis O Basas rCurele L Eben Lhe megs Beare 1 LIJ die boosh ica LES marme Circle 19 CHEN farme rCurele L OH marse Circle 15 O1 008 a I Ciecle rom 70 of 30 points d 19 7071 de 39 4002 Ze i a 21041 Ye 56 2547 Ze o nen Excerpt from the possibilities for the construction of features 2 D possibilities Y Intersection of two lines Intersection of line and circle Intersection of two circles Hole circle formed from thre
11. mode only those functions actually available are offered for selection The numeric keypad and the few basic function keys are located in ergonomically favorable positions Measuring 3 D contours In addition to the flat geometric features such as points lines circles etc you can also use the ND 1400 to measure 3 D shapes e g cylinders or cones The screen displays the feature in three dimensions Colored highlighting of each measurement point lets you identify form errors and any filtered measured values at a glance The ND 1400 also permits 3 D position and form tolerances such as flatness and parallelism Working with the touch probe The ND 1400 also supports you optimally while working with touch probes You can instantaneously call commercial probing elements normal stylus star stylus as well as rigid and tiltable probing heads all of which are managed in a library via the touchscreen During probing the ND automatically takes the direction of probing into account as well as the length and diameter of the stylus Even complex parts can be rapidly measured with the five available coordinate systems Saving of measurement points The ND 1400 saves the measurement points via the touch probe of the coordinate measuring machine A triggering 3 D touch probe is connected directly to the digital readout and the measured value is transferred automatically With a rigid probing element the measured value must be saved
12. touch probe e Programming of features and parts e Measure Magic automatic recognition of geometries e Graphic display of measurement results either three dimensional or in the three projection planes e Entry of tolerances e Five coordinate systems can be stored e Touch probe management for the various stylus shapes Error compensation e Linear and segmented over up to 1000 points e Squareness calibration e Matrix compensation over up to 30 x 30 points Data interface e RS 232 CNV 24 e USB type A Touch probe connection HEIDENHAIN touch probe or Renishaw touch probe Other connections Foot switch for two functions Accessories Mounting base foot switch 3 D demo part protective cover Main power input 100 V to 240 V 15 to 10 43 Hz to 63 Hz Operating temperature OSC t045 C Protection EN 60529 IP OO front panel IP 40 Weight ND 1 6 kg Tilting base 3 2 kg Please select when ordering K Depends on the signal period of the connected encoders as well as the subdivision factor 13 IK 5000 QUADRA CHEK the Universal PC Package Solution for Measuring Machines IK 5000 QUADRA CHEK the universal _ OCS000 Part Untitied Acta PC package solution for 2 D and 3 D measuring tasks is equally suitable for DRO X o Results x initial equipping on a machine as well as for retrofitting It is available in versions a 57459 dx 19 4907 for three or four axes and the optional x 116 8944 Y 46 8172 Z 0 0000 0 28662 expa
13. 5 9RD United Kingdom Ge 44 1444 247711 E mail sales heidenhain co uk MB Miilionis Vassilis 17341 Athens Greece 30 210 9336607 E mail bmilioni otenet gr HEIDENHAIN LTD Kowloon Hong Kong amp 852 27591920 E mail service heidenhain com hk Croatia gt SL HEIDENHAIN Kereskedelmi K pviselet 1239 Budapest Hungary Sei 36 1 4210952 E mail info heidenhain hu PT Servitama Era Toolsindo Jakarta 13930 Indonesia 62 21 46834111 E mail ptset group gts co id NEUMO VARGUS MARKETING LTD Tel Aviv 61570 Israel 972 3 5373275 E mail neumo neumo vargus co l HEIDENHAIN Optics amp Electronics India Private Limited Chennai 600 031 India Se 91 44 3023 4000 E mail sales heidenhain in HEIDENHAIN ITALIANA S r l 20128 Milano Italy amp 439 02270751 E mail info heidenhain it HEIDENHAIN K K Tokyo 102 0073 Japan 81 3 3234 7781 E mail sales heidenhain co p HEIDENHAIN LTD Gasan Dong Seoul Korea 153 782 82 2 2028 7430 E mail info heidenhain co kr Macedonia gt BG HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes Ags Mexico amp 52 449 9130870 E mail info heidenhain com ISOSERVE Sdn Bhd 56100 Kuala Lumpur Malaysia SS 60 3 91320685 E mail isoserve po jaring my NL NO PH PL PT RO RU SE SG SK SL TH TR UA US VE VN HEIDENHAIN NEDERLAND B V 6716 BM Ede Netherlands 2 31 318
14. 581800 E mail verkoop heidenhain nl HEIDENHAIN Scandinavia AB 7300 Orkanger Norway 47 72480048 E mail info heidenhain no Machinebanks Corporation Quezon City Philippines 1113 2 63 2 7113751 E mail info machinebanks com APS 02 489 Warszawa Poland lt gt 48 228639737 E mail aos apserwis com pl FARRESA ELECTRONICA LDA 4470 177 Maia Portugal lt gt 351 229478140 E mail fep farresa pt Romania gt HU OOO HEIDENHAIN 125315 Moscow Russia 7 495 931 9646 E mail info heidenhain ru HEIDENHAIN Scandinavia AB 12739 Skarholmen Sweden gt 46 8 53193350 E mail sales heidenhain se HEIDENHAIN PACIFIC PTE LTD Singapore 408593 lt gt 65 6749 3238 E mail into heidenhain com sg Slovakia gt CZ Posrednistvo HEIDENHAIN SASO HUBL s p 2000 Maribor Slovenia 386 2 4297216 E mail hubl siol net HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand 66 2 398 4147 8 E mail info heidenhain co th T amp M Muhendislik San ve Tic LTD STi 34728 Umraniye lstanbul Turkey Se 90 216 3141111 E mail info tmmuhendislik com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan R O C 886 4 23588977 E mail info heidenhain tw Ukraine gt RU HEIDENHAIN CORPORATION Schaumburg IL 60173 5337 USA 1 847 490 1191 E mail info heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela lt gt 58 212 6325410 E mail purchase diekmann
15. GE CHEK the Digital Readouts for Multipoint Inspection Apparatuses The ND 2100G GAGE CHEK readouts are versatile metrology displays for measuring and inspection tasks in manufacturing and quality assurance With inputs for up to eight encoders they are predestined for multipoint measurements from simple pass fail detection up to complex SPC evaluation Description The ND 2100G readouts have a robust diecast aluminum enclosure and a keyboard suited to their environment A large graphic color screen displays the measured values the soft key row and other information Functions The inputs can be assigned and combined as desired with mathematical trigonometric or statistical formulas This makes It possible to measure even complex dimensions such as thickness flatness volume and more The results are displayed numerically or graphically as a color bar graph or a dial or archived for statistical process control SPC The GAGE CHEK can be configured for basic or advanced applications Soft keys and hot keys can be adapted as required The Min Max function of the ND 2100G readouts monitors and stores the highest and lowest measured or calculated value Warning and tolerance limits can be assigned to each display value Results outside of the tolerance are marked with a different color An acoustic alarm sounds simultaneously Tolerance values SPC parameters and custom formulas are stored for individual parts GAGE C
16. HEIDENHAIN HEIDENHAIN Digital Readouts for Metrological Applications May 2009 For many metrological applications ranging trom simple measuring stations to complex inspection systems with multiple measuring points HEIDENHAIN supports you with the appropriate digital readouts or PC solutions The functionality always orients itself to the specific application Whether it is an SPC inspection station a tool presetter a profile projector a measuring microscope or a manual coordinate measuring machine the digital readouts and PC solutions for metrological applications from HEIDENHAIN are the right choice for measurement tasks There is even a CNC option for the automation of measurement tasks Digital readouts from HEIDENHAIN for manual machine tools optimally support the operator with cycles for milling drilling and turning You can find these digital readouts on the Internet under www heidenhain de or in the Digital Readouts and Linear Encoders for Manually Operated Machine Tools product brochure HEIDENHAIN QUADRA CHEK GAGE CHEK HEIDENHAIN Digital readouts and PC solutions for metrological applications Table of Contents Selection Guide ND 1100 QUADRA CHEK for simple positioning tasks ND 1200 QUADRA CHEK for 2 D geometries ND 1300 QUADRA CHEK for convenient 2 D measurement ND 1400 QUADRA CHEK for manual 3 D measuring machines IK 5000 QUADRA CHEK universal PC pack
17. HEK can manage up to 100 parts each with up to 16 visible measurement features and 16 hidden measurement features Rapid acquisition of measurement data monitors dynamic events such as the eccentricity of a rotating shaft Data interfaces The GAGE CHEK features various interfaces for communicating with parent systems e RS 232 C V 24 for PC also for remote operation of the GAGE CHEK e USB 20 Position display The display values appear in large easy to read numbers Values outside the tolerance are color coded immediately notifying you of errors Bar graph You can select to have the values shown as a colorenhanced vertical or horizontal bar graph The defined warning limits and tolerance limits provide instant feedback If these limits are exceeded the column color changes from green to yellow or red informing you explicitly of critical dimensions F i Lag e P i IN SI ml _ i SE OR Kn k e a 7 e d SI JA EA AA oer AEC sari 7 A F ia Tus 1A NV i ra L Sn it d Wb CNN ke 90 0 5665 SZ V OOS SPC and data storage GAGE CHEK includes integrated SPC studies such as mean value charts X bar and range charts R Min max sigma cp and cpk are also calculated and are clearly displayed as a graph or histogram Historical raw data can be saved in a tabular numeric display Each dimension and all data are time and date stamped Ke CD A B C 0 8900
18. SB type A Foot switch for two functions or remote keypad Video connection for S Video and composite Video option Light control over six light sources and zoom control for Video and Zoom options CNC outputs and inputs for joystick for CNC option finish quit Mounting base foot switch fiberoptic cables holder servo amplifier calibration standard demo parts protective cover 100 V to 240 V 15 to 10 43 Hz to 63 Hz Operating temperature OC tie aC Protection EN 60529 IP OO front panel IP 40 Weight ND 1 6 kg Tilting base 3 2 kg Please select when ordering the options Edge detector and Video cannot be combined Depends on the signal period of the connected encoders as well as the subdivision factor 11 ND 1400 QUADRA CHEK the Digital Readout tor Manual 3 D Measuring Machines The ND 1400 QUADRA CHEK digital readout supports four axes in addition to the linear axes XYZ it features an auxiliary axis Q solely for angular display The readout is designed specifically for manual coordinate measuring machines and can capture two and three dimensional features with its measuring computer functionality Description The ND 1400 digital readout Is characterized by the large color touchscreen Its enclosure consists of robust diecast aluminum Functions The innovative operator guidance provides self explanatory information about the various functions It already supports you while setti
19. age solution ND 1200T TOOL CHEK for tool presetters ND 2100G GAGE CHEK for multipoint inspection apparatuses Dimensions Installation Protective Cover Calibration and Demonstration Parts External Control Elements Optical Edge Detector Servo Amplifier for CNC Interfaces Overview Encoder connections Selection Guide ND 1100 QUADRA CHEK e Positioning equipment e Measuring fixtures e Manual coordinate measuring machines ND 1200 QUADRA CHEK e Profile projectors e Measuring microscopes e 2 D measuring machines ND 1300 QUADRA CHEK e Profile projectors e Measuring microscopes e Video measuring machines Color ND 1400 QUADRA CHEK e Manual coordinate measuring machines Color touchscreen ND 1200T TOOL CHEK e lool presetters ND 2100G GAGE CHEK e Multipoint inspection apparatuses e SPC inspection stations ND 200 e Measuring fixtures e Adjustment and inspection equipment e SPC inspection stations Color IK 5000 QUADRA CHEK Universal PC package solution for e Profile projectors e Measuring microscopes e Video measuring machines e Coordinate measuring machines me ee Monochrome touchscreen Monochrome Color PC screen XYO Or XYZ sa XYO Or XYZ BEN kad XYZQ XYZ EO XYZQ XYQ GE ES XYZQ Ge GE 232 C XY USB bale 232 C ae ae USB RS 232 C USE RS 232 C USE RS 232 C USB RS 232 C Ethernet option f M
20. com ve AMS Advanced Manufacturing Solutions Pte Ltd HCM City Vi t Nam gt 84 8 9123658 8352490 E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa 27 11 3144416 E mail mailbox matfema co za Vollstandige Adressen siehe www heidenhain de For complete addresses see www heidenhain de Zum Abheften hier falzen Fold here for filing
21. d for linear or angular display e Minimum maximum value storage Simple switching between counting directions or upon probing Data interfaces You use the data interfaces to output measurement points as well as to save settings and compensation values The ND 1100 has an RS 232 C V 24 serial interface for communication with a PC You can connect printers or memory media directly to the USB port Continuous data output via internal clock Display format Depending on the type of encoder connected you can define linear or angular display individually for each axis Minimum maximum value storage The ND 1100 is capable of minimum maximum value storage in any freely selectable axis The largest and smallest measured values of a measurement series as well as the difference are stored and can be output via the data interface This function is especially advantageous during concentricity testing Touch probe connection Touch probes e g from HEIDENHAIN or Renishaw can be connected to the ND 1100 The digital readout automatically reads the current position value during probing and also takes the radius of the Stylus into account Display format of measured values Since the universal output formats are used by various manufacturers of measuring machines the ND 1100 can easily be retrofitted as a data logger to manually operated measuring machines The measured values are captured by the ND and then relayed to a co
22. e or more circles Bisector of two lines Intersection of cylinder and surface Plane from plane and 3 D line Taper angle Intersection of sphere and line 17 ND 1200T TOOL CHEK the Digital Readout for lool Presetters The TOOL CHEK ND 1200T digital readout is designed specifically for tool presetters It supports X and Z axes Description The ND 1200T has a monochrome flat panel display The robust diecast aluminum enclosure meets the demands of production floors Functions The self explanatory user guidance of the TOOL CHEK ND 1200T digital readout provides you with optimum support for all functions You can define up to 99 tool adapters for the tool holder You can select either an absolute reference point or one that refers to a master adapter You can define the axis association and counting direction separately for each adapter Tool measurement usually consists of measuring the length and diameter or radius of a tool You can also measure radii e g for spherical cutters and angles e g for indexable inserts or lathe tools The ND 1200 T stores up to 300 tools You can respectively show and print each actual value nominal value and deviation You can group various tools e g those that are necessary for machining a certain part Create this setup plan either by selecting the tools from the tool list or by measuring each tool For tools that are too large to be shown on the projector
23. easurement series with MIN MAX display Measurement of 2 D features Measure Magic function Point measurement with crosshairs Programming of features and parts Graphic display of measurement results Measurement of 2 D features Measure Magic function Point measurement with crosshairs Programming of features and parts Graphic display of measurement results e Measurement of 2 D and 3 D features Points measured via touch probe crosshairs or rigid probing element Measure Magic function Programming of features and parts Graphic display of measurement results Five coordinate systems can be stored Touch probe management Point measurement with crosshairs 99 tool adapters and 300 tools Programming of up to 100 parts Graphic display of measurement results Classification using tolerance and warning limits Measurement series with MIN MAX display Entry of formulas and combinations Functions for statistical process control SPC Metrological and Statistical Functions classification measurement series SPC Measurement of 2 D and 3 D features depending on the version Point measurement with crosshairs Programming of features and parts Graphic display of measurement results Entry of tolerances Import of CAD drawings for direct comparison Touch probe M mm 6 Optical edge detector ND 1202 8 e Optical edge detector ND1302 10 e Video edge detection and live image display e Archiving and ou
24. es point line circle slot and rectangle are available for measurement Ihe Measure Magic function makes measurement especially easy In addition you can establish relationships distances angles between features You can create or automatically record measuring programs for repeated parts The digital readout graphically takes you to the next measurement position during program run Depending on the option installed the ND 1300 saves measurement points of plane 2 D contours either automatically or manually via crosshairs optical edge detection or a video camera The integrated image processing function of the video option provides a special benefit the video image is shown on the screen in real time can be saved and output via the data interface The digital readout even assumes complete control of the illumination and the motor zoom Data interfaces You use the data interfaces to output measurement points as well as to load and save settings compensation values and programs The RS 232 C V 24 serial interface enables communication with a PC You can connect printers or memory media to the USB port 10 Clearly structured display The large color flat panel touchscreen enables simple operation with intuitive operator guidance since in each mode only those functions actually available are offered for selection The numeric keypad and the few basic function keys are located in ergonomically favorable po
25. l Upon request edge detector option e Linear and segmented over up to 150 points e Squareness calibration e Matrix compensation over up to 30 x 30 points RS 232 C V 24 USB type A e Foot switch for two functions or remote keypad e Optical edge detector only if the option is selected Mounting base foot switch remote keypad fiberoptic cables holder demo part protective cover 100 V to 240 V 15 to 10 43 Hz to 63 Hz Oe Cio lone IP OO front panel IP 40 ND 1 6 kg Tilting base 3 2 kg Please select when ordering Depends on the signal period of the connected encoders as well as the subdivision factor ND 1300 QUADRA CHEK the Digital Readouts for Convenient 2 D Measurement The ND 1300 QUADRA CHEK digital readouts can support up to four axes They function as measuring computers with 2 D acquisition of measurement points suiting them for measuring microscopes measuring projectors and profile projectors as well as for video measuring machines if the video edge detection option is selected Description The digital readouts of the ND 1300 series are characterized by the large color touchscreen Their enclosures consist of robust diecast aluminum Functions The innovative operator guidance provides self explanatory information about the various functions It already supports you while setting up the coordinate system aligning the part and specifying the datum Predefined featur
26. ment position during program run The ND 1200 captures measurement points of plane contours 2 D either manually via crosshairs or as an option automatically via the optical edge detector Data interfaces You use the data interfaces to output measurement points as well as to load and save settings compensation values and programs The RS 232 C V 24 serial interface enables communication with a PC You can connect printers or memory media to the USB port Graphic display In addition to the position values the ND 1200 also displays the features graphically Along with the individual measurement points the geometrical and arithmetical deviations are also shown Furthermore for circles the maximum inscribed circles and minimum circumscribed circles are shown Tolerances You can also apply tolerance values to any feature Only those tolerances actually possible are offered for the selected feature This means that a point can only be assigned a tolerance check for its position whereas a circle can be assigned position shape and size tolerances Defining features You can use the QUADRA CHEK digital readouts to define features yourself For example this could be a circle whose position and dimensions are exactly defined or an alignment line that is at a specified angle to a measurable line Measure Magic The Measure Magic function recognizes the geometric pattern based on the distribution of the measurement points
27. ng the features e g the center point of a measured circle e Establishing a relationship between features e g distance between two circle center points angle between two lines However you can also construct new features from existing features and from relationships The properties of these constructed features can then be seen directly in the parts view Data management The integrated data report generator for customized forms databases and tolerance checks is used to archive export and import data in numerous formats Use the integrated spreadsheets for complex and non standard calculations Simply send your customized reports to a printer or make the data available to other users In a database z LAa cureie 14 Tr 6 Eisitatee Er E Birana fa Functional ViewActive window QUADRA CHEK provides you with a comprehensive graphical ViewActive window You can choose between a 3 D view or a projection in the XY YZ or ZX planes Additionally you can magnify reduce zoom shift or rotate the views You can define tolerances and constructed features in any view The pass fail color coding makes it easy to determine whether the part matches the D E O curcie LE TF LE VEGRREOV Es FTC me Tesch mr z D MMMM teen oem Timet lt t gt Oogratoert lt u gt KSE EST sano j yee j ticole 4 81930 Gamil Deetooleao ojo efje a colo co Se ee Gm E dee reer Gira JOA dm bee PFE
28. ng up the coordinate system ascertaining the reference plane aligning the part and specifying the datum Predefined features point line circle slot rectangle plane cylinder cone sphere are available for measurement The Measure Magic function makes measurement especially easy it selects that feature which best matches the shape implied by the points probed In addition you can establish relationships distances angles between all features You can create or automatically record measuring programs for repeated parts The digital readout graphically takes you to the next measurement position during program run You can also use the ND 1400 to measure 3 D features such as surfaces cylinders cones etc The measurement points are probed with a touch probe If a triggering touch probe Is used the values are saved automatically With rigid probing elements a key must be pressed The measured features can be clearly displayed either in three dimensions or in one of the three projection planes Data interfaces You use the data interfaces to output measurement points as well as to read and transmit settings compensation values and programs The RS 232 C V 24 serial interface enables communication with a PC You can connect printers or memory media to the USB port 12 Clearly structured display The large color flat panel touchscreen enables simple operation with intuitive operator guidance since in each
29. nnected PC for further processing 14 5653 8 2776 X Y Z 203050 Q 3245530 14 7653 H 14 5653 x 0 2000 Both Max min Neu Preset 12 3953 MM 8 2006 mm 20 30 50 dms 326 3730 dms Axes Encoder inputs Subdivision factor Display step Display Functions Error compensation Data interface Touch probe connection Other connections Accessories Main power input Operating temperature Protection EN 60529 Weight Please select when ordering HEIDENHAIN QOUADFLA CHER finish enter cancel quit wi i F ON r N 1Vpp orl LITTL other interfaces upon request 10 fold only for 1 Vpp Adjustable max 7 digits Linear axis 1 mm to 0 0001 mm Angular axis 1 to 0 000 1 00 00 01 5 7 monochrome flat panel display for position values dialogs and inputs and soft keys e Measurement series with MIN MAX display e Difference between minimum and maximum range e Scaling factor e Linear and segmented over up to 300 points e Squareness calibration RS 232 C V 24 USB type A HEIDENHAIN touch probe or Renishaw touch probe Foot switch for two functions or remote keypad Mounting base foot switch remote keypad protective cover 100 V to 240 V 15 to 10 43 Hz to 63 Hz Ee IP OO front panel IP 40 ND 1 6 kg Tilting base 3 2 kg Depends on the signal period of the connected encoders as well as the subdivision factor ND 1200 QUADRA CHEK
30. nsion stages make it ready for all coordinate measuring technology applications and for video measuring microscopes You can use It to measure two and three dimensional geometries and their relationships Description IK 5000 QUADRA CHEK consists of the IK 5000 slot card for the PC as well as the additional necessary slot covers and the corresponding PC software Once installed on your PC you will have a powerful measuring station System requirements The following is necessary to run QUADRA CHEK e PC gt dual core Pentium 2 66 GHz e Operating system Windows XP or Vista Geet Ge we 500 MB availabl User interface The Template windows list all measured i Ai Ss i i geg ES The IK 5000 QUADRA CHEK screen features relationships and constructed de S Se Ss S Diere one shows various configurable windows and features together with their values and i SE ots depending on the version tool fields for clear and simple operation tolerances in tables EE at oo sett The ViewActive window shows the The element currently being measured is Ge N o S SEN eae measured features with the accepted shown in the Feature Stamp window The deet S EES measurement points You can also define Results window contains all corresponding relationships here information Configuration E Wee of ee an ne The Video window only in the version The current measurement position is E EEN with video evaluation shows the video shown in the DRO windo
31. nual ID 681 048 02 24 o amp 30 a Ip LE Da op KR piip PS mm ee 4 3 i J U H 10 D H H h IL a ib ii re ees EH leefeg External Control Elements The digital readouts and the PC package can be operated easily and intuitively However remote operability may also be useful and convenient in some situations The following components are available for remote operation Foot switch accessory With two freely assignable keys Cable length 2 4 m For ND with RJ 45 connector ID 681 041 01 For IK 5000 with 3 pin DIN connector ID 681 041 02 Remote keypad accessory For remote operation of the digital readouts features a numeric keypad and enter and finish keys cable length 4 5 m with RJ 45 connector ID 681 043 01 Joystick accessory For remote operation and sensitive traversing of axes for ND 1300 and IK 5000 With 15 pin D sub connector Without trackball ID 681 044 02 With trackball ID 681 044 01 Accessories Optical Edge Detector Two fiberoptic cables are necessary for edge detection with the optical edge detector One fiberoptic cable is attached to the projection screen with a transparent holder The second cable is attached near the transmitted light source so that the fibers point toward the light source The following accessory components are required Fiber optic cable accessory With one right angle end and an SMA connec
32. over accessory Protective covers are available accessories in order to protect the keyboard and screen of the ND 1000 ND 2000 from becoming soiled The display can still be easily read through the transparent protective covers They fit themselves optimally to the front of the unit without impairing the ease of operation ND 11xx 1 2 axes ID 681 051 02 ND 11xx 3 4 axes ID 681 051 03 ND 12xx ID 681 051 01 ND 21xx ID 681 051 04 23 Accessories Calibration and Demonstration Parts HEIDENHAIN offers various calibration parts as accessories in order to calibrate the optical and tactile edge detection methods Calibration standard For the calibration of video measuring machines measuring microscopes and profile projectors It can be traced back to the National Institute of Standards and Technology NIST ID 681 047 01 2 D demo part The 2 D demo part Is included with the readouts and the software package The application examples in the ND 1200 and ND 1300 User s Manuals are based on this part It can be reordered if a replacement is necessary ID 681 047 02 3 D demo part accessory Demo part for touch probe applications The examples in the ND 1400 User s Manual are based on this part ID 681 048 01 3 D demo part for multi sensor scanning accessory Demo part specifically for applications that combine touch probe systems and video edge detection It is used for the examples in the IK 5000 User s Ma
33. p Mating connector 15 pin D sub connector male Shield on housing Up Power supply voltage Sensor he sensor line is connected in the encoder with the corresponding power line Vacant pins or wires must not be used Pin layout LI TTL Mating connector 9 pin D sub connector male Shield on housing Up Power supply voltage Vacant pins or wires must not be used 30 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heldenhain Strafge 5 83301 Traunreut Germany 49 8669 31 0 49 8669 5061 E mail info heidenhain de www heidenhain de DE HEIDENHAIN Technisches Buro Nord 12681 Berlin Deutschland 030 54705 240 E Mail ton heidenhain de HEIDENHAIN Technisches Buro Mitte 08468 Heinsdorfergrund Deutschland 03765 69544 E Mail tom heidenhain de HEIDENHAIN Technisches Buro West 44379 Dortmund Deutschland 0231 618083 0 E Mail tow heidenhain de HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 0711 993395 0 E Mail tosw heidenhain de HEIDENHAIN Technisches B ro S dost 83301 Traunreut Deutschland 08669 31 1345 E Mail toso heidenhain de AR NAKASE SRL B1653AOxX Villa Ballester Argentina Ge 54 11 47684242 E mail nakase nakase com AT HEIDENHAIN Techn B ro Osterreich 83301 Traunreut Germany gt 49 8669 31 1337 E mail toa heidenhain de AU FCR Motion Technology Pty Ltd Laverton North 3026 Au
34. sitions Saving of measurement points The ND 1300 readouts are designed for 2 D measurements You are provided with various tools with which you can manually or automatically save measurement points For automatic saving of measurement points you simply roughly approach the position The actual edge is automatically detected by the active tool option This objective saving of the measurement point permits a high degree of repeatability This makes it possible for you to work quickly and reliably without tiring while at the same time maintaining a low degree of measurement uncertainty Integrated image processing The ND 1300 with video option optimally combines in one unit the functions of a position display unit with the capability of displaying the image of the measured object directly on the screen The separate PC with a frame grabber or monitor with crosshair generator that you would normally need is not necessary Video cameras with S Video or composite interfaces can be connected Axis positioning The CNC option lets the ND 1300 work as a full fledged control directly controlling the positioning of the X Y Z and O axes Servo and stepper motors can be connected The necessary servo amplifiers for two or three axes are available as accessories 76 1 417 ze Z 0 0000 F 0 1242 30 4746 Sen 12 7361 x Fa 2315 26 5580 D 0000 Axes Encoder inputs Subdivision factor HEIDENHAIN OUADRA
35. stralia 61 3 93626800 E mail vicsales fcrmotion com BE HEIDENHAIN NV SA 1760 Roosdaal Belgium Sen 32 54 343158 E mail sales heidenhain be BG ESD Bulgaria Ltd Sofia 1172 Bulgaria 359 2 9632949 E mail info esd bg BR DIADUR Industria e Com rcio Ltda 04763 070 Sao Paulo SP Brazil 55 11 5696 6777 E mail diadur diadur com br BY Belarus gt RU CA HEIDENHAIN CORPORATION Mississauga Ontario LoT 2N2 Canada 1 905 670 8900 E mail info heidenhain com CH HEIDENHAIN SCHWEIZ AG 8603 Schwerzenbach Switzerland lt gt 41 44 8062727 E mail verkauf heidenhain ch CN DR JOHANNES HEIDENHAIN CHINA Co Ltd Beijing 101312 China 86 10 80420000 E mail sales heidenhain com cn CS Serbia and Montenegro gt BG 683 330 21 10 5 2009 F amp W Printed in Germany CZ DK ES Fl GB HK HR HU JP KR MK MX MY HEIDENHAIN s r o 106 00 Praha 10 Czech Republic gt 420 272658131 E mail heidenhain heidenhain cz TP TEKNIK A S 2670 Greve Denmark 45 70 100966 E mail to gruppen tp gruppen dk FARRESA ELECTRONICA S A 08028 Barcelona Spain 34 934092491 E mail farresa farresa es HEIDENHAIN Scandinavia AB 02770 Espoo Finland 358 9 8676476 E mail info heidenhain fi HEIDENHAIN FRANCE sarl 92310 Sevres France 33 0141143000 E mail info heidenhain fr HEIDENHAIN G B Limited Burgess Hill RH1
36. such as teeth with a radius you can freeze an axis for measurement If a tool has more than one tooth then you use the incremental function to ascertain the tool data in reference to the master tooth as well Data interfaces You use the data interfaces to transmit the tool data and to load and save settings compensation values and saved tools The RS 232 C V 24 serial interface enables communication with a PC You can connect printers or memory media to the USB port 18 Measuring radii and angles You probe several points with the crosshairs in order to measure the radius The digital readout calculates the radius and any form error from this In order to measure a cutting edge angle probe the two sides of the angle at two points each The results are the intersection of the two lines as well as the inside angle A Ctr E r 0 145 Label printing You can connect various label printers via the USB port The control commands necessary for this are already set and can be called via the menu function Auto Report No Label Format Label Lines Skip Lines H Label Indent 0 Tool list You can also store the data of all measured and numbered tools and even print this data in a clearly structured list Use the menu to determine which information is included tn the list Tool list Temp TOOL SG POT Z ACT 10 01 4 100 1000 20 O1 5 100 1400 X ACT 1000 9400 4600 8000 5600 2000 ANM a
37. tal Readouts The digital readouts feature interfaces for encoders for communication and for external components Encoders 1 Vpp or TTL Touch probe Ve Fiber optic cable oP Optical edge detector request Data RS 232 C V 24 and USB type A Switching outputs a LS EH Switching inputs Available Not available 0 HEIDENHAIN touch probe or Renishaw touch probe 2 Connection for two relay outputs or HEIDENHAIN touch probe or Renishaw touch probe S Video and composite 28 IK 5000 Connections to the IK 5000 are made via its D sub connectors Depending on the version further connections are made through one or two additional slot covers Encoders IK Iper orie for X Y Z Encoder Slot 2 Typer ormie for Q axis Video PRC USB USB USB USB camera camera camera camera Available Not available 1 Including IK Connected directly to the IK PCB special slot cover with cable guide included in delivery 3 HEIDENHAIN touch probe or Renishaw touch probe Connected to the USB port of the PC Please order the adapter cables necessary between the Individual components separately 29 Interfaces Encoders Depending on the versions the digital readouts and the PC board are designed for encoders with 1 Vpp or TTL interface Other interfaces are available upon request A distribution cable is necessary in order to attach the encoders to the IK 5000 Pin layout NS 1Vp
38. the Digital Readouts for 2 D Geometries The ND 1200 digital readouts can support up to four axes and function as measuring computers for 2 D geometries They are mainly suited to optical comparators measuring microscopes and 2 D measuring machines Description The ND 1200 QUADRA CHEK digital readouts have a monochrome flat panel screen for displayed values dialogs and inputs graphics functions and soft keys The robust diecast aluminum enclosure meets the demands of metrology and production control Functions The appropriate combination of defined function keys and context dependent soft keys always provides you with a clear overview The innovative operator guidance provides self explanatory information about the various functions It already supports you while setting up the coordinate system aligning the part and specifying the datum Predefined features point line circle are available for measurement The Measure Magic function makes measurement especially easy it selects that feature which best matches the shape implied by the points probed In addition you can establish relationships distances angles between features You can also apply tolerance values to features and relationships Only those tolerances actually possible are offered for the selected feature You can create or automatically record measuring programs for repeated parts The digital readout graphically takes you to the next measure
39. tor Subminiature A for ND or IK Bend radius 25 mm Temperature lt 100 C Lengths 2m 3m 5m ID 687 049 xx Holder accessory With a hole for accepting the right angle end of fiberoptic cables Transparent design so that it can attached to the projection screen Lengths 350 mm 600 mm 760 mm ID 681 505 xx Fiber optic cable connector accessory Two SMA connectors Subminiature A for connecting an integrated edge detector Bend radius gt 25 mm Temperature lt 100 C Lengths 2m 3m bm ID 687 049 xx 26 servo Amplifier tor CNC For the versions with CNC axis positioning HEIDENHAIN supplies the appropriate servo amplifiers both for stepper motors and for servo motors The cables for connection to the digital readout or the PC are Included in delivery Servo amplifier for stepper motor accessory For two phase stepper motors Line voltage 240 V Rated voltage 48 V For 2 axes Current per axis lt 2 5 A Power per axis lt 120 W ID 681 045 01 For 3 axes Current per axis lt 1 67 A Power per axis lt 80 W ID 681 045 02 Servo amplifier for servo motor accessory For servo motors with brushes Line voltage 240 V Rated voltage 48 V For 2 axes Continuous current per axis lt 3A Rated power per axis lt 150 W ID 681 046 01 For 3 axes Continuous current per axis lt 2A Rated power per axis lt 100 W ID 681 046 02 27 Interfaces Digi
40. tput of live images e Zoom and light control 7 OR e CNC axis control and autofocus me i pa E o E Second encoder for sum difference ND 287 Position display temperature compensation Display Units catalog 3 D touch probe ka Optical Edge Detector 1K 5394 EG Posas oe C eeano ee CNC video evaluation TP 200 touch IK 5594 probe ND 1100 QUADRA CHEK tiene 2 ND 1200 QUADRA CHEK ND 1300 ND 1400 QUADRA CHEK ND 200 ND 2100 G GAGE CHEK IK 5000 QUADRA CHEK ND 1100 QUADRA CHEK the Digital Readouts for Simple Positioning Tasks The ND 1100 QUADRA CHEK digital readouts can support up to four axes They are mainly suited to positioning tasks on positioning equioment and measuring fixtures as well as for retrofitting on measuring machines for data acquisition and relaying to a PC Description The ND 1100 QUADRA CHEK digital readouts have a monochrome flat panel screen for displayed values dialogs inputs and soft keys The robust diecast aluminum enclosure meets the demands of metrology and production control Functions The logical placement of the function keys and soft keys permits Innovative operator guidance which supports you when using the diverse functions Along with the usual functions of a digital readout such as zeroing and setting of reference values the ND 1100 QUADRA CHEK units have numerous more useful functions e Each axis can be configure
41. w table for the model designations and image in real time various functions supported Axes 4XxYZQ 3XYZ Aen LA WEEN An 4xyz0 2 D geometries sl eet Optical edge detector a AE Video evaluation Ke E a Light zoom control WEE E ER CNC function e e a 14 Axes Encoder inputs Subdivision factor Display step Display Functions Edge detector Video ENG Error compensation Other connections Accessories PC interface Dimensions Please select when ordering 3 XYQ 3 XYZ or 4 XYZQ N 1Vpp orl LITTL other interfaces upon request Up to 100 fold selectable via dip switch default setting 50 fold only for 1 Vpp Adjustable max 7 digits Linear axes XYZ 1 mm to 0 0001 mm Angular axis Q 1 to 0 000 1 00 00 01 Via PC screen Measurement of two dimensional features 2 D Measurement of three dimensional features 3 D Point measurement with crosshairs Programming of features and parts Measure Magic automatic recognition of geometries Graphic display of measurement results Entry of tolerances Automatic saving of measurement points via optical edge detector Automatic saving of measurement points via video edge detection Manual autofocus Show live images Archiving and output of live images Zoom and light control programmable with the Light Zoom version Video connection for digital USB camera with the Video version
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